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JPH08109435A - Steel for low strain type carburized and quenched gear - Google Patents

Steel for low strain type carburized and quenched gear

Info

Publication number
JPH08109435A
JPH08109435A JP27169494A JP27169494A JPH08109435A JP H08109435 A JPH08109435 A JP H08109435A JP 27169494 A JP27169494 A JP 27169494A JP 27169494 A JP27169494 A JP 27169494A JP H08109435 A JPH08109435 A JP H08109435A
Authority
JP
Japan
Prior art keywords
gear
steel
quenching
carburizing
ferrite
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP27169494A
Other languages
Japanese (ja)
Other versions
JP3184411B2 (en
Inventor
Hiroshi Majima
弘 馬島
Toshiyuki Murakami
俊之 村上
Toyoaki Eguchi
豊明 江口
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toa Steel Co Ltd
Original Assignee
Toa Steel Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Abstract

PURPOSE: To stably produce a gear free from strain due to carburizing and quenching and excellent in dimensional accuracy by making the structure of a noncarburized part a dual phase structure consisting of ferrite and martensite, at the time of carburizing and quenching a gear made of a steel stock of specific composition to harden its surface. CONSTITUTION: A gear is produced by using a steel slab which has a composition consisting of, by weight, 0.10-0.35% C, 1.0-2.50% Si, 0.20-1.50% Mn, 0.10-1.50% Cr, 0.01-0.50% Ni, 0.01-1.50% Mo, 0.01-0.10% Al, and the balance Fe or further containing specific small amounts of V, Ti, Nb, Zr, etc. Then, the gear is carburized and hardened, by which the surface of the gear is hardened. By this method, the superior gear, in which the Ac3 point parameter represented by equation 1 and the ideal critical diameter D1 represented by equation 2 are regulated to 850-950 deg.C and 60-400mm, respectively, and the internal structure of a noncarburized part is composed of a dual phase structure of martensite containing 10-70% ferrite and the non-carburized-and-quenched part in the inner part of the gear is composed of a dual phase structure of martensite containing 10-70% ferrite, can be produced.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この発明は、例えば、自動車、建
設機械、産業機械等の歯車用鋼材として好適な、浸炭焼
入れ時の歪み量が極めて少ない、低歪み型浸炭焼入れ歯
車用鋼に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a low distortion type carburized and quenched gear steel, which is suitable as a steel material for gears such as automobiles, construction machines, and industrial machines, and has an extremely small amount of strain during carburizing and quenching. is there.

【0002】[0002]

【従来の技術】例えば、最近の自動車においては、運転
時における静粛性が頗る向上しており、運転時に生ずる
騒音は、主として歯車から発生するギヤノイズによるも
のである。ギヤノイズは、歯車の噛み合いの不具合によ
って発生するものであり、このような歯車の噛み合いの
不具合は、所定形状に成形された歯車用鋼材に対し、そ
の表面を硬化するために浸炭焼入れまたは浸炭窒化焼入
れ(以下、浸炭焼入れと総称する)処理を施したときに
生ずる歪みのためである。
2. Description of the Related Art For example, in recent automobiles, quietness during driving has been significantly improved, and noise generated during driving is mainly due to gear noise generated from gears. Gear noises are caused by gear meshing defects.Such gear meshing defects are caused by carburizing or carbonitriding quenching to harden the surface of a gear steel material that has been formed into a prescribed shape. This is because of the distortion that occurs when the treatment (generally referred to as carburizing and quenching) is performed.

【0003】即ち、歯車用鋼材に対する浸炭焼入れ時
に、マルテンサイトの生成による変態応力(オーステナ
イト組織からマルテンサイト組織に変態するときに生ず
る体積膨張に起因する応力)が発生するため、鋼材に歪
みの生ずることが避けられず、その結果、歯車の寸法精
度を高く維持することができない。特に、自動車のトラ
ンスミッション用ギヤにおいては、騒音に対して極めて
厳しい制限があるにもかかわらず、小さく且つ肉厚が薄
く、そして、内部の組織が、一部ベイナイトを含むマル
テンサイト主体の組織になっているために、浸炭焼入れ
時に歪みが生じやすく、これが歯車騒音の最大の発生原
因になっている。
That is, when carburizing and quenching a steel for gears, transformation stress (stress due to volume expansion that occurs when transforming from an austenite structure to a martensite structure) occurs due to the formation of martensite, so that distortion occurs in the steel material. This is unavoidable, and as a result, the dimensional accuracy of the gear cannot be maintained high. In particular, in transmission gears for automobiles, despite being extremely strict with respect to noise, the structure is small and thin, and the internal structure is mainly martensite-containing bainite. Therefore, distortion is likely to occur during carburizing and quenching, which is the largest cause of gear noise.

【0004】歯車の寸法精度を向上させるためには、浸
炭焼入れされた歯車用鋼材に対し、機械研削により浸炭
層を部分的に削り取る歯形修正処理を施して焼入れ歪み
量を低減させればよいが、このような機械研削による歯
形修正は、製造工程が増えることにより生産性が大幅に
低下し、且つ、製造コストが高騰する上、表面硬さや残
留応力にむらが生ずるので、品質上からも問題がある。
In order to improve the dimensional accuracy of gears, it is sufficient to reduce the amount of quenching distortion by subjecting the steel material for gears that has been carburized and quenched to a tooth profile modification process in which the carburized layer is partially shaved by mechanical grinding. However, such a tooth profile correction by mechanical grinding causes a significant decrease in productivity due to an increase in the number of manufacturing steps, and also increases the manufacturing cost, and also causes unevenness in surface hardness and residual stress. There is.

【0005】上述した点から、歯車用鋼材は、浸炭焼入
れ後、歯形修正処理を施さずに使用することが多く、従
って、浸炭焼入れされた歯車の精度向上のために、焼入
れ歪み量を低減することが必要とされている。このよう
な、浸炭焼入れ歪み量は、素材の焼入れ性によって大き
く影響される。更に、浸炭焼入れは、通常約 920℃の高
温で行われるので、浸炭中にオーステナイト結晶粒が粗
大化することも、歪み発生原因の一つとされている。
From the above-mentioned point, the steel material for gears is often used without being subjected to the tooth profile correction treatment after carburizing and quenching, and therefore, the quenching strain amount is reduced in order to improve the precision of the carburized and quenched gear. Is needed. Such carburizing and quenching strain amount is greatly affected by the hardenability of the material. Further, since carburizing and quenching is usually performed at a high temperature of about 920 ° C., coarsening of austenite crystal grains during carburizing is also one of the causes of distortion.

【0006】歯車用鋼材の焼入れ歪み量を低減する手段
については、従来から種々の研究がなされており、例え
ば、焼入れ性がジョミニーバンドの下限になるように、
鋼の化学成分組成を特定の狭い範囲内にコントロールし
て、焼入れ性を低く抑える方法や、また、特開平4−24
7848号公報、特開昭59−123743号公報等に開示されてい
るように、鋼中に、Al,Ti,Nb等の結晶粒微細化元素を
含有させて、結晶粒を微細に調整する方法(以下、先行
技術1という)が知られている。
[0006] Various studies have hitherto been made on means for reducing the amount of quenching strain of gear steel, for example, so that the quenchability is the lower limit of the Jominy band.
A method for controlling hardenability by controlling the chemical composition of steel within a specific narrow range, and JP-A-4-24
As disclosed in JP-A-7848, JP-A-59-123743, etc., a method of finely adjusting the crystal grains by incorporating a grain refinement element such as Al, Ti, Nb in steel. (Hereinafter, referred to as Prior Art 1) is known.

【0007】また、特開平5−70925 号公報には、特定
範囲のSi,Mn,Cr,MoおよびV 等を含有する鋼からなる
歯車に対し、浸炭窒化処理を施した後、歯表面部即ち浸
炭窒化部のAr1 変態点以下の温度域まで冷却し、次い
で、再度歯表面部即ち浸炭窒化部のAr3 変態点以上で歯
内部(非浸炭部)のAr1 変態点以下の温度域に保持した
後、焼入れ焼戻しを行うことにより、歯表面部をオース
テナイト組織に保ちつつ、歯内部を微細なフェライト・
パーライト組織にする方法(以下、先行技術2という)
が開示されている。
Further, in Japanese Unexamined Patent Publication (Kokai) No. 5-70925, a gear made of steel containing a specific range of Si, Mn, Cr, Mo and V is subjected to carbonitriding treatment, and then the tooth surface portion, that is, Cool to a temperature range below the Ar 1 transformation point of the carbonitriding part, and then again to a temperature range above the Ar 3 transformation point of the tooth surface, that is, the carbonitriding part, below the Ar 1 transformation point inside the tooth (non-carburizing part). After holding, by quenching and tempering, while maintaining the austenite structure of the tooth surface,
Method of forming pearlite structure (hereinafter referred to as prior art 2)
Is disclosed.

【0008】[0008]

【発明が解決しようとする課題】先行技術1には、マル
テンサイト変態に伴う歪みの発生を抑制するのに限界が
あり、歪みを十分に小さくすることができない問題があ
る。また、先行技術2には、歯内部(非浸炭部)がフェ
ライト・パーライト組織であるために、十分な靭性を確
保することが困難であり、且つ、熱処理操作が複雑で、
生産性を阻害するのみならず、コスト高になる問題があ
る。
The prior art 1 has a limit in suppressing the occurrence of strain associated with martensitic transformation, and has a problem that the strain cannot be sufficiently reduced. Further, in Prior Art 2, since the inside of the tooth (non-carburized portion) has a ferrite-pearlite structure, it is difficult to secure sufficient toughness, and the heat treatment operation is complicated,
There is a problem that not only productivity is hindered but also cost is increased.

【0009】従って、この発明の目的は、上述した問題
を解決し、浸炭焼入れ処理による歪みの発生が極めて少
なく、寸法精度の高い歯車が得られ、その使用時にギヤ
ノイズが生ぜず、しかも熱処理が容易で経済的に製造し
得る、例えば、自動車、建設機械、産業機械等の歯車用
材料として好適な低歪み型浸炭焼入れ歯車用鋼を提供す
ることにある。
Therefore, an object of the present invention is to solve the above-mentioned problems, to obtain a gear with extremely small distortion due to carburizing and quenching treatment, high dimensional accuracy, no gear noise during use, and easy heat treatment. It is an object of the present invention to provide a low distortion type carburized and quenched gear steel that can be economically manufactured by, and is suitable as a material for gears of automobiles, construction machinery, industrial machinery, and the like.

【0010】[0010]

【課題を解決するための手段】本発明者等は、上述した
観点から、浸炭焼入れ処理による歪みの発生が極めて少
なく、寸法精度の高い歯車あが得られる低歪み型浸炭焼
入れ歯車用鋼を開発すべく鋭意研究を重ねた。
From the above-mentioned viewpoints, the present inventors have developed a low strain type carburized and quenched gear steel that produces a highly accurate dimensional precision gear train with extremely little distortion due to carburizing and quenching treatment. As a result, he conducted extensive research.

【0011】歯車用鋼材の焼入れ歪み量に影響を及ぼす
主原因は、オーステナイト組織がマルテンサイト組織に
変態するときに生ずる体積膨張に起因する歪み量にある
ことから、本発明者等は、焼入れ前の加熱時に、オース
テナイト組織中にフェライトを10〜70%混在させ、浸炭
焼入れ後の組織をフェライト・マルテンサイト二相組織
とすることにより、焼入れ歪み量が大幅に低減すること
を見出した。
Since the main cause of affecting the amount of quenching strain of the steel for gears is the amount of strain resulting from the volume expansion that occurs when the austenite structure transforms into the martensite structure, the present inventors have It was found that when 10 to 70% of ferrite is mixed in the austenite structure during heating, and the structure after carburizing and quenching is made into a ferrite-martensite two-phase structure, the quenching strain amount is significantly reduced.

【0012】通常の浸炭条件によって、オーステナイト
組織中にフェライトを混在させるためには、Ac3 変態温
度を高める必要がある。そこで、鋼中のSi,Mn,Cr,Mo
およびV の、Ac3 変態温度に及ぼす影響について詳細に
検討した結果、これらの元素の含有量を調整することに
より、通常の浸炭条件で容易にフェライト・マルテンサ
イト二相組織が得られ、且つ、フェライト強化元素によ
って歯内部(非浸炭部)が強化され、疲労強度を低下さ
せることなく、焼入れ歪み量を大幅に低減し得ることを
知見した。
Under normal carburizing conditions, it is necessary to raise the Ac 3 transformation temperature in order to mix ferrite in the austenite structure. Therefore, Si, Mn, Cr, Mo in steel
As a result of detailed examination of the effects of V and V on the Ac 3 transformation temperature, by adjusting the contents of these elements, a ferrite-martensite two-phase structure can be easily obtained under normal carburizing conditions, and It was discovered that the ferrite strengthening element strengthens the inside of the tooth (non-carburized portion), and the amount of quenching strain can be significantly reduced without lowering the fatigue strength.

【0013】この発明は、上記知見に基づいてなされた
ものであって、この発明の低歪み型浸炭焼入れ歯車用鋼
は、 炭素(C) : 0.10 〜0.35wt.%、 シリコン(Si) : 1.0 〜2.50wt.%、 マンガン(Mn) : 0.20 〜1.50wt.%、 クロム(Cr) : 0.10 〜1.50wt.%、 ニッケル(Ni) : 0.01 〜0.50wt.%、 モリブデン(Mo) : 0.01 〜1.50wt.%、 アルミニウム(Al): 0.01 〜0.10wt.%、 および、 残り :鉄(Fe)および不可避不純物 からなっており、更に、必要に応じて、 バナジウム(V) : 0.01 〜0.50wt.%、 チタン(Ti) : 0.01 〜0.10wt.%、 ニオブ(Nb) : 0.01 〜0.10wt.%、 ジルコニウム(Zr): 0.01 〜0.10wt.%、 からなる群から選んだ少なくとも1の元素を含有してお
り、下記 (1)式によって算出されるAc3 点パラメーター
が、 850〜940 ℃の範囲内であり、 Ac3=920 −203 √C +44.7Si+31.5Mo−30Mn−15.2Ni−11Cr+400Al ──(1) 下記(2) 式によって算出される理想臨界直径(D1)が、60
〜400 mmの範囲内であり、 D1=7.95√C(1+0.70Si)(1+3.3Mn)(1+2.16Cr)(1+0.36Ni)(1+3.00Mo)───(2) そして、浸炭焼入れ後における非浸炭部の内部組織が、
フェライトを10〜70%含むマルテンサイトよりなる2相
組織であることに特徴を有するものである。
The present invention has been made based on the above findings, and the low strain type carburized and quenched gear steel of the present invention has carbon (C): 0.10 to 0.35 wt.%, Silicon (Si): 1.0 ~ 2.50wt.%, Manganese (Mn): 0.20-1.50wt.%, Chromium (Cr): 0.10-1.50wt.%, Nickel (Ni): 0.01-0.50wt.%, Molybdenum (Mo): 0.01-1.50 wt.%, aluminum (Al): 0.01 to 0.10 wt.%, and the rest: iron (Fe) and unavoidable impurities, and, if necessary, vanadium (V): 0.01 to 0.50 wt.% , Titanium (Ti): 0.01 to 0.10 wt.%, Niobium (Nb): 0.01 to 0.10 wt.%, Zirconium (Zr): 0.01 to 0.10 wt.%, Containing at least one element selected from the group consisting of The Ac 3 point parameter calculated by the following equation (1) is in the range of 850 to 940 ℃, Ac 3 = 920 −203 √C + 44.7Si + 31.5Mo−30Mn−15.2Ni−11Cr + 400Al ── (1) Below The ideal critical diameter (D 1 ) calculated by equation (2) is 60
Within the range of ~ 400 mm, D 1 = 7.95√C (1 + 0.70Si) (1 + 3.3Mn) (1 + 2.16Cr) (1 + 0.36Ni) (1 + 3.00Mo) ─── (2 ) And, the internal structure of the non-carburized part after carburizing and quenching is
It is characterized by having a two-phase structure composed of martensite containing 10 to 70% of ferrite.

【0014】[0014]

【作用】本発明鋼によれば、Ac3 変態温度を高め且つ焼
入れ性を向上させる元素であるSiおよびMoの含有量を増
加させることによって、浸炭焼入れ処理により容易にフ
ェライト・マルテンサイト二相組織とすることができ、
フェライトがマルテンサイトの膨張歪みを吸収すること
によって、焼入れ歪み量が大幅に減少する上、焼入れ時
の芯部硬さも十分に確保できるので、従来鋼と遜色のな
い疲労強度が得られる。
According to the steel of the present invention, by increasing the contents of Si and Mo, which are elements that raise the Ac 3 transformation temperature and improve hardenability, the ferrite-martensite dual-phase structure can be easily obtained by carburizing and quenching treatment. Can be
Since the ferrite absorbs the expansion strain of martensite, the amount of quenching strain is significantly reduced, and the core hardness at the time of quenching can be sufficiently secured, so that fatigue strength comparable to conventional steel can be obtained.

【0015】また、自動車の歯車においては、疲労強度
の向上を目的として、ショットピーニング処理が施され
ることが多いが、本発明鋼によれば、粒界酸化層が低減
し、焼入れ不良組織が発生しないので、ショットピーニ
ング処理を施しても、表面粗さが劣化することはなく、
従って、面疲労強度が向上する。
Further, in the gears of automobiles, shot peening treatment is often performed for the purpose of improving fatigue strength. According to the steel of the present invention, the intergranular oxide layer is reduced and a structure with poor quenching is formed. Since it does not occur, the surface roughness does not deteriorate even if shot peening is applied,
Therefore, the surface fatigue strength is improved.

【0016】次に、この発明の浸炭焼入れ歯車用鋼の化
学成分組成を、上述した範囲内に限定した理由につい
て、以下に述べる。 (1) 炭素(C) :炭素は、浸炭焼入れによる芯部強度を保
証する上で必要な基本的元素であり、その作用を発揮さ
せるためには、0.10wt.%以上含有していることが必要で
ある。しかしながら、炭素含有量が0.35wt.%を超えると
靭性の劣化および被削性の低下を招く。従って、炭素含
有量は0.10〜0.35 wt.% の範囲内に限定すべきである。
Next, the reason why the chemical composition of the steel for carburizing and quenching gears of the present invention is limited to the above-mentioned range will be described below. (1) Carbon (C): Carbon is a basic element necessary for guaranteeing core strength by carburizing and quenching, and in order to exert its effect, it must be contained at 0.10 wt.% Or more. is necessary. However, when the carbon content exceeds 0.35 wt.%, Toughness is deteriorated and machinability is deteriorated. Therefore, the carbon content should be limited to the range of 0.10 to 0.35 wt.%.

【0017】(2) シリコン(Si):シリコンは、Ac3
態点を高めるのに有効な比較的安価な元素である。しか
しながら、シリコン含有量が1.00wt.%未満では、浸炭処
理時に浸炭ガス中の微量酸素と結合する表層近傍部のシ
リコン濃度が低いために、上記微量酸素が鋼の深部まで
侵入して、粒界酸素量が著しく深くなる結果、疲労強度
の低下を招く。一方、シリコン含有量が2.50wt.%を超え
て過剰になると、SiO2系の介在物が増加する結果、逆に
疲労強度の低下を招く。従って、シリコン含有量は、1.
00〜2.50wt.%の範囲内に限定すべきである。
(2) Silicon (Si): Silicon is a relatively inexpensive element effective for increasing the Ac 3 transformation point. However, when the silicon content is less than 1.00 wt.%, The silicon concentration in the vicinity of the surface layer that binds to the trace oxygen in the carburizing gas during carburization is low, so the trace oxygen penetrates deep into the steel and the grain boundary As a result of the oxygen amount becoming extremely deep, fatigue strength is lowered. On the other hand, if the silicon content exceeds 2.50 wt.% And becomes excessive, the SiO 2 -based inclusions increase, resulting in a decrease in fatigue strength. Therefore, the silicon content is 1.
It should be limited to the range of 00-2.50 wt.%.

【0018】(3) マンガン(Mn):マンガンは、焼入れ性
を向上させそして芯部強度を確保するのに有効な元素で
あり、その作用を発揮させるためには、0.20wt.%以上含
有させることが必要である。しかしながら、マンガンに
は、Ac3 変態点を低下させる作用があるので、その含有
量が1.50wt.%を超えて多量になると、二相組織が得られ
なくなるだけでなく、硬度が高くなり過ぎ、被削性の劣
化を招く。従って、マンガン含有量は、0.20〜1.50wt.%
の範囲内に限定すべきである。
(3) Manganese (Mn): Manganese is an element effective for improving hardenability and ensuring core strength, and in order to exert its action, it is contained at 0.20 wt.% Or more. It is necessary. However, since manganese has an action of lowering the Ac 3 transformation point, when the content thereof exceeds 1.50 wt.% And becomes large, not only the two-phase structure cannot be obtained, but also the hardness becomes too high, This leads to deterioration of machinability. Therefore, the manganese content is 0.20 to 1.50 wt.%
Should be limited to within the range.

【0019】(4) クロム(Cr):クロムは、マンガンと
同様に焼入れ性を向上させるのに有効な元素であり、そ
の作用を発揮させるためには、0.10wt.%以上含有させる
ことが必要である。しかしながら、クロムには、マンガ
ンと同様に、Ac3 変態点を低下させる作用があるので、
その含有量が1.50wt.%を超えて多量になると、二相組織
が得られなくなるだけでなく、硬度が高くなり過ぎ、被
削性の劣化を招く。従って、マンガン含有量は、0.10〜
1.50wt.%の範囲内に限定すべきである。
(4) Chromium (Cr): Chromium, like manganese, is an element effective for improving hardenability, and in order to exert its action, it is necessary to contain 0.10 wt.% Or more. Is. However, chromium, like manganese, has the effect of lowering the Ac 3 transformation point, so
If the content exceeds 1.50 wt.% And becomes large, not only the two-phase structure cannot be obtained, but also the hardness becomes too high and the machinability deteriorates. Therefore, the manganese content is 0.10 ~
It should be limited to the range of 1.50 wt.%.

【0020】(5) ニッケル(Ni):ニッケルは、焼入れ
性および靭性を向上させるのに有効な元素であり、その
作用を発揮させるためには、0.01wt.%以上含有させるこ
とが必要である。しかしながら、ニッケル含有量が0.50
wt.%を超えて多量になると、硬度が高くなり過ぎ、被削
性が劣化する上、ニッケルは高価なために経済的な不利
を招く。従って、ニッケル含有量は、0.01〜0.50wt.%の
範囲内に限定すべきである。
(5) Nickel (Ni): Nickel is an element effective for improving hardenability and toughness, and it is necessary to contain 0.01 wt.% Or more in order to exert its action. . However, the nickel content is 0.50
If the amount exceeds 0.5% by weight, the hardness becomes too high, the machinability deteriorates, and nickel is expensive, which causes an economical disadvantage. Therefore, the nickel content should be limited to the range of 0.01 to 0.50 wt.%.

【0021】(6) モリブデン(Mo):モリブデンは、Ac
3 変態点を高め、更に、ニッケルと同様に、焼入れ性、
靭性および疲労強度を向上させるのに有効な元素であ
り、その作用を発揮させるためには、0.01wt.%以上含有
させることが必要である。しかしながら、モリブデン含
有量が1.50wt.%を超えると、その効果が飽和し経済的な
不利を招く。従って、モリブデン含有量は、0.01〜1.50
wt.%の範囲内に限定すべきである。
(6) Molybdenum (Mo): Molybdenum is Ac
3 Higher transformation point, and, like nickel, hardenability,
It is an element effective in improving toughness and fatigue strength, and in order to exert its action, it is necessary to contain 0.01 wt.% Or more. However, if the molybdenum content exceeds 1.50 wt.%, The effect is saturated and an economic disadvantage is brought about. Therefore, the molybdenum content is 0.01-1.50.
It should be limited to the range of wt.%.

【0022】(7) アルミニウム(Al):アルミニウム
は、窒素と結合してAlN を生成し、結晶粒を微細化させ
て焼入れ歪みを小さくする上、靭性および疲労強度を向
上させるのに有効な元素であり、その作用を発揮させる
ためには、0.01wt.%以上含有させることが必要である。
しかしながら、アルミニウム含有量が0.10wt.%を超えて
多量になると、アルミナ系介在物が増加する問題が生ず
る。従って、アルミニウム含有量は、0.01〜0.10wt.%の
範囲内に限定すべきである。
(7) Aluminum (Al): Aluminum is an element effective in improving the toughness and fatigue strength in addition to forming AlN by combining with nitrogen, refining crystal grains to reduce quenching strain. Therefore, in order to exert its effect, it is necessary to contain 0.01 wt.% Or more.
However, if the aluminum content exceeds 0.10 wt.% And becomes large, there arises a problem that the alumina-based inclusions increase. Therefore, the aluminum content should be limited to the range of 0.01-0.10 wt.%.

【0023】(8) バナジウム(V):バナジウムは、焼入
れ性を高め疲労強度を向上させるのに有効な元素であ
り、且つ、炭窒化物を生成し結晶粒を微細化させ、焼入
れ歪みを小さく抑える作用を有しており、その作用を発
揮させるためには、0.01wt.%以上含有させることが必要
である。しかしながら、バナジウム含有量が0.50wt.%を
超えると、その効果が飽和し経済的な不利を招く。従っ
て、バナジウム含有量は、0.01〜0.50wt.%の範囲内に限
定すべきである。
(8) Vanadium (V): Vanadium is an element that is effective for enhancing hardenability and fatigue strength, and also produces carbonitrides to make crystal grains finer and to reduce quenching strain. It has a suppressing effect, and in order to exert its effect, it is necessary to contain 0.01 wt.% Or more. However, if the vanadium content exceeds 0.50 wt.%, The effect is saturated and an economic disadvantage is brought about. Therefore, the vanadium content should be limited to the range of 0.01 to 0.50 wt.%.

【0024】(9) チタン(Ti)、ニオブ(Nb)、ジルコ
ニウム(Zr):チタン、ニオブおよびジルコニウムは、
オーステナイト結晶粒を微細化するのに有効な元素であ
り、且つ、浸炭部および内部の降伏強度を高めて、疲労
強度の向上に寄与する作用を有している。従って、必要
に応じ、上記元素の少なくとも1つを含有させる。しか
しながら、チタン、ニオブおよびジルコニウムの少なく
とも1つの含有量が0.01wt.%未満では、上述した作用が
得られない。一方、上記元素の少なくとも1つの含有量
が0.10wt.%を超えると、その効果が飽和し経済的な不利
を招く。従って、チタン、ニオブおよびジルコニウムの
少なくとも1つの含有量は、0.01〜0.10wt.%の範囲内に
限定すべきである。
(9) Titanium (Ti), niobium (Nb), zirconium (Zr): Titanium, niobium and zirconium are
It is an element effective for refining austenite crystal grains, and also has an effect of increasing the yield strength of the carburized part and the inside and contributing to the improvement of fatigue strength. Therefore, if necessary, at least one of the above elements is contained. However, if the content of at least one of titanium, niobium and zirconium is less than 0.01 wt.%, The above-mentioned action cannot be obtained. On the other hand, when the content of at least one of the above-mentioned elements exceeds 0.10 wt.%, The effect is saturated and an economic disadvantage is brought about. Therefore, the content of at least one of titanium, niobium and zirconium should be limited to the range of 0.01 to 0.10 wt.%.

【0025】なお、本発明鋼中には、上述した元素のほ
かに、不純物としてP, S, Cu等を含有させてもよい。ま
た、切削性を向上させるために、必要に応じて、S, Pb,
Ca,Se 等の快削元素を含有させてもよい。
In addition to the above-mentioned elements, the steel of the present invention may contain P, S, Cu, etc. as impurities. In addition, in order to improve machinability, S, Pb,
Free-cutting elements such as Ca and Se may be included.

【0026】(10) Ac3点パラメーター:下記 (1)式によ
って算出されるAc3 点パラメーターが 850℃未満では、
浸炭温度に保持しても、オーステナイト中にフェライト
を確保することができない。一方、Ac3 点パラメーター
が 940℃を超えると、フェライト量が過剰になり、芯部
強度が不足する。従って、下記 (1)式によって算出され
るAc3 点パラメーターは850〜940 ℃の範囲内に限定す
べきである。 Ac3=920 −203 √C +44.7Si+31.5Mo−30Mn−15.2Ni−11Cr+400Al ──(1)
[0026] (10) Ac 3 point parameter: The Ac 3 point parameter is calculated by the following equation (1) is less than 850 ° C.,
Even if kept at the carburizing temperature, ferrite cannot be secured in austenite. On the other hand, when the Ac 3 point parameter exceeds 940 ° C, the amount of ferrite becomes excessive and the core strength becomes insufficient. Therefore, the Ac 3- point parameter calculated by the following equation (1) should be limited to the range of 850 to 940 ° C. Ac 3 = 920 -203 √C + 44.7Si + 31.5Mo-30Mn-15.2Ni-11Cr + 400Al ── (1)

【0027】(11)理想臨界直径(D1):理想臨界直径(D1)
は、鋼の焼入れ性を表す値であり、所望の疲労強度を確
保するためには、オーステナイト粒度8番として下記
(2) 式により算出される理想臨界直径(D1)値が60mm以上
であることを必要とする。一方、上記(D1)値が 400mmを
超えると、オーステナイト組織中に混在しているフェラ
イトの効果がなくなり、焼入れ歪み量が大になる。従っ
て、オーステナイト粒度8番として下記(2) 式により算
出される理想臨界直径(D1)は、60〜400mm の範囲内に限
定すべきである。 D1=7.95√C(1+0.70Si)(1+3.3Mn)(1+2.16Cr)(1+0.36Ni)(1+3.00Mo)───(2)
(11) Ideal critical diameter (D 1 ): Ideal critical diameter (D 1 )
Is a value representing the hardenability of steel. In order to secure the desired fatigue strength, the austenite grain size of 8 is given below.
The ideal critical diameter (D 1 ) value calculated by equation (2) must be 60 mm or more. On the other hand, when the above (D 1 ) value exceeds 400 mm, the effect of the ferrite mixed in the austenite structure disappears, and the amount of quenching strain increases. Therefore, the ideal critical diameter (D 1 ) calculated by the following equation (2) for the austenite grain size No. 8 should be limited to the range of 60 to 400 mm. D 1 = 7.95√C (1 + 0.70Si) (1 + 3.3Mn) (1 + 2.16Cr) (1 + 0.36Ni) (1 + 3.00Mo) ─── (2)

【0028】(12)内部組織(非浸炭部)のフェライト
量:内部組織(非浸炭部)のフェライト量が10%未満で
は、マルテンサイトの変態歪みを十分に吸収することが
できず、焼入れ歪み量を小さく抑えることができない。
一方、上記フェライト量が70%を超えると、所望の強度
および靭性を保持することが困難になる。従って、内部
組織(非浸炭部)のフェライト量は、10〜70%の範囲内
に限定すべきである。
(12) Ferrite amount in internal structure (non-carburized part): When the ferrite amount in internal structure (non-carburized part) is less than 10%, transformation strain of martensite cannot be sufficiently absorbed and quenching strain The amount cannot be kept small.
On the other hand, if the ferrite content exceeds 70%, it becomes difficult to maintain desired strength and toughness. Therefore, the amount of ferrite in the internal structure (non-carburized portion) should be limited to the range of 10 to 70%.

【0029】[0029]

【実施例】次に、この発明を、実施例により比較例と対
比しながら説明する。表1に示す、本発明の範囲内の化
学成分組成、Ac3 点パラメーターおよび理想臨界直径(D
1)を有する本発明鋼No.1〜3、および、化学成分組成、
Ac3 点パラメーターおよび理想臨界直径(D1)のうちの少
なくとも1つが本発明の範囲外である従来鋼No.1〜3お
よび比較鋼No.4〜5のスラブを調製した。
EXAMPLES Next, the present invention will be described by way of Examples in comparison with Comparative Examples. Table 1 shows the chemical composition, Ac 3 point parameter and ideal critical diameter (D) within the scope of the present invention.
Inventive steel Nos. 1 to 3 having 1 ) and chemical composition,
At least one of the Ac 3 point parameter and the ideal critical diameter (D 1) was prepared out of range of conventional steel No.1~3 and slabs of comparative steel No.4~5 of the present invention.

【0030】[0030]

【表1】 [Table 1]

【0031】従来鋼No.1〜3は従来のJIS 鋼種であっ
て、従来鋼No.1は、JIS SMnC420 であり、従来鋼No.2
は、JIS SCr420であり、従来鋼No.3は、JIS SCM420であ
って、何れも、Si含有量およびAc3 点パラメーターが本
発明の範囲を外れて少なく、更に、従来鋼No.1、2は D
1 値が本発明の範囲を外れて少ない。また、比較鋼No.4
は、D1値が本発明の範囲を超えて多い鋼であり、そし
て、比較鋼No.5は、Ac3 点パラメーターが本発明の範囲
を超えて多い鋼である。
Conventional steel Nos. 1 to 3 are conventional JIS steel types, conventional steel No. 1 is JIS SMnC420, and conventional steel No. 2
Is JIS SCr420, conventional steel No. 3 is JIS SCM420, and both have a small Si content and Ac 3 point parameters outside the scope of the present invention. Is D
One value is small outside the range of the present invention. In addition, comparative steel No. 4
Is a steel having a D 1 value exceeding the range of the present invention, and Comparative Steel No. 5 is a steel having an Ac 3 point parameter exceeding the range of the present invention.

【0032】上記本発明鋼、従来鋼および比較鋼のスラ
ブを熱間圧延し次いで鍛造して、直径20〜90mmの丸棒鋼
を調製し、得られた丸棒鋼に対し焼準処理を施した後、
焼入れ歪み試験片および疲労試験片に加工した。次い
で、このようにして得られた試験片に対し浸炭焼入れ焼
戻し処理を施した後、下記により、浸炭焼入れ歪み量、
回転曲げ疲労特性および歯車疲労特性を調べた。
The slabs of the steel of the present invention, the conventional steel and the comparative steel were hot rolled and then forged to prepare a round steel bar having a diameter of 20 to 90 mm, and the obtained round steel bar was subjected to normalizing treatment. ,
Hardened strain test pieces and fatigue test pieces were processed. Then, after carburizing and quenching and tempering the test piece obtained in this way, the following amount of carburizing and quenching strain,
The rotating bending fatigue characteristics and gear fatigue characteristics were investigated.

【0033】(1) 浸炭焼入れ歪み量:直径65mmの丸棒鋼
から、図1に正面図で図2に側面図で示す、開口部2お
よび円形状空間3を有する円盤状のネイビーC試験片1
を調製した。試験片1の各部の寸法は、次の通りであ
る。 試験片直径(a):60mm、厚さ(b): 12mm 、円形状空間の直
径(c): 34.8mm 、開口寸法(d) :6mm。
(1) Carburizing Quenching Strain: A disc-shaped Navy C test piece 1 having a diameter of 65 mm from a round bar steel and having an opening 2 and a circular space 3 shown in a front view in FIG. 1 and a side view in FIG.
Was prepared. The dimensions of each part of the test piece 1 are as follows. Test piece diameter (a): 60 mm, thickness (b): 12 mm, circular space diameter (c): 34.8 mm, opening dimension (d): 6 mm.

【0034】上記形状のネイビーC試験片1を各鋼当り
10個作成し、この試験片1に対し、900 ℃×3Hrの条件
で浸炭処理後、840 ℃の温度から油焼入れし、次いで、
160℃×2Hrの条件で焼戻したときに生じた開口部2の
変化率を測定し、浸炭焼入れ歪み量とした。表2に、各
鋼の粒界酸化層深さ、焼入れ不良層深さ、有効硬化層深
さ、芯部硬さ、フェライト面積率および焼入れ歪み量を
示す。
A Navy C test piece 1 having the above-mentioned shape was applied to each steel.
Ten pieces were prepared, and after carburizing on this test piece 1 under the condition of 900 ℃ × 3 Hr, oil quenching was performed from the temperature of 840 ℃, and then
The rate of change of the opening 2 produced when tempered under the condition of 160 ° C. × 2 Hr was measured and taken as the amount of carburizing and quenching strain. Table 2 shows the grain boundary oxide layer depth, quenching failure layer depth, effective hardened layer depth, core hardness, ferrite area ratio and quenching strain amount of each steel.

【0035】[0035]

【表2】 [Table 2]

【0036】(2) 回転曲げ疲労特性:直径20mmの丸棒鋼
から、平行部に半径1mmの切欠きをつけた回転曲げ疲労
試験片(応力集中係数α=1.8)を調製し、この試験片を
浸炭焼入れ処理後、ショットピーニング処理(アークハ
イト:0.6mmA、カバレージ:300%)し、このような処理
の施された試験片に対し、小野式回転曲げ疲労試験機を
使用して107 回の回転曲げ疲労試験を行い、その回転曲
げ疲労強度を測定した。表3に、回転曲げ疲労強度の測
定結果を示す。
(2) Rotating Bending Fatigue Properties: A rotating bending fatigue test piece (stress concentration factor α = 1.8) having a notch with a radius of 1 mm in the parallel part was prepared from a round steel bar with a diameter of 20 mm, and this test piece was prepared. After carburizing and quenching treatment, shot peening treatment (arc height: 0.6 mmA, coverage: 300%) was performed 10 7 times using the Ono-type rotary bending fatigue tester on the test piece subjected to such treatment. A rotary bending fatigue test was performed and the rotary bending fatigue strength was measured. Table 3 shows the measurement results of the rotating bending fatigue strength.

【0037】(3) 歯車疲労特性:直径90mmの丸棒鋼か
ら、切削加工によって外径75mm、モジュール2.5 、歯数
28枚の試験用歯車を調製し、上記回転曲げ疲労特性と同
じ条件で浸炭およびショットピーニング処理を施した
後、得られた試験片に対し、動力循環式歯車疲労試験機
を使用し、回転数3000rpm で疲労試験を行い、繰返し数
107回で破損しなかったトルク値を歯車の歯元強度とし
て求めた。表3に、歯車疲労耐久トルクおよびチッピン
グの有無を併せて示す。
(3) Gear Fatigue Characteristics: Outer diameter 75 mm, module 2.5, number of teeth from round bar steel with a diameter of 90 mm by cutting
After preparing 28 test gears and subjecting them to carburizing and shot peening under the same conditions as the above-mentioned rotational bending fatigue characteristics, using a power circulation type gear fatigue tester for the obtained test pieces, Fatigue test was performed at 3000 rpm and the number of repetitions
The torque value that was not damaged after 10 7 times was determined as the tooth root strength of the gear. Table 3 also shows the gear fatigue durability torque and the presence or absence of chipping.

【0038】[0038]

【表3】 [Table 3]

【0039】表1および表2から明らかなように、従来
鋼No.1〜3は、フェライト面積率即ちフェライト量が5
〜7%であって本発明の範囲を外れて少なく、粒界酸化
深さおよび焼入れ不良層深さが大で且つ焼入れ歪み量が
多かった。比較鋼No.4は理想臨界直径(D1)値が高いの
で、オーステナイト組織中にフェライトが混在していて
も、焼入れ歪み量が大であった。また、比較鋼No.5は、
フェライト量が76%であり本発明の範囲を超えて多いの
で、芯部硬さが低かった。
As is clear from Tables 1 and 2, in the conventional steel Nos. 1 to 3, the ferrite area ratio, that is, the amount of ferrite was 5
It was ˜7%, which was outside the range of the present invention, was small, had a large grain boundary oxidation depth and a poorly hardened layer depth, and had a large amount of hardening strain. Since Comparative Steel No. 4 has a high ideal critical diameter (D 1 ) value, the amount of quenching strain was large even if ferrite was mixed in the austenite structure. Comparative steel No. 5 is
Since the amount of ferrite was 76%, which was more than the range of the present invention, the core hardness was low.

【0040】これに対して、本発明鋼No.1〜6は、従来
鋼に比べ粒界酸化層が大幅に低減して焼入れ不良層が全
く認められず、且つ、浸炭焼入れ特性である、浸炭の有
効硬化層深さおよび芯部硬さは、従来鋼と同等または同
等以上であり、更に、16〜67%のフェライトが存在する
フェライト・マルテンサイト二相組織となっているの
で、焼入れ歪み量は従来鋼の約半分程度まで低下してい
る上、ロット内のばらつきも少なかった。
On the other hand, the steel Nos. 1 to 6 of the present invention have a carburizing and quenching property in which the grain boundary oxide layer is significantly reduced as compared with the conventional steel, a poor quenching layer is not recognized at all, and the carburizing and quenching characteristics are exhibited. The effective hardened layer depth and core hardness of the steel are equal to or higher than those of conventional steel, and since they have a ferrite-martensite dual-phase structure with 16 to 67% ferrite, the amount of quenching strain Was about half that of conventional steel, and there was little variation within the lot.

【0041】表1および表3から明らかなように、従来
鋼No.1〜3および比較鋼No.5は、低トルク領域で歯面に
チッピングが発生し、そして、比較鋼No.5は、芯部硬度
が低いために、回転曲げ疲労強度および歯車疲労特性が
劣っていた。これに対して、本発明鋼No.1〜6は、従来
鋼よりも優れた疲労強度および歯元強度を有しており、
且つ、焼入れ不良層がなく、Si含有量の増加によって、
焼戻し軟化抵抗が高くなり、チッピングが発生せず、面
圧強度も強化された。
As is clear from Tables 1 and 3, the conventional steel Nos. 1 to 3 and the comparative steel No. 5 have chipping on the tooth surface in the low torque region, and the comparative steel No. 5 is Due to the low core hardness, the rotary bending fatigue strength and gear fatigue characteristics were poor. On the other hand, the steel Nos. 1 to 6 of the present invention have fatigue strength and tooth root strength superior to those of conventional steels,
Moreover, since there is no hardened layer and the Si content increases,
The temper softening resistance was increased, chipping did not occur, and the surface pressure strength was also strengthened.

【0042】[0042]

【発明の効果】以上述べたように、この発明によれば、
従来鋼に比べて浸炭焼入れ処理による歪み量が約50%
少ない、歯車の歯元強度に優れた歯車用鋼を、通常の浸
炭焼入れ処理によって得ることができ、歯形修正を施さ
ない自動車用歯車として好適である上、建設機械、産業
機械等の浸炭焼入れ後に歯形修正を必要とする歯車にお
いても、浸炭焼入れ歪み量を減少し得るので、歯形修正
量が少なくて済み、従って、加工コストの低減および生
産性の向上を図ることができる等、多くの工業上優れた
効果がもたらされる。
As described above, according to the present invention,
About 50% more strain due to carburizing and quenching than conventional steel
It is possible to obtain a small amount of gear steel with excellent tooth root strength by a normal carburizing and quenching treatment, and is suitable as a gear for automobiles that does not undergo tooth profile modification, and after carburizing and quenching construction machinery, industrial machinery, etc. Even in gears that require tooth profile modification, the amount of carburizing and quenching strain can be reduced, so the amount of tooth profile modification is small, and therefore, it is possible to reduce machining costs and improve productivity. Excellent effect is brought about.

【図面の簡単な説明】[Brief description of drawings]

【図1】浸炭焼入れ歪み量を測定するための試験片の一
例を示す正面図である。
FIG. 1 is a front view showing an example of a test piece for measuring the amount of carburizing and quenching strain.

【図2】図1に示した試験片の側面図である。FIG. 2 is a side view of the test piece shown in FIG.

【符号の説明】[Explanation of symbols]

1 試験片、 2 開口部、 3 円形状空間。 1 test piece, 2 openings, 3 circular space.

─────────────────────────────────────────────────────
─────────────────────────────────────────────────── ───

【手続補正書】[Procedure amendment]

【提出日】平成6年11月16日[Submission date] November 16, 1994

【手続補正1】[Procedure Amendment 1]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0007[Correction target item name] 0007

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0007】また、特開平5−70925号公報には、
特定範囲のSi,Mn,Cr,MoおよびV等を含有す
る鋼からなる歯車に対し、浸炭窒化処理を施した後、歯
表面部即ち浸炭窒化部のAr変態点以下の温度域まで
冷却し、次いで、再度歯表面部即ち浸炭窒化部のAr
変態点以上で歯内部(非浸炭部)のAr変態点以下の
温度域に保持した後、焼入れ焼戻しを行うことにより、
歯表面部をマルテンサイト組織に保ちつつ、歯内部を微
細なフェライト・パーライト組織にする方法(以下、先
行技術2という)が開示されている。
Further, Japanese Patent Laid-Open No. 5-70925 discloses that
After carbonitriding a gear made of steel containing a specific range of Si, Mn, Cr, Mo, V, etc., it is cooled to a temperature range below the Ar 1 transformation point of the tooth surface part, ie carbonitriding part. , And then again, the tooth surface portion, that is, the carbonitrided portion of Ar 3
By holding in the temperature range below the Ar 1 transformation point in the tooth (non-carburized portion) above the transformation point and below, quenching and tempering
There is disclosed a method (hereinafter referred to as prior art 2) in which the tooth interior has a fine ferrite-pearlite structure while maintaining the tooth surface portion in a martensite structure.

【手続補正2】[Procedure Amendment 2]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0010[Correction target item name] 0010

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0010】[0010]

【課題を解決するための手段】本発明者等は、上述した
観点から、浸炭焼入れ処理による歪みの発生が極めて少
なく、寸法精度の高い歯車が得られる低歪み型浸炭焼入
れ歯車用鋼を開発すべく鋭意研究を重ねた。
From the above viewpoints, the inventors of the present invention develop a low distortion type carburized and quenched gear steel that produces a gear with high dimensional accuracy with very little distortion due to carburizing and quenching treatment. As much as possible, repeated research.

【手続補正3】[Procedure 3]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0017[Correction target item name] 0017

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0017】(2)シリコン(Si):シリコンは、A
変態点を高めるのに有効な比較的安価な元素であ
る。しかしながら、シリコン含有量が1.00wt.%
未満では、浸炭処理時に浸炭ガス中の微量酸素と結合す
る表層近傍部のシリコン濃度が低いために、上記微量酸
素が鋼の深部まで侵入して、粒界酸化層が著しく深くな
る結果、疲労強度の低下を招く。一方、シリコン含有量
が2.50wt.%を超えて過剰になると、SiO
の介在物が増加する結果、逆に疲労強度の低下を招く。
従って、シリコン含有量は、1.00〜2.50wt.
%の範囲内に限定すべきである。
(2) Silicon (Si): Silicon is A
c 3 A relatively inexpensive element effective for increasing the transformation point. However, the silicon content is 1.00 wt. %
If less than the above, since the silicon concentration in the vicinity of the surface layer that binds to trace oxygen in the carburizing gas during carburizing is low, the trace oxygen penetrates deep into the steel and the intergranular oxide layer becomes extremely deep, resulting in fatigue strength. Cause a decrease in On the other hand, the silicon content is 2.50 wt. %, If it becomes excessive, the amount of SiO 2 -based inclusions increases, and conversely, the fatigue strength decreases.
Therefore, the silicon content is 1.00 to 2.50 wt.
It should be limited to the range of%.

【手続補正4】[Procedure amendment 4]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0019[Correction target item name] 0019

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0019】(4)クロム(Cr):クロムは、マンガ
ンと同様に焼入れ性を向上させるのに有効な元素であ
り、その作用を発揮させるためには、0.10wt.%
以上含有させることが必要である。しかしながら、クロ
ムには、マンガンと同様に、Ac変態点を低下させる
作用があるので、その含有量が1.50wt.%を超え
て多量になると、二相組織が得られなくなるだけでな
く、硬度が高くなり過ぎ、被削性の劣化を招く。従っ
て、クロム含有量は、0.10〜1.50wt.%の範
囲内に限定すべきである。
(4) Chromium (Cr): Chromium, like manganese, is an element effective for improving hardenability, and in order to exert its action, 0.10 wt. %
It is necessary to contain the above. However, chromium, like manganese, has the effect of lowering the Ac 3 transformation point, so the content thereof is 1.50 wt. If the amount exceeds 50%, not only the two-phase structure cannot be obtained, but also the hardness becomes too high and the machinability deteriorates. Therefore, the chromium content is 0.10 to 1.50 wt. It should be limited to the range of%.

【手続補正5】[Procedure Amendment 5]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0029[Name of item to be corrected] 0029

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0029】[0029]

【実施例】次に、この発明を、実施例により比較例と対
比しながら説明する。表1に示す、本発明の範囲内の化
学成分組成、Ac点パラメーターおよび理想臨界直径
(D)を有する本発明鋼No.1〜、および、化学
成分組成、Ac点パラメーターおよび理想臨界直径
(D)のうちの少なくとも1つが本発明の範囲外であ
る従来鋼No.1〜3および比較鋼No.4〜5のスラ
ブを調製した。
EXAMPLES Next, the present invention will be described by way of Examples in comparison with Comparative Examples. Inventive Steel No. 1 having chemical composition, Ac 3 point parameter and ideal critical diameter (D 1 ) within the scope of the present invention shown in Table 1. Conventional steel Nos. 1 to 6 , and at least one of the chemical composition, the Ac 3 point parameter, and the ideal critical diameter (D 1 ) are outside the scope of the present invention. 1-3 and comparative steel Nos. Four to five slabs were prepared.

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】炭素(C) : 0.10 〜0.35wt.%、 シリコン(Si) : 1.0 〜2.50wt.%、 マンガン(Mn) : 0.20 〜1.50wt.%、 クロム(Cr) : 0.10 〜1.50wt.%、 ニッケル(Ni) : 0.01 〜0.50wt.%、 モリブデン(Mo) : 0.01 〜1.50wt.%、 アルミニウム(Al): 0.01 〜0.10wt.%、 および、 残り :鉄(Fe)および不可避不純物からなっ
ており、 下記 (1)式によって算出されるAc3 点パラメーターが、
850〜940 ℃の範囲内であり、 Ac3=920 −203 √C +44.7Si+31.5Mo−30Mn−15.2Ni−11Cr+400Al ──(1) 下記(2) 式によって算出される理想臨界直径(D1)が、60
〜400 mmの範囲内であり、 D1=7.95√C(1+0.70Si)(1+3.3Mn)(1+2.16Cr)(1+0.36Ni)(1+3.00Mo)───(2) そして、浸炭焼入れ後における非浸炭部の内部組織が、
フェライトを10〜70%含むマルテンサイトよりなる2相
組織であることを特徴とする、低歪み型浸炭焼入れ歯車
用鋼。
1. Carbon (C): 0.10 to 0.35 wt.%, Silicon (Si): 1.0 to 2.50 wt.%, Manganese (Mn): 0.20 to 1.50 wt.%, Chromium (Cr): 0.10 to 1.50 wt. .%, Nickel (Ni): 0.01 to 0.50 wt.%, Molybdenum (Mo): 0.01 to 1.50 wt.%, Aluminum (Al): 0.01 to 0.10 wt.%, And the rest: iron (Fe) and inevitable impurities The Ac 3- point parameter calculated by the following equation (1) is
Within the range of 850 to 940 ℃, Ac 3 = 920 −203 √C + 44.7Si + 31.5Mo -30Mn −15.2Ni -11Cr + 400Al ── (1) The ideal critical diameter (D 1 ) Is 60
Within the range of ~ 400 mm, D 1 = 7.95√C (1 + 0.70Si) (1 + 3.3Mn) (1 + 2.16Cr) (1 + 0.36Ni) (1 + 3.00Mo) ─── (2 ) And, the internal structure of the non-carburized part after carburizing and quenching is
A low strain type carburized and quenched gear steel characterized by having a two-phase structure consisting of martensite containing 10 to 70% of ferrite.
【請求項2】 下記からなる群から選んだ少なくとも1
つの元素を、更に付加的に含有している、請求項1記載
の低歪み型浸炭焼入れ歯車用鋼。 バナジウム(V) : 0.01 〜0.50wt.%、 チタン(Ti) : 0.01 〜0.10wt.%、 ニオブ(Nb) : 0.01 〜0.10wt.%、および、 ジルコニウム(Zr): 0.01 〜0.10wt.%。
2. At least one selected from the group consisting of:
The low strain carburized and hardened gear steel according to claim 1, further containing two elements. Vanadium (V): 0.01 to 0.50 wt.%, Titanium (Ti): 0.01 to 0.10 wt.%, Niobium (Nb): 0.01 to 0.10 wt.%, And zirconium (Zr): 0.01 to 0.10 wt.%.
JP27169494A 1994-10-11 1994-10-11 Low distortion type carburized steel for gears Expired - Fee Related JP3184411B2 (en)

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* Cited by examiner, † Cited by third party
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JP2002121645A (en) * 2000-10-17 2002-04-26 Nkk Bars & Shapes Co Ltd Steel for gear having excellent dedendum bending fatigue characteristic and facial pressure fatigue characteristic and gear
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US8137482B2 (en) 2008-06-11 2012-03-20 Hyundai Motor Company Carburization heat treatment method and method of use
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JP4504550B2 (en) * 2000-10-17 2010-07-14 Jfe条鋼株式会社 Steel for gears and gears with excellent root bending fatigue and surface fatigue properties
JP2002121645A (en) * 2000-10-17 2002-04-26 Nkk Bars & Shapes Co Ltd Steel for gear having excellent dedendum bending fatigue characteristic and facial pressure fatigue characteristic and gear
FR2827875A1 (en) * 2001-07-24 2003-01-31 Ascometal Sa STEEL FOR MECHANICAL PARTS, AND MECHANICAL CEMENTIC OR CARBONITURAL PARTS PRODUCED THEREFROM
WO2003012156A1 (en) * 2001-07-24 2003-02-13 Ascometal Method for making a mechanical component, and resulting mechanical component
US7691212B2 (en) 2003-03-04 2010-04-06 Komatsu Ltd. Rolling element and method of producing the same
US7544255B2 (en) 2003-03-04 2009-06-09 Komatsu Ltd. Rolling element
US7422643B2 (en) 2003-03-11 2008-09-09 Komatsu Ltd. Rolling element and method of producing the same
US7691213B2 (en) 2003-03-11 2010-04-06 Komatsu Ltd. Case hardened gear and method of producing the same
JP2006328484A (en) * 2005-05-26 2006-12-07 Kobe Steel Ltd Gear made of steel having excellent case crushing resistance and reduced heat treatment strain, method for producing the same, and steel for gear
US8137482B2 (en) 2008-06-11 2012-03-20 Hyundai Motor Company Carburization heat treatment method and method of use
US8608870B2 (en) 2008-06-11 2013-12-17 Hyundai Motor Company Carburization heat treatment method and method of use
US9422613B2 (en) 2012-01-26 2016-08-23 Nippon Steel & Sumitomo Metal Corporation Case hardened steel having reduced thermal treatment distortion
CN104745796A (en) * 2015-01-09 2015-07-01 江苏省沙钢钢铁研究院有限公司 Production method for improving low-temperature toughness of high-strength thick steel plate
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CN113416883A (en) * 2021-06-24 2021-09-21 东北大学 Microalloyed carburized gear steel with ultrahigh strength and preparation method thereof
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