JPH07308844A - Chip pulverizing device - Google Patents
Chip pulverizing deviceInfo
- Publication number
- JPH07308844A JPH07308844A JP7086320A JP8632095A JPH07308844A JP H07308844 A JPH07308844 A JP H07308844A JP 7086320 A JP7086320 A JP 7086320A JP 8632095 A JP8632095 A JP 8632095A JP H07308844 A JPH07308844 A JP H07308844A
- Authority
- JP
- Japan
- Prior art keywords
- crushing
- chip
- chips
- liquid
- cylindrical container
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Auxiliary Devices For Machine Tools (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、機械加工の結果生じる
切り屑を円筒型容器内部で回転させている間に切り屑に
付着した切削油などの液体を遠心力および衝撃力で分離
し、かつ円筒型容器の底部で回転するハンマーと容器の
内壁に付けた粉砕突起の相互作用により切り屑に引きち
ぎり衝撃を加え、せん断して細裂・粉砕し連続的に排出
し、切削油等を回収すると同時に資源としての切り屑の
再利用を容易にすることを目的とした切り屑の粉砕装置
に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention separates liquid such as cutting oil adhered to chips by centrifugal force and impact force while rotating the chips produced as a result of machining in a cylindrical container. Moreover, the interaction between the hammer that rotates at the bottom of the cylindrical container and the crushing protrusions attached to the inner wall of the container causes the chips to be torn and shocked, sheared, shredded, crushed, and continuously discharged to remove cutting oil, etc. The present invention relates to a chip crushing device for the purpose of facilitating recovery of chips as a resource at the same time as recovery.
【0002】[0002]
【従来の技術】機械加工の結果生じる切り屑を減容し搬
送や異物分離や取り扱いを容易にするためには切断また
は粉砕することが有効であり各種の切断装置や粉砕装置
が開発されてきた。しかし切り屑に付着した切削油など
の液体の除去についてはほとんど考慮されておらず、ま
た考慮されているものでもその除去能力は小さく実際上
ほとんど役に立たないものであった。また、切り屑に機
械加工物の切れ端など切り屑以外の異物が混入されるこ
とはほとんどの場合完全に避けることは困難な状況であ
るが、切り屑に混入された異物の処理については全く考
慮されていないか、あるいは考慮されている場合でも、
異物の噛み込みにより駆動系にかかる過負荷を検出して
機械を停止し異物を取り除いたり、切断刃を逆転した
り、あるいは異物の噛み込み力により排出扉を押し開け
て外に出すなどの厄介なまた不十分な方法が取られてお
り、さらに排出できる異物の大きさにも制限があった。2. Description of the Related Art Cutting or crushing is effective for reducing the volume of chips produced as a result of machining and facilitating transportation, separation of foreign substances and handling, and various cutting and crushing devices have been developed. . However, the removal of liquid such as cutting oil adhering to the chips is hardly considered, and even if it is considered, its removal capability is small and practically useless. In addition, it is difficult to completely prevent foreign matter other than chips such as scraps of machined products from entering the chips in most cases, but consideration should be given to the treatment of foreign matter mixed in chips. If not or is being considered,
Detecting an overload on the drive system due to foreign matter being caught, removing the foreign matter by stopping the machine, reversing the cutting blade, or pushing the discharge door by the foreign matter's catching force to get out of the way. Moreover, insufficient methods have been adopted, and the size of foreign matter that can be discharged is also limited.
【0003】しかし、切り屑に付着した切削油などの液
体を除去することはいろんな点で必要であり、底に穴の
明いた容器に長時間保管して重力により分離除去する
か、あるいは切り屑コンベアの底板に穴を開け輸送中に
重力によりある程度の液体を分離するか、あるいは切り
屑を粉砕した後遠心分離機などを使用して粉砕切り屑か
ら脱液するか、などの方法が取られていたがこれらの方
法は十分でないかあるいは高価につきいずれも問題があ
った。However, it is necessary to remove the liquid such as cutting oil adhering to the chips from various points, and the chips are stored in a container having a hole at the bottom for a long time and separated by gravity, or the chips are removed. A method is used such as making a hole in the bottom plate of the conveyor to separate a certain amount of liquid by gravity during transportation, or crushing chips and then removing liquid from the crushed chips using a centrifuge or the like. However, these methods have problems because they are not sufficient or expensive.
【0004】また、粉砕機をバッチ型として使用する場
合は回転円盤上にのった切り屑は粉砕運転中に容器内を
転がるため徐々にボール状になり、ボール状になった切
り屑は絡み合ってほぐれにくく、円筒型容器内を振れ回
って粉砕機を大きく揺らせるなどの不具合があった。Further, when the crusher is used as a batch type, the chips on the rotating disk gradually roll up in the container during the crushing operation and gradually become ball-shaped, and the ball-shaped chips are entangled with each other. There was a problem that it was hard to loosen and shook the crusher by swinging around in the cylindrical container.
【0005】また、混入異物はどうしても取り除かなけ
ればならないが中々確実な方法がなく、混入異物噛み込
みによる駆動系の異常を利用する場合は過負荷は機械的
な方法で防止されて装置が停止するか、あるいは電気的
な方法により検出されて装置が停止されるかのいずれか
であるが、これらの場合も運転途中で機械を停止した後
は大抵は底の方に残っている異物を取り除かねばなら
ず、この作業は多くの場合非常に厄介で、また全体の運
転サイクルを乱すなど大きな問題があった。Further, although foreign matter must be removed by any means, there is no reliable method, and when abnormalities in the drive system due to the entrapment of foreign matter are utilized, overload is prevented by a mechanical method and the apparatus stops. Either it is detected by an electrical method or the device is stopped, but even in these cases, after stopping the machine during operation, it is usually necessary to remove foreign matter remaining at the bottom. Of course, this work was very troublesome in many cases, and there were big problems such as disturbing the whole operation cycle.
【0006】[0006]
【発明が解決しようとする課題】本発明が解決しようと
する課題は、上記の問題を解決するため切り屑が粉砕機
内を回転する間に切削油などの液体を除去し、切り屑に
混入された異物を大なるものも小なるものも自動的に粉
砕機外に排出し、供給された切り屑が回転円盤上でボー
ル状になるのを防ぎ、一台の粉砕機で粉砕および脱液が
効率的に行なえ、混入した異物が確実に除去されるよう
にすることである。The problem to be solved by the present invention is to solve the above problems by removing liquid such as cutting oil while the chips are rotating in the crusher and mixing them with the chips. Also, large and small foreign substances are automatically discharged to the outside of the crusher to prevent the supplied chips from becoming a ball on the rotating disk, and to crush and drain the liquid with one crusher. This is to ensure that the foreign matter that has been mixed can be efficiently removed and that the mixed foreign matter is reliably removed.
【0007】[0007]
【課題を解決するための手段】本発明は上記の課題を解
決するため、円筒型容器の下部に回転するハンマーを装
備し、容器の内壁のハンマー回転外周付近に粉砕突起を
設け、回転ハンマーの上方に円筒型容器との間に適当な
隙間を設けた回転円盤を装備し、容器の底部に粉砕切り
屑排出口を設けてなる切り屑の粉砕装置において、回転
円盤9、9’レベルと粉砕突起6取付け部上部の間の部
分の円筒型容器内壁に適当なピッチで遠心力および衝撃
力で切り屑より分離した液体を導くための円周溝16を
設け、円周溝の底部に適当なピッチで円筒型容器外部に
通じる液体排出穴17を設ける。In order to solve the above-mentioned problems, the present invention is equipped with a rotating hammer in the lower part of a cylindrical container, and a crushing protrusion is provided in the vicinity of the hammer rotation outer periphery of the inner wall of the container to provide a rotating hammer. In a chip crushing device equipped with a rotating disk with an appropriate gap between it and a cylindrical container at the top, and a crushing chip discharge port provided at the bottom of the container, crushing with rotating disk 9, 9'level A circumferential groove 16 for guiding the liquid separated from the chips by centrifugal force and impact force is provided on the inner wall of the cylindrical container between the upper portions of the protrusions 6 at an appropriate pitch, and an appropriate circumferential groove 16 is provided at the bottom of the circumferential groove. A liquid discharge hole 17 communicating with the outside of the cylindrical container is provided at a pitch.
【0008】また、切り屑が回転しながらスムースに下
方に移動するように回転円盤レベルと粉砕突起取付け部
上部の間の部分の円筒型容器内壁に設けた円周溝をハン
マー回転方向に向かって容器下部方向に下がったヘリカ
ル状の溝とする。Further, a circumferential groove provided in the inner wall of the cylindrical container at a portion between the rotary disk level and the upper portion of the crushing projection mounting portion is provided in the hammer rotating direction so that the chips move smoothly downward while rotating. A helical groove that descends toward the bottom of the container.
【0009】また、分離された液体が溝の底部を流れス
ムースに液体排出穴に導かれるように、円周溝の直角断
面形状を長方形または台形またはU字形または半円形と
する。The circumferential groove has a rectangular, trapezoidal, U-shaped or semi-circular cross-section so that the separated liquid flows through the bottom of the groove and is smoothly guided to the liquid discharge hole.
【0010】また、分離された液体がスムースに液体排
出穴に導かれるように、円周溝の直角断面形状において
溝の下部分を水平とするか、あるいは円筒型容器外側に
向かって下方に傾斜したものとする。Further, in order to smoothly guide the separated liquid to the liquid discharge hole, the lower portion of the groove is horizontal in the cross-sectional shape of the circumferential groove, or is inclined downward toward the outside of the cylindrical container. It is assumed that
【0011】また、分離された液体がスムースに外部に
排出されるように、円筒型容器外面に円周溝の底部に設
けた液体排出穴に向かって皿状の穴を設けて液体排出穴
の長さを短くする。In order to smoothly discharge the separated liquid to the outside, a dish-shaped hole is provided on the outer surface of the cylindrical container toward the liquid discharge hole provided at the bottom of the circumferential groove. Shorten the length.
【0012】また、液体の排出を促進し、かつ液体排出
穴から出た液体が下方の液体受けにスムースに流れ落ち
るように、円筒型容器外面に液体排出穴の出口を通る上
下方向の縦溝を設ける。Further, vertical grooves are formed on the outer surface of the cylindrical container through the outlet of the liquid discharge hole so as to accelerate the discharge of the liquid and allow the liquid discharged from the liquid discharge hole to smoothly flow down to the lower liquid receiver. Set up.
【0013】また、円周溝の下面上に溜まった分離液体
がスムースに液体排出穴に導かれるように、円周溝の底
部に設けた液体排出穴の底が円周溝の下面より下がった
ものとする。Further, the bottom of the liquid discharge hole provided at the bottom of the circumferential groove is lower than the lower surface of the circumferential groove so that the separated liquid accumulated on the lower surface of the circumferential groove can be smoothly guided to the liquid discharge hole. I shall.
【0014】分離された液体に混じった微小な切り屑が
液体と共に外部に排出されるのを極力防ぎ、同時に液体
の排出を容易にするために、液体排出穴に底部に小さい
穴を設けた液体排出穴ピース(37)を小さい穴が液体
排出穴入り口側に位置するようにして嵌め込み、液体排
出穴の断面を局部的に小さくするものである。In order to prevent the minute chips mixed with the separated liquid from being discharged to the outside together with the liquid as much as possible, and at the same time to facilitate the discharging of the liquid, a liquid having a small hole at the bottom of the liquid discharging hole is provided. The discharge hole piece (37) is fitted so that a small hole is located on the inlet side of the liquid discharge hole to locally reduce the cross section of the liquid discharge hole.
【0015】粉砕装置に供給された切り屑はもし回転し
なければ切り屑に付着した液体が分離されることなく下
方粉砕部に落下するので、切り屑が粉砕部に落下するま
で切り屑を十分に回転させ、遠心力により液体を切り屑
から分離させるために回転円盤とハンマーの間に切り屑
を円筒型容器内壁に沿って回転させるための切り屑回転
羽根14を設けるものである。なおこの回転羽根は回転
羽根と円筒型容器内壁との間に異物が挾まった場合に過
負荷となるのを避けるため水平方向に揺動できる構造と
するものである。If the chips supplied to the crushing device do not rotate, the liquid adhering to the chips falls into the lower crushing section without being separated, so that the chips are sufficiently removed until they fall into the crushing section. In order to separate the liquid from the chips by centrifugal force, a chip rotating blade 14 for rotating the chips along the inner wall of the cylindrical container is provided between the rotary disk and the hammer. The rotary blade has a structure that can be horizontally swung in order to prevent an overload when a foreign object is caught between the rotary blade and the inner wall of the cylindrical container.
【0016】また、回転羽根と円筒型容器内壁との間に
物が挾まるおそれがないときは上部の回転円盤と下部の
ハンマーの間に設ける回転羽根を固定式の板状切り屑回
転羽根14’とするものである。Further, when there is no danger that an object will be caught between the rotary blade and the inner wall of the cylindrical container, the rotary blade provided between the upper rotary disk and the lower hammer is a fixed plate-like chip rotary blade 14 '.
【0017】また。固定式の回転羽根をその回転外端を
回転方向に進み勝手とし、かつ回転外端と円筒型容器内
壁との間隔を小さくするものである。Also, The fixed type rotary vane has its rotation outer end advancing in the rotation direction, and the gap between the rotation outer end and the inner wall of the cylindrical container is reduced.
【0018】また、固定式切り屑回転羽根と円筒型容器
内壁の間に万一異物が挾まった場合に過負荷となるのを
避けるために回転羽根の回転外端部分が回転半径方向内
側に向かって移動できるようにするものである。Further, in order to avoid an overload in the event that a foreign matter is caught between the fixed chip rotary blade and the inner wall of the cylindrical container, the rotary outer end portion of the rotary blade is placed inward in the radial direction of rotation. It allows you to move toward you.
【0019】回転円盤レベルと粉砕突起取付け部上部の
間の部分の円筒型容器内壁の所々に回転する切り屑に軽
い衝撃を与えるための軽衝撃突起13を設けるものであ
る。A light impact projection 13 is provided on the inner wall of the cylindrical container in a portion between the rotary disc level and the upper portion of the crushing projection attachment portion for giving a light impact to the rotating chips.
【0020】回転円盤の上面にこれにのった切り屑を回
転円盤と同様な速度で回転させ、かつ遠心力により切り
屑が回転円盤周辺にむけて移動するのを妨げないよう爪
の上辺が回転円盤中心部に向かって徐々に下がった切り
屑強制回転爪11を装備するものである。また、回転円
盤レベルより上の円筒型容器内壁の上下にわたる所々に
切り屑掻き取り爪12を設けるものである。The chips placed on the upper surface of the rotating disk are rotated at the same speed as the rotating disk, and the upper side of the claw is set so as not to prevent the chips from moving toward the periphery of the rotating disk due to centrifugal force. The chip forced rotation claw 11 gradually descends toward the center of the rotating disk. Further, the chip scraping claws 12 are provided above and below the inner surface of the cylindrical container above the rotating disk level.
【0021】さらに、回転円盤上の液体を排出するため
に回転円盤9’の中央部に液体通過用の多数の穴24を
開け、その下に中央に穴を開けた皿状の板22を取付
け、その下方に液体溜まり21を設け、さらに軸19に
貫通穴25を開けてこれと連結するものである。Further, in order to discharge the liquid on the rotary disc, a large number of holes 24 for passing the liquid are formed in the center of the rotary disc 9 ', and a plate-like plate 22 having a hole in the center is attached below the hole 24. A liquid reservoir 21 is provided below the liquid reservoir 21, and a through hole 25 is further formed in the shaft 19 to connect to the liquid reservoir 21.
【0022】さらに、回転円盤レベルより上の円筒型容
器内壁の上下にわたる所々に、その底に液体排出穴17
を設けた円周溝16または円周部分溝を設けるものであ
る。Further, liquid discharge holes 17 are formed at the bottom of the inner wall of the cylindrical container above and below the level of the rotating disk at various places.
The circumferential groove 16 provided with or the circumferential partial groove is provided.
【0023】内周に粉砕突起を設けた粉砕部である円筒
型容器の一部を切り抜いてできた穴に異物排出扉35を
設け、混入異物が粉砕部をハンマー5や粉砕突起6によ
る打撃により飛び跳ねるときに断続的に発生する異常な
衝撃振動を粉砕突起取付け部付近に取付けた衝撃センサ
ー38を用いて感知し、衝撃センサーの電気的な出力の
異常変化を処理して機械的な操作に変え、異物排出扉を
開くものである。A foreign matter discharge door 35 is provided in a hole formed by cutting out a part of a cylindrical container which is a crushing section having a crushing projection on its inner circumference, and foreign matter mixed therein is hit by the hammer 5 or the crushing projection 6 on the crushing section. Abnormal shock vibration that occurs intermittently when jumping is detected using a shock sensor 38 mounted near the crushing protrusion mounting portion, and abnormal change in electrical output of the shock sensor is processed and converted into mechanical operation. The foreign matter discharge door is opened.
【0024】また、混入異物が粉砕部をハンマーや粉砕
突起による打撃により飛び跳ねるときに断続的に発生す
る異常な衝撃音または振動をマイクロフォン31等を用
いて感知し、一度の異常な衝撃音または振動のみで早ま
って異物除去操作を行わないために、ある設定時間内に
断続して発生するマイクロフォン等の電気的な出力の異
常変化を処理してはじめて機械的な操作に変えて異物排
出扉を開くものである。Further, an abnormal impact sound or vibration generated intermittently when the mixed foreign matter bounces off the crushing portion by a hammer or a crushing protrusion is sensed by using the microphone 31 or the like, and an abnormal impact sound or vibration is detected once. In order to prevent the foreign matter removal operation from being prematurely performed only by processing abnormal changes in the electrical output of the microphone, etc. that occur intermittently within a certain set time, switch to mechanical operation and open the foreign matter discharge door. It is a thing.
【0025】[0025]
【作用】円筒型容器の下部に回転するハンマーを装備
し、容器の内壁のハンマー回転外周付近に粉砕突起を設
け、回転ハンマーの上方に円筒型容器との間に適当な隙
間を設けた回転円盤を装備し、容器の底部に粉砕切り屑
排出口を設けてなる切り屑の粉砕装置に切削油などの液
体が付着または混入した切り屑が供給された時、切り屑
は回転円盤上にのって回転し遠心力によって円盤の外周
方向に移動するが、回転円盤外周に達した切り屑は円筒
型容器内壁に衝突し、次いで少しづつ円筒型容器と回転
円盤の間の隙間より円筒型容器内壁に円周溝を設けた部
分を溝に沿って回転しながら下方の粉砕部まで移動す
る。このように切り屑は粉砕前に少しづつ回転しながら
脱液部を通過するため、液の分離が効率的に行われる。
このようにして切り屑に付着した切削油などの液体は衝
撃力および遠心力で切り屑から離れて円周溝に集まり、
溝の底部に適当なピッチで設けた円筒型容器外部に通じ
る液体排出穴から粉砕機外に排出される。[Operation] A rotating disk equipped with a rotating hammer at the bottom of a cylindrical container, crushing protrusions provided on the inner wall of the container near the outer periphery of the hammer rotation, and an appropriate gap provided between the rotating hammer and the cylindrical container. Equipped with a crushing chip discharge port at the bottom of the container, when chips with a liquid such as cutting oil attached or mixed in are supplied to the crushing device for chips, the chips are placed on the rotating disk. It rotates and moves toward the outer circumference of the disk due to centrifugal force, but the chips reaching the outer circumference of the rotation disk collide with the inner wall of the cylindrical container, and then little by little through the gap between the cylindrical container and the rotation disk. The portion provided with the circumferential groove is moved along the groove to the crushing section below. In this way, the chips pass through the liquid removing section while rotating little by little before crushing, so that the liquid can be efficiently separated.
Liquids such as cutting oil that adhere to the chips in this way leave the chips due to impact force and centrifugal force and collect in the circumferential groove.
The liquid is discharged to the outside of the crusher through a liquid discharge hole which is provided at the bottom of the groove at an appropriate pitch and communicates with the outside of the cylindrical container.
【0026】円周溝をハンマー回転方向に向かって容器
下部方向に下がったヘリカル状とした場合は、円筒型容
器内壁付近を回転する切り屑は回転しながら溝に沿って
徐々に下方に移動し、その間に切り屑に付着した切削油
などの液体が切り屑から分離され、円周溝を経由して液
体排出穴から粉砕機外に排出される。When the circumferential groove is formed in a helical shape that descends toward the lower part of the container in the direction of rotation of the hammer, the chips that rotate near the inner wall of the cylindrical container gradually move downward along the groove while rotating. During that time, the liquid such as cutting oil adhering to the chips is separated from the chips and discharged from the liquid discharge hole to the outside of the crusher through the circumferential groove.
【0027】また、円周溝の直角断面形状を長方形また
は台形またはU字形または三角形または半円形または半
楕円形としているので、大きい切り屑は溝内に侵入しに
くく、切り屑から分離された液体が切り屑から離れて溝
の底部をスムースに流れ液体排出穴に流入しやすい。Further, since the cross-sectional shape of the circumferential groove at the right angle is rectangular, trapezoidal, U-shaped, triangular, semi-circular or semi-elliptical, large chips are unlikely to enter the groove and liquid separated from the chips. Easily flows away from the chips at the bottom of the groove and easily flows into the liquid discharge hole.
【0028】また、円周溝の直角断面形状において溝の
下部分を水平か、あるいは円筒型容器外側に向かって下
方に傾斜したものとしているので分離された液体が溝か
ら外に出にくく溝底の液体排出穴にスムースに導かれ
る。In addition, since the lower part of the groove is horizontal or inclined downward toward the outside of the cylindrical container in the right-angled cross-sectional shape of the circumferential groove, it is difficult for the separated liquid to come out of the groove and the bottom of the groove. It is smoothly guided to the liquid discharge hole.
【0029】また、円筒型容器外面に円周溝の底部に設
けた液体排出穴に向かって皿状の穴を設け液体排出穴の
長さを短くしているため抵抗が小さく分離された液体が
液体排出穴からスムースに排出される。Further, since a dish-shaped hole is provided on the outer surface of the cylindrical container toward the liquid discharge hole provided at the bottom of the circumferential groove to shorten the length of the liquid discharge hole, the separated liquid has a small resistance. It is smoothly discharged from the liquid discharge hole.
【0030】また、円筒型容器外面に液体排出穴の出口
を通る上下方向の縦溝を設けた場合には液体排出穴の長
さが短くなって抵抗が下がり、かつ液体排出穴から出た
液体が円筒型容器外面に広がることなく縦溝に沿ってス
ムースに流れ落ちる。When a vertical groove is formed on the outer surface of the cylindrical container to pass through the outlet of the liquid discharge hole, the length of the liquid discharge hole is shortened to reduce the resistance and the liquid discharged from the liquid discharge hole is also reduced. Smoothly flows down along the vertical groove without spreading on the outer surface of the cylindrical container.
【0031】また、円周溝の底部に設けた液体排出穴の
底が円周溝の下面より下がっているため円周溝の下面上
に溜まった分離液体がスムースに液体排出穴に流入す
る。Further, since the bottom of the liquid discharge hole provided at the bottom of the circumferential groove is lower than the lower surface of the circumferential groove, the separated liquid accumulated on the lower surface of the circumferential groove smoothly flows into the liquid discharge hole.
【0032】液体排出穴にその穴に挿入することが出来
る底部に小さい穴を設けた液体排出穴ピースを穴が液体
排出穴入り口側に位置するように嵌め込んだ場合は、分
離された液体が小さい穴を通過する時に液体に混じった
小さい切り屑の通過が防止され、かつ、通過した液体は
断面積の大きい通路を流れるので切り屑の分離と液体の
排出が効率的に行なわれる。When a liquid discharge hole piece having a small hole at the bottom which can be inserted into the liquid discharge hole is fitted so that the hole is located on the inlet side of the liquid discharge hole, the separated liquid is When passing through the small hole, the small chips mixed with the liquid are prevented from passing, and since the passing liquid flows through the passage having a large cross-sectional area, the chips are efficiently separated and the liquid is discharged.
【0033】切り屑はもし回転しなければ、あるいは回
転が少なければ、付着した液体が切り屑から分離される
ことなく下方粉砕部に落下する。そのため回転円盤とハ
ンマーの間に切り屑を円筒型容器内を円周溝に沿って回
転させるための切り屑回転羽根を設けて切り屑が粉砕部
に移動するまで十分に回転させ、遠心力により液体を分
離し、分離された液体は円周溝を経由して液体排出穴か
ら排出される。If the chips do not rotate, or if they do not rotate much, the adhering liquid falls into the lower grinding section without being separated from the chips. Therefore, a chip rotation blade for rotating the chips along the circumferential groove in the cylindrical container is provided between the rotating disk and the hammer, and the chips are sufficiently rotated until they move to the crushing section, and centrifugal force is applied. The liquid is separated, and the separated liquid is discharged from the liquid discharge hole via the circumferential groove.
【0034】また、異物が混入するおそれがないときは
上部の回転円盤と下部のハンマーの間に設ける回転羽根
を固定式の板状切り屑回転羽根としこの部分での切り屑
の回転を確実に行なう。When there is no risk of foreign matter being mixed in, the rotary blades provided between the upper rotary disk and the lower hammer are fixed plate-shaped chip rotary blades to ensure the rotation of the chips in this part. To do.
【0035】また、固定式の回転羽根をその回転外端が
回転方向に進んだ形としているため切り屑が必要以上に
円筒型容器内壁に押しつけられることがなく、また円筒
型容器内壁との間隔が小さいので切り屑が円筒型容器内
壁や円周溝内に付着したり残ったりしにくい。Further, since the fixed rotary vane is formed such that the outer end of its rotation advances in the direction of rotation, chips will not be pressed against the inner wall of the cylindrical container more than necessary, and the gap between the inner wall of the cylindrical container and Is small, it is difficult for chips to adhere to or remain on the inner wall of the cylindrical container or the circumferential groove.
【0036】また、固定式切り屑回転羽根と円筒型容器
内壁の間に異物が挾まった場合には異物の反発力により
回転羽根の回転外端部が回転半径方向内側に向かって移
動できるので過大な力がかからず駆動モーターが過負荷
となるのを避けることができる。Further, when a foreign matter is caught between the fixed chip rotary blade and the inner wall of the cylindrical container, the repulsive force of the foreign matter allows the rotating outer end of the rotary blade to move inward in the radial direction of rotation. It is possible to avoid overloading the drive motor without applying excessive force.
【0037】回転円盤レベルと粉砕突起取付け部上部の
間の部分の円筒型容器内壁の所々に設けられたハンマー
回転方向に向かって少し後退した小さい軽衝撃突起は、
回転する切り屑に軽い衝撃を与えるので、遠心力だけで
は分離しにくい切り屑に強く付着した切削油などの液体
の分離も促進される。Small light impact projections, which are slightly retracted in the direction of rotation of the hammer, are provided in places on the inner wall of the cylindrical container between the rotary disk level and the upper portion of the crushing projection mounting portion.
Since a slight impact is given to the rotating chips, the separation of liquid such as cutting oil strongly adhered to the chips, which is difficult to separate only by the centrifugal force, is promoted.
【0038】回転円盤の上面にのった切り屑は切り屑強
制回転爪により回転円盤と同様な速度で回転するが、こ
の時切り屑に付着または混入した切削油などの液体の一
部は切り屑から離れ円筒内壁に飛ぶ。この液体を円周溝
または円周部分溝に集め溝の底に設けた液体排出穴より
外部に排出する。また回転円盤レベルより上の円筒型容
器内壁の上下にわたる所々に設けられた切り屑掻き取り
爪により回転円盤上を回転する切り屑は周辺より徐々に
掻き取られ、少しづつ円筒型容器と回転円盤の間の隙間
より円筒型容器内壁に沿って回転しながら下方の粉砕部
まで移動する。このように一度に多量の切り屑が供給さ
れるバッチ運転の場合でも切り屑は少しづつ脱液部を通
るので切削油などの液体は効率的に分離される。The chips on the upper surface of the rotary disk rotate at the same speed as the rotary disk by the chip forced rotation claw, but at this time, some of the liquid such as cutting oil adhering to or mixed with the chips is cut off. It separates from dust and flies to the inner wall of the cylinder. This liquid is collected in the circumferential groove or the circumferential partial groove and is discharged to the outside through a liquid discharge hole provided at the bottom of the groove. The chips scraping on the rotating disk are gradually scraped off from the surroundings by the chip scraping claws provided above and below the inner wall of the cylindrical container above the level of the rotating disk, and the cylindrical container and the rotating disk are gradually scraped. While moving along the inner wall of the cylindrical container through the gap between the two, it moves to the crushing section below. Even in the batch operation in which a large amount of chips are supplied at a time as described above, chips pass little by little through the liquid removal section, so that liquid such as cutting oil is efficiently separated.
【0039】また、バッチ運転の場合、回転円盤の上面
に供給された切り屑に混入または付着した切削油などの
多量の液体の一部は、重力により切り屑より分離され回
転円盤の中央部に多数設けられた液体通過用の穴を通っ
てその下の皿状の板の上に落ち、板の中央部の穴から液
体溜まりに落下する。粉砕機が回転していないときは液
体はそのまま軸に設けられた貫通穴を通って外部に排出
される。また、回転しているときは液体は遠心力により
液体溜まりの周壁部に滞留し回転が停止したときに軸の
貫通穴を通って外部に排出される。本機構はとくに切り
屑が多量の切削油を伴っている場合に有効である。Further, in the case of batch operation, a part of a large amount of liquid such as cutting oil mixed with or adhering to the chips supplied to the upper surface of the rotating disk is separated from the chips by gravity, and is separated in the center of the rotating disk. It passes through a large number of holes for liquid passage and drops onto the plate-like plate below it, and then drops from the hole in the center of the plate into the liquid pool. When the crusher is not rotating, the liquid is discharged as it is to the outside through the through hole provided in the shaft. Further, when the liquid is rotating, the liquid stays in the peripheral wall portion of the liquid pool due to the centrifugal force and is discharged to the outside through the through hole of the shaft when the rotation is stopped. This mechanism is especially effective when the chips are accompanied by a large amount of cutting oil.
【0040】切り屑に機械加工物の一部などの異物が混
入されている場合、異物は比較的スムースに切り屑と共
に粉砕部まで移動するが、粉砕部でハンマーや粉砕突起
などによる打撃を受け粉砕部内を飛び跳ねるときに断続
的に異常に大きい衝撃振動を発生する。これを粉砕突起
取付け部付近に取付けた衝撃センサーを用いて直接最大
の状態で感知し、衝撃センサーの電気的な出力の異常変
化を処理して機械的な操作に変え、異物排出扉を開けて
異物を容器外に自動的に排出する。When a foreign substance such as a part of a machined product is mixed in the chips, the foreign substance moves relatively smoothly together with the chips to the crushing unit, but is hit by a hammer or a crushing protrusion in the crushing unit. Abnormally large shock vibration is generated intermittently when jumping in the crushing part. This is directly detected in the maximum state using the impact sensor attached near the crushing protrusion attachment part, abnormal changes in the electrical output of the impact sensor are processed and converted into mechanical operation, and the foreign matter discharge door is opened. Foreign objects are automatically discharged to the outside of the container.
【0041】また、ある設定時間内に断続して発生する
マイクロフォン等の電気的な出力の異常変化を最初感知
した時間から適当な時間を空けた一つ以上の時間帯内で
再びあるいは3度あるいはそれ以上の設定回数にわたっ
て改めて検出し続けた時に初めて異物排出扉を開いて異
常な衝撃音または振動の原因となった混入異物の排出を
行なうようにして、たとえば外部からの衝撃のように一
度だけ、または間隔が開いた衝撃で排出操作をしなくて
もよい場合、または既に一度の衝撃で粉砕されたため外
部に排出しなくてもよいものに対して不必要な排出操作
を行わないようなっている。In addition, again or three times or more within one or more time zones with an appropriate time interval from the time when the abnormal change in the electrical output of the microphone or the like which occurs intermittently within a certain set time is sensed. The foreign matter discharge door is not opened until the foreign matter is detected again for more than the set number of times, and the mixed foreign matter that causes the abnormal impact noise or vibration is discharged. , Or when it is not necessary to perform the discharging operation due to the impact with an open space, or when unnecessary discharging operation is not performed for those that have already been crushed by one impact and need not be discharged to the outside. There is.
【0042】[0042]
【実施例】図1は、本発明の実施例の断面図であって、
1’は上部カバー、2は脱液円筒、3は粉砕部、4は底
板、5はハンマー、6は粉砕突起、7はハンマーピン、
8はハンマーディスク、9は回転円盤、10は回転円
筒、13は軽衝撃突起、14’は切り屑回転羽根、15
は羽根ピン、16は円周溝、17は液体排出穴、18は
分離液体受け、19は軸、20は本体カバー、31はマ
イクロフォン、38は衝撃センサー、32は制御装置、
33は操作部、34はセットスピンドル、35は異物排
出扉、36はバネである。FIG. 1 is a sectional view of an embodiment of the present invention,
1'is an upper cover, 2 is a draining cylinder, 3 is a crushing part, 4 is a bottom plate, 5 is a hammer, 6 is a crushing protrusion, 7 is a hammer pin,
8 is a hammer disk, 9 is a rotating disk, 10 is a rotating cylinder, 13 is a light impact protrusion, 14 'is a chip rotary blade, 15
Is a blade pin, 16 is a circumferential groove, 17 is a liquid discharge hole, 18 is a separation liquid receiver, 19 is a shaft, 20 is a body cover, 31 is a microphone, 38 is an impact sensor, 32 is a control device,
33 is an operating unit, 34 is a set spindle, 35 is a foreign matter discharge door, and 36 is a spring.
【0043】上部より粉砕機に供給された切り屑は回転
円盤9上に乗るが、連続運転の場合は切り屑は少しづつ
供給され、遠心力により回転円盤外周に移動し、回転円
盤と円筒型容器の間の隙間を通り、回転しながら脱液部
を経由して最下部の粉砕部に移動する。The chips supplied from the upper part to the crusher are placed on the rotating disk 9, but in the continuous operation, the chips are supplied little by little and moved to the outer periphery of the rotating disk by centrifugal force, and the rotating disk and the cylindrical type are used. It passes through the gap between the containers and moves to the crushing unit at the bottom via the liquid removing unit while rotating.
【0044】脱液円筒部に落下した切り屑は切り屑回転
羽根14’により継続して回転させられ、脱液円筒内壁
の円周溝に沿って徐々に下方に移動する。その間に切り
屑に付着した切削油などの液体は遠心力により切り屑か
ら分離され円周溝に集まり円周溝の底に明けられた液体
排出穴17から粉砕機外に排出される。なお、切り屑に
強く付着している液体は切り屑が回転している途中に軽
衝撃突起13に当たった時に衝撃で切り屑からの分離が
促進され円周溝に向かう。The chips that have fallen into the liquid removing cylinder are continuously rotated by the chip rotating blades 14 ', and gradually move downward along the circumferential groove of the inner wall of the liquid removing cylinder. The liquid such as cutting oil adhering to the chips during that time is separated from the chips by centrifugal force, collects in the circumferential groove, and is discharged to the outside of the crusher through the liquid discharge hole 17 opened at the bottom of the circumferential groove. Note that the liquid strongly adhered to the chips heads toward the circumferential groove due to the impact that when the liquid hits the light impact protrusion 13 while the chips are rotating, the separation from the chips is promoted by the impact.
【0045】遠心分離機などでは穴が頻繁に詰まるが、
本粉砕機においては液体排出穴17の内側は回転してい
る切り屑によって常に掃除され詰まることは極めて少な
い。また、切り屑回転羽根14’により脱液部の空気圧
が高くなり、空気は液体排出穴を通って外部に出るため
それにつられる形で液体の排出が促進され、同時に液体
排出穴も掃除されるという効果もある。The holes are often clogged in a centrifuge or the like,
In the present crusher, the inside of the liquid discharge hole 17 is constantly cleaned and clogged by rotating chips. Further, the air pressure of the liquid removing portion is increased by the chip rotating blades 14 ', and the air is discharged to the outside through the liquid discharge hole, so that the liquid discharge is promoted in a form that follows it, and at the same time, the liquid discharge hole is also cleaned. There is also the effect.
【0046】切り屑に混入されて粉砕機に供給された機
械加工物の切れ端などの異物は、余程大きいものを除
き、切り屑と共に回転円盤と円筒型容器の間の隙間を通
り脱液円筒を経由して粉砕部に移動する。粉砕部に達し
た異物は回転ハンマーと粉砕突起により強い打撃を受け
異常に大きい音や衝撃振動を発生する。この打撃は異物
が壊れずに粉砕部を回転している間継続して発生する。
この異常に大きい衝撃振動を衝撃センサー38等の出力
で感知し、電気・機械的な操作により、異物粉砕扉35
を開けて異物を粉砕機外に排出する。異物は通常すぐに
排出されるため異物粉砕扉の開時間は予め短く設定して
おいてもよいが、異常音または振動が継続している間開
けておくようにしてもよい。Foreign matters such as scraps of the machined product mixed with the chips and supplied to the crusher are removed together with the chips through a gap between the rotating disk and the cylindrical container, except for those which are too large. To move to the crushing section. The foreign matter that reaches the crushing part is hit hard by the rotary hammer and the crushing protrusion, and an abnormally loud noise or shock vibration is generated. This impact is continuously generated while the foreign matter is not broken and the crushing unit is rotated.
This abnormally large impact vibration is detected by the output of the impact sensor 38, and the foreign matter crushing door 35 is operated by electric / mechanical operation.
Open to discharge foreign matter out of the crusher. Since the foreign matter is usually discharged immediately, the opening time of the foreign matter crushing door may be set in advance to be short, or may be opened while the abnormal noise or vibration continues.
【0047】また、異常音をマイクロフォンで検出しす
る場合はマイクロフォンを粉砕機本体に取付けるか、ま
たは粉砕機本体から離して取付ける。マイクロフォンを
本体から離したところに取付ける場合は音橋現象を考慮
しなくてよいという利点がある。また、単に音を強さだ
けでとらえるのではなく異物が粉砕機本体に当たったと
きに発生する特有な周波数の音または振動としてとらえ
その特性または強度レベルをデータとして利用する場合
には異物排出扉の開閉操作はさらに確実となる。When detecting an abnormal sound with a microphone, the microphone is attached to the crusher main body, or is attached separately from the crusher main body. There is an advantage that the sound bridge phenomenon does not have to be taken into consideration when the microphone is mounted away from the main body. Also, instead of just capturing the sound by intensity, it is captured as a sound or vibration of a specific frequency that occurs when a foreign object hits the crusher body. The opening / closing operation of is more reliable.
【0048】回転円盤レベルと粉砕突起取付け部上部の
間に位置する内壁の部分に溝を付けた部分は他の部分に
比べ磨耗が早いが、この部分を他の部分と分離できる構
造としているため磨耗して使用できなくなったような場
合にもこの部分だけを取り替えることができ、またこの
部分の材質を他の部分とは別のものとすることができ
る。The grooved portion of the inner wall located between the rotary disk level and the upper portion of the crushing projection mounting portion is worn faster than other portions, but this portion is structured to be separated from other portions. In the case where it becomes worn out and cannot be used, only this part can be replaced, and the material of this part can be different from other parts.
【0049】図2は図1のA−A断面で本粉砕機の脱液
部を示す。切り屑は回転羽根14’により回転させられ
遠心力により脱液円筒2の内壁付近を高速で移動する。
回転羽根の回転外端は回転方向に進んだ位置にあるので
切り屑を脱液円筒内壁に押しつけることはなく、また、
回転羽根先端と脱液円筒内壁との間隔を小さくしている
ので切り屑が脱液円筒内壁に付着したり円周溝内に残っ
たりすることはきわめて少ない。FIG. 2 is a sectional view taken along line AA of FIG. The chips are rotated by the rotary vanes 14 'and moved at high speed near the inner wall of the liquid removing cylinder 2 by centrifugal force.
Since the outer end of rotation of the rotary blade is in a position advanced in the rotation direction, chips are not pressed against the inner wall of the liquid removing cylinder.
Since the distance between the tip of the rotary blade and the inner wall of the liquid removing cylinder is made small, it is extremely unlikely that chips adhere to the inner wall of the liquid removing cylinder or remain in the circumferential groove.
【0050】図3は図1のB−B断面で本粉砕機の粉砕
部を示す。脱液部を通過して液を分離された切り屑は粉
砕部で回転ハンマーおよび粉砕突起の共同作業により細
かく粉砕され粉砕切り屑排出口から排出される。一方粉
砕部に落下した異物は回転ハンマーおよび粉砕突起によ
り激しい衝撃を受けて異常に大きい衝撃振動や衝撃音を
発生する。この振動や音を感知して異物排出扉を開き異
物を外部に排出する。FIG. 3 is a sectional view taken along line BB of FIG. The chips that have passed through the deliquoring section and separated from the liquid are finely crushed in the crushing section by the joint work of the rotary hammer and the crushing projections and discharged from the crushing chip discharge port. On the other hand, the foreign matter that has fallen into the crushing section is subjected to a severe impact by the rotary hammer and the crushing protrusion, and an abnormally large impact vibration and impact noise are generated. By detecting this vibration or sound, the foreign matter discharge door is opened and the foreign matter is discharged to the outside.
【0051】図4は本発明の実施例の立体部分断面図で
ある。液体排出穴、異物排出扉およびその操作部、粉砕
切り屑排出穴などの例を示してある。異物排出扉はいろ
んな形が考えられるが本図に示したような扉が平行移動
する形、あるいは扉の上部に蝶番を取付け上に開けるよ
うな形、あるいは扉のハンマー回転方向上手の端に蝶番
を取付け下手の端を外側に開けるような形、あるいは扉
を上下にスライドさせるような形のものがある。FIG. 4 is a three-dimensional partial sectional view of an embodiment of the present invention. Examples of a liquid discharge hole, a foreign matter discharge door and its operation portion, a crushed chip discharge hole, and the like are shown. There are various types of foreign matter discharge doors, but the doors can move in parallel as shown in the figure, or a hinge can be attached to the top of the door to open it, or a hinge can be attached to the upper end of the door's hammer rotation direction. There is a type that attaches the bottom of the lower hand to the outside, or a type that slides the door up and down.
【0052】図5は、本発明の別な実施例の断面図であ
って、粉砕機をバッチ運転する場合は回転円盤上に乗る
切り屑の量が多く、供給時に切り屑に混入または付着し
た切削油の一部は回転円盤上にたまる。これを排出する
ために回転円盤9’の周辺を若干上げて中央部に液体排
出用の穴24を明け、その下に中央部に穴を明けた皿状
の板22を設け、さらにその下に液体溜まり21を設
け、その底を軸19に設けた貫通穴25とつなげた例で
ある。なお本実施例においては切り屑回転羽根14は揺
動型のため回転羽根と脱液円筒との間の間隔が広い場合
でも切り屑が脱液円筒と回転羽根の間に詰まることはな
い。FIG. 5 is a cross-sectional view of another embodiment of the present invention. When the crusher is batch-operated, a large amount of chips are placed on the rotating disk and are mixed or adhered to the chips during supply. Part of the cutting oil accumulates on the rotating disk. In order to discharge this, the periphery of the rotary disk 9'is slightly raised to make a hole 24 for discharging liquid in the central portion, and below that, there is provided a plate-shaped plate 22 having a hole in the central portion, and further below that. This is an example in which a liquid pool 21 is provided and its bottom is connected to a through hole 25 provided in the shaft 19. In this embodiment, since the chip rotary blade 14 is of an oscillating type, the chips will not be clogged between the liquid drain cylinder and the rotary blade even if the distance between the rotary blade and the liquid drain cylinder is wide.
【0053】また、バッチ運転の場合は回転円盤上に供
給される切り屑の量が多く粉砕部に移動するまでに時間
がかかるため切り屑は回転円盤上で転がり、次第に球状
になり、ほぐすことは困難になる。この現象を防ぐため
切り屑強制回転爪11を装備したもので、切り屑はほぼ
供給された形で回転し、その間切り屑と共に供給された
切削油などの液体は遠心力により周辺部に移動し、上部
円筒に設けた円周溝16に集まり液体排出穴17を通っ
て粉砕機外に排出される。In the case of batch operation, the amount of chips supplied to the rotating disk is large and it takes time to move to the crushing section, so the chips roll on the rotating disk and gradually become spherical and loosen. Will be difficult. In order to prevent this phenomenon, a chip forced rotation claw 11 is equipped, and the chips rotate in a form in which they are almost supplied, while the liquid such as cutting oil supplied together with the chips moves to the peripheral portion due to centrifugal force. , Are collected in the circumferential groove 16 provided in the upper cylinder, and are discharged to the outside of the crusher through the liquid discharge hole 17.
【0054】図6は回転円盤9’、切り屑強制回転爪1
1、切り屑回転羽根14等の上部回転部分を示したもの
である。本図では切り屑強制回転爪は回転方向に向かっ
て多少前倒しになっているが、円筒容器内壁との間の摩
擦および掻き取り爪の抵抗に逆らって切り屑を回転させ
るためには少なくとも鉛直かまたは前倒しにする必要が
ある。なお、切り屑強制回転爪を上方に尖らせ鋸刃状と
しているがこれは爪を切り屑の塊の中に入り込ませ確実
に回転させかつ、切り屑が遠心力により外周部に移動す
るのを妨げないようにするためである。FIG. 6 shows a rotary disk 9 ', a chip forcible rotary pawl 1
1 shows the upper rotating portion such as the chip rotary blade 14 and the like. In this figure, the chip forced rotation pawl is slightly moved forward in the direction of rotation, but at least vertical in order to rotate the chip against the friction with the inner wall of the cylindrical container and the resistance of the scraping pawl. Or you need to move ahead. It should be noted that the chip forced rotation claw is pointed upward and has a saw-tooth shape, but this allows the claw to enter the mass of chips and rotate reliably, and the chips are moved to the outer peripheral part by centrifugal force. This is so as not to interfere.
【0055】図7は切り屑回転羽根を揺動式ではなく固
定式としたもので回転羽根の上端部を少し斜に切り落と
しているのはこの部分で落下すべき切り屑が回転羽根に
引っ掛からないようにするためである。In FIG. 7, the chip rotary blade is of a fixed type instead of an oscillating type, and the upper end of the rotary blade is cut off slightly obliquely so that the chips to be dropped at this part are not caught on the rotary blade. To do so.
【0056】図8は上部円筒1および脱液円筒2の一部
を示したもので図4のC−C断面である。本図では円周
溝16の形状を下辺の傾斜が緩やかなV型溝としたが、
図9に示すような形状また他の形状のものがある。ま
た、液体排出穴17を下方に広がったものとしているが
これを真横に水平にするかあるいは水平にして回転方向
に向かって外側に斜にしてもよい。なお、図では上部円
筒1と脱液円筒2の間にはシートパッキンを入れシール
するようにしているが双方の端面を加工して印ロウばめ
にするかあるいはOリングを入れるようにしてもよい。
また上部円筒と脱液円筒を分離させず一体のものとして
もよい。FIG. 8 shows a part of the upper cylinder 1 and the deliquoring cylinder 2 and is a sectional view taken along line CC of FIG. In this figure, the shape of the circumferential groove 16 is a V-shaped groove having a gentle slope on the lower side,
There are shapes as shown in FIG. 9 and other shapes. Further, although the liquid discharge hole 17 is expanded downward, it may be horizontal horizontally or may be horizontal and inclined outward in the direction of rotation. Although a sheet packing is inserted between the upper cylinder 1 and the liquid removal cylinder 2 for sealing in the figure, both end surfaces may be processed to form a seal fit or an O-ring may be inserted. Good.
Further, the upper cylinder and the deliquoring cylinder may not be separated but integrated.
【0057】図9は円周溝の1例を示す。円周溝として
はほかに長方形、三角形、U字形などがあるが、どの形
状のものにするかは切り屑の状態や溝加工のしやすさな
どによって決定する。FIG. 9 shows an example of the circumferential groove. There are other rectangular grooves, triangles, U-shapes, etc., but which shape is determined by the state of chips and easiness of groove processing.
【0058】図10は液体排出穴に嵌め込んだ液体排出
穴ピースを示す。排出穴ピースは円筒形にしてもまた、
円周方向に長い溝状のものにしてもよい。なお、溝状に
したものでは通常底に数個の小さい穴を設ける。FIG. 10 shows a liquid discharge hole piece fitted in the liquid discharge hole. Even if the discharge hole piece is cylindrical,
The groove may be long in the circumferential direction. Incidentally, in the case of the groove-shaped one, several small holes are usually provided in the bottom.
【0059】[0059]
【発明の効果】請求項1の切り屑粉砕装置はハンマーと
粉砕突起による強力で磨耗に鈍感な粉砕装置に様々な改
良を加えこれを実用的な脱液粉砕装置としたものである
が、従来のどのような型の切り屑粉砕機でもできなかっ
た脱液操作が粉砕操作と同時に一つの粉砕機でできるこ
とに本発明の大きな効果がある。しかも主たる脱液操作
は粉砕前の少しづつの切り屑から行われるため液分離は
効率的である。また、遠心分離機など従来の切り屑脱液
装置における目詰まりや混入異物によるスクリーンの損
傷などの欠点も解決されており、脱液機能だけをとって
もその効果は大きい。According to the first aspect of the present invention, the chip crushing apparatus is a practical deliquescent crushing apparatus with various improvements made to the crushing apparatus which is strong and insensitive to wear due to the hammer and the crushing projection. The great effect of the present invention is that the deliquoring operation, which was not possible with any type of chip crusher, can be performed with one crusher at the same time as the crushing operation. Moreover, the main liquid removal operation is performed from the shavings before grinding, so that liquid separation is efficient. In addition, the drawbacks such as clogging and screen damage due to foreign matter in the conventional chip deliquoring device such as a centrifuge have been solved, and the deliquoring function alone has a great effect.
【0060】請求項2の発明によれば切り屑粉砕装置に
供給された切り屑は回転しながら確実に下方に送られ、
かつ溝の機械加工が容易であるという大きい効果があ
る。According to the second aspect of the present invention, the chips supplied to the chip crushing device are reliably sent downward while rotating.
Moreover, there is a great effect that the machining of the groove is easy.
【0061】請求項3、4および5の発明は切り屑と液
体の分離を促進し分離された液体を効率良く外部に排出
するという点に大きい効果を発揮する。The inventions of claims 3, 4 and 5 exert a great effect in that the separation of the chips and the liquid is promoted and the separated liquid is efficiently discharged to the outside.
【0062】請求項6、7および8の発明は本切り屑粉
砕装置の脱液部における脱液効果を著しく改善するもの
でこれらの発明なくしては十分な脱液効果は期待できな
いものである。とくに切り屑回転羽根を固定式にして回
転外端を回転方向に進み勝手とし、回転羽根の回転外端
と脱液円筒内壁との間の間隔を小さくした発明において
は、小さい切り屑を供給された場合でも切り屑が脱液円
筒内壁に付着したり円周溝内に残るようなことはなく、
脱液操作が十分に行なえるという大きな効果がある。The inventions of claims 6, 7 and 8 remarkably improve the deliquoring effect in the deliquoring section of the present chip crushing apparatus, and a sufficient deliquoring effect cannot be expected without these inventions. In particular, in the invention in which the chip rotary blade is fixed and the outer end of the rotation advances in the direction of rotation, and the gap between the outer end of the rotary blade and the inner wall of the dewatering cylinder is reduced, small chips are supplied. Even if it does, chips do not adhere to the inner wall of the dewatering cylinder or remain in the circumferential groove,
There is a great effect that the liquid removal operation can be sufficiently performed.
【0063】請求項9の発明によれば本切り屑粉砕装置
に切り屑が一度に大量に供給された場合でも切り屑は少
しづつ脱液部および粉砕部に供給され実際の運転条件に
うまく対応できるという効果がある。According to the ninth aspect of the present invention, even when a large amount of chips are supplied to the chip crushing device at one time, the chips are gradually supplied to the liquid removing section and the crushing section, which corresponds to the actual operating conditions. The effect is that you can do it.
【0064】請求項10の発明は本切り屑粉砕装置に液
体を含んだ切り屑が一度に大量に供給された場合でも分
離された液体を排出することが出来、これまでのもので
はスムースな運転が困難であったバッチ式運転による脱
液および粉砕操作も効率よく行うことができるという効
果がある。According to the tenth aspect of the present invention, the separated liquid can be discharged even when a large amount of chips containing the liquid are supplied to the chip crushing device at one time, and the smooth operation can be achieved in the past. It is possible to efficiently perform the deliquoring and crushing operations by the batch type operation, which was difficult.
【0065】請求項11の発明は本切り屑粉砕装置に切
り屑を供給された直後に回転円盤上で分離された液体を
外部に排出し脱液効率を上げる効果がある。According to the eleventh aspect of the present invention, the liquid separated on the rotary disk is discharged to the outside immediately after the chips are supplied to the chip crushing device of the present invention, and the liquid removal efficiency is improved.
【0066】切り屑に混入した異物の除去は従来の粉砕
機では難しく、これが考慮されていないか、あるいは非
常に厄介な方法で除去されるか、あるいはこのように除
去される場合でも除去できる異物には大きさの制限があ
り実際には中々うまく行かず大きな問題として残されて
いたが、請求項12および13の発明は異物の除去をき
わめて簡単にするもので、大なるものも小なるものもサ
イズにかかわらず自動的に排出され、しかも万一一度失
敗しても排出されるまで脱液・粉砕運転を続けながら何
度でも異物排出機構が作動するため異物の排出は確実に
行なわれるという非常に大きな効果がある。Removal of foreign matter mixed in the chips is difficult with a conventional crusher and is not taken into consideration, is removed in a very troublesome manner, or is foreign matter which can be removed even in such a case. However, the invention of Claims 12 and 13 greatly simplifies the removal of foreign substances, and the large and small ones are small. Is automatically discharged regardless of the size, and even if it fails, the foreign matter discharge mechanism operates repeatedly while continuing the liquid removal and crushing operation until it is discharged, so the foreign matter is reliably discharged. There is a very big effect.
【図1】本発明の実施例の部分断面図である。FIG. 1 is a partial cross-sectional view of an embodiment of the present invention.
【図2】図1のA−A断面図である。FIG. 2 is a sectional view taken along line AA of FIG.
【図3】図1のB−B断面図である。FIG. 3 is a sectional view taken along line BB of FIG.
【図4】図1のものの立体部分断面図である。FIG. 4 is a three-dimensional partial sectional view of the one shown in FIG.
【図5】本発明の別な実施例の部分断面図である。FIG. 5 is a partial cross-sectional view of another embodiment of the present invention.
【図6】図6の実施例の上部回転部分の立体図である。6 is a three-dimensional view of the upper rotating portion of the embodiment of FIG.
【図7】切り屑回転羽根を固定式としたものである。FIG. 7 shows a fixed chip rotary blade.
【図8】円周溝を設けた場合の部分図である。FIG. 8 is a partial view when a circumferential groove is provided.
【図9】円周溝の典型的な形状例を示す。FIG. 9 shows a typical example of the shape of a circumferential groove.
【図10】液体排出穴ピースを使用した例である。FIG. 10 is an example of using a liquid discharge hole piece.
1 上部円筒 1’上部カバー 2 脱液円筒 3 粉砕部 4 底板 5 ハンマー 6 粉砕突起 9 回転円盤 9’回転円盤 10 回転円筒 11 切り屑強制回転爪 12 切り屑掻き取り爪 13 軽衝撃突起 14 切り屑回転羽根 14’切り屑回転羽根 16 円周溝 17 液体排出穴 18 分離液体受け 20 本体カバー 21 液体溜まり 22 皿状板 24 穴 25 貫通穴 26 空気吹き出し穴 31 マイクロフォン 32 制御装置 33 操作部 35 異物排出扉 37 液体排出穴ピース 38 衝撃センサー 1 Upper Cylinder 1'Upper Cover 2 Draining Cylinder 3 Crushing Part 4 Bottom Plate 5 Hammer 6 Crushing Protrusion 9 Rotating Disc 9'Rotating Disc 10 Rotating Cylinder 11 Chip Forced Rotating Claw 12 Scrap Scratching Claw 13 Light Impact Protrusion 14 Chip Rotating blade 14 'Chip rotating blade 16 Circumferential groove 17 Liquid discharge hole 18 Separation liquid receiver 20 Body cover 21 Liquid pool 22 Plate 24 Hole 25 Through hole 26 Air blow hole 31 Microphone 32 Control device 33 Operation part 35 Foreign matter discharge Door 37 Liquid discharge hole piece 38 Impact sensor
Claims (13)
装備し、容器の内壁のハンマー回転外周付近に粉砕突起
を設け、回転ハンマーの上方に円筒型容器との間に適当
な隙間を設けた回転円盤を装備し、容器の底部に粉砕切
り屑排出口を設けてなる切り屑の粉砕装置において、回
転円盤(9)、(9’)レベルと粉砕突起(6)取付け
部上部の間の部分の円筒型容器内壁に適当なピッチで円
周溝(16)を設け、溝の底部に適当なピッチで円筒型
容器外部に通じる液体排出穴(17)を設けたことを特
徴とする切り屑粉砕装置。1. A rotating hammer is provided at the bottom of a cylindrical container, a crushing protrusion is provided on the inner wall of the container near the outer periphery of the hammer rotation, and an appropriate gap is provided above the rotating hammer with the cylindrical container. In a chip crushing device equipped with a rotating disk and provided with a crushing chip discharge port at the bottom of the container, a part between the rotating disk (9), (9 ') level and the upper part of the crushing protrusion (6) mounting part. Cylinder crushing, characterized in that circumferential grooves (16) are provided on the inner wall of the cylindrical container at an appropriate pitch, and liquid discharge holes (17) communicating with the outside of the cylindrical container are provided at the bottom of the groove at an appropriate pitch. apparatus.
の間の部分の円筒型容器内壁に設けた円周溝をハンマー
回転方向に向かって容器下部方向に下がったヘリカル状
としたことを特徴とする請求項1記載の切り屑粉砕装
置。2. A circular groove provided on the inner wall of the cylindrical container at a portion between the rotary disk level and the upper portion of the crushing protrusion mounting portion is formed into a helical shape which is lowered toward the lower portion of the container in the hammer rotation direction. The chip crushing device according to claim 1.
形またはU字形または半円形としたことを特徴とする請
求項1および2記載の切り屑粉砕装置。3. The chip crushing device according to claim 1, wherein the cross-sectional shape of the circumferential groove at right angles is rectangular, trapezoidal, U-shaped or semi-circular.
分を水平としたもの、または円筒型容器外側に向かって
下方に傾斜したものとしたことを特徴とする請求項1お
よび2記載の切り屑粉砕装置。4. The circular groove having a right-angled cross-section in which the lower portion of the groove is horizontal or is inclined downward toward the outside of the cylindrical container. Chip crushing device.
の底に設けた小さい穴が液体排出穴入口側に位置するよ
うにして液体排出穴ピースを液体排出穴に嵌め込んだこ
とを特徴とする請求項1および2記載の切り屑粉砕装
置。5. A liquid discharge hole piece (37) for the liquid discharge hole.
The chip crushing apparatus according to claim 1 or 2, wherein the liquid discharge hole piece is fitted into the liquid discharge hole such that a small hole provided at the bottom of the liquid discharge hole is located on the inlet side of the liquid discharge hole.
(5)の間にこれらと共に回転しかつ水平方向に揺動で
きる切り屑回転羽根(14)を設けたことを特徴とする
請求項1および2記載の切り屑粉砕装置。6. A chip rotary blade (14) which can rotate with the upper rotary disk (9) and the lower hammer (5) and can swing horizontally with the hammer (5). The chip crushing apparatus according to 1 or 2.
(5)の間にこれらと共に回転する固定式の板状切り屑
回転羽根(14’)を設けたことを特徴とする請求項1
および2記載の切り屑粉砕装置。7. A fixed plate-shaped chip rotary blade (14 ') which rotates together with an upper rotary disk (9) and a lower hammer (5) is provided between the upper rotary disk (9) and the lower hammer (5).
And the chip crushing device described in 2.
つ円筒型容器内壁との間隔を小さくした固定式の板状切
り屑回転羽根としたことを特徴とする請求項7記載の切
り屑粉砕装置。8. The chip as claimed in claim 7, wherein the outer end of rotation advances freely in the direction of rotation and is a fixed plate-like chip rotary blade having a small distance from the inner wall of the cylindrical container. Crushing equipment.
回転円盤中心部に向かって徐々に下がった切り屑強制回
転爪(11)を装備し、かつ回転円盤レベルより上の円
筒型容器内壁の上下にわたる所々に切り屑掻き取り爪
(12)を設けたことを特徴とする請求項1および2記
載の切り屑粉砕装置。9. A cylindrical container equipped with a chip forced rotation claw (11), which is sharpened upward and whose upper side is gradually lowered toward the center of the rotating disk, on the upper surface of the rotating disk, and above the level of the rotating disk. The chip crushing device according to claim 1 or 2, characterized in that chip scraping claws (12) are provided in places extending over and under the inner wall.
(24)を開け、その下に中央に穴を開けた皿状の板
(22)を取付け、その下方に液体溜まり(21)を設
け、さらに軸(19)に貫通穴(25)を明けてこれと
連結したことを特徴とする請求項1および2記載の切り
屑粉砕装置10. A rotating disk (9 ') is provided with a large number of holes (24) in the center thereof, and a plate-like plate (22) having a hole in the center is attached below the hole (24), and a liquid pool (21) is provided below the plate. ) Is further provided, and a through hole (25) is opened in the shaft (19) and is connected to the through hole (25).
(1)の内壁の上下にわたる所々にその底に液体排出穴
(17)を設けた円周溝(16)または円周部分溝を設
けたことを特徴とする請求項1および2記載の切り屑粉
砕装置11. A circumferential groove (16) or a circumferential partial groove having a liquid discharge hole (17) at the bottom thereof is provided in various places above and below the inner wall of the cylindrical container (1) above the level of the rotating disk. The chip crushing apparatus according to claim 1 or 2, characterized in that
円筒型容器の一部を切り抜いてできた穴に異物排出扉
(35)を設け、切り屑に混入した異物が粉砕部内をハ
ンマー(5)や粉砕突起(6)による打撃により飛び跳
ねるときに断続的に発生する異常な衝撃振動を粉砕突起
取付け部付近に取付けた衝撃センサー(38)を用いて
感知し、衝撃センサーの電気的な出力の異常変化を処理
して機械的な操作に変え、異物排出扉を開くようにした
ことを特徴とする請求項1および2記載の切り屑粉砕装
置。12. A foreign matter discharge door (35) is provided in a hole formed by cutting out a part of a cylindrical container which is a crushing section having a crushing protrusion on the inner circumference, and a foreign matter mixed in the chips is hammered in the crushing section. The impact sensor (38) mounted near the mounting portion of the crushing protrusion detects abnormal shock vibrations that intermittently occur when the crushing protrusion (6) or the crushing protrusion (6) jumps and jumps. The chip crushing apparatus according to claim 1 or 2, wherein an abnormal change in output is processed and converted into a mechanical operation to open the foreign matter discharge door.
起による打撃により飛び跳ねるときに断続的に発生する
異常な衝撃音をマイクロフォン(31)を用いて感知
し、マイクロフォンの電気的な出力の異常変化を処理し
て機械的な操作に変えて異物排出扉を開くようにしたこ
とを特徴とする請求項1および2記載の切り屑粉砕装
置。13. A microphone (31) is used to detect an abnormal impact sound intermittently generated when a mixed foreign substance jumps and bounces on a crushing portion by a hammer or a crushing protrusion, and an abnormal change in electric output of the microphone is detected. 3. The chip crushing apparatus according to claim 1 or 2, wherein the foreign matter discharge door is opened by processing the above-mentioned processing to change into a mechanical operation.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP08632095A JP3337858B2 (en) | 1994-03-18 | 1995-03-16 | Chip crusher |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP6-74276 | 1994-03-18 | ||
JP7427694 | 1994-03-18 | ||
JP08632095A JP3337858B2 (en) | 1994-03-18 | 1995-03-16 | Chip crusher |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH07308844A true JPH07308844A (en) | 1995-11-28 |
JP3337858B2 JP3337858B2 (en) | 2002-10-28 |
Family
ID=26415422
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP08632095A Expired - Fee Related JP3337858B2 (en) | 1994-03-18 | 1995-03-16 | Chip crusher |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3337858B2 (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105538032A (en) * | 2016-02-01 | 2016-05-04 | 德清凯通机械设备厂 | Cooling liquid and scrap recovering and treating device for milling machine |
CN105642422A (en) * | 2014-11-15 | 2016-06-08 | 新疆科立机械设备有限公司 | Cage type blade rotor with heavy hammers |
CN107052818A (en) * | 2017-02-28 | 2017-08-18 | 泉州华中科技大学智能制造研究院 | A kind of fire-control valve processing integrated machine |
CN110353696A (en) * | 2019-08-06 | 2019-10-22 | 湖南人文科技学院 | The device of meiofauna skip capability under a kind of measurement environmental stimuli |
CN113713927A (en) * | 2021-09-11 | 2021-11-30 | 宁燕 | Medicine reducing mechanism for cardiovascular internal medicine |
CN118617638A (en) * | 2024-07-18 | 2024-09-10 | 南通市通州区创博塑料制品有限公司 | Environmentally friendly recycling and crushing device for plastic products |
-
1995
- 1995-03-16 JP JP08632095A patent/JP3337858B2/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105642422A (en) * | 2014-11-15 | 2016-06-08 | 新疆科立机械设备有限公司 | Cage type blade rotor with heavy hammers |
CN105538032A (en) * | 2016-02-01 | 2016-05-04 | 德清凯通机械设备厂 | Cooling liquid and scrap recovering and treating device for milling machine |
CN107052818A (en) * | 2017-02-28 | 2017-08-18 | 泉州华中科技大学智能制造研究院 | A kind of fire-control valve processing integrated machine |
CN110353696A (en) * | 2019-08-06 | 2019-10-22 | 湖南人文科技学院 | The device of meiofauna skip capability under a kind of measurement environmental stimuli |
CN113713927A (en) * | 2021-09-11 | 2021-11-30 | 宁燕 | Medicine reducing mechanism for cardiovascular internal medicine |
CN113713927B (en) * | 2021-09-11 | 2022-09-30 | 青岛大学附属医院 | Medicine reducing mechanism for cardiovascular internal medicine |
CN118617638A (en) * | 2024-07-18 | 2024-09-10 | 南通市通州区创博塑料制品有限公司 | Environmentally friendly recycling and crushing device for plastic products |
Also Published As
Publication number | Publication date |
---|---|
JP3337858B2 (en) | 2002-10-28 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US5533681A (en) | Medical waste grinder | |
KR101212545B1 (en) | Shredder | |
US3595488A (en) | Method of waste treatment | |
EP1348516B1 (en) | Apparatus and method for recirculating machine tool coolant and removing ferrous debris therefrom | |
JP2007306832A (en) | Device for separating foreign matter from raw laver | |
JPH07308844A (en) | Chip pulverizing device | |
US5785261A (en) | Device for reducing the size of steel or metal chips | |
CN214684304U (en) | A waste collection device for CNC lathes | |
JP2939712B2 (en) | Sorting and crushing equipment for empty bottles | |
CN215253229U (en) | Prevent blockking up kitchen garbage disposer | |
US3713594A (en) | Waste treatment system | |
US20030218086A1 (en) | Apparatus and method for recirculating machine tool coolant and removing ferrous debris therefrom | |
KR101084603B1 (en) | Shredder | |
JP3488644B2 (en) | Separation device for cutting fluid and cutting fluid of magnet separator | |
USRE28677E (en) | Waste treatment system | |
JPH1133870A (en) | Chip dewatering device | |
KR200195193Y1 (en) | Centri fugal type of refining system | |
JP4287185B2 (en) | Fine strip dewatering equipment and multistage dewatering equipment using it | |
JP3354396B2 (en) | Horizontal separator | |
JP4455426B2 (en) | Can crusher | |
JPS5855055A (en) | Method and apparatus for beating and purifying synthetic substance, especially synthetic substance foil | |
JP2908267B2 (en) | Chip processing equipment | |
CN218132588U (en) | Blank subassembly | |
CN210549859U (en) | Sweeps liquid purification device | |
CN210613911U (en) | Impurity removing device for aluminum-containing waste residues |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
LAPS | Cancellation because of no payment of annual fees |