JPH06194055A - Crucible type furnace - Google Patents
Crucible type furnaceInfo
- Publication number
- JPH06194055A JPH06194055A JP33087492A JP33087492A JPH06194055A JP H06194055 A JPH06194055 A JP H06194055A JP 33087492 A JP33087492 A JP 33087492A JP 33087492 A JP33087492 A JP 33087492A JP H06194055 A JPH06194055 A JP H06194055A
- Authority
- JP
- Japan
- Prior art keywords
- flue
- furnace
- crucible
- material preheating
- side wall
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Crucibles And Fluidized-Bed Furnaces (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明はアルミニウム等の溶解保
持に用いられる坩堝(るつぼ)形炉に関するものであ
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a crucible furnace used for melting and holding aluminum and the like.
【0002】[0002]
【従来の技術】図5は、従来よりアルミ鋳造機の溶解炉
などに使用されている坩堝形炉を示すもので、下部にバ
ーナ3を設けた立形の炉2に坩堝1を収容し、炉蓋5に
設けた材料投入口4からインゴット材14を装入して、
坩堝1内で溶解保持するものであり、構造が簡単で比較
的低コストであることから、手元保持炉として広く使用
されている。2. Description of the Related Art FIG. 5 shows a crucible furnace which has been conventionally used for a melting furnace of an aluminum casting machine. The crucible 1 is housed in a vertical furnace 2 having a burner 3 at the bottom thereof. Insert the ingot material 14 from the material inlet 4 provided in the furnace lid 5,
It is melted and held in the crucible 1, and is widely used as a hand holding furnace because of its simple structure and relatively low cost.
【0003】[0003]
【発明が解決使用とする課題】しかし上述の坩堝形炉に
おいては、図5に矢印で示したように、バーナ3の燃焼
排ガスは坩堝1の周壁を加熱したのち、坩堝1の上縁と
炉蓋5の隙間を通って材料投入口4から排出されていた
ので、インゴット材が溶解したのちは、排ガスが溶湯の
表面に触れて溶湯を酸化したり、あるいは排ガスが溶湯
に溶けて溶湯の純度を低下させたりするという問題があ
った。本発明は上記の問題点に鑑み、インゴット溶解中
はインゴット材を十分予熱することができ、溶湯保持中
は排ガスと溶湯とを互いに分離することができるような
坩堝形炉を提供することを目的とするものである。However, in the above crucible furnace, as shown by the arrow in FIG. 5, the combustion exhaust gas from the burner 3 heats the peripheral wall of the crucible 1 and then the upper edge of the crucible 1 and the furnace. Since the material was discharged from the material inlet 4 through the gap of the lid 5, after the ingot material was melted, the exhaust gas touched the surface of the molten metal to oxidize the molten metal, or the exhaust gas was melted in the molten metal and the purity of the molten metal was increased. There was a problem that it lowered. In view of the above problems, the present invention aims to provide a crucible furnace capable of sufficiently preheating the ingot material during melting of the ingot and separating the exhaust gas and the molten metal from each other while maintaining the molten metal. It is what
【0004】[0004]
【課題を解決するための手段】本発明による坩堝形炉
は、図1〜2に示すように、立形の坩堝1を収容した炉
2の下部にバーナ3を設け、バーナ3の燃焼排ガスによ
り坩堝1を加熱するようにした坩堝形炉において、材料
投入口4を有する炉蓋5の下面と坩堝1の上縁とを密着
させて、燃焼排ガスを炉2の側壁に連設した煙道6に導
き、炉蓋5の上面に載置される材料予熱筒7の側壁と、
煙道6の上部外周面に回動自在に嵌挿した筒体8の側壁
とを中空アーム9で連結することにより、材料予熱筒7
を煙道6の回りに回動自在とすると共に、該中空アーム
9により煙道6の側壁に設けた通気孔10と材料予熱筒
7とを連通させ、更に煙道6の上端に開閉蓋11を設け
ると共に、材料予熱筒7に排気口12を有する蓋板13
を着脱自在に設けたものである。As shown in FIGS. 1 and 2, a crucible furnace according to the present invention is provided with a burner 3 in the lower part of a furnace 2 accommodating a vertical crucible 1, and a burner 3 exhausts combustion gas. In a crucible furnace configured to heat the crucible 1, the lower surface of the furnace lid 5 having the material inlet 4 and the upper edge of the crucible 1 are brought into close contact with each other, and the flue gas 6 connected to the side wall of the furnace 2 The side wall of the material preheating cylinder 7 placed on the upper surface of the furnace lid 5,
By connecting the side wall of the cylindrical body 8 rotatably fitted to the upper outer peripheral surface of the flue 6 with the hollow arm 9, the material preheating cylinder 7
Is rotatable around the flue 6, and the hollow arm 9 allows the vent hole 10 provided on the side wall of the flue 6 to communicate with the material preheating cylinder 7. Further, the open / close lid 11 is provided on the upper end of the flue 6. And a lid plate 13 having an exhaust port 12 in the material preheating cylinder 7
Is provided so that it can be detached.
【0005】[0005]
【作用】使用の際には、図3に示すように、まず中空ア
ーム9を回動して材料予熱筒7を有する炉蓋5を炉2に
被設し、材料予熱筒7の上端開口からインゴット材14
を投入したのち、蓋板13を被着する。この状態では、
煙道6と材料予熱筒7とが連通しており、煙道6の上端
の開閉蓋11を閉じると、バーナ3からの燃焼排ガスは
坩堝1を加熱したのち、煙道6及び中空アーム9を通っ
て材料予熱筒7に入り、材料を予熱したのち排気口12
から排出される。インゴット材が溶解してしまうと、溶
湯は全て坩堝1内に収まるので、図4に示すように、中
空アーム9を煙道6の回りに回動させて、材料予熱筒7
を炉蓋5の上から退避させ、代わりに炉蓋5の上面に盲
蓋15を被設すると共に、煙道6の開閉蓋11を開い
て、燃焼排ガスを煙道6の上端から外部に排出させる。
従ってこの構成によれば、溶解時には排ガスを材料の予
熱に利用し、溶解後は排ガスを煙道6から排出させて、
排ガスと溶湯との接触を防止することができる。In use, as shown in FIG. 3, the hollow arm 9 is first rotated to install the furnace lid 5 having the material preheating cylinder 7 on the furnace 2, and the upper end opening of the material preheating cylinder 7 is opened. Ingot material 14
Then, the cover plate 13 is attached. In this state,
The flue 6 and the material preheating cylinder 7 communicate with each other. When the opening / closing lid 11 at the upper end of the flue 6 is closed, the combustion exhaust gas from the burner 3 heats the crucible 1 and then the flue 6 and the hollow arm 9 are closed. After passing through the material preheating cylinder 7 to preheat the material, the exhaust port 12
Emitted from. When the ingot material is melted, the molten metal is entirely contained in the crucible 1. Therefore, as shown in FIG. 4, the hollow arm 9 is rotated around the flue 6 to move the material preheating cylinder 7
Is evacuated from the top of the furnace lid 5, and instead a blind lid 15 is provided on the upper surface of the furnace lid 5, and the open / close lid 11 of the flue 6 is opened to discharge combustion exhaust gas from the upper end of the flue 6 to the outside. Let
Therefore, according to this configuration, the exhaust gas is used for preheating the material at the time of melting, and the exhaust gas is discharged from the flue 6 after melting,
It is possible to prevent contact between the exhaust gas and the molten metal.
【0006】[0006]
【実施例】図1〜2は本発明による坩堝形炉の一実施例
を示したもので、立形の坩堝1が収容された炉2の下部
にバーナ3が設けられ、このバーナ3の燃焼排ガスによ
って坩堝1が加熱されるようになっており、炉2の上面
には材料投入口4を有する炉蓋5が開閉自在に被着され
るようになっている。炉蓋が被着された状態では、炉蓋
5の下面と坩堝1の上縁とが密着するようになってお
り、そのために燃焼排ガスは、炉2の側壁に連設された
煙道6から排出される。炉蓋5の上面には、材料投入口
4の周囲に材料予熱筒7が載置され、一方煙道6の上部
外周面には、煙道6を軸として回動自在な筒体8が嵌挿
されていて、材料予熱筒7の側壁と筒体8の側壁とが中
空アーム9で連結固定されることによって、材料予熱筒
7が煙道6の回りに回動できるようになっており、また
この中空アーム9によって、煙道6の側壁に設けた通気
孔10と材料予熱筒7とが連通して、煙道6から材料予
熱筒7への連絡煙道が形成されている。また煙道6の上
端には開閉蓋11が設けられ、材料予熱筒7には排気口
12を有する蓋板13が着脱自在に被着されるようにな
っている。1 and 2 show an embodiment of a crucible furnace according to the present invention, in which a burner 3 is provided below a furnace 2 in which a vertical crucible 1 is housed, and the burner 3 burns. The crucible 1 is heated by the exhaust gas, and a furnace lid 5 having a material inlet 4 is openably and closably attached to the upper surface of the furnace 2. In the state where the furnace lid is attached, the lower surface of the furnace lid 5 and the upper edge of the crucible 1 are in close contact with each other, so that the combustion exhaust gas flows from the flue 6 connected to the side wall of the furnace 2. Is discharged. On the upper surface of the furnace lid 5, a material preheating cylinder 7 is placed around the material inlet 4, while on the outer peripheral surface of the upper part of the flue 6, a cylindrical body 8 rotatable around the flue 6 is fitted. By being inserted and the side wall of the material preheating cylinder 7 and the side wall of the cylindrical body 8 are connected and fixed by the hollow arm 9, the material preheating cylinder 7 can be rotated around the flue 6. Further, the hollow arm 9 communicates the ventilation hole 10 provided on the side wall of the flue 6 with the material preheating tube 7 to form a communication flue from the flue 6 to the material preheating tube 7. An open / close lid 11 is provided on the upper end of the flue 6, and a lid plate 13 having an exhaust port 12 is detachably attached to the material preheating cylinder 7.
【0007】図3は溶解中の状態を示したもので、炉2
の上面に被設された炉蓋5には材料予熱筒7が載置さ
れ、煙道6の上端の開閉蓋11は閉じられている。この
状態で材料予熱筒7の上端開口からインゴット材14を
投入し、材料予熱筒7の上面に蓋板13を被着すると、
バーナ3からの燃焼排ガスは、矢印で示すように、坩堝
1を加熱したのち、煙道6及び中空アーム9を通って材
料予熱筒7に入り、材料を予熱したのち排気口12から
排出される。中空アーム9は、図2に矢印で示されてい
るように、排ガスが材料予熱筒7の接線方向に向かって
吹き込むように斜めに連結されているために、排ガスは
材料予熱筒7内及び坩堝1内を循環してインゴット材1
4を十分予熱したのち排気口12から排出される。なお
図3において、15は環状のベアリング、16は係止用
金具、図2の17は補強材である。FIG. 3 shows the state during melting, and the furnace 2
The material preheating cylinder 7 is placed on the furnace lid 5 provided on the upper surface of the above, and the open / close lid 11 at the upper end of the flue 6 is closed. In this state, when the ingot material 14 is charged from the upper end opening of the material preheating cylinder 7 and the lid plate 13 is attached to the upper surface of the material preheating cylinder 7,
The combustion exhaust gas from the burner 3 heats the crucible 1 and then enters the material preheating cylinder 7 through the flue 6 and the hollow arm 9 as shown by the arrow, preheats the material, and then is discharged from the exhaust port 12. . The hollow arm 9 is obliquely connected so that the exhaust gas blows toward the tangential direction of the material preheating cylinder 7 as shown by the arrow in FIG. 2, so that the exhaust gas is inside the material preheating cylinder 7 and in the crucible. Ingot material 1 circulated in 1
4 is sufficiently preheated and then discharged from the exhaust port 12. In FIG. 3, 15 is an annular bearing, 16 is a metal fitting, and 17 in FIG. 2 is a reinforcing material.
【0008】図4は保持中の状態を示したもので、イン
ゴット材14が全て溶解してしまうと、溶湯は坩堝1内
に収まるので、中空アーム9を煙道6の回りに約90度
回動させて、材料予熱筒7を炉蓋5の上から退避させ、
代わりに炉蓋5の上面に盲蓋18を被設し、煙道6の開
閉蓋11を開いて、燃焼排ガスを煙道6の上端から外部
に排出させる。このとき煙道6の側壁の通気孔10は筒
体8の側壁によって閉塞される。こうして排ガスと溶湯
との接触は完全に遮断され、溶湯の酸化や変色等が防止
されるが、上記盲蓋18は本発明の目的の達成のために
は、必ずしも必要ではない。なお煙道6の上端に排気ダ
クトを連設する場合には、開閉蓋11としてダンパを用
いればよい。FIG. 4 shows a state during holding. When the ingot material 14 is completely melted, the molten metal is contained in the crucible 1, so that the hollow arm 9 is rotated about 90 degrees around the flue 6. By moving the material preheating cylinder 7 away from the furnace lid 5,
Instead, a blind lid 18 is provided on the upper surface of the furnace lid 5, and the open / close lid 11 of the flue 6 is opened to discharge the combustion exhaust gas from the upper end of the flue 6 to the outside. At this time, the vent hole 10 on the side wall of the flue 6 is closed by the side wall of the tubular body 8. In this way, the contact between the exhaust gas and the molten metal is completely cut off, and the molten metal is prevented from being oxidized or discolored. However, the blind lid 18 is not always necessary to achieve the object of the present invention. When an exhaust duct is connected to the upper end of the flue 6, a damper may be used as the opening / closing lid 11.
【0009】[0009]
【発明の効果】本発明によれば上述のように、炉内の燃
焼排ガスを一旦煙道6に導き、溶解時には材料予熱筒7
の側部から吹き込むことにより、効率よく還流させて材
料を予熱することができ、溶解後は排ガスを煙道6の上
端から排出させて、排ガスと溶湯との接触を防止するこ
とができるので、溶湯の品質を向上することができる上
に、溶湯と排ガスを分離して、汲出し時の作業環境を向
上し得ると言う利点がある。According to the present invention, as described above, the combustion exhaust gas in the furnace is once guided to the flue 6 and is melted when the material is preheated.
By blowing from the side of, the material can be efficiently refluxed to preheat the material, and after melting, the exhaust gas can be discharged from the upper end of the flue 6 to prevent contact between the exhaust gas and the molten metal. There is an advantage that the quality of the molten metal can be improved and the working environment at the time of pumping can be improved by separating the molten metal and the exhaust gas.
【図1】本発明の一実施例の縦断面図。FIG. 1 is a vertical sectional view of an embodiment of the present invention.
【図2】同上の上面図。FIG. 2 is a top view of the above.
【図3】同上の溶解時の状態を示す縦断面図。FIG. 3 is a vertical cross-sectional view showing a state of the above-mentioned melting.
【図4】同上の保持時の状態を示す縦断面図。FIG. 4 is a vertical cross-sectional view showing the state of holding the same as above.
【図5】従来例の縦断面図。FIG. 5 is a vertical sectional view of a conventional example.
1 坩堝 2 炉 3 バーナ 4 材料投入口 5 炉蓋 6 煙道 7 材料予熱筒 8 筒体 9 中空アーム 10 通気孔 11 開閉蓋 12 排気口 13 盲蓋 14 インゴット材 15 ベアリング 16 係止 17 補強材 1 Crucible 2 Furnace 3 Burner 4 Material Inlet 5 Furnace Lid 6 Flue 7 Material Preheating Tubing 8 Tubular Body 9 Hollow Arm 10 Vent 11 Opening / Covering 12 Exhaust 13 Blind 14 Ingot 15 Bearing 16 Locking 17 Reinforcing Material
Claims (1)
を設け、バーナの燃焼排ガスにより坩堝を加熱するよう
にした坩堝形炉において、材料投入口を有する炉蓋の下
面と坩堝の上縁とを密着させて、燃焼排ガスを炉の側壁
に連設した煙道に導き、炉蓋の上面に載置される材料予
熱筒の側壁と、煙道の上部外周面に回動自在に嵌挿した
筒体の側壁を中空アームで連結することにより、材料予
熱筒を煙道の回りに回動自在とすると共に、該中空アー
ムにより煙道の側壁に設けた通気孔と材料予熱筒とを連
通させ、更に煙道の上端に開閉蓋を設けると共に、材料
予熱筒に排気口を有する蓋板を着脱自在に被着して成る
坩堝形炉。1. A crucible furnace in which a burner is provided in a lower portion of a furnace containing a vertical crucible so that the combustion exhaust gas of the burner heats the crucible. In the crucible furnace, a lower surface of a furnace lid having a material inlet and a crucible above. Guide the flue gas to the flue connected to the side wall of the furnace by making close contact with the edge, and rotatably fit to the side wall of the material preheating cylinder placed on the upper surface of the furnace lid and the outer peripheral surface of the upper part of the flue. By connecting the side wall of the inserted tubular body with a hollow arm, the material preheating tube can be freely rotated around the flue, and the ventilation hole provided on the side wall of the flue and the material preheating tube can be rotated by the hollow arm. A crucible furnace in which the lids are made to communicate with each other, an opening / closing lid is provided on the upper end of the flue, and a lid plate having an exhaust port is detachably attached to the material preheating cylinder.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP33087492A JP3292870B2 (en) | 1992-10-27 | 1992-10-27 | Crucible furnace |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP33087492A JP3292870B2 (en) | 1992-10-27 | 1992-10-27 | Crucible furnace |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH06194055A true JPH06194055A (en) | 1994-07-15 |
JP3292870B2 JP3292870B2 (en) | 2002-06-17 |
Family
ID=18237482
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP33087492A Expired - Lifetime JP3292870B2 (en) | 1992-10-27 | 1992-10-27 | Crucible furnace |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3292870B2 (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002181460A (en) * | 2000-12-12 | 2002-06-26 | Nippon Crucible Co Ltd | Crucible furnace with movable preheat tower |
JP2005009793A (en) * | 2003-06-20 | 2005-01-13 | Nippon Crucible Co Ltd | Crucible furnace with preheating ring |
JP2012002492A (en) * | 2010-05-20 | 2012-01-05 | Nippon Crucible Co Ltd | Device for recovery of valuable metal |
CN102620564A (en) * | 2012-03-20 | 2012-08-01 | 温岭市精仁机械有限公司 | Heat insulating melting furnace |
CN107192264A (en) * | 2016-03-15 | 2017-09-22 | 雷贝卡(天津)金属制品有限公司 | Aluminum melting holding furnace |
CN107192262A (en) * | 2016-03-15 | 2017-09-22 | 雷贝卡(天津)金属制品有限公司 | aluminium melting furnace |
-
1992
- 1992-10-27 JP JP33087492A patent/JP3292870B2/en not_active Expired - Lifetime
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002181460A (en) * | 2000-12-12 | 2002-06-26 | Nippon Crucible Co Ltd | Crucible furnace with movable preheat tower |
JP2005009793A (en) * | 2003-06-20 | 2005-01-13 | Nippon Crucible Co Ltd | Crucible furnace with preheating ring |
JP2012002492A (en) * | 2010-05-20 | 2012-01-05 | Nippon Crucible Co Ltd | Device for recovery of valuable metal |
CN102620564A (en) * | 2012-03-20 | 2012-08-01 | 温岭市精仁机械有限公司 | Heat insulating melting furnace |
CN107192264A (en) * | 2016-03-15 | 2017-09-22 | 雷贝卡(天津)金属制品有限公司 | Aluminum melting holding furnace |
CN107192262A (en) * | 2016-03-15 | 2017-09-22 | 雷贝卡(天津)金属制品有限公司 | aluminium melting furnace |
Also Published As
Publication number | Publication date |
---|---|
JP3292870B2 (en) | 2002-06-17 |
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