[go: up one dir, main page]

JPH08259723A - Biodegradable foam - Google Patents

Biodegradable foam

Info

Publication number
JPH08259723A
JPH08259723A JP12986195A JP12986195A JPH08259723A JP H08259723 A JPH08259723 A JP H08259723A JP 12986195 A JP12986195 A JP 12986195A JP 12986195 A JP12986195 A JP 12986195A JP H08259723 A JPH08259723 A JP H08259723A
Authority
JP
Japan
Prior art keywords
foam
polylactic acid
molar ratio
copolymer
biodegradable
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP12986195A
Other languages
Japanese (ja)
Inventor
Kikuzo Mizuno
水野喜久三
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP12986195A priority Critical patent/JPH08259723A/en
Publication of JPH08259723A publication Critical patent/JPH08259723A/en
Pending legal-status Critical Current

Links

Landscapes

  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
  • Biological Depolymerization Polymers (AREA)

Abstract

PURPOSE: To obtain a foam having degradability, especially biodegradability. CONSTITUTION: This foam comprises a polylactic acid which is a copolymer of the L and D isomers in an L/D molar ratio of 50/50 to 98/2 and has an M1 of 0.1-10.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、分解性、特に生分解性
に優れた発泡体に関し、発泡シート、トレイ、容器、緩
衝材等を提供する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a foam having excellent degradability, particularly biodegradability, and provides a foam sheet, a tray, a container, a cushioning material and the like.

【従来の技術】従来、発泡シート、トレイ、容器、緩衝
材、断熱材、保温材、吸音材等の発泡体はポリスチレ
ン、ポリエチレン、エチレン/酢酸ビニル共重合体、ポ
リプロピレン、ポリウレタン、スチレン/ブタジエンブ
ロック共重合体等から作られており、その使用量は膨大
な量に達する。一方、生分解性ポリマーには各種合成、
天然のポリマーが知られており、ポリヒドロキシブチレ
ート、ポリ乳酸、ポリカプロラクトン、セルロース、キ
トサン、澱粉等がある。また、加工が困難なセルロー
ス、澱粉等の改質剤としてポリビニルアルコール、ポリ
エチレン、エチレン/酢酸ビニル共重合体等が用いられ
ており、パルプ、澱粉の改質物がトレイや梱包材、緩衝
材として提案されている。
2. Description of the Related Art Conventionally, foams such as foam sheets, trays, containers, cushioning materials, heat insulating materials, heat insulating materials, and sound absorbing materials are polystyrene, polyethylene, ethylene / vinyl acetate copolymers, polypropylene, polyurethane, styrene / butadiene blocks. It is made from copolymers and the amount used is enormous. On the other hand, various synthetic biodegradable polymers,
Natural polymers are known and include polyhydroxybutyrate, polylactic acid, polycaprolactone, cellulose, chitosan, starch and the like. In addition, polyvinyl alcohol, polyethylene, ethylene / vinyl acetate copolymer, etc. are used as modifiers for difficult-to-process cellulose, starch, etc. Proposed modified products of pulp and starch as trays, packing materials, and cushioning materials. Has been done.

【発明が解決しようとする課題】発泡体は、上記のよう
に種々の用途に多量の合成ポリマーが使用されている
が、これらのポリマーは分解性、特に生分解性がないた
め、廃棄したときに環境に長く存在し、今や環境上、生
態系上の大問題となっている。さらに、焼却時の焼却炉
の損傷、有害ガスの発生等の理由で発泡体の廃棄物処理
は社会問題ともなっている。また、回収再利用しようと
しても、発泡体は回収コストがかかり、回収時の熱劣化
などの問題があって、回収、再生は極めて困難である。
近年、生分解性ポリマーがいくつか供給されはじめ、用
途開発が進んでいる。生分解性ポリマーとは自然界にお
いて、微生物が関与し低分子化合物に分解するポリマー
で、容器、包装材、食品トレイ等多数の用途がある。し
かし、これまでに供給されている生分解性ポリマーには
成型法に制限があり、実用、特に発泡体には殆ど供され
ていない。また、成形性改良のために添加される改質材
には生分解性がなく、廃棄したときに改質材が環境に長
く残ることになる。これまで、発泡体として加工性、特
性にすぐれ、かつ分解の容易な素材は見出されていなか
った。
As described above, a large amount of synthetic polymers are used in foams for various purposes. However, since these polymers are not degradable, especially biodegradable, when discarded, they are discarded. Has long existed in the environment, and is now a major environmental and ecological problem. Further, waste treatment of foams has become a social problem due to damage to the incinerator during incineration, generation of harmful gas, and the like. Further, even if it is attempted to recover and reuse, the foam has a high recovery cost, and there are problems such as heat deterioration at the time of recovery, and recovery and regeneration are extremely difficult.
In recent years, some biodegradable polymers have begun to be supplied and application development is progressing. A biodegradable polymer is a polymer that is naturally decomposed into low molecular weight compounds by microorganisms and has many uses such as containers, packaging materials, and food trays. However, the biodegradable polymers that have been supplied so far have limitations on the molding method, and are hardly provided for practical use, particularly for foams. Further, the modifier added to improve the moldability has no biodegradability, and the modifier remains in the environment for a long time when it is discarded. Up until now, no foaming material having excellent processability and characteristics and being easily decomposed has been found.

【0002】[0002]

【課題を解決するための手段】本発明者は、L体とD体
の共重合体で、L体/D体(モル比)が50/50〜9
8/2であり、かつJIS−K7210に示されるメル
トフローインデックス(以下MI値と記す)が0.1〜
10のポリ乳酸は、発泡射出成形、発泡押し出し加工、
さらに発泡シートの真空成形等が可能で、各種成型品に
加工でき、かつ、このものが弱アルカリ性の水、あるい
は土壌中で容易に分解することを見出し、本発明に到達
した。即ち、本発明は、L体とD体の共重合体で、L体
/D体(モル比)が50/50〜98/2であり、かつ
MI値が0.1〜10のポリ乳酸からなる生分解性発泡
体に関する。従来からポリ乳酸としてはL体よりなるポ
リ乳酸、L−乳酸とグリコール酸の共重合体が知られて
いる。しかし、これらは発泡成形性、物性、生分解性と
も不十分である。本発明ではL体とD体の共重合体を用
いる。L体/D体(モル比)が50/50〜98/2で
あるポリ乳酸が好ましい。L体/D体(モル比)が50
/50未満ではポリ乳酸はガラス転移温度が低く軟らか
すぎ、発泡体として実用に適さない。また、L体/D体
(モル比)が98/2を超えると結晶性が増し、硬く、
加工性、分解性、特に生分解性に乏しいものとなる。特
に好ましいL体/D体のモル比は60/40〜95/5
である。本発明に用いるポリ乳酸のMI値は0.1〜1
0、好ましくは0.2〜6である。MI値が0.1未満
では発泡成形時に樹脂の流動性が十分でなく発泡困難で
ある。また、MI値が10を超えると逆に流動性が良す
ぎて発泡が困難となる。本発明において、ポリ乳酸の発
泡成形は、ポリスチレン等で通常用いられている発泡成
形装置を用いて行うことができる。発泡剤としては、プ
ロパン、n−ブタン、イソブタン、ペンタン、ブテン等
の炭化水素類、塩化メチル、塩化メチレン、ジクロロジ
フルオロメタン等のハロゲン化炭化水素類、ジメチルエ
ーテル、メチルエチルエーテル等のエーテル類等が用い
られ、これら発泡剤を1種、若しくは2種以上を組み合
わせて、ポリ乳酸100重量部に対し、1〜20重量部
加えて用いる。気泡調節剤には、クレー、タルク、シリ
カ等の無機微粉末、あるいはクエン酸モノナトリウム、
コハク酸モノカリウム、シュウ酸モノナトリウム等の多
価カルボン酸の酸性アルカリ金属塩、炭酸ナトリウム、
重炭酸ナトリウム、炭酸カリウム、重炭酸カリウム、炭
酸アンモニウム、重炭酸アンモニウム等の炭酸、重炭酸
塩およびこれらの組み合わせが挙げられる。これらの気
泡調節剤は、発泡体の所望する気泡の大きさによって適
宜使用されるが、本発明に用いるポリ乳酸に対しては、
ポリ乳酸100重量部に対し、0.02重量部以上用い
るのが好ましく、連続気泡を得やすくなる。0.02重
量部未満では、気泡が粗大化し、良好な発泡体を得るこ
とは困難である。このようなポリ乳酸発泡体が有用な対
象物としては、容器、緩衝材、断熱材、保温材、吸音材
等が挙げられ、用途に応じ、シート状、小片状、あるい
はトレイ、カップ、箱等の成型品として用いられる。ま
た、他の生分解性ポリマー、あるいはポリ塩化ビニル、
ポリエチレン、エチレン/酢酸ビニル共重合体、ポリス
チレン等と複合して耐熱性や耐候性を付与することがで
きる。 〔作用〕L体とD体の共重合体で、L体/D体(モル
比)が50/50〜98/2であり、かつMI値が0.
1〜10のポリ乳酸よりなる発泡体は、土壌と共存した
ときに容易に分解するため、廃棄しても分解して環境を
汚染しない。
DISCLOSURE OF THE INVENTION The present inventor is a copolymer of L-form and D-form, and the L-form / D-form (molar ratio) is 50/50 to
8/2, and the melt flow index (hereinafter referred to as MI value) shown in JIS-K7210 is 0.1 to 0.1.
Polylactic acid of 10 is used for foam injection molding, foam extrusion,
Further, they have found that the foamed sheet can be vacuum-molded, etc., can be processed into various molded products, and that this can be easily decomposed in weakly alkaline water or soil, and thus reached the present invention. That is, the present invention is a copolymer of L-form and D-form, wherein L-form / D-form (molar ratio) is 50/50 to 98/2, and MI value is from polylactic acid of 0.1 to 10. To a biodegradable foam. Conventionally, as polylactic acid, polylactic acid consisting of L-form and copolymers of L-lactic acid and glycolic acid are known. However, they are insufficient in foam moldability, physical properties and biodegradability. In the present invention, a copolymer of L-form and D-form is used. Polylactic acid having an L-form / D-form (molar ratio) of 50/50 to 98/2 is preferable. L-form / D-form (molar ratio) is 50
When the ratio is less than / 50, polylactic acid has a low glass transition temperature and is too soft, and is not suitable for practical use as a foam. Further, when the L-form / D-form (molar ratio) exceeds 98/2, the crystallinity increases and the product becomes hard,
It has poor processability and degradability, especially biodegradability. A particularly preferred L-form / D-form molar ratio is 60/40 to 95/5.
Is. The MI value of polylactic acid used in the present invention is 0.1 to 1
It is 0, preferably 0.2 to 6. If the MI value is less than 0.1, the fluidity of the resin during foam molding is insufficient and it is difficult to foam. On the other hand, when the MI value exceeds 10, on the contrary, the fluidity is so good that foaming becomes difficult. In the present invention, the foam-molding of polylactic acid can be carried out using a foam-molding apparatus that is commonly used for polystyrene and the like. Examples of the blowing agent include hydrocarbons such as propane, n-butane, isobutane, pentane and butene, halogenated hydrocarbons such as methyl chloride, methylene chloride and dichlorodifluoromethane, ethers such as dimethyl ether and methyl ethyl ether. These foaming agents are used singly or in combination of two or more, and used by adding 1 to 20 parts by weight to 100 parts by weight of polylactic acid. As the foam control agent, fine inorganic powder such as clay, talc and silica, or monosodium citrate,
Acidic alkali metal salts of polyvalent carboxylic acids such as monopotassium succinate and monosodium oxalate, sodium carbonate,
Carbonates such as sodium bicarbonate, potassium carbonate, potassium bicarbonate, ammonium carbonate, ammonium bicarbonate, bicarbonates and combinations thereof. These cell regulators are appropriately used depending on the desired cell size of the foam, but for the polylactic acid used in the present invention,
It is preferable to use 0.02 parts by weight or more based on 100 parts by weight of polylactic acid, which facilitates obtaining open cells. If it is less than 0.02 part by weight, the cells become coarse and it is difficult to obtain a good foam. Objects in which such a polylactic acid foam is useful include containers, cushioning materials, heat insulating materials, heat insulating materials, sound absorbing materials, and the like, depending on the application, such as sheets, small pieces, or trays, cups, boxes. Used as a molded product such as. In addition, other biodegradable polymers, or polyvinyl chloride,
Heat resistance and weather resistance can be imparted by combining with polyethylene, ethylene / vinyl acetate copolymer, polystyrene and the like. [Action] A copolymer of L-form and D-form, L-form / D-form (molar ratio) is 50/50 to 98/2, and MI value is 0.
The foam made of polylactic acid of 1 to 10 easily decomposes when coexisting with soil, and therefore does not decompose even if discarded and does not pollute the environment.

【0003】[0003]

【実施例】本発明に用いられるポリ乳酸の発泡成形加工
の一例は次に示される。ポリ乳酸、発泡剤、気泡調節剤
を押し出し機中にて加熱溶融、混練りし、低圧部へ押し
出す。この時、押し出し機ダイ内の樹脂組成物の温度を
120〜180℃、ダイ圧力を50〜200kg/cm
2 とする。ポリ乳酸の発泡倍率は10〜50倍となり、
連続気泡を有し、柔軟なものから高硬度のものまで、強
度の優れた生分解性発泡体を連続的に製造することがで
きる。120℃以下の温度、あるいは50kg/cm2
以下の圧力で押し出すと、連続気泡率が低くなり、高発
泡体を得ることはできない。180℃以上の温度、ある
いは200kg/cm2 以上の圧力では、気泡が粗大化
するとともに、萎縮して、同様に良好な発泡体を得るこ
とができない。このポリ乳酸発泡体をコンポスト化した
ところ、1ヶ月で形態を留めなくなり、良好な生分解性
を示した。
EXAMPLES An example of the foam molding process of polylactic acid used in the present invention is shown below. Polylactic acid, a foaming agent, and a foam control agent are heated and melted in an extruder, kneaded, and extruded to a low pressure section. At this time, the temperature of the resin composition in the extruder die is 120 to 180 ° C., and the die pressure is 50 to 200 kg / cm.
Assume 2 . The expansion ratio of polylactic acid is 10 to 50 times,
It is possible to continuously manufacture a biodegradable foam having open cells and having excellent strength from flexible ones to high hardness ones. Temperature below 120 ℃, or 50kg / cm 2
If extruded under the following pressure, the open cell ratio becomes low, and a high foam cannot be obtained. At a temperature of 180 ° C. or higher, or a pressure of 200 kg / cm 2 or higher, the cells become coarse and shrink, and similarly good foam cannot be obtained. When this polylactic acid foam was composted, its shape was not retained in one month and good biodegradability was exhibited.

【0004】[0004]

【発明の効果】L体とD体の共重合体で、L体/D体
(モル比)が50/50〜98/2であり、かつMI値
が0.1〜10のポリ乳酸よりなる発泡体は、廃棄して
も分解して環境を汚染しないため、従来のポリスチレン
発泡体等が引き起こしていた廃棄物処理の諸問題を解決
するものである。
EFFECT OF THE INVENTION Copolymer of L-form and D-form, polylactic acid having L-form / D-form (molar ratio) of 50/50 to 98/2 and MI value of 0.1 to 10 The foam does not decompose even if it is discarded and does not pollute the environment, and thus solves various problems of waste treatment caused by the conventional polystyrene foam and the like.

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 L体とD体の共重合体で、L体/D体
(モル比)が50/50〜98/2であり、かつメルト
フローインデックスが0.1〜10のポリ乳酸よりなる
事を特徴とする生分解性発泡体。
1. A polylactic acid which is a copolymer of L-form and D-form and has an L-form / D-form (molar ratio) of 50/50 to 98/2 and a melt flow index of 0.1 to 10. A biodegradable foam characterized in that
JP12986195A 1995-03-20 1995-03-20 Biodegradable foam Pending JPH08259723A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP12986195A JPH08259723A (en) 1995-03-20 1995-03-20 Biodegradable foam

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP12986195A JPH08259723A (en) 1995-03-20 1995-03-20 Biodegradable foam

Publications (1)

Publication Number Publication Date
JPH08259723A true JPH08259723A (en) 1996-10-08

Family

ID=15020091

Family Applications (1)

Application Number Title Priority Date Filing Date
JP12986195A Pending JPH08259723A (en) 1995-03-20 1995-03-20 Biodegradable foam

Country Status (1)

Country Link
JP (1) JPH08259723A (en)

Similar Documents

Publication Publication Date Title
US5116880A (en) Biodisintegrable thermoplastic resin foam and a process for producing same
US7977397B2 (en) Polymer blends of biodegradable or bio-based and synthetic polymers and foams thereof
US7872056B2 (en) Polymer blends of biodegradable or bio-based and synthetic polymers and foams thereof
US20100098928A1 (en) Polymer Mixture, A Method For Producing An Extruded Product, Methods For Producing A Starting Material For A Foamed Moulded Product And Methods For Producing A Foamed Moulded Product, The Products Obtained With Said Methods And Applications Thereof
JP2749918B2 (en) Biodegradable product and method for producing the same
JP3937727B2 (en) Resin composition for foam having biodegradability
WO1999057181A1 (en) Water-resistant degradable foam and method of making the same
KR102665935B1 (en) Polylactic acid resin foam sheet, resin molded article, and method for producing polylactic acid resin foam sheet
JP2002155197A (en) Biodegradable heat resistant resin composition, and sheet, molding, and expanded material therefrom
JPH08109278A (en) Molded foam, raw material for molded foam, and production of molded foam
JP2007186692A (en) Method for producing polylactic acid-based resin expandable beads
JP3550782B2 (en) Expandable particles of lactic acid-based polyester
JPH08259723A (en) Biodegradable foam
JP3773342B2 (en) Expandable particles
JP3811747B2 (en) Expandable resin composition having biodegradability
JPH05140361A (en) Cushioning material
KR102271122B1 (en) Starch-based biodegradable composition of cushioning material for packaging with improved processability, productivity and mechanical properties, and method for manufacturing cushioning material for packaging
JP2004277440A (en) Polylactic acid foaming resin particle and foam molded product
JPH04356538A (en) Biodegradable foamed polyolefin resin molding
JPH11166068A (en) Foamable particle
JP3926177B2 (en) Molded body for boxing
JP2001253964A (en) Biodegradable polylactic acid foam board
JP3279709B2 (en) Method for producing foamed extrusion of lactic acid resin
JPH05139435A (en) Foam container
JP2005105097A (en) Foam