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JPH08199495A - Cast-coated paper for aqueous gravure printing - Google Patents

Cast-coated paper for aqueous gravure printing

Info

Publication number
JPH08199495A
JPH08199495A JP7004607A JP460795A JPH08199495A JP H08199495 A JPH08199495 A JP H08199495A JP 7004607 A JP7004607 A JP 7004607A JP 460795 A JP460795 A JP 460795A JP H08199495 A JPH08199495 A JP H08199495A
Authority
JP
Japan
Prior art keywords
pigment
parts
cast
water
weight
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP7004607A
Other languages
Japanese (ja)
Other versions
JP2817643B2 (en
Inventor
Yorihiro Masumoto
頼宏 桝本
Kenji Endo
憲司 遠藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Honshu Paper Co Ltd
Original Assignee
Honshu Paper Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Honshu Paper Co Ltd filed Critical Honshu Paper Co Ltd
Priority to JP7004607A priority Critical patent/JP2817643B2/en
Publication of JPH08199495A publication Critical patent/JPH08199495A/en
Application granted granted Critical
Publication of JP2817643B2 publication Critical patent/JP2817643B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

PURPOSE: To prepare cast-coated paper having excellent aqueous gravure printabllity, especially excellent ink drying properties and ink colorability as paper for gravure printing. CONSTITUTION: In cast-coated paper provided with a coated layer comprising pigment and a water-soluble and/or water-dispersible adhesive as main components, the cast-coated paper is provided with a coated layer which comprises a pigment having a ratio of 10-80 pts.wt. of the pigment having >=1.20ml/g relative sedimentation volume in 100 pts.wt. of the whole pigment as the pigment, at least 1-30 pts.wt. of an aqueous urethane resin based on 100 pts.wt. of the pigment as the water-soluble and/or water-dispersible adhesive and 1-25 pts.wt. of a water-soluble polymer based on 100 pts.wt. of the pigment and subjected to cast finishing to give the objective cast-coated paper for aqueous gravure printability.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は水性インクを用いるグラ
ビア印刷機等に使用される水性グラビア印刷用キャスト
コ−ト紙に関する。さらに詳しく述べれば、本発明は水
性グラビアインクの乾燥性、インク発色性に特に優れた
適性を持つ水性グラビア印刷用キャストコ−ト紙に関す
るものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a water-based gravure printing cast coat paper used in a gravure printing machine or the like using a water-based ink. More specifically, the present invention relates to an aqueous cast gravure printing cast coated paper having an excellent suitability for drying and coloring of the aqueous gravure ink.

【0002】[0002]

【従来の技術】近年、印刷画像の高品位化、高精細化に
伴い、写真や絵画等の再現性が良く、美しい印刷面を形
成するグラビア印刷の要求が高まっている。グラビア印
刷は従来溶剤ベ−スのインクが用いられていたが、最近
の地球環境問題への意識の高まり及び作業環境の問題等
から、溶剤を排したいわゆる水系ベ−スのインクに変わ
りつつある。しかし、水性インクを用いるグラビア印刷
では、溶剤系インクを用いた場合に比べインクの乾燥速
度が著しく遅く、印刷面のインク乾燥性の低下等の問題
がある。
2. Description of the Related Art In recent years, as print images have become higher in quality and finer in definition, there has been an increasing demand for gravure printing for forming beautiful printed surfaces with good reproducibility of photographs and paintings. Conventionally, solvent-based inks have been used for gravure printing, but due to the recent increase in awareness of global environmental problems and work environment problems, so-called water-based inks that are solvent-free are being replaced. . However, in gravure printing using a water-based ink, the drying speed of the ink is remarkably slow as compared with the case where a solvent-based ink is used, and there are problems such as deterioration of the ink drying property of the printing surface.

【0003】一般に、インク乾燥性の良い用紙として
は、インクジェット記録用紙のように、合成微細シリカ
等の嵩の高い顔料を用い、塗層構造がポ−ラス(多孔
性)な塗工層を設けること、あるいは吸油量の大きい顔
料を用いることにより、高いインク乾燥性(吸収性)を
付与することが可能である。しかしながら、高いインク
乾燥性を有する反面、インク色素の塗工層への浸透によ
りインク発色濃度が低下してしまうという問題があり、
更にグラビア印刷の網点欠落数が多く、高品位な印刷画
像の再現性が極めて低いという重大な欠点がある。
In general, as a paper having a good ink drying property, a bulky pigment such as synthetic fine silica is used like an ink jet recording paper, and a coating layer having a porous coating layer structure is provided. Or by using a pigment having a large oil absorption amount, it is possible to impart high ink drying property (absorption property). However, on the other hand, it has a high ink drying property, but on the other hand, there is a problem that the ink color density is lowered due to the penetration of the ink dye into the coating layer.
Furthermore, the number of missing dots in gravure printing is large and the reproducibility of high-quality printed images is extremely low, which is a serious drawback.

【0004】本発明は、網点欠落対策としてキャストコ
−ト紙を水性グラビア印刷用紙として利用するものであ
るが、従来のキャストコ−ト紙は水性グラビア印刷用紙
としては種々の難点を抱えている。以下キャストコ−ト
紙について、その製造方法および問題点について述べ
る。
The present invention utilizes cast coated paper as a water-based gravure printing paper as a measure against halftone dot loss, but the conventional cast coated paper has various drawbacks as a water-based gravure printing paper. There is. The production method and problems of the cast coated paper will be described below.

【0005】即ち、キャストコ−ト紙(印刷用強光沢
紙)の製造方法としては、顔料及び接着剤を主成分とす
る塗工液組成物を原紙上に塗工後、キャスト仕上げする
方法が採用されるが、キャスト仕上げ方法としては、塗
工層が湿潤状態にある間に鏡面仕上げした加熱ドラムの
表面に圧着し乾燥するウエットキャスト法、湿潤状態の
塗工層を一旦乾燥または半乾燥し凝固させた後、再湿潤
液により湿潤可塑化させ鏡面仕上げした加熱ドラムに圧
着し乾燥するリウエットキャスト法、湿潤状態の塗工層
をゲル状態にして鏡面仕上げした加熱ドラムに圧着し乾
燥するゲル化キャスト法、の3方法が一般に知られてい
る。
That is, as a method for producing cast coated paper (strong gloss paper for printing), there is a method in which a coating liquid composition containing a pigment and an adhesive as a main component is coated on a base paper and then cast-finished. As a cast finishing method, a wet casting method in which the coating layer in a wet state is pressed and dried while the coating layer is in a wet state, and the coating layer in a wet state is once dried or semi-dried. After being solidified, it is wet-plasticized with a rewetting liquid and pressed onto a mirror-finished heating drum to dry it by a rewet casting method, and the wet coating layer is put into a gel state and pressed onto a mirror-finished heating drum to dry it. There are three generally known methods, namely the chemical cast method.

【0006】これらのキャストコ−ト紙の仕上げ方法
は、いずれも湿潤可塑化状態にある塗工層を鏡面仕上げ
した加熱ドラムに圧着、乾燥し加熱ドラムより離型させ
て鏡面を写し取る点で共通するものの、当業者間では、
それぞれ個別の技術として認知されているものである。
All of these casting coat paper finishing methods are common in that the coating layer in the wet plasticized state is pressed onto a mirror-finished heating drum, dried, and released from the heating drum to copy the mirror surface. However, among those skilled in the art,
Each is recognized as an individual technology.

【0007】この様にして得られたキャストコ−ト紙は
ス−パ−キャレンダ−仕上げされた通常の塗工紙に比較
して優れた表面平滑性を有し、網点欠落数が非常に少な
く、ドット再現性の良い優れたグラビア印刷画像が得ら
れる。
The cast coated paper thus obtained has an excellent surface smoothness as compared with a super calender-finished ordinary coated paper, and the number of missing dots is very high. An excellent gravure printing image with few dots and good dot reproducibility can be obtained.

【0008】しかし一般に、キャストコ−ト紙は、その
塗工層を構成する塗工液組成物中の接着剤等の成膜性物
質がキャストコ−タ−の鏡面ドラム表面を写し取ること
により高い光沢、優れた表面平滑性を有しているが、こ
の成膜性物質の存在により塗工層の多孔性が失われ、イ
ンクの発色濃度は高いが、水性グラビア印刷時のインク
乾燥性(吸収性)を極端に低下させ、インクの泳ぎ、イ
ンクの裏写り、印刷速度の低下等の問題が発生し、イン
クの乾燥性とインクの発色濃度の両方を同時に満足させ
ることが極めて困難であるのが現状である。
[0008] However, in general, in cast coated paper, a film-forming substance such as an adhesive in the coating liquid composition forming the coating layer is high because the mirror surface drum surface of the cast coater is copied. Although it has gloss and excellent surface smoothness, the porosity of the coating layer is lost due to the presence of this film-forming substance, and the color density of the ink is high, but the ink dryness (absorption) during aqueous gravure printing is high. Properties), and problems such as ink swimming, show-through of ink, and decrease in printing speed occur, and it is extremely difficult to satisfy both ink drying property and ink color density at the same time. Is the current situation.

【0009】[0009]

【発明が解決しようとする課題】本発明の目的は、前記
したような従来技術の欠点を解消し、インクの乾燥速度
が速く、且つインクの発色濃度の高い、しかも網点欠落
のない、ドット再現性の良い印刷画像を、高速で印刷可
能な水性グラビア印刷用キャストコ−ト紙を提供するこ
とにある。
SUMMARY OF THE INVENTION The object of the present invention is to solve the above-mentioned drawbacks of the prior art, to achieve a high ink drying speed, a high ink color density, and no dot loss. An object of the present invention is to provide a cast coated paper for water-based gravure printing capable of printing a print image with good reproducibility at high speed.

【0010】[0010]

【課題を解決するための手段】本発明者等はキャストコ
−ト紙が本来有する高平滑性を維持し、且つ水性グラビ
ア印刷適性に優れたキャストコ−ト紙を得るべく、顔料
及び接着剤の組み合わせについて鋭意研究を重ねた結
果、顔料として特定の比沈降容積を有する顔料と、接着
剤として水性ウレタン樹脂、さらに水溶性高分子を併用
することにより、水性グラビアインクの乾燥性(吸収
性)、ドット再現性に優れ、且つインク発色濃度の高い
キャストコ−ト紙が得られることを見出し本発明を完成
させるに至った。
In order to obtain a cast coated paper which maintains the high smoothness inherent in cast coated paper and is excellent in aqueous gravure printing, the present inventors have developed a pigment and an adhesive. As a result of intensive studies on the combination of the above, by using a pigment having a specific specific settling volume as a pigment, an aqueous urethane resin as an adhesive, and a water-soluble polymer in combination, the drying property (absorption) of the aqueous gravure ink The inventors have found that a cast coated paper having excellent dot reproducibility and high ink color density can be obtained, and completed the present invention.

【0011】水性ウレタン樹脂をキャストコ−ト紙に用
いることは特開平3−167386、特開平3−252
473、特開平6−2299、特開平6−16699
0、特開平6−248598号公報に開示されている。
しかし、これらはグラビア印刷、特に水性インクを用い
る水性グラビア印刷に供した場合、インク吸収性が充分
に発現せず、実用上のインク乾燥性の低下等の問題を解
決できていない欠点があった。
The use of an aqueous urethane resin in cast coated paper is disclosed in JP-A-3-167386 and JP-A-3-252.
473, JP-A-6-2299, JP-A-6-16699
No. 0, disclosed in Japanese Patent Laid-Open No. 6-248598.
However, when these are subjected to gravure printing, particularly aqueous gravure printing using an aqueous ink, they do not sufficiently exhibit ink absorbency, and there is a drawback that problems such as reduction in practical ink dryness cannot be solved. .

【0012】本発明は紙基材と、この紙基材の少なくと
も一面上に形成される、主成分として顔料、接着剤から
なる塗工層を設けたキャストコ−ト紙において、顔料と
して全顔料100重量部中に占める比沈降容積が1.2
0ml/g以上である顔料の比率が10〜80重量部で
ある顔料を用い、且つ接着剤として水性ウレタン樹脂を
顔料100重量部当たり1〜30重量部、さらに水溶性
高分子を顔料100重量部当たり1〜25重量部を配合
した接着剤を主接着剤成分とする塗工層を設けた後、キ
ャスト仕上げされたことを特徴とする水性グラビア印刷
用キャストコ−ト紙に関するものである。
The present invention is a cast-coated paper provided with a paper base material and a coating layer composed of a pigment as a main component and an adhesive formed on at least one surface of the paper base material. The specific sedimentation volume in 100 parts by weight is 1.2
A pigment having a ratio of 0 ml / g or more of 10 to 80 parts by weight is used, and an aqueous urethane resin as an adhesive is 1 to 30 parts by weight per 100 parts by weight of the pigment, and a water-soluble polymer is 100 parts by weight of the pigment. The present invention relates to a cast coat paper for water-based gravure printing, characterized in that a coating layer containing an adhesive containing 1 to 25 parts by weight as a main adhesive component is provided and then cast-finished.

【0013】本発明の水性グラビア印刷用キャストコ−
ト紙は、紙基材(本明細書中では、原紙及び該原紙上に
顔料や接着剤を主成分とする下塗り層を設けた基紙等を
総称して紙基材と称す)の上に塗工液組成物を塗布して
キャスト塗工層を形成した後、公知のキャスト仕上げ方
法であるウエット法、リウエット法、ゲル化法のいずれ
か、特に好ましくはリウエット法によって製造される。
The cast coat for aqueous gravure printing of the present invention
The paper is a paper base (in the present specification, the base paper and the base paper having an undercoat layer containing a pigment or an adhesive as a main component on the base paper are collectively referred to as a paper base). After the coating liquid composition is applied to form a cast coating layer, it is produced by any of the known cast finishing methods such as a wet method, a rewet method and a gelling method, and particularly preferably a rewet method.

【0014】本発明の水性グラビア印刷用キャストコ−
ト紙は、比沈降容積が1.20ml/g以上の顔料を含
有することが必須条件で有る。本発明で言う比沈降容積
が1.20ml/g以上の顔料とは、顔料単独であって
も混合物であってもよい。
The cast coat for aqueous gravure printing of the present invention
It is essential that the paper has a pigment having a specific sedimentation volume of 1.20 ml / g or more. The pigment having a specific sedimentation volume of 1.20 ml / g or more in the present invention may be a pigment alone or a mixture.

【0015】これは比沈降容積が1.20ml/g未満
の顔料のみでは、水性グラビア印刷時のインク乾燥性
(吸収性)が充分ではないからである。また比沈降容積
が1.20ml/g以上の顔料は、全顔料100重量部
中に10〜80重量部含有併用されることが必要で、1
0重量部未満ではインク吸収性が不足し、80重量部を
越えると印刷後のインク発色濃度が低下してしまい好ま
しくない。
This is because only the pigment having a specific sedimentation volume of less than 1.20 ml / g is not sufficient in the ink drying property (absorption property) during aqueous gravure printing. Further, the pigment having a specific sedimentation volume of 1.20 ml / g or more must be contained in an amount of 10 to 80 parts by weight based on 100 parts by weight of the total pigment.
If it is less than 0 part by weight, the ink absorbency is insufficient, and if it exceeds 80 parts by weight, the color density of the ink after printing is lowered, which is not preferable.

【0016】尚、比沈降容積は、顔料サンプル100重
量部に対し、分散剤(東亜合成製;アロンT−40)を
0.1重量部添加し、1500rpm、10分間撹拌分
散し、10%顔料スラリ−を調整し、このスラリ−中の
顔料を回転数1800rpm、回転半径170mmで6
0分間遠心沈降させ、沈降した顔料ケ−キの容積A(m
l)を測定する。更にこのケ−キを乾燥、絶乾重量B
(g)を測定し、これらの測定値を次の式に代入し求めた
値を言う。 比沈降容積=A/B(ml/g)
The specific sedimentation volume is 100% by weight of the pigment sample, 0.1 parts by weight of a dispersant (Toagosei; Aron T-40) is added, and the mixture is stirred and dispersed at 1500 rpm for 10 minutes to obtain a 10% pigment. The slurry was adjusted, and the pigment in this slurry was rotated at a rotation speed of 1800 rpm and a rotation radius of 170 mm for 6 times.
After centrifuging for 0 minutes, the volume A (m
l) is measured. Furthermore, this cake is dried, and the absolute dry weight B
The value obtained by measuring (g) and substituting these measured values into the following equation is referred to. Specific sedimentation volume = A / B (ml / g)

【0017】一方本発明の水性グラビア印刷用キャスト
コ−ト紙の製造においては、ウレタン樹脂のうち特に水
性ウレタン樹脂が使用される。ウレタン樹脂は、分子中
にウレタン結合(−OOCHN−)をもつポリマ−であ
り、一般に2個以上のOH基を持つ飽和ポリオ−ル(H
O−PE−OH)とポリシアネ−ト(OCN−Ar−N
CO)の反応によって生成される。
On the other hand, in the production of the cast coated paper for aqueous gravure printing of the present invention, an aqueous urethane resin is used among urethane resins. The urethane resin is a polymer having a urethane bond (-OOCHN-) in the molecule, and generally, a saturated polyol (H having two or more OH groups is used.
O-PE-OH) and polycyanate (OCN-Ar-N)
CO).

【0018】特に、水性ウレタン樹脂に使用されるポリ
オ−ルとしては、一般的にジオ−ル或いはトリオ−ルが
使用される。ジオ−ルの例としてネオペンチルグリコ−
ル、1,4−ブタンジオ−ル、1,6−ヘキサジオ−ル
等の通常のグリコ−ルの他にポリエチレングリコ−ル、
ポリプロピレングリコ−ル、ポリテトラメチレングリコ
−ル、に代表されるポリエ−テルグリコ−ル、更にポリ
エステルポリオ−ル、アクリルポリオ−ル、エポキシポ
リオ−ル、ポリカ−ボネ−トポリオ−ル等が挙げられ
る。又、N−メチルジエタノ−ルアミンのような三級ア
ミンを有するジオ−ルや、ジメチロ−ルプロピオニック
アシッドのようなカルボキシル基を有するジオ−ル等も
挙げられる。
Particularly, as the polyol used for the aqueous urethane resin, diol or triol is generally used. Neopentylglycol as an example of diol
In addition to usual glycols such as 1,4-butanediol and 1,6-hexadiol, polyethylene glycol,
Polyether glycol represented by polypropylene glycol and polytetramethylene glycol, polyester polyol, acrylic polyol, epoxy polyol, polycarbonate carbonate and the like can be mentioned. In addition, diol having a tertiary amine such as N-methyldiethanolamine, diol having a carboxyl group such as dimethylolpropionic acid, and the like are also included.

【0019】又、水性ウレタン樹脂に使用されるイソシ
アネ−トは、トルエンジイソシアネ−ト、4,4’−ジ
フェニルメタンジイソシアネ−ト、キシレンジイソシア
ネ−ト、ヘキサメチレンジイソシアネ−ト、リジンジイ
ソシアネ−ト、4,4’−シクロヘキシルイソシアネ−
ト、メチルシクロヘキサン−2,4(2,6)−ジイソ
シアネ−ト、1,3−シクロヘキサン、イソホロンジイ
ソシアネ−ト、トリメチルヘキサメチレンジイソシアネ
−ト、ダイマ−酸ジイソシアネ−ト等が挙げられる。
The isocyanate used in the aqueous urethane resin is toluene diisocyanate, 4,4'-diphenylmethane diisocyanate, xylene diisocyanate, hexamethylene diisocyanate. , Lysine diisocyanate, 4,4'-cyclohexyl isocyanate
, Methylcyclohexane-2,4 (2,6) -diisocyanate, 1,3-cyclohexane, isophorone diisocyanate, trimethylhexamethylene diisocyanate, dimer acid diisocyanate and the like. .

【0020】更に、トリエチルアミン、ジメチルエタノ
−ルアミン等のアミン類により水溶性化したり、或い
は、メチル化メラミン樹脂のような水溶性アミノ樹脂、
アジリジン、エポキシ樹脂、亜鉛等の金属錯体を使用し
て架橋して得られた水性ポリウレタン樹脂を使用するこ
ともできる。このようにして得られた水性ウレタン樹脂
の形態としては、エマルジヨン、コロイダルディスパ−
ジョン等の水分散液、もしくは水溶液のいずれの形態で
もよい。
Further, it is made water-soluble with amines such as triethylamine and dimethylethanolamine, or a water-soluble amino resin such as methylated melamine resin,
An aqueous polyurethane resin obtained by crosslinking using a metal complex such as aziridine, an epoxy resin, or zinc can also be used. The form of the water-based urethane resin thus obtained is emulgion, colloidal disperser.
It may be in the form of an aqueous dispersion such as John or an aqueous solution.

【0021】本発明における水性ウレタン樹脂の配合率
は、顔料100重量部当たり、1〜30重量部、好まし
くは5〜20重量部である。水性ウレタン樹脂の配合率
が1重量部未満の時は、塗工面の水性グラビア印刷時の
十分なインク発色濃度が得られず、逆に30重量部を越
える時は、前記塗工面のインク発色濃度がある程度の水
準以上に向上せず、すなわちインク発色濃度が飽和して
しまい、コスト高になるだけなので好ましくない。
The mixing ratio of the aqueous urethane resin in the present invention is 1 to 30 parts by weight, preferably 5 to 20 parts by weight, per 100 parts by weight of the pigment. When the compounding ratio of the water-based urethane resin is less than 1 part by weight, a sufficient ink color density at the time of aqueous gravure printing on the coated surface cannot be obtained, and when it exceeds 30 parts by weight, the ink color density on the coated surface is exceeded. Is not improved to a certain level or more, that is, the color density of ink is saturated and the cost is increased, which is not preferable.

【0022】本発明の水性グラビア印刷用キャストコ−
ト紙において、インク乾燥性及びインク発色濃度向上に
効果が発現する作用機構については特に明らかではない
が、次のように推定される。すなわち、比沈降容積1.
20ml/g以上の顔料の使用により、塗工層が比較的
ポ−ラスになること。又、水性ウレタン樹脂中のウレタ
ン結合あるいはカルボキシル基により、水性グラビアイ
ンク中のビヒクル成分の吸着速度が速められ、塗工表層
付近にインク色素が定着するのでインク濃度が高めら
れ、結果としてインク乾燥性、インク発色濃度が向上す
るものと推定される。
The cast coat for aqueous gravure printing of the present invention
The mechanism of the effect of improving the ink drying property and the ink color density in the paper is not particularly clear, but it is presumed as follows. That is, specific sedimentation volume 1.
Use of 20 ml / g or more of pigment makes the coating layer relatively porous. In addition, the urethane bond or carboxyl group in the water-based urethane resin accelerates the adsorption rate of the vehicle component in the water-based gravure ink, and the ink dye is fixed near the coating surface layer, so the ink density is increased and, as a result, the ink drying property is improved. It is estimated that the ink color density is improved.

【0023】単独で比沈降容積1.20ml/g以上の
顔料としては、例えばクレー(一部のグレード)、焼成
クレ−、水酸化アルミニウム(一部のグレード)、炭酸カ
ルシウム(一部のグレード)、硫酸カルシウム、炭酸マグ
ネシウム、無定型シリカ、サチンホワイト、タルク、ケ
イ酸カルシウム、けいそう土、プラスチックピグメン
ト、尿素樹脂等が挙げられる。
Pigments having a specific sedimentation volume of 1.20 ml / g or more include, for example, clay (some grades), calcined clay, aluminum hydroxide (some grades), calcium carbonate (some grades). , Calcium sulfate, magnesium carbonate, amorphous silica, satin white, talc, calcium silicate, diatomaceous earth, plastic pigment, urea resin and the like.

【0024】混合物で比沈降容積1.20ml/g以上
の顔料として使用する顔料としては、上記の顔料に組み
合わせて、通常用いられる塗工紙用顔料で比沈降容積
1.20ml/g以下のもの、例えばクレ−、水酸化ア
ルミニウム、炭酸カルシウム、二酸化チタン、硫酸バリ
ウム、酸化亜鉛、等が適宜用いられる。
The pigment used in the mixture as a pigment having a specific sedimentation volume of 1.20 ml / g or more is a pigment for coated paper which is commonly used in combination with the above pigments and has a specific sedimentation volume of 1.20 ml / g or less. For example, clay, aluminum hydroxide, calcium carbonate, titanium dioxide, barium sulfate, zinc oxide, etc. are appropriately used.

【0025】本発明の水性グラビア印刷用キャストコ−
ト紙のための塗工液組成物においては、接着剤として水
性ウレタン樹脂を含有させることが必須条件である。水
性ウレタン樹脂以外の接着剤としては、接着性を有する
水溶性高分子、例えばカゼイン、酸化澱粉、リン酸エス
テル化澱粉、酵素変性澱粉、酢酸エステル化澱粉、大豆
蛋白、合成蛋白、カルボキシメチルセルロ−ス、ヒドロ
キシエチルセルロ−ス等を、顔料100重量部に対し
て、1〜25重量部、好ましくは5〜20重量部併用す
ることが必要である。
The cast coat for aqueous gravure printing of the present invention
In a coating liquid composition for paper, it is an essential condition to include an aqueous urethane resin as an adhesive. Adhesives other than the water-based urethane resin include water-soluble polymers having adhesive properties, such as casein, oxidized starch, phosphoric acid esterified starch, enzyme-modified starch, acetic acid esterified starch, soybean protein, synthetic protein, and carboxymethylcellulose. 1 to 25 parts by weight, preferably 5 to 20 parts by weight, based on 100 parts by weight of the pigment.

【0026】特にカゼイン、大豆蛋白、合成蛋白のうち
少なくとも1種を併用することは、キャストドラムから
の剥離性、印刷適性の点から好適である。
In particular, it is preferable to use at least one of casein, soybean protein and synthetic protein in combination from the viewpoint of releasability from the cast drum and printability.

【0027】水分散性接着剤として一般に用いられてい
るスチレン−ブタジエン系ラテックス、アクリル系ラテ
ックス、アクリル−ブタジエン系ラテックス、アクリル
ニトリル−ブタジエン系ラテックス、酢酸ビニル系ラテ
ックス等のラテックスも必要に応じて併用しても良い。
A latex such as a styrene-butadiene latex, an acrylic latex, an acrylic-butadiene latex, an acrylonitrile-butadiene latex, or a vinyl acetate latex, which is generally used as a water-dispersible adhesive, is used in combination if necessary. You may.

【0028】併用する場合の全接着剤量は全顔料100
重量部に対して固型分で8〜50重量部に制限される。
下限未満では塗工層強度が弱く、上限を越えるとインク
吸収性が悪化するからである。また水性ウレタン樹脂以
外の水分散性接着剤(ラテックス類)の併用割合は、水
性ウレタン樹脂の15重量%以下が好ましく、これ以上
では水性ウレタン樹脂の効果が低下してしまう。
When used in combination, the total amount of adhesive is 100 for all pigments.
The solid content is limited to 8 to 50 parts by weight with respect to parts by weight.
If it is less than the lower limit, the strength of the coating layer is weak, and if it exceeds the upper limit, the ink absorbency is deteriorated. The combined proportion of water-dispersible adhesives (latex) other than the water-based urethane resin is preferably 15% by weight or less of the water-based urethane resin, and above this range, the effect of the water-based urethane resin decreases.

【0029】前記した顔料及び接着剤の他に、本発明の
水性グラビア印刷用キャストコ−ト紙のために用いられ
る塗工液組成物中には必要に応じて、分散剤、消泡剤、
着色剤、耐水化剤、離型剤、流動性調整剤、凝固剤等の
各種助剤を適宜配合して用いることができる。
In addition to the above-mentioned pigments and adhesives, a dispersant, a defoaming agent, and a defoaming agent may be added, if necessary, in the coating liquid composition used for the cast coated paper for aqueous gravure printing of the present invention.
Various auxiliaries such as a colorant, a water-proofing agent, a release agent, a fluidity modifier, and a coagulant can be appropriately mixed and used.

【0030】前記塗工液組成物を紙基材上へ塗工するに
際して、一般の塗工紙の製造に慣用されているコ−タ
−、例えばブレ−ドコ−タ−、エア−ナイフコ−タ−、
ロ−ルコ−タ−、リバ−スロ−ルコ−タ−、バ−コ−タ
−、カ−テンコ−タ−、ダイスロットコ−タ−、グラビ
アコ−タ−、チャンプレックスコ−タ−等の塗工装置を
設けたコ−タ−を用いて、一層、あるいは多層に分けて
塗工される。その際の塗工液の固形分濃度は、20〜7
0重量%の範囲であるが、この濃度はコ−タ−の種類や
スピ−ドによって適宜調節される。
When the above-mentioned coating liquid composition is coated on a paper substrate, a coater commonly used in the production of general coated paper, such as a blade coater or an air knife coater, is used. -,
Roll coater, river roll coater, bar coater, carter coater, die slot coater, gravure coater, chanplex coater, etc. Using a coater provided with the coating device, the coating is applied in one layer or in multiple layers. The solid content concentration of the coating liquid at that time is 20 to 7
Although it is in the range of 0% by weight, this concentration is appropriately adjusted depending on the type and speed of the coater.

【0031】紙基材としては、一般の印刷用塗工紙やキ
ャストコ−ト紙に用いられる坪量30〜400g/m2
の範囲の紙ベ−ス、あるいは板紙ベ−スの原紙が用いら
れるが、抄紙方法については特に限定されず、酸性抄
紙、中性抄紙、又単層抄き、多層抄きのいずれであって
も良く、勿論、機械パルプ、古紙パルプを全パルプ成分
に対して約10重量%以上含む中質原紙も使用できる。
又、前記紙基材に下塗り塗工したものや、キャスト塗工
層の裏面に一般の顔料コ−ティングを施したような塗工
紙あるいは片面(裏面)を鏡面仕上げ法によって光沢度
を向上させたキャストコ−ト紙等も紙基材として使用で
きる。
As the paper base material, a basis weight of 30 to 400 g / m 2 which is used for general coated paper for printing and cast coated paper.
The base paper of the paper base or the paper board base of the range is used, but the papermaking method is not particularly limited, and it may be acidic papermaking, neutral papermaking, single-layer papermaking, or multi-layer papermaking. Of course, it is also possible to use a medium-quality raw paper containing mechanical pulp or waste paper pulp in an amount of about 10% by weight or more based on all pulp components.
Further, the undercoating of the above paper base material, the coated paper with the back surface of the cast coating layer having a general pigment coating, or one surface (back surface) of the paper base material is improved in glossiness by a mirror finishing method. Cast coated paper or the like can also be used as the paper substrate.

【0032】紙基材への塗工液組成物の塗工量は、乾燥
重量で10〜50g/m2 であるが得られる塗工紙の目
標品質、用途等の点で15〜30g/m2 の範囲内で調
節されるのが望ましい。
The coating amount of the coating liquid composition on the paper substrate is 10 to 50 g / m 2 in terms of dry weight, but it is 15 to 30 g / m in view of the target quality of the coated paper and the intended use. It is desirable to adjust within the range of 2 .

【0033】塗工紙の乾燥程度は紙基材の種類や塗工液
組成物の種類等によって異なるが、キャスト仕上げをリ
ウエット法で行う場合には、水分含有量として2〜10
重量%の範囲、好ましくは3〜8重量%の範囲に乾燥さ
れる。
The degree of drying of the coated paper varies depending on the type of paper base material, the type of coating liquid composition, etc., but when the cast finish is carried out by the rewet method, the water content is 2 to 10.
It is dried in the range of wt%, preferably in the range of 3-8 wt%.

【0034】乾燥後の前記塗工紙は、必要に応じて、マ
シンカレンダ−、ス−パ−カレンダ−、グロスカレンダ
−等の平滑化処理が行われるが、キャストコ−ト紙の特
徴である嵩高さや剛度を著しく損なうような過度の処理
は当然避ける必要がある。
The coated paper after drying is subjected to a smoothing treatment such as a machine calender, a super calender and a gloss calender, if necessary, which is a characteristic of cast coated paper. Obviously, it is necessary to avoid excessive treatment that significantly impairs bulkiness and rigidity.

【0035】そして、リウエット法の場合は、前記塗工
層を再湿潤し、100〜120℃に加熱されている鏡面
仕上げされたドラム表面にプレス圧50〜80kg/c
mで圧着して光沢性、平滑性が付与される。
In the case of the rewet method, the coating layer is rewetted, and a pressing pressure of 50 to 80 kg / c is applied to the mirror-finished drum surface heated to 100 to 120 ° C.
It is pressed with m to give gloss and smoothness.

【0036】再湿潤する際の再湿潤液については、例え
ば清水、温水、熱水、離型剤を含有した水溶液、クエン
酸ソ−ダ、硫酸亜鉛、ギ酸カルシウム、酢酸カルシウ
ム、塩化カルシウム、ギ酸マグネシウム、酢酸マグネシ
ウム、塩化マグネシウム、あるいはジシアンジアミドの
ようなアミン類を含有した水溶液などの再湿潤液が用い
られる。好ましくは、ギ酸、酢酸、塩化物、硫酸等のカ
ルシウム塩、マグネシウム塩の水溶液が用いられる。
The re-wetting liquid for re-wetting includes, for example, fresh water, hot water, hot water, aqueous solution containing a release agent, soda citrate, zinc sulfate, calcium formate, calcium acetate, calcium chloride, magnesium formate. A rewetting liquid such as an aqueous solution containing amines such as magnesium acetate, magnesium chloride, or dicyandiamide is used. Preferably, an aqueous solution of calcium salt or magnesium salt of formic acid, acetic acid, chloride, sulfuric acid or the like is used.

【0037】上記カルシウム塩、マグネシウム塩水溶液
の使用により、インク乾燥性、インク発色濃度が更に向
上し、又キャストドラムからの剥離性も向上する。
By using the above calcium salt or magnesium salt aqueous solution, the ink drying property and the ink color density are further improved, and the releasability from the cast drum is also improved.

【0038】[0038]

【実施例】以下に本発明の実施例を挙げてさらに詳細に
説明するが、勿論本発明はこれらにより、何等限定され
るものではない。また、以下において用いる部および%
は、特記のない限り、顔料100重量部当たりの有効成
分重量部および重量%を示す。
EXAMPLES The present invention will be described in more detail below with reference to examples, but of course the present invention is not limited thereto. Also, the parts and% used below
Indicates the parts by weight and the weight% of the active ingredient per 100 parts by weight of the pigment, unless otherwise specified.

【0039】実施例1 顔料としてクレ−(エンゲルハ−ド製;UW−90、比
沈降容積1.08ml/g)60部、炭酸カルシウム
(白石工業製;ブリリアント15、比沈降容積1.39
ml/g)40部に対し、ポリアクリル酸ソ−ダ0.4
部、鉱物油系消泡剤0.1部を加え、コ−レス分散機を
用い、固形分濃度58%の顔料スラリ−を調整した。さ
らに、接着剤成分である水溶性高分子としてアンモニア
を加え加熱溶解したカゼイン14部、及び、水性ウレタ
ン樹脂(帝国化学産業製;SL−1930)12部、ス
テアリン酸カルシウム1.5部を添加し、最後に水を加
え、固形分濃度35%の塗料を調整した。得られた塗料
をマイヤ−バ−を用いて塗工量片面25g/m2 になる
ように上質原紙(米坪100g/m2 )に塗工し、熱風
乾燥し、その後リウエット法により2%ギ酸カルシウム
水溶液を用い塗工層を再湿潤し、キャストドラムに通し
た。この時、キャストドラム表面温度は110℃、プレ
ス圧力は50kg/cmで処理しキャストコ−ト紙を得
た。
Example 1 As a pigment, 60 parts of clay (manufactured by Engelhardt; UW-90, specific sedimentation volume 1.08 ml / g), calcium carbonate (manufactured by Shiraishi Kogyo; Brilliant 15, specific sedimentation volume 1.39)
ml / g) to 40 parts of polyacrylic acid soda 0.4
And 0.1 part of a mineral oil-based defoaming agent were added, and a pigment slurry having a solid content concentration of 58% was prepared using a coalescing disperser. Furthermore, 14 parts of casein obtained by adding ammonia as a water-soluble polymer as an adhesive component and heating and dissolving, and 12 parts of an aqueous urethane resin (manufactured by Teikoku Chemical Industry Co .; SL-1930) and 1.5 parts of calcium stearate, Finally, water was added to prepare a paint having a solid content of 35%. The resulting coating material was applied to a high-quality base paper (100 g / m @ 2 of tsubo) using a Mayer bar so that the coated amount was 25 g / m @ 2 on one side, dried with hot air, and then a 2% calcium formate aqueous solution was applied by the rewetting method. The coating layer was re-wetted using and was passed through a cast drum. At this time, the surface temperature of the cast drum was 110 ° C. and the pressing pressure was 50 kg / cm to obtain cast coated paper.

【0040】実施例2〜5 実施例1において用いた炭酸カルシウム(ブリリアント
15)もしくは再湿潤液を、実施例2として炭酸カルシ
ウム(奥多摩工業製;タマパ−ル222H、比沈降容積
1.42ml/g)、再湿潤液を2%ギ酸マグネシウム
水溶液に、実施例3としてクレ−(ジ−クライト製;B
カオリン、比沈降容積1.51ml/g)、実施例4と
して炭酸カルシウム(奥多摩工業製;タマパ−ル12
3、比沈降容積2.00ml/g)、実施例5として焼
成クレ−(シ−ル製;カオカル、比沈降容積2.05m
l/g)に各々変更した以外は、実施例1と同様の操作
にて塗料を調整しキャストコ−ト紙を得た。
Examples 2 to 5 Calcium carbonate (Brilliant 15) or rewetting liquid used in Example 1 was used as Example 2 in calcium carbonate (manufactured by Okutama Kogyo; Tamapal 222H, specific sedimentation volume 1.42 ml / g). ), The rewetting liquid was added to a 2% aqueous solution of magnesium formate as Example 3 and made of clay (manufactured by Diklite; B).
Kaolin, specific sedimentation volume of 1.51 ml / g, calcium carbonate as Example 4 (manufactured by Okutama Kogyo; Tamapar 12)
3, specific sedimentation volume of 2.00 ml / g), as Example 5 calcined clay (manufactured by Seal; Kao Cal, specific sedimentation volume of 2.05 m)
The coating material was adjusted in the same manner as in Example 1 except that the content was changed to 1 / g) to obtain cast coated paper.

【0041】実施例6、7 実施例1において用いた顔料、クレ−(UW−90)、
炭酸カルシウム(ブリリアント15)の配合量を、実施
例6としてクレ−90部、炭酸カルシウム10部、実施
例7としてクレ−20部、炭酸カルシウム80部に各々
変更した以外は、実施例1と同様の操作にて塗料を調整
しキャストコ−ト紙を得た。
Examples 6 and 7 The pigment used in Example 1, Cray (UW-90),
Same as Example 1 except that the compounding amount of calcium carbonate (Brilliant 15) was changed to 90 parts for clay and 10 parts for calcium carbonate in Example 6, 20 parts for clay and 80 parts in calcium carbonate for Example 7, respectively. The coating material was adjusted by the above procedure to obtain cast coated paper.

【0042】実施例8〜11 実施例1において用いた水性ウレタン樹脂(SL−19
30)の配合量を、実施例8として(帝国化学産業製;
SL−2108)2部、実施例9として(SL−210
8)20部、更にスチレン・ブタジエンラテックス(旭
化成製;DL−636)を2部、実施例10として(S
L−1930)5部、実施例11として(SL−193
0)30部に各々変更した以外は、実施例1と同様の操
作にて塗料を調整しキャストコ−ト紙を得た。
Examples 8 to 11 The aqueous urethane resin (SL-19 used in Example 1)
The compounding amount of 30) was used as Example 8 (manufactured by Teikoku Kagaku Sangyo;
SL-2108) 2 parts, as Example 9 (SL-210)
8) 20 parts, and further 2 parts of styrene-butadiene latex (DL-636 manufactured by Asahi Kasei) as Example 10 (S
L-1930) 5 parts, as Example 11 (SL-193
0) The coating material was adjusted in the same manner as in Example 1 except that the content was changed to 30 parts to obtain cast coated paper.

【0043】実施例12 塗工原紙として、アンダ−コ−ト層(顔料;UW−90
/エ−ス25=50/50澱粉/SBRラテックス=4
/12、塗工量10g/m2 )付きの中質コ−ト紙(晒
化学パルプ60%、晒機械パルプ20%、脱墨パルプ2
0%、米坪136g/m2 )を用いて、塗工量を13g
/m2 とした以外は、実施例1と同様の操作にて塗料を
調整しキャストコ−ト紙を得た。
Example 12 An undercoat layer (pigment; UW-90) was used as a coated base paper.
/ Ace 25 = 50/50 starch / SBR latex = 4
/ 12, coating amount 10g / m 2 ) with medium quality coated paper (bleached chemical pulp 60%, bleached mechanical pulp 20%, deinking pulp 2
0%, tsubo 136g / m 2 ) and coating amount 13g
Except for using / m 2, to adjust the coating in the same operation as in Example 1 Cast co - give the door sheet.

【0044】実施例13 実施例1において、顔料を、クレ−(シ−ル製;カオブ
ライト、比沈降容積1.13ml/g)90部、尿素樹
脂(三井東圧化学製;ユ−パ−ルC−120、比沈降容
積6.64ml/g)5部、合成シリカ(水澤化学製;
ミズカシルP−78D、比沈降容積4.51ml/g)
5部、接着剤成分を水性ウレタン樹脂(帝国化学産業
製;SL−2106)25部、水溶性高分子をリン酸エ
ステル化澱粉(日本食品加工製;MS−4600)7部
に変更した以外は、実施例1と同様の操作にて塗料を調
整しキャストコ−ト紙を得た。
Example 13 In Example 1, 90 parts of clay (made by Ceil; Caobrite, specific sedimentation volume 1.13 ml / g), urea resin (made by Mitsui Toatsu Chemicals; Le C-120, 5 parts of specific sedimentation volume 6.64 ml / g, synthetic silica (manufactured by Mizusawa Chemical;
Mizukacil P-78D, specific sedimentation volume 4.51 ml / g)
5 parts, the adhesive component was changed to 25 parts of water-based urethane resin (manufactured by Teikoku Chemical Industry; SL-2106), and the water-soluble polymer was changed to 7 parts of phosphate esterified starch (manufactured by Nippon Shokuhin Kogyo; MS-4600). The coating material was adjusted in the same manner as in Example 1 to obtain cast coated paper.

【0045】実施例14、15 実施例1において、実施例14として再湿潤液を3%硫
酸亜鉛溶液に、実施例15としてカゼインを大豆蛋白
(プロテイン・テクノロジ−ズ・インタ−ナショナル
製;プロコ−ト400)10部に変更した以外は、実施
例1と同様の操作にて塗料を調整しキャストコ−ト紙を
得た。
Examples 14 and 15 In Example 1, as Example 14, the rewetting liquid was added to a 3% zinc sulfate solution, and as Example 15, casein was added to soy protein (Protein Technologies International; The coating material was adjusted in the same manner as in Example 1 except that the content was changed to 10 parts.

【0046】比較例1 実施例1において用いた顔料、クレ−(UW−90)、
炭酸カルシウム(ブリリアント15)の配合量を、クレ
−95部、炭酸カルシウム5部に変更した以外は、実施
例1と同様の操作にて塗料を調整しキャストコ−ト紙を
得た。
Comparative Example 1 The pigment used in Example 1, Cray (UW-90),
A coating material was prepared in the same manner as in Example 1 except that the blending amount of calcium carbonate (Brilliant 15) was changed to 95 parts of clay and 5 parts of calcium carbonate to obtain cast coated paper.

【0047】比較例2〜4 実施例1において用いた炭酸カルシウム(ブリリアント
15)を、比較例2としてクレ−(ヒュ−バ−製;HG
90、比沈降容積1.02ml/g)、比較例3として
炭酸カルシウム(同和カルファイン製;エ−ス25、比
沈降容積1.11ml/g)、比較例4として構造化カ
オリン(エンゲルハ−ド製;イクシロン、比沈降容積
1.19ml/g)に各々変更した以外は、実施例1と
同様の操作にて塗料を調整しキャストコ−ト紙を得た。
Comparative Examples 2 to 4 Calcium carbonate (Brilliant 15) used in Example 1 was used as Comparative Example 2 in clay (manufactured by Huber; HG).
90, specific sedimentation volume 1.02 ml / g), calcium carbonate (made by Dowa Calfine; Ace 25, specific sedimentation volume 1.11 ml / g) as Comparative Example 3, and structured kaolin (Engelhard) as Comparative Example 4. (Manufactured by Ixilon, specific sedimentation volume 1.19 ml / g) except that the coating material was adjusted in the same manner as in Example 1 to obtain cast coated paper.

【0048】比較例5 実施例1において用いた顔料、クレ−(UW−90)、
炭酸カルシウム(ブリリアント15)の配合量を、クレ
−10部、炭酸カルシウム90部に変更した以外は、実
施例1と同様の操作にて塗料を調整しキャストコ−ト紙
を得た。
Comparative Example 5 The pigment used in Example 1, Cray (UW-90),
A coating material was prepared in the same manner as in Example 1 except that the blending amount of calcium carbonate (Brilliant 15) was changed to 10 parts for clay and 90 parts for calcium carbonate to obtain cast coated paper.

【0049】比較例6、7 実施例1において用いた顔料を、比較例6として焼成ク
レ−(カオカル)100部、比較例7として合成シリカ
(水澤化学製;ミズカシルP−604、比沈降容積2.
97ml/g)100部に各々変更した以外は、実施例
1と同様の操作にて塗料を調整しキャストコ−ト紙を得
た。
Comparative Examples 6 and 7 The pigment used in Example 1 was used in Comparative Example 6 as 100 parts of calcined clay (kaocar) and as Comparative Example 7 in synthetic silica (manufactured by Mizusawa Chemical Co .; Mizukasil P-604, specific sedimentation volume 2). .
(97 ml / g) The coating material was adjusted in the same manner as in Example 1 except that the amount was changed to 100 parts to obtain cast coated paper.

【0050】比較例8 実施例1において用いた水性ウレタン樹脂(SL−19
30)を、スチレン・ブタジエンラテックス(DL−6
36)12部に変更した以外は、実施例1と同様の操作
にて塗料を調整しキャストコ−ト紙を得た。
Comparative Example 8 Water-based urethane resin (SL-19 used in Example 1)
30) to styrene-butadiene latex (DL-6
36) A coating material was prepared in the same manner as in Example 1 except that the content was changed to 12 parts to obtain cast coated paper.

【0051】比較例9 実施例13において用いた水性ウレタン樹脂(SL−2
106)を、スチレン・ブタジエンラテックス(DL−
636)に変更した以外は、実施例13と同様な操作に
て塗料を調整しキャストコ−ト紙を得た。
Comparative Example 9 Aqueous urethane resin (SL-2 used in Example 13
106) to styrene-butadiene latex (DL-
A coating material was prepared in the same manner as in Example 13 except that the cast coated paper was obtained.

【0052】比較例10 顔料としてクレ−(UW−90)50部、炭酸カルシウ
ム(奥多摩工業製;TP−222HS、比沈降容積1.
42ml/g)50部、分散剤としてピロ燐酸ソ−ダ
0.2部を水に加え分散し、濃度70%の顔料スラリ−
を調整した。次いで顔料100部に対し、消泡剤として
燐酸トリブチル0.2部、プルロニックL−61(旭電
化製)を0.1部、離型剤としてステアリン酸カルシウ
ム1部、接着剤としてカゼイン5部、及び水性ウレタン
樹脂(三井東圧化学製;オレスターUD500)2部、
スチレン・ブタジエン系ラテックス(三井東圧化学製;
ポリラック515)13部を添加し、最後に水を加えて
固型分50%の塗料を調整した。これを坪量100g/
2 の上質原紙に塗工量23g/m2 になるよう塗工し
乾燥を行った後、再湿潤液を与え表面温度96〜98℃
のキャストドラム、プレス圧100kg/cmで処理し
キャストコ−ト紙を得た。
Comparative Example 10 50 parts of clay (UW-90) as a pigment, calcium carbonate (manufactured by Okutama Kogyo; TP-222HS, specific sedimentation volume 1.
42 ml / g) 50 parts and 0.2 parts of sodium pyrophosphate as a dispersant are added to water and dispersed to prepare a pigment slurry having a concentration of 70%.
Was adjusted. Next, with respect to 100 parts of the pigment, 0.2 part of tributyl phosphate as a defoaming agent, 0.1 part of Pluronic L-61 (manufactured by Asahi Denka Co., Ltd.), 1 part of calcium stearate as a release agent, 5 parts of casein as an adhesive, and 2 parts of water-based urethane resin (Mitsui Toatsu Chemicals; Olester UD500)
Styrene-butadiene latex (Mitsui Toatsu Chemicals;
13 parts of polylac 515) was added, and finally water was added to prepare a paint having a solid content of 50%. This is 100 g of basis weight /
After coating was dried so that the coating amount 23 g / m 2 on a high-quality base paper of m 2, surface temperature 96 to 98 ° C. gave rewetting solution
The cast drum was treated with a press drum of 100 kg / cm to obtain cast coated paper.

【0053】比較例11 顔料としてクレ−(UW−90)50部、炭酸カルシウ
ム(TP−222HS)30部、水酸化アルミニウム
(昭和電工製;ハイジライトH42、比沈降容積1.1
5ml/g)20部、分散剤としてアロンT−40を
0.3部を水に加え分散し、濃度70%の顔料スラリ−
を調整した。次いで顔料100部に対し、消泡剤として
燐酸トリブチル0.2部、プルロニックL−61を0.
1部、離型剤としてステアリン酸カルシウム1部、接着
剤として水性ウレタン樹脂(三井東圧化学製;オレスタ
−UD500)5部、スチレン・ブタジエン系ラテック
ス(三井東圧化学製;ポリラック518)45部を添加
し、最後に水を加えて固型分60%の塗料を調整した。
これを坪量100g/m2 の上質原紙に塗工量25g/
2になるよう塗工し、直ぐに表面温度96〜98℃の
キャストドラム、プレス圧20kg/cmで処理しキャ
ストコ−ト紙を得た。
Comparative Example 11 As a pigment, 50 parts of clay (UW-90), 30 parts of calcium carbonate (TP-222HS), aluminum hydroxide (manufactured by Showa Denko; Hydilite H42, specific sedimentation volume 1.1)
(5 ml / g) 20 parts, 0.3 part of Aron T-40 as a dispersant is added to water and dispersed, and a pigment slurry having a concentration of 70% is prepared.
Was adjusted. Next, with respect to 100 parts of the pigment, 0.2 part of tributyl phosphate and Pluronic L-61 as an antifoaming agent were added.
1 part, 1 part of calcium stearate as a release agent, 5 parts of an aqueous urethane resin (manufactured by Mitsui Toatsu Kagaku; Oresta-UD500) as an adhesive, 45 parts of styrene-butadiene latex (manufactured by Mitsui Toatsu Kagaku; Polylac 518) Then, water was added at the end to prepare a paint having a solid content of 60%.
This is applied to a high-quality base paper with a basis weight of 100 g / m 2 and a coating amount of 25 g
It was coated so as to have a surface area of m 2 and immediately treated with a cast drum having a surface temperature of 96 to 98 ° C. and a press pressure of 20 kg / cm to obtain cast coated paper.

【0054】比較例12 顔料としてクレ−(UW−90)50部、炭酸カルシウ
ム(TP−222HS)50部、分散剤としてピロ燐酸
ソ−ダ0.2部、プルロニックL−61を0.1部を水
に加え分散し、濃度70%の顔料スラリ−を調整した。
次いで顔料100部に対し、保水剤としてCMC(第一
工業製薬製)0.2部、離型剤としてステアリン酸カル
シウム1部、接着剤として水性ウレタン樹脂(三井東圧
化学製;オレスタ−UD550NH)12部、特開平6
−2299記載のラテックス13部を添加し、最後に水
を加えて固形分50%の塗料を調整した。これを坪量1
00g/m2 の上質原紙に塗工量20g/m2 になるよ
う塗工し、再湿潤液を与えて表面温度96〜98℃のキ
ャストドラム、プレス圧150kg/cmで処理しキャ
ストコ−ト紙を得た。
Comparative Example 12 50 parts of clay (UW-90) as a pigment, 50 parts of calcium carbonate (TP-222HS), 0.2 part of sodium pyrophosphate as a dispersant, and 0.1 part of Pluronic L-61. Was added to water and dispersed to prepare a pigment slurry having a concentration of 70%.
Next, with respect to 100 parts of the pigment, 0.2 part of CMC (manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) as a water retention agent, 1 part of calcium stearate as a release agent, and an aqueous urethane resin as an adhesive (Mitsui Toatsu Chemicals; Part, JP-A-6
13 parts of latex described in -2299 was added, and finally water was added to prepare a coating material having a solid content of 50%. Weigh this 1
200 g / m 2 of coated so that the coating amount 20 g / m 2 on a high-quality base paper, the cast drum having a surface temperature of 96 to 98 ° C. giving rewetting solution, casting and treated with a press pressure of 150 kg / cm co - DOO Got the paper.

【0056】比較例13 顔料としてクレ−(UW−90)60部、炭酸カルシウ
ム(TP−222HS)40部、ポリアクリル酸ナトリ
ウム0.5部を水に加え分散し、濃度65%の顔料スラ
リ−を調整した。次いで顔料100部に対し、消泡剤と
してトリブチルフォスフェ−ト0.5部、離型剤として
ステアリン酸アンモニウム1部、接着剤としてアニオン
型水性ウレタン樹脂(三井東圧化学製;バリアスタ−X
UD2120)5部、スチレン・ブタジエン共重合体
(旭化成製;L−1537)20部、硫酸亜鉛1部を添
加し水とアンモニアでpH8、固形分45%の塗料を調
整した。これを坪量100g/m2 の上質原紙に塗工量
20g/m2 になるように塗工し乾燥した。次に塗工紙
の塗工表面を1%ポリエチレンエマルジョンからなる再
湿潤液を与えて表面温度105℃のキャストドラム、プ
レス圧200kg/cmで処理しキャストコ−ト紙を得
た。
Comparative Example 13 As a pigment, 60 parts of clay (UW-90), 40 parts of calcium carbonate (TP-222HS), and 0.5 parts of sodium polyacrylate were added to water and dispersed to prepare a pigment slurry having a concentration of 65%. Was adjusted. Then, with respect to 100 parts of the pigment, 0.5 part of tributyl phosphate as an antifoaming agent, 1 part of ammonium stearate as a releasing agent, and an anionic water-based urethane resin as an adhesive (Mitsui Toatsu Chemical; Barrier Star X
UD2120) 5 parts, styrene-butadiene copolymer (Asahi Kasei; L-1537) 20 parts, and zinc sulfate 1 part were added to prepare a paint having a pH of 8 and a solid content of 45% with water and ammonia. This was coated on a high-quality base paper having a basis weight of 100 g / m 2 so that the coating amount was 20 g / m 2 , and dried. Next, the coated surface of the coated paper was treated with a rewetting liquid consisting of a 1% polyethylene emulsion and treated with a cast drum having a surface temperature of 105 ° C. and a press pressure of 200 kg / cm to obtain a cast coated paper.

【0057】比較例14 顔料としてクレ−(UW−90)80部、炭酸カルシウ
ム(ファイマテック製;FMT−90、比沈降容積0.
99ml/g)7部、炭酸カルシウム(白石工業製;カ
ルライトKT、比沈降容積1.51ml/g)13部、
アロンT−400.4部を水に加え分散し、濃度65%
の顔料スラリ−を調整した。次いで顔料100部に対
し、水性ウレタン樹脂(三井東圧化学製;オレスタ−U
D100N)27部、スチレン・ブタジエン共重合体
(L−1537)7部、ワックスエマルジョン(サンノ
プコ製)1.4部、ギ酸カルシウム0.7部、非燐酸系
消泡剤0.1部、蛍光染料0.3部、水を順次添加し、
良く撹拌した後、25%アンモニア水を用いてpHをア
ルカリ性にし、固形分40%の塗料を調整した。これを
坪量100g/m2 の上質原紙に塗工量23g/m2
なるよう塗工し乾燥した。次にこの塗工紙の塗工表面に
0.3%硫酸亜鉛水溶液を噴霧し、表面温度110℃の
キャストドラムに圧着し処理を行いキャストコ−ト紙を
得た。
Comparative Example 14 80 parts of clay (UW-90) as a pigment, calcium carbonate (manufactured by Phimatec; FMT-90, specific sedimentation volume of 0.
99 ml / g) 7 parts, calcium carbonate (manufactured by Shiraishi Kogyo; Callite KT, specific sedimentation volume 1.51 ml / g) 13 parts,
Alon T-400.4 parts are added to water and dispersed, and the concentration is 65%.
The pigment slurry of was prepared. Next, based on 100 parts of the pigment, an aqueous urethane resin (manufactured by Mitsui Toatsu Chemicals;
D100N) 27 parts, styrene / butadiene copolymer (L-1537) 7 parts, wax emulsion (manufactured by San Nopco) 1.4 parts, calcium formate 0.7 part, non-phosphoric acid antifoaming agent 0.1 part, fluorescent dye 0.3 parts, water is added sequentially,
After stirring well, the pH was made alkaline with 25% aqueous ammonia to prepare a paint having a solid content of 40%. This was coated on a high-quality base paper having a basis weight of 100 g / m 2 so that the coating amount was 23 g / m 2 , and dried. Next, a 0.3% zinc sulfate aqueous solution was sprayed onto the coated surface of this coated paper and pressure-bonded to a cast drum having a surface temperature of 110 ° C. to obtain a cast coated paper.

【0058】品質評価法 かくして得られた水性グラビア印刷用キャストコ−ト紙
の品質評価は、次のように行った。 インク乾燥性;マイヤ−バ−を用い、水性グラビアイン
ク(ブラック)をキャストコ−ト紙に23g/m2 塗布
し、インクの光沢が消失するまでの時間(セッティング
タイム)を測定した。時間が短いほどインク乾燥性は良
好で、本発明ではインク乾燥性10秒以下を目標とし
た。
Quality Evaluation Method The quality evaluation of the thus obtained cast coated paper for aqueous gravure printing was carried out as follows. Ink drying property: Using a Mayer bar, an aqueous gravure ink (black) was applied to a cast coated paper at 23 g / m @ 2, and the time until the gloss of the ink disappeared (setting time) was measured. The shorter the time is, the better the ink drying property is. In the present invention, the ink drying property is set to 10 seconds or less.

【0059】インク発色濃度;IGTヘリオ印刷機を用
い、水性グラビアインク(マゼンタ)で印刷後、100
%べた部のインク濃度をマクベス濃度計で測定した。マ
クベス濃度が高い方が、インク発色濃度は高く、本発明
では、インク発色濃度1.90以上を目標とした。実施
例1〜15で得られた結果を表1に、又比較例1〜14
で得られた結果を表2に示した。
Ink color density: 100 after printing with an aqueous gravure ink (magenta) using an IGT Helio printer
The ink density in the% solid area was measured with a Macbeth densitometer. The higher the Macbeth density, the higher the ink color density, and in the present invention, the ink color density of 1.90 or higher was targeted. The results obtained in Examples 1 to 15 are shown in Table 1 and Comparative Examples 1 to 14
The results obtained in Step 2 are shown in Table 2.

【0060】[0060]

【表1】 [Table 1]

【0061】[0061]

【表2】 [Table 2]

【0063】[0063]

【発明の効果】表1、及び表2からわかるように、比沈
降容積が1.20ml/g以上の顔料を全顔料100重
量部中10〜80重量部の範囲内で含み、且つ水性ウレ
タン樹脂の配合量が顔料100重量部当たり1〜30重
量部の範囲内で含み、さらに水溶性高分子を顔料100
重量部当たり1〜25重量部含有する塗料組成物を塗工
し、キャスト仕上げして得られる本発明の水性グラビア
印刷用キャストコ−ト紙は、水性グラビア印刷時のイン
ク乾燥性に優れ、且つインク発色濃度が高い。(実施例
1〜15)又再湿潤液をカルシウム塩、マグネシウム塩
水溶液にすると、インク乾燥性、インク発色濃度が更に
向上する。
As can be seen from Tables 1 and 2, the aqueous urethane resin contains a pigment having a specific sedimentation volume of 1.20 ml / g or more in the range of 10 to 80 parts by weight based on 100 parts by weight of the total pigment. In an amount of 1 to 30 parts by weight per 100 parts by weight of the pigment, and a water-soluble polymer is further added to the pigment 100.
The cast coat paper for water-based gravure printing of the present invention obtained by applying a coating composition containing 1 to 25 parts by weight per part by weight and casting it is excellent in ink drying property during water-based gravure printing, and Ink color density is high. (Examples 1 to 15) When the rewetting liquid is an aqueous solution of calcium salt or magnesium salt, the ink drying property and the ink color density are further improved.

【0064】しかし、全顔料中の比沈降容積が1.20
ml/g以上の顔料の含有率が10重量%未満であった
り(比較例1)、比沈降容積が1.20ml/g未満の
顔料を用いると、インク乾燥性が悪くなり(比較例2〜
4)、顔料の比沈降容積、及び水性ウレタン樹脂の含有
率が適正であっても、そのような顔料の含有率が高い
(比較例5〜7)、又顔料の比沈降容積、及び含有率が
適正であっても、水性ウレタン樹脂を使用しない(比較
例8、9)と、インク発色濃度が低くなり、水溶性高分
子を併用しない場合、あるいはスチレン・ブタジエンラ
テックスを併用した場合、その配合率が水性ウレタン樹
脂に対し、15重量%を越えるとインク乾燥性が著しく
悪化し、水性ウレタン樹脂の効果が低下してしまう(比
較例10〜14)。
However, the specific sedimentation volume in all pigments was 1.20.
If the content of the pigment of ml / g or more is less than 10% by weight (Comparative Example 1), or if the pigment having the specific sedimentation volume of less than 1.20 ml / g is used, the ink drying property is deteriorated (Comparative Examples 2 to 2).
4), even if the specific sedimentation volume of the pigment and the content of the aqueous urethane resin are appropriate, the content of such pigment is high (Comparative Examples 5 to 7), and the specific sedimentation volume of the pigment and the content of Even if the water content is appropriate, if the aqueous urethane resin is not used (Comparative Examples 8 and 9), the color density of the ink becomes low, and the water-soluble polymer is not used in combination, or the styrene-butadiene latex is used in combination, When the ratio is more than 15% by weight based on the aqueous urethane resin, the ink drying property is significantly deteriorated and the effect of the aqueous urethane resin is reduced (Comparative Examples 10 to 14).

【0065】本発明の水性グラビア印刷用キャストコ−
ト紙は、水性グラビアインクの乾燥速度が速く、且つイ
ンク発色濃度が高い、しかも再現性の良い印刷画像を高
速で印刷可能とするものである。
Cast Coat for Aqueous Gravure Printing of the Invention
The printing paper has a high drying speed of the water-based gravure ink, a high ink color density, and enables high-speed printing of a print image with good reproducibility.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 D21H 19/44 // B41M 5/00 B D21H 1/26 1/28 Z ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification code Internal reference number FI Technical display location D21H 19/44 // B41M 5/00 B D21H 1/26 1/28 Z

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】主成分として顔料、接着剤からなる塗工層
を設け、キャスト仕上げしたキャストコ−ト紙におい
て、該顔料として全顔料100重量部中に占める比沈降
容積が1.20ml/g以上である顔料の比率が10〜
80重量部である顔料を用い、且つ該接着剤として水性
ウレタン樹脂を顔料100重量部当たり1〜30重量
部、さらに水溶性高分子を顔料100重量部当たり1〜
25重量部を配合した接着剤を必須接着剤成分とする塗
工層を設けた後、キャスト仕上げされたことを特徴とす
る水性グラビア印刷用キャストコ−ト紙。
1. A cast coat paper, which comprises a coating layer comprising a pigment and an adhesive as main components and is cast-finished, and has a specific sedimentation volume of 1.20 ml / g in 100 parts by weight of all pigments as the pigment. The ratio of the above pigments is 10
Using 80 parts by weight of the pigment, 1 to 30 parts by weight of an aqueous urethane resin as the adhesive agent per 100 parts by weight of the pigment, and 1 to 100 parts by weight of the water-soluble polymer per 100 parts by weight of the pigment.
A cast coat paper for water-based gravure printing, characterized by being provided with a coating layer containing an adhesive containing 25 parts by weight as an essential adhesive component and then being cast-finished.
【請求項2】水溶性高分子が、カゼイン、及び/又は大
豆タンパク、及び/又は合成タンパクの少なくとも1種
であることを特徴とする請求項1記載の水性グラビア印
刷用キャストコ−ト紙。
2. The cast coated paper for aqueous gravure printing according to claim 1, wherein the water-soluble polymer is at least one of casein and / or soybean protein and / or synthetic protein.
【請求項3】水性ウレタン樹脂以外の水分散性接着剤と
してラテックス類を併用する場合は、ラテックス類の併
用割合が、水性ウレタン樹脂の15重量%以下であるこ
とを特徴とする請求項1,2記載の水性グラビア印刷用
キャストコート紙。
3. When latex is used together as a water-dispersible adhesive other than the aqueous urethane resin, the combined proportion of the latex is 15% by weight or less of the aqueous urethane resin. The cast coated paper for water-based gravure printing according to 2.
【請求項4】キャスト仕上げにおいてリウエット法を採
用し、再湿潤液がカルシウム塩、及び/又はマグネシウ
ム塩水溶液である請求項1,2,3記載の水性グラビア
印刷用キャストコ−ト紙。
4. A cast coated paper for aqueous gravure printing according to claim 1, 2 or 3, wherein a rewetting method is used in the cast finishing and the rewetting liquid is an aqueous solution of calcium salt and / or magnesium salt.
JP7004607A 1995-01-17 1995-01-17 Cast coated paper for aqueous gravure printing Expired - Fee Related JP2817643B2 (en)

Priority Applications (1)

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JP7004607A JP2817643B2 (en) 1995-01-17 1995-01-17 Cast coated paper for aqueous gravure printing

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003076202A1 (en) * 2002-03-11 2003-09-18 Nippon Paper Industries Co., Ltd. Ink-jet recording medium and method for production thereof
JP2011111701A (en) * 2009-11-30 2011-06-09 Hokuetsu Kishu Paper Co Ltd Cast-coated paper and method for producing the same
JP2011132647A (en) * 2009-11-27 2011-07-07 Oji Paper Co Ltd Pigment-coated paper for printing and method for producing the same
JP2013076204A (en) * 2013-01-30 2013-04-25 Hokuetsu Kishu Paper Co Ltd Cast-coated paper and method for producing the same
US11535764B2 (en) 2016-11-14 2022-12-27 Kao Corporation Aqueous gravure ink

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03167386A (en) * 1989-11-27 1991-07-19 Mitsui Toatsu Chem Inc Coating composition for coated paper
JPH0488072A (en) * 1990-07-31 1992-03-19 Mitsui Toatsu Chem Inc Coating composition for cast-coated paper
JPH0598592A (en) * 1991-10-05 1993-04-20 Shinfuji Seishi Kk Production of both surface-cast coated paper
JPH06248598A (en) * 1993-02-19 1994-09-06 New Oji Paper Co Ltd Cast coated paper

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03167386A (en) * 1989-11-27 1991-07-19 Mitsui Toatsu Chem Inc Coating composition for coated paper
JPH0488072A (en) * 1990-07-31 1992-03-19 Mitsui Toatsu Chem Inc Coating composition for cast-coated paper
JPH0598592A (en) * 1991-10-05 1993-04-20 Shinfuji Seishi Kk Production of both surface-cast coated paper
JPH06248598A (en) * 1993-02-19 1994-09-06 New Oji Paper Co Ltd Cast coated paper

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003076202A1 (en) * 2002-03-11 2003-09-18 Nippon Paper Industries Co., Ltd. Ink-jet recording medium and method for production thereof
CN100336670C (en) * 2002-03-11 2007-09-12 日本制纸株式会社 Ink-jet recording medium and method for production thereof
JP2011132647A (en) * 2009-11-27 2011-07-07 Oji Paper Co Ltd Pigment-coated paper for printing and method for producing the same
JP2011111701A (en) * 2009-11-30 2011-06-09 Hokuetsu Kishu Paper Co Ltd Cast-coated paper and method for producing the same
JP2013076204A (en) * 2013-01-30 2013-04-25 Hokuetsu Kishu Paper Co Ltd Cast-coated paper and method for producing the same
US11535764B2 (en) 2016-11-14 2022-12-27 Kao Corporation Aqueous gravure ink

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