JPH0616456Y2 - Overtemperature prevention device - Google Patents
Overtemperature prevention deviceInfo
- Publication number
- JPH0616456Y2 JPH0616456Y2 JP1983133873U JP13387383U JPH0616456Y2 JP H0616456 Y2 JPH0616456 Y2 JP H0616456Y2 JP 1983133873 U JP1983133873 U JP 1983133873U JP 13387383 U JP13387383 U JP 13387383U JP H0616456 Y2 JPH0616456 Y2 JP H0616456Y2
- Authority
- JP
- Japan
- Prior art keywords
- heat
- thermal fuse
- temperature
- heating element
- prevention device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 230000002265 prevention Effects 0.000 title description 10
- 238000010438 heat treatment Methods 0.000 claims description 18
- 239000002470 thermal conductor Substances 0.000 claims description 6
- 239000004020 conductor Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000001514 detection method Methods 0.000 description 3
- 230000006378 damage Effects 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- 206010037660 Pyrexia Diseases 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000005856 abnormality Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Landscapes
- Control Of Resistance Heating (AREA)
- Fuses (AREA)
Description
【考案の詳細な説明】 産業上の利用分野 本考案は電気毛布、電気カーペット等の電気採暖器具の
安全装置に設いられる温度過昇防止装置に関するもので
ある。DETAILED DESCRIPTION OF THE INVENTION Industrial Field of the Invention The present invention relates to an overheat prevention device provided in a safety device of an electric heating appliance such as an electric blanket or an electric carpet.
従来例の構成とその問題点 以下に従来の温度過昇防止装置について説明する。第1
図は従来例及び本考案に共通の温度過昇防止装置を使用
した電気毛布の回路図である。Configuration of Conventional Example and Problems Thereof A conventional temperature rise prevention device will be described below. First
FIG. 1 is a circuit diagram of an electric blanket using a device for preventing excessive temperature rise common to the conventional example and the present invention.
第2図はヒータ6、感温材7、温度検知線8、により構
成されるヒータ線の構成図である。FIG. 2 is a configuration diagram of a heater wire constituted by the heater 6, the temperature sensitive material 7, and the temperature detection wire 8.
正常状態に於ける動作は、第1図の電源スイッチ2が閉
状態にある時、商用電源1より温度ヒューズ3を経て電
気毛布のヒータ6、温度制御ブロック9に通電され、ヒ
ータ6、感温材(例えばプラスチックサーミスタ)7、
温度検知線8、発熱体(以下抵抗と称する)4を通して
温度制御ブロック9に温度信号が送られ、設定温度より
電気毛布の温度が低い時は温度制御ブロック9からのト
リガ信号によりサイリスタ11がONしてヒータ6によ
り電気毛布の温度を高くする。設定温度に達すると前記
温度信号により温度制御ブロック9からのトリガ信号が
なくなりサイリスタ11がOFFする。上記動作を繰返
して電気毛布の温度を設定温度に保持しようとする。In the normal state, when the power switch 2 of FIG. 1 is closed, the heater 6 of the electric blanket and the temperature control block 9 are energized by the commercial power source 1 through the temperature fuse 3 and the temperature control block 9. Material (eg plastic thermistor) 7,
A temperature signal is sent to the temperature control block 9 through the temperature detection line 8 and the heating element (hereinafter referred to as a resistance) 4, and when the temperature of the electric blanket is lower than the set temperature, the thyristor 11 is turned on by the trigger signal from the temperature control block 9. Then, the heater 6 raises the temperature of the electric blanket. When the temperature reaches the set temperature, the temperature signal causes no trigger signal from the temperature control block 9 to turn off the thyristor 11. The above operation is repeated to keep the temperature of the electric blanket at the set temperature.
次に異常な場合の動作について説明する。Next, the operation in the case of abnormality will be described.
何らかの原因でヒータ6が連続通電となり、異常に高温
となって感温材7が溶融し、温度検知線8と短絡して抵
抗4に大電流が流れると、抵抗4が発熱する。When the heater 6 is continuously energized for some reason, the temperature is abnormally high, the temperature sensitive material 7 is melted, short-circuits with the temperature detection wire 8 and a large current flows through the resistor 4, and the resistor 4 generates heat.
又、温度制御ブロック9が故障した時はサイリスタ10
がトリガされてONとなり発熱体(以下抵抗と称する)
5が発熱する。When the temperature control block 9 fails, the thyristor 10
Is triggered to turn on and a heating element (hereinafter referred to as resistance)
5 gets feverish.
次に抵抗4或は5が発熱した後の従来の温度過昇防止装
置の動作について述べる。Next, the operation of the conventional overheat prevention device after the resistance 4 or 5 generates heat will be described.
第3図、第4図は従来の温度過昇防止装置の側面図及び
平面図である。抵抗4或は5が発熱すると、熱を温度ヒ
ューズ3の接合点3aに効率よく伝導する為の感熱板1
3或は14を経て温度ヒューズ3の接合点3aに熱が伝
導し、溶融してヒューズが働き全ての通電を断状態に
し、温度過昇防止を行う。12はプリント基板15に熱
が逃げないように断熱し、且つ抵抗4,5を共に温度ヒ
ューズ3に均一に接触させる為の断熱緩衝材である。FIG. 3 and FIG. 4 are a side view and a plan view of a conventional overheat prevention device. When the resistor 4 or 5 generates heat, the heat sensitive plate 1 for efficiently conducting the heat to the junction 3a of the thermal fuse 3
Heat is conducted to the junction point 3a of the thermal fuse 3 via 3 or 14 and melts to act as a fuse to cut off all energization to prevent excessive temperature rise. Reference numeral 12 is an adiabatic cushioning material that insulates the printed circuit board 15 from heat so that the resistors 4 and 5 are uniformly in contact with the thermal fuse 3.
ところが従来の構成であれば毛布に通電しないとユーザ
ーがコントローラの蓋をはずして針金或はハンダ等でヒ
ューズを不完全に修復することもあり、こうなるとヒー
タ温度が異常に上昇して火災、やけど或は生命の危険さ
え生ずることとなる。また、発熱体と温度ヒューズが直
列に接続されていないときは、端子を伝わる熱伝導がな
いので、単に熱良導体(例えばセラミックやセメント)
で一体化したものは、複数個の発熱体と温度ヒューズの
場合は熱容量が大きくなり、低温時(例えば−10℃以
下)に1個の発熱体が発熱しても温度ヒューズが溶断し
ないことがあった。また、発熱体に過大電流が流れた場
合に温度ヒューズが溶断するよりも先に発熱体が破壊し
温度過昇防止装置として機能しないことがあった。ま
た、プリント基板の実装面積も横或いは縦一列にすると
大きなものであった。However, with the conventional configuration, if the blanket is not energized, the user may remove the lid of the controller and repair the fuse incompletely with wire or solder. Or even life threatens. Also, when the heating element and the thermal fuse are not connected in series, there is no heat conduction through the terminals, so it is simply a good conductor of heat (such as ceramic or cement).
In the case of a plurality of heating elements and a thermal fuse, the integrated one has a large heat capacity, and even if one heating element generates heat at a low temperature (for example, -10 ° C or less), the thermal fuse does not melt down. there were. Further, when an excessive current flows through the heating element, the heating element may be destroyed before the thermal fuse is blown, and the device may not function as an excessive temperature rise preventing device. Also, the mounting area of the printed circuit board was large when it was arranged in a horizontal or vertical row.
考案の目的 本考案は上記従来の問題点を解消するもので、発熱体が
破壊するよりも先に温度ヒューズが素早く確実に溶断さ
せるものである。また、プリント基板の実装面積を小さ
くさせるものである。また、温度が異常に上昇して温度
ヒューズが溶断した場合にユーザーが不完全な修復をす
ることを防止するものである。DISCLOSURE OF THE INVENTION The present invention solves the above-mentioned problems of the prior art and provides a thermal fuse that melts quickly and reliably before the heating element is destroyed. Moreover, the mounting area of the printed circuit board is reduced. Further, it prevents the user from making an incomplete repair when the temperature rises abnormally and the thermal fuse is blown.
考案の構成 本考案は、複数個の発熱体を下部に、1個の温度ヒュー
ズを上部に位置させ、かつ発熱体の中央部と温度ヒュー
ズの感熱部を略平行な同じ位置に、略等距離に三角形状
の位置に配設するとともに発熱体と発熱体の間及び発熱
体と温度ヒューズの間に熱良導体を介在させ、この熱良
体の角の少なくとも1つを取り除いたものである。According to the present invention, a plurality of heating elements are located in the lower part and one thermal fuse is located in the upper part, and the central portion of the heating element and the heat-sensitive part of the thermal fuse are substantially parallel to each other at substantially the same position and at substantially equal distances. The heat-dissipating conductors are arranged in a triangular shape and the heat-dissipating bodies are interposed between the heat-generating bodies and between the heat-generating bodies and the thermal fuses, and at least one corner of the heat-dissipating body is removed.
実施例の説明 本考案の一実施例について説明する。Description of Embodiments One embodiment of the present invention will be described.
第5図〜第7図は温度過昇防止装置の正面図、平面図、
側面図であり温度ヒューズ16を抵抗17、18の上部
に位置させ、かつ抵抗17、18の中央部と温度ヒュー
ズ16の感熱部を略平行な同じ位置に、略等距離に正三
角形や二等辺三角形の三角状に配設するとともに発熱体
と発熱体の間及び発熱体と温度ヒューズの間に熱良導体
19を介在させ、熱良導体19の角19a部を取り除い
ている。5 to 7 are a front view, a plan view, and
It is a side view, and the thermal fuse 16 is positioned above the resistors 17 and 18, and the central portions of the resistors 17 and 18 and the heat-sensitive portion of the thermal fuse 16 are substantially parallel to each other at substantially the same position and equidistantly equilateral triangles or isosceles sides. The heat-conductive conductors 19 are arranged in a triangular shape and the heat-conductive conductors 19 are interposed between the heat-generating bodies and between the heat-generating bodies and the thermal fuses, and the corners 19a of the heat-conductive conductors 19 are removed.
本温度過昇防止装置の使用回路は第1図の温度ヒューズ
3を16に、抵抗4を17、5を18に置きかえたもの
であり、回路の動作については従来例と全く同一であ
り、従って説明を省略する。The circuit used in this overheat prevention device is the one in which the thermal fuse 3 in FIG. 1 is replaced with 16 and the resistors 4 with 17 and 5 are replaced with 18, and the operation of the circuit is exactly the same as the conventional example. The description is omitted.
次に抵抗17,18が発熱した後の温度過昇防止装置の
動作について述べる。Next, the operation of the overheat prevention device after the resistors 17 and 18 generate heat will be described.
抵抗17或は18が個別又は同時に発熱すると熱良導体
19を経て温度ヒューズ16に熱が伝わり温度ヒューズ
16が溶断し、全ての通電を断状態にして温度過昇防止
を行う。この時熱良導体19でくるんでいるので、外部
からの温度ヒューズ修復は不可能である。また、抵抗1
7、18が発熱するときは中央部が最も温度が高くな
り、その上に温度ヒューズ16の感熱部が平行な同じ位
置に略等距離にあるので、熱が上方向に伝わりやすい性
質とともに最も近い位置となり、温度ヒューズ16の感
度が最高に良くなり、低温時の抵抗17或いは18の片
方が低発熱時においても全く同一に早く確実に温度ヒュ
ーズ16が溶断する。また、過負荷時においても抵抗1
7或いは18が破壊するよりも先に確実に温度ヒューズ
16が溶断する。When the resistors 17 or 18 generate heat individually or simultaneously, the heat is transferred to the thermal fuse 16 through the good thermal conductor 19 and the thermal fuse 16 is melted to cut off all energization to prevent overheating. At this time, since the good thermal conductor 19 is wrapped, it is impossible to restore the thermal fuse from the outside. Also, the resistance 1
When 7 and 18 generate heat, the central part has the highest temperature, and the heat-sensitive parts of the thermal fuse 16 are located on the same position in parallel and substantially equidistant to each other. The position of the thermal fuse 16 is maximized, and one of the resistors 17 or 18 at low temperature blows exactly and surely even at the time of low heat generation. In addition, even when overloaded, resistance 1
The thermal fuse 16 is surely blown before the destruction of 7 or 18.
また、第8図〜第10図の如く抵抗21、22、23の
3本を下にして、その中央部の上に平行な同じ位置に、
略等距離に温度ヒューズ20を配設し、三角形状として
熱良導体を介在させる構成としても良い。また、三角形
状としているので立体的に構成でき、平面的に縦や横に
構成するよりも実装する上で小型になる。Further, as shown in FIGS. 8 to 10, the three resistors 21, 22, and 23 are placed at the bottom, and at the same position parallel to the center of the resistors,
The temperature fuses 20 may be arranged at substantially equal distances, and a good thermal conductor may be interposed in a triangular shape. Further, since it is formed in a triangular shape, it can be configured in three dimensions, and it is smaller in terms of mounting than it is configured in a vertical or horizontal plane.
考案の効果 本考案の温度過昇防止装置は、複数個の発熱体を下部
に、1個の温度ヒューズを上部に位置させ、かつ発熱体
の中央部と温度ヒューズの感熱部を略平行な同じ位置に
略等距離に三角形状に配設するとともに、発熱体と発熱
体の間及び発熱体と温度ヒューズの間に熱良導体を介在
させ熱良導体の角少なくとも1つを取り除いたので、い
ずれの発熱体が発熱しても全く同一に過負荷時に発熱体
が破壊するよりも先に確実に温度ヒューズが溶断する。
また、低温時に発熱体が低発熱のときでも早く確実に温
度ヒューズが溶断する。また、実装面積を小さく、しか
も安定して取り付けることができる。また、熱容量が小
さくなり、低温時における温度ヒューズの溶断が早くな
る。また、ユーザーの不完全な修復による温度の異常上
昇が防止でき、火災、火傷の防止ができる。Effect of the Invention In the device for preventing overheating of temperature of the present invention, a plurality of heating elements are located in the lower part and one thermal fuse is located in the upper part, and the central part of the heating element and the heat-sensitive part of the thermal fuse are substantially parallel. At least one corner of the good heat conductor is removed by arranging the good heat conductors between the heat generators and between the heat generators and between the heat generators as well as arranging them in a triangular shape at substantially equal distances from each other. Even if the body heats up, the thermal fuse will surely melt before the destruction of the heat generating body upon overload.
Further, even when the heat generating element generates a low amount of heat at a low temperature, the thermal fuse is quickly and surely blown. Further, the mounting area can be reduced and the mounting can be performed stably. Further, the heat capacity is reduced, and the thermal fuse is blown more quickly at low temperatures. In addition, it is possible to prevent abnormal temperature rise due to incomplete repair by the user, and prevent fire and burns.
第1図は温度過昇防止装置を使用した電気毛布の回路
図、第2図は同ヒータ線の構成図、第3図第4図は従来
の温度過昇防止装置の側面図と平面図、第5図〜第7図
は本考案の一実施例の温度過昇防止装置の正面図と平面
図と側面図、第8図〜第10図は本考案他の実施例の正
面図と平面図と側面図である。 16,20……温度ヒューズ、17,18,21,2
2,23……発熱体、19,24……熱良導体。FIG. 1 is a circuit diagram of an electric blanket using an overheat prevention device, FIG. 2 is a configuration diagram of the same heater wire, and FIGS. 3 and 4 are side views and plan views of a conventional overheat prevention device. 5 to 7 are front views, plan views and side views of an overheat prevention device according to one embodiment of the present invention, and FIGS. 8 to 10 are front views and plan views of other embodiments of the present invention. It is a side view. 16,20 ...... Thermal fuse, 17,18,21,2
2, 23 ... Heating element, 19, 24 ... Good thermal conductor.
Claims (1)
ーズを上部に位置させ、かつ発熱体の中央部と温度ヒュ
ーズの感熱部を略平行な同じ位置に、略等距離に三角形
状の位置に配設するとともに、発熱体と発熱体の間及び
発熱体と温度ヒューズの間に熱良導体を介在させ、この
熱良導体の角の少なくとも1つを取り除いた温度過昇防
止装置。1. A plurality of heating elements are located in the lower part and one thermal fuse is located in the upper part, and the central part of the heating element and the heat-sensitive part of the thermal fuse are substantially parallel to each other at substantially the same position, and are triangular at substantially equal distances. A device for preventing excessive temperature rise, which is arranged in a shape position, and in which a good thermal conductor is interposed between the heating element and the heating element and between the heating element and a thermal fuse, and at least one corner of the good thermal conductor is removed.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1983133873U JPH0616456Y2 (en) | 1983-08-29 | 1983-08-29 | Overtemperature prevention device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1983133873U JPH0616456Y2 (en) | 1983-08-29 | 1983-08-29 | Overtemperature prevention device |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS6040999U JPS6040999U (en) | 1985-03-22 |
JPH0616456Y2 true JPH0616456Y2 (en) | 1994-04-27 |
Family
ID=30301833
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1983133873U Expired - Lifetime JPH0616456Y2 (en) | 1983-08-29 | 1983-08-29 | Overtemperature prevention device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0616456Y2 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0787129B2 (en) * | 1987-01-27 | 1995-09-20 | 内橋エステック株式会社 | Substrate type resistance / temperature fuse composite |
JP5117917B2 (en) * | 2008-04-21 | 2013-01-16 | デクセリアルズ株式会社 | Protective element and manufacturing method thereof |
JP2023157123A (en) * | 2022-04-14 | 2023-10-26 | 日本特殊陶業株式会社 | liquid heating device |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5615750U (en) * | 1979-07-10 | 1981-02-10 |
-
1983
- 1983-08-29 JP JP1983133873U patent/JPH0616456Y2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPS6040999U (en) | 1985-03-22 |
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