JPH07237944A - Intermediate film for laminated glass - Google Patents
Intermediate film for laminated glassInfo
- Publication number
- JPH07237944A JPH07237944A JP2833194A JP2833194A JPH07237944A JP H07237944 A JPH07237944 A JP H07237944A JP 2833194 A JP2833194 A JP 2833194A JP 2833194 A JP2833194 A JP 2833194A JP H07237944 A JPH07237944 A JP H07237944A
- Authority
- JP
- Japan
- Prior art keywords
- laminated glass
- layer
- ethylene
- glass
- eva
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
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- Joining Of Glass To Other Materials (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、ガラスや透明合成樹脂
板を用いる合わせガラス用中間膜に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an interlayer film for laminated glass using glass or a transparent synthetic resin plate.
【0002】[0002]
【従来の技術】合わせガラスは、自動車用安全ガラス、
公共施設や運動施設等のグレージング材、間仕切り、防
犯用ドアー等に用いられており、その構成は、複数枚の
無機ガラス、またはその一部を有機ガラス即ち透明合成
樹脂板とし、合わせガラス用中間膜を介して合わせ加工
したものである。2. Description of the Related Art Laminated glass is a safety glass for automobiles,
It is used for glazing materials in public facilities and sports facilities, partitions, crime prevention doors, etc., and consists of multiple sheets of inorganic glass, or part of it as organic glass, that is, transparent synthetic resin plate, and intermediate glass for laminated glass. It is processed through the film.
【0003】上記合わせガラス用中間膜としては、可塑
剤により可塑化されたポリビニルブチラール樹脂が、ガ
ラスとの優れた接着性、強靭な引っ張り強度、高い透明
性を兼ね備えており、最も一般的なものとして用いられ
てきた。As the interlayer film for laminated glass, a polyvinyl butyral resin plasticized with a plasticizer has excellent adhesiveness with glass, tough tensile strength, and high transparency, and is the most common one. Has been used as.
【0004】しかしながら、上記可塑化ポリビニルブチ
ラ−ル樹脂を用いる合わせガラス用中間膜では、ロール
巻きで保管する時、10℃以上では合わせガラス用中間
膜同士の自着性が強いために5℃以下で保管するか、離
型紙を合わせガラス用中間膜間に介在させブロッキング
防止の対策をとる必要がある。さらに、ガラスと合わせ
加工する前に調湿し、オートクレーブを用いて、高圧、
高熱下で加工する必要があり、合わせ加工作業を煩雑な
ものとしている。However, in the interlayer film for laminated glass using the above-mentioned plasticized polyvinyl butyral resin, when it is stored in a roll, if the interlayer film for laminated glass has a strong self-adhesive property at 10 ° C. or more, it is 5 ° C. It is necessary to store it below, or take a measure to prevent blocking by interposing a release paper between the interlayer films for laminated glass. In addition, the glass is conditioned before being processed with glass, and then autoclaved to produce high pressure,
It is necessary to process under high heat, making the alignment process complicated.
【0005】また、上記可塑化ポリビニルブチラ−ル樹
脂を用いる方法では、ガラスと透明合成樹脂板を合わせ
加工した場合、可塑剤が透明合成樹脂板との界面にブリ
ードし、ガラスとの接着性低下させると同時に透明合成
樹脂板を白化させるという問題がある。Further, in the method using the plasticized polyvinyl butyral resin, when the glass and the transparent synthetic resin plate are processed together, the plasticizer bleeds at the interface with the transparent synthetic resin plate, and the adhesiveness with the glass is improved. There is a problem that the transparent synthetic resin plate is whitened at the same time as it is lowered.
【0006】上記欠点を補うものとしてエチレン/酢酸
ビニル共重合体(以下「EVA」という。)の酸変成物
を合わせガラス用中間膜として使用する方法が特公昭4
7ー2103号公報に、EVAと有機過酸化物からなる
合わせガラス用中間膜を合わせ加工時に熱硬化してなる
合わせガラスが、特公平2ー53381号公報に開示さ
れている。In order to make up for the above-mentioned drawbacks, a method of using an acid modification product of an ethylene / vinyl acetate copolymer (hereinafter referred to as "EVA") as an interlayer film for laminated glass is disclosed in JP-B-4.
In Japanese Patent Publication No. 7-2103, there is disclosed in Japanese Patent Publication No. 53381/1990, a laminated glass obtained by thermosetting an interlayer film for laminated glass composed of EVA and an organic peroxide during the laminating process.
【0007】しかし、上記EVAの酸変成物を用いる方
法では、吸湿性が高く、吸湿するとガラスとの接着性が
低下し、またEVAが結晶性樹脂であるために透明性、
特にヘイズが低いという欠点を持つ。However, in the method using the acid modified product of EVA, the hygroscopicity is high, and when it absorbs moisture, the adhesiveness with glass is lowered, and since EVA is a crystalline resin, transparency,
In particular, it has the drawback of low haze.
【0008】一方、EVAと有機過酸化物からなる合わ
せガラス用中間膜用いる方法では、透明性が高く、且つ
常温保管、調湿なしに合わせ加工が出来るが、有機過酸
化物の分解により生成したラジカルを熱硬化に利用する
ので130℃以上の加工温度を必要とし、装飾合わせガ
ラスに用いる場合、耐熱染料を必要とし、加工作業性の
悪化、コスト高にもつながる。また、透明合成樹脂板を
用いる場合、熱変形するという欠点を持つ。On the other hand, in the method of using the interlayer film for laminated glass consisting of EVA and organic peroxide, it has high transparency and can be subjected to the bonding process without being stored at room temperature and without humidity control, but it is formed by decomposition of the organic peroxide. Since radicals are used for thermosetting, a processing temperature of 130 ° C. or higher is required, and when used for decorative laminated glass, a heat resistant dye is required, which leads to deterioration in processing workability and high cost. Further, when a transparent synthetic resin plate is used, it has a drawback of being thermally deformed.
【0009】このように、上記先行技術の合わせガラス
用中間膜では、保管性、合わせ加工性、透明性、接着性
等の面で満足できるものは無い。As described above, none of the above-mentioned prior art interlayer films for laminated glass are satisfactory in terms of storability, laminating processability, transparency, adhesiveness and the like.
【0010】[0010]
【発明が解決しようとする課題】本発明は、上記の欠点
に鑑みてなされたもので、透明性、耐湿性、耐候性、耐
衝撃性、透明合成樹脂板との接着性等の合わせガラスに
必要な基本特性を損なうことなく、50℃以下でロール
巻きで保管可能で、調湿、オートクレーブを必要としな
いで、合わせ加工が可能な合わせガラス用中間膜を提供
することを目的とする。SUMMARY OF THE INVENTION The present invention has been made in view of the above drawbacks, and is applied to a laminated glass having transparency, moisture resistance, weather resistance, impact resistance, adhesiveness with a transparent synthetic resin plate, and the like. It is an object of the present invention to provide an interlayer film for laminated glass which can be stored in a roll at 50 ° C. or lower and can be laminated without damaging the necessary basic characteristics and without requiring humidity control and autoclave.
【0011】[0011]
【課題を解決するための手段】本発明で用いられるEV
Aは、酢酸ビニル含有率は、大きくなると引っ張り強度
が低下し、破断時強度が低くなり、少なくなると、流動
開始温度が上昇するために合わせ加工性が低下、また透
明性が著しく低下するために18〜35重量%が好まし
い。EV used in the present invention
As for A, when the vinyl acetate content is high, the tensile strength is low, and the strength at break is low, and when the vinyl acetate content is low, the flow process starting temperature is high and the workability is low, and the transparency is also low. 18 to 35% by weight is preferred.
【0012】本発明で用いられるエチレン/(メタ)ア
クリル酸エステル共重合体の(メタ)アクリル酸エステ
ルの含有率は、高くなると引っ張り強度が低下し、破断
時強度が低下し、低くなると、流動開始温度が上昇する
ために合わせ加工性が低下し、透明性が著しく低下する
ために18〜35重量%が好ましい。When the content of the (meth) acrylic acid ester in the ethylene / (meth) acrylic acid ester copolymer used in the present invention is high, the tensile strength is low, and the strength at break is low, and when it is low, the fluidity is low. Since the starting temperature rises, the workability for laminating is lowered, and the transparency is remarkably lowered, so that 18 to 35% by weight is preferable.
【0013】上記(メタ)アクリル酸エステルとして
は、例えば、(メタ)アクリル酸メチル、(メタ)アク
リル酸エチル、(メタ)アクリル酸ブチル、(メタ)ア
クリル酸2ーエチルヘキシル等が挙げられる。Examples of the (meth) acrylate ester include methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, and 2-ethylhexyl (meth) acrylate.
【0014】上記EVAまたはエチレン/(メタ)アク
リル酸エステル共重合体は、高圧法、乳化法など公知の
製造法によって製造され、ASTMに準拠して測定され
るメルトインデックス(以下「MI」といい単位「g/
10分」を省略する。)が大きくなると、得られる合わ
せガラス用中間膜が柔らかくなり、合わせ加工後に、合
わせガラス用中間膜がガラス端部からはみ出したり、厚
みが減少したりし、小さくなると合わせ加工時の脱気性
が低下し、加工時間が長くなるため、0.1〜100が
好ましい。The above EVA or ethylene / (meth) acrylic acid ester copolymer is produced by a known production method such as a high pressure method or an emulsification method, and a melt index (hereinafter referred to as "MI") measured according to ASTM. Unit "g /
"10 minutes" is omitted. ) Becomes larger, the resulting interlayer film for laminated glass becomes softer, and after the laminating process, the interlayer film for laminated glass sticks out from the edge of the glass or the thickness decreases. However, the processing time becomes long, so 0.1 to 100 is preferable.
【0015】本発明で使用される縮合反応生成物は、5
価以上の多価アルコ−ル(誘導体)とベンズアルデヒド
(誘導体)を反応させて得られる。The condensation reaction product used in the present invention is 5
It can be obtained by reacting a polyvalent alcohol (derivative) having a valence of 3 or more with benzaldehyde (derivative).
【0016】上記多価アルコ−ル(誘導体)としては、
例えば、ソルビトール、キシリトール、マンニトール、
ズルシトール、ソルボース、アラビニトール、リビトー
ル、フルクトース等が挙げられ、これらは単独で用いて
もよく、2種以上併用してもよく、特に、ソルビトー
ル、キシリトール、マンニトール、ズルシトールから得
られる縮合反応生成物を用いた場合、得られる合わせガ
ラス用中間膜の透明性が著しく向上する。As the polyvalent alcohol (derivative),
For example, sorbitol, xylitol, mannitol,
Examples thereof include dulcitol, sorbose, arabinitol, ribitol, fructose and the like. These may be used alone or in combination of two or more kinds, and particularly, a condensation reaction product obtained from sorbitol, xylitol, mannitol and dulcitol is used. If so, the transparency of the obtained interlayer film for laminated glass is significantly improved.
【0017】上記ベンズアルデヒド(誘導体)として
は、ベンズアルデヒド、ベンズアルデヒドのベンゼン環
の水素原子の塩素原子、アルキル基、アリール基、アル
コキシ基などの置換体が挙げられ、これらは、単独で用
いてもよく、2種以上併用してもよい。Examples of the above-mentioned benzaldehyde (derivative) include benzaldehyde, substitution products such as chlorine atom of hydrogen atom of benzene ring of benzaldehyde, alkyl group, aryl group and alkoxy group, which may be used alone, You may use 2 or more types together.
【0018】上記縮合反応生成物は、特公昭40ー15
489号公報、特公昭47ー7460号公報に記載され
ているように合成することができ、上記多価アルコ−ル
(誘導体)の水酸基に対するベンズアルデヒドまたはそ
の誘導体のアルデヒド基の割合は、多くなるとヘミアセ
タ−ル化物が大量に副生し、少なくなるとモノアセタ−
ル化物が大量に副生するため、1.8〜2.8倍当量に
限定される。The above-mentioned condensation reaction product is a Japanese Patent Publication No. 40-15.
It can be synthesized as described in Japanese Patent Publication No. 489 and Japanese Patent Publication No. 47-7460, and when the ratio of the aldehyde group of benzaldehyde or its derivative to the hydroxyl group of the polyvalent alcohol (derivative) is large, hemiaceta -A large amount of ruthenium is produced as a by-product, and when it becomes less, monoacetate-
Since a large amount of ruthenium is produced as a by-product, the amount is limited to 1.8 to 2.8 times the equivalent.
【0019】上記縮合反応は、例えば、不活性ガス存在
下で冷却管と撹拌機の取り付けられた反応器に5価以上
の多価アルコール(誘導体)、ベンズアルデヒド(誘導
体)を投入し、縮合酸触媒を添加し、加熱反応せしめる
ことにより得られる。In the above condensation reaction, for example, a polyhydric alcohol (derivative) having a valence of 5 or more and a benzaldehyde (derivative) are charged in a reactor equipped with a cooling pipe and a stirrer in the presence of an inert gas to obtain a condensation acid catalyst. It is obtained by adding and reacting with heating.
【0020】上記縮合酸触媒としては、例えば、硫酸、
p−トルエンスルホン酸、リン酸、塩酸、塩化亜鉛等が
挙げられる。Examples of the condensed acid catalyst include sulfuric acid,
Examples thereof include p-toluenesulfonic acid, phosphoric acid, hydrochloric acid, zinc chloride and the like.
【0021】一般式(1)で示される化合物としては、
例えば、4−t−ブチルカリックス[4]アレーン、4
−t−ブチルカリックス[6]アレーン、4−t−ブチ
ルカリックス[8]アレーン、4−t−ブチルカリック
ス[10]アレーン、4−t−ブチルカリックス[1
2]アレーン、4−t−ブチルカリックス[14]アレ
ーン、4−t−ブチルカリックス[16]アレーンが挙
げられ、これらは、単独で用いてもよく、2種以上併用
してもよい。As the compound represented by the general formula (1),
For example, 4-t-butylcalix [4] arene, 4
-T-butylcalix [6] arene, 4-t-butylcalix [8] arene, 4-t-butylcalix [10] arene, 4-t-butylcalix [1]
2] arene, 4-t-butylcalix [14] arene, and 4-t-butylcalix [16] arene, which may be used alone or in combination of two or more kinds.
【0022】上記一般式(1)で示される化合物は、例
えば、塩基性触媒存在下で、p−t−ブチルフェノール
とホルムアルデヒドとの縮合反応により得ることが出来
る。The compound represented by the general formula (1) can be obtained, for example, by the condensation reaction of pt-butylphenol and formaldehyde in the presence of a basic catalyst.
【0023】本発明で用いられるアミノ基、グリシジル
基、メルカプト基のいずれかを1個有するシランカップ
リング剤としては、3−アミノプロピルジメチルエトキ
シシラン、3−アミノプロピルメチルジエトキシシラ
ン、3−アミノプロピルトリメトキシシラン、3−アミ
ノプロピルトリエトキシシラン、N−(2−アミノエチ
ル)−3−アミノプロピルメチルジメトキシシラン、N
−(2−アミノエチル)−3−アミノプロピルトリメト
キシシランなどのアミノ基を有するシランカップリング
剤;3−グリシドキシプロピルジメチルエトキシシラ
ン、(3−グリシドキシプロピル)メチルジエトキシシ
ラン、3−グリシドキシプロピルトリメトキシシランな
どのグリシジル基を有するシランカップリング剤;メル
カプトメチルジメチルエトキシシラン、(メルカプトメ
チル)メチルジエトキシシラン、3−メルカプトプロピ
ルメチルジメトキシシラン、3−メルカプトプロピルト
リメトキシシラン、3−メルカプトプロピルトリエトキ
シシランなどのメルカプト基を有するシランカップリン
グ剤が挙げられ、これらは単独で用いてもよく、2種以
上併用してもよい。The silane coupling agent having one amino group, glycidyl group or mercapto group used in the present invention includes 3-aminopropyldimethylethoxysilane, 3-aminopropylmethyldiethoxysilane and 3-amino. Propyltrimethoxysilane, 3-aminopropyltriethoxysilane, N- (2-aminoethyl) -3-aminopropylmethyldimethoxysilane, N
A silane coupling agent having an amino group such as-(2-aminoethyl) -3-aminopropyltrimethoxysilane; 3-glycidoxypropyldimethylethoxysilane, (3-glycidoxypropyl) methyldiethoxysilane, 3 A silane coupling agent having a glycidyl group such as glycidoxypropyltrimethoxysilane; mercaptomethyldimethylethoxysilane, (mercaptomethyl) methyldiethoxysilane, 3-mercaptopropylmethyldimethoxysilane, 3-mercaptopropyltrimethoxysilane, Examples thereof include silane coupling agents having a mercapto group such as 3-mercaptopropyltriethoxysilane, and these may be used alone or in combination of two or more kinds.
【0024】本発明で用いられる層(A)は、エチレン
/酢酸ビニル共重合体またはエチレン/(メタ)アクリ
ル酸エステル共重合体100重量部、5価以上の多価ア
ルコール(誘導体)と1.8〜2.8倍当量のベンズア
ルデヒド(誘導体)を反応させて得られる縮合反応生成
物または一般式(1)で表される化合物からなる。The layer (A) used in the present invention comprises 100 parts by weight of an ethylene / vinyl acetate copolymer or an ethylene / (meth) acrylic acid ester copolymer, a polyhydric alcohol (derivative) having a valence of 5 or more, and 1. A condensation reaction product obtained by reacting 8 to 2.8 times equivalent amount of benzaldehyde (derivative) or a compound represented by the general formula (1).
【0025】上記縮合反応生成物または一般式(1)で
表される化合物の添加量は、多くなると縮合反応生成物
または一般式(1)で表される化合物が分散しにくくな
るため、得られる合わせガラス用中間膜の透明性が低下
し、少なくなると透明性の改善は見られないので、エチ
レン/酢酸ビニル共重合体またはエチレン/(メタ)ア
クリル酸エステル共重合体100重量部に対して、0.
01〜4.0重量部である。When the condensation reaction product or the compound represented by the general formula (1) is added in a large amount, the condensation reaction product or the compound represented by the general formula (1) becomes difficult to disperse, and thus it is obtained. The transparency of the interlayer film for laminated glass is lowered, and when it is reduced, no improvement in transparency is observed. Therefore, with respect to 100 parts by weight of an ethylene / vinyl acetate copolymer or an ethylene / (meth) acrylic acid ester copolymer, 0.
It is from 01 to 4.0 parts by weight.
【0026】本発明で用いられる層(B)は、EVAま
たはエチレン/(メタ)アクリル酸エステル共重合体に
アミノ基、グリシジル基、メルカプト基のいずれかを1
個以上有するシランカップリング剤からなる。The layer (B) used in the present invention comprises EVA or an ethylene / (meth) acrylic acid ester copolymer containing 1 or more amino groups, glycidyl groups or mercapto groups.
It consists of a silane coupling agent having at least one.
【0027】上記シランカップリング剤の添加量は、多
くなると得られる合わせガラス用中間膜の透明性が低下
し、少なくなると得られる合わせガラス用中間膜のガラ
スや透明樹脂板との接着性が低下するので、EVAまた
はエチレン/(メタ)アクリル酸エステル共重合体10
0重量部に対して、0.01〜4.0重量部である。When the amount of the above-mentioned silane coupling agent added is large, the transparency of the interlayer film for laminated glass obtained is low, and when it is small, the adhesiveness of the interlayer film for laminated glass obtained with glass or transparent resin plate is low. Therefore, EVA or ethylene / (meth) acrylic acid ester copolymer 10
It is 0.01 to 4.0 parts by weight with respect to 0 parts by weight.
【0028】上記層(A)、層(B)に用いられるEV
Aまたはエチレン/(メタ)アクリル酸エステル共重合
体は同じであっても、異なっていてもよく、また、一方
がEVAで他方がエチレン/(メタ)アクリル酸エステ
ル共重合体であってもよい。EV used in the layers (A) and (B)
A or ethylene / (meth) acrylic acid ester copolymer may be the same or different, and one may be EVA and the other may be ethylene / (meth) acrylic acid ester copolymer. .
【0029】上記層(A)および層(B)には、上記の
もの以外に、EVAまたはエチレン/(メタ)アクリル
酸エステル共重合体の劣化を防止する目的で安定剤、酸
化防止剤、紫外線吸収剤等が必要に応じて適宜添加でき
る。In addition to the above, the layer (A) and the layer (B) include a stabilizer, an antioxidant, and an ultraviolet ray for the purpose of preventing the deterioration of EVA or ethylene / (meth) acrylic acid ester copolymer. An absorber or the like can be added as needed.
【0030】上記安定剤としては、ステアリン酸カルシ
ウム石鹸、ジアルカノール脂肪族第3級アミン等が挙げ
られ、上記酸化防止剤としては、t−ブチルヒドロキシ
トルエン(BHT)、チバガイギー製の「イルガノック
ス1010」等が挙げられる。Examples of the stabilizer include calcium stearate soap, dialkanol aliphatic tertiary amine and the like. Examples of the antioxidant include t-butylhydroxytoluene (BHT), "Irganox 1010" manufactured by Ciba-Geigy. Etc.
【0031】上記紫外線吸収剤としては、ベンゾトリア
ゾール系、ベンゾフェノン系、ヒンダードアミン系のも
の等が挙げられ、ベンゾトリアゾール系では、例えば、
チバガイギー製の「チヌビンP」、「チヌビン32
0」、「チヌビン326」、「チヌビン327」等が好
適に用いられ、ベンゾフェノン系では、例えば、シプロ
化成製「シーソーブ101」、「シーソーブ102」、
「シーソーブ103」、「シーソーブ104」等が好適
に用いられ、ヒンダードアミン系では、例えば、アデカ
アーガス製の「LA−57」が挙げられる。Examples of the ultraviolet absorber include benzotriazole-based, benzophenone-based, and hindered amine-based ones. Examples of the benzotriazole-based ultraviolet absorber include:
"Chinubin P" made by Ciba Geigy, "Chinubin 32"
0 "," Tinuvin 326 "," Tinuvin 327 "and the like are preferably used. In the benzophenone series, for example," Seesorb 101 "," Seesorb 102 "manufactured by Cypro Kasei,
"Seesaw 103", "Seesaw 104" and the like are preferably used, and examples of the hindered amine type include "LA-57" manufactured by ADEKA ARGUS.
【0032】上記層(B)には、透明性を向上する目的
で、前記縮合反応生成物または一般式(1)で表される
化合物を添加されてもよい。The above-mentioned condensation reaction product or the compound represented by the general formula (1) may be added to the layer (B) for the purpose of improving transparency.
【0033】本発明の合わせガラス用中間膜は、前記層
(A)と層(B)を交互に積層して得られる。The interlayer film for laminated glass of the present invention can be obtained by alternately laminating the layers (A) and (B).
【0034】上記積層して得られる層構造としては、例
えば、下記のものが挙げられる。(1)層(A)/層
(B)の2層構成、(2)層(B)/層(A)/層
(B)の3層構成、(3)層(B)/層(A)/層
(B)/層(A)の4層構成。Examples of the layer structure obtained by the above-mentioned lamination include the following. (1) Layer (A) / layer (B) two-layer structure, (2) layer (B) / layer (A) / layer (B) three-layer structure, (3) layer (B) / layer (A) ) / Layer (B) / Layer (A).
【0035】また、本発明の合わせガラス用中間膜で
は、合わせガラス用中間膜としての特性が損なわれるこ
とが無い層(C)、例えば、無装飾もしくは装飾印刷を
施したポリエチレンテレフタレート(PET)フィル
ム、紙シート、金属薄膜を積層したものであってもよ
い。Further, in the interlayer film for laminated glass of the present invention, a layer (C) which does not impair the properties of the interlayer film for laminated glass, for example, a polyethylene terephthalate (PET) film which is undecorated or decoratively printed. It may be a laminate of a paper sheet and a metal thin film.
【0036】上記合わせガラス用中間膜の層構成として
は、例えば、下記のものが挙げられる。(1)層(B)
/層(A)/層(C)/層(A)/層(B)の5層構
成、(2)層(B)/層(A)/層(B)/層(C)/
層(B)/層(A)/層(B)の7層構成。Examples of the layer structure of the interlayer film for laminated glass include the following. (1) Layer (B)
/ Layer (A) / layer (C) / layer (A) / layer (B), 5 layer structure, (2) layer (B) / layer (A) / layer (B) / layer (C) /
7-layer constitution of layer (B) / layer (A) / layer (B).
【0037】上記層構成は、ガラスまたは透明合成樹脂
板との接着性を高くするため、層(B)が、最外層とさ
れる層構成が好ましい。In the above layer structure, the layer (B) is preferably the outermost layer structure in order to enhance the adhesiveness to the glass or the transparent synthetic resin plate.
【0038】上記合わせガラス用中間膜の厚みは、薄く
なると耐衝撃強度が低下し、厚くなると透明性が低下す
ため、100〜2000μが好ましく、より好ましくは
200〜800μである。The thickness of the interlayer film for laminated glass is preferably 100 to 2000 μm, and more preferably 200 to 800 μm, since the impact resistance strength decreases as the thickness decreases and the transparency decreases as the thickness increases.
【0039】上記層(B)の厚みは、薄くなると接着性
が低下するので、0.1μ以上が好ましく、より好まし
くは1μ以上である。The thickness of the layer (B) is preferably 0.1 μm or more, more preferably 1 μm or more, because the adhesiveness decreases as the layer (B) becomes thinner.
【0040】本発明の合わせガラス用中間膜は、例え
ば、下記のようにして製造できる。The interlayer film for laminated glass of the present invention can be manufactured, for example, as follows.
【0041】(層(A)を構成する成分の混合物の製
造)前記EVAまたはエチレン/(メタ)アクリル酸エ
ステル共重合体、縮合反応生成物または一般式(1)で
表される化合物をロールミルのような混練機を用いて溶
融混練する方法、ヘンシェルミキサ−のような混合機を
用いるドライブレンド法、縮合反応生成物または一般式
(1)で表される化合物を高濃度に含んだEVAまたは
エチレン/(メタ)アクリル酸エステル共重合体のマス
ターバッチのペレットを作成しEVAまたはエチレン/
(メタ)アクリル酸エステル共重合体のペレットで希釈
し所定の濃度とするマスターバッチ法などにより、層
(A)を構成する成分の混合物を得る。(Production of Mixture of Components Constituting Layer (A)) The above EVA or ethylene / (meth) acrylic acid ester copolymer, condensation reaction product or the compound represented by the general formula (1) is used in a roll mill. Melt kneading using such a kneading machine, dry blending method using a mixing machine such as a Henschel mixer, EVA or ethylene containing a condensation reaction product or the compound represented by the general formula (1) at a high concentration. Master pellets of / (meth) acrylic acid ester copolymer are made into EVA or ethylene /
A mixture of components constituting the layer (A) is obtained by, for example, a masterbatch method in which a pellet of the (meth) acrylic acid ester copolymer is diluted to a predetermined concentration.
【0042】層(B)を構成する成分の混合物の製造
は、EVAまたは(メタ)アクリル酸エステル共重合
体、シランカップリング剤を用いて、上記と同様ような
方法で行うことができる。The mixture of the components constituting the layer (B) can be produced in the same manner as above using EVA or a (meth) acrylic acid ester copolymer and a silane coupling agent.
【0043】(合わせガラス用中間膜の製造)上記層
(A)を構成する成分の混合物と層(B)を構成する成
分の混合物をそれぞれ、シ−ト金型を付けた押出機やカ
レンダ−ロ−ルから別々にシ−ト状に成形しラミネ−ト
ロ−ルを用いて積層して合わせガラス用中間膜製造する
方法、2個以上のシリンダ−を有する押出機に一個の金
型を取り付け、層(A)を構成する成分の混合物と層
(B)を構成する成分の混合物をそれぞれ別々のシリン
ダ−に供給し、多層シ−トとして合わせガラス用中間膜
を押し出す方法などが挙げられる。(Production of Intermediate Film for Laminated Glass) An extruder or a calender equipped with a sheet mold is used for the mixture of the components constituting the layer (A) and the mixture of the components constituting the layer (B). Method for separately forming sheets from rolls and laminating with a laminer roll to produce an interlayer film for laminated glass A single die is attached to an extruder having two or more cylinders A method of supplying a mixture of components constituting the layer (A) and a mixture of components constituting the layer (B) to different cylinders and extruding an interlayer film for laminated glass as a multilayer sheet can be mentioned.
【0044】(合わせガラスの製造)上記で得られた合
わせガラス用中間膜を用いて、公知の方法で合わせガラ
スを製造することができるが、例えば、合わせガラス用
中間膜を予め洗浄しておいた厚さ3mmのガラス板2枚
の間に挟み込み、このサンドイッチ体をゴムバックへ入
れ、0〜20torrの真空度で一定時間脱気した後、
脱気状態のまま80℃以上のオーブンに移し、この温度
で一定時間保持することより合わせガラスを製造する方
法、上記サンドイッチ体を100℃以上に加熱した加圧
ゴムロールに一定時間通過させた後、オーブンで加熱保
持することにより合わせガラスを製造する方法等が挙げ
られる。(Manufacture of Laminated Glass) A laminated glass can be manufactured by a known method using the interlayer film for laminated glass obtained above. For example, the interlayer film for laminated glass is washed in advance. After sandwiching it between two glass plates having a thickness of 3 mm, putting the sandwich body in a rubber bag, and degassing at a vacuum degree of 0 to 20 torr for a certain time,
A method for producing a laminated glass by transferring to an oven at 80 ° C. or higher in the degassed state and holding at this temperature for a fixed time, after passing the sandwiched body through a pressure rubber roll heated to 100 ° C. or higher for a fixed time, Examples thereof include a method of producing a laminated glass by heating and holding it in an oven.
【0045】本発明の合わせガラス用中間膜は、ガラス
以外の剛性体、例えば金属や無機材料と積層してもよい
し、またポリカーボネート板のような透明合成樹脂板す
なはち有機ガラス板と積層してもよい。さらには、これ
らを用いて合わせガラス用中間膜を介在させ多層化する
ことによる多層型の合わせガラスを構成することもでき
る。The interlayer film for laminated glass of the present invention may be laminated with a rigid body other than glass, for example, a metal or an inorganic material, or may be laminated with a transparent synthetic resin plate such as a polycarbonate plate or an organic glass plate. You may. Furthermore, it is possible to form a multilayer laminated glass by using these and forming an interlayer film for laminated glass to form a multilayer.
【0046】上記多層化の場合には、少なくとも2枚の
剛性体があると、中間層及び外層に非剛性のフィルム等
を挿入する事も出来る。In the case of the above-mentioned multi-layer, if there are at least two rigid bodies, a non-rigid film or the like can be inserted in the intermediate layer and the outer layer.
【0047】上記多層化の例としては、例えば、下記の
ものが挙げられる。 (1)ガラス/合わせガラス用中間膜/ポリエステルフ
ィルム/合わせガラス用中間膜/ガラス (2)ガラス/合わせガラス用中間膜/金属板/合わせ
ガラス用中間膜/ガラス/ポリウレタンフィルム (3)ガラス/合わせガラス用中間膜/紙/合わせガラ
ス用中間膜/ガラスが挙げられる。Examples of the above multi-layering include the following. (1) Glass / interlayer film for laminated glass / polyester film / interlayer film for laminated glass / glass (2) Glass / interlayer film for laminated glass / metal plate / interlayer film for laminated glass / glass / polyurethane film (3) glass / Examples of the interlayer film for laminated glass / paper / interlayer film for laminated glass / glass.
【0048】[0048]
【実施例】次に、本発明の実施例を説明する。尚、以下
「部」とあるのは「重量部」を意味する。 (縮合反応生成物の合成) (合成例1)還流冷却管、撹拌機を備えた反応器にソル
ビトール182g(1.0モル)、ベンズアルデヒド2
12g(2.00モル)、トルエン800g、濃硫酸
2.0部を投入し、80℃で3時間反応し、トルエンを
留去し、水酸化カリウムで中和し、熱水洗浄し、濾過乾
燥し、ジベンジリデンソルビトール(以下「B−1」と
する)347gを得た。(収率97.0%)。EXAMPLES Next, examples of the present invention will be described. In the following, "parts" means "parts by weight". (Synthesis of Condensation Reaction Product) (Synthesis Example 1) 182 g (1.0 mol) of sorbitol and benzaldehyde 2 were placed in a reactor equipped with a reflux condenser and a stirrer.
12 g (2.00 mol), 800 g of toluene and 2.0 parts of concentrated sulfuric acid were added and reacted at 80 ° C. for 3 hours, toluene was distilled off, neutralized with potassium hydroxide, washed with hot water, filtered and dried. Then, 347 g of dibenzylidene sorbitol (hereinafter referred to as “B-1”) was obtained. (Yield 97.0%).
【0049】(合成例2)上記合成例1のソルビトール
とベンズアルデヒドに換えてキシリトール152g
(1.00モル)、P−エチルベンズアルデヒド281
g(2.10モル)を用い、同様に反応し、ビス(ジエ
チルベンジリデン)キシリトール(以下「B−2」とす
る)365gを得た(収率95.0%)。(Synthesis Example 2) 152 g of xylitol was used instead of sorbitol and benzaldehyde in Synthesis Example 1 above.
(1.00 mol), P-ethylbenzaldehyde 281
Using g (2.10 mol), the same reaction was performed to obtain 365 g of bis (diethylbenzylidene) xylitol (hereinafter referred to as "B-2") (yield 95.0%).
【0050】(合成例3)合成例1のソルビトールに換
えてズルシトール182g(1.00モル)を用い、同
様に反応し、ジベンジリデンズルシトール(以下「B−
3」とする)287gを得た。(収率80.2%)。(Synthesis Example 3) 182 g (1.00 mol) of dulcitol was used in place of the sorbitol of Synthesis Example 1 and a similar reaction was conducted to obtain dibenzylidene dilucitol (hereinafter referred to as "B-
3 ") was obtained. (Yield 80.2%).
【0051】(合成例4)合成例1のソルビトールに換
えてマンニトール182g(1.00モル)を用い、同
様に反応し、ジベンジリデンマンニトール(以下「B−
4」とする)269gを得た。(収率75.0%)。(Synthesis Example 4) 182 g (1.00 mol) of mannitol was used in place of the sorbitol of Synthesis Example 1, and a similar reaction was conducted to obtain dibenzylidene mannitol (hereinafter referred to as "B-
4 ") was obtained. (Yield 75.0%).
【0052】以下では、メチルメタクリレ−トの含有量
が20重量%、重量平均分子量18万、MIが4のエチ
レン/メチルメタクリレ−ト共重合体を「E−A−
1」、メチルメタクリレ−トの含有量が25重量%、重
量平均分子量13万、MIが7のエチレン/メチルメタ
クリレ−ト共重合体を「E−A−2」、4−t−ブチル
カリックス[4]アレ−ンを「C−1」、3−グリシド
キシプロピルトリメトキシシラン「S−2」、3−メル
カプトプロピルトリメトキシシランを「S−3」、ビニ
ルトリメトキシシランを「S−4」、γ−メタクリロキ
シプロピルトリメトキシシランを「S−5」という。In the following, an ethylene / methyl methacrylate copolymer having a methyl methacrylate content of 20% by weight, a weight average molecular weight of 180,000 and an MI of 4 is referred to as "EA-".
1 ", an ethylene / methyl methacrylate copolymer having a methyl methacrylate content of 25% by weight, a weight average molecular weight of 130,000, and an MI of 7 is" EA-2 ", 4-t-butyl. The calix [4] arene is "C-1", 3-glycidoxypropyltrimethoxysilane "S-2", 3-mercaptopropyltrimethoxysilane is "S-3", vinyltrimethoxysilane is "S". -4 "and γ-methacryloxypropyltrimethoxysilane are referred to as" S-5 ".
【0053】(実施例1)酢酸ビニル含有量28重量
%、重量平均分子量12万、MIのEVA(以下「EV
A−1」という。)100部、上記合成例1で得られた
B−10.3部を混合機で混合し、次いで、200℃で
ロ−ルミルで混練し、次いで、熱プレスで380μmの
層(A)のシ−トを作成した。(Example 1) EVA of vinyl acetate content 28% by weight, weight average molecular weight 120,000, MI (hereinafter "EV
A-1 ". ) 100 parts and B-10.3 parts obtained in Synthesis Example 1 above were mixed in a mixer and then kneaded with a roll mill at 200 ° C., and then hot-pressed to form a layer (A) having a thickness of 380 μm. -Created
【0054】上記EVA100部、N−(2−アミノエ
チル)−3−アミノプロピルメチルジメトキシシラン
(以下「S−1」という。)0.05部を混合機で混合
し、次いで、200℃でロ−ルミルで混練し、次いで、
熱プレスで10μmの層(B)のシ−トを作成した。100 parts of the above EVA and 0.05 part of N- (2-aminoethyl) -3-aminopropylmethyldimethoxysilane (hereinafter referred to as "S-1") were mixed in a mixer, and then mixed at 200 ° C. Kneading with a rumill, then
A sheet of 10 μm layer (B) was prepared by hot pressing.
【0055】上記の層(A)のシ−トと層(B)のシ−
トを層(B)のシ−ト/層(A)のシ−ト/層(B)の
シ−トの様に重ね合わせ、400μmのスペ−サ−を使
用し、2枚のポリエチレンテレフタレ−トフィルムの間
に挟んで熱プレスで厚さ400μmの層(B)/層
(A)/層(B)の層構成の積層体を得、室温になるま
で放置し、ポリエチレンテレフタレートフィルムを剥離
し、合わせガラス用中間膜を作成した。The sheet of the layer (A) and the sheet of the layer (B) described above.
The sheets are superposed like a sheet of layer (B) / a sheet of layer (A) / a sheet of layer (B), and a polyethylene terephthalate sheet of 400 μm is used. -A layered product having a layer structure of layer (B) / layer (A) / layer (B) having a thickness of 400 μm is sandwiched between the two films by hot pressing, left to stand at room temperature, and the polyethylene terephthalate film is peeled off. , An interlayer film for laminated glass was prepared.
【0056】次いで、予め洗浄乾燥しておいた2枚の3
mm厚さのフロートガラス間に上記合わせガラス用中間
膜を挟み、ゴムバックへ入れ、10torrの真空度で
20分間脱気した後、脱気状態のまま100℃のオーブ
ンに移し、この温度で30分間保持し、合わせガラスを
作成した。Next, two pieces of 3 which were previously washed and dried were used.
The interlayer film for laminated glass is sandwiched between mm-thick float glasses, placed in a rubber bag, deaerated for 20 minutes at a vacuum degree of 10 torr, and then transferred to an oven at 100 ° C. in a deaerated state at this temperature for 30 minutes. Hold for minutes to make a laminated glass.
【0057】上記フロ−トガラスの内1枚をポリエチレ
ンテレフタレ−トフィルムに換え、上記と同様にして接
着強度測定用合わせガラスを作成した。One of the above float glasses was replaced with a polyethylene terephthalate film, and a laminated glass for measuring adhesive strength was prepared in the same manner as above.
【0058】(実施例2)実施例1のEVA−1に換え
て酢酸ビニルの含有量が25重量%、重量平均分子量1
3万、MIが2のEVA(以下「EVA−2」とい
う。)を用いた以外は実施例1と同様にして、接着強度
測定用合わせガラスおよび合わせガラスを作成した。Example 2 In place of EVA-1 of Example 1, the content of vinyl acetate was 25% by weight and the weight average molecular weight was 1
A laminated glass for measuring the adhesive strength and a laminated glass were prepared in the same manner as in Example 1 except that EVA having an MI of 2 was used (hereinafter, referred to as "EVA-2").
【0059】(実施例3)実施例1のB−1の0.3部
をB−2の0.5部に換えた以外は同様にして、接着強
度測定用合わせガラスおよび合わせガラスを作成した。Example 3 A laminated glass for measuring adhesive strength and a laminated glass were prepared in the same manner as in Example 1 except that 0.3 part of B-1 was changed to 0.5 part of B-2. .
【0060】(実施例4)実施例1のB−1の0.3部
をB−3の0.5部に換えた以外は同様にして、接着強
度測定用合わせガラスおよび合わせガラスを作成した。Example 4 A laminated glass for measuring adhesive strength and a laminated glass were prepared in the same manner as in Example 1 except that 0.3 part of B-1 was changed to 0.5 part of B-3. .
【0061】(実施例5)実施例1のB−1の0.3部
をB−4の0.5部に換えた以外は同様にして、接着強
度測定用合わせガラスおよび合わせガラスを作成した。Example 5 A laminated glass for measuring adhesive strength and a laminated glass were prepared in the same manner as in Example 1 except that 0.3 part of B-1 was changed to 0.5 part of B-4. .
【0062】(実施例6)実施例1のS−1の0.05
部をS−2の0.10に、層(A)、層(B)の厚さを
それぞれ20μm、360μmとした以外は、同様にし
て、接着強度測定用合わせガラスおよび合わせガラスを
作成した。(Embodiment 6) 0.05 of S-1 of Embodiment 1
A laminated glass for adhesive strength measurement and a laminated glass were prepared in the same manner except that the part was changed to S-2 of 0.10 and the thicknesses of the layer (A) and the layer (B) were changed to 20 μm and 360 μm, respectively.
【0063】(実施例7)実施例1のS−1の0.05
部をS−3の0.10部に、層(A)、層(B)の厚さ
をそれぞれ20μm、360μm換えた以外は同様にし
て、接着強度測定用合わせガラスおよび合わせガラスを
作成した。(Embodiment 7) 0.05 of S-1 of Embodiment 1
A laminated glass for adhesive strength measurement and a laminated glass were prepared in the same manner except that the parts were changed to 0.10 parts of S-3 and the thicknesses of the layer (A) and the layer (B) were changed to 20 μm and 360 μm, respectively.
【0064】(実施例8)実施例1のB−1の0.3部
をC−1の0.1部に、層(A)、層(B)の厚さをそ
れぞれ5μm、390μm換えた以外は、同様にして、
接着強度測定用合わせガラスおよび合わせガラスを作成
した。(Example 8) 0.3 parts of B-1 of Example 1 was changed to 0.1 parts of C-1, and the thickness of the layer (A) and the layer (B) were changed by 5 μm and 390 μm, respectively. Other than the same,
A laminated glass for measuring adhesive strength and a laminated glass were prepared.
【0065】(実施例9)実施例1のEVA−1をEV
A−2に、B−1の0.3部をC−1の0.1部に換え
た以外は実施例1と同様にして、接着強度測定用合わせ
ガラスおよび合わせガラスを作成した。(Embodiment 9) The EVA-1 of the embodiment 1 is replaced with EV.
A laminated glass for measuring adhesive strength and a laminated glass were prepared in the same manner as in Example 1 except that 0.3 part of B-1 was changed to 0.1 part of C-1 in A-2.
【0066】(実施例10)実施例1のB−1の0.3
部をC−1の0.1部に、S−1の0.05部をS−2
の0.10部に、層(A)、層(B)の厚さをそれぞれ
20μm、360μmに換えた以外は、同様にして、接
着強度測定用合わせガラスおよび合わせガラスを作成し
た。(Example 10) 0.3 of B-1 of Example 1
Parts to 0.1 parts of C-1, 0.05 parts of S-1 to S-2
In the same manner as above, except that the thickness of the layer (A) and the thickness of the layer (B) were changed to 20 μm and 360 μm in 0.10 part, respectively, a laminated glass for adhesive strength measurement and a laminated glass were prepared in the same manner.
【0067】(実施例11)実施例1のB−1の0.3
部をC−1の0.1部に、S−1の0.05をS−3の
0.10部に、層(A)、層(B)の厚さをそれぞれ2
0μm、360μmに換えた以外は、同様にして、接着
強度測定用合わせガラスおよび合わせガラスを作成し
た。(Example 11) 0.3 of B-1 of Example 1
Parts to 0.1 part of C-1, 0.05 of S-1 to 0.10 parts of S-3, and the thickness of the layer (A) and the layer (B) are 2 respectively.
A laminated glass for adhesive strength measurement and a laminated glass were prepared in the same manner except that the thickness was changed to 0 μm and 360 μm.
【0068】(実施例12)実施例1のガラスをポリカ
−ボネ−ト板に換えた以外は、同様にして、接着強度測
定用合わせガラスおよび合わせガラスを作成した。Example 12 A laminated glass for measuring adhesive strength and a laminated glass were prepared in the same manner except that the glass of Example 1 was changed to a polycarbonate plate.
【0069】(実施例13)実施例1のガラスをポリメ
チルメタクリレ−ト板に換えた以外は、同様にして、接
着強度測定用合わせガラスおよび合わせガラスを作成し
た。Example 13 A laminated glass for measuring the adhesive strength and a laminated glass were prepared in the same manner except that the glass of Example 1 was replaced with a polymethylmethacrylate plate.
【0070】(実施例14)実施例1のEVA−1をE
−A−1に、換えた以外は実施例1と同様にして、接着
強度測定用合わせガラスおよび合わせガラスを作成し
た。(Embodiment 14) EVA-1 of Embodiment 1 is replaced with E.
A laminated glass for adhesive strength measurement and a laminated glass were prepared in the same manner as in Example 1 except that the laminated glass was changed to -A-1.
【0071】(実施例15)実施例1のEVA−1をE
−A−2換えた以外は実施例1と同様にして、接着強度
測定用合わせガラスおよび合わせガラスを作成した。(Example 15) EVA-1 of Example 1
A laminated glass for adhesive strength measurement and a laminated glass were prepared in the same manner as in Example 1 except that the -A-2 was changed.
【0072】(実施例16)実施例1のEVA−1をE
−A−1に、B−1の0.3部をB−2の0.5部に換
えた以外は実施例1と同様にして、接着強度測定用合わ
せガラスおよび合わせガラスを作成した。(Example 16) EVA-1 of Example 1 was replaced with E
A laminated glass for adhesive strength measurement and a laminated glass were prepared in the same manner as in Example 1 except that 0.3 part of B-1 was changed to 0.5 part of B-2 in A-1.
【0073】(実施例17)実施例1のEVA−1をE
−A−1に、B−1の0.3部をB−3の0.5部に換
えた以外は実施例1と同様にして、接着強度測定用合わ
せガラスおよび合わせガラスを作成した。(Embodiment 17) The EVA-1 of Embodiment 1 is replaced with E.
A laminated glass for measuring adhesive strength and a laminated glass were prepared in the same manner as in Example 1 except that 0.3 part of B-1 was changed to 0.5 part of B-3 in A-1.
【0074】(実施例18)実施例1のEVA−1をE
−A−1に、B−1の0.3部をB−4の0.5部に換
えた以外は実施例1と同様にして、接着強度測定用合わ
せガラスおよび合わせガラスを作成した。(Embodiment 18) The EVA-1 of Embodiment 1 is replaced with E.
A laminated glass for adhesive strength measurement and a laminated glass were prepared in the same manner as in Example 1 except that 0.3 part of B-1 was changed to 0.5 part of B-4 in A-1.
【0075】(実施例19)実施例1のEVA−1をE
−A−1に、S−1の0.05部をS−2の0.1部
に、層(A)、層(B)の厚さをそれぞれ20μm、3
60μmに換えた以外は、同様にして、接着強度測定用
合わせガラスおよび合わせガラスを作成した。(Embodiment 19) EVA-1 of Embodiment 1 is replaced with E.
-A-1, 0.05 part of S-1 to 0.1 part of S-2, the thickness of the layer (A) and the layer (B) is 20 μm, 3 respectively.
A laminated glass for measuring adhesive strength and a laminated glass were prepared in the same manner except that the thickness was changed to 60 μm.
【0076】(実施例20)実施例1のEVA−1をE
−A−1に、S−1の0.05部をS−3の0.1部に
換えた以外は、同様にして、接着強度測定用合わせガラ
スおよび合わせガラスを作成した。(Embodiment 20) EVA-1 of Embodiment 1 is replaced with E.
A laminated glass for measurement of adhesive strength and a laminated glass were prepared in the same manner except that 0.05 part of S-1 was replaced with 0.1 part of S-3 in A-1.
【0077】(実施例21)実施例1のEVA−1をE
−A−1に、B−1の0.3部をC−1の0.1部に換
えた以外は、同様にして、接着強度測定用合わせガラス
および合わせガラスを作成した。(Embodiment 21) EVA-1 of Embodiment 1 is replaced with E.
A laminated glass for measuring the adhesive strength and a laminated glass were prepared in the same manner except that 0.3 part of B-1 was changed to 0.1 part of C-1 in A-1.
【0078】(実施例22)実施例1のEVA−1をE
−A−2に、B−1の0.3部をC−1の0.1部に換
えた以外は、同様にして、接着強度測定用合わせガラス
および合わせガラスを作成した。(Embodiment 22) EVA-1 of Embodiment 1 is replaced with E.
A laminated glass for measurement of adhesive strength and a laminated glass were prepared in the same manner as in -A-2 except that 0.3 part of B-1 was changed to 0.1 part of C-1.
【0079】(実施例23)実施例1のEVA−1をE
−A−1に、B−1の0.3部をC−1の0.1部に、
S−1の0.05部をS−2の0.1部に、層(A)、
層(B)の厚さをそれぞれ20μm、360μmに換え
た以外は、同様にして、接着強度測定用合わせガラスお
よび合わせガラスを作成した。(Embodiment 23) EVA-1 of Embodiment 1 is replaced with E.
-A-1 to 0.3 parts of B-1 to 0.1 parts of C-1,
0.05 parts of S-1 to 0.1 parts of S-2, layer (A),
A laminated glass for measuring adhesive strength and a laminated glass were prepared in the same manner except that the thickness of the layer (B) was changed to 20 μm and 360 μm, respectively.
【0080】(実施例24)実施例1のEVA−1をE
−A−1に、B−1の0.3部をC−1の0.1部に、
S−1の0.05部をS−3の0.1部に、層(A)、
層(B)の厚さをそれぞれ20μm、360μmに換え
た以外は、同様にして、接着強度測定用合わせガラスお
よび合わせガラスを作成した。(Embodiment 24) EVA-1 of Embodiment 1 is replaced with E.
-A-1 to 0.3 parts of B-1 to 0.1 parts of C-1,
0.05 parts of S-1 to 0.1 parts of S-3, layer (A),
A laminated glass for measuring adhesive strength and a laminated glass were prepared in the same manner except that the thickness of the layer (B) was changed to 20 μm and 360 μm, respectively.
【0081】(実施例25)実施例1のEVA−1をE
−A−1に、層(A)、層(B)の厚さをそれぞれ40
μm、320μmに、ガラスをポリカ−ボネ−ト板に換
えた以外は、同様にして、接着強度測定用合わせガラス
および合わせガラスを作成した。(Embodiment 25) The EVA-1 of Embodiment 1 is replaced with E.
-The thickness of each of the layer (A) and the layer (B) is 40 in A-1.
A laminated glass for measuring adhesive strength and a laminated glass were prepared in the same manner except that the glass was changed to a polycarbonate plate to have a thickness of μm and 320 μm.
【0082】(実施例26)実施例1のEVA−1をE
−A−1に、層(A)、層(B)の厚さをそれぞれ40
μm、320μmに、ガラスをポリメチルメタクリレ−
ト板に換えた以外は、同様にして、接着強度測定用合わ
せガラスおよび合わせガラスを作成した。(Example 26) EVA-1 of Example 1 was replaced with E.
-The thickness of each of the layer (A) and the layer (B) is 40 in A-1.
Glass to a thickness of μm and 320 μm.
A laminated glass for adhesive strength measurement and a laminated glass were prepared in the same manner except that the laminated glass was used instead.
【0083】(比較例1)MIが30、重量平均分子量
10万、酢酸ビニル含量32重量%のEVA(東ソー
製:ウルトラセン750)を加水分解し、鹸化度90重
量%の部分鹸化物を得た。この部分鹸化物180gと無
水フタル酸104g及びピリジン40ccとを、1.5
リットルのキシレン中で混合し、110℃、4時間反応
した。得られた部分エステル化物の組成を赤外スペクト
ルと元素分析で調べたところ、酢酸ビニル含量3.2重
量%、ビニルアルコール含量16.1重量%、フタル酸
ビニル含量12.7重量%で残りはエチレン成分から成
ることを確認した。この樹脂を用いて、実施例1と同様
にして単層の合わせガラス用中間膜を作成し、これを用
いて、接着強度測定用合わせガラスおよび合わせガラス
を作成した。Comparative Example 1 EVA having a MI of 30, a weight average molecular weight of 100,000 and a vinyl acetate content of 32% by weight (manufactured by Tosoh: Ultracene 750) was hydrolyzed to obtain a partially saponified product having a saponification degree of 90% by weight. It was 180 g of this partially saponified product, 104 g of phthalic anhydride and 40 cc of pyridine were mixed with 1.5
The mixture was mixed in 1 liter of xylene and reacted at 110 ° C. for 4 hours. The composition of the obtained partial esterified product was examined by infrared spectrum and elemental analysis. As a result, the vinyl acetate content was 3.2% by weight, the vinyl alcohol content was 16.1% by weight, and the vinyl phthalate content was 12.7% by weight. It was confirmed that it consisted of ethylene component. Using this resin, a single-layer interlayer film for laminated glass was prepared in the same manner as in Example 1, and using this, a laminated glass for measuring adhesive strength and a laminated glass were prepared.
【0084】(比較例2)MIが6、酢酸ビニル含量2
8重量%のEVA(東ソー製:ウルトラセン751)1
00部、トリアリルイソシアヌレート(日本化成製:タ
イク)3部、1,1−ビス(t−ブチルパ−オキシ)
3,3,5−トリメチルシクロヘキサン(日本油脂製:
パ−ヘキサ3M)1.0部およびγ−トリメトキシシラ
ン0.3を混合し、100℃に加熱したロールミルによ
って混練して樹脂組成物を調整した。この樹脂組成物を
用いて、実施例1と同様にして、合わせガラス用中間膜
を作成し、オ−ブンの設定温度を130℃とした以外
は、実施例1と同様にして接着強度測定用合わせガラス
および合わせガラスを作成した。(Comparative Example 2) MI = 6, vinyl acetate content = 2
8 wt% EVA (Tosoh: Ultrasen 751) 1
00 parts, triallyl isocyanurate (manufactured by Nippon Kasei: Tayk) 3 parts, 1,1-bis (t-butylperoxy)
3,3,5-Trimethylcyclohexane (made by NOF CORPORATION:
Perhexa 3M) (1.0 part) and γ-trimethoxysilane (0.3) were mixed and kneaded with a roll mill heated to 100 ° C. to prepare a resin composition. Using this resin composition, an interlayer film for laminated glass was prepared in the same manner as in Example 1, and the adhesive strength was measured in the same manner as in Example 1 except that the oven temperature was set to 130 ° C. A laminated glass and a laminated glass were prepared.
【0085】(比較例3)実施例1のB−1、S−1を
添加せず、EVA−1のみで厚さ400μmの合わせガ
ラス用中間膜を実施例と同様にして作成し、接着強度測
定用合わせガラスおよび合わせガラスを作成した。Comparative Example 3 An interlayer film for laminated glass having a thickness of 400 μm was prepared in the same manner as in Example 1 except that B-1 and S-1 of Example 1 were not added and only EVA-1 was used. A laminated glass for measurement and a laminated glass were prepared.
【0086】(比較例4)実施例1のB−1を添加せず
厚さ10μmの層(A)と、実施例1のS−1を添加せ
ずEVA−1のみで厚さ380μmの層(B)を用い実
施例1と同様にして合わせガラス用中間膜を作成し、接
着強度測定用合わせガラスおよび合わせガラスを作成し
た。(Comparative Example 4) A layer (A) having a thickness of 10 µm without adding B-1 of Example 1 and a layer having a thickness of 380 µm with only EVA-1 without adding S-1 of Example 1 Using (B), an interlayer film for laminated glass was prepared in the same manner as in Example 1 to prepare laminated glass for measuring adhesive strength and laminated glass.
【0087】(比較例5)実施例1のB−1の0.3部
をC−1の0.1部に、S−1の0.05部をS−1の
0.003部に換えた以外は、同様にして、接着強度測
定用合わせガラスおよび合わせガラスを作成した。COMPARATIVE EXAMPLE 5 0.3 part of B-1 in Example 1 was replaced with 0.1 part of C-1 and 0.05 part of S-1 was replaced with 0.003 part of S-1. A laminated glass for adhesive strength measurement and a laminated glass were prepared in the same manner except for the above.
【0088】(比較例6)実施例1のB−1を添加せ
ず、S−1の0.05部をS−1の6.0部に換えた以
外は、同様にして、接着強度測定用合わせガラスおよび
合わせガラスを作成した。Comparative Example 6 Adhesive strength was measured in the same manner except that B-1 of Example 1 was not added and 0.05 part of S-1 was replaced with 6.0 part of S-1. Laminated glass and laminated glass were prepared.
【0089】(比較例7)実施例1のS−1の0.05
部をS−4の0.05部に換えた以外は、同様にして、
接着強度測定用合わせガラスおよび合わせガラスを作成
した。(Comparative Example 7) S-1 of Example 1 0.05
In the same manner, except that the parts were changed to 0.05 parts of S-4,
A laminated glass for measuring adhesive strength and a laminated glass were prepared.
【0090】(比較例8)実施例1のEVA−1をE−
A−1に、B−1およびS−1を用いずにE−A−1の
みの厚さ400μmの単層の合わせガラス用中間膜を作
成し、実施例1と同様にして接着強度測定用合わせガラ
スおよび合わせガラスを作成した。Comparative Example 8 EVA-1 of Example 1 was replaced with E-
For A-1, a single-layer interlayer film for laminated glass having a thickness of 400 μm and containing only E-A-1 was prepared for A-1 without using B-1 and S-1, and the adhesive strength was measured in the same manner as in Example 1. A laminated glass and a laminated glass were prepared.
【0091】(比較例9)実施例1のEVA−1をE−
A−1に、B−1の0.3部をB−1の6.0部に、S
−1の0.05をS−1の0.003部に換えた以外
は、実施例1と同様にして接着強度測定用合わせガラス
および合わせガラスを作成した。Comparative Example 9 EVA-1 of Example 1 was replaced with E-
To A-1, 0.3 part of B-1 to 6.0 part of B-1, S
A laminated glass for adhesive strength measurement and a laminated glass were prepared in the same manner as in Example 1 except that 0.05 of -1 was replaced with 0.003 part of S-1.
【0092】(比較例10)実施例1のEVA−1をE
−A−1に、B−1の0.3部をC−1の0.1部に、
S−1を添加しなかった以外は、実施例1と同様にして
接着強度測定用合わせガラスおよび合わせガラスを作成
した。(Comparative Example 10) EVA-1 of Example 1 was replaced with E.
-A-1 to 0.3 parts of B-1 to 0.1 parts of C-1,
A laminated glass for adhesive strength measurement and a laminated glass were prepared in the same manner as in Example 1 except that S-1 was not added.
【0093】(比較例11)実施例1のEVA−1をE
−A−1に、B−1の0.3部をB−1の0.004部
に換えた以外は、実施例1と同様にして接着強度測定用
合わせガラスおよび合わせガラスを作成した。(Comparative Example 11) EVA-1 of Example 1 was replaced with E.
A laminated glass for adhesive strength measurement and a laminated glass were prepared in the same manner as in Example 1 except that 0.3 part of B-1 was replaced with 0.004 part of B-1 in A-1.
【0094】(比較例12)実施例1のEVA−1をE
−A−1に、S−1の0.05部をS−4の0.05部
に換えた以外は、実施例1と同様にして接着強度測定用
合わせガラスおよび合わせガラスを作成した。COMPARATIVE EXAMPLE 12 EVA-1 of Example 1 was replaced with E.
A laminated glass for measuring adhesive strength and a laminated glass were prepared in the same manner as in Example 1 except that 0.05 part of S-1 was changed to 0.05 part of S-4 in A-1.
【0095】実施例1〜26および比較例1〜12で得
られた合わせガラスについて、衝撃試験、透明性試験、
冷熱試験、耐湿試験および煮沸試験を実施し、接着強度
測定用合わせガラスを用いて接着強度試験実施し、その
結果を表1、表2に示した。With respect to the laminated glass obtained in Examples 1 to 26 and Comparative Examples 1 to 12, impact test, transparency test,
A cold heat test, a moisture resistance test and a boiling test were carried out, and an adhesive strength test was carried out using a laminated glass for measuring adhesive strength, and the results are shown in Tables 1 and 2.
【0096】上記試験方法は下記の通りである。The above test method is as follows.
【0097】(衝撃試験)JIS R3205に準拠し
て直径75mmの球で重量45kgの加撃体を120cm
の高さから振子式に自由落下させ、4枚の合わせガラス
について4時間、23±2℃の恒温室に保持し、それぞ
れその中心点付近を1回加撃させて、直径75mmの球
が自由に通過する開口を生じた場合を×、生じたなかっ
た場合を○とした。(Impact Test) According to JIS R3205, a ball having a diameter of 75 mm and an impacting body having a weight of 45 kg are 120 cm.
Pendulum type free fall from the height of 4 and hold it in a temperature-controlled room at 23 ± 2 ° C for 4 hours with 4 laminated glass, and each of them is hit once near the center point, and a ball with a diameter of 75 mm is free. The case where an opening passing through was formed was x, and the case where it was not formed was o.
【0098】(透明性試験)東京電色製の「積分式濁度
計」を用い、合わせガラスの全光線透過率とヘイズを測
定した。(Transparency test) The total light transmittance and haze of the laminated glass were measured using "Integral turbidity meter" manufactured by Tokyo Denshoku.
【0099】(接着強度試験)接着強度試験用合わせガ
ラスから幅2cm長さ10cmの試験片を切り出しオリ
エンテック製の商品名「テンシロンUCE500」を用
いて引っ張りスピード500mm/分で90度ピール強
度を測定した。(Adhesive strength test) A test piece having a width of 2 cm and a length of 10 cm was cut out from a laminated glass for an adhesive strength test, and 90-degree peel strength was measured at a pulling speed of 500 mm / min using a product name "Tensilon UCE500" manufactured by Orientec. did.
【0100】(冷熱試験)合わせガラスを70℃で2時
間放置した後、70℃からー20℃まで2時間、さらに
ー20℃で2時間放置した後、ー20℃から70℃まで
2時間を1サイクルとして10サイクル後のガラスと合
わせガラス用中間膜の層剥離の有無を観察した。(Cooling test) The laminated glass was left at 70 ° C. for 2 hours, then from 70 ° C. to −20 ° C. for 2 hours, and further left at −20 ° C. for 2 hours, then from −20 ° C. to 70 ° C. for 2 hours. The presence or absence of delamination of the glass and the interlayer film for laminated glass was observed after 10 cycles as one cycle.
【0101】(耐湿試験)合わせガラスを55℃、環境
相対湿度98%で2週間放置した後、ガラスと合わせガ
ラス用中間膜の層剥離の有無を観察した。(Humidity resistance test) The laminated glass was allowed to stand at 55 ° C. and 98% relative humidity for 2 weeks, and then the presence or absence of delamination between the glass and the interlayer film for laminated glass was observed.
【0102】(煮沸試験)合わせガラスを沸騰水中に2
時間放置した後、ガラスと合わせガラス用中間膜の層剥
離の有無を観察した。(Boiling test) Laminated glass is put in boiling water for 2 minutes.
After standing for a period of time, the presence or absence of layer peeling between the glass and the interlayer film for laminated glass was observed.
【0103】[0103]
【表1】 [Table 1]
【0104】[0104]
【表2】 [Table 2]
【0105】[0105]
【発明の効果】本発明の合わせガラス用中間膜は、上述
の通り、EVAまたはエチレン/(メタ)アクリル酸エ
ステル共重合体、多価アルコ−ルとベンズアルデヒド
(誘導体)の縮合反応生成物またはカリックスアレーン
からなる層(A)と、EVAまたは/(メタ)アクリル
酸エステル共重合体とシランカップリング剤からなる層
(B)とが積層されているので、中間膜としての基本特
性である耐衝撃性を損なうこと無く、優れた透明性とガ
ラスとの接着性を有し、オートクレーブ無しに合わせ加
工ができるという性能面と合わせ加工プロセス面ですぐ
れた特性を有するので、建築用、車輌用の合わせガラス
用中間膜として使用できる。INDUSTRIAL APPLICABILITY As described above, the interlayer film for laminated glass of the present invention is EVA or ethylene / (meth) acrylic acid ester copolymer, a condensation reaction product of polyvalent alcohol and benzaldehyde (derivative) or calix. Since the layer (A) composed of an arene and the layer (B) composed of EVA or / (meth) acrylic acid ester copolymer and a silane coupling agent are laminated, the impact resistance which is a basic property as an intermediate film is obtained. It has excellent transparency and adhesion to glass without sacrificing properties, and has excellent performance in that it can be machined without an autoclave and has excellent process characteristics, so it is suitable for construction and vehicles. It can be used as an intermediate film for glass.
Claims (1)
レン/(メタ)アクリル酸エステル共重合体100重量
部、5価以上の多価アルコール(誘導体)と1.8〜
2.8倍当量のベンズアルデヒド(誘導体)の縮合反応
生成物または一般式(1)で表される化合物0.01〜
4.0重量部からなる層(A)と、エチレン/酢酸ビニ
ル共重合体またはエチレン/(メタ)アクリル酸エステ
ル共重合体にアミノ基、グリシジル基、メルカプト基の
いずれかを1個以上有するシランカップリング剤0.0
1〜4.0重量部からなる層(B)とが交互に2層以上
積層されおり、最外層の少なくとも1層が層(B)であ
ることを特徴とする合わせガラス用中間膜。 【化1】 〔式中nは4〜16の自然数である。〕1. An ethylene / vinyl acetate copolymer or an ethylene / (meth) acrylic acid ester copolymer 100 parts by weight, and a polyhydric alcohol (derivative) having a valence of 5 or more and 1.8-.
2.8 times equivalent of a condensation reaction product of benzaldehyde (derivative) or a compound represented by the general formula (1) 0.01 to
A layer (A) consisting of 4.0 parts by weight and a silane having at least one of an amino group, a glycidyl group and a mercapto group in an ethylene / vinyl acetate copolymer or an ethylene / (meth) acrylic acid ester copolymer. Coupling agent 0.0
An interlayer film for laminated glass, wherein two or more layers (1) to (4) are alternately laminated, and at least one of the outermost layers is the layer (B). [Chemical 1] [In the formula, n is a natural number of 4 to 16. ]
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2833194A JPH07237944A (en) | 1994-02-25 | 1994-02-25 | Intermediate film for laminated glass |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2833194A JPH07237944A (en) | 1994-02-25 | 1994-02-25 | Intermediate film for laminated glass |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH07237944A true JPH07237944A (en) | 1995-09-12 |
Family
ID=12245638
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2833194A Pending JPH07237944A (en) | 1994-02-25 | 1994-02-25 | Intermediate film for laminated glass |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH07237944A (en) |
-
1994
- 1994-02-25 JP JP2833194A patent/JPH07237944A/en active Pending
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