JPH0789010A - Moldable highly sharp laminated metal panel and decorative sheet used therein - Google Patents
Moldable highly sharp laminated metal panel and decorative sheet used thereinInfo
- Publication number
- JPH0789010A JPH0789010A JP5258929A JP25892993A JPH0789010A JP H0789010 A JPH0789010 A JP H0789010A JP 5258929 A JP5258929 A JP 5258929A JP 25892993 A JP25892993 A JP 25892993A JP H0789010 A JPH0789010 A JP H0789010A
- Authority
- JP
- Japan
- Prior art keywords
- layer
- thermoplastic resin
- resin layer
- laminated
- decorative sheet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910052751 metal Inorganic materials 0.000 title claims description 77
- 239000002184 metal Substances 0.000 title claims description 77
- 239000010410 layer Substances 0.000 claims description 139
- 229920005992 thermoplastic resin Polymers 0.000 claims description 72
- 229920005989 resin Polymers 0.000 claims description 49
- 239000011347 resin Substances 0.000 claims description 49
- 238000007639 printing Methods 0.000 claims description 38
- 238000002844 melting Methods 0.000 claims description 36
- 230000008018 melting Effects 0.000 claims description 36
- 239000012790 adhesive layer Substances 0.000 claims description 28
- 229920006267 polyester film Polymers 0.000 claims description 27
- 239000000853 adhesive Substances 0.000 claims description 18
- 230000001070 adhesive effect Effects 0.000 claims description 18
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 claims description 14
- 238000002425 crystallisation Methods 0.000 claims description 11
- 230000009477 glass transition Effects 0.000 claims description 11
- 239000004014 plasticizer Substances 0.000 claims description 11
- 230000008025 crystallization Effects 0.000 claims description 10
- 239000013079 quasicrystal Substances 0.000 claims description 8
- 239000002344 surface layer Substances 0.000 claims description 8
- 229920001634 Copolyester Polymers 0.000 claims description 6
- 239000000088 plastic resin Substances 0.000 claims 3
- 239000010408 film Substances 0.000 description 34
- 238000000034 method Methods 0.000 description 8
- 239000000049 pigment Substances 0.000 description 8
- -1 polytetramethylene Polymers 0.000 description 8
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- 238000005452 bending Methods 0.000 description 6
- 238000004040 coloring Methods 0.000 description 6
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 5
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 5
- 125000001931 aliphatic group Chemical group 0.000 description 5
- 238000010030 laminating Methods 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- 229920002554 vinyl polymer Polymers 0.000 description 5
- 239000002023 wood Substances 0.000 description 5
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
- 229920000915 polyvinyl chloride Polymers 0.000 description 4
- 239000004800 polyvinyl chloride Substances 0.000 description 4
- 229920001187 thermosetting polymer Polymers 0.000 description 4
- 229920000178 Acrylic resin Polymers 0.000 description 3
- 239000004925 Acrylic resin Substances 0.000 description 3
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 3
- 229920000877 Melamine resin Polymers 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- 125000002723 alicyclic group Chemical group 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 239000003086 colorant Substances 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000003851 corona treatment Methods 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 239000000975 dye Substances 0.000 description 3
- 229920001971 elastomer Polymers 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 239000005011 phenolic resin Substances 0.000 description 3
- 229920001225 polyester resin Polymers 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 229920006337 unsaturated polyester resin Polymers 0.000 description 3
- WFUGQJXVXHBTEM-UHFFFAOYSA-N 2-hydroperoxy-2-(2-hydroperoxybutan-2-ylperoxy)butane Chemical compound CCC(C)(OO)OOC(C)(CC)OO WFUGQJXVXHBTEM-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- 239000004606 Fillers/Extenders Substances 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N Furan Chemical compound C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000000020 Nitrocellulose Substances 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 229920001807 Urea-formaldehyde Polymers 0.000 description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- FJWGYAHXMCUOOM-QHOUIDNNSA-N [(2s,3r,4s,5r,6r)-2-[(2r,3r,4s,5r,6s)-4,5-dinitrooxy-2-(nitrooxymethyl)-6-[(2r,3r,4s,5r,6s)-4,5,6-trinitrooxy-2-(nitrooxymethyl)oxan-3-yl]oxyoxan-3-yl]oxy-3,5-dinitrooxy-6-(nitrooxymethyl)oxan-4-yl] nitrate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](O[N+]([O-])=O)[C@H]1O[N+]([O-])=O)O[C@H]1[C@@H]([C@@H](O[N+]([O-])=O)[C@H](O[N+]([O-])=O)[C@@H](CO[N+]([O-])=O)O1)O[N+]([O-])=O)CO[N+](=O)[O-])[C@@H]1[C@@H](CO[N+]([O-])=O)O[C@@H](O[N+]([O-])=O)[C@H](O[N+]([O-])=O)[C@H]1O[N+]([O-])=O FJWGYAHXMCUOOM-QHOUIDNNSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 229920002301 cellulose acetate Polymers 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 239000011651 chromium Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 239000003431 cross linking reagent Substances 0.000 description 2
- 150000002009 diols Chemical class 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 238000007646 gravure printing Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000012943 hotmelt Substances 0.000 description 2
- 230000005865 ionizing radiation Effects 0.000 description 2
- 239000012948 isocyanate Substances 0.000 description 2
- 150000002513 isocyanates Chemical class 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 2
- 229920001220 nitrocellulos Polymers 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 239000002985 plastic film Substances 0.000 description 2
- 229920006255 plastic film Polymers 0.000 description 2
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 239000004645 polyester resin Substances 0.000 description 2
- 239000003505 polymerization initiator Substances 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 229920005749 polyurethane resin Polymers 0.000 description 2
- 229920002689 polyvinyl acetate Polymers 0.000 description 2
- 239000011118 polyvinyl acetate Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 2
- 238000002834 transmittance Methods 0.000 description 2
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 1
- QGKMIGUHVLGJBR-UHFFFAOYSA-M (4z)-1-(3-methylbutyl)-4-[[1-(3-methylbutyl)quinolin-1-ium-4-yl]methylidene]quinoline;iodide Chemical compound [I-].C12=CC=CC=C2N(CCC(C)C)C=CC1=CC1=CC=[N+](CCC(C)C)C2=CC=CC=C12 QGKMIGUHVLGJBR-UHFFFAOYSA-M 0.000 description 1
- JJGGIYYGVKGMQZ-UHFFFAOYSA-N 1,2,4-triazole-3,4,5-triamine Chemical compound NC1=NN=C(N)N1N JJGGIYYGVKGMQZ-UHFFFAOYSA-N 0.000 description 1
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- 244000215068 Acacia senegal Species 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 229920008347 Cellulose acetate propionate Polymers 0.000 description 1
- 239000004375 Dextrin Substances 0.000 description 1
- 229920001353 Dextrin Polymers 0.000 description 1
- 239000004641 Diallyl-phthalate Substances 0.000 description 1
- 241000280258 Dyschoriste linearis Species 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 229920000896 Ethulose Polymers 0.000 description 1
- 239000001856 Ethyl cellulose Substances 0.000 description 1
- ZZSNKZQZMQGXPY-UHFFFAOYSA-N Ethyl cellulose Chemical compound CCOCC1OC(OC)C(OCC)C(OCC)C1OC1C(O)C(O)C(OC)C(CO)O1 ZZSNKZQZMQGXPY-UHFFFAOYSA-N 0.000 description 1
- 239000001859 Ethyl hydroxyethyl cellulose Substances 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 229920000084 Gum arabic Polymers 0.000 description 1
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 239000004640 Melamine resin Substances 0.000 description 1
- JLTDJTHDQAWBAV-UHFFFAOYSA-N N,N-dimethylaniline Chemical compound CN(C)C1=CC=CC=C1 JLTDJTHDQAWBAV-UHFFFAOYSA-N 0.000 description 1
- 229920002845 Poly(methacrylic acid) Polymers 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 239000000205 acacia gum Substances 0.000 description 1
- 235000010489 acacia gum Nutrition 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- QUDWYFHPNIMBFC-UHFFFAOYSA-N bis(prop-2-enyl) benzene-1,2-dicarboxylate Chemical compound C=CCOC(=O)C1=CC=CC=C1C(=O)OCC=C QUDWYFHPNIMBFC-UHFFFAOYSA-N 0.000 description 1
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000005018 casein Substances 0.000 description 1
- BECPQYXYKAMYBN-UHFFFAOYSA-N casein, tech. Chemical compound NCCCCC(C(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(CC(C)C)N=C(O)C(CCC(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(C(C)O)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(COP(O)(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(N)CC1=CC=CC=C1 BECPQYXYKAMYBN-UHFFFAOYSA-N 0.000 description 1
- 235000021240 caseins Nutrition 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- MGNZXYYWBUKAII-UHFFFAOYSA-N cyclohexa-1,3-diene Chemical compound C1CC=CC=C1 MGNZXYYWBUKAII-UHFFFAOYSA-N 0.000 description 1
- QYQADNCHXSEGJT-UHFFFAOYSA-N cyclohexane-1,1-dicarboxylate;hydron Chemical compound OC(=O)C1(C(O)=O)CCCCC1 QYQADNCHXSEGJT-UHFFFAOYSA-N 0.000 description 1
- KBFICOCXSYMXRY-UHFFFAOYSA-N decanedioic acid;nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O.OC(=O)CCCCCCCCC(O)=O KBFICOCXSYMXRY-UHFFFAOYSA-N 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 235000019425 dextrin Nutrition 0.000 description 1
- 239000000539 dimer Substances 0.000 description 1
- 238000009820 dry lamination Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- UHESRSKEBRADOO-UHFFFAOYSA-N ethyl carbamate;prop-2-enoic acid Chemical compound OC(=O)C=C.CCOC(N)=O UHESRSKEBRADOO-UHFFFAOYSA-N 0.000 description 1
- 229920001249 ethyl cellulose Polymers 0.000 description 1
- 235000019325 ethyl cellulose Nutrition 0.000 description 1
- 235000019326 ethyl hydroxyethyl cellulose Nutrition 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- ACCCMOQWYVYDOT-UHFFFAOYSA-N hexane-1,1-diol Chemical compound CCCCCC(O)O ACCCMOQWYVYDOT-UHFFFAOYSA-N 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 229920000554 ionomer Polymers 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- GEMHFKXPOCTAIP-UHFFFAOYSA-N n,n-dimethyl-n'-phenylcarbamimidoyl chloride Chemical compound CN(C)C(Cl)=NC1=CC=CC=C1 GEMHFKXPOCTAIP-UHFFFAOYSA-N 0.000 description 1
- KYTZHLUVELPASH-UHFFFAOYSA-N naphthalene-1,2-dicarboxylic acid Chemical compound C1=CC=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 KYTZHLUVELPASH-UHFFFAOYSA-N 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229930014626 natural product Natural products 0.000 description 1
- 239000000025 natural resin Substances 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 238000007645 offset printing Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 229920001485 poly(butyl acrylate) polymer Polymers 0.000 description 1
- 229920001084 poly(chloroprene) Polymers 0.000 description 1
- 229920001483 poly(ethyl methacrylate) polymer Polymers 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000120 polyethyl acrylate Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 239000004034 viscosity adjusting agent Substances 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、成形性高鮮映積層金属
板に関し、特に、冷蔵庫、ファンヒーター(ストー
ブ)、オーディオ機器等の家電製品等に使用される、成
形性があり、且つ高鮮映のプラスチック積層金属板、及
びそれに使用する化粧シートに関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a high-image-quality laminated metal sheet having a high moldability, and in particular, it has a high moldability and is used for household appliances such as refrigerators, fan heaters (stoves) and audio equipment. TECHNICAL FIELD The present invention relates to a plastic laminated metal plate of Shinei and a decorative sheet used for the same.
【0002】[0002]
【従来の技術】従来より、鋼板面に着色や模様を施した
化粧鋼板は、電化製品その他各種の分野で広く持ちいら
れて来た。このような化粧鋼板としては、例えば、(イ)
特公昭61−51988号公報に記載されている様な、
絵柄の印刷されたポリエステルフィルムを金属板に積層
して、表層側よりポリエステルフィルム/印刷インキ層
/金属板の構成とした積層金属板、(ロ) 特公昭63−1
3838号公報に記載されている様な、ポリ塩化ビニル
皮膜を被覆した金属板表面に、絵柄の印刷されたポリエ
ステルフィルムを積層して、表層側よりポリエステルフ
ィルム/印刷インキ層/塩化ビニル樹脂層/金属板の構
成とした積層金属板、(ハ) 特公昭63−280627号
公報に記載されている様な、表層側より透明な表層熱可
塑性樹脂層/接着剤層/印刷インキ層/基礎熱可塑性樹
脂層/接着剤層/金属板の構成に積層した構成として、
基礎熱可塑性樹脂と表層熱可塑性樹脂層の溶融温度が所
定の関係を有し、透明な表層熱可塑性樹脂層の可視光線
透過率を所定範囲に規定することで高鮮映とした高鮮映
積層金属板、(ニ) 特開平4−238026号公報に記載
されている様な、絵柄の印刷された透明なポリエステル
フィルムを印刷インキ層を内面にして接着剤を介して別
の熱可塑性樹脂フィルムと積層し、これをポリエステル
フィルムを表層として金属板に接着剤を介して積層し
て、表層側より透明なポリエステルフィルム/印刷イン
キ層/接着剤層/熱可塑性樹脂層/接着剤層/金属板の
構成として、ポリエステルフィルムのヘイズ値及び可視
光線透過率を所定範囲に規定することで高鮮映とした高
鮮映積層金属板、などがある。2. Description of the Related Art Conventionally, decorative steel sheets having a steel sheet surface colored or patterned have been widely used in various fields such as electrical appliances. Examples of such decorative steel sheets include (a)
As described in Japanese Examined Patent Publication No. 61-51988,
A laminated metal plate in which a polyester film on which a pattern is printed is laminated on a metal plate to form a polyester film / printing ink layer / metal plate from the surface side, (b) JP-B-63-1
As described in Japanese Patent No. 3838, a polyester film on which a pattern is printed is laminated on the surface of a metal plate coated with a polyvinyl chloride film, and a polyester film / printing ink layer / vinyl chloride resin layer / from the surface side. Laminated metal plate composed of metal plate, (C) Surface thermoplastic resin layer / adhesive layer / printing ink layer / basic thermoplastic layer which is transparent from the surface side as described in JP-B-63-280627 As a constitution laminated on the constitution of resin layer / adhesive layer / metal plate,
The basic thermoplastic resin and the surface thermoplastic resin layer have a predetermined melting temperature, and the visible light transmittance of the transparent surface thermoplastic resin layer is regulated within a predetermined range to achieve high-definition high-definition lamination. Metal plate, (d) A transparent polyester film on which a pattern is printed as described in JP-A-4-238026 and another thermoplastic resin film via an adhesive with the printing ink layer as the inner surface. It is laminated and laminated on a metal plate with a polyester film as a surface layer via an adhesive, and a polyester film / printing ink layer / adhesive layer / thermoplastic resin layer / adhesive layer / metal plate which is transparent from the surface side is formed. As a constitution, there is a high-definition image laminated metal plate which has a high-definition image by defining the haze value and the visible light transmittance of the polyester film in a predetermined range.
【0003】しかし、上記した従来の積層金属板におい
ては、いずれも最表面にポリエステルフィルム、それも
2軸延伸のフィルムを使用しているのが実際である。こ
の為、フィルムに柔軟性や伸び特性が乏しいことから、
成形性、特に深絞り性や90°曲げ加工適性等に問題が
あり、従って家電製品等に広く使用されて来てはいる
が、それらの製品の意匠展開面において大きなネックと
なっていた。なぜならば、家電製品の丸みのある形状に
対応するには、深絞り成形が出来ることが好ましいが、
従来のこれら成形性に乏しい金属板を使用した家電製品
及びその部品、例えば冷蔵庫の扉等は、適用できない形
状部分はプラスチックの成形品を用い、比較的適応し易
い面形状部分に積層金属板を用い、両者の組み合わせで
対応して来た。この為、従来の積層金属板を使用すると
部品点数が増えてコスト増なり、また形状的意匠面にお
いても制約が発生し、自由なデザインが出来ず、成形性
のある積層金属板が切望されていた。However, in each of the above-mentioned conventional laminated metal sheets, in practice, a polyester film is used on the outermost surface, and a biaxially stretched film is also used. Therefore, since the film has poor flexibility and elongation characteristics,
There is a problem in formability, especially deep drawability and suitability for 90 ° bending, and thus it has been widely used in home electric appliances and the like, but it has become a major bottleneck in the design development of these products. Because it is preferable to be able to perform deep drawing in order to support the rounded shape of home appliances,
For conventional home appliances and parts using metal plates with poor formability, such as refrigerator doors, plastic parts are used for parts that cannot be applied, and laminated metal plates are used for surface parts that are relatively easy to adapt. I used it, and responded with a combination of both. For this reason, the use of conventional laminated metal sheets increases the number of parts and increases the cost, and there are restrictions in terms of shape and design, and it is not possible to design freely. It was
【0004】[0004]
【発明が解決しようとする課題】本発明は上記従来の積
層金属板が有する、成形性の悪さによる意匠展開上の制
約を解消し、且つ高い鮮映性を示す積層金属板を提供す
ることを目的とする。DISCLOSURE OF THE INVENTION It is an object of the present invention to provide a laminated metal plate which solves the restriction on the design development due to the poor moldability of the above-mentioned conventional laminated metal plate and exhibits a high image clarity. To aim.
【0005】[0005]
【課題を解決するための手段】そこで本発明の成形性高
鮮映積層金属板では上記課題を解決し目的を達成するた
めに、 裏面側から、第1の熱可塑性樹脂層、接着剤層、印
刷インキ層、第2の熱可塑性樹脂層が、記載の順序で積
層されている化粧シートにおいて、第1の熱可塑性樹脂
層が、樹脂100重量部に対して可塑剤を5〜50重量
部含有する塩化ビニル樹脂フィルムからなり、且つ第2
の熱可塑性樹脂層が、冷結晶化温度とガラス転移温度と
の差が60℃以下の共重合ポリエステル樹脂からなり、
冷結晶化温度と融点の間に準結晶融解ピーク温度を有
し、引張弾性率が1〜500 MPaであるポリエステルフ
ィルムとしたことを特徴とする成形性高鮮映積層金属板
用の化粧シートである。 また、の層構成にて、第1の熱可塑性樹脂層が樹
脂100重量部に対して可塑剤を5〜50重量部含有す
る塩化ビニル樹脂フィルムからなり、且つ第2の熱可塑
性樹脂層が共重合ポリエステル樹脂からなり、融点が2
10〜245℃でガラス転移温度が70℃以下であるポ
リエステルフィルムとしたことを特徴とする成形性高鮮
映積層金属板用の化粧シートである。 また、の層構成にて、第1の熱可塑性樹脂層が樹
脂100重量部に対して可塑剤を5〜50重量部含有す
る塩化ビニル樹脂フィルムからなり、且つ第2の熱可塑
性樹脂層が2軸延伸ポリエステルフィルムを2層積層し
た積層フィルムで、裏面側に近い方の内層の融点を17
0〜220℃、裏面側に遠い方の表層の融点を220〜
255℃と2層構造にした積層ポリエステルフィルムと
したことを特徴とする成形性高鮮映積層金属板用の化粧
シートでもある。In order to solve the above-mentioned problems and to achieve the object, in the formable high-definition image laminated metal plate of the present invention, in order to solve the above-mentioned problems, a first thermoplastic resin layer, an adhesive layer, In a decorative sheet in which a printing ink layer and a second thermoplastic resin layer are laminated in the order described, the first thermoplastic resin layer contains 5 to 50 parts by weight of a plasticizer with respect to 100 parts by weight of the resin. Made of vinyl chloride resin film
The thermoplastic resin layer comprises a copolyester resin having a difference between the cold crystallization temperature and the glass transition temperature of 60 ° C. or less,
A decorative sheet for a formable high-definition laminated metal sheet, which is a polyester film having a quasi-crystal melting peak temperature between a cold crystallization temperature and a melting point and a tensile elastic modulus of 1 to 500 MPa. is there. Further, in the layer structure of, the first thermoplastic resin layer is made of a vinyl chloride resin film containing 5 to 50 parts by weight of a plasticizer with respect to 100 parts by weight of the resin, and the second thermoplastic resin layer is used together. Made of polymerized polyester resin and has a melting point of 2
A decorative sheet for formable high-definition laminated metal sheet, which is a polyester film having a glass transition temperature of 70 ° C or lower at 10 to 245 ° C. Further, in the layer structure of 1, the first thermoplastic resin layer is made of a vinyl chloride resin film containing 5 to 50 parts by weight of a plasticizer with respect to 100 parts by weight of the resin, and the second thermoplastic resin layer is 2 A laminated film in which two layers of axially stretched polyester film are laminated, and the melting point of the inner layer closer to the back side is 17
0-220 ℃, the melting point of the surface layer farther to the back side is 220-
It is also a decorative sheet for a moldable high-definition laminated metal plate, which is a laminated polyester film having a two-layer structure at 255 ° C.
【0006】さらに、上記、又はの化粧シートと
金属板とを、当該化粧シートの裏面と金属板との間に接
着剤を介して積層したことを特徴とする成形性高鮮映積
層金属板でもある。Further, in the formable high-definition laminated metal plate, the decorative sheet and the above-mentioned decorative sheet and the metal plate are laminated via an adhesive between the back surface of the decorative sheet and the metal plate. is there.
【0007】以下、図面に従って本発明を詳述する。図
1は本発明に係る成形性高鮮映積層金属板の要部を拡大
した縦断面図である。層構成は、金属板1の上に第1の
接着剤層2、第1の熱可塑性樹脂層3、第2の接着剤層
4、印刷インキ層5、第2の熱可塑性樹脂層6が順次積
層されたものである。The present invention will be described in detail below with reference to the drawings. FIG. 1 is an enlarged vertical sectional view of a main part of a formable high-definition image laminated metal plate according to the present invention. The layer structure is such that the first adhesive layer 2, the first thermoplastic resin layer 3, the second adhesive layer 4, the printing ink layer 5, and the second thermoplastic resin layer 6 are sequentially formed on the metal plate 1. It is laminated.
【0008】金属板1としては、軟鋼板、電鋳鉄箔、ア
ルミニウム板、銅板等、或いはこれらに亜鉛、錫、鉛、
アルニニウム、銅、クロム、ニッケル等の一種又は二種
をメッキしたもの等を用いることが出来る。或いは、こ
れらの表面に塩化ビニル樹脂のゾルを塗工し、ゲル化さ
せたものも用いることが出来る。As the metal plate 1, mild steel plate, electroformed iron foil, aluminum plate, copper plate, etc., or zinc, tin, lead,
It is possible to use a material obtained by plating one kind or two kinds of aluminum, copper, chromium, nickel and the like. Alternatively, those obtained by coating the surface of these with a sol of vinyl chloride resin and gelling them can be used.
【0009】金属板1上に、第1の接着剤層を介して積
層される第1の熱可塑性樹脂層3としては、印刷インキ
層5の凹凸を、印刷インキ層5と第1の熱可塑性樹脂層
3との間に介在させる第2の接着剤層4と共に、印刷イ
ンキ層5の凹凸を吸収して、第1の熱可塑性樹脂層の表
面に凹凸が発生するのを防止する作用を有すると共に、
良好な成形性を得るために必須である。第1の熱可塑性
樹脂層3に使用する樹脂としては、この様な作用を発揮
する樹脂であれば何でも良く、例えば、塩化ビニル樹
脂、アクリル樹脂、ABS樹脂、スチレン樹脂、塩化ビ
ニル・酢酸ビニル共重合体等が挙げられる。中でも、塩
化ビニル樹脂で可塑剤を樹脂100重量部に対して5〜
50重量部含有するものが好ましい。可塑剤含有量は特
に好ましくは5〜30重量部が良い。5重量部未満の場
合は成形性が悪くなり、逆に50重量部を越える場合
は、ゴミ等が見えやすくなり美観上の欠点が目立ちやす
くなる。As the first thermoplastic resin layer 3 laminated on the metal plate 1 via the first adhesive layer, the unevenness of the printing ink layer 5 and the printing ink layer 5 and the first thermoplastic resin layer 3 are formed. Along with the second adhesive layer 4 which is interposed between the resin layer 3 and the resin layer 3, it has a function of absorbing irregularities of the printing ink layer 5 and preventing irregularities from being generated on the surface of the first thermoplastic resin layer. With
It is essential to obtain good moldability. The resin used in the first thermoplastic resin layer 3 may be any resin that exhibits such an action, and examples thereof include vinyl chloride resin, acrylic resin, ABS resin, styrene resin, vinyl chloride / vinyl acetate. Examples thereof include polymers. Among them, a vinyl chloride resin is used in an amount of 5 to 100 parts by weight of the plasticizer.
Those containing 50 parts by weight are preferable. The plasticizer content is particularly preferably 5 to 30 parts by weight. When it is less than 5 parts by weight, moldability is deteriorated, while when it is more than 50 parts by weight, dusts and the like are easily visible and aesthetic defects are conspicuous.
【0010】第1の熱可塑性樹脂層3の厚さは、10〜
200μmの範囲が好ましい。10μm未満では、第1
の熱可塑性樹脂層の裏面に接する印刷インキ層5の凹凸
を吸収出来ず、深絞り成形性や曲げ加工性等の成形性が
劣る。一方、200μmより厚くすると、成形性にとっ
て好ましくない。但し、成形加工が少ない場合は、20
0μm以上の厚みとして、意匠性の向上を図ることもで
きる。第1の熱可塑性樹脂層3を透明及び着色の2層構
成にすることもできる。特に、木目の照りの表現を目的
として、パール顔料の練り込み、及び/又は、凹凸エン
ボス加工として正弦波、ベッセル関数、楕円関数、等の
波状曲線を平行移動して得られる曲線群状の、深さ及び
開口幅が0.1〜100μm程度の微細な万線状溝の形
成を行うと照り感を表した意匠表現が得られる。木目の
意匠表現に於いては、更に木目の全体的走行方向と万線
の全体的走行方向とが略直交させると効果的である。木
目及び万線共に曲線状であるので、直線同士が直交する
よう厳密に直交する必要はなく、意匠面全体の両者の平
均的な走行方向がだいたい直交していれば、あるいは逆
に照りが十分に表現できる程度に走行方向がクロスして
いればよい。第1の熱可塑性樹脂層3は、成形性及び高
鮮映性の点でも重要な意味を持つが、上記の様に意匠表
現上も重要な意味を持つ。前記した着色は、第1の熱可
塑性樹脂層の着色層を全面に形成したものでも良いが、
着色剤を練り込んだものでもよい。The thickness of the first thermoplastic resin layer 3 is 10 to 10.
The range of 200 μm is preferable. If less than 10 μm,
Since the unevenness of the printing ink layer 5 in contact with the back surface of the thermoplastic resin layer can not be absorbed, the formability such as deep drawing formability and bending workability is poor. On the other hand, a thickness of more than 200 μm is not preferable for moldability. However, if the molding process is small, 20
A thickness of 0 μm or more can improve the design. The first thermoplastic resin layer 3 may have a two-layer structure of transparent and colored. In particular, for the purpose of expressing the luster of wood grain, a pearl pigment is kneaded, and / or a sine wave, a Bessel function, an elliptic function, etc., as a concavo-convex embossing. When a fine line-shaped groove having a depth and an opening width of about 0.1 to 100 μm is formed, a design expression expressing a feeling of shinyness can be obtained. In the design expression of wood grain, it is effective that the overall running direction of the wood grain and the overall running direction of the lines are substantially orthogonal to each other. Since both the wood grain and the lines are curved, it is not necessary that the straight lines are exactly orthogonal to each other, and if the average running directions of both of the entire design surface are approximately orthogonal, or vice versa It suffices if the traveling directions cross to the extent that can be expressed as. The first thermoplastic resin layer 3 has an important meaning in terms of moldability and high image clarity, but also has an important meaning in terms of design expression as described above. The coloring described above may be formed by forming the colored layer of the first thermoplastic resin layer on the entire surface,
It may be kneaded with a colorant.
【0011】第2の熱可塑性樹脂層6は成形性高鮮映積
層金属板の表面層を形成するものであり、透明でその下
層にある印刷インキ層5の印刷模様を鮮映に浮き立た
せ、且つ印刷インキ層5を保護する作用をなすものであ
る。さらに、この第2の熱可塑性樹脂層6は特に本願発
明で重要な要素となる成形性、即ち深絞り加工や、90
〜180°の曲げ加工にも耐えうる特性を成形性高鮮映
積層金属板に保有させる層となるものである。この第2
の熱可塑性樹脂層6となり得る成形性を有する樹脂層と
しては、 冷結晶化温度とガラス転移温度との差が60℃以下
の共重合ポリエステルからなり、冷結晶化温度と融点の
間に準結晶融解ピーク温度を有し、引張弾性率が1〜5
00 MPaであるポリエステルフィルム、 融点が210〜245℃でガラス転移温度が70℃
以下の共重合ポリエステルからなるポリエステルフィル
ム、 2軸延伸ポリエステルフィルムを2層積層した積層
フィルムで、金属板に近い方の内層の融点が170〜2
20℃、金属板に遠い方の表層の融点が220〜255
℃と2層構造にした積層ポリエステルフィルム、 の、又はのフィルムを用いることができる。ま
た、第2の熱可塑性樹脂層となるフィルムの厚みとして
は、5〜200μmの範囲、好ましくは12〜120μ
m程度が成形性、鮮映度及びコスト等の点から最適であ
る。そして印刷適性の向上や第1の熱可塑性樹脂層との
積層性を容易にする為に、フィルムの下層となる面に、
コロナ放電処理等の易接着処理を施しておくことが好ま
しい。また、透明な顔料、染料等を添加して着色するこ
とも可能である。The second thermoplastic resin layer 6 forms the surface layer of the moldable high-definition laminated metal plate, is transparent, and makes the printed pattern of the underlying printing ink layer 5 stand out clearly. In addition, it serves to protect the printing ink layer 5. Further, the second thermoplastic resin layer 6 has a formability which is an important factor in the present invention, that is, deep drawing,
It is a layer that allows the high-image-quality laminated metal sheet having moldability to have a property capable of withstanding a bending process of up to 180 °. This second
The resin layer having moldability capable of forming the thermoplastic resin layer 6 is made of a copolyester having a difference between the cold crystallization temperature and the glass transition temperature of 60 ° C. or less, and has a quasi-crystal structure between the cold crystallization temperature and the melting point Has a melting peak temperature and a tensile modulus of 1-5
Polyester film of 00 MPa, melting point of 210-245 ° C, glass transition temperature of 70 ° C
A polyester film made of the following copolyester, a laminated film in which two biaxially stretched polyester films are laminated, and the melting point of the inner layer closer to the metal plate is 170 to 2
At 20 ° C, the melting point of the surface layer farther from the metal plate is 220 to 255.
It is possible to use a laminated polyester film having a two-layer structure at a temperature of 0 ° C. The thickness of the film that becomes the second thermoplastic resin layer is in the range of 5 to 200 μm, preferably 12 to 120 μm.
About m is optimal in terms of moldability, sharpness and cost. Then, in order to improve the printability and facilitate the stacking property with the first thermoplastic resin layer, the surface to be the lower layer of the film,
It is preferable to perform an easy adhesion treatment such as a corona discharge treatment. It is also possible to add transparent pigments, dyes, etc. for coloring.
【0012】ここで、前記冷結晶化温度及び準結晶融解
ピーク温度とは、示差走査型熱分析装置にて測定して得
られる材料の結晶状態が変化する温度の一種である。す
なわち、先ず試料を280℃5分間、窒素気流下で溶融
状態としてから液体窒素温度まで冷却し、これを10℃
/min の昇温速度で昇温しながら試料の比熱及び吸発熱
を測定する。比熱の変化からガラス転移温度を得、また
結晶化による発熱のピーク温度より冷結晶化温度を得、
また融解による吸熱より融点を得ることができる。ま
た、準結晶化融解ピーク温度も、示差走査型熱分析装置
にて測定して得られる材料の結晶状態が変化する温度の
一種である。すなわち、試料を室温より、窒素気流下で
10℃/min の昇温速度で昇温しながら試料の吸発熱を
測定する。結晶融解による吸熱ピークより結晶融解温度
が得られるが、準結晶融解ピーク温度は、結晶の融解に
よるピーク温度よりも低い温度として得られる準結晶の
融解に相当するものいう。Here, the cold crystallization temperature and the quasi-crystal melting peak temperature are types of temperatures at which the crystalline state of the material obtained by measurement with a differential scanning thermal analyzer changes. That is, first, the sample was melted in a nitrogen stream for 5 minutes at 280 ° C. and then cooled to liquid nitrogen temperature, and this was cooled to 10 ° C.
The specific heat and endothermic heat of the sample are measured while heating at a heating rate of / min. The glass transition temperature is obtained from the change in the specific heat, and the cold crystallization temperature is obtained from the peak temperature of the heat generated by crystallization.
Further, the melting point can be obtained from the heat absorption due to melting. The quasi-crystallization melting peak temperature is also a kind of temperature at which the crystalline state of the material obtained by measurement with a differential scanning thermal analyzer changes. That is, the endothermic heat generation of the sample is measured while increasing the temperature of the sample from room temperature under a nitrogen stream at a rate of 10 ° C./min. The crystal melting temperature is obtained from the endothermic peak due to the crystal melting, and the quasi-crystal melting peak temperature corresponds to the melting of the quasi-crystal obtained as a temperature lower than the peak temperature due to the crystal melting.
【0013】また、以上の特性が得られる共重合ポリエ
ステルとしては、例えば、ジオール成分として、ポリエ
チレングリコール、ポリテトラメチレングリコール等の
ポリオキシアルキレングリコール、ブタンジオール、ヘ
キサンジオール等の脂肪族ジオール、シクロヘキサンジ
メタノール等の脂環族ジオール等を用い、ジカルボン酸
成分としては、アジピン酸、アゼライン酸セバシン酸、
ダイマー酸等の脂肪族ジカンルボン酸、シクロヘキサン
ジカルボン酸等の脂環族ジカルボン酸、イソフタル酸、
テレフタル酸、ナフタレンジカルボン酸等の芳香族ジカ
ルボン酸、あるいはε−カプロラクトンをジオール又は
ジカルボン酸存在下で開環重合して得られ脂肪族ジオー
ル又は脂肪族ジカルボン酸等を用い、これらのジオール
及びジカルボン酸から夫々一種又は二種以上を用いて共
重縮合したポリエステルを用いる。脂肪族、脂環族及び
芳香族のユニットは脂環族又は芳香族骨格を有するハー
ドセグメントに、脂肪族ユニットは脂肪族骨格からなる
ソフトセグメントの形成に用いられる。Examples of the copolyester capable of obtaining the above-mentioned characteristics include, for example, polyoxyalkylene glycols such as polyethylene glycol and polytetramethylene glycol as diol components, aliphatic diols such as butanediol and hexanediol, and cyclohexanediene. Alicyclic diols such as methanol are used, and dicarboxylic acid components are adipic acid, azelaic acid sebacic acid,
Aliphatic dicanrubonic acid such as dimer acid, alicyclic dicarboxylic acid such as cyclohexanedicarboxylic acid, isophthalic acid,
An aromatic dicarboxylic acid such as terephthalic acid or naphthalene dicarboxylic acid, or an aliphatic diol or an aliphatic dicarboxylic acid obtained by ring-opening polymerization of ε-caprolactone in the presence of a diol or dicarboxylic acid is used. The polyesters obtained by copolycondensation using one kind or two or more kinds are used. The aliphatic, alicyclic and aromatic units are used for forming a hard segment having an alicyclic or aromatic skeleton, and the aliphatic unit is used for forming a soft segment having an aliphatic skeleton.
【0014】印刷インキ層5は上記した第2の熱可塑性
樹脂層6に接する下層として設けられる。この印刷イン
キ層5の形成に用いられるインキとしてはビヒクルに必
要に応じて、顔料、染料等の着色剤、体質顔料、安定
剤、可塑剤、触媒、硬化剤等を混合したものを用いる。The printing ink layer 5 is provided as a lower layer in contact with the above-mentioned second thermoplastic resin layer 6. As the ink used for forming the printing ink layer 5, a vehicle is mixed with a coloring agent such as a pigment or a dye, an extender pigment, a stabilizer, a plasticizer, a catalyst, a curing agent, etc., if necessary.
【0015】前記ビヒクルとしては、熱可塑性樹脂、熱
硬化性樹脂、電離放射線硬化性樹脂等の中から用途、必
要な物性、印刷適性等に応じて適宜選択する。The vehicle is appropriately selected from a thermoplastic resin, a thermosetting resin, an ionizing radiation curable resin and the like according to the application, required physical properties, printability and the like.
【0016】熱可塑性樹脂としては例えば、(イ) エチル
セルロース、硝酸セルロース、酢酸セルロース、エチル
ヒドロキシエチルセルロース、セルロースアセテートプ
ロピオネート等のセルロース誘導体、(ロ) ポリスチレ
ン、ポリ−α−メチルスチレン等のスチレン樹脂又はス
チレン共重合体、(ハ) ポリメタクリル酸メチル、ポリメ
タクリル酸エチル、ポリアクリル酸エチル、ポリアクリ
ル酸ブチル等のアクリル樹脂、(ニ) ポリ塩化ビニル、ポ
リ酢酸ビニル、塩化ビニル・酢酸ビニル共重合体、ポリ
ビニルブチラール等のビニル重合体が挙げられる。Examples of the thermoplastic resin include (a) cellulose derivatives such as ethyl cellulose, cellulose nitrate, cellulose acetate, ethyl hydroxyethyl cellulose and cellulose acetate propionate, and (b) styrene resins such as polystyrene and poly-α-methylstyrene. Or styrene copolymers, (c) acrylic resins such as poly (methyl methacrylate), poly (ethyl methacrylate), poly (ethyl acrylate) and poly (butyl acrylate), (d) polyvinyl chloride, polyvinyl acetate, vinyl chloride / vinyl acetate copolymers Examples thereof include polymers and vinyl polymers such as polyvinyl butyral.
【0017】また、熱硬化性樹脂としては例えば、フェ
ノール樹脂、尿素樹脂、ジアリルフタレート樹脂、メラ
ミン樹脂、グアナジン樹脂、不飽和ポリエステル系樹
脂、ポリウレタン系樹脂、エポキシ樹脂、アミノアルキ
ッド樹脂、メラミン/尿素共縮合樹脂、珪素樹脂、ポリ
シロキサン樹脂等があり、これらに必要に応じて、架橋
剤、重合開始剤等の硬化剤、重合促進剤、溶剤、粘度調
整剤、体質顔料等を添加する。硬化剤としては通常、イ
ソシアネートが不飽和ポリエステル系樹脂、ポリウレタ
ン系樹脂に、アミンがエポキシ樹脂に、メチルエチルケ
トンパーオキサイド等の過酸化物、アゾビスイソブチロ
ニトリル等のラジカル開始剤が不飽和ポリエステル系樹
脂によく使用される。Examples of the thermosetting resin include phenol resin, urea resin, diallyl phthalate resin, melamine resin, guanazine resin, unsaturated polyester resin, polyurethane resin, epoxy resin, aminoalkyd resin, and melamine / urea resin. There are condensation resins, silicone resins, polysiloxane resins, and the like, and if necessary, a crosslinking agent, a curing agent such as a polymerization initiator, a polymerization accelerator, a solvent, a viscosity modifier, an extender pigment, etc. are added. As the curing agent, isocyanate is usually unsaturated polyester resin, polyurethane resin, amine is epoxy resin, peroxide such as methyl ethyl ketone peroxide, radical initiator such as azobisisobutyronitrile is unsaturated polyester resin. Often used in resins.
【0018】ビヒクルに混合する着色剤としては、カー
ボンブラック、シアニンブルー等の公知の着色顔料、二
酸化チタン被覆雲母等のパール顔料等を用い、絵柄や模
様としては、木目柄、石目柄等の天然物、水玉、縞模様
等の抽象柄、全面ベタあるいはこれらの組み合わせ等任
意である。Known coloring pigments such as carbon black and cyanine blue, pearl pigments such as titanium dioxide-coated mica, etc. are used as the coloring agent to be mixed with the vehicle, and the patterns and patterns include wood grain pattern and stone grain pattern. Natural products, polka dots, abstract patterns such as striped patterns, full-face solids, or combinations thereof are optional.
【0019】印刷インキ層5の形成は、第2の熱可塑性
樹脂層6であるフィルムの裏面に対してグラビア印刷、
オフセット印刷、シルクスクリーン印刷等の公知の印刷
手段によって設ける。The printing ink layer 5 is formed by gravure printing on the back surface of the film which is the second thermoplastic resin layer 6,
It is provided by a known printing means such as offset printing or silk screen printing.
【0020】なお、印刷インキ層5と表面層なる第2の
熱可塑性樹脂層6との間には介在層を設けるべきではな
いが、インキの発色性、高鮮映性を害さない限りにおい
て介在層を設けることは可能である。An intervening layer should not be provided between the printing ink layer 5 and the second thermoplastic resin layer 6 serving as the surface layer, but the intervening layer should not be provided as long as the coloring property and high image clarity of the ink are not impaired. It is possible to provide layers.
【0021】また、絵柄や模様を必要としない場合に
は、印刷インキ層5を省略することもできる。また印刷
インキ層5の代わりに全面ベタ又は部分的模様状の柄
を、第1の熱可塑性樹脂層1の面又は/及び第2の熱可
塑性樹脂層の下側の面にアルミニウム、クロム等の金属
薄膜層により設けてもよい。Further, the printing ink layer 5 can be omitted when a picture or pattern is not required. Further, instead of the printing ink layer 5, a solid pattern or a partially patterned pattern is formed on the surface of the first thermoplastic resin layer 1 and / or the lower surface of the second thermoplastic resin layer with aluminum, chromium or the like. It may be provided by a metal thin film layer.
【0022】以上、金属板1、第1の熱可塑性樹脂層
3、印刷インキ層5及び第2の熱可塑性樹脂層6につい
て説明してきたが、さらに接着剤層として、金属板1と
第1の熱可塑性樹脂層3との間に第1の接着剤層2、第
1の熱可塑性樹脂層3と印刷インキ層5との間に第2の
接着剤層4を介在させる。印刷インキ層5は全面に印刷
模様がない時、又は印刷インキ層5を省略する時には、
第2の熱可塑性樹脂層6の面が第1の熱可塑性樹脂層2
に接着剤層4を介して対面する場合もある。上記第1及
び第2の接着剤層は各層間の密着性をより確実なもとす
るものである。Although the metal plate 1, the first thermoplastic resin layer 3, the printing ink layer 5 and the second thermoplastic resin layer 6 have been described above, the metal plate 1 and the first thermoplastic resin layer 6 serve as adhesive layers. The first adhesive layer 2 is interposed between the thermoplastic resin layer 3 and the second adhesive layer 4 between the first thermoplastic resin layer 3 and the printing ink layer 5. When there is no printed pattern on the entire surface of the printing ink layer 5, or when the printing ink layer 5 is omitted,
The surface of the second thermoplastic resin layer 6 is the first thermoplastic resin layer 2
There is also a case where they face each other via the adhesive layer 4. The first and second adhesive layers serve to secure the adhesion between the layers.
【0023】上記、第1の接着剤層2及び第2の接着剤
層4に使用する接着剤としては各種のものが使用できる
が、接着剤の樹脂系としては例えば、(イ) フェノール系
樹脂、フラン系樹脂、尿素系樹脂、メラミン系樹脂、ポ
リエステル系樹脂、ポリウレタン系樹脂、エポキシ系樹
脂、若しくはその他熱硬化性樹脂に、必要に応じて、イ
ソシアネート、アミン等の架橋剤、メチルエチルケトン
パーオキサイド、ハイドロパーオキサイド、アゾビスイ
ソブチロニトリル等の重合開始剤、ナフテン酸コバル
ト、ジメチルアニリン等の重合促進剤等を添加したも
の、(ロ) ポリ酢酸ビニル、ポリ塩化ビニル、酢酸ビニル
・塩化ビニル共重合体、エチレン・ビニルアルコール共
重合体、エチレン・酢酸ビニル共重合体、ポリビニルア
ルール、ポリビニルブチラール等のビニル重合体、ポリ
エチレン、ポリプロピレン等のポリオレフィン樹脂、ポ
リアクリル酸エステル系樹脂、ポリメタクリル酸エステ
ル系樹脂、硝酸セルロース、酢酸セルロース、ポリアミ
ド、アイオノマー若しくはその他の熱可塑性樹脂、(ハ)
ブタジエン・アクリロニトリルゴム、ネオプレンゴム、
天然ゴム、若しくはその他のゴム、又は(ニ) 膠、カゼイ
ン、デキストリン、澱粉、アラビアゴム、ロジン等の天
然樹脂、等の一種又は二種以上の混合体を主成分とし
て、必要に応じ、これに公知の充填剤、顔料、染料、安
定剤、溶剤、可塑剤等を添加したものを接着剤として使
用することが出来る。Various kinds of adhesives can be used as the adhesive used for the first adhesive layer 2 and the second adhesive layer 4, and examples of the resin system of the adhesive include (a) phenol resin , Furan-based resin, urea-based resin, melamine-based resin, polyester-based resin, polyurethane-based resin, epoxy-based resin, or other thermosetting resin, if necessary, a crosslinking agent such as isocyanate or amine, methyl ethyl ketone peroxide, Addition of polymerization initiators such as hydroperoxide, azobisisobutyronitrile, etc., polymerization accelerators such as cobalt naphthenate, dimethylaniline, etc. (b) Polyvinyl acetate, polyvinyl chloride, vinyl acetate / vinyl chloride Polymer, ethylene / vinyl alcohol copolymer, ethylene / vinyl acetate copolymer, polyvinyl alur, polyvinyl Vinyl polymers such as polyvinylbutyral, polyolefin resins such as polyethylene and polypropylene, polyacrylic ester resins, polymethacrylic acid ester resins, cellulose nitrate, cellulose acetate, polyamide, ionomer, or other thermoplastic resin, (c)
Butadiene / acrylonitrile rubber, neoprene rubber,
Natural rubber, or other rubber, or (d) one or a mixture of two or more of natural resins such as glue, casein, dextrin, starch, gum arabic, rosin, etc. as a main component, and if necessary, A known filler, pigment, dye, stabilizer, solvent, plasticizer or the like may be used as the adhesive.
【0024】これらの接着剤の固化方式としては溶剤乾
燥型、エマルション型、熱溶融固化型、熱硬化型等の適
宜な方式を選択することが出来る。As a solidifying method for these adhesives, an appropriate method such as a solvent drying type, an emulsion type, a hot melt solidifying type, or a thermosetting type can be selected.
【0025】以上説明してきた各層を積層する方法とし
ては、第2の熱可塑性樹脂層6となるフィルムに印刷イ
ンキ層5を形成したものと第2の熱可塑性樹脂層3とな
るフィルムとの積層、及びこの結果得られる本発明に係
る成形性高鮮映積層金属板用の化粧シートと金属板1と
の積層は、前記した接着剤を用い従来公知の積層手段に
よれば良い。例えば、ウレタン系樹脂、フェノール系樹
脂、ビニル系樹脂等を主成分とする接着剤を使用して、
ドライラミネート法、ウェットラミネート法、ホットメ
ルトラミネート法等の手段を使用することが出来る。As a method of laminating each layer described above, a film which forms the second thermoplastic resin layer 6 on which the printing ink layer 5 is formed and a film which forms the second thermoplastic resin layer 3 are laminated. The resulting decorative sheet for a high-definition image-forming laminated metal plate according to the present invention and the metal plate 1 may be laminated by a conventionally known laminating means using the above-mentioned adhesive. For example, using an adhesive whose main component is urethane resin, phenol resin, vinyl resin,
Means such as a dry laminating method, a wet laminating method and a hot melt laminating method can be used.
【0026】以上のようにして、金属板1の上に、接着
剤層、第1の熱可塑性樹脂層、接着剤層、印刷インキ
層、透明な第2の熱可塑性樹脂層をこの順に積層された
構成とすることにより成形性、インキ発色性、高鮮映性
を同時に満たす本発明に係る成形性高鮮映積層金属板及
びそれに使用する化粧シートが得られる。As described above, the adhesive layer, the first thermoplastic resin layer, the adhesive layer, the printing ink layer, and the transparent second thermoplastic resin layer are laminated in this order on the metal plate 1. With such a constitution, it is possible to obtain the moldable high-definition image laminated metal plate according to the present invention and the decorative sheet used therefor, which simultaneously satisfy the moldability, the ink coloring property, and the high-visibility property.
【0027】また、本発明の成形性高鮮映積層金属板、
及びそれに使用する化粧シートで透明な第2の熱可塑性
樹脂層6の表面に、成形性を逸脱しない範囲で公知の各
種ハードコート層を設けてもよい。例えば、電子線又は
紫外線硬化型のポリエステルアクリレート、ウレタンア
クリレート等の電離放射線硬化性樹脂が主成分のハード
コート塗料を用いる。Further, the formable high-definition laminated metal plate of the present invention,
Also, various known hard coat layers may be provided on the surface of the second thermoplastic resin layer 6 which is transparent in the decorative sheet used for the same and within the range not departing from the moldability. For example, a hard coat paint containing an ionizing radiation curable resin such as electron beam or ultraviolet ray curable polyester acrylate or urethane acrylate as a main component is used.
【0028】本発明の成形性高鮮映積層金属板及びそれ
に使用する化粧シートの製造方法の一例は、深絞り加工
性や曲げ加工性等の成形性に優れ、しかも耐熱性と耐溶
剤性に優れたプラスチックフィルム(表面フィルム)を
第2の熱可塑性樹脂層6として、その裏面に絵柄を印刷
して印刷インキ層5を形成し、さらに、印刷インキ層5
の形成面に接着剤を塗工して第2の接着剤層4として、
成形性の良いプラスチックフィルム(中間フィルム)を
第1の熱可塑性樹脂層2として、これを上記接着剤を介
在させて前記表面フィルムと積層して、本発明に係る化
粧シートを得る。次に、金属板1に接着剤を塗工して第
1の接着剤層2として、この上に上記化粧シートを中間
フィルム側を金属面側に対面させて積層し、本発明に係
る成形性高鮮映積層金属板を得る。この積層の際、表面
から一定の圧力を一様に加えることにより、印刷インキ
層5に凹凸がある場合に、その凹凸が中間フィルム側に
埋め込まれて表面が平らな積層金属板が得られる。An example of the method for producing a high-definition image-forming laminated metal sheet and a decorative sheet used therefor according to the present invention is excellent in formability such as deep-drawing workability and bending workability, and has excellent heat resistance and solvent resistance. An excellent plastic film (front surface film) is used as the second thermoplastic resin layer 6, a pattern is printed on the back surface thereof to form the printing ink layer 5, and the printing ink layer 5 is further formed.
The second adhesive layer 4 is formed by applying an adhesive on the surface on which the
A plastic film (intermediate film) having good moldability is used as the first thermoplastic resin layer 2, and this is laminated with the surface film with the above-mentioned adhesive intervening to obtain the decorative sheet according to the present invention. Next, an adhesive is applied to the metal plate 1 to form a first adhesive layer 2, and the decorative sheet is laminated thereon with the intermediate film side facing the metal surface side, and the formability according to the present invention is obtained. Obtain a high-definition laminated metal plate. By uniformly applying a constant pressure from the surface during the lamination, when the printing ink layer 5 has irregularities, the irregularities are embedded in the intermediate film side to obtain a laminated metal plate having a flat surface.
【0029】[0029]
【作用】本発明に係る成形性高鮮映積層金属板及びそれ
に使用する化粧シートにおいては、表面フィルムとなる
第2の熱可塑性樹脂層に特定の熱的・力学的特性を規定
したポリエステル樹脂フィルムを使用し、且つ中間フィ
ルムとなる第1の熱可塑性樹脂層に特定の可塑剤含有量
の塩化ビニル樹脂フィルムを使用したことにより、深絞
りや折り曲げ加工に適した成形性を有する積層金属板及
び化粧シートとなる。また、第2の熱可塑性樹脂層とし
て特定の熱的特性を規定した2層構造の積層ポリエステ
ルフィルムを用いることで、成形性、耐熱性、加工性等
の諸物性を有する積層金属板及び化粧シートとなる。さ
らに、第2の熱可塑性樹脂層に透明で、耐熱性、耐溶剤
性に優れたフィルムを用い、且つ当該フィルムの裏面に
直接印刷インキ層を形成した結果、インキ発色性、高鮮
映性、及び耐化学薬品性等の表面物性に優れた積層金属
板及び化粧シートとなる。くわえて、印刷インキ層の内
面側に接着剤層、成形性のある第1の熱可塑性樹脂層を
設けたことにより、印刷インキ層に印刷模様による凹凸
があったとしても、前記接着剤層によるの凹凸の平坦
化、及び化粧シートを金属板に積層する際に加える圧力
による第1の熱可塑性樹脂層による凹凸の吸収作用によ
り、表面フィルムとなる第1の熱可塑性樹脂層の表面に
は凹凸が発生せす、平坦で綺麗な面の積層金属板が得ら
れる。In the moldable high-definition laminated metal sheet and the decorative sheet used for the same according to the present invention, the second thermoplastic resin layer serving as the surface film is a polyester resin film having specific thermal and mechanical characteristics. And using a vinyl chloride resin film having a specific plasticizer content in the first thermoplastic resin layer serving as an intermediate film, a laminated metal plate having moldability suitable for deep drawing and bending, and It becomes a decorative sheet. In addition, a laminated metal sheet and a decorative sheet having various physical properties such as moldability, heat resistance, and processability by using a laminated polyester film having a two-layer structure in which specific thermal characteristics are defined as the second thermoplastic resin layer. Becomes Furthermore, a transparent, excellent heat-resistant and solvent-resistant film is used for the second thermoplastic resin layer, and a printing ink layer is formed directly on the back surface of the film, resulting in ink coloring, high image clarity, And a laminated metal plate and decorative sheet having excellent surface properties such as chemical resistance. In addition, by providing the adhesive layer and the first thermoplastic resin layer having moldability on the inner surface side of the printing ink layer, even if the printing ink layer has irregularities due to the printed pattern, Unevenness on the surface of the first thermoplastic resin layer, which becomes the surface film, due to the flattening of the unevenness of the first thermoplastic resin layer and the absorption effect of the first thermoplastic resin layer due to the pressure applied when the decorative sheet is laminated on the metal plate. It is possible to obtain a laminated metal plate having a flat and clean surface.
【0030】[0030]
《実施例1》第2の熱可塑性樹脂層6となる表面フィル
ムに、片面にコロナ放電処理をした2軸延伸ポリエステ
ルフィルムで融点が210〜245℃、ガラス転移温度
が70℃以下のものとして(帝人(株)Dタイプ 厚さ
25μm、融点230℃、ガラス転移温度55℃)を使
用し、その処理面にウレタン樹脂系の2液硬化型インキ
(ザ・インクテック(株)製 NL−ALFA)をグラ
ビア印刷し、印刷インキ層5を形成した。この表面フィ
ルムの印刷インキ層5側にリバースロールコーターでポ
リエステルウレタン系2液硬化型接着剤(ザ・インクテ
ック(株)製 DLU−1000)を、乾燥時の厚さが
5g/m2となるように塗布し第2の接着剤層4とし、その
上に第1の樹脂層となる着色ポリ塩化ビニルからなる中
間フィルムをドライラミネートにより積層した。以上の
様にして、成形性高鮮映積層金属板に使用する本発明に
係る化粧シートを得た。Example 1 As a surface film to be the second thermoplastic resin layer 6, a biaxially stretched polyester film having a corona discharge treatment on one side, having a melting point of 210 to 245 ° C. and a glass transition temperature of 70 ° C. or less ( Teijin Ltd. D type, thickness 25 μm, melting point 230 ° C., glass transition temperature 55 ° C.) is used, and urethane resin-based two-component curable ink (NL-ALFA manufactured by The Inktech Co., Ltd.) is used on the treated surface. Was subjected to gravure printing to form a printing ink layer 5. A polyester urethane two-component curable adhesive (DLU-1000 manufactured by The Inktech Co., Ltd.) was applied to the printing ink layer 5 side of this surface film with a reverse roll coater to a dry thickness of 5 g / m 2. Thus, the second adhesive layer 4 was applied, and an intermediate film made of colored polyvinyl chloride to be the first resin layer was laminated thereon by dry lamination. As described above, a decorative sheet according to the present invention to be used for a moldable high-definition image laminated metal plate was obtained.
【0031】金属板1として脱脂処理した厚さ0.5mm
の軟鋼板の片面に、第1の接着剤層2となる変性アクリ
ル樹脂系2液硬化型接着剤(横浜ゴム(株)製 Y−6
067)を、乾燥時の厚さが8g/m2となるようにロール
コーターで塗布した。次いで、軟鋼板を200℃の温度
に加熱し、前記化粧シートを200℃に加熱した金属圧
着ロールを使用して貼着し、その後、水冷して本発明に
係る成形性高鮮映積層金属板を得た。The metal plate 1 is degreased and has a thickness of 0.5 mm.
On one surface of the mild steel plate of No. 3, a modified acrylic resin-based two-component curable adhesive (Y-6 manufactured by Yokohama Rubber Co., Ltd.) to be the first adhesive layer 2 is formed.
067) was applied by a roll coater so that the thickness when dried was 8 g / m 2 . Then, the mild steel plate is heated to a temperature of 200 ° C., the decorative sheet is attached using a metal pressure roll heated to 200 ° C., and then water-cooled to form a high-definition imageable laminated metal plate according to the present invention. Got
【0032】《実施例2》実施例1にて使用した表面フ
ィルムの代わりに、冷結晶化温度とガラス転移温度との
差が60℃以下の共重合ポリエステルからなり、冷結晶
化温度と融点の間に準結晶融解ピーク温度を有し、引張
弾性率が1〜500 MPaであるポリエステルフィルムと
して、ソフトポリエステルフィルム(東レ(株)製 ル
ミラー タイプN 厚さ50μm 冷結晶化温度35
℃、融点185℃、準結晶融解ピーク温度120℃、引
張弾性率190 MPa)を使用した以外は、実施例1と同
様にして化粧シートを得、この化粧シートを用いて本発
明に係る成形性高鮮映積層金属板を得た。Example 2 Instead of the surface film used in Example 1, a copolymerized polyester having a difference between the cold crystallization temperature and the glass transition temperature of 60 ° C. or less was used. As a polyester film having a quasicrystal melting peak temperature between them and a tensile elastic modulus of 1 to 500 MPa, a soft polyester film (Lumirror Type N manufactured by Toray Industries, Inc., thickness 50 μm, cold crystallization temperature 35
C., melting point 185.degree. C., quasicrystal melting peak temperature 120.degree. C., tensile elastic modulus 190 MPa) to obtain a decorative sheet in the same manner as in Example 1, and using this decorative sheet, the moldability according to the present invention is obtained. A high-definition laminated metal plate was obtained.
【0033】《実施例3》実施例1にて使用した表面フ
ィルムの代わりに、2軸延伸ポリエステルフィルムを2
層積層した積層フィルムで、裏面側に近い方の内層の融
点を170〜220℃、裏面側に遠い方の表層の融点を
220〜255℃と2層構造にした積層ポリエステルフ
ィルム(総厚さ25μm 内層側:融点200℃,厚さ
20μm、表層側:融点235℃,厚さ5μm)を使用
した以外は、実施例1と同様にして化粧シートを得、こ
の化粧シートを用いて本発明に係る成形性高鮮映積層金
属板を得た。Example 3 Instead of the surface film used in Example 1, a biaxially stretched polyester film was used.
A laminated polyester film having a two-layer structure in which the melting point of the inner layer closer to the back surface side is 170 to 220 ° C. and the melting point of the surface layer farther to the back surface side is 220 to 255 ° C. in the laminated film (total thickness 25 μm Inner layer side: melting point 200 ° C., thickness 20 μm, surface layer side: melting point 235 ° C., thickness 5 μm) A decorative sheet was obtained in the same manner as in Example 1, and the decorative sheet was used to apply the present invention. A moldable high-definition laminated metal plate was obtained.
【0034】《比較例》比較例として、現行実施中の製
品も下記要領で併せて作製した。実施例1にて使用した
表面フィルムの代わりに、融点263℃、ガラス転移温
度が70℃で片面にコロナ放電処理をした2軸延伸ポリ
エチレンテレフタレートフィルム(東レ(株)製 ルミ
ラー Sタイプ 厚さ25μm)を使用した以外は、実
施例1と同様にして化粧シートを得、この化粧シートを
用いて高鮮映積層金属板を得た。<< Comparative Example >> As a comparative example, a product currently in practice was also manufactured in the following manner. Instead of the surface film used in Example 1, a biaxially stretched polyethylene terephthalate film having a melting point of 263 ° C., a glass transition temperature of 70 ° C. and a corona discharge treatment on one side (Lumirror S type manufactured by Toray Industries, thickness 25 μm) A decorative sheet was obtained in the same manner as in Example 1 except that was used, and a high-definition laminated metal plate was obtained using this decorative sheet.
【0035】以上の様にして得られた実施例及び比較例
の積層金属板の性能は表1に示す如く、実施例は成形性
等の点で優れた性能を発揮した。As shown in Table 1, the laminated metal sheets of Examples and Comparative Examples obtained as described above exhibited excellent performance in terms of moldability and the like.
【0036】[0036]
【表1】 [Table 1]
【0037】[0037]
【効果】本発明に係る成形性高鮮映積層金属板及びそれ
に用いる化粧シートによれば、高鮮映で意匠感に富んだ
印刷模様等を絵柄を有し、成形性に優れるため、従来不
可能であった深絞り成形や折り曲げ加工が可能となり、
従来は通常2パーツ乃至3パーツ以上の部品から構成さ
れた金属板使用の製品が形状によっては1パーツ等とよ
り少ない部品数で製造が可能となり、コスト低減、さら
にはデザイン面での意匠展開の拡大に大きく貢献する事
ができる。[Effect] According to the formable high-definition image laminated metal plate and the decorative sheet used for the same according to the present invention, since it has a pattern such as a printed pattern with high-definition image and a rich design feeling and is excellent in formability, It enables deep drawing and bending that were possible,
Conventionally, it is possible to manufacture a product using a metal plate, which is usually composed of 2 to 3 parts or more, with a smaller number of parts such as 1 part depending on the shape, which leads to cost reduction and further design development in terms of design. It can greatly contribute to the expansion.
【図1】本発明に係る成形性高鮮映積層金属板の要部拡
大断面図FIG. 1 is an enlarged sectional view of an essential part of a formable high-definition image laminated metal plate according to the present invention.
1 金属板 2 第1の接着剤層 3 第1の熱可塑性樹脂層 4 第2接着剤層 5 印刷インキ層 6 第2の熱可塑性樹脂層 1 Metal Plate 2 1st Adhesive Layer 3 1st Thermoplastic Resin Layer 4 2nd Adhesive Layer 5 Printing Ink Layer 6 2nd Thermoplastic Resin Layer
フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 B29K 33:04 Continuation of the front page (51) Int.Cl. 6 Identification number Office reference number FI technical display location B29K 33:04
Claims (6)
着剤層、印刷インキ層、第2の熱可塑性樹脂層が、記載
の順序で積層されている化粧シートにおいて、第1の熱
可塑性樹脂層が、樹脂100重量部に対して可塑剤を5
〜50重量部含有する塩化ビニル樹脂フィルムからな
り、且つ第2の熱可塑性樹脂層が、冷結晶化温度とガラ
ス転移温度との差が60℃以下の共重合ポリエステル樹
脂からなり、冷結晶化温度と融点の間に準結晶融解ピー
ク温度を有し、引張弾性率が1〜500 MPaであるポリ
エステルフィルムからなることを特徴とする成形性高鮮
映積層金属板用の化粧シート。1. A decorative sheet in which a first thermoplastic resin layer, an adhesive layer, a printing ink layer, and a second thermoplastic resin layer are laminated in this order from the back side, The plastic resin layer contains 5 parts of plasticizer per 100 parts by weight of the resin.
To 50 parts by weight of a vinyl chloride resin film, and the second thermoplastic resin layer is made of a copolyester resin having a difference between the cold crystallization temperature and the glass transition temperature of 60 ° C. or less. A decorative sheet for formable high-definition laminated metal sheet, comprising a polyester film having a quasicrystal melting peak temperature between the melting point and the melting point and having a tensile elastic modulus of 1 to 500 MPa.
着剤層、印刷インキ層、第2の熱可塑性樹脂層が、記載
の順序で積層されている化粧シートにおいて、第1の熱
可塑性樹脂層が樹脂100重量部に対して可塑剤を5〜
50重量部含有する塩化ビニル樹脂フィルムからなり、
且つ第2の熱可塑性樹脂層が共重合ポリエステル樹脂か
らなり、融点が210〜245℃でガラス転移温度が7
0℃以下であるポリエステルフィルムからなることを特
徴とする成形性高鮮映積層金属板用の化粧シート。2. A decorative sheet in which a first thermoplastic resin layer, an adhesive layer, a printing ink layer, and a second thermoplastic resin layer are laminated in this order from the back side, and the first heat The plastic resin layer contains the plasticizer in an amount of 5 to 100 parts by weight of the resin.
Made of vinyl chloride resin film containing 50 parts by weight,
The second thermoplastic resin layer is made of a copolyester resin and has a melting point of 210 to 245 ° C. and a glass transition temperature of 7
A decorative sheet for a high-definition imageable laminated metal sheet, which comprises a polyester film having a temperature of 0 ° C. or lower.
剤層、印刷インキ層、第2の熱可塑性樹脂層が、記載の
順序で積層されている化粧シートにおいて、第1の熱可
塑性樹脂層が樹脂100重量部に対して可塑剤を5〜5
0重量部含有する塩化ビニル樹脂フィルムからなり、且
つ第2の熱可塑性樹脂層が2軸延伸ポリエステルフィル
ムを2層積層した積層フィルムで、裏面側に近い方の内
層の融点を170〜220℃、裏面側に遠い方の表層の
融点を220〜255℃と2層構造にした積層ポリエス
テルフィルムからなることを特徴とする成形性高鮮映積
層金属板用の化粧シート。3. A decorative sheet in which a first thermoplastic resin layer, an adhesive layer, a printing ink layer, and a second thermoplastic resin layer are laminated in this order from the back surface side. The plastic resin layer contains 5 to 5 parts of the plasticizer with respect to 100 parts by weight of the resin.
A laminated film comprising a vinyl chloride resin film containing 0 part by weight, and the second thermoplastic resin layer having two biaxially stretched polyester films laminated, wherein the melting point of the inner layer closer to the back side is 170 to 220 ° C. A decorative sheet for a formable high-definition laminated metal sheet, comprising a laminated polyester film having a two-layered structure in which the melting point of the surface layer farther to the back side is 220 to 255 ° C.
を、当該化粧シートの裏面と金属板との間に接着剤を介
して積層したことを特徴とする成形性高鮮映積層金属
板。4. A formable high-definition laminated metal plate, characterized in that the decorative sheet according to claim 1 and the metal plate are laminated via an adhesive between the back surface of the decorative sheet and the metal plate. .
を、当該化粧シートの裏面と金属板との間に接着剤を介
して積層したことを特徴とする成形性高鮮映積層金属
板。5. A formable, high-definition laminated metal plate comprising the decorative sheet according to claim 2 and the metal plate laminated between the back surface of the decorative sheet and the metal plate via an adhesive. .
を、当該化粧シートの裏面と金属板との間に接着剤を介
して積層したことを特徴とする成形性高鮮映積層金属
板。6. A moldable high-definition laminated metal plate, characterized in that the decorative sheet according to claim 3 and the metal plate are laminated via an adhesive between the back surface of the decorative sheet and the metal plate. .
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5258929A JPH0789010A (en) | 1993-09-24 | 1993-09-24 | Moldable highly sharp laminated metal panel and decorative sheet used therein |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5258929A JPH0789010A (en) | 1993-09-24 | 1993-09-24 | Moldable highly sharp laminated metal panel and decorative sheet used therein |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0789010A true JPH0789010A (en) | 1995-04-04 |
Family
ID=17327008
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP5258929A Pending JPH0789010A (en) | 1993-09-24 | 1993-09-24 | Moldable highly sharp laminated metal panel and decorative sheet used therein |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0789010A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003011595A (en) * | 2001-07-02 | 2003-01-15 | Yamaha Livingtec Corp | Decorating method for decorative material and decorative material |
WO2014027769A1 (en) * | 2012-08-14 | 2014-02-20 | (주)엘지하우시스 | Laminate comprising adhesive layer and method for manufacturing same |
CN109789718A (en) * | 2016-09-30 | 2019-05-21 | 爱克发有限公司 | Ostentatious manufacture |
-
1993
- 1993-09-24 JP JP5258929A patent/JPH0789010A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003011595A (en) * | 2001-07-02 | 2003-01-15 | Yamaha Livingtec Corp | Decorating method for decorative material and decorative material |
WO2014027769A1 (en) * | 2012-08-14 | 2014-02-20 | (주)엘지하우시스 | Laminate comprising adhesive layer and method for manufacturing same |
CN109789718A (en) * | 2016-09-30 | 2019-05-21 | 爱克发有限公司 | Ostentatious manufacture |
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