JPH08231847A - Polyphenylene oxide resin composition and prepreg and laminate prepared by using the same - Google Patents
Polyphenylene oxide resin composition and prepreg and laminate prepared by using the sameInfo
- Publication number
- JPH08231847A JPH08231847A JP3961495A JP3961495A JPH08231847A JP H08231847 A JPH08231847 A JP H08231847A JP 3961495 A JP3961495 A JP 3961495A JP 3961495 A JP3961495 A JP 3961495A JP H08231847 A JPH08231847 A JP H08231847A
- Authority
- JP
- Japan
- Prior art keywords
- resin composition
- polyphenylene oxide
- prepreg
- ppo
- flame retardant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004721 Polyphenylene oxide Substances 0.000 title claims abstract description 94
- 229920006380 polyphenylene oxide Polymers 0.000 title claims abstract description 92
- 239000011342 resin composition Substances 0.000 title claims abstract description 58
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 39
- 239000003063 flame retardant Substances 0.000 claims abstract description 39
- KOMNUTZXSVSERR-UHFFFAOYSA-N 1,3,5-tris(prop-2-enyl)-1,3,5-triazinane-2,4,6-trione Chemical compound C=CCN1C(=O)N(CC=C)C(=O)N(CC=C)C1=O KOMNUTZXSVSERR-UHFFFAOYSA-N 0.000 claims abstract description 34
- 150000002894 organic compounds Chemical class 0.000 claims abstract description 28
- 239000002904 solvent Substances 0.000 claims abstract description 21
- 239000002966 varnish Substances 0.000 claims description 17
- 238000010438 heat treatment Methods 0.000 claims description 10
- 238000000465 moulding Methods 0.000 claims description 10
- BZQKBFHEWDPQHD-UHFFFAOYSA-N 1,2,3,4,5-pentabromo-6-[2-(2,3,4,5,6-pentabromophenyl)ethyl]benzene Chemical compound BrC1=C(Br)C(Br)=C(Br)C(Br)=C1CCC1=C(Br)C(Br)=C(Br)C(Br)=C1Br BZQKBFHEWDPQHD-UHFFFAOYSA-N 0.000 claims description 8
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 claims description 8
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 claims description 8
- 229910052794 bromium Inorganic materials 0.000 claims description 8
- 239000000758 substrate Substances 0.000 claims description 8
- 238000001035 drying Methods 0.000 claims description 6
- FTDZECHQBVIHKZ-UHFFFAOYSA-N 5,5-dibromo-2-phenylcyclohexa-1,3-diene Chemical group C1=CC(Br)(Br)CC=C1C1=CC=CC=C1 FTDZECHQBVIHKZ-UHFFFAOYSA-N 0.000 claims description 5
- 230000005484 gravity Effects 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 5
- 238000010030 laminating Methods 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 27
- 239000000203 mixture Substances 0.000 abstract description 7
- 238000010521 absorption reaction Methods 0.000 description 38
- 230000009477 glass transition Effects 0.000 description 18
- 229920005989 resin Polymers 0.000 description 14
- 239000011347 resin Substances 0.000 description 14
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 9
- 239000000463 material Substances 0.000 description 9
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 6
- 239000011889 copper foil Substances 0.000 description 6
- 239000011888 foil Substances 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000005062 Polybutadiene Substances 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 239000003960 organic solvent Substances 0.000 description 4
- 229920002857 polybutadiene Polymers 0.000 description 4
- 229920001955 polyphenylene ether Polymers 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical group ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 3
- 229920001400 block copolymer Polymers 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 238000005530 etching Methods 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 238000003303 reheating Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 229920001169 thermoplastic Polymers 0.000 description 3
- 229920001187 thermosetting polymer Polymers 0.000 description 3
- 239000004416 thermosoftening plastic Substances 0.000 description 3
- UBOXGVDOUJQMTN-UHFFFAOYSA-N trichloroethylene Natural products ClCC(Cl)Cl UBOXGVDOUJQMTN-UHFFFAOYSA-N 0.000 description 3
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000005470 impregnation Methods 0.000 description 2
- 230000002401 inhibitory effect Effects 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- ONEIBTGSNPDDSB-UHFFFAOYSA-N 1-(2,4,6-tribromophenyl)pyrrole-2,5-dione Chemical compound BrC1=CC(Br)=CC(Br)=C1N1C(=O)C=CC1=O ONEIBTGSNPDDSB-UHFFFAOYSA-N 0.000 description 1
- DURPTKYDGMDSBL-UHFFFAOYSA-N 1-butoxybutane Chemical compound CCCCOCCCC DURPTKYDGMDSBL-UHFFFAOYSA-N 0.000 description 1
- CWJHMZONBMHMEI-UHFFFAOYSA-N 1-tert-butylperoxy-3-propan-2-ylbenzene Chemical compound CC(C)C1=CC=CC(OOC(C)(C)C)=C1 CWJHMZONBMHMEI-UHFFFAOYSA-N 0.000 description 1
- 101000809257 Homo sapiens Ubiquitin carboxyl-terminal hydrolase 4 Proteins 0.000 description 1
- 239000004727 Noryl Substances 0.000 description 1
- 229920001207 Noryl Polymers 0.000 description 1
- 229920000265 Polyparaphenylene Polymers 0.000 description 1
- 239000002174 Styrene-butadiene Substances 0.000 description 1
- 102100038463 Ubiquitin carboxyl-terminal hydrolase 4 Human genes 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000006757 chemical reactions by type Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 150000008280 chlorinated hydrocarbons Chemical class 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 230000010365 information processing Effects 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000010295 mobile communication Methods 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920002589 poly(vinylethylene) polymer Polymers 0.000 description 1
- -1 polyphenylene Polymers 0.000 description 1
- 230000002250 progressing effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000011115 styrene butadiene Substances 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000012932 thermodynamic analysis Methods 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0313—Organic insulating material
- H05K1/032—Organic insulating material consisting of one material
- H05K1/0326—Organic insulating material consisting of one material containing O
Landscapes
- Reinforced Plastic Materials (AREA)
- Laminated Bodies (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、プリント配線板等の絶
縁材料として有用な、耐熱性を有するポリフェニレンオ
キサイド樹脂組成物並びにこのポリフェニレンオキサイ
ド樹脂組成物を用いたプリプレグ及びこのプリプレグを
用いた積層板に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a heat-resistant polyphenylene oxide resin composition useful as an insulating material for printed wiring boards, a prepreg using the polyphenylene oxide resin composition, and a laminated board using the prepreg. Regarding
【0002】[0002]
【従来の技術】近年の電子機器は、搭載される半導体デ
バイスの高集積化とパッケージの精緻化、プリント配線
板の高密度配線化及び接合、実装技術の向上に伴い、非
常に進展しており、特に、移動体通信のような高周波数
帯を利用する電子機器においては、進展が著しい。2. Description of the Related Art In recent years, electronic equipment has made a great progress due to high integration of semiconductor devices to be mounted and refinement of packages, high density wiring and bonding of printed wiring boards, and improvement of mounting technology. In particular, the progress has been remarkable in electronic devices using high frequency bands such as mobile communication.
【0003】この種の電子機器を構成するプリント配線
板は、多層化と微細配線化が同時進行しているが、情報
処理の高速化に要求される信号伝達速度の高速化に、プ
リント配線板のインピーダンスコントロールが不可欠で
あり、高周波数帯になればなるほど、その要求は高くな
る。このプリント配線板のインピーダンスコントロール
の良否は、回路幅や回路間隔等の寸法精度に左右され
る。ところが、従来の難燃剤を含む樹脂組成物による積
層板では、熱膨張係数が大きいために寸法安定性が悪
く、したがって、回路幅や回路間隔等が変動し、設計寸
法精度が確保できず、そのインピーダンスコントロール
は十分とは言えないものであった。In the printed wiring board which constitutes this kind of electronic equipment, the multilayered wiring and the fine wiring are progressing at the same time. However, in order to increase the signal transmission speed required for high speed information processing, the printed wiring board is required. Impedance control is essential, and the higher the frequency band, the higher the demand. The quality of impedance control of this printed wiring board depends on the dimensional accuracy such as the circuit width and the circuit interval. However, in a laminated board made of a resin composition containing a conventional flame retardant, the dimensional stability is poor because the thermal expansion coefficient is large, and therefore the circuit width, the circuit interval, etc. vary, and the design dimensional accuracy cannot be ensured. Impedance control was not enough.
【0004】このような要求の高周波数帯を利用する電
子機器のプリント配線板には、誘電率や誘電損失等の高
周波特性が優れている点でポリフェニレンオキサイド樹
脂〔ポリフェニレンエーテル(PPE)樹脂とも言う〕
が適しているが、耐熱性や寸法安定性が十分ではなかっ
た。Printed wiring boards for electronic equipment which utilize such a demanded high frequency band are also called polyphenylene oxide resin [polyphenylene ether (PPE) resin because of their excellent high frequency characteristics such as permittivity and dielectric loss. ]
Was suitable, but the heat resistance and dimensional stability were not sufficient.
【0005】[0005]
【発明が解決しようとする課題】そこで、本願発明者等
は、特願平5−236893号で、耐熱性の向上と寸法
安定性の向上を図ったポリフェニレンオキサイド樹脂組
成物と、このポリフェニレンオキサイド樹脂組成物を用
いたプリプレグの製造方法、及び、このプリプレグを用
いた積層板の製造方法を開示した。すなわち、ポリフェ
ニレンオキサイド、トリアリルイソシアヌレート、トリ
アリルイソシアヌレートと反応するモノマレイミド基を
有する反応性臭素化化合物とを含有してなるポリフェニ
レンオキサイド樹脂組成物と、このポリフェニレンオキ
サイド樹脂組成物を用いたプリプレグの製造方法、及
び、このプリプレグを用いた積層板の製造方法である。
ところが、このような、反応型、添加型等の溶解型の臭
素化化合物を難燃剤として、ポリフェニレンオキサイド
−トリアリルイソシアヌレート系に含有させた場合に
は、耐熱性や寸法安定性に効果があったが、積層板の耐
水性、耐湿性、吸湿耐熱性及びガラス転移点(Tg)等
については、満足できるレベルには至っていなかった。
すなわち、吸湿耐熱性及びガラス転移点(Tg)が低
く、吸水率及び吸湿率が大きいため、部品実装時に問題
が発生するといった傾向にあった。DISCLOSURE OF THE INVENTION Therefore, the inventors of the present application have disclosed in Japanese Patent Application No. 5-236893 a polyphenylene oxide resin composition having improved heat resistance and dimensional stability, and the polyphenylene oxide resin. A method for producing a prepreg using the composition and a method for producing a laminated board using the prepreg have been disclosed. That is, polyphenylene oxide, triallyl isocyanurate, a polyphenylene oxide resin composition containing a reactive brominated compound having a monomaleimide group that reacts with triallyl isocyanurate, and a prepreg using this polyphenylene oxide resin composition. And a method for manufacturing a laminated board using this prepreg.
However, when a polyphenylene oxide-triallyl isocyanurate system is made to contain a soluble brominated compound such as a reaction type or an addition type as a flame retardant, it has an effect on heat resistance and dimensional stability. However, the water resistance, moisture resistance, heat resistance after moisture absorption, glass transition point (Tg), etc. of the laminate were not at a satisfactory level.
That is, since the heat resistance to moisture absorption and the glass transition point (Tg) are low, and the water absorption rate and the moisture absorption rate are high, there is a tendency that a problem occurs during component mounting.
【0006】本発明は前記の事情に鑑みてなされたもの
で、その目的とするところは、耐水性、耐湿性、吸湿耐
熱性及びガラス転移点の向上を図ったポリフェニレンオ
キサイド樹脂組成物、このポリフェニレンオキサイド樹
脂組成物を用いたプリプレグ及びこのプリプレグを用い
た積層板を提供することにある。The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a polyphenylene oxide resin composition having improved water resistance, moisture resistance, moisture absorption heat resistance, and glass transition point, and this polyphenylene oxide composition. An object of the present invention is to provide a prepreg using an oxide resin composition and a laminate using the prepreg.
【0007】[0007]
【課題を解決するための手段】本発明の請求項1に係る
ポリフェニレンオキサイド樹脂組成物は、ポリフェニレ
ンオキサイド、トリアリルイソシアヌレート、相溶化剤
及び難燃剤を含有してなるポリフェニレンオキサイド樹
脂組成物に溶剤を添加したワニスにおいて、前記難燃剤
が、ポリフェニレンオキサイド及びトリアリルイソシア
ヌレートに非反応の臭素化有機化合物であり、かつ、前
記溶剤に溶解せず、分散していることを特徴とする。The polyphenylene oxide resin composition according to claim 1 of the present invention comprises a polyphenylene oxide resin composition containing polyphenylene oxide, triallyl isocyanurate, a compatibilizing agent and a flame retardant as a solvent. In the varnish to which is added, the flame retardant is a brominated organic compound that does not react with polyphenylene oxide and triallyl isocyanurate, and is dispersed in the solvent without being dissolved.
【0008】本発明の請求項2に係るポリフェニレンオ
キサイド樹脂組成物は、前記臭素化有機化合物の真比重
が3.0以下であることを特徴とする。The polyphenylene oxide resin composition according to claim 2 of the present invention is characterized in that the true specific gravity of the brominated organic compound is 3.0 or less.
【0009】本発明の請求項3に係るポリフェニレンオ
キサイド樹脂組成物は、前記臭素化有機化合物が、下記
の一般式〔1〕で表されるデカブロモジフェニルエタン
又は下記の一般式〔2〕で表される4,4−ジブロモビ
フェニルであることを特徴とする。In the polyphenylene oxide resin composition according to claim 3 of the present invention, the brominated organic compound is represented by decabromodiphenylethane represented by the following general formula [1] or represented by the following general formula [2]. 4,4-dibromobiphenyl as described above.
【0010】[0010]
【化3】 Embedded image
【0011】[0011]
【化4】 [Chemical 4]
【0012】本発明の請求項4に係るポリフェニレンオ
キサイド樹脂組成物は、ポリフェニレンオキサイドを3
0〜60重量部、トリアリルイソシアヌレートを35〜
62重量部の割合で含有し、かつ、臭素の含有量がポリ
フェニレンオキサイド樹脂組成物全量に対して8〜20
重量%である前記臭素化有機化合物を含有することを特
徴とする。A polyphenylene oxide resin composition according to a fourth aspect of the present invention comprises a polyphenylene oxide 3
0 to 60 parts by weight, 35 to triallyl isocyanurate
It is contained in a proportion of 62 parts by weight, and the content of bromine is 8 to 20 with respect to the total amount of the polyphenylene oxide resin composition.
It is characterized by containing the said brominated organic compound which is weight%.
【0013】本発明の請求項5に係るプリプレグは、請
求項1乃至請求項4いずれか記載のポリフェニレンオキ
サイド樹脂組成物を基材に含浸し、加熱乾燥して半硬化
させてなる。A prepreg according to a fifth aspect of the present invention is obtained by impregnating a substrate with the polyphenylene oxide resin composition according to any of the first to fourth aspects, heating and drying, and semi-curing.
【0014】本発明の請求項6に係る積層板は、請求項
5記載のプリプレグの所定枚数を加熱加圧して積層成形
してなる。The laminated plate according to claim 6 of the present invention is formed by laminating and molding a predetermined number of prepregs according to claim 5 by heating and pressing.
【0015】以下、本発明を詳細に説明する。本発明に
おいて用いられるポリフェニレンオキサイド(以下PP
Oと称する)〔ポリフェニレンエーテル(PPE)とも
言う〕は、例えば、下記の一般式〔3〕で表される。The present invention will be described in detail below. Polyphenylene oxide used in the present invention (hereinafter referred to as PP
(Also referred to as O) [also referred to as polyphenylene ether (PPE)] is represented by, for example, the following general formula [3].
【0016】[0016]
【化5】 Embedded image
【0017】上記の一般式〔3〕表されるPPOの一例
としては、下記の一般式〔4〕で表されるポリ(2,6
−ジメチル−1,4−フェニレンオキサイド)等が挙げ
られる。An example of PPO represented by the above general formula [3] is poly (2,6) represented by the following general formula [4].
-Dimethyl-1,4-phenylene oxide) and the like.
【0018】[0018]
【化6】 [Chemical 6]
【0019】このようなPPOは、例えば、USP4,
059,568号明細書に開示されている方法で合成す
ることができる。特に限定するものでないが、例えば、
重量平均分子量(Mw)が46,000〜53,000
で、数平均分子量(Mn)との比、すなわち、分子量分
布(Mw/Mn)が4.0〜4.5のPPOが好まし
い。本来PPOは、熱可塑性樹脂であり、耐熱性と寸法
安定性とを改良するために、このPPOとスチレン・ブ
タジエンブロックコポリマー、スチレン・イソプレンブ
ロックコポリマー、1、2−ポリブタジエン、1、4−
ポリブタジエン、マレイン変性ポリブタジエン、アクリ
ル変性ポリブタジエン及びエポキシ変性ポリブタジエン
からなる群から選ばれた少なくとも一種の相溶化剤とト
リアリルイソシアヌレート(以下TAICと称する)と
を含有したPPO樹脂組成物として用いられる。TAI
Cは、そのモノマー(以下m−TAICと称する)及び
/又はそのプレポリマー(以下p−TAICと称する)
が用いられる。Such PPO is, for example, USP4.
It can be synthesized by the method disclosed in the specification of 059,568. Although not particularly limited, for example,
Weight average molecular weight (Mw) is 46,000-53,000.
Then, PPO having a ratio with the number average molecular weight (Mn), that is, a molecular weight distribution (Mw / Mn) of 4.0 to 4.5 is preferable. Originally PPO is a thermoplastic resin, and in order to improve heat resistance and dimensional stability, PPO and styrene / butadiene block copolymer, styrene / isoprene block copolymer, 1,2-polybutadiene, 1,4-
It is used as a PPO resin composition containing at least one compatibilizer selected from the group consisting of polybutadiene, malein-modified polybutadiene, acrylic-modified polybutadiene, and epoxy-modified polybutadiene, and triallyl isocyanurate (hereinafter referred to as TAIC). TAI
C is a monomer thereof (hereinafter referred to as m-TAIC) and / or a prepolymer thereof (hereinafter referred to as p-TAIC).
Is used.
【0020】本発明のPPO樹脂組成物の特徴は、PP
O樹脂組成物を用いた積層板の耐水性、耐湿性、吸湿耐
熱性及びガラス転移点の向上を目的として、前記PPO
とTAICに相溶化剤及び難燃剤を含有してなるPPO
樹脂組成物に溶剤を添加したワニスにおいて、前記難燃
剤が、PPO及びTAICに非反応の臭素化有機化合物
であり、かつ、前記溶剤に溶解せず、分散している点に
ある。すなわち、熱可塑性のPPOと熱硬化性のTAI
Cとを混合して硬化させると、相互侵入網目構造〔IP
N(Interpenetrating Polymer Net Work)〕を形成し、
耐熱性の高い積層板として極めて優れた構造となる。と
ころが、難燃剤が、不飽和結合を有する反応型の難燃
剤、又は前記溶剤に溶解する溶解型の難燃剤である場合
には、この難燃剤が、PPO−TAICのIPN中に侵
入してIPNの形成を阻害し、その結果、TAICの未
重合残渣が多く発生し、このPPO樹脂組成物を用いた
プリプレグ及びこのプリプレグを用いた積層板の耐水
性、耐湿性、吸湿耐熱性及びガラス転移点(以下Tgと
称する)が低下する。The characteristics of the PPO resin composition of the present invention are that PP
For the purpose of improving the water resistance, moisture resistance, moisture absorption heat resistance and glass transition point of a laminate using the O resin composition, the PPO
PPO containing compatibilizer and flame retardant in TAIC and TAIC
In the varnish obtained by adding a solvent to the resin composition, the flame retardant is a brominated organic compound that does not react with PPO and TAIC, and is dispersed in the solvent without being dissolved in the solvent. That is, thermoplastic PPO and thermosetting TAI
When mixed with C and cured, the interpenetrating network structure [IP
N (Interpenetrating Polymer Net Work)],
It has an extremely excellent structure as a laminate having high heat resistance. However, when the flame retardant is a reactive flame retardant having an unsaturated bond or a soluble flame retardant that dissolves in the solvent, the flame retardant penetrates into the IPN of PPO-TAIC and the IPN Of the TAIC, resulting in a large amount of unpolymerized residue of TAIC, and the water resistance, moisture resistance, moisture absorption heat resistance and glass transition point of the prepreg using this PPO resin composition and the laminate using this prepreg. (Hereinafter referred to as Tg) is reduced.
【0021】したがって、難燃剤が、PPO及びTAI
Cに非反応の臭素化有機化合物であり、かつ、前記溶剤
に溶解せず、分散することにより、難燃剤が樹脂中にフ
ィラーとして存在するため、PPO−TAICのIPN
の形成を阻害せず、TAICが略完全に硬化し、良好な
IPNを形成するので、耐水性、耐湿性、吸湿耐熱性及
びTgが向上するものと推察される。さらに、前記臭素
化有機化合物の真比重が3.0以下であることが好まし
い。すなわち、難燃剤である臭素化有機化合物の真比重
が3.0を越える場合には、PPO樹脂組成物のワニス
中で難燃剤が沈降し易くなり、常に撹拌しておかなけれ
ば、均一なワニスが得られず、作業性が悪くなってしま
う。Therefore, the flame retardant is PPO and TAI.
Since it is a brominated organic compound that does not react with C, and is not dissolved in the solvent and dispersed therein, the flame retardant is present as a filler in the resin, so that the IPN of PPO-TAIC
It is presumed that the water resistance, moisture resistance, moisture absorption heat resistance, and Tg are improved because TAIC is almost completely cured to form good IPN without inhibiting the formation of water. Furthermore, the true specific gravity of the brominated organic compound is preferably 3.0 or less. That is, when the true specific gravity of the brominated organic compound, which is a flame retardant, exceeds 3.0, the flame retardant tends to settle in the varnish of the PPO resin composition, and if it is not always stirred, a uniform varnish is obtained. Is not obtained, and the workability deteriorates.
【0022】例えば、前記臭素化有機化合物としては、
前記の一般式〔1〕で表されるデカブロモジフェニルエ
タン又は前記の一般式〔2〕で表される4,4−ジブロ
モビフェニル等が挙げられる。For example, as the brominated organic compound,
Examples include decabromodiphenylethane represented by the general formula [1] and 4,4-dibromobiphenyl represented by the general formula [2].
【0023】PPOを30〜60重量部、TAICを3
5〜62重量部の割合で含有するのが好ましい。すなわ
ち、PPOが30重量部未満で、TAICが62重量部
を越える割合の場合には、積層板が脆くなり、PPOが
60重量部を越え、TAICが35重量部未満の割合の
場合には、十分なIPNの形成ができない。さらに、臭
素の含有量がPPO樹脂組成物全量に対して8〜20重
量%である前記臭素化有機化合物を含有することが好ま
しい。すなわち、臭素の含有量がPPO樹脂組成物全量
に対して8重量%未満の場合には、積層板の難燃性が低
下し、UL規格の94V−0のレベルの難燃性を維持で
きなくなり、20重量%を越える場合には、積層板を製
造する加熱加圧成形時に臭素(Br)が解離し、積層板
の表面に析出するため、耐熱性が低下する傾向を示す。30 to 60 parts by weight of PPO and 3 parts of TAIC
It is preferably contained in a proportion of 5 to 62 parts by weight. That is, when PPO is less than 30 parts by weight and TAIC is more than 62 parts by weight, the laminate becomes brittle, and when PPO is more than 60 parts by weight and TAIC is less than 35 parts by weight, It is not possible to form a sufficient IPN. Further, it is preferable to contain the brominated organic compound having a bromine content of 8 to 20% by weight based on the total amount of the PPO resin composition. That is, when the content of bromine is less than 8% by weight with respect to the total amount of the PPO resin composition, the flame retardancy of the laminated plate is reduced, and the flame retardance at the level of UL standard 94V-0 cannot be maintained. When it exceeds 20% by weight, bromine (Br) is dissociated during heat and pressure molding for producing a laminated plate and deposited on the surface of the laminated plate, so that the heat resistance tends to decrease.
【0024】本発明のPPO樹脂組成物は、基材に含浸
してプリプレグを得るために、まずPPO、TAIC及
び前記臭素化有機化合物と必要に応じて加えられる前記
相溶化剤とを有機溶媒とを混合し、ワニスに調製して用
いられる。この有機溶媒としては、前記臭素化有機化合
物を溶解せず、樹脂成分を溶解し、かつ反応に悪影響を
及ぼすものでなければ特に限定されず、例えば、メチル
エチルケトン等のケトン類、ジブチルエーテル等のエー
テル類、酢酸エチル等のエステル類、ジメチルホルムア
ミド等のアミド類、トリクロロエチレン等の塩素化炭化
水素等の適当な有機溶媒を一種あるい二種以上を混合し
て用いられる。前記ワニスの樹脂固形分の濃度は、ワニ
スを基材に含浸する作業に応じて適当に調整すればよ
く、例えば50〜90重量%が適当である。In order to obtain a prepreg by impregnating a base material, the PPO resin composition of the present invention first comprises PPO, TAIC, the brominated organic compound, and the compatibilizer, which is optionally added, as an organic solvent. Are mixed to prepare a varnish and used. The organic solvent is not particularly limited as long as it does not dissolve the brominated organic compound, dissolves the resin component, and does not adversely affect the reaction, and examples thereof include ketones such as methyl ethyl ketone and ethers such as dibutyl ether. Or a mixture of two or more suitable organic solvents such as ethyl acetate, esters such as ethyl acetate, amides such as dimethylformamide, chlorinated hydrocarbons such as trichloroethylene. The concentration of the resin solid content of the varnish may be appropriately adjusted according to the operation of impregnating the base material with the varnish, and for example, 50 to 90% by weight is suitable.
【0025】前記のように調製されたワニスを基材に含
浸し、さらに加熱乾燥し有機溶媒を蒸発させてプリプレ
グを得る。前記の基材としては、有機繊維やガラス繊維
の織布または不織布を用いる。この基材への含浸量は、
プリプレグ中の樹脂固形分の重量比率が35重量%以上
になるようにするのが好ましい。一般に基材の誘電率は
樹脂のそれよりも大きく、それゆえに、このプリプレグ
を用いて得られた積層板の誘電率は小さくするには、プ
リプレグ中の樹脂固形分の含有量を前記重量比率より多
くすると良い。例えば、基材にEガラス布を用いたプリ
プレグが37重量%以上の樹脂固形分の含有量では誘電
率3.7以下を達成することができ、基材にDガラス布
を用いたプリプレグが45重量%以上の樹脂固形分の含
有量では誘電率3.2以下を達成することができる。A substrate is impregnated with the varnish prepared as described above, and then dried by heating to evaporate the organic solvent to obtain a prepreg. As the base material, a woven or non-woven fabric of organic fibers or glass fibers is used. The amount of impregnation into this substrate is
It is preferable that the weight ratio of the resin solid content in the prepreg is 35% by weight or more. Generally, the dielectric constant of the base material is higher than that of the resin, and therefore, in order to reduce the dielectric constant of the laminate obtained by using this prepreg, the content of the resin solid content in the prepreg should be less than the above weight ratio. It is good to have many. For example, a prepreg using an E glass cloth as a base material can achieve a dielectric constant of 3.7 or less at a resin solid content of 37% by weight or more, and a prepreg using a D glass cloth as a base material has a dielectric constant of 45 or less. A dielectric constant of 3.2 or less can be achieved at a resin solid content of not less than wt%.
【0026】本発明においては、前記のプリプレグを用
いて積層板を作製することができる。詳しく説明する
と、本発明のプリプレグを一枚または複数枚重ね、さら
にその上下の両面又は片面に銅箔等の金属箔を重ねたも
のを加熱加圧成形することにより、積層一体化された両
面金属箔張り又は片面金属箔張り積層板を作製すること
ができる。この積層板の金属箔をエッチング加工等して
回路形成することによってプリント配線板を得ることが
でき、さらには、このプリント配線板を内層用プリント
配線板として、本発明のプリプレグを間に介して複数枚
重ねると共に、その最外層に金属箔を重ねたものを加熱
加圧成形することによって、多層プリント配線板を作製
することができる。なお、成形条件は、本発明の樹脂組
成物の原料の配合比率により異なり、特に限定するもの
でないが、一般的には温度170℃以上230℃以下、
圧力10kg/cm2以上50kg/cm2以下の条件で適切な時
間、加熱加圧するのが好ましく、さらに、加熱加圧終了
後に圧力開放下で150℃以上250℃以下で再加熱す
ると樹脂固形分の硬化をより促進させることができる。
このようにして得られたPPO樹脂組成物はPPOの特
性が損なわれず、誘電特性等の高周波特性が優れたもの
であって、しかも、耐水性、耐湿性、吸湿耐熱性及びガ
ラス転移点が改良された優れたものである。In the present invention, a laminated board can be produced using the above prepreg. More specifically, one or a plurality of prepregs of the present invention are stacked, and further, a metal foil such as a copper foil is stacked on both upper and lower surfaces or one surface of the prepreg, which is heat-pressed to form a laminated and integrated double-sided metal. Foil- or single-sided metal foil-clad laminates can be made. A printed wiring board can be obtained by forming a circuit by etching the metal foil of this laminated board, and further, this printed wiring board is used as an inner layer printed wiring board, with the prepreg of the present invention interposed therebetween. A multi-layer printed wiring board can be produced by stacking a plurality of sheets and stacking a metal foil on the outermost layer thereof and performing heat-press molding. The molding conditions vary depending on the mixing ratio of the raw materials of the resin composition of the present invention and are not particularly limited, but generally 170 ° C or higher and 230 ° C or lower,
It is preferable to heat and pressurize at a pressure of 10 kg / cm 2 or more and 50 kg / cm 2 or less for an appropriate time. Further, after heating and pressurization, reheating at 150 ° C. or more and 250 ° C. or less under pressure release results in solid resin content. The curing can be accelerated.
The PPO resin composition thus obtained does not impair the properties of PPO and has excellent high-frequency properties such as dielectric properties, and also has improved water resistance, moisture resistance, moisture absorption heat resistance, and glass transition point. It was an excellent one.
【0027】以上により、本発明に係るPPO樹脂組成
物を基材に含浸し、加熱乾燥して半硬化させて得たプリ
プレグ、及びこのプリプレグの所定枚数を加熱加圧して
積層成形するして得た積層板によると、耐水性、耐湿
性、吸湿耐熱性及びガラス転移点が高く優れている。As described above, a prepreg obtained by impregnating a substrate with the PPO resin composition according to the present invention, heating and drying it and semi-curing it, and heat-pressing a predetermined number of this prepreg to obtain a laminate are obtained. The laminated plate is excellent in water resistance, moisture resistance, moisture absorption heat resistance and glass transition point.
【0028】[0028]
【作用】本発明の請求項1に係るPPO樹脂組成物で
は、PPO、TAIC、相溶化剤及び難燃剤を含有して
なるPPO樹脂組成物に溶剤を添加下ワニスにおいて、
前記難燃剤が、PPO及びTAICに非反応の臭素化有
機化合物であり、かつ、前記溶剤に溶解せず、分散して
いるので、熱可塑性のPPOと熱硬化性のTAICとを
混合して硬化させると、相互侵入網目構造〔IPN(In
terpenetrating Polymer Net Work)〕を形成し、耐熱性
の高い積層板として極めて優れた構造となる。ところ
が、難燃剤が、不飽和結合を有する反応型の難燃剤又は
前記溶剤に溶解する溶解型の難燃剤である場合には、こ
の難燃剤が、PPO−TAICのIPN中に侵入してI
PNの形成を阻害し、その結果、TAICの未重合残渣
が多く発生し、このPPO樹脂組成物を用いたプリプレ
グ及びこのプリプレグを用いた積層板の耐水性、耐湿
性、吸湿耐熱性及びガラス転移点(以下Tgと称する)
が低下する。したがって、難燃剤が、PPO及びTAI
Cに非反応の臭素化有機化合物であり、かつ、前記溶剤
に溶解せず、分散することにより、難燃剤が樹脂中にフ
ィラーとして存在するため、PPO−TAICのIPN
の形成を阻害せず、TAICが略完全に硬化し、良好な
IPNを形成するものと推察される。The PPO resin composition according to claim 1 of the present invention is a varnish prepared by adding a solvent to a PPO resin composition containing PPO, TAIC, a compatibilizer and a flame retardant,
Since the flame retardant is a brominated organic compound that does not react with PPO and TAIC, and is not dissolved in the solvent but dispersed therein, it is cured by mixing thermoplastic PPO and thermosetting TAIC. Then, the mutual intrusion network structure [IPN (In
terpenetrating Polymer Net Work)], resulting in an extremely excellent structure as a laminate having high heat resistance. However, when the flame retardant is a reactive flame retardant having an unsaturated bond or a soluble flame retardant that dissolves in the solvent, the flame retardant penetrates into the IPN of PPO-TAIC and
The formation of PN is inhibited, and as a result, a large amount of unpolymerized residue of TAIC is generated, and the prepreg using this PPO resin composition and the laminated sheet using this prepreg have water resistance, moisture resistance, moisture absorption heat resistance, and glass transition. Point (hereinafter referred to as Tg)
Is reduced. Therefore, if the flame retardant is PPO and TAI,
Since it is a brominated organic compound that does not react with C, and is not dissolved in the solvent and dispersed therein, the flame retardant is present as a filler in the resin, so that the IPN of PPO-TAIC
It is presumed that the TAIC hardens almost completely and forms a good IPN without hindering the formation of
【0029】本発明の請求項2に係るPPO樹脂組成物
では、難燃剤である臭素化有機化合物の真比重が3.0
以下であるので、PPO樹脂組成物のワニス中で難燃剤
が沈降し難く、基材への含浸作業時に、撹拌を常時しな
くても均一なワニスが得られる。In the PPO resin composition according to claim 2 of the present invention, the true specific gravity of the brominated organic compound which is the flame retardant is 3.0.
Because of the following, the flame retardant is unlikely to settle in the varnish of the PPO resin composition, and a uniform varnish can be obtained without constant stirring during the impregnation operation on the substrate.
【0030】本発明の請求項3に係るPPO樹脂組成物
では、前記臭素化有機化合物が、上記の一般式〔1〕で
表されるデカブロモジフェニルエタン又は上記の一般式
〔2〕で表される4,4−ジブロモビフェニルであるの
で、PPO−TAICのIPNの形成を阻害せず、TA
ICが略完全に硬化し、良好なIPNを形成するものと
推察される。In the PPO resin composition according to claim 3 of the present invention, the brominated organic compound is represented by decabromodiphenylethane represented by the above general formula [1] or by the above general formula [2]. Since it is 4,4-dibromobiphenyl, it does not inhibit the formation of IPN of PPO-TAIC, and TA
It is presumed that the IC hardens almost completely and forms a good IPN.
【0031】本発明の請求項4に係るPPO樹脂組成物
では、PPOを30〜60重量部、TAICを35〜6
2重量部の割合で含有するので、IPNが形成されるの
で、耐熱性に優れる。すなわち、PPOが30重量部未
満で、TAICが62重量部を越える割合の場合には、
積層板が脆くなり、PPOが60重量部を越え、TAI
Cが35重量部未満の割合の場合には、十分なIPNの
形成ができない。さらに、臭素の含有量がPPO樹脂組
成物全量に対して8〜20重量%である前記臭素化有機
化合物を含有するので、難燃性に優れる。すなわち、臭
素の含有量がPPO樹脂組成物全量に対して8重量%未
満の場合には、積層板の難燃性が低下し、UL規格の9
4V−0のレベルの難燃性を維持できなくなり、20重
量%を越える場合には、積層板を製造する加熱加圧成形
時に臭素(Br)が解離し、積層板の表面に析出するた
め、耐熱性が低下する傾向を示す。In the PPO resin composition according to claim 4 of the present invention, 30 to 60 parts by weight of PPO and 35 to 6 of TAIC are used.
Since it is contained at a ratio of 2 parts by weight, IPN is formed, so that it has excellent heat resistance. That is, when PPO is less than 30 parts by weight and TAIC exceeds 62 parts by weight,
Laminate becomes brittle, PPO exceeds 60 parts by weight, TAI
When C is less than 35 parts by weight, sufficient IPN cannot be formed. Further, since it contains the brominated organic compound having a bromine content of 8 to 20% by weight based on the total amount of the PPO resin composition, it has excellent flame retardancy. That is, when the content of bromine is less than 8% by weight with respect to the total amount of the PPO resin composition, the flame retardancy of the laminated plate decreases, and the UL standard of 9
When it becomes impossible to maintain the flame retardancy of 4V-0 and exceeds 20% by weight, bromine (Br) is dissociated during the heat and pressure molding for producing a laminated plate and deposited on the surface of the laminated plate. Heat resistance tends to decrease.
【0032】本発明の請求項5に係るプリプレグでは、
請求項1乃至請求項4いずれか記載のPPO樹脂組成物
を基材に含浸し、加熱乾燥して半硬化させるので、耐水
性、耐湿性、吸湿耐熱性に優れ、ガラス転移点が高い。In the prepreg according to claim 5 of the present invention,
Since the base material is impregnated with the PPO resin composition according to any one of claims 1 to 4, and the material is heated and dried to be semi-cured, it is excellent in water resistance, moisture resistance, moisture absorption heat resistance, and has a high glass transition point.
【0033】本発明の請求項6に係る積層板では、請求
項5記載のプリプレグの所定枚数を加熱加圧して積層成
形するので、耐水性、耐湿性、吸湿耐熱性に優れ、ガラ
ス転移点が高い。In the laminated plate according to the sixth aspect of the present invention, a predetermined number of the prepregs according to the fifth aspect are heat-pressed and laminated, so that they are excellent in water resistance, moisture resistance and moisture absorption heat resistance, and have a glass transition point. high.
【0034】[0034]
【実施例】以下、本発明を実施例により、具体的に説明
する。EXAMPLES The present invention will be specifically described below with reference to examples.
【0035】(実施例1)表1の配合に示すように、上
記の一般式〔4〕で表されるPPO(日本ジーイープラ
スチックス株式会社製:商品名ノリルPX9701)4
0重量部、m−TAIC(日本化成株式会社製)45重
量部、p−TAIC(第一工業製薬株式会社製:商品名
P−TAIC−1000C)10重量部、相溶化剤とし
てスチレン・ブタジエン・ブロックコポリマー(旭化成
工業株式会社製:商品名タフプレンA)5重量部、難燃
剤として臭素化有機化合物である上記の一般式〔1〕で
表されるデカブロモジフェニルエタン(三井東圧ファイ
ン株式会社製:商品名プラネロンBDE、82.3Br
%)を22.6重量部及び開始剤としてα、α’ビス
(t−ブチルパーオキシ−m−イソプロピル)ベンゼン
(日本油脂株式会社製:商品名PB−P)1.5重量部
を配合し、これを溶剤であるトリクロロエチレン中で混
合、分散、溶解してPPO樹脂組成物のワニスを得た。
前記難燃剤が、PPO及びTAICに非反応の臭素化有
機化合物であるので、PPO樹脂組成物であるワニス中
で、前記難燃剤は、前記溶剤には溶解せず、分散してい
た。このワニスをEガラスクロス(旭シェーベル株式会
社製:商品名216L)に含浸させた後、温度120
℃、5分間の条件で加熱乾燥し、溶媒を除去して樹脂含
有量35重量%のプリプレグを得た。この1枚のプリプ
レグの両面に銅箔(DT箔)を貼着して温度170℃、
圧力50kg/cm2、180分間の成形条件で加熱加圧し、
その後、圧力開放下で乾燥機にて温度230℃、2時間
の条件で再加熱して、内層プリント配線板用の両面銅張
積層板を得た。この内層プリント配線板用の両面銅張積
層板にパターンを形成してコアとし、このコアの両面に
それぞれ、2枚ずつプリプレグを重ね、その上下両側に
厚さ70μmの銅箔(ST箔)を重ねて、温度170
℃、圧力50kg/cm2、180分間の成形条件で加熱加圧
し、その後、圧力開放下で乾燥機にて温度230℃、2
時間の条件で再加熱して、プリント配線板用の両面銅張
積層板を得た。得られた両面銅張積層板を50mm×5
0mmにカットして、積層板の吸湿耐熱性用のサンプル
とした。Example 1 As shown in the composition of Table 1, PPO represented by the above general formula [4] (manufactured by Japan GE Plastics Co., Ltd .: trade name Noryl PX9701) 4
0 parts by weight, m-TAIC (manufactured by Nippon Kasei Co., Ltd.) 45 parts by weight, p-TAIC (manufactured by Dai-ichi Kogyo Seiyaku Co., Ltd .: trade name P-TAIC-1000C) 10 parts by weight, and styrene-butadiene as a compatibilizer. 5 parts by weight of a block copolymer (made by Asahi Kasei Co., Ltd .: Toughprene A), decabromodiphenylethane represented by the above general formula [1] which is a brominated organic compound as a flame retardant (manufactured by Mitsui Toatsu Fine Co., Ltd.) : Trade name Planeron BDE, 82.3Br
%) And 21.5 parts by weight of α, α ′ bis (t-butylperoxy-m-isopropyl) benzene (manufactured by NOF CORPORATION: trade name PB-P) as an initiator. This was mixed, dispersed, and dissolved in trichloroethylene as a solvent to obtain a varnish of PPO resin composition.
Since the flame retardant was a brominated organic compound that did not react with PPO and TAIC, the flame retardant was not dissolved in the solvent but dispersed in the varnish that was the PPO resin composition. After this varnish was impregnated into E glass cloth (manufactured by Asahi Shovel Co., Ltd .: trade name 216L), the temperature was 120.
The solvent was removed by heating and drying at 5 ° C. for 5 minutes to obtain a prepreg having a resin content of 35% by weight. A copper foil (DT foil) is attached to both surfaces of this one prepreg, and the temperature is 170 ° C.
Heating and pressurizing under the molding condition of pressure 50 kg / cm 2 , 180 minutes,
Then, under pressure release, it was reheated in a dryer at a temperature of 230 ° C. for 2 hours to obtain a double-sided copper-clad laminate for an inner layer printed wiring board. A pattern is formed on the double-sided copper clad laminate for this inner layer printed wiring board to form a core, and two prepregs are stacked on each of both sides of this core, and copper foil (ST foil) with a thickness of 70 μm is formed on both upper and lower sides thereof. Again, the temperature is 170
° C., a pressure 50 kg / cm 2, heating and pressing the molding conditions of 180 minutes, then the temperature 230 ° C. in a drier under pressure relief, 2
Reheating was performed under the condition of time to obtain a double-sided copper-clad laminate for a printed wiring board. 50 mm x 5 for the obtained double-sided copper clad laminate
The sample was cut into 0 mm to obtain a sample for heat resistance against moisture absorption of a laminated plate.
【0036】5枚のプリプレグを重ね、その上下両側に
厚さ70μmの銅箔(ST箔)を重ねて、温度170
℃、圧力50kg/cm2、180分間の成形条件で加熱加圧
し、その後、圧力開放下で乾燥機にて温度230℃、2
時間の条件で再加熱して、プリント配線板用の両面銅張
積層板を得た。得られた両面銅張積層板の表面の銅箔を
エッチングして除去し、50mm×50mmにカットし
て、ガラス転移点(Tg)、吸水率及び吸湿率用のサン
プルとした。Five prepregs were stacked, copper foil (ST foil) having a thickness of 70 μm was stacked on both upper and lower sides thereof, and the temperature was 170.
° C., a pressure 50 kg / cm 2, heating and pressing the molding conditions of 180 minutes, then the temperature 230 ° C. in a drier under pressure relief, 2
Reheating was performed under the condition of time to obtain a double-sided copper-clad laminate for a printed wiring board. The copper foil on the surface of the obtained double-sided copper-clad laminate was removed by etching and cut into 50 mm × 50 mm to obtain samples for glass transition point (Tg), water absorption rate and moisture absorption rate.
【0037】前記サンプルを用いて、積層板の吸湿耐熱
性、ガラス転移点(Tg)、吸水率及び吸湿率を測定
し、表1に示した。Using the above samples, the heat resistance to moisture absorption, glass transition point (Tg), water absorption rate and moisture absorption rate of the laminate were measured and are shown in Table 1.
【0038】(比較例1)実施例1において、デカブロ
モジフェニルエタンに代えて、不飽和結合を有する反応
型の難燃剤である反応性臭素化化合物として、下記の一
般式〔5〕で表されるN−(2,4,6−トリブロモフ
ェニル)マレイミド(三井東圧ファイン株式会社製:商
品名TBP−MI、58.5Br%)を35重量部用い
た以外は、実施例1と同様にしてPPO樹脂組成物、プ
リプレグ及び積層板を得て、積層板の吸湿耐熱性、ガラ
ス転移点(Tg)、吸水率及び吸湿率を測定し、表1に
示した。Comparative Example 1 A reactive brominated compound which is a reactive flame retardant having an unsaturated bond in place of decabromodiphenylethane in Example 1 is represented by the following general formula [5]. In the same manner as in Example 1 except that 35 parts by weight of N- (2,4,6-tribromophenyl) maleimide (manufactured by Mitsui Toatsu Fine Co., Ltd .: trade name TBP-MI, 58.5 Br%) was used. A PPO resin composition, a prepreg and a laminated board were obtained by measuring the moisture absorption heat resistance, the glass transition point (Tg), the water absorption rate and the moisture absorption rate of the laminated board, and the results are shown in Table 1.
【0039】[0039]
【化7】 [Chemical 7]
【0040】(比較例2)実施例1において、デカブロ
モジフェニルエタンに代えて、前記溶剤(トリクロロエ
チレン)に溶解する溶解型の難燃剤である下記の一般式
〔6〕で表される添加型難燃剤(日産化学株式会社製:
商品名SR−245、67.4Br%)を29.1重量
部用いた以外は、実施例1と同様にしてPPO樹脂組成
物、プリプレグ及び積層板を得て、積層板の吸湿耐熱
性、ガラス転移点(Tg)、吸水率及び吸湿率を測定
し、表1に示した。(Comparative Example 2) In Example 1, instead of decabromodiphenylethane, an addition type flame retardant represented by the following general formula [6] which is a dissolution type flame retardant soluble in the solvent (trichloroethylene) is used. Fuel (Nissan Chemical Co., Ltd .:
A PPO resin composition, a prepreg and a laminated plate were obtained in the same manner as in Example 1 except that 29.1 parts by weight of the product name SR-245, 67.4 Br%) was used, and the laminated plate had a moisture absorption heat resistance and a glass. The transition point (Tg), water absorption rate and moisture absorption rate were measured and are shown in Table 1.
【0041】[0041]
【化8】 Embedded image
【0042】なお、PPO樹脂組成物のガラス転移点
(Tg)は、IPC−TM−650,2.4.24の熱
力学的解析法に準じて、TMAを用いて求めた。The glass transition point (Tg) of the PPO resin composition was determined using TMA according to the thermodynamic analysis method of IPC-TM-650, 2.4.24.
【0043】吸湿耐熱性は、得られた50mm×50m
mの両面銅張積層板を、100℃、2時間煮沸するD−
2/100及び135℃、2気圧、2時間のプレッシャ
ークッカーテスト(PCT)で行い、それぞれ、サンプ
ル数5個で、260℃の半田槽中に20秒間浸漬したも
ののフクレの発生の有無を目視で観察した。例えば、5
個中フクレの発生が無かったものについては、0/5、
5個中フクレの発生が5個あったものについては、5/
5と記して表1に示した。Moisture absorption heat resistance was 50 mm × 50 m as obtained.
m, double-sided copper clad laminate is boiled at 100 ° C for 2 hours D-
Performed by pressure cooker test (PCT) at 2/100 and 135 ° C, 2 atm for 2 hours, and visually inspected for blister after dipping in a solder bath at 260 ° C for 20 seconds with 5 samples each. I observed. For example, 5
For those that did not have blisters, 0/5,
5 / out of 5 out of 5 out of 5
Indicated as 5 and shown in Table 1.
【0044】吸水率は、JIS−C6481に準じて、
E−24/50+D−24/23で測定した。すなわ
ち、50℃で24時間乾燥し、23℃で24時間、水に
浸漬することにより、吸水率を測定した。吸湿率は、E
−24/50+C−24/60/95で測定した。すな
わち、50℃で24時間乾燥し、23℃で24時間、相
対湿度95%、60℃で24時間調湿することにより、
吸湿率を測定した。吸水率及び吸湿率の測定に用いるサ
ンプルは、得られた積層板の表面銅箔をエッチング後5
0mm×50mmにカットしたものを用いた。The water absorption rate is in accordance with JIS-C6481.
It was measured at E-24 / 50 + D-24 / 23. That is, the water absorption was measured by drying at 50 ° C. for 24 hours and immersing in water at 23 ° C. for 24 hours. Moisture absorption rate is E
It was measured at -24 / 50 + C-24 / 60/95. That is, by drying at 50 ° C. for 24 hours, conditioning at 23 ° C. for 24 hours, relative humidity 95%, and 60 ° C. for 24 hours,
The moisture absorption rate was measured. The sample used for measuring the water absorption rate and the moisture absorption rate was 5 after etching the surface copper foil of the obtained laminated plate.
The one cut into 0 mm × 50 mm was used.
【0045】[0045]
【表1】 [Table 1]
【0046】表1から、実施例1は比較例1及び比較例
2に比べて、得られたPPO樹脂組成物のガラス転移点
が高く、加えて、積層板の耐水性、耐湿性、吸湿耐熱性
が良好であることが確認できた。From Table 1, in Example 1, the glass transition point of the obtained PPO resin composition is higher than that of Comparative Examples 1 and 2, and in addition, water resistance, moisture resistance and moisture absorption heat resistance of the laminated plate are high. It was confirmed that the property was good.
【0047】[0047]
【発明の効果】本発明の請求項1に係るPPO樹脂組成
物によると、難燃剤が、PPO及びTAICに非反応の
臭素化有機化合物であり、かつ、前記溶剤に溶解せず、
分散しているので、熱可塑性のPPOと熱硬化性のTA
ICとを混合して硬化させると、相互侵入網目構造〔I
PN(Interpenetrating Polymer Net Work)〕を形成
し、耐熱性の高い積層板として極めて優れた構造となる
ので、ガラス転移点が高く、耐水性、耐湿性、吸湿耐熱
性に優れたプリプレグ及び積層板が得られる。According to the PPO resin composition according to the first aspect of the present invention, the flame retardant is a brominated organic compound that does not react with PPO and TAIC, and is not soluble in the solvent.
Since it is dispersed, thermoplastic PPO and thermosetting TA
When mixed with IC and cured, an interpenetrating network structure [I
PN (Interpenetrating Polymer Net Work) is formed, and it has an extremely excellent structure as a laminated plate with high heat resistance, so a prepreg and laminated plate with a high glass transition point, water resistance, moisture resistance, moisture absorption heat resistance can get.
【0048】本発明の請求項2に係るPPO樹脂組成物
によると、PPO樹脂組成物のワニス中で難燃剤が沈降
し難く、基材への含浸作業時に、撹拌を常時しなくても
均一なワニスが得られるので、作業性が向上する。According to the PPO resin composition according to the second aspect of the present invention, the flame retardant is unlikely to settle in the varnish of the PPO resin composition, and even when the substrate is impregnated, the flame retardant is uniform. Since varnish can be obtained, workability is improved.
【0049】本発明の請求項3に係るPPO樹脂組成物
によると、臭素化有機化合物が、デカブロモジフェニル
エタン又は4,4−ジブロモビフェニルであるので、P
PO−TAICのIPNの形成を阻害せず、TAICが
略完全に硬化し、良好なIPNを形成するので、ガラス
転移点が高く、耐水性、耐湿性、吸湿耐熱性に優れたプ
リプレグ及び積層板が得られる。According to the PPO resin composition of claim 3 of the present invention, since the brominated organic compound is decabromodiphenylethane or 4,4-dibromobiphenyl,
The prepreg and laminated plate having a high glass transition point and excellent water resistance, moisture resistance, and moisture absorption heat resistance because TAIC is almost completely cured to form a good IPN without inhibiting the formation of IPN of PO-TAIC. Is obtained.
【0050】本発明の請求項4に係るPPO樹脂組成物
によると、PPOを30〜60重量部、TAICを35
〜62重量部及び前記臭素化有機化合物を8〜20重量
部の割合で含有するので、ガラス転移点が高く、難燃
性、耐熱性及び耐水性、耐湿性、吸湿耐熱性に優れたプ
リプレグ及び積層板が得られる。According to the PPO resin composition of claim 4 of the present invention, 30 to 60 parts by weight of PPO and 35 parts of TAIC are used.
To 62 parts by weight and the brominated organic compound in a proportion of 8 to 20 parts by weight, a prepreg having a high glass transition point, flame retardancy, heat resistance and water resistance, moisture resistance, and moisture absorption heat resistance. A laminate is obtained.
【0051】本発明の請求項5に係るプリプレグによる
と、請求項1乃至請求項4いずれか記載のPPO樹脂組
成物を基材に含浸し、加熱乾燥して半硬化させるので、
耐水性、耐湿性、吸湿耐熱性に優れた積層板に用いるプ
リプレグが得られる。According to the prepreg according to claim 5 of the present invention, a substrate is impregnated with the PPO resin composition according to any one of claims 1 to 4, and the material is heated and dried to be semi-cured.
It is possible to obtain a prepreg used for a laminated plate which is excellent in water resistance, moisture resistance, and moisture absorption heat resistance.
【0052】本発明の請求項6に係る積層板による
と、、請求項5記載のプリプレグの所定枚数を加熱加圧
して積層成形するので、耐水性、耐湿性、吸湿耐熱性に
優れた積層板が得られる。According to the laminated plate of the sixth aspect of the present invention, a predetermined number of the prepregs of the fifth aspect are heated and pressed for lamination molding, so that the laminated plate is excellent in water resistance, moisture resistance and moisture absorption heat resistance. Is obtained.
Claims (6)
イソシアヌレート、相溶化剤及び難燃剤を含有してなる
ポリフェニレンオキサイド樹脂組成物に溶剤を添加した
ワニスにおいて、前記難燃剤が、ポリフェニレンオキサ
イド及びトリアリルイソシアヌレートに非反応の臭素化
有機化合物であり、かつ、前記溶剤に溶解せず、分散し
ていることを特徴とするポリフェニレンオキサイド樹脂
組成物。1. A varnish obtained by adding a solvent to a polyphenylene oxide resin composition containing polyphenylene oxide, triallyl isocyanurate, a compatibilizer and a flame retardant, wherein the flame retardant is polyphenylene oxide and triallyl isocyanurate. A polyphenylene oxide resin composition, which is a non-reacted brominated organic compound and is not dissolved in the solvent but dispersed therein.
以下であることを特徴とする請求項1記載のポリフェニ
レンオキサイド樹脂組成物。2. The true specific gravity of the brominated organic compound is 3.0.
The polyphenylene oxide resin composition according to claim 1, wherein:
〔1〕で表されるデカブロモジフェニルエタン又は下記
の一般式〔2〕で表される4,4−ジブロモビフェニル
であることを特徴とする請求項1又は請求項2記載のポ
リフェニレンオキサイド樹脂組成物。 【化1】 【化2】 3. The brominated organic compound is decabromodiphenylethane represented by the following general formula [1] or 4,4-dibromobiphenyl represented by the following general formula [2]. The polyphenylene oxide resin composition according to claim 1 or 2. Embedded image Embedded image
重量部、トリアリルイソシアヌレートを35〜62重量
部の割合で含有し、かつ、臭素の含有量がポリフェニレ
ンオキサイド樹脂組成物全量に対して8〜20重量%で
ある前記臭素化有機化合物を含有することを特徴とする
請求項1乃至請求項3いずれか記載のポリフェニレンオ
キサイド樹脂組成物。4. Polyphenylene oxide in an amount of 30-60
By weight, containing 35 to 62 parts by weight of triallyl isocyanurate, and containing the brominated organic compound having a bromine content of 8 to 20% by weight with respect to the total amount of the polyphenylene oxide resin composition. The polyphenylene oxide resin composition according to any one of claims 1 to 3, wherein
リフェニレンオキサイド樹脂組成物を基材に含浸し、加
熱乾燥して半硬化させてなるプリプレグ。5. A prepreg obtained by impregnating a substrate with the polyphenylene oxide resin composition according to any one of claims 1 to 4, heat-drying and semi-curing.
加熱加圧して積層成形してなる積層板。6. A laminated plate formed by laminating and molding a predetermined number of the prepreg according to claim 5 by heating and pressing.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP03961495A JP3289534B2 (en) | 1995-02-28 | 1995-02-28 | Polyphenylene oxide resin composition and prepreg and laminate using the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP03961495A JP3289534B2 (en) | 1995-02-28 | 1995-02-28 | Polyphenylene oxide resin composition and prepreg and laminate using the same |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH08231847A true JPH08231847A (en) | 1996-09-10 |
JP3289534B2 JP3289534B2 (en) | 2002-06-10 |
Family
ID=12557994
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP03961495A Expired - Lifetime JP3289534B2 (en) | 1995-02-28 | 1995-02-28 | Polyphenylene oxide resin composition and prepreg and laminate using the same |
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JP (1) | JP3289534B2 (en) |
Cited By (10)
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---|---|---|---|---|
KR19980073758A (en) * | 1997-03-19 | 1998-11-05 | 조민호 | Polyphenylene Oxide Resin Composition |
WO2002072700A1 (en) * | 2001-03-12 | 2002-09-19 | Matsushita Electric Works, Ltd. | Poly(phenylene oxide) resin composition, prepreg, laminates sheet, printed wiring board, and multilayer printed wiring board |
JP2004281456A (en) * | 2003-03-12 | 2004-10-07 | Matsushita Electric Works Ltd | Multilayer printed circuit board |
US7413791B2 (en) | 2003-01-28 | 2008-08-19 | Matsushita Electric Works, Ltd. | Poly (phenylene ether) resin composition, prepreg, and laminated sheet |
US8703277B2 (en) | 2010-12-16 | 2014-04-22 | Asahi Kasei E-Materials Corporation | Curable resin composition |
JP2015044934A (en) * | 2013-08-28 | 2015-03-12 | 旭化成イーマテリアルズ株式会社 | PPE-containing resin composition |
US9051465B1 (en) | 2012-02-21 | 2015-06-09 | Park Electrochemical Corporation | Thermosetting resin composition containing a polyphenylene ether and a brominated fire retardant compound |
US9243164B1 (en) | 2012-02-21 | 2016-01-26 | Park Electrochemical Corporation | Thermosetting resin composition containing a polyphenylene ether and a brominated fire retardant compound |
JP2016534166A (en) * | 2013-10-11 | 2016-11-04 | イソラ・ユーエスエイ・コーポレーシヨンIsola USA Corp. | Varnishes and prepregs and laminates made from them |
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1995
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KR19980073758A (en) * | 1997-03-19 | 1998-11-05 | 조민호 | Polyphenylene Oxide Resin Composition |
US7288587B2 (en) * | 2001-03-12 | 2007-10-30 | Matsushita Electric Works, Ltd. | Poly(phenylene oxide) resin composition, prepreg, laminates sheet, printed wiring board, and multilayer printed wiring board |
WO2002072700A1 (en) * | 2001-03-12 | 2002-09-19 | Matsushita Electric Works, Ltd. | Poly(phenylene oxide) resin composition, prepreg, laminates sheet, printed wiring board, and multilayer printed wiring board |
KR100563939B1 (en) * | 2001-03-12 | 2006-03-24 | 마츠시타 덴코 가부시키가이샤 | Polyphenylene oxide resin composition, prepreg, laminate, printed wiring board and multilayer printed wiring board |
US7838576B2 (en) | 2003-01-28 | 2010-11-23 | Panasonic Electric Works Co., Ltd | Poly (phenylene ether) resin composition, prepreg, and laminated sheet |
US7413791B2 (en) | 2003-01-28 | 2008-08-19 | Matsushita Electric Works, Ltd. | Poly (phenylene ether) resin composition, prepreg, and laminated sheet |
JP2004281456A (en) * | 2003-03-12 | 2004-10-07 | Matsushita Electric Works Ltd | Multilayer printed circuit board |
US8703277B2 (en) | 2010-12-16 | 2014-04-22 | Asahi Kasei E-Materials Corporation | Curable resin composition |
US9051465B1 (en) | 2012-02-21 | 2015-06-09 | Park Electrochemical Corporation | Thermosetting resin composition containing a polyphenylene ether and a brominated fire retardant compound |
US9243164B1 (en) | 2012-02-21 | 2016-01-26 | Park Electrochemical Corporation | Thermosetting resin composition containing a polyphenylene ether and a brominated fire retardant compound |
JP2015044934A (en) * | 2013-08-28 | 2015-03-12 | 旭化成イーマテリアルズ株式会社 | PPE-containing resin composition |
JP2016534166A (en) * | 2013-10-11 | 2016-11-04 | イソラ・ユーエスエイ・コーポレーシヨンIsola USA Corp. | Varnishes and prepregs and laminates made from them |
US10066083B2 (en) | 2016-12-06 | 2018-09-04 | International Business Machines Corporation | Flame-retardant polyallyl and polyalkenyl isocyanurate compounds |
US10738176B2 (en) | 2016-12-06 | 2020-08-11 | International Business Machines Corporation | Flame-retardant polyallyl and polyalkenyl isocyanurate compounds |
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