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JPH0782272B2 - Fixing device - Google Patents

Fixing device

Info

Publication number
JPH0782272B2
JPH0782272B2 JP60014078A JP1407885A JPH0782272B2 JP H0782272 B2 JPH0782272 B2 JP H0782272B2 JP 60014078 A JP60014078 A JP 60014078A JP 1407885 A JP1407885 A JP 1407885A JP H0782272 B2 JPH0782272 B2 JP H0782272B2
Authority
JP
Japan
Prior art keywords
roller
fixing
layer
thickness
resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP60014078A
Other languages
Japanese (ja)
Other versions
JPS61173278A (en
Inventor
司 久下
正弘 後藤
勇 阪根
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Canon Inc
Original Assignee
Canon Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Canon Inc filed Critical Canon Inc
Priority to JP60014078A priority Critical patent/JPH0782272B2/en
Priority to US06/793,546 priority patent/US4842944A/en
Priority to DE19853539377 priority patent/DE3539377C2/en
Publication of JPS61173278A publication Critical patent/JPS61173278A/en
Publication of JPH0782272B2 publication Critical patent/JPH0782272B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00Apparatus for electrographic processes using a charge pattern
    • G03G15/20Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G2215/00Apparatus for electrophotographic processes
    • G03G2215/00362Apparatus for electrophotographic processes relating to the copy medium handling
    • G03G2215/00367The feeding path segment where particular handling of the copy medium occurs, segments being adjacent and non-overlapping. Each segment is identified by the most downstream point in the segment, so that for instance the segment labelled "Fixing device" is referring to the path between the "Transfer device" and the "Fixing device"
    • G03G2215/00371General use over the entire feeding path
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G2215/00Apparatus for electrophotographic processes
    • G03G2215/00362Apparatus for electrophotographic processes relating to the copy medium handling
    • G03G2215/00367The feeding path segment where particular handling of the copy medium occurs, segments being adjacent and non-overlapping. Each segment is identified by the most downstream point in the segment, so that for instance the segment labelled "Fixing device" is referring to the path between the "Transfer device" and the "Fixing device"
    • G03G2215/00413Fixing device
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G2215/00Apparatus for electrophotographic processes
    • G03G2215/00362Apparatus for electrophotographic processes relating to the copy medium handling
    • G03G2215/00535Stable handling of copy medium
    • G03G2215/00679Conveying means details, e.g. roller
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G2215/00Apparatus for electrophotographic processes
    • G03G2215/00362Apparatus for electrophotographic processes relating to the copy medium handling
    • G03G2215/00535Stable handling of copy medium
    • G03G2215/00679Conveying means details, e.g. roller
    • G03G2215/00683Chemical properties

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Coating Apparatus (AREA)
  • Fixing For Electrophotography (AREA)

Description

【発明の詳細な説明】 〔本発明が属する分野〕 本発明は複写機、印刷機、フアクシミリ、プリンター或
いはこれらの複合機等の画像形成装置に用いられる、定
着用又は乾燥用に使用されるような加熱ローラ、加圧ロ
ーラ又は加熱加圧ローラ等の定着用ローラ(ベルト状の
ローラを含む)を有する定着装置に関する。
DETAILED DESCRIPTION OF THE INVENTION Field of the Invention The present invention is used for fixing or drying used in an image forming apparatus such as a copying machine, a printing machine, a facsimile machine, a printer, or a composite machine of these. The present invention relates to a fixing device having a fixing roller (including a belt-shaped roller) such as a heating roller, a pressure roller, or a heating pressure roller.

〔本発明に係わる従来技術〕[Prior Art According to the Present Invention]

従来、この分野では、トナー像に接する加熱ローラとし
て芯金に四弗化エチレン樹脂を被覆したローラを、トナ
ー像の加熱加圧時間を増すため加熱ローラに圧接する加
圧ローラとしてゴム層を被覆したローラを用いるのが一
般的である。
Conventionally, in this field, a roller having a core metal coated with tetrafluoroethylene resin is used as a heating roller in contact with a toner image, and a rubber layer is coated as a pressure roller in pressure contact with the heating roller to increase the heating / pressing time of the toner image. It is common to use a roller.

しかしながら、トナー像側に設けられた加熱ローラ表面
は、剛体に近いものであるため、トナー像を加圧して熱
を伝達する際、紙表面,トナー像の凹凸に対してのなじ
みが少なく有効な熱伝達が少ない。従って、得られる画
像性、定着性がゴムローラをトナー像側に用いた場合に
比べて悪く、トナー像が定着されるシートのカール発生
量も大きい。逆にトナー側ローラにゴムローラを用いた
場合は離型性が悪いためオフセットが増大し、耐摩耗性
が低いため当接部材(分離爪やセンサー等)によって摩
耗し部分的定着不良及び部分的オフセットも増大してし
まう。
However, since the surface of the heating roller provided on the toner image side is close to a rigid body, when the toner image is pressed to transfer heat, it is less familiar to the paper surface and the unevenness of the toner image, and is effective. Less heat transfer. Therefore, the obtained image quality and fixability are worse than when the rubber roller is used on the toner image side, and the amount of curl generated on the sheet on which the toner image is fixed is large. On the other hand, when a rubber roller is used as the toner side roller, offset is increased due to poor releasability, and wear resistance is low, so wear occurs due to contact members (separation claws, sensors, etc.) and partial fixing failure and partial offset Will also increase.

このようにゴムローラ、樹脂ローラは、いずれも長所短
所があり、これらの長所を兼ね備えた弾性ローラが望ま
れていた。
Thus, both the rubber roller and the resin roller have advantages and disadvantages, and an elastic roller having these advantages has been desired.

これに対し、表面に樹脂層をその下層にゴム層を設けた
定着ローラが特公昭47−20747号公報に提案されてい
る。
On the other hand, a fixing roller provided with a resin layer on the surface and a rubber layer below the surface is proposed in Japanese Patent Publication No. 47-20747.

この定着ローラは、樹脂層を予め作成した熱収縮チュー
ブの収縮によって形成している。このため樹脂層には厚
さむらが生じたり、チューブ自体を厚く形成しなければ
ローラ形状を得ることはできなかった。いずれにして
も、この定着ローラを使用した時には十分な定着性を得
ることができず、加熱定着を行う場合の加熱温度をかな
り高くしなければならなかった。この定着性の低下は樹
脂膜厚に関係するものと考えられる。
This fixing roller is formed by shrinking a heat-shrinkable tube in which a resin layer is created in advance. Therefore, the resin layer has uneven thickness, and the roller shape cannot be obtained unless the tube itself is thickly formed. In any case, when this fixing roller was used, sufficient fixing properties could not be obtained, and the heating temperature for heat fixing had to be raised considerably. It is considered that this decrease in fixing property is related to the resin film thickness.

ところが、この膜厚を変化させて薄いものにすると、分
離爪等の当接部材によって表面が傷つき易く、耐摩耗性
が低下してしまう他、十分な定着性を得られなかった。
However, when the film thickness is changed to be thin, the surface is easily scratched by a contact member such as a separating claw, the abrasion resistance is lowered, and sufficient fixing property cannot be obtained.

一方、膜厚を一定にして定着を行った際十分な圧接領域
をもっていても定着効果が悪い場合があり、逆に圧接領
域を小さくすると数万枚で耐久限界となって樹脂膜の剥
離が見られた。
On the other hand, when fixing is performed with a constant film thickness, the fixing effect may be poor even if there is a sufficient pressure contact area. Conversely, if the pressure contact area is made small, the durability limit will be reached at tens of thousands of sheets and peeling of the resin film will be observed. Was given.

従来では、このような問題をなかなか解決できず、加熱
手段による複雑な制御で定着効果を向上させたり、定着
ローラの材質等を種々変化させたりするといった種々の
対策が行われているものの、耐久性と定着性のいずれか
を犠牲にせざるを得なかった。
In the past, such a problem could not be solved easily, and various measures such as improving the fixing effect by complicated control by the heating means and variously changing the material of the fixing roller and the like were taken. There was no choice but to sacrifice either gender or stability.

〔発明の目的〕[Object of the Invention]

本発明は上記問題点に鑑みて、その原因を追求し、弾性
体層の上層に樹脂層を設けた回転体の定着を行う状態で
の構成用件に着目して、十分な定着効果と十分な耐久性
を示すことのできる定着装置を提供するものである。
In view of the above problems, the present invention pursues the cause, paying attention to the constitutional requirements in the state of fixing the rotating body provided with the resin layer on the upper layer of the elastic body layer, and has sufficient fixing effect and sufficient fixing effect. A fixing device capable of exhibiting excellent durability is provided.

本発明の他の目的は、弾性層の弾性が定着に十分貢献で
き、しかも定着効果と耐久性とが従来よりはるかに高レ
ベルである定着装置の提供であり、さらに別の目的は複
雑な付加構成を必要とすることなく簡単な構成で上記目
的を達成できる定着装置の提供である。
Another object of the present invention is to provide a fixing device in which the elasticity of the elastic layer can sufficiently contribute to fixing and the fixing effect and durability are at a much higher level than in the past, and yet another object is to provide a complicated addition. It is an object of the present invention to provide a fixing device that can achieve the above object with a simple structure without requiring a structure.

〔本発明の要旨〕[Summary of the Invention]

本発明はこの目的を達成するため、定着装置の回転体対
の圧接領域と、一方の回転体の樹脂層の膜厚を規定する
ものであり、 反撥弾性率が60%以上のシリコンゴムからなる弾性体層
とこの弾性体層の上にフッ素樹脂分散液を塗布、焼成し
て形成した樹脂層とを備えた第1回転体と、該第1回転
体に圧接して圧接領域を形成する第2回転体と、を有し
この圧接領域で定着を行う定着装置において、 上記第1回転体の樹脂層の厚さ(Tμm)は、上記圧接
領域の幅(Nmm)との関係が、 であることを特徴とする定着装置である。
In order to achieve this object, the present invention defines the pressure contact area of the pair of rotating bodies of the fixing device and the film thickness of the resin layer of one rotating body, and is made of silicon rubber having a repulsion elastic modulus of 60% or more. A first rotating body having an elastic layer and a resin layer formed by applying and baking a fluororesin dispersion liquid on the elastic layer; and a first rotating body press-contacted with the first rotating body to form a press-contact region. In a fixing device having two rotating bodies and performing fixing in this pressure contact area, the thickness (Tμm) of the resin layer of the first rotating body has a relationship with the width (Nmm) of the pressure contact area, Is a fixing device.

特に上記樹脂層の厚さT(μm)と上記圧接領域の幅N
(mm)との関係が下限で であるものは、さらに本発明中より優れた効果を奏する
ものである。
In particular, the thickness T (μm) of the resin layer and the width N of the pressure contact region
(Mm) is the lower limit Further, the above-mentioned ones have further excellent effects in the present invention.

以下本発明のさらなる特徴は実施例の説明によって明瞭
にされるであろう。
Further features of the present invention will be clarified below by the description of the embodiments.

〔本発明の実施例〕Example of the present invention

第1図は本発明の定着用ローラを有する本発明定着装置
の実施例説明図である。
FIG. 1 is an explanatory view of an embodiment of a fixing device of the present invention having a fixing roller of the present invention.

第1図中1は、未定着のトナー像と接する側の定着ロー
ラで、2は定着ローラ1に圧接回転する加圧ローラで、
共に本発明の定着用ローラの一例である。具体的構成は
以下のとおりである。
In FIG. 1, reference numeral 1 is a fixing roller on the side in contact with an unfixed toner image, and 2 is a pressure roller that rotates in pressure contact with the fixing roller 1.
Both are examples of the fixing roller of the present invention. The specific configuration is as follows.

定着ローラ1は、アルミ等の熱伝導の良好な芯金11上
に、シリコンゴム、の比較的薄い(本例では0.3mm乃至
0.8mm範囲内の所定厚)、反撥弾性率が65%〜85%の弾
性体層12と、その上層13にPFA(四弗化エチレン樹脂−
パーフロロアルコキシエチレン樹脂の共重合体),PTFE
(四弗化エチレン樹脂)等の弗素樹脂を弾性体層12より
も薄く(本例では10μm乃至25μm範囲内の所定厚)、
膜強度が50kg/cm2の以上の樹脂層として有している。同
様に加圧ローラ2はステンレス,鉄等の芯金21上に、シ
リコンゴム弾性体層12の厚さより厚く比較的厚い(本例
では、4mm乃至10mm範囲内の所定厚)、反撥弾性率が65
%〜85%の弾性体層22と、その上層にPFA、PTFE等の弗
素樹脂を厚い弾性体層22の厚さより薄く(本例では5μ
乃至35μ範囲内の所定厚)、膜強度が50kg/cm2の以上の
樹脂層を23を有する。
The fixing roller 1 is made of a relatively thin silicon rubber (0.3 mm or more in this example) on a cored bar 11 having good heat conduction such as aluminum.
Elastic layer 12 having a repulsion elasticity of 65% to 85% and a PFA (tetrafluoroethylene resin-
Perfluoroalkoxy ethylene resin copolymer), PTFE
Fluorine resin such as (tetrafluoroethylene resin) is thinner than the elastic layer 12 (predetermined thickness within the range of 10 μm to 25 μm in this example),
It has a resin layer having a film strength of 50 kg / cm 2 or more. Similarly, the pressure roller 2 is thicker than the thickness of the silicon rubber elastic body layer 12 on the cored bar 21 made of stainless steel or iron (in this example, a predetermined thickness within the range of 4 mm to 10 mm), and has a repulsion elastic modulus. 65
% To 85% of the elastic layer 22 and a fluorine resin such as PFA or PTFE on the elastic layer 22 which is thinner than the thick elastic layer 22 (5 μm in this example).
To a predetermined thickness within a range of 35 μm), and a resin layer 23 having a film strength of 50 kg / cm 2 or more.

第1図には不図示の加圧手段によって、ローラ1,2はト
ナー像を加熱加圧定着する圧接領域M(以下ニップと呼
ぶ)を形成している。
In FIG. 1, the rollers 1 and 2 form a pressure contact area M (hereinafter referred to as a nip) for heating and pressing and fixing the toner image by a pressure means (not shown).

このニップは、均一ではなくローラ中央部で小さくロー
ラ両端部で大きいものである。このニップ幅の最小値
(又は、好ましくは平均ニップ幅)は後述の樹脂膜圧と
の関係によって定められる。
This nip is not uniform and is small at the center of the roller and large at both ends of the roller. The minimum value of the nip width (or, preferably, the average nip width) is determined by the relationship with the resin film pressure described later.

これらのローラ1,2は第3図に示した製造方法又はそれ
の目的に合致した方法によって形成されたものである。
簡単に説明すれば、次のような行程を含むものである。
These rollers 1 and 2 are formed by the manufacturing method shown in FIG. 3 or a method conforming to its purpose.
Briefly, it includes the following steps.

芯金の上に加硫成型したゴム層(熱伝導度1.4×10-4
1.5×10-3)を形成して所望形成のシリコンゴムローラ
を作る。好ましい形状は中央部が両端に比較してわずか
に小径の逆クラウンタイプである。このゴムローラ表面
に未焼成の弗素樹脂例えばデイスパージヨン(水に弗素
樹脂粉末を界面活性剤により分散させたもの)、エナメ
ル又は粉末状態の弗素樹脂を、ゴムローラ全長にわたっ
てスプレー塗装、静電塗装、粉体塗装等の方法により均
一厚に塗布する。このデイスパージヨンは例えば弗素樹
脂の結晶融点のガラス転移点327℃以上に加熱されるこ
とでフィルム状の樹脂被膜を形成する。そのため未焼成
の弗素樹脂が塗布されたシリコンゴムローラは、結晶融
点以上(PTFEが327℃以上、PFAが306℃以上)に加熱さ
れる必要がある。
A rubber layer vulcanized and molded on the core metal (heat conductivity 1.4 × 10 -4 ~
1.5 × 10 −3 ) to form a desired silicone rubber roller. A preferred shape is an inverted crown type in which the central portion has a slightly smaller diameter than both ends. The surface of this rubber roller is coated with unbaked fluororesin such as dispersion (a fluororesin powder dispersed in water with a surfactant), enamel or powdered fluororesin over the entire length of the rubber roller by spray coating, electrostatic coating or powder coating. Apply it to a uniform thickness by a method such as body painting. The dispersion is heated to, for example, a glass transition point of 327 ° C. or higher of the crystal melting point of fluororesin to form a film-shaped resin coating. Therefore, the silicon rubber roller coated with the unsintered fluorine resin needs to be heated to a crystal melting point or higher (PTFE: 327 ° C or higher, PFA: 306 ° C or higher).

ところがシリコンゴム自体は反撥弾性率が圧縮永久歪等
のゴム特性に優れているものの300℃以上に、ましてや3
06℃、327℃以上の加熱されると、発煙や解重合を起こ
す。これらは、良質な弗素樹脂層の形成を妨げるばかり
でなく、シリコンゴム自体のゴム特性を失なわせてしま
う。従ってゴム層の過熱はローラをゴム層の機能がな
く、樹脂層の特性もないために、定着に適した条件を全
く失う。
However, although the silicone rubber itself has excellent impact resilience and rubber characteristics such as compression set, it is more than 300 ° C, let alone 3
When heated above 06 ℃ or 327 ℃, smoke or depolymerization occurs. These not only hinder the formation of a good quality fluororesin layer, but also impair the rubber properties of the silicone rubber itself. Therefore, when the rubber layer is overheated, the roller does not have the function of the rubber layer and does not have the characteristics of the resin layer, so that the condition suitable for fixing is completely lost.

これらの理由から本発明実施例中においては、シリコン
ゴムローラ自体には発煙や解重合を起こさせないような
低温(最高でも300℃以下)の加熱下に維持しながら弗
素樹脂の塗布層にはその結晶融点以上の高温状態を与え
る焼成方法を採用した。
For these reasons, in the examples of the present invention, the silicon rubber roller itself is kept under heating at a low temperature (up to 300 ° C. or less) so as not to cause smoking or depolymerization, and the crystal is formed in the coating layer of the fluororesin. A firing method that gives a high temperature state above the melting point was adopted.

具体的には、芯金内部からゴム層を急冷却しながら、表
面の未焼成弗素樹脂を急激に加熱する方法又は、液状弗
素樹脂(デイスパージヨン、エナメル)自体の誘電正接
がゴム層の誘電正接より大きいことを利用した誘電加熱
方法(第3図参照)の他、この趣旨に適合するものであ
れば、本発明に適するものである。
Specifically, a method of rapidly heating the unsintered fluororesin on the surface while rapidly cooling the rubber layer from the inside of the core bar, or the dielectric loss tangent of the liquid fluororesin (dispersion, enamel) itself is the dielectric of the rubber layer. In addition to the dielectric heating method (see FIG. 3) utilizing the fact that it is greater than the tangent, any method that is suitable for this purpose is suitable for the present invention.

この方法によって実質的にシリコンゴムにはその厚み方
向に熱的勾配が形成されるものの、260℃〜280℃程度
が、未焼成弗素樹脂にはその結晶融点以上の温度(具体
的にPTFEで327℃以上の340℃〜380℃の焼成温度が5分
乃至10分程度与えられる。この焼成を行った後、このロ
ーラは急冷される。この急冷によってシリコンゴムロー
ラ上に結晶化度が95%以下で引張強度50kg/cm2以上、水
に対する接触角100度以上の樹脂特性を示す焼成弗素樹
脂表層が、ゴムローラに対して強力な密着状態で、しか
も十分厚く形成される。
Although a thermal gradient is substantially formed in the thickness direction of silicon rubber by this method, the temperature of about 260 ° C to 280 ° C is higher than the crystalline melting point of unburned fluororesin (specifically, 327 ° C for PTFE). A baking temperature of 340 ° C. to 380 ° C. above ℃ is given for about 5 to 10 minutes.After this baking, this roller is rapidly cooled, and the crystallinity on the silicon rubber roller is 95% or less by this rapid cooling. A baked fluororesin surface layer showing resin characteristics such as a tensile strength of 50 kg / cm 2 or more and a contact angle with water of 100 degrees or more is formed in a strong adhesion state to a rubber roller and is sufficiently thick.

従って、上記定着ローラ1,加熱ローラ2は、下層のシリ
コンゴム自体が所望のゴム特性を樹脂層形成前とほぼ同
様に示し、表面の弗素樹脂層は完全に焼成された樹脂特
性を示し、これらの層の接着性が強固である。
Therefore, in the fixing roller 1 and the heating roller 2, the lower silicon rubber itself exhibits desired rubber characteristics almost the same as before the resin layer formation, and the surface fluororesin layer exhibits completely baked resin characteristics. The adhesion of the layer is strong.

ここで第1図にもどって、定着装置の他の構成を説明す
る。
Referring back to FIG. 1, another configuration of the fixing device will be described.

3は、定着ローラを内部から加熱するための、ハロゲン
ランプ等のヒーターであり、定着ローラ表面温度はヒー
ター3と、温度検出素子4と、制御手段31とにより、常
にトナー溶融可能な最適温度(具体的には160℃乃至200
℃)に維持される。
Reference numeral 3 denotes a heater such as a halogen lamp for heating the fixing roller from the inside, and the surface temperature of the fixing roller is the optimum temperature (at which the toner can be always melted by the heater 3, the temperature detecting element 4 and the control means 31). Specifically, 160 ° C to 200
℃) is maintained.

5は、定着ローラ表面にシリコンオイル等のオフセツト
防止液を塗布するための、クリーニング手段をも兼ねて
いるオフセツト防止液塗布手段である。塗布手段5とし
てはフエルト様のものでも良いが、本例ではウエブを用
いている。オフセツト防止液を含有したウエブ51は、シ
リコンスポンジ等の弾性押圧ローラ52により定着ローラ
1に当接させられ、定着ローラ1表面に、微量のオフセ
ツト防止液を塗布する。また、ウエブ51は巻取りローラ
53により、供給ローラ54から徐々に巻取られ、定着ロー
ラ1へのウエブの当接面が、不図示の制御手段により逐
次わかる構成となっている。
Reference numeral 5 denotes an offset prevention liquid application means that also serves as a cleaning means for applying an offset prevention liquid such as silicon oil to the surface of the fixing roller. The coating means 5 may be felt-like, but a web is used in this example. The web 51 containing the offset prevention liquid is brought into contact with the fixing roller 1 by the elastic pressing roller 52 such as silicon sponge, and a small amount of the offset prevention liquid is applied to the surface of the fixing roller 1. The web 51 is a take-up roller.
By 53, the web is gradually taken up from the supply roller 54, and the contact surface of the web with respect to the fixing roller 1 is sequentially recognized by the control means (not shown).

未定着トナー像Tを担持した記録紙Pは、入口ガイド6
にガイドされながら、ローラ対1,2の間を通過すること
によって、トナー像Tは、記録紙Pに永久定着される。
ローラ1表面に当接する分離爪41は、ローラ表面1から
記録材を分離するために設けられている。
The recording paper P carrying the unfixed toner image T is fed to the entrance guide 6
The toner image T is permanently fixed on the recording paper P by passing between the roller pair 1 and 2 while being guided by the sheet.
The separation claw 41 that contacts the surface of the roller 1 is provided to separate the recording material from the surface 1 of the roller.

このように形成した定着用ローラ1,2は、従来では存在
にしなかった特徴、即ち、シリコンゴム特性を熱劣化さ
せずに、弗素樹脂を完全に焼成しているため十分な反撥
弾性を有し圧縮永久歪の少ないシリコンゴムの利用を可
能にし、表面離型性,耐摩耗性に優れ、弾性を十分備え
た耐久性の高いものである。しかも、記録紙にトナー像
を定着する際に生じる応力がシリコンゴム層と弗素樹脂
層との間に集中しても、弗素樹脂層の強度が高く、これ
らの密着性も良好なため、従来のような急激に剥離が生
じることも無くなり、使用耐久枚数も数段向上され、上
記例では20万枚の耐久を示した。
The fixing rollers 1 and 2 formed in this way have a characteristic that has not existed in the past, that is, they have sufficient impact resilience because the fluororesin is completely baked without thermally deteriorating the characteristics of the silicone rubber. It enables the use of silicone rubber with a low compression set, has excellent surface releasability and wear resistance, and has sufficient elasticity and high durability. Moreover, even if the stress generated when the toner image is fixed on the recording paper is concentrated between the silicone rubber layer and the fluororesin layer, the strength of the fluororesin layer is high and the adhesion between them is good. Such sudden peeling did not occur, and the number of durable sheets used was improved by several steps. In the above example, the durability of 200,000 sheets was exhibited.

具体的実施例を挙げる。Specific examples will be given.

定着ローラ1として、厚さ0.5mm,反撥弾性率70%のシリ
コンゴム上に平均約17μm(最小膜厚15μm〜最大膜厚
20μm)で、膜強度が150Kg/cm2程度のPTFE樹脂層を有
し、中央部の外径が39.8mmで両端が外径39.8mm+100μ
m(逆クラウン量が100μm)のローラを用いた。
The fixing roller 1 has an average thickness of about 17 μm (minimum film thickness of 15 μm to maximum film thickness) on a silicon rubber having a thickness of 0.5 mm and a repulsion elasticity of 70%.
20μm), and has a PTFE resin layer with a film strength of about 150Kg / cm 2 , the outer diameter of the central part is 39.8mm and the outer diameters of both ends are 39.8mm + 100μ
A roller of m (reverse crown amount: 100 μm) was used.

このローラは以下に示すように製造した芯金として、中
央部の径が38.75mmで、逆クラウン量が100μのアルミ芯
金を用意し、その表面をサンドプラスト処理して脱脂・
乾燥させた後、プライマーを介してシリコンゴムシート
を巻きつけ、150℃で40分間プレス加硫して、次いで、2
00℃で2時間2次加硫をした後、ゴム肉厚0.5mm厚に一
様に研削した。
This roller was manufactured as shown below, and an aluminum core bar with a central diameter of 38.75 mm and a reverse crown amount of 100 μ was prepared as the core bar, and the surface was sandplasted to degrease / degrease.
After drying, wrap a silicone rubber sheet through the primer, press vulcanize at 150 ° C for 40 minutes, then
After secondary vulcanization at 00 ° C. for 2 hours, the rubber was uniformly ground to a thickness of 0.5 mm.

次いで弗素樹脂ディスパージヨンを25μ厚だけスプレー
塗布により塗布し、ゴムに260℃〜280℃の温度を与え樹
脂には350℃が与えられるように10分間、赤外線外部加
熱を併用した誘電加熱で焼成した。
Then, a fluororesin dispersion was applied by spray coating to a thickness of 25 μm, and the rubber was heated at 260 ° C. to 280 ° C. and baked at a temperature of 350 ° C. for 10 minutes by dielectric heating combined with infrared external heating. .

加圧ローラ2として6mmシリコンゴム上に20μmのPFA樹
脂層を被仰した外径39.9mmのローラを用いた。
As the pressure roller 2, a roller having an outer diameter of 39.9 mm in which a PFA resin layer of 20 μm is coated on 6 mm silicon rubber was used.

このローラは以下に示すように製造した。This roller was manufactured as shown below.

芯金として、外径が27.86mmの鉄芯金を用意しその表面
をサンドプラスト処理して脱脂・乾燥させた後、プライ
マーを介してシリコンゴムシートを巻きつけ、170℃で3
0分間プレス加硫、次いで、200℃で1時間2次加硫をし
た後ゴム肉厚6mm厚に研削した。さらにこのゴムローラ
にPFA樹脂粉末を20μm程度厚に塗布し、上記定着ロー
ラと同様に10分焼成して外径39.8mmの加圧ローラを製造
した。
Prepare an iron core with an outer diameter of 27.86 mm as the core, degrease and dry the surface with a sand plast, then wrap a silicone rubber sheet with a primer,
After press vulcanization for 0 minutes and secondary vulcanization at 200 ° C. for 1 hour, the rubber was ground to a thickness of 6 mm. Further, PFA resin powder was applied to the rubber roller to a thickness of about 20 μm and baked for 10 minutes in the same manner as the fixing roller to manufacture a pressure roller having an outer diameter of 39.8 mm.

これらのローラ1,2を用いて、定着ローラ表面温度を170
℃に温調しながら定着したところ、格別の定着性を示し
オフセツトトナーの発生は従来の中でも良いものに比較
して1/5以下であって、清掃部材の交換期を5倍以上に
延命できる。さらに上記によると画質は良く画像のつぶ
れもほとんどなくなり、30万以上の定着でも安定した定
着性を示した。これは、耐久使用枚数は、50万枚定着で
も耐久限度にならなかった。
Using these rollers 1 and 2, the surface temperature of the fixing roller is increased to 170
When fixing the toner while controlling the temperature at ℃, the toner shows exceptional fixability and the generation of offset toner is 1/5 or less compared to the best toner in the past, and the replacement period of the cleaning member is extended 5 times or more. it can. Further, according to the above, the image quality is good and the image is hardly crushed, and the fixing property is stable even when the fixing is 300,000 or more. This means that the number of durable sheets used did not reach the endurance limit even after fixing 500,000 sheets.

上記構成において、重要な構成は第2図に示すように、
定着ローラの弾性層12の厚みt1、定着ローラの樹脂層13
の厚みt2、加圧ローラの弾性層22の厚みt3、加圧ローラ
の樹脂層23の厚みt4には以下の関係がある。
In the above structure, the important structure is as shown in FIG.
The thickness t 1 of the elastic layer 12 of the fixing roller, the resin layer 13 of the fixing roller
The thickness t 2 of the pressure roller, the thickness t 3 of the elastic layer 22 of the pressure roller, and the thickness t 4 of the resin layer 23 of the pressure roller have the following relationship.

即ち、ローラ1でt1>t2 ローラー2でt3 又、好ましくはt4<t2<t1<t3 この構成により、基本的には定着ローラ、加圧ローラ相
互の相剰効果により、互いの欠点を補い互いの利点を向
上させ、得られる画質や定着性を優れたものにでき耐久
性に優れたものとなる。
That is, t 1 > t 2 with the roller 1 and t 3 > 4 with the roller 2, and preferably t 4 <t 2 <t 1 <t 3 With this configuration, basically, the mutual addition of the fixing roller and the pressure roller is performed. Due to the effect, the defects of each other are complemented and the advantages of each other are improved, and the obtained image quality and fixing property can be made excellent and the durability becomes excellent.

本発明の数値を決定する上での根拠を第4図,第5図で
説明する。
The basis for determining the numerical value of the present invention will be described with reference to FIGS. 4 and 5.

これらの例は、シリコーンゴムの肉厚が0.5mmで、その
表層に四弗化エチレン樹脂(PTFE)層を所定厚設けた外
径40mmの定着ローラを用意し、加圧ローラを外径40mmの
弾性ローラ、これらローラ対の圧接幅5mm、紙の送り速
度を200mm/秒、定着ローラ表面温度160℃、とした実験
によるものある。トナー像が定着される紙に、表面平均
粗さが13〜15μの表面性の悪い紙を使用して行った。こ
れは紙の凹凸に対して定着ローラ表面がどの程度追従で
きるかを見る上で特に判定し易いためである。
In these examples, a fixing roller with an outer diameter of 40 mm is prepared, in which the thickness of the silicone rubber is 0.5 mm and the surface layer of which is a tetrafluoroethylene resin (PTFE) layer is provided with a predetermined thickness, and the pressure roller has an outer diameter of 40 mm. It is based on an experiment in which an elastic roller, a pressure contact width of these roller pairs is 5 mm, a paper feeding speed is 200 mm / sec, and a fixing roller surface temperature is 160 ° C. As the paper on which the toner image is fixed, a paper having an average surface roughness of 13 to 15 μ and poor surface property was used. This is because it is particularly easy to judge when observing how much the fixing roller surface can follow the unevenness of the paper.

第4図は、定着ローラ1と加圧ローラとの圧接領域の最
低幅を所定基準値とし、定着ローラ1の弾性層上の樹脂
層の膜厚Tを可変設定して定着ローラ1の耐久枚数との
こ圧接領域によって定着された画質の定着率との関係を
示している。第4図中、左側軸に片対数で耐久枚数を、
右側軸に等間隔で定着率を、夫々示し、実験曲線で膜厚
(T)と耐久枚数(S)との関係曲線を、破線曲線で膜
厚(T)と定着率(%)との関係曲線を、表現してい
る。
In FIG. 4, the minimum width of the pressure contact area between the fixing roller 1 and the pressure roller is set as a predetermined reference value, and the film thickness T of the resin layer on the elastic layer of the fixing roller 1 is variably set to determine the durable number of the fixing roller 1. The relationship between the fixing ratio of the image quality fixed by the sawtooth pressure contact area is shown. In Fig. 4, the number of endurance sheets in semi-logarithm on the left axis,
The right axis shows the fixing rate at equal intervals, the experimental curve shows the relationship between the film thickness (T) and the number of durable sheets (S), and the broken line curve shows the relationship between the film thickness (T) and the fixing rate (%). It expresses a curve.

これらの曲線は、圧接領域の幅(N)が4mm,7mm,10mm,1
2mmに対して描かれ、膜厚(T)が7μ,15μ,22μ,30μ
の時のデータをプロツトして得られている。この実験に
使用された加熱側の各定着ローラの熱伝導率はほぼ と同じであった。従って後述する定着率の測定に余分な
条件が付加されない。定着は200mm/秒の速さで日本工業
規格A4サイズを38枚/分プリントして行なわれた。各ロ
ーラの外径を約50mm、加圧ローラをJISAゴム硬度40度の
ゴムローラとし、ニツプ4mmは総荷重50Kgで、ニツプ7mm
は総荷重65Kgで、ニツプ10mmは総荷重80Kgであった。
These curves show that the width (N) of the pressure contact area is 4mm, 7mm, 10mm, 1
It is drawn for 2mm and the film thickness (T) is 7μ, 15μ, 22μ, 30μ
It is obtained by plotting the data at the time. The thermal conductivity of each fixing roller on the heating side used in this experiment is almost Was the same as Therefore, no extra condition is added to the measurement of the fixing rate described later. Fixing was performed by printing 38 sheets / minute of Japanese Industrial Standard A4 size at a speed of 200 mm / sec. The outer diameter of each roller is about 50 mm, the pressure roller is a JIS A rubber hardness 40 degree rubber roller, and the nipple 4 mm has a total load of 50 Kg and the nipple 7 mm.
Has a total load of 65 kg, and the nipple 10 mm has a total load of 80 kg.

第4図において、本例では耐久枚数が10万枚以上、定着
率が80%以上を良好な条件として設定しているため、こ
れらの数値を共通横軸上に示している。
In FIG. 4, in this example, the durable number of sheets is 100,000 or more and the fixing rate is 80% or more, which are set as good conditions, and therefore these values are shown on the common horizontal axis.

一般に、定着ローラーの被膜層の厚さが大になると熱的
絶縁層を形成するため、内部の熱が表面に出ないこと、
この厚さが薄すぎると、十分な熱蓄熱ができないので定
着効果が悪くなること、が考えられる。又、単に摩耗性
を考えるのであれば弾性層上の樹脂層の厚みを厚くすれ
ば良いと考えられる。
Generally, when the thickness of the coating layer of the fixing roller becomes large, a thermal insulating layer is formed, so that internal heat does not appear on the surface.
If this thickness is too thin, sufficient heat storage cannot be achieved, and the fixing effect may deteriorate. In addition, it is considered that the thickness of the resin layer on the elastic layer may be increased if the wear resistance is simply considered.

ところが、本例のように弾性層上に樹脂層をもつもので
は、樹脂層が剥離してくるといった問題をも含めた耐久
性を考えなければならず、樹脂層の厚さを薄くしても定
着率が悪かったり、樹脂層の厚みが厚くても定着率が良
いことが実験によって判明した。そして、本発明者らは
この圧接領域が重要な耐久性のパラメータであることに
帰着した。
However, in the case where the resin layer is provided on the elastic layer as in this example, the durability including the problem that the resin layer is peeled off must be considered, and even if the thickness of the resin layer is reduced. Experiments have shown that the fixing rate is good even if the fixing rate is poor or the resin layer is thick. Then, the present inventors have concluded that this pressure contact region is an important durability parameter.

第4図は、本発明の背景を示している。この図で、ニツ
プ幅Nは、定着率において樹脂膜厚が16μ以下では影響
力をほとんど示さず、逆に耐久枚数Sにおいて樹脂膜厚
が26μ以下で特に大きな影響力を示していることが理解
できる。又、ニツプ幅Nは、耐久枚数で小さい程耐久性
増加に貢献し、定着率で大きい程定着性向上に貢献して
いるという相反する影響力をもっていることとが確認で
きた。
FIG. 4 shows the background of the present invention. In this figure, it can be understood that the nip width N shows almost no influence when the resin film thickness is 16 μ or less in the fixing rate, and conversely when the resin film thickness is 26 μ or less in the durable sheet number S. it can. It was also confirmed that the nip width N has a contradictory effect that the smaller the number of durable sheets is, the more the durability is increased, and the larger the fixing rate is, the more the fixing ability is improved.

即ち、樹脂膜厚とニツプ幅とを適切に構成しないと、十
分な定着率も、耐久枚数も得られず、他の加熱手段や加
圧手段或いは定着ローラの材質等に多くの限定や複雑化
を強いなければならない。
That is, unless the resin film thickness and the nip width are properly configured, it is impossible to obtain a sufficient fixing rate and a durable number of sheets, and there are many restrictions and complications on other heating means, pressurizing means, fixing roller material, and the like. I have to compel.

言い換えれば、樹脂膜厚とニツプ幅との関係を確立し、
その構成をとった定着装置ではこのような問題が解決で
きることになる。
In other words, establish the relationship between the resin film thickness and the nip width,
The fixing device having such a structure can solve such a problem.

この具体的な例で耐久枚数10万枚以上で、定着率が80%
以上のものを挙げれば、 ニツプ4mmに対して約6.0μm乃至約25.0μmニツプ7mm
に対して約10,4μm約28.1μmニツプ10mmに対して約1
6.0μm乃至約32.2μmがある。
In this specific example, the durability is 100,000 or more and the fixing rate is 80%.
If the above is mentioned, about 6.0μm to about 25.0μm Nip 7mm for 4mm Nip
Approx. 10,4 μm Approx. 28.1 μm Nip 10 mm Approx. 1
There are 6.0 μm to about 32.2 μm.

第5図には、本発明の樹脂膜厚T(μ)とニツプ幅N
(mm)との関係を直線で近似した領域を明記している。
FIG. 5 shows the resin film thickness T (μ) and the nip width N of the present invention.
The area where the relationship with (mm) is approximated by a straight line is specified.

この領域を式で説明すると、 であり、 好ましい条件として20万枚耐久を越えるものとして、 である。If we explain this area with an equation, And, as a preferable condition, the durability of 200,000 sheets is exceeded, Is.

さらに樹脂膜厚T(μ)の上限,下限を設定すると、熱
容量又は他の不安定要素を考慮して、平均膜厚が5μ以
上35μ以下が好ましく、最低膜厚が5μ以上であること
が最適である。
Further, if the upper and lower limits of the resin film thickness T (μ) are set, the average film thickness is preferably 5 μ or more and 35 μ or less, and the minimum film thickness is optimally 5 μ or more in consideration of heat capacity or other unstable factors. Is.

第5図中のプロツトは、第4図のデータを耐久枚数10万
枚,20万枚以上で定着率80%以上のもののうちの上限数
値,下限数値とであり、本願の上記領域の境界部分に位
置している。
The plots in FIG. 5 are the upper and lower limit values of the data in FIG. 4 of the durable number of 100,000, 200,000 or more and the fixing rate of 80% or more, and the boundary part of the above area of the present application. Is located in.

これによって理解されるように、本発明は、従来の問題
を解決できる構成即ち、回転体の有する弾性体上の樹脂
層の膜厚と回転体対の定着作用が行われる圧接領域の幅
との関係を上記領域内にすることを有しているので、優
れた耐久性と優れた定着効果を得ることができる。
As can be understood from the above, the present invention provides a structure that can solve the conventional problems, that is, the film thickness of the resin layer on the elastic body of the rotating body and the width of the pressure contact region where the fixing action of the rotating body pair is performed. Since the relationship is within the above range, excellent durability and excellent fixing effect can be obtained.

上記範囲のうち、樹脂層が35μを越えると下層の弾性層
の効果が小さく、定着性を向上するために特殊な特徴を
必要とする場合があるため、35μ以下にして弾性層の弾
性効果を生かすことが好ましい。
If the resin layer exceeds 35μ in the above range, the effect of the lower elastic layer is small, and special characteristics may be required to improve the fixing property.Therefore, the elastic effect of the elastic layer is set to 35μ or less. It is preferable to make use of it.

上記弾性層としてはゴム層が好ましく、耐熱が要求され
る時は反撥弾性率が60%以上のシリコーンゴムが適す
る。上記樹脂層は、膜厚が10〜25μが良く、より安定し
た定着率を得るためには反撥弾性率65〜85%、膜厚15〜
25μが最適である。又、樹脂層としては弗素樹脂が好ま
しく、特に、樹脂の引張り強度が50Kg/cm2以上好ましく
は、150Kg/cm2以上が最適である。さらにゴム層上に樹
脂層を設ける場合、これらの密着強度を後述の製法を応
用して20g/10mm巾以上にすることが好ましい。
As the elastic layer, a rubber layer is preferable, and when heat resistance is required, silicone rubber having a repulsion elastic modulus of 60% or more is suitable. The resin layer preferably has a film thickness of 10 to 25 μ. In order to obtain a more stable fixing rate, the impact resilience is 65 to 85% and the film thickness is 15 to
25μ is optimal. Further, the resin layer is preferably a fluororesin, and particularly, the tensile strength of the resin is preferably 50 Kg / cm 2 or more, and more preferably 150 Kg / cm 2 or more. Further, when a resin layer is provided on the rubber layer, it is preferable that the adhesion strength between them is 20 g / 10 mm width or more by applying the manufacturing method described later.

尚、第5図中、ニツプ幅10mmで、樹脂膜厚の下限を規定
している直線近似式が大きく変化している。これは、膜
厚が16μ以上といった本発明の範囲中でも中間厚に属
し、内層表面上に発生する弾性層や接着層のバラツキを
補うだけのニツプ幅と膜厚と相乗効果が生かされ、許容
範囲を拡大していることによると考えられる。
Incidentally, in FIG. 5, the linear approximation formula that defines the lower limit of the resin film thickness with a nick width of 10 mm changes significantly. This belongs to the intermediate thickness even in the range of the present invention such as a film thickness of 16μ or more, the synergistic effect of the nip width and the film thickness to compensate for the variations of the elastic layer and the adhesive layer generated on the inner layer surface is utilized, and the allowable range. It is believed that this is due to the expansion of

定着率は以下の方法で求める。The fixing rate is obtained by the following method.

直径24mmのベタ黒円形画像を形成する。その画像濃度を
D0とし、その画像をコージンワイパーと呼ばれる不織布
((株)興人製造の商品名ペーパーウエス;ティッシュ
ペーパーのような柔らかさと木目様の粗面を有し、クレ
ープ率32±3%,重量35±3g/m2,抗長力(縦方向で)0.
4Kg/15mm以上を示す、厚さ約200μmの使い捨てタイプ
の拭き取り紙)で40g/cm2の荷重をかけて10往復こすっ
た後の画像濃度をD1とすると、 定着率=(D1/D0)×100% で定まります。
Form a solid black circular image with a diameter of 24 mm. The image density
The image is D 0, and the image is a non-woven fabric called Kojin Wiper (trade name: Paper Waste manufactured by Kojin Co., Ltd .; it has a softness like tissue paper and a grainy rough surface, a crepe rate of 32 ± 3%, a weight of 35. ± 3g / m 2 , long-term strength (vertical) 0.
Shows the above 4 kg / 15 mm, the image density after rubbing back and forth 10 times under a load of 40 g / cm 2 in disposable wiping sheet) having a thickness of about 200μm When D 1, Retention = (D 1 / D It is determined by 0 ) x 100%.

尚、濃度D1,D0は、マクベス反射濃度計で測定した数値
で、D0は画像濃度が1.0≦D0≦1.1になるように画像濃度
調整された範囲内のものとする。
It should be noted that the densities D 1 and D 0 are values measured by a Macbeth reflection densitometer, and D 0 is within a range in which the image density is adjusted so that the image density is 1.0 ≦ D 0 ≦ 1.1.

実用的には耐久枚数10万枚以上、定着率80%以上が、安
定性、確実性の面から好ましい定着用ローラーの条件と
言える。
Practically, a durable number of sheets of 100,000 or more and a fixing rate of 80% or more can be said to be preferable fixing roller conditions in terms of stability and reliability.

尚、上記数値は、後述の測定法によるものである。The above numerical values are based on the measuring method described later.

まず、ゴムの反撥弾性率、引張応力、伸びに関してはJI
S K6301による測定法に準じて測定されたものである。
First, regarding the impact resilience of rubber, tensile stress, and elongation, JI
It was measured according to the measuring method according to S K6301.

具体的には、まず試験片は5mm(幅)×20mm(長さ)×3
mm(厚み)のダンベル状の加硫シリコーンゴムに弗素樹
脂デイスパージヨンを塗布し本発明の実施例に基いた加
熱処理を施したものをさらにシリコーンゴム単体にした
ものとした。
Specifically, first the test piece is 5 mm (width) x 20 mm (length) x 3
A dumbbell-shaped vulcanized silicone rubber of mm (thickness) was coated with a fluororesin dispersion and heat-treated according to the embodiment of the present invention, and a silicone rubber alone was further prepared.

つまり、その弗素樹脂塗布層には327℃を越えた高温状
態を与えつつ、シリコーンゴムには300゜C以下の加熱
下に維持することにより、シリコーンゴム上に焼成した
弗素樹脂被膜(この樹脂被膜の特性は前述の接触角100
度以上、伸び50%以上、引張り強度50Kg/cm2以上の物性
を有している)を形成した試料を作成する。その後、表
層の弗素樹脂層をはがした後のシリコーンゴム試験片を
JIS K6301に記されている測定法により引張応力、伸び
を測定する。
That is, the fluororesin coating layer is heated to a temperature higher than 327 ° C. while the silicone rubber is kept under heating at 300 ° C. or lower, so that the fluororesin coating (this resin coating) is baked on the silicone rubber. The characteristics of the above are the contact angle 100
A tensile strength of 50 Kg / cm 2 or more, and a tensile strength of 50 Kg / cm 2 or more). After that, remove the silicone resin test piece after removing the fluororesin layer on the surface.
Tensile stress and elongation are measured by the measuring method described in JIS K6301.

反撥弾性率については、12.7±0.13mm(厚さ)×29.0mm
(直径)のシリコーンゴム試験片を作成したのち、上述
したのと同様な加熱処理を施した後でゴム単体としJIS
K6301に準じて測定する。
About impact resilience, 12.7 ± 0.13mm (thickness) × 29.0mm
After making a silicone rubber test piece of (diameter), apply the same heat treatment as above, and then treat it as a single rubber
Measure according to K6301.

また、本発明の実施例に基づいて作成した定着ローラ上
のシリコーンゴムに関しては、表層に弗素樹脂の焼成被
膜を有するシリコーンゴムを芯金から5(幅)×20(長
さ)×0.3〜0.5mm(厚み)の大きさで剥離した後、弗素
樹脂層をシリコーンゴムからはがし、JIS K6301に記さ
れている方法で引張応力、伸びを測定する。
Further, regarding the silicone rubber on the fixing roller produced based on the embodiment of the present invention, the silicone rubber having the baking coating film of the fluororesin on the surface layer is 5 (width) × 20 (length) × 0.3 to 0.5 from the core metal. After peeling with a size of mm (thickness), the fluororesin layer is peeled off from the silicone rubber, and the tensile stress and elongation are measured by the method described in JIS K6301.

尚、このとき、シリコーンゴムの厚みは均一に近いほど
望ましいが、試料作成が難しいため、実際には均一にな
りにくいので、測定値は前述の試験片を用いた測定値に
比べ約70〜80%の値を示すものとして比較する。
At this time, it is desirable that the thickness of the silicone rubber be closer to a uniform value, but since it is difficult to prepare a sample, it is difficult to be uniform in practice, so the measured value is about 70 to 80 compared to the measured value using the test piece described above. Compare as indicating the value of%.

反撥弾性率65〜85%は、定着ローラが紙の凹凸、トナー
の有無による変形に対して短い定着時間の間に弾性をも
って追従する能力を示し、これにより、紙トナーの凹凸
に定着ローラが変形し、熱と圧を有効にトナー与えるこ
とができる範囲のものを規定する。
The impact resilience of 65 to 85% indicates the ability of the fixing roller to elastically follow the unevenness of the paper and the deformation due to the presence or absence of toner during a short fixing time, which causes the fixing roller to deform to the unevenness of the paper toner. However, the range that can effectively apply heat and pressure is specified.

次に、上記製造後ローラの樹脂に測定方法について説明
する。
Next, a method of measuring the resin of the manufactured roller will be described.

まず、樹脂の結晶化度は、赤外線吸収スペクトルで測定
するが、X線や比重によって行ってもよい。接触角は測
定方法として滴形法(金属表面技術17,No7 1966年)を
用いて行なった。実際の測定では接触角(水に対する
値)は、前進接触角118゜,後退接触角91゜であって
も、どちらか、又はその平均が100゜以上あれば良い。
First, the crystallinity of the resin is measured by an infrared absorption spectrum, but it may be measured by X-ray or specific gravity. The contact angle was measured using the drop method (Metal surface technology 17, No7 1966). In the actual measurement, the contact angle (value with respect to water) may be either a forward contact angle of 118 ° or a receding contact angle of 91 °, or either of them, or the average thereof may be 100 ° or more.

次に樹脂の伸び率及び引張強度は、製造後ローラより樹
脂膜のみを、幅15mm×長さ100mmのタンザク型の試料と
して取りだし、これをチャック間20mm,引張速度250mm/
分で引張りテストを行うことで測定した。例えば、引張
強度95Kg/cm2、伸び率80%のものは、最小値が72Kg/c
m2、60%で、最大値が180Kg/cm2、120%の夫々の平均で
示される。
Next, for the elongation rate and tensile strength of the resin, only the resin film was taken out from the roller after manufacturing as a tanzaque type sample with a width of 15 mm × a length of 100 mm, and this was 20 mm between chucks and 250 mm pulling speed.
It was measured by performing a tensile test in minutes. For example, if the tensile strength is 95 kg / cm 2 and the elongation is 80%, the minimum value is 72 kg / c.
The maximum value is 180 Kg / cm 2 , and the maximum value is 120% at m 2 and 60%, respectively.

樹脂の剥離強度は、ロールの円周方向に幅10mmの間隔で
カッタナイフによる切り目を入れ、一部剥離した弗素樹
脂層をテンションメーターで引張り、最大の値を剥離強
度とする。
Regarding the peel strength of the resin, cuts are made with a cutter knife at intervals of 10 mm width in the circumferential direction of the roll, the partially peeled fluororesin layer is pulled by a tension meter, and the maximum value is taken as the peel strength.

第3図は、本発明定着用ローラの焼成方法を示すもので
ある。図の装置は、誘電加熱装置と赤外線外部加熱を併
用した加熱方式の一具体例で、マグネトロン105と、マ
グネトロン105から発生した高周波(950KHz〜2450MHz)
を伝波する導波管106と、導波管が連結され内面に金属
性の高周波反射板103を有する開閉可能な樹脂容器102
と、上下に2個ずつ赤外線外部加熱用の赤外線ランプ11
1と、反射笠を有している。
FIG. 3 shows a firing method of the fixing roller of the present invention. The device shown in the figure is a specific example of a heating system that uses both an induction heating device and infrared external heating. The magnetron 105 and the high frequency generated from the magnetron 105 (950 KHz to 2450 MHz)
A resin container 102 that can be opened and closed, and has a waveguide 106 for transmitting a wave and a metallic high-frequency reflection plate 103 on the inner surface connected to the waveguide.
And two infrared lamps for upper and lower infrared heating
1 and has a reflective shade.

樹脂容器102内には、定着用ローラとしての定着ローラ
1の中空内に空気流を発生するフアン100と、容器102内
に空気流を発生するフアン101と、が夫々容器外の駆動
手段からの駆動によって回転可能に設けられている。こ
の容器は支点108を中心に上下が開閉でき、上部に把手1
09が、下部にローラ1のフランジ1Aを位置決めするアー
ム107が、夫々固設されている。
In the resin container 102, a fan 100 for generating an air flow in the hollow of the fixing roller 1 as a fixing roller and a fan 101 for generating an air flow in the container 102 are respectively provided from driving means outside the container. It is rotatably provided by driving. This container can be opened and closed around the fulcrum 108 and has a handle at the top.
Numeral 09 is fixed to the arm 107 for positioning the flange 1A of the roller 1 at the bottom.

110は装置の制御手段で、駆動手段104とマグネトロン10
5と赤外線ランプ111の作動を容器の閉鎖状態と所定の開
始信号の入力によって、所定時間の間不図示の可変タイ
マーで行わせる。
110 is a control means of the device, which is a drive means 104 and a magnetron 10
5 and the infrared lamp 111 are operated by a variable timer (not shown) for a predetermined time by inputting a closed state of the container and a predetermined start signal.

定着ローラ1は下層にシリコンゴム層を表面に弗素樹脂
デイスパージヨンを有しているため、高周波はシリコン
ゴム層よりも比較電率が大きいデイスパージヨン中に多
量に吸収される。従って、弗素樹脂デイスパージヨンは
高周波、赤外線及び恒温槽による加熱で急激に高温化さ
れ、340℃〜350℃に加熱される。この時シリコンゴム層
は高周波吸収率が小さいためデイスパージヨンほど高温
化されず280℃程度の温度以下に加熱される。これによ
って上述したローラ特性を得ることができる。
Since the fixing roller 1 has a silicone rubber layer as a lower layer and a fluorine resin dispersion on the surface, a large amount of high frequency is absorbed in the dispersion having a comparative electric conductivity higher than that of the silicone rubber layer. Therefore, the fluororesin dispersion is rapidly heated to a high temperature of 340 ° C. to 350 ° C. by high frequency, infrared rays and heating in a constant temperature bath. At this time, since the silicone rubber layer has a low high frequency absorption rate, it is heated to a temperature of about 280 ° C. or lower rather than being heated to a temperature higher than that of the discharge purgeon. This makes it possible to obtain the roller characteristics described above.

上記実施例中、弗素樹脂デイスパージヨンは例えば、ダ
イキン社製4弗化エチレン樹脂デイスパージヨンD−1
である。
In the above examples, the fluororesin dispersion is, for example, tetrafluoroethylene resin dispersion D-1 manufactured by Daikin.
Is.

本発明は、上記実施例の他に定着用ローラとしてはロー
ラ状の他ベルト状のローラ(例えば転写同時定着用と中
間ベルト)やクリーニングローラ,離型剤供給用ローラ
等が含有される。特に、弗素樹脂の離型性と弾性を備え
ているために転写性,被クリーニング性を備え(ただ
し、クリーニングローラとしては、表面エネルギー順位
等でのクリーニングを行う)、弾性によるならい効果に
よって離型剤の均一塗布や転写ムラを防止し、耐摩耗性
に優れた利点を夫々の用途でも発揮する。
In addition to the above-described embodiments, the present invention includes roller-shaped belt-shaped rollers (for example, transfer simultaneous fixing and intermediate belt), cleaning rollers, and release agent supply rollers as fixing rollers. In particular, since it has the releasability and elasticity of the fluororesin, it has transferability and cleaning property (however, the cleaning roller performs cleaning according to the order of surface energy, etc.) Prevents uniform application of the agent and transfer unevenness, and exerts the advantages of excellent abrasion resistance in each application.

上記の厚さは、各層の平均厚で代表され、好ましくは最
低膜厚であることが最適である。
The above-mentioned thickness is represented by the average thickness of each layer, and it is optimal that it is the minimum thickness.

又、上記第1図は加熱定着装置の例を示し、本発明の実
施例として好ましいものを示したが、軽い圧力でトナー
像を圧力定着するような圧力定着装置や、転写同時定着
等の圧力定着装置又は加熱定着装置にも本発明は適用で
きる。
Further, FIG. 1 shows an example of a heat fixing device, which is preferable as an embodiment of the present invention. A pressure fixing device for pressure fixing a toner image with a light pressure, a pressure for simultaneous transfer fixing, etc. The present invention can be applied to a fixing device or a heat fixing device.

又、上記例を2本ローラ構成であるが、3本ローラ又は
それ以上のローラ数の定着装置の加熱ローラ、加圧ロー
ラ、離型剤供給ローラ、或いはクリーニングローラやそ
の他のベルト状ローラを含んだ装置も、本発明に含まれ
る。
Further, although the above example has a two-roller configuration, it includes a heating roller, a pressure roller, a release agent supply roller of a fixing device having three or more rollers, or a cleaning roller and other belt-shaped rollers. The device is also included in the present invention.

上記実施例は樹脂層とゴム層との間に接着層を設けてい
ないが、本発明は接着層を設けたものも含むものであ
る。
Although the above embodiment does not provide an adhesive layer between the resin layer and the rubber layer, the present invention also includes one having an adhesive layer.

〔本発明の効果〕[Effect of the present invention]

本発明は、従来解決されていなかった問題を弾性層上の
樹脂層と回転体対間の圧接領域との関係に着目して解決
するもので樹脂層の耐摩耗性を生かし、定着効果を向上
できる弾性層とを有することになるので、耐久性,定着
効果を安定したものにできる。
The present invention solves a problem that has not been solved by focusing on the relationship between the resin layer on the elastic layer and the pressure contact region between the pair of rotating bodies. The wear resistance of the resin layer is utilized to improve the fixing effect. Since it has an elastic layer that can be formed, the durability and fixing effect can be made stable.

本発明中樹脂層の膜厚を上記構成を示す領域のものとす
れば、耐久性が10万枚以上の耐久性が得られ、高度の定
着性を維持できる。特に本発明はシリコーンゴム層上に
弗素樹脂を設けた時に有効である。
When the thickness of the resin layer in the present invention is in the range showing the above constitution, the durability of 100,000 sheets or more can be obtained, and a high degree of fixing property can be maintained. The present invention is particularly effective when a fluororesin is provided on the silicone rubber layer.

定着用回転体(ベルト状のローラを含む)として共通す
る効果は、耐摩耗性,表面離型性に優れ、樹脂層の表面
特性とゴムの弾性特性を充分発揮させて、トナー像や他
のローラへのならい効果にも優れ、寿命が極めて長いこ
とである。
The effects common to the rotating body for fixing (including the belt-shaped roller) are excellent in abrasion resistance and surface releasability, and the surface characteristics of the resin layer and the elastic characteristics of the rubber are fully exerted, so that the toner image and other It has an excellent effect of following the roller and has a very long life.

しかも、定着の熱効率がよく定着に必要な温度を低減
(例えば20℃程)できるので消費電力を少なくし、電力
配分の少ない装置でも高速定着記録を達成できる。
In addition, since the thermal efficiency of fixing is high and the temperature required for fixing can be reduced (for example, about 20 ° C.), power consumption is reduced, and high-speed fixing recording can be achieved even with an apparatus having a small power distribution.

上記定着用回転体は、表面がかなり平滑となり、研磨の
必要度を減らすことができる。
The surface of the fixing rotator becomes considerably smooth, and the necessity of polishing can be reduced.

【図面の簡単な説明】[Brief description of drawings]

第1図は本発明の定着装置の実施例の説明図、第2図は
定着用ローラ対の部分拡大説明図、第3図は定着用回転
体の製法の実施例説明図、第4図は本発明の数値範囲を
決定する上でのデータを示す、膜厚に対するニップ幅を
変化させた時の定着率と耐久枚数との関係図、第5図は
本発明構成の関係を示すニップ幅Mと樹脂膜厚との関係
図である。 1は定着ローラ、2は加圧ローラ、12,22はシリコーン
ゴムの弾性体層、13,23は弗素樹脂層、Mはニップ幅。
FIG. 1 is an explanatory view of an embodiment of a fixing device of the present invention, FIG. 2 is a partially enlarged explanatory view of a fixing roller pair, FIG. 3 is an explanatory view of an embodiment of a manufacturing method of a fixing rotator, and FIG. FIG. 5 shows the relationship between the fixing ratio and the number of durable sheets when the nip width is changed with respect to the film thickness, showing the data for determining the numerical range of the present invention. FIG. 5 shows the relationship of the constitution of the present invention. It is a relationship diagram between and a resin film thickness. 1 is a fixing roller, 2 is a pressure roller, 12 and 22 are silicone rubber elastic layers, 13 and 23 are fluororesin layers, and M is a nip width.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 後藤 正弘 東京都大田区下丸子3丁目30番2号 キヤ ノン株式会社内 (72)発明者 阪根 勇 滋賀県大津市一里山5丁目13番13号 株式 会社アイ・エス・テイ内 (56)参考文献 特開 昭56−159676(JP,A) 特開 昭59−102266(JP,A) 特開 昭59−45478(JP,A) 特開 昭59−172668(JP,A) 特開 昭58−23072(JP,A) 特開 昭57−89785(JP,A) 特開 昭55−137558(JP,A) 特開 昭59−217010(JP,A) ─────────────────────────────────────────────────── ─── Continued Front Page (72) Masahiro Goto Inventor Masahiro Goto 3-30-2 Shimomaruko, Ota-ku, Tokyo Canon Inc. (72) Inventor Isamu Sakane 5-13-13 Ichiriyama, Otsu, Shiga Prefecture Stocks (56) References JP-A-56-159676 (JP, A) JP-A-59-102266 (JP, A) JP-A-59-45478 (JP, A) JP-A-59- 172668 (JP, A) JP 58-23072 (JP, A) JP 57-89785 (JP, A) JP 55-137558 (JP, A) JP 59-217010 (JP, A)

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】反撥弾性率が60%以上のシリコンゴムから
なる弾性体層とこの弾性体層の上にフッ素樹脂分散液を
塗布、焼成して形成した樹脂層とを備えた第1回転体
と、この第1回転体に圧接して圧接領域を形成する第2
回転体と、を有し、この圧接領域で定着を行う定着装置
において、 上記第1回転体の樹脂層の厚さT(μm)は圧接領域の
幅N(mm)との関係が、 であることを特徴とする定着装置。
1. A first rotating body having an elastic layer made of silicon rubber having a repulsion elastic modulus of 60% or more, and a resin layer formed by coating and baking a fluororesin dispersion liquid on the elastic layer. And a second portion that press-contacts the first rotating body to form a press-contact region.
In the fixing device which has a rotating body and performs fixing in this pressure contact area, the thickness T (μm) of the resin layer of the first rotating body has a relationship with the width N (mm) of the pressure contact area, Is a fixing device.
【請求項2】上記厚さT(μm)は5μm以上35μm以
下であることを特徴とする特許請求の範囲第1項記載の
定着装置。
2. The fixing device according to claim 1, wherein the thickness T (μm) is 5 μm or more and 35 μm or less.
【請求項3】上記樹脂層の厚さT(μm)は圧接領域の
幅N(mm)との関係が、 であることを特徴とする特許請求の範囲第1項及び第2
項記載の定着装置。
3. The relationship between the thickness T (μm) of the resin layer and the width N (mm) of the pressure contact region is: Claims 1 and 2 characterized in that
The fixing device according to the item.
JP60014078A 1984-11-07 1985-01-28 Fixing device Expired - Lifetime JPH0782272B2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP60014078A JPH0782272B2 (en) 1985-01-28 1985-01-28 Fixing device
US06/793,546 US4842944A (en) 1984-11-07 1985-10-31 Elastic rotatable member
DE19853539377 DE3539377C2 (en) 1984-11-07 1985-11-06 Image fixing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP60014078A JPH0782272B2 (en) 1985-01-28 1985-01-28 Fixing device

Publications (2)

Publication Number Publication Date
JPS61173278A JPS61173278A (en) 1986-08-04
JPH0782272B2 true JPH0782272B2 (en) 1995-09-06

Family

ID=11851070

Family Applications (1)

Application Number Title Priority Date Filing Date
JP60014078A Expired - Lifetime JPH0782272B2 (en) 1984-11-07 1985-01-28 Fixing device

Country Status (1)

Country Link
JP (1) JPH0782272B2 (en)

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56159676A (en) * 1980-05-14 1981-12-09 Ricoh Co Ltd Fixing device
JPS5823072A (en) * 1981-08-04 1983-02-10 Canon Inc Fixing device
JPS5945478A (en) * 1982-09-08 1984-03-14 Fuji Xerox Co Ltd Fixation device of heating roll type
US4567349A (en) * 1982-11-15 1986-01-28 Xerox Corporation Heat and pressure fuser apparatus
JPS59172668A (en) * 1983-03-23 1984-09-29 Arai Pump Mfg Co Ltd Pressure roller for fixation

Also Published As

Publication number Publication date
JPS61173278A (en) 1986-08-04

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