JPH08260666A - Tile-shaped article with fixture and wall material using tile-shaped article - Google Patents

Abstract

PURPOSE: To hold a tile-shaped article surely by inserting a fixture with a catching section adapted to a holding hole formed to a foundation panel into a groove section in the rear of the tile-shaped article so as not to be slipped off. CONSTITUTION: A foundation panel 4 consisting of stainless steel is installed onto a wall 5, and the catching sections 11 of fixtures 1 composed of stainless steel are fitted into the holding holes 41 of the foundation panel 4. The fixtures 1 are inserted into groove sections 21 formed to the rears of tile-shaped sections 2 composed of stoneware-like clay by wet type extrusion working to form tile-shaped articles 3, and the tile-shaped articles 3 are held to the foundation panel 4. Accordingly, the tile-shaped articles are fitted to the foundation panel and tiles are laid, thus surely holding the tile-shaped articles.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a tile-shaped article having a mounting bracket and a wall material using the tile-shaped article, and more specifically, it is mounted on a base panel when the wall surface of a building is finished. The present invention relates to a tile-shaped product of a type and a wall material using the tile-shaped product.

[0002]

2. Description of the Related Art Conventionally, tiles have been placed on the inner and outer walls of a building by plastering the groundwork and then crimping the tiles with mortar. However, this series of operations not only requires skill and a long construction period, but also has a problem in that the stretched tiles are easily peeled off and that the white flower (efflorescence) phenomenon due to the mortar occurs. In recent years, by using a mortar containing an admixture, peeling of tiles can be prevented to some extent, but other problems have not been solved at all.

On the other hand, tiling by a so-called dry method has been recently developed in which tiles are fitted to a base panel attached to a wall surface without using mortar. As schematically shown in FIG. 13 and FIG. 14, the tiling by this dry method is provided on the hook portion 61 having an L-shaped vertical cross-section formed integrally with the base panel 6, and the groove 7 on the back surface or the back surface and the bottom surface.
It is performed by fitting a tile (cutback tile) 7 provided with 1. Here, the base panel 6 is attached to the surface of the wall 5 with screws 8 directly or through a waterproof sheet or the like. The base panel 6 is usually formed by molding a highly durable metal such as stainless steel into a desired shape, and then forming a large number of hook portions 61 on the fitting surface of the tile according to the tile to be used. is there.

The above-mentioned dry construction method only fits the tiles to the base panel and does not require mortar on the base or joints, so that the base panel reliably holds the tiles without causing the white flower phenomenon and the tiles are peeled off. Is prevented. But,
The base panel with hooks used in the conventional dry method requires a lot of time to manufacture, which increases the cost. Also, even if this base panel is bent, even if the degree is small, the groove on the tile side is almost straight, which hinders the fitting of the tile, but the rigor of the panel during manufacturing, transportation, and construction It is difficult to maintain flatness.
In addition, the flatness may be lost due to impact during transportation or construction, or the hook may be deformed or damaged.
Tile fitting was often inadequate, and sometimes impossible. If the hook is deformed or damaged as described above, it is necessary to correct the hook. If this is not possible, replace the entire base panel even if there is only one hook. Must be done, which increases labor and costs.

Further, in the conventional dry method, the tile is fitted in the hook portion provided integrally with the panel.
It is not possible to fit more tiles into the bottom row of tiles that have already been fitted. Therefore, the conventional dry construction method has a constraint that it must always be performed step by step from the bottom to the top.

[0006]

SUMMARY OF THE INVENTION The present invention has been made in consideration of such a situation in tiling,
No mortar base is required, more skill is not required, more rapid construction is possible, and peeling and quality deterioration of tiles after construction can be reliably prevented, and the manufacturing and production of each member
An object is to provide a tile and a wall material that are easy to handle.

[0007]

That is, the tile-shaped article of the present invention is characterized in that a metal fitting for attaching the tile-shaped article to the base panel is provided on the back surface.

As described above, the tile-shaped article of the present invention comprises the metal fittings and the tile-shaped section, and the tile-shaped section is selected from all the commonly used tiles, that is, porcelain, stoneware and pottery. It is selected according to the application. Further, it goes without saying that this tile-shaped portion may or may not be glazed.
Further, the tile-shaped portion has any shape, for example, a rectangular parallelepiped shape called a two-cook, a larger four-catch, a large-sized shape, a standard bend, a window folding, a vertical bend, or any other special shape. The material is appropriately selected according to its use, and is not restricted by the special shape or the texture of the tile surface. Further, in the present invention, the tile-shaped portion may be made of a natural stone material or an artificial stone material in addition to the above. In addition, if the tile-shaped portion and the metal fitting are not separated after they are fitted to the base panel, even if the metal fitting is fixed to the tile-shaped portion, the metal fitting is detachably attached to the tile-shaped portion. Good. However, it is desirable that the back surface of the tile-shaped portion has a shape for detachably mounting at least one metal fitting, for example, a groove shape, and that the metal fitting can be inserted so as not to easily fall off.

In the present invention, the metal fitting provided on the back surface of the tile-shaped portion is for attaching the tile-shaped material to the base panel, and its shape and material are not limited as long as it fulfills such purpose. The entire metal fitting may be made of metal, or other member may be supplementarily used. In addition, because it is used as a mounting bracket for architectural tiles, from the viewpoint of mechanical strength, weather resistance, durability, workability, etc.
The material is preferably stainless steel or the like. Further, it is desirable that the metal fitting in the present invention has a shape that can be easily attached to the tile-shaped portion and the base panel at the time of construction, and can be reliably prevented from coming off from the tile-shaped portion. , Has a leg part that is integrally molded from stainless steel used for the spring material and is elastically inserted into the groove part of the tile part, and a hook part for hooking in the hole as the tile object holding part of the base panel. I can list things.

The base panel used in the present invention is
Any shape and material may be used as long as it has a tile-shaped object holding portion that matches the shape of the mounting portion of the metal fitting. However, like this, the material is preferably stainless steel or the like. As the base panel in the present invention, one having a tile-shaped object holding portion corresponding to the shape of the metal fitting to be used is used. For example, a metal plate is formed with a rectangular cutout at a predetermined position, and the metal fitting is placed in the cutout hole. It is possible to set it up. As described above, the base panel according to the present invention does not need to be formed with a hook portion as in the prior art, and can be manufactured simply by making an appropriate hole in a flat surface, which is not only easy to manufacture but also during transportation. Since there is no hook part that is easily damaged during construction, it is easy to handle during construction, and furthermore, it is extremely easy to attach to the wall surface during construction.

The present invention also comprises a tile-shaped article of the present invention and a base panel having a tile-shaped article holding portion having a shape suitable for the metal fitting of the tile-shaped article, for tile wall surfaces. To provide wall materials. The wall material of the present invention is a wooden house, a low-rise steel building, an RC structure, or an S structure.
It is suitable for tile building for new construction and wall renovation of structures such as gates and fences, as well as inner and outer walls of RC buildings.

In the construction of tiles on a wall surface by the tile or the wall material of the present invention, first, a wall panel to be tiled is provided directly or with a waterproof sheet or the like, and a base panel is attached via a furring strip if desired. After that, the tile-shaped material provided with the metal fitting on the back surface is successively inserted into the tile-shaped material holding portion of the base panel. In this case, it is of course possible to fit the tiles one by one from the lower side as in the conventional case, but regardless of the direction, it can be performed from the upper side or the middle step, and It is also possible to shorten the construction period by simultaneously performing from the directions. Further, after fitting the tile-like material, mortar processing of joints is usually unnecessary, but it may be performed depending on the type of tile-like material used.

[0013]

Embodiments of the present invention will now be described with reference to the drawings, which are for illustration purposes only, and the present invention is not limited to these embodiments.

FIGS. 1 to 6 show one embodiment of the tile and the tile wall material of the present invention, and FIGS. 1 and 2 show a mounting member 1 for fitting the tile into the base panel. FIG. 3 shows a tile-shaped article 3 provided with the metal fitting 1 in the groove 21 of the tile-shaped section 2, and FIG. 4 shows a base panel 4 provided with a large number of holding holes 41 for fitting the tile-shaped article. 5 shows a state in which the tile 3 is actually attached to the base panel, and FIG. 6 shows a state of the mounting bracket 1 when the tile 3 is attached. Individual details will now be described with reference to these figures.

First, as shown in FIGS. 1 and 2,
The mounting bracket 1 is made of stainless steel (thickness: 0.6 mm, SUS304) used as a spring material, adapted to the shape of the groove portion of the tile-shaped portion described below (so that the metal fitting does not fall off from the groove portion), and is centered. The portion is formed in a U-shape in vertical cross section and is integrally formed by providing flanges at both upper and lower ends thereof, and the surface corresponding to the vertical line portion of the above-mentioned "U" forms a protruding rectangular surface 13. A hook-shaped hooking portion 11 is provided at an upper portion of the rectangular surface 13 so as to extend downward from an upper edge portion of the rectangular surface 13 so as to be displaced from a central portion. Further, the flange portion forms a leg portion 12, which is horizontally cut from the right side in the upper leg portion and from the left side to almost the center in the lower flange portion, and the two flange portions are free from each other. The bent portion is first bent to the side opposite to the hook portion 11 side, and the tips of both bent portions are further bent to the hook portion 11 side (see in particular FIG. 2 (c)). Leg 1
2 has a “C” shape when viewed from the bottom]. By forming the legs 12 of the mounting bracket 1 into such a shape, when the bracket 1 is inserted into the groove of the tile-shaped portion, the legs 12 act as a spring and the rectangular surface 13 is pushed out to the outside. Therefore, the tile-like material can be reliably held.

As shown in FIG. 3, the mounting bracket 1 is
The tile 3 is formed by being inserted into the groove 21 provided on the back surface of the tile 2. In order to prevent the mounting member 1 from falling off, the groove portion 21 has a gradually increasing width in the direction perpendicular to the longitudinal direction.
Alternatively, it is preferably formed so as to gradually increase. Here, the width of the groove portion 21 is increased in two steps, that is, the tile-shaped portion 2 is formed so that its vertical cross-sectional shape is C-shaped. In this example,
The tile-shaped portion 2 is a non-glazed tile (water absorption rate of 1.5 to 5%) manufactured from clay having a rugged texture by wet extrusion. It is needless to say that other tiles, for example, a clay of ceramic or porcelain, or a glazed tile can be used. Further, as the tile-shaped portion, it is possible to use, for example, a stone material having the above-described groove portion or the like provided on the back surface.

The mounting bracket 1 according to the present invention may be packaged and distributed separately from the tile-shaped portion 2 and mounted on the tile-shaped portion 2 for tiling on the spot, but the mounting bracket 1 may be mounted on the tile-shaped portion 2. It is preferable to install it on the factory 2 in advance in the factory, stack them, package them, and then distribute them, because the construction on site becomes easier. Moreover, even if the tiles 3 to which the mounting brackets 1 having the leg portions 12 described above are mounted are stacked on top of each other horizontally, the leg portions 12 function as springs, and the rectangular surface 13 having the hook portions 11 is provided. Is stored in the groove portion 21, so that the hooking portion or the like is not damaged during movement such as transportation.

The tile 3 provided with the mounting bracket 1 as described above can then be fitted to the base panel 4. FIG.
The base panel 4 shown in is made of stainless steel and has flanges at both left and right ends, and the intermittent tile mounting surface 42 has a cross section U.
Molded into a shape such that they are coupled to each other by the V-shaped groove 43 (thickness 0.7 mm, SUS430). Further, the tile mounting surface 42 is provided with a large number of holding holes 41. The shape, the number, etc. of the holding holes 41 are appropriately selected according to the shape of the tile-like material 3 used and the shape of the hook portion 11 of the mounting member 1 provided on the tile 3. The thickness of the base panel 4 is selected so as to be almost equal to the distance between the hook portion 11 of the mounting member 1 and the rectangular surface 13. The base panel 4 is attached to a wall to be tiled directly or through a waterproof sheet or a conventional furring strip. It can be attached to a wall by a dedicated screw through fixing holes 44 provided at several places in the flanges at the left and right ends of the base panel 4.

FIG. 5 is a cross-sectional view showing a state after the panel tension is applied. The hook portion 11 of the mounting member 1 is fitted into the holding hole 41 of the base panel 4 attached to the wall 5, and the tile 3 is held by the base panel 4.

Here, the vertical dimension of the mounting member 1 is set to be slightly smaller than the width (length in the vertical direction) of the bottom surface of the groove portion 21 of the tile-shaped portion 2, and the hook portion 11 is eccentrically provided. Therefore, as shown in FIG. 6, when the tile-shaped material 3 is fitted into the holding hole 41 of the base panel 4,
The mounting bracket 1 rotates clockwise in the direction shown by using the hook portion 11 as a rotation axis, and in the figure, the point a rises and the point b lowers, so that the mounting bracket 1 does not drop from the tile-shaped portion 2. More surely prevented. Further, since the leg portion 12 of the mounting member 1 acts as a spring, a force that projects outward, that is, upward in the drawing, acts on the rectangular surface 13 of the mounting member 1, and the mounting member 1 becomes more stable.

Another embodiment of the tiled wall material using the tile-like material and the base panel according to the present invention is shown in FIGS. 7 and 8. This is an example in which a longer tile-shaped portion 2 is used as compared with the tile-shaped portion described above, and the groove 21 on the back surface thereof is provided with two mounting brackets 1 similar to the above. The tile 3 is fitted in the same manner as described above, and the same type of base panel 4 can be used. Although the construction from above is shown in FIG. 7, in the case of the present invention, regardless of the direction, it can be performed from below as usual, or can be performed from both above and below. In this example, two tiles 1 are provided for each tile, but depending on the tile-like material used, even if more tiles are provided, a tile with a different number of fixtures can be used in one construction. You may mix.

Up to now, an example in which a hook-shaped hooking portion is provided eccentrically as the mounting metal has been described, but the present invention is not limited to this, and a metal fitting provided on the rear surface of the tile-shaped material. Any shape can be used as long as the tile can securely attach the tile to the base panel.
Some examples are shown in FIGS.

First, the mounting member 1 shown in FIG. 9 is similar to the above in that it has an eccentric hook portion 11 and a leg portion 12 that acts like a spring, but the hook portion 11 has a longitudinal sectional shape. The difference is that it is formed in a V shape. Hook part 11
9 has a shape as shown in FIG. 9, the mounting bracket 1 is fitted into the base panel with a strong force, and thus the tile-like material is more firmly held on the base panel.

Next, the example shown in FIG. 10 has a longer dimension as compared with the mounting fittings described so far, and the hooking portion 11 has two dimensions.
In place of the leg portion which is provided at a plurality of places, and the upper and lower leg portions together form a "C" shape, both ends of the flange portion are bent to form the leg portion 12 ( That is, only one leg forms the "H" shape.) The mounting bracket 1 as shown in FIG. 10 is relatively long, and /
Or even a heavy tile can be stably held.

Further, the mounting member 1 shown in FIG. 11 has two elastic members (rubber, for example) 13 at each of the upper and lower flange portions 12 instead of the leg portions which are spring-like by bending. Is attached, and a wider hook portion 11 is provided in the central portion. The elastic body 13 prevents the mounting member 1 from moving in the tile-shaped portion 2 and thus securely holds the tile-shaped material. Also, the mounting bracket 1
The large contact area between the hooking portion 11 and the holding hole of the base panel also firmly holds the tile-like material, and more reliably prevents the tile-like material from coming off.

FIG. 12 shows another embodiment of the base panel of the present invention. This is one in which the tile-shaped object mounting surface 42 is not intermittently formed, and has only one continuous flat surface, and only one horizontally long holding hole 41 continuous in one step is provided in the flat surface.
Although this example is slightly inferior in strength to the panel shown in FIG. 4, it is easy to mold, the cost is low, and the wall is easy to mount. Further, in the case of the base panel shown in FIG. 12, the gap between the holding holes can be changed according to the size of the tile-like object to be used, only by adjusting the shape of the holding holes 41 to the shape of the hook portion of the mounting bracket. No need to consider. For example, even if the length of the tile-like material to be used is changed after the base panel as shown in FIG. 4 is designed and manufactured according to the length of the tile-like material, the base panel shown in FIG. For example, it is possible to fit tiles of any length and is versatile.

[0027]

As described above in detail, since the tile-shaped article having the mounting bracket of the present invention can be tiled by fitting the tile-shaped article into the base panel, it can be quickly performed without special skill. The tile-like material is securely held and does not fall off. In addition, when the tile-shaped product of the present invention is used, tiling can be performed not only from below but also at any place, so that the construction is easier and the construction period can be shortened. In addition, the tile construction can be done by a dry method that does not use mortar, so that the tile does not cause white bloom, and air flows from the tile joints to the back surface of the base panel, reducing the wind pressure on the tile and infiltrating rainwater. This also has the advantages of preventing internal condensation and reducing the cooling load due to direct sunlight. In addition, it will not be frost-damaged even when used in cold regions. Further, the base panel for mounting the tile-shaped material of the present invention does not require strict flatness, and since the tile mounting bracket is on the tile side, hooks and the like are unnecessary, so that the manufacturing is easy and the cost thereof is low, and The size is not limited, a large area can be used, and the handling is very easy.

Since the tile-shaped product of the present invention and the base panel for mounting the tile-shaped product have excellent effects as described above, the wall material of the present invention comprising the tile-shaped product and the base panel is a wall surface. It shows excellent manufacturability and workability that cannot be obtained by conventional wall materials as a wall material for tiles, and further shows high safety after construction.

[Brief description of drawings]

FIG. 1 is a perspective view showing an embodiment of a mounting bracket according to the present invention.

2 is a drawing showing the mounting bracket of FIG. 1 from a different direction, (a) is a front view, (b) is a side view, and (c) is a bottom view.

FIG. 3 is a perspective view showing a part of an embodiment of a tile-like product provided with the mounting bracket of FIG.

FIG. 4 is a perspective view showing an embodiment of a base panel according to the present invention.

FIG. 5 is a cross-sectional view showing a tiled state using the wall material according to the present invention.

FIG. 6 is a rear view showing the state of the mounting bracket after the tile-shaped material of FIG. 3 is mounted on a base panel, with a part thereof broken away.

FIG. 7 is a front view showing a construction example of tiling using the wall material according to the present invention.

FIG. 8 is a rear view showing a tile-like object in the wall material of FIG.

FIG. 9 is a perspective view showing another embodiment of the mounting member in the present invention.

FIG. 10 is a view showing still another embodiment of the mounting member of the present invention, (a) is a front view and (b) is a bottom view.

11A and 11B are views showing another embodiment of a mounting member according to the present invention, FIG. 11A is a perspective view, and FIG. 11B is a sectional view taken along line BB of FIG.

FIG. 12 is a perspective view showing another embodiment of the base panel according to the present invention.

FIG. 13 is a perspective view showing an example of construction of a conventional dry method of tiled construction.

FIG. 14 is a vertical cross-sectional view showing a construction example of a conventional dry construction method of tile formation.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 1 Mounting bracket 2 Tile-shaped part 3 Tile-shaped object 4 Base panel 5 Wall 11 Hooking part 12 Leg part 21 Groove part 41 Holding hole

Claims (5)

[Claims] 1. A tile-shaped product, characterized in that a metal fitting for attaching the tile-shaped product to the base panel is provided on the back surface. 2. The tile-shaped product according to claim 1, wherein the metal fitting is inserted into a groove provided on the back surface of the tile-shaped product. 3. The tile-shaped product according to claim 1, wherein the metal fitting has a hook portion for mounting the tile-shaped product in a hole provided in the base panel. 4. A base panel having the tile-like article according to claim 1 and a tile-like article holding portion having a shape suitable for a metal fitting of the tile-like article. A wall material for tiled walls. 5. The wall material according to claim 4, wherein the tile-shaped object holding portion of the base panel comprises a hole for hooking the metal fitting.