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JPH07226465A - Filling structure of filler - Google Patents

Filling structure of filler

Info

Publication number
JPH07226465A
JPH07226465A JP6202507A JP20250794A JPH07226465A JP H07226465 A JPH07226465 A JP H07226465A JP 6202507 A JP6202507 A JP 6202507A JP 20250794 A JP20250794 A JP 20250794A JP H07226465 A JPH07226465 A JP H07226465A
Authority
JP
Japan
Prior art keywords
heat
case
printed circuit
filled
circuit board
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP6202507A
Other languages
Japanese (ja)
Inventor
Hiroshi Noro
浩史 野呂
Masaaki Uchihashi
聖明 内橋
Noriyuki Fukumori
律之 福盛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Electric Works Co Ltd
Original Assignee
Matsushita Electric Works Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Works Ltd filed Critical Matsushita Electric Works Ltd
Priority to JP6202507A priority Critical patent/JPH07226465A/en
Publication of JPH07226465A publication Critical patent/JPH07226465A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/22Secondary treatment of printed circuits
    • H05K3/28Applying non-metallic protective coatings

Landscapes

  • Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)

Abstract

PURPOSE:To improve the radiating property without imposing stress on a solder part. CONSTITUTION:In an electric equipment containing a printed board 3 in a case 1 with an aperture part surface covered with a cover 2, the space between the printed board 3 and the case 1 is filled up with almost spherical insulating balls 8 in high thermal conductivity. Thus, the whole space between the printed board 3 and the case 1 is turned into a space radiating a heat generating part 4. Besides, the area conducting the heat of the heat generating part 4 to the bottom surface of the case 1 is widened for raising the radiating efficiency. Furthermore, at least the space between the printed board 3 and the bottom surface of the case 1 is filled up with a resin in relatively low hardness as a filler 7. Through these procedures, the stress imposed on a solder part can be diminished.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、上面が開口する箱状の
ケース内に電気部品を実装したプリント基板を収納し、
ケースの開口面を蓋で被覆する電気機器において、収納
される電気部品の耐湿性及び耐振動性を高めるために、
ケース内に充填材を充填する構造に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention stores a printed circuit board on which electrical parts are mounted in a box-shaped case having an open top surface.
In an electric device in which the opening surface of the case is covered with a lid, in order to enhance the humidity resistance and vibration resistance of the stored electric parts,
The present invention relates to a structure in which a case is filled with a filler.

【0002】[0002]

【従来の技術】屋外で使用される電気機器では耐湿性や
耐振動性が要求される。例えば、この種の電気機器とし
て、ケース1内に大きなコイルを備える屋外照明用の安
定器などがある。この種の電気機器では、図12に示す
ように、一面が開口する箱状であり、開口面には蓋2が
被着されるケース1内にエポキシ樹脂やウレタン樹脂な
どの充填材(コンパウンド)7を満たし、ケース1内に
収められたコイルなどの部品4の耐湿性や耐振動性を良
くするようにしていた。
2. Description of the Related Art Moisture resistance and vibration resistance are required for electric equipment used outdoors. For example, as an electric device of this type, there is a ballast for outdoor lighting which includes a large coil in the case 1. As shown in FIG. 12, this type of electric device has a box-like shape with an opening on one side, and a cover 2 is attached to the opening side in a case 1 in which a filler (compound) such as epoxy resin or urethane resin is filled. 7 to improve the moisture resistance and vibration resistance of the component 4 such as the coil housed in the case 1.

【0003】ところで、この種の電気機器において、ケ
ース1内に収納された部品4の発熱量が大きい場合、そ
の部品4の温度上昇により部品4自体及びリード線など
が徐々に劣化し、寿命を縮めてしまうという問題があっ
た。そこで、このような発熱部品を備える場合、図13
に示すように、上記ケース1内に充填される充填材7と
して、熱伝導性の良い砂状の熱伝導材を混合した混合充
填材7’を用いることが一般に知られている。つまり
は、この混合充填材7’を介して発熱部品4の発する熱
をケース1に伝え、放熱を行うのである。
By the way, in this kind of electric equipment, when the heat generation amount of the component 4 housed in the case 1 is large, the temperature rise of the component 4 causes the component 4 itself and lead wires to gradually deteriorate, resulting in a long service life. There was a problem of shrinking. Therefore, when such a heat-generating component is provided, as shown in FIG.
As shown in (1), it is generally known to use a mixed filler 7 ′, which is a mixture of sand-like thermal conductors having good thermal conductivity, as the filler 7 filled in the case 1. That is, the heat generated by the heat-generating component 4 is transferred to the case 1 through the mixed filler 7 ', and heat is dissipated.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、上記混
合充填材7’を使用した方法において、放熱効果を良く
するためには、混合充填材7’の熱伝導材の混ざり具合
が全体的に均一でなければならない。しかしながら実際
には、充填後に混合充填材7’の充填材が硬化するまで
の間に、熱伝導材が沈澱したりして、全体に均一に混ざ
り合った状態を保つことが非常に困難である。また、全
体を均一に混ぜ合わせるためには、ケース1に充填する
前に、十分攪拌しなければならず、作業性が悪いという
欠点があった。さらに、放熱性をさらに良くするために
は、熱伝導材を多く混ぜる必要があり、混合充填材7’
の重量が重くなり、半田付けした部分に大きなストレス
がかかり、最悪の場合半田クラックを引き起こすという
恐れがあった。即ち、従来の充填方法では、放熱性を良
好にすることが困難であるという問題があった。
However, in the method using the above-mentioned mixed filler 7 ', in order to improve the heat radiation effect, the mixing state of the heat conductive material of the mixed filler 7'is generally uniform. There must be. However, in reality, it is very difficult to maintain a state where the heat conductive material is uniformly mixed in the whole due to precipitation of the heat conductive material before the filler of the mixed filler 7'is cured after the filling. . Further, in order to mix the whole uniformly, it is necessary to sufficiently stir before filling the case 1, and there is a drawback that workability is poor. Furthermore, in order to further improve heat dissipation, it is necessary to mix a large amount of heat conductive material, and the mixed filler 7 '
However, there is a fear that the solder becomes heavier, a large stress is applied to the soldered portion, and in the worst case, a solder crack is caused. That is, the conventional filling method has a problem that it is difficult to improve heat dissipation.

【0005】ところで、図14に示すように、ケース1
内に各種部品を実装したプリント基板3を収納するもの
がある。このような電気機器において、ケース1が密閉
され、内部に例えばトランス等の発熱の大きな発熱部品
4もプリント基板3に実装されている場合がある。この
ような、電気機器においては、ケース1が蓋2で密閉さ
れ、発熱部品4の温度上昇が異常に高い場合、発熱部品
4自体及びプリント基板3に実装された他の部品が熱で
劣化し、短寿命になるという問題があった。そこで、こ
の種の電気機器では、図15に示すように、発熱部品4
と蓋2との間にシリコンゴムのような熱伝導材5を挟み
込み、発熱部品4の発する熱を熱伝導材5を介して蓋2
から放熱するようにしていた。
By the way, as shown in FIG.
There is one that accommodates the printed circuit board 3 on which various components are mounted. In such an electric device, the case 1 may be hermetically sealed, and a heat generating component 4 having a large heat generation such as a transformer may be mounted on the printed circuit board 3 inside. In such an electric device, when the case 1 is sealed by the lid 2 and the temperature rise of the heat-generating component 4 is abnormally high, the heat-generating component 4 itself and other components mounted on the printed circuit board 3 are deteriorated by heat. However, there was a problem of a short life. Therefore, in this type of electric device, as shown in FIG.
A heat conducting material 5 such as silicon rubber is sandwiched between the lid 2 and the lid 2, and the heat generated by the heat-generating component 4 is transmitted through the heat conducting material 5 to the lid 2
I was trying to radiate heat from.

【0006】しかしながら、この方法によれば、発熱部
品4の温度上昇は低減できるが、熱伝導材5が周囲温度
の変化で熱収縮を繰り返すため、部品の半田部にかかる
ストレスが大きくなり、最悪の場合半田クラックを引き
起こす恐れがあった。本発明は上述の点に鑑みて為され
たものであり、その目的とするところは、半田部にスト
レスをかけることなく、放熱性に優れた充填材の充填構
造を提供することにある。
However, according to this method, the temperature rise of the heat-generating component 4 can be reduced, but since the heat conducting material 5 repeats thermal contraction due to the change of the ambient temperature, the stress applied to the solder portion of the component becomes large, which is the worst case. In the case of, there was a risk of causing a solder crack. The present invention has been made in view of the above points, and an object of the present invention is to provide a filling structure of a filler excellent in heat dissipation without applying stress to the solder portion.

【0007】[0007]

【課題を解決するための手段】請求項1の発明では、上
記目的を達成するために、上面が開口する箱状のケース
内に、ほぼケースの内部形状と同じ大きさで電気部品が
上面に実装されたプリント基板を収納し、ケースの開口
面を蓋で被覆する電気機器において、収納される電気部
品の耐湿性及び耐振動性を高めるために、ケース内に充
填材を充填する構造であって、プリント基板とケースの
底面との間に、ケースの内側面とプリント基板との隙間
より径が大きいと共に、プリント基板とケースの底面と
の間隔よりも径が小さい略球状であり、且つ熱伝導率の
高い絶縁性の熱伝導材を満たし、少なくともプリント基
板とケースの底面との間に比較的に硬度の小さい樹脂を
充填材として充填してある。
In order to achieve the above object, according to the invention of claim 1, in a box-shaped case having an upper surface opened, an electric component having substantially the same size as the inner shape of the case is provided on the upper surface. In an electrical device that accommodates the mounted printed circuit board and covers the opening surface of the case with a lid, the structure is such that the case is filled with a filler to improve the moisture resistance and vibration resistance of the accommodated electrical components. Between the printed circuit board and the bottom surface of the case, the diameter is larger than the gap between the inner surface of the case and the printed circuit board, and the diameter is smaller than the distance between the printed circuit board and the bottom surface of the case. An insulating heat conductive material having a high conductivity is filled, and a resin having a relatively low hardness is filled as a filler between at least the printed circuit board and the bottom surface of the case.

【0008】なお、請求項2に示すように、上記熱伝導
材をプリント基板の部品実装面側に満たすようにしても
よい。また、発熱部品の発熱量が著しく大きい場合に
は、請求項3に示すように、上記熱伝導材をプリント基
板とケースの底面との間及びプリント基板の部品実装面
側の両方に満たすようにしてもよい。
As described in claim 2, the heat conductive material may be filled on the component mounting surface side of the printed circuit board. Further, when the heat generation amount of the heat generating component is extremely large, as described in claim 3, the heat conductive material should be filled both between the printed circuit board and the bottom surface of the case and on the component mounting surface side of the printed circuit board. May be.

【0009】さらに、請求項4に示すように、上記熱伝
導材を発熱部品の近傍のみに充填するようにしてもよ
い。なお、請求項4の発明において、熱伝導材を発熱部
品の近傍のみに充填する具体的な方法として、請求項5
に示すように、発熱部品と他の部品との間を仕切る仕切
部材を用いればよい。
Further, as described in claim 4, the heat conducting material may be filled only in the vicinity of the heat generating component. In the invention of claim 4, as a specific method of filling the heat conductive material only in the vicinity of the heat generating component,
As shown in, a partition member may be used to partition the heat generating component from other components.

【0010】ここで、上記仕切部材として、請求項6に
示すように、発熱部品自体を用いることができる。ま
た、請求項7に示すように、上記仕切部材として、放熱
板を用いてもよい。さらに、請求項8に示すように、プ
リント基板のパターンとケースとの間に配置される仕切
部材として、スペーサを用いてもよい。
Here, as the partition member, as shown in claim 6, a heat-generating component itself can be used. Further, as described in claim 7, a heat sink may be used as the partition member. Further, as described in claim 8, a spacer may be used as a partition member arranged between the pattern of the printed board and the case.

【0011】また、請求項9に示すように、熱伝導率の
高い砂状の熱伝導材と上記充填材とを混合して成る混合
充填材をプリント基板の部品実装面側に充填するように
してもよい。さらに、請求項1又は請求項9の発明にお
いて、上記熱伝導材をプリント基板に接触させずに充填
してもよい。
According to a ninth aspect of the present invention, a mixed filler made by mixing a sandy heat conductive material having a high thermal conductivity and the filler is filled on the component mounting surface side of the printed circuit board. May be. Further, in the invention of claim 1 or claim 9, the heat conductive material may be filled without contacting the printed circuit board.

【0012】請求項11の発明では、上記目的を達成す
るために、上面が開口する箱状のケース内に、発熱部品
とその他の部品とを個別に実装する2枚のプリント基板
を立設して収め、ケースの開口面を蓋で被覆する電気機
器において、発熱部品が実装されたプリント基板とケー
スの内側面との間に、略球状で熱伝導率の高い絶縁性の
熱伝導材を満たし、比較的に硬度の小さい樹脂を充填材
として充填してある。
In order to achieve the above object, in the eleventh aspect of the present invention, two printed circuit boards for individually mounting a heat-generating component and other components are provided upright in a box-shaped case having an open upper surface. In an electric device in which the case's open surface is covered with a lid, a substantially spherical insulating material with high thermal conductivity is filled between the printed circuit board on which the heat-generating components are mounted and the inner surface of the case. A resin having a relatively low hardness is filled as a filler.

【0013】請求項12の発明では、上面が開口する箱
状のケース内に、発熱部品を下部に実装すると共にその
他の部品を上部に実装したプリント基板を立設して収
め、ケースの開口面を蓋で被覆する電気機器において、
発熱部品が実装されたプリント基板の下部とケースの内
側面との間に、略球状で熱伝導率の高い絶縁性の熱伝導
材を満たし、比較的に硬度の小さい樹脂を充填材として
充填してある。
According to the twelfth aspect of the present invention, in a box-shaped case having an open top surface, a printed board having heat-generating components mounted on the lower part and other components mounted on the upper part is erected and housed, and the opening surface of the case is accommodated. In electrical equipment that covers with
Between the lower part of the printed circuit board on which the heat-generating components are mounted and the inner surface of the case, fill a substantially spherical insulating conductive material with high thermal conductivity, and fill resin with relatively low hardness as a filler. There is.

【0014】[0014]

【作用】請求項1の発明では、プリント基板とケースの
底面との間に熱伝導率の高い絶縁性の熱伝導材を満たす
ことで、プリント基板とケースの底面との間のスペース
全体を発熱部品を放熱する空間とし、発熱部品の熱をケ
ースの底面に伝達する面積を広くして放熱効率を高め
る。また、熱伝導材として、ケースの内側面とプリント
基板との隙間より径が大きいと共に、プリント基板とケ
ースの底面との間隔よりも径が小さい略球状のものを用
いることで、熱伝導材が砂状のものである場合より少な
い分量で放熱面積を広くし、放熱効率が良いにもかかわ
らず、比較的に軽量とする。さらに、少なくともプリン
ト基板とケースの底面との間に比較的に硬度の小さい樹
脂を充填材として充填することで、半田ストレスを小さ
くする。
According to the first aspect of the present invention, the entire space between the printed circuit board and the bottom surface of the case is heated by filling an insulating heat conductive material having high thermal conductivity between the printed circuit board and the bottom surface of the case. The space for radiating the components is made large, and the area for transmitting the heat of the heat-generating components to the bottom surface of the case is widened to enhance the radiation efficiency. In addition, as the heat conductive material, a substantially spherical material having a diameter larger than the gap between the inner surface of the case and the printed circuit board and smaller than the distance between the printed circuit board and the bottom surface of the case is used. The heat radiation area is widened with a smaller amount than the sand-like one, and the weight is relatively light despite the good heat radiation efficiency. Further, by filling a resin having a relatively low hardness as a filler between at least the printed circuit board and the bottom surface of the case, solder stress is reduced.

【0015】請求項2の発明では、熱伝導材をプリント
基板の部品実装面側に満たすことで、発熱部品の熱を熱
伝導材を介して直接にケースに放熱することを可能と
し、放熱効率を良くする。請求項3の発明では、上記熱
伝導材をプリント基板とケースの底面との間及びプリン
ト基板の部品実装面側の両方に満たすことで、さらに放
熱面積を広くすると共に、放熱効率を良くする。
According to the second aspect of the present invention, by filling the heat conductive material on the component mounting surface side of the printed circuit board, it is possible to radiate the heat of the heat generating component directly to the case through the heat conductive material, and the heat radiation efficiency. Improve According to the third aspect of the present invention, the heat conducting material is filled both between the printed board and the bottom surface of the case and on the component mounting surface side of the printed board to further increase the heat radiation area and improve the heat radiation efficiency.

【0016】請求項4の発明では、上記熱伝導材を発熱
部品の近傍のみに充填することにより、発熱部品の熱が
熱伝導材を介して他の部品に伝導されることを防止す
る。請求項5の発明では、発熱部品と他の部品との間を
仕切る仕切部材を用いることにより、請求項4の発明の
ように、熱伝導材を発熱部品の近傍のみに充填すること
を可能とする。
According to the fourth aspect of the present invention, the heat conductive material is filled only in the vicinity of the heat generating component to prevent the heat of the heat generating component from being conducted to other components via the heat conductive material. According to the invention of claim 5, by using a partition member for partitioning the heat generating component from other components, it is possible to fill the heat conducting material only in the vicinity of the heat generating component as in the invention of claim 4. To do.

【0017】請求項9の発明では、熱伝導率の高い砂状
の熱伝導材と上記充填材とを混合して成る混合充填材を
プリント基板の部品実装面側に充填することにより、発
熱部品の熱を熱伝導材を介して直接ケースに放熱し、さ
らに放熱効率を高めることを可能とする。請求項10の
発明では、熱伝導材をプリント基板に接触させずに充填
することにより、プリント基板と充填材との密着性の向
上が可能となる。
In a ninth aspect of the present invention, a heat generating component is obtained by filling a component mounting surface side of a printed circuit board with a mixed filler formed by mixing a sandy heat conducting material having a high thermal conductivity and the filler. It is possible to radiate the heat of the above directly to the case through the heat conductive material, and further improve the heat radiation efficiency. According to the tenth aspect of the invention, by filling the heat conductive material without contacting the printed circuit board, it is possible to improve the adhesion between the printed circuit board and the filler.

【0018】請求項11の発明では、発熱部品が実装さ
れたプリント基板とケースの内側面との間に熱伝導材を
満たすことにより、発熱部品の発する熱を熱伝導材を介
してケースに放熱し、且つ発熱部品とその他の部品とを
個別のプリント基板に実装することにより、発熱部品の
熱のその他の部品に伝達しないようにし、効率的且つ良
好に放熱を行うことを可能とする。しかも、熱伝導材が
略球状のものであることにより、熱伝導材が砂状のもの
である場合より少ない分量で放熱面積を広くし、放熱効
率が良いにもかかわらず、比較的に軽量とする。さら
に、比較的に硬度の小さい樹脂を充填材として充填する
ことで、半田ストレスを小さくする。
According to the eleventh aspect of the present invention, the heat conductive material is filled between the printed board on which the heat generating component is mounted and the inner surface of the case, so that the heat generated by the heat generating component is radiated to the case via the heat conductive material. In addition, by mounting the heat-generating component and the other component on separate printed circuit boards, it is possible to prevent the heat of the heat-generating component from being transmitted to the other component, and to radiate heat efficiently and satisfactorily. Moreover, since the heat-conducting material is substantially spherical, the heat-dissipating area can be increased with a smaller amount than when the heat-conducting material is sand-like, and the heat-dissipating efficiency is good, but it is relatively lightweight. To do. Further, by filling a resin having a relatively low hardness as a filler, the solder stress is reduced.

【0019】請求項12の発明では、発熱部品が実装さ
れたプリント基板の下部とケースの内側面との間に、略
球状で熱伝導率の高い絶縁性の熱伝導材を満たすことに
より、発熱部品の発する熱を熱伝導材を介してケースに
放熱し、且つ発熱部品とその他の部品とをプリント基板
の上下に分離して実装することにより、発熱部品の熱の
その他の部品に伝達しにくくし、効率的且つ良好に放熱
を行うことを可能とする。しかも、熱伝導材が略球状の
ものであることにより、熱伝導材が砂状のものである場
合より少ない分量で放熱面積を広くし、放熱効率が良い
にもかかわらず、比較的に軽量とする。さらに、比較的
に硬度の小さい樹脂を充填材として充填することで、半
田ストレスを小さくする。
According to the twelfth aspect of the invention, heat is generated by filling a substantially spherical insulating conductive material having a high thermal conductivity between the lower part of the printed circuit board on which the heat-generating component is mounted and the inner surface of the case. It is difficult to transfer the heat of the heat generating component to other components by dissipating the heat generated by the component to the case through the heat conductive material and by mounting the heat generating component and other components separately on the upper and lower sides of the printed circuit board. It is possible to radiate heat efficiently and satisfactorily. Moreover, since the heat-conducting material is substantially spherical, the heat-dissipating area can be increased with a smaller amount than when the heat-conducting material is sand-like, and the heat-dissipating efficiency is good, but it is relatively lightweight. To do. Further, by filling a resin having a relatively low hardness as a filler, the solder stress is reduced.

【0020】[0020]

【実施例】【Example】

(実施例1)図1に本発明の一実施例を示す。本実施例
では、図12に示す電気機器において、図1に示すよう
に、プリント基板3とケース1の底面との間に、例えば
セラミックボールなどの熱伝導率の高い絶縁性の熱伝導
材8を満たし、ウレタン樹脂などの比較的に硬度の小さ
い樹脂を充填材(コンパウンド)7として充填するよう
にしてある。なお、以下、熱伝導材8としてセラミック
ボールを用いた場合について説明する。
(Embodiment 1) FIG. 1 shows an embodiment of the present invention. In the present embodiment, in the electric device shown in FIG. 12, as shown in FIG. 1, between the printed circuit board 3 and the bottom surface of the case 1, an insulating heat conducting material 8 having a high heat conductivity such as a ceramic ball is used. And a resin having a relatively low hardness such as urethane resin is filled as the filler (compound) 7. The case where ceramic balls are used as the heat conductive material 8 will be described below.

【0021】ここで、セラミックボール8としては、そ
の直径は、図14におけるプリント基板3とケース1の
内面との隙間aより大きく、プリント基板3とケース1
の底面との間隔bより小さいものを使用してある。つま
り、セラミックボール8としては、その直径がプリント
基板3とケース1の内面との隙間aより大きいものを使
用するのは、充填材7の充填時にセラミックボール8が
部品4実装面側に移動しないようにするためであり、ま
たプリント基板3とケース1の底面との間隔bより小さ
いものを使用するのは、プリント基板3とケース1の底
面との間にセラミックボール8を敷き詰めるためであ
る。
Here, the diameter of the ceramic ball 8 is larger than the clearance a between the printed board 3 and the inner surface of the case 1 in FIG.
A distance smaller than the distance b from the bottom surface of is used. That is, the ceramic balls 8 having a diameter larger than the gap a between the printed circuit board 3 and the inner surface of the case 1 are used because the ceramic balls 8 do not move to the component 4 mounting surface side when the filling material 7 is filled. In order to do so, the reason why the gap b between the printed circuit board 3 and the bottom surface of the case 1 is used is to spread the ceramic balls 8 between the printed circuit board 3 and the bottom surface of the case 1.

【0022】本実施例ではセラミックボール8を用いる
ことにより、プリント基板3とケース1の底面との間の
スペース全体を発熱部品4を放熱する空間とでき、発熱
部品4の熱をケース1の底面に伝達する面積を広くして
放熱効率を高めることができる。また、セラミックボー
ル8であると、充填が容易であり、分量調整も任意にで
き、しかも、熱伝導材8として、ケース1の内側面とプ
リント基板3との隙間aより径が大きいと共に、プリン
ト基板3とケース1の底面との間隔bよりも径が小さい
略球状のもの、つまりはセラミックボールを用いること
で、熱伝導材が砂状のものである場合より少ない分量で
放熱面積を広くでき、放熱効率が良いにもかかわらず、
比較的に軽量とすることができる。さらに、ウレタン樹
脂のような比較的に硬度の小さい樹脂を充填材7として
充填することで、半田ストレスも小さくすることができ
る。
In this embodiment, by using the ceramic balls 8, the entire space between the printed board 3 and the bottom surface of the case 1 can be used as a space for radiating the heat-generating component 4, and the heat of the heat-generating component 4 can be transferred to the bottom surface of the case 1. The heat dissipation efficiency can be improved by increasing the area transmitted to the. Further, when the ceramic balls 8 are used, the filling is easy and the amount can be adjusted arbitrarily. Moreover, as the heat conducting material 8, the diameter is larger than the gap a between the inner surface of the case 1 and the printed circuit board 3, By using a substantially spherical material having a diameter smaller than the distance b between the substrate 3 and the bottom surface of the case 1, that is, a ceramic ball, the heat dissipation area can be increased with a smaller amount than when the heat conductive material is sandy. , Despite good heat dissipation efficiency
It can be relatively lightweight. Further, by filling a resin having a relatively low hardness such as urethane resin as the filler 7, the solder stress can be reduced.

【0023】ここで、セラミックボール8及び充填材7
の充填方法としては、まずケース1内にセラミックボー
ル8を充填し、その後プリント基板3を収納し、充填材
7を充填するようにすればよい。また、セラミックボー
ル8を充填して、充填材7を充填した後に、プリント基
板3を収納するようにしてもよい。 (実施例2)図2に本発明の他の実施例を示す。本実施
例においては、セラミックボール8をプリント基板3の
部品実装面側に満たした点に特徴がある。なお、その他
の点では、実施例1と同様のものである。本実施例の場
合、ケース1内にプリント基板3を収め、その状態で充
填材7を充填し、最後にセラミックボール8を充填する
ようにすればよい。
Here, the ceramic balls 8 and the filler 7
As a filling method, the ceramic balls 8 may first be filled in the case 1, then the printed circuit board 3 may be housed, and the filling material 7 may be filled. Alternatively, the printed board 3 may be housed after the ceramic balls 8 are filled and the filling material 7 is filled. (Embodiment 2) FIG. 2 shows another embodiment of the present invention. The present embodiment is characterized in that the ceramic balls 8 are filled on the component mounting surface side of the printed circuit board 3. The other points are similar to those of the first embodiment. In the case of the present embodiment, the printed circuit board 3 may be placed in the case 1, the filling material 7 may be filled in that state, and finally the ceramic balls 8 may be filled.

【0024】本実施例のように、セラミックボール8を
プリント基板3の部品実装面側に満たすことにより、発
熱部品4の熱をセラミックボール8を介してケース1の
側面に伝える構造としてある。このようにすれば、発熱
部品4の熱を直接にケース1に伝えることができるの
で、実施例1の場合よりさらに放熱効率が良くなる利点
がある。
As in this embodiment, by filling the ceramic ball 8 on the component mounting surface side of the printed circuit board 3, the heat of the heat generating component 4 is transferred to the side surface of the case 1 via the ceramic ball 8. By doing so, the heat of the heat-generating component 4 can be directly transferred to the case 1, and therefore, there is an advantage that the heat radiation efficiency is further improved as compared with the case of the first embodiment.

【0025】(実施例3)図3は実施例1と実施例2と
を組み合わせたものであり、プリント基板3とケース1
の底面との間、及びプリント基板3の部品実装面側の両
方にセラミックボール8を充填したものである。本実施
例では、まずケース1内にセラミックボール8を充填
し、その後プリント基板3を収納し、さらにセラミック
ボール8を充填し、最後に充填材7を充填するようにす
ればよい。この場合、発熱部品4の発熱量が著しく大き
な場合に効果がある。
(Embodiment 3) FIG. 3 is a combination of Embodiment 1 and Embodiment 2, in which a printed circuit board 3 and a case 1 are used.
The ceramic balls 8 are filled both between the bottom surface of the printed circuit board 3 and the component mounting surface side of the printed circuit board 3. In this embodiment, first, the case 1 may be filled with the ceramic balls 8, then the printed circuit board 3 may be housed, the ceramic balls 8 may be further filled, and finally the filling material 7 may be filled. In this case, it is effective when the heat generation amount of the heat generating component 4 is extremely large.

【0026】(実施例4)図4は実施例3で全体的にセ
ラミックボール8を充填していたものを、発熱部品4の
周辺のみに充填するようにしたものである。このように
すれば、極力他の部品への発熱部品4の熱の影響を及ば
ないようにでき、また軽量化できる。この場合には、で
きるだけ発熱部品4はケース1の側面の近傍であるプリ
ント基板3の端に配置しておくことが望ましい。
(Embodiment 4) FIG. 4 shows a structure in which the ceramic balls 8 are wholly filled in the third embodiment, but only the periphery of the heat generating component 4 is filled. By doing so, the influence of the heat of the heat-generating component 4 on other components can be prevented as much as possible, and the weight can be reduced. In this case, it is desirable that the heat-generating component 4 be arranged as close to the side surface of the case 1 as possible at the end of the printed circuit board 3.

【0027】(実施例5)図5に実施例4よりもより現
実的な実施例を示す。本実施例では、発熱部品4と他の
部品との間に仕切り板9を設け、発熱部品4の部分にの
みセラミックボール8を充填するようにしてある。この
ようにすれば、セラミックボール8を充填する箇所を特
定でき、セラミックボール8の充填を容易に行える。
(Fifth Embodiment) FIG. 5 shows a more practical embodiment than the fourth embodiment. In this embodiment, a partition plate 9 is provided between the heat generating component 4 and other components, and the ceramic balls 8 are filled only in the portion of the heat generating component 4. By doing so, the location where the ceramic balls 8 are filled can be specified, and the filling of the ceramic balls 8 can be performed easily.

【0028】ところで、上述の場合には仕切り板9を用
いたが、図6に示すように発熱部品4自体をセラミック
ボール8を仕切る部材として用いてもよい。また、仕切
り板として、図7に示すように、放熱板10を用いても
よく、さらには熱遮蔽板であってもよい。さらにまた、
プリント基板3のパターン面側の仕切り板9としては、
プリント基板3の下面とケース1の底面との間隔を保持
するスペーサで兼用してもよい。
By the way, although the partition plate 9 is used in the above-mentioned case, as shown in FIG. 6, the heat-generating component 4 itself may be used as a member for partitioning the ceramic balls 8. As the partition plate, as shown in FIG. 7, a heat dissipation plate 10 may be used, or a heat shield plate may be used. Furthermore,
As the partition plate 9 on the pattern surface side of the printed circuit board 3,
A spacer that holds the gap between the lower surface of the printed board 3 and the bottom surface of the case 1 may also be used.

【0029】(実施例6)図8に他の実施例を示す。本
実施例では、実施例1のようにウレタン樹脂などの比較
的に硬度の小さい樹脂を充填材(コンパウンド)7とし
て全体に充填するのではなく、プリント基板3とケース
1の底面との間に上記充填材7を充填し、プリント基板
3の部品実装面側には上記充填材7に熱伝導率の高い砂
状の熱伝導材(フィラー)を混合させた混合充填材7a
を充填した点に特徴がある。その他の構成については実
施例1のものと共通である。
(Embodiment 6) FIG. 8 shows another embodiment. In the present embodiment, a resin having a relatively low hardness such as urethane resin is not filled as the filling material (compound) 7 as in the first embodiment, but the space between the printed circuit board 3 and the bottom surface of the case 1 is not provided. Mixed filler 7a filled with the filler 7, and a sand-like heat conductive material (filler) having high thermal conductivity mixed with the filler 7 on the component mounting surface side of the printed circuit board 3.
It is characterized in that it was filled with. Other configurations are common to those of the first embodiment.

【0030】本実施例の場合には、実施例1に示した方
法で充填材7の充填を行い、充填材7が硬化した後に混
合充填材7aを充填するようにすればよい。本実施例で
はウレタン樹脂などの比較的に硬度の小さい樹脂と熱伝
導率の高い砂状の熱伝導材(フィラー)とを混合させた
混合充填材7aをプリント基板3の部品実装面側に充填
することにより、発熱部品4の熱をケース1の底面だけ
でなく、混合充填材7aを介してケース1の側面に伝導
させて放熱させることができ、実施例1の場合よりもさ
らに放熱の効率を良くすることができる。
In the case of the present embodiment, the filling material 7 may be filled by the method shown in the first embodiment, and the mixed filling material 7a may be filled after the filling material 7 is cured. In this embodiment, the component mounting surface side of the printed circuit board 3 is filled with a mixed filler 7a in which a resin having a relatively low hardness such as a urethane resin and a sand-like thermal conductive material (filler) having a high thermal conductivity are mixed. By doing so, the heat of the heat-generating component 4 can be conducted not only to the bottom surface of the case 1 but also to the side surface of the case 1 through the mixed filling material 7a to dissipate the heat. Can be better.

【0031】ところで、本実施例においてプリント基板
3の部品実装面側にセラミックボール8を満たさずに混
合充填材7aを充填するのは、プリント基板3の部品実
装面側では各部品間の隙間が不均一であるためにセラミ
ックボール8の直径よりも狭い隙間にはセラミックボー
ル8を満たすことができず、充分な放熱効果が得られな
い場合があるからである。そこで、半田ストレスが加わ
るおそれがないプリント基板3の部品実装面側には、混
合充填材7aを充填するようにして各部品の発熱をケー
ス1の側面に伝導することができるようにしたのであ
る。
By the way, in this embodiment, the component mounting surface side of the printed circuit board 3 is filled with the mixed filling material 7a without filling the ceramic balls 8 because the component mounting surface side of the printed circuit board 3 has a gap between the respective components. This is because the ceramic balls 8 cannot be filled in the gaps narrower than the diameter of the ceramic balls 8 due to the nonuniformity, and a sufficient heat dissipation effect may not be obtained. Therefore, the component mounting surface side of the printed circuit board 3 where the solder stress is not applied is filled with the mixed filler 7a so that the heat generation of each component can be conducted to the side surface of the case 1. .

【0032】なお、本実施例においては、充填材7と混
合充填材7aとの境界面がプリント基板3の厚み方向の
略中央位置となるようにしてあるが、例えばプリント基
板3として両面スルーホール基板を使用する場合には半
田が部品実装面側にも吸い上がるので、上記境界面をプ
リント基板3の上方向(部品実装面側)に変えてもよ
い。
In this embodiment, the boundary surface between the filling material 7 and the mixed filling material 7a is set to be substantially at the center position in the thickness direction of the printed circuit board 3. When a board is used, the solder also sucks up to the component mounting surface side, so the boundary surface may be changed to the upward direction of the printed circuit board 3 (component mounting surface side).

【0033】(実施例7)図9は実施例6でセラミック
ボール8をプリント基板3に接触させてプリント基板3
とケース1の底面との間に満たしていたものを、セラミ
ックボール8をプリント基板3に接触させないようにし
たものである。このようにすれば、プリント基板3の表
面と充填材7との密着性を良くすることができる。つま
り、実施例6のようにセラミックボール8をプリント基
板3に接触させていると、セラミックボール8とプリン
ト基板3との間に充填材7が介在できずにプリント基板
3の表面にいわゆるボイドなどが生じてしまう可能性が
あるが、本実施例のようにすれば、上記ボイドなどが生
じるのを防止することができる。
(Embodiment 7) FIG. 9 shows the embodiment 6 in which the ceramic balls 8 are brought into contact with the printed circuit board 3 and
What is filled between the bottom surface of the case 1 and the bottom of the case 1 is such that the ceramic balls 8 are not brought into contact with the printed circuit board 3. In this way, the adhesion between the surface of the printed board 3 and the filler 7 can be improved. That is, when the ceramic balls 8 are brought into contact with the printed circuit board 3 as in the sixth embodiment, the filler 7 cannot be interposed between the ceramic balls 8 and the printed circuit board 3, and so-called voids or the like are formed on the surface of the printed circuit board 3. However, the voids and the like can be prevented by using this embodiment.

【0034】なお、本実施例においては実施例6と同様
にプリント基板3の部品実装面側には混合充填材7aを
充填するようにしてあるが、実施例1のように全体に充
填材7を充填するようにしてもよいことはいうまでもな
い。 (実施例8)図10はさらに別の実施例を示す。本実施
例では、発熱部品4とその他の部品(高温部品と低温部
品と)を個別のプリント基板3に実装し、夫々のプリン
ト基板3をパターン面を互いに対向させて底面から立設
してケース1内部に収納してある。なお、発熱部品4は
1つあるいは複数個の場合を含む。そして、発熱部品4
が実装されたプリント基板3と、そのプリント基板3の
部品実装面が対向するケース1内面との間にセラミック
ボール8を充填し、ウレタン樹脂などの比較的に硬度の
小さい樹脂を充填材7として充填してある。
In this embodiment, the mixed filler 7a is filled on the component mounting surface side of the printed circuit board 3 as in the case of the sixth embodiment. Needless to say, it may be filled. (Embodiment 8) FIG. 10 shows still another embodiment. In this embodiment, the heat-generating component 4 and other components (high-temperature component and low-temperature component) are mounted on individual printed circuit boards 3, and the respective printed circuit boards 3 are erected from the bottom with their pattern surfaces facing each other. It is stored inside 1. The heat-generating component 4 includes one or a plurality of components. And the heat generating component 4
A ceramic ball 8 is filled between the printed circuit board 3 on which is mounted and the inner surface of the case 1 where the component mounting surfaces of the printed circuit board 3 face each other, and a resin having a relatively low hardness such as urethane resin is used as the filler 7. It is filled.

【0035】本実施例の構造であれば、発熱部品4を取
り囲むようにセラミックボール8が充填されるので、放
熱効率が良くなる。また、発熱部品4とその他の部品と
が完全に隔離されるので、その他の部品4が発熱部品4
の温度の影響を受けにくくできる利点がある。 (実施例9)図11に別の実施例を示す。本実施例で
は、ケース1内にプリント基板3を立設して収め、プリ
ント基板3の下部に発熱部品(高温部品)4を実装し、
上部にその他の部品(低温部品)を実装し、セラミック
ボール8を発熱部品4が収められた下部に満たし、ウレ
タン樹脂などの比較的に硬度の小さい樹脂を充填材7を
充填するようにしてある。
In the structure of this embodiment, the ceramic balls 8 are filled so as to surround the heat-generating component 4, so that the heat dissipation efficiency is improved. Moreover, since the heat-generating component 4 and the other components are completely separated from each other, the other component 4 is separated from the heat-generating component 4.
There is an advantage that it can be less affected by the temperature. (Embodiment 9) FIG. 11 shows another embodiment. In this embodiment, the printed circuit board 3 is installed upright in the case 1, and the heat generating component (high temperature component) 4 is mounted on the lower part of the printed circuit substrate 3.
Other components (low temperature components) are mounted on the upper portion, the ceramic balls 8 are filled in the lower portion containing the heat-generating components 4, and a resin having a relatively low hardness such as urethane resin is filled with the filler 7. .

【0036】本実施例の場合にも、プリント基板3の上
下に発熱部品4とその他の部品とが分離される形になる
ので、発熱部品4の温度の影響を受けにくくできる。な
お、取付時には蓋2側を下側にすれば、発熱部品4の発
する熱が、その他の部品に及ぶことを少なくできる。
Also in the case of this embodiment, since the heat generating component 4 and the other components are separated above and below the printed circuit board 3, the influence of the temperature of the heat generating component 4 can be suppressed. It should be noted that the heat generated by the heat-generating component 4 can be prevented from reaching other components by placing the lid 2 side down when mounting.

【0037】[0037]

【発明の効果】請求項1の発明は上述のように、上面が
開口する箱状のケース内に、ほぼケースの内部形状と同
じ大きさで電気部品が上面に実装されたプリント基板を
収納し、ケースの開口面を蓋で被覆する電気機器におい
て、収納される電気部品の耐湿性及び耐振動性を高める
ために、ケース内に充填材を充填する構造であって、プ
リント基板とケースの底面との間に、ケースの内側面と
プリント基板との隙間より径が大きいと共に、プリント
基板とケースの底面との間隔よりも径が小さい略球状で
あり、且つ熱伝導率の高い絶縁性の熱伝導材を満たし、
少なくともプリント基板とケースの底面との間に比較的
に硬度の小さい樹脂を充填材として充填したものであ
り、プリント基板とケースの底面との間に熱伝導率の高
い絶縁性の熱伝導材を満たすことで、プリント基板とケ
ースの底面との間のスペース全体を発熱部品を放熱する
空間とすることができ、発熱部品の熱をケースの底面に
伝達する面積を広くして放熱効率を高めることができ
る。また、熱伝導材として、ケースの内側面とプリント
基板との隙間より径が大きいと共に、プリント基板とケ
ースの底面との間隔よりも径が小さい略球状のものを用
いることで、熱伝導材が砂状のものである場合より少な
い分量で放熱面積を広くでき、放熱効率が良いにもかか
わらず、比較的に軽量となる。さらに、少なくともプリ
ント基板とケースの底面との間に比較的に硬度の小さい
樹脂を充填材として充填することで、半田ストレスを小
さくすることができる。
As described above, according to the first aspect of the present invention, in the box-shaped case having an open upper surface, the printed circuit board having electric components mounted on the upper surface and having substantially the same size as the internal shape of the case is housed. In an electric device in which an opening surface of a case is covered with a lid, a structure is used in which a filling material is filled in the case in order to enhance moisture resistance and vibration resistance of an electric component to be housed. Between the inner surface of the case and the printed circuit board, the diameter is larger than the space between the printed circuit board and the bottom surface of the case, and is a substantially spherical shape. Filled with conductive material,
At least the printed board and the bottom surface of the case are filled with a resin having a relatively low hardness as a filler, and an insulating heat conductive material having a high thermal conductivity is provided between the printed board and the bottom surface of the case. By filling the space, the entire space between the printed circuit board and the bottom of the case can be used as a space for radiating heat-generating components, and the area for transmitting the heat of the heat-generating components to the bottom of the case can be increased to improve heat dissipation efficiency. You can In addition, as the heat conductive material, a substantially spherical material having a diameter larger than the gap between the inner surface of the case and the printed circuit board and smaller than the distance between the printed circuit board and the bottom surface of the case is used. The heat dissipation area can be increased with a smaller amount than the case of sandy ones, and the heat dissipation efficiency is good, but the weight is relatively light. Further, by filling a resin having a relatively low hardness as a filler between at least the printed circuit board and the bottom surface of the case, solder stress can be reduced.

【0038】請求項2の発明は、熱伝導材をプリント基
板の部品実装面側に満たすことで、発熱部品の熱を熱伝
導材を介して直接にケースに放熱することができ、放熱
効率が良くなる。請求項3の発明は、上記熱伝導材をプ
リント基板とケースの底面との間及びプリント基板の部
品実装面側の両方に満たすことで、さらに放熱面積を広
くすることができると共に、放熱効率を良くすることが
でき、発熱部品の発熱量が著しき大きい場合に効果があ
る。
According to the second aspect of the present invention, by filling the heat-conducting material on the component mounting surface side of the printed circuit board, the heat of the heat-generating component can be radiated directly to the case via the heat-conducting material. Get better. According to the third aspect of the present invention, by filling the space between the printed board and the bottom surface of the case and the component mounting surface side of the printed board with the heat conductive material, the heat dissipation area can be further increased and the heat dissipation efficiency can be improved. It can be improved, and is effective when the amount of heat generated by the heat generating component is significantly large.

【0039】請求項4の発明は、上記熱伝導材を発熱部
品の近傍のみに充填することにより、発熱部品の熱が熱
伝導材を介して他の部品に伝導されることを防止するこ
とができ、また熱伝導材の分量が少なくなるため、軽量
化できる。請求項5の発明は、発熱部品と他の部品との
間を仕切る仕切部材を用いることにより、請求項4の発
明のように、熱伝導材を発熱部品の近傍のみに充填する
ことができる。
According to the fourth aspect of the present invention, by filling the heat conducting material only in the vicinity of the heat generating component, it is possible to prevent the heat of the heat generating component from being conducted to other components via the heat conducting material. Moreover, since the amount of the heat conducting material is reduced, the weight can be reduced. According to the invention of claim 5, by using a partition member for partitioning the heat-generating component from other components, the heat-conducting material can be filled only in the vicinity of the heat-generating component as in the invention of claim 4.

【0040】請求項9の発明は、熱伝導率の高い砂状の
熱伝導材と上記充填材とを混合して成る混合充填材をプ
リント基板の部品実装面側に充填することにより、発熱
部品の熱を熱伝導材を介して直接ケースに放熱し、さら
に放熱効率を高めることができる。請求項10の発明
は、熱伝導材をプリント基板に接触させずに充填するこ
とにより、プリント基板と充填材との密着性を向上さ
せ、さらに放熱効率を高めることができる。
According to a ninth aspect of the present invention, a heat generating component is obtained by filling the component mounting surface side of the printed circuit board with a mixed filler formed by mixing a sandy heat conducting material having a high thermal conductivity with the filler. The heat can be radiated directly to the case via the heat conductive material, and the heat radiation efficiency can be further improved. According to the tenth aspect of the invention, by filling the heat conductive material without contacting the printed circuit board, the adhesion between the printed circuit board and the filler can be improved, and the heat dissipation efficiency can be further improved.

【0041】請求項11の発明は、上面が開口する箱状
のケース内に、発熱部品とその他の部品とを個別に実装
する2枚のプリント基板を立設して収め、ケースの開口
面を蓋で被覆する電気機器において、発熱部品が実装さ
れたプリント基板とケースの内側面との間に、略球状で
熱伝導率の高い絶縁性の熱伝導材を満たし、比較的に硬
度の小さい樹脂を充填材として充填したものであり、発
熱部品が実装されたプリント基板とケースの内側面との
間に熱伝導材を満たすことにより、発熱部品の発する熱
を熱伝導材を介してケースに放熱することができ、且つ
発熱部品とその他の部品とを個別のプリント基板に実装
することにより、発熱部品の熱のその他の部品に伝達し
ないようにでき、効率的且つ良好に放熱を行うことがで
きる。しかも、熱伝導材が略球状のものであることによ
り、熱伝導材が砂状のものである場合より少ない分量で
放熱面積を広くでき、放熱効率が良いにもかかわらず、
比較的に軽量とすることができる。さらに、比較的に硬
度の小さい樹脂を充填材として充填することで、半田ス
トレスを小さくすることができる。
In the eleventh aspect of the present invention, two printed circuit boards for individually mounting a heat-generating component and other components are vertically installed and housed in a box-shaped case having an open upper surface, and the open surface of the case is In an electric device covered with a lid, a resin having a relatively small hardness is filled between the printed circuit board on which the heat-generating component is mounted and the inner surface of the case with a substantially spherical insulating thermal conductive material having high thermal conductivity. Is filled as a filling material, and by filling the heat conductive material between the printed circuit board on which the heat generating component is mounted and the inner surface of the case, the heat generated by the heat generating component is radiated to the case via the heat conductive material. By mounting the heat generating component and the other component on separate printed circuit boards, the heat of the heat generating component can be prevented from being transmitted to the other components, and efficient and good heat dissipation can be performed. . Moreover, since the heat-conducting material is substantially spherical, the heat-dissipating area can be increased with a smaller amount than when the heat-conducting material is sand-like, and the heat-dissipating efficiency is good,
It can be relatively lightweight. Furthermore, by filling a resin having a relatively low hardness as a filler, solder stress can be reduced.

【0042】請求項12の発明では、上面が開口する箱
状のケース内に、発熱部品を下部に実装すると共にその
他の部品を上部に実装したプリント基板を立設して収
め、ケースの開口面を蓋で被覆する電気機器において、
発熱部品が実装されたプリント基板の下部とケースの内
側面との間に、略球状で熱伝導率の高い絶縁性の熱伝導
材を満たし、比較的に硬度の小さい樹脂を充填材として
充填したものであり、発熱部品が実装されたプリント基
板の下部とケースの内側面との間に、略球状で熱伝導率
の高い絶縁性の熱伝導材を満たすことにより、発熱部品
の発する熱を熱伝導材を介してケースに放熱することが
でき、且つ発熱部品とその他の部品とをプリント基板の
上下に分離して実装することにより、発熱部品の熱のそ
の他の部品に伝達しにくくでき、効率的且つ良好に放熱
を行うことができる。しかも、熱伝導材が略球状のもの
であることにより、熱伝導材が砂状のものである場合よ
り少ない分量で放熱面積を広くでき、放熱効率が良いに
もかかわらず、比較的に軽量とすることができる。さら
に、比較的に硬度の小さい樹脂を充填材として充填する
ことで、半田ストレスを小さくすることができる。
In a twelfth aspect of the present invention, a box-shaped case having an open top is provided with a printed circuit board on which heat-generating components are mounted on the bottom and other components are mounted on the top. In electrical equipment that covers with
Between the lower part of the printed circuit board on which the heat-generating components are mounted and the inner surface of the case, a substantially spherical insulating thermal conductive material having a high thermal conductivity is filled, and a resin having a relatively low hardness is filled as a filler. The heat generated by the heat-generating component is generated by filling a substantially spherical insulating conductive material with high thermal conductivity between the bottom of the printed circuit board on which the heat-generating component is mounted and the inner surface of the case. It is possible to dissipate heat to the case via the conductive material, and by mounting the heat-generating component and other components separately on the upper and lower sides of the printed circuit board, it is possible to make it difficult to transfer the heat of the heat-generating component to other components, and improve efficiency. Heat can be radiated efficiently and satisfactorily. Moreover, since the heat-conducting material has a substantially spherical shape, the heat-dissipating area can be increased with a smaller amount than when the heat-conducting material has a sandy shape, and the heat-dissipating efficiency is good, but the weight is relatively light. can do. Furthermore, by filling a resin having a relatively low hardness as a filler, solder stress can be reduced.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の第1の実施例の断面図である。FIG. 1 is a cross-sectional view of a first embodiment of the present invention.

【図2】第2の実施例の断面図である。FIG. 2 is a sectional view of a second embodiment.

【図3】第3の実施例の断面図である。FIG. 3 is a sectional view of a third embodiment.

【図4】第4の実施例の断面図である。FIG. 4 is a sectional view of a fourth embodiment.

【図5】第5の実施例の断面図である。FIG. 5 is a sectional view of a fifth embodiment.

【図6】仕切り板の代わりに発熱部品を用いた場合の平
面図である。
FIG. 6 is a plan view when a heat-generating component is used instead of a partition plate.

【図7】仕切り板の代わりに発熱部品を用いた場合の平
面図である。
FIG. 7 is a plan view when a heat-generating component is used instead of a partition plate.

【図8】第6の実施例の断面図である。FIG. 8 is a sectional view of a sixth embodiment.

【図9】第7の実施例の断面図である。FIG. 9 is a sectional view of a seventh embodiment.

【図10】第8の実施例の断面図である。FIG. 10 is a sectional view of an eighth embodiment.

【図11】第9の実施例の断面図である。FIG. 11 is a sectional view of a ninth embodiment.

【図12】従来の充填材の充填構造を示す断面図であ
る。
FIG. 12 is a cross-sectional view showing a conventional filling structure of a filler.

【図13】放熱効果を良くした充填材の充填構造を示す
断面図である。
FIG. 13 is a cross-sectional view showing a filling structure of a filling material with improved heat dissipation effect.

【図14】別の電気機器の構造を示す断面図である。FIG. 14 is a cross-sectional view showing the structure of another electric device.

【図15】同上において放熱を行う方法を示す断面図で
ある。
FIG. 15 is a cross-sectional view showing a method of radiating heat in the above.

【符号の説明】[Explanation of symbols]

1 ケース 2 蓋 3 プリント基板 4 発熱部品 7 充填材 8 セラミックボール 9 仕切り板 10 放熱板 1 Case 2 Lid 3 Printed Circuit Board 4 Heating Component 7 Filling Material 8 Ceramic Ball 9 Partition Plate 10 Heat Sink

Claims (12)

【特許請求の範囲】[Claims] 【請求項1】 上面が開口する箱状のケース内に、ほぼ
ケースの内部形状と同じ大きさで電気部品が上面に実装
されたプリント基板を収納し、ケースの開口面を蓋で被
覆する電気機器において、収納される電気部品の耐湿性
及び耐振動性を高めるために、ケース内に充填材を充填
する構造であって、プリント基板とケースの底面との間
に、ケースの内側面とプリント基板との隙間より径が大
きいと共に、プリント基板とケースの底面との間隔より
も径が小さい略球状であり、且つ熱伝導率の高い絶縁性
の熱伝導材を満たし、少なくともプリント基板とケース
の底面との間に比較的に硬度の小さい樹脂を充填材とし
て充填して成ることを特徴とする充填材の充填構造。
1. A box-shaped case having an open top surface, a printed circuit board having electrical components mounted on the top surface and having a size substantially the same as the internal shape of the case, and an opening surface of the case being covered with a lid. In a device, in order to improve the humidity resistance and vibration resistance of the electric components housed, the case is filled with a filler, and the inside surface of the case and the print are placed between the printed circuit board and the bottom surface of the case. The diameter is larger than the gap between the board and the diameter of the spherical shape is smaller than the distance between the printed board and the bottom surface of the case, and it is filled with an insulating heat conductive material having high thermal conductivity, and at least the printed board and the case A filling structure of a filling material, characterized in that a resin having a relatively small hardness is filled between the bottom surface and the bottom surface as a filling material.
【請求項2】 上記熱伝導材をプリント基板の部品実装
面側に満たして成ることを特徴とする請求項1記載の充
填材の充填構造。
2. The filling structure according to claim 1, wherein the heat conductive material is filled on the component mounting surface side of the printed circuit board.
【請求項3】 上記熱伝導材をプリント基板とケースの
底面との間及びプリント基板の部品実装面側の両方に満
たして成ることを特徴とする請求項1記載の充填材の充
填構造。
3. The filling material filling structure according to claim 1, wherein the heat conductive material is filled both between the printed circuit board and the bottom surface of the case and on the component mounting surface side of the printed circuit board.
【請求項4】 上記熱伝導材を発熱部品の近傍のみに充
填して成ることを特徴とする請求項1乃至請求項3記載
の充填材の充填構造。
4. The filling material filling structure according to claim 1, wherein the heat conducting material is filled only in the vicinity of the heat generating component.
【請求項5】 上記熱伝導材を発熱部品の近傍のみに充
填するために、発熱部品と他の部品との間を仕切る仕切
部材を備えて成ることを特徴とする請求項4記載の充填
材の充填構造。
5. The filling material according to claim 4, further comprising a partition member for partitioning the heat-generating component from other components in order to fill the heat-conducting material only in the vicinity of the heat-generating component. Filling structure.
【請求項6】 上記仕切部材として、発熱部品自体を用
いて成ることを特徴とする請求項5記載の充填材の充填
構造。
6. The filling structure according to claim 5, wherein the partition member is a heat-generating component itself.
【請求項7】 上記仕切部材として、放熱板を用いて成
ることを特徴とする請求項5記載の充填材の充填構造。
7. The filling structure according to claim 5, wherein a heat dissipation plate is used as the partition member.
【請求項8】 少なくともプリント基板のパターンとケ
ースとの間に配置される仕切部材として、スペーサを用
いて成ることを特徴とする請求項5記載の充填材の充填
構造。
8. The filling structure of the filling material according to claim 5, wherein a spacer is used as a partition member arranged at least between the pattern of the printed circuit board and the case.
【請求項9】 熱伝導率の高い砂状の熱伝導材と上記充
填材とを混合して成る混合充填材をプリント基板の部品
実装面側に充填して成ることを特徴とする請求項1記載
の充填材の充填構造。
9. A mixed filler made of a mixture of a sand-like heat conductive material having a high thermal conductivity and the filler is filled on the component mounting surface side of the printed circuit board. The filling structure of the filling material described.
【請求項10】 上記熱伝導材をプリント基板に接触さ
せずに充填して成ることを特徴とする請求項1又は請求
項9記載の充填材の充填構造。
10. The filling material filling structure according to claim 1, wherein the heat conducting material is filled without contacting a printed circuit board.
【請求項11】 上面が開口する箱状のケース内に、発
熱部品とその他の部品とを個別に実装する2枚のプリン
ト基板を立設して収め、ケースの開口面を蓋で被覆する
電気機器において、発熱部品が実装されたプリント基板
とケースの内側面との間に、略球状で熱伝導率の高い絶
縁性の熱伝導材を満たし、比較的に硬度の小さい樹脂を
充填材として充填して成ることを特徴とする充填材の充
填構造。
11. An electric device in which two printed circuit boards for individually mounting a heat-generating component and other components are installed upright in a box-shaped case having an open top surface, and the open surface of the case is covered with a lid. In the equipment, between the printed circuit board on which the heat-generating components are mounted and the inner surface of the case, a substantially spherical insulating conductive material with high thermal conductivity is filled, and a resin with relatively low hardness is filled as the filling material. A filling structure of a filling material, characterized in that
【請求項12】 上面が開口する箱状のケース内に、発
熱部品を下部に実装すると共にその他の部品を上部に実
装したプリント基板を立設して収め、ケースの開口面を
蓋で被覆する電気機器において、発熱部品が実装された
プリント基板の下部とケースの内側面との間に、略球状
で熱伝導率の高い絶縁性の熱伝導材を満たし、比較的に
硬度の小さい樹脂を充填材として充填して成ることを特
徴とする充填材の充填構造。
12. A box-shaped case having an open upper surface, a printed circuit board having heat-generating components mounted on the lower portion and other components mounted on the upper portion is erected and housed, and the opening surface of the case is covered with a lid. In electrical equipment, between the lower part of the printed circuit board on which the heat-generating components are mounted and the inner surface of the case, a substantially spherical insulating thermal conductive material with high thermal conductivity is filled, and resin with relatively low hardness is filled. A filling structure of a filling material characterized by being filled as a material.
JP6202507A 1993-12-15 1994-08-26 Filling structure of filler Withdrawn JPH07226465A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP6202507A JPH07226465A (en) 1993-12-15 1994-08-26 Filling structure of filler

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP31485493 1993-12-15
JP5-314854 1993-12-15
JP6202507A JPH07226465A (en) 1993-12-15 1994-08-26 Filling structure of filler

Publications (1)

Publication Number Publication Date
JPH07226465A true JPH07226465A (en) 1995-08-22

Family

ID=26513424

Family Applications (1)

Application Number Title Priority Date Filing Date
JP6202507A Withdrawn JPH07226465A (en) 1993-12-15 1994-08-26 Filling structure of filler

Country Status (1)

Country Link
JP (1) JPH07226465A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6791024B2 (en) 2001-05-30 2004-09-14 Canon Kabushiki Kaisha Power converter, and photovoltaic element module and power generator using the same
JP2008171676A (en) * 2007-01-11 2008-07-24 Mitsubishi Electric Corp Traveling-wave tube

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6791024B2 (en) 2001-05-30 2004-09-14 Canon Kabushiki Kaisha Power converter, and photovoltaic element module and power generator using the same
JP2008171676A (en) * 2007-01-11 2008-07-24 Mitsubishi Electric Corp Traveling-wave tube

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