JPH0615661B2 - Unsaturated polyester resin molded product - Google Patents
Unsaturated polyester resin molded productInfo
- Publication number
- JPH0615661B2 JPH0615661B2 JP61171734A JP17173486A JPH0615661B2 JP H0615661 B2 JPH0615661 B2 JP H0615661B2 JP 61171734 A JP61171734 A JP 61171734A JP 17173486 A JP17173486 A JP 17173486A JP H0615661 B2 JPH0615661 B2 JP H0615661B2
- Authority
- JP
- Japan
- Prior art keywords
- molded product
- polyester resin
- unsaturated polyester
- molding
- transparent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229920006337 unsaturated polyester resin Polymers 0.000 title claims description 15
- 239000002245 particle Substances 0.000 claims description 23
- 239000012778 molding material Substances 0.000 claims description 18
- 238000000465 moulding Methods 0.000 claims description 13
- 229920000642 polymer Polymers 0.000 claims description 10
- 229920006352 transparent thermoplastic Polymers 0.000 claims description 9
- 238000002844 melting Methods 0.000 claims description 8
- 230000008018 melting Effects 0.000 claims description 8
- 229920001169 thermoplastic Polymers 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 6
- -1 polybutylene terephthalate Polymers 0.000 description 5
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 4
- 229920000515 polycarbonate Polymers 0.000 description 4
- 239000004417 polycarbonate Substances 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 4
- 239000003086 colorant Substances 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 239000003999 initiator Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 239000004412 Bulk moulding compound Substances 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- 238000000748 compression moulding Methods 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229920001225 polyester resin Polymers 0.000 description 2
- 239000004645 polyester resin Substances 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- ANRHNWWPFJCPAZ-UHFFFAOYSA-M thionine Chemical compound [Cl-].C1=CC(N)=CC2=[S+]C3=CC(N)=CC=C3N=C21 ANRHNWWPFJCPAZ-UHFFFAOYSA-M 0.000 description 2
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004695 Polyether sulfone Substances 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 239000004734 Polyphenylene sulfide Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 229920002978 Vinylon Polymers 0.000 description 1
- 229920002301 cellulose acetate Polymers 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000011362 coarse particle Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 229920003227 poly(N-vinyl carbazole) Polymers 0.000 description 1
- 229920002492 poly(sulfone) Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920001230 polyarylate Polymers 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 229920006393 polyether sulfone Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920006380 polyphenylene oxide Polymers 0.000 description 1
- 229920000069 polyphenylene sulfide Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 238000001721 transfer moulding Methods 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
- Macromonomer-Based Addition Polymer (AREA)
Description
【発明の詳細な説明】 [産業上の利用分野] 本発明は、電燈、蛍光燈のカバー、飾り窓、装飾用置物
などに使用すると成形品に多数点在した透明な粒子の部
分に光が透過して輝き実に外観美麗な装飾性の高い不飽
和ポリエステル樹脂成形品に関する。DETAILED DESCRIPTION OF THE INVENTION [Industrial field of application] The present invention, when used for electric lamps, fluorescent lamp covers, decorative windows, decorative ornaments, etc., transmits light to a large number of transparent particles scattered in a molded article. The present invention relates to an unsaturated polyester resin molded article which has a beautiful appearance and a high decorativeness.
[従来の技術] 不飽和ポリエステル樹脂成形材料から得られる成形品
は、一般的に不透明であり、光を透過させないため、照
明器具やその他透過光を利用する装飾用品等の分野には
使用されていない。[Prior Art] Molded articles obtained from unsaturated polyester resin molding materials are generally opaque and do not transmit light, and are therefore used in the field of lighting fixtures and other decorative articles utilizing transmitted light. Absent.
一方、種々の透明な熱可塑性ポリマーを低収縮化剤とし
て不飽和ポリエステル樹脂のSMC(Sheet molding co
mpound)やBMC(Bulk molding compound)に使用さ
れているが、これ等の熱可塑性ポリマーの使用目的は成
形品の低収縮化、即ち寸法精度の向上にあり、成形材料
中に均一に分散させる必要がある。それ故、該熱可塑性
ポリマーは融点が170 ℃に満たないものや、或は非常に
細かい紛状のもの、更にはスチレン等の架橋剤モノマー
に溶解し易いものなどが使用されるため、成形材料中で
粗い粒子の形態のままで分散していなかった。従って該
成形材料を成形して得られる成形品も不透明となり、本
発明の目的とする装飾的価値の全くないものであった。On the other hand, SMC (Sheet molding co) of unsaturated polyester resin using various transparent thermoplastic polymers as a shrinkage reducing agent.
mpound) and BMC (Bulk molding compound), the purpose of using these thermoplastic polymers is to reduce the shrinkage of molded products, that is, to improve the dimensional accuracy, and it is necessary to disperse them uniformly in the molding material. There is. Therefore, as the thermoplastic polymer, one having a melting point of less than 170 ° C., one having a very fine powder, or one easily dissolved in a crosslinking agent monomer such as styrene is used, and therefore a molding material is used. It was in the form of coarse particles and was not dispersed therein. Therefore, a molded product obtained by molding the molding material also became opaque and had no decorative value as the object of the present invention.
[発明が解決しようとする問題点] 本発明は、不飽和ポリエステル樹脂を用いて多数の透明
な粒子を点在させた成形品に光を当てると透明な粒子の
部分が光り輝き、実に外観美麗な高い装飾性を有する不
飽和ポリエステル樹脂成形品を提供することにある。[Problems to be Solved by the Invention] In the present invention, when light is applied to a molded article in which a large number of transparent particles are scattered using an unsaturated polyester resin, the transparent particle portions shine and the appearance is very beautiful. An object is to provide an unsaturated polyester resin molded product having high decorativeness.
[問題点を解決するための手段] 本発明は融点が 170℃以上であり且つ粒子径が成形品の
厚さと同径かそれより 2mm程度長径の透明な熱可塑性ポ
リマーの粒子を含有する不飽和ポリエステル樹脂成形材
料を加熱加圧成形することにより得られる、透明な粒子
が点在した模様を有する不飽和ポリエステル樹脂成形品
に関するものである。[Means for Solving the Problems] The present invention is an unsaturated resin containing particles of a transparent thermoplastic polymer having a melting point of 170 ° C. or higher and a particle diameter that is the same as the thickness of the molded product or about 2 mm longer than that. The present invention relates to an unsaturated polyester resin molded product having a pattern in which transparent particles are scattered, which is obtained by heating and molding a polyester resin molding material.
[作 用] 本発明において用いる不飽和ポリエステル樹脂成形材料
の成分(但し融点170 ℃以上であって透明な粒子状熱可
塑性ポリマーを除く)は、特に限定はなく通常周知のも
のが使用でき、不飽和ポリエステル樹脂、硬化開始剤、
低収縮剤、充填剤、着色剤、無機および有機繊維強化剤
等からなる。また必要に応じて増粘剤、可撓性付与剤、
安定剤等を加えることもできる。これらの各成分は1種
類でも、2種類以上併用して使用してもよい。[Operation] The components of the unsaturated polyester resin molding material used in the present invention (excluding transparent particulate thermoplastic polymer having a melting point of 170 ° C. or higher) are not particularly limited, and commonly known ones can be used. Saturated polyester resin, curing initiator,
It comprises low-shrinking agents, fillers, coloring agents, inorganic and organic fiber reinforcing agents and the like. If necessary, a thickener, a flexibility-imparting agent,
Stabilizers and the like can also be added. Each of these components may be used alone or in combination of two or more.
一方、本発明の必須成分である熱可塑性ポリマー粒子
は、融点が170 ℃以上であり且つ透明であることが必要
である。その理由は不飽和ポリエステル樹脂成形材料は
おおよそ金型温度 140〜170 ℃で加圧成形されるため、
透明性熱可塑性ポリマーの融点が170 ℃より低い場合、
成形時に透明性熱可塑性ポリマーが溶融して粒子の形態
がくずれたり、また成形材料製造時の混練工程で他の成
分と均一に混合して透明性がなくなったりして、外観上
好ましい成形品が得られないという不都合を生ずるから
である。On the other hand, the thermoplastic polymer particles, which are an essential component of the present invention, need to have a melting point of 170 ° C. or higher and be transparent. The reason is that unsaturated polyester resin molding materials are pressure-molded at a mold temperature of 140 to 170 ℃,
If the melting point of the transparent thermoplastic polymer is lower than 170 ° C,
During molding, the transparent thermoplastic polymer melts and the shape of the particles collapses, and in the kneading step during the production of the molding material, the other components are uniformly mixed and lose transparency, resulting in a molded article that is preferable in appearance. This is because the disadvantage that it cannot be obtained occurs.
また、本発明で使用される透明な熱可塑性ポリマーと
は、一般に樹脂の透明性を表現する手段として用いられ
ている不透明、半透明、透明のなかで、不透明を除く透
明乃至半透明な熱可塑性ポリマーを意味し、光を透過さ
せることが出来ればよい。The transparent thermoplastic polymer used in the present invention is an opaque, semitransparent, or transparent transparent or semitransparent thermoplastic excluding opaqueness that is generally used as a means of expressing the transparency of a resin. It means a polymer as long as it can transmit light.
本発明において用いられる上記条件を満足させる熱可塑
性ポリマーの代表例としては、ポリアミド(透明ナイロ
ン)、ポリアリレート、ポリスルホン、ポリブチレンテ
レフタレート、ポリエチレンテレフタレート、ポリフェ
ニレンサルファイド、ポリ−4−メチルペンテン、ポリ
カーボネート、ポリプロピレン、ポリエーテルスルホ
ン、ポリフェニレンオキシド、ポリビニルカルバゾー
ル、硬質塩化ビニル樹脂、ポリビニルアルコール、塩化
ビニリデン樹脂、酢酸セルロース等が挙げられる。Typical examples of thermoplastic polymers used in the present invention that satisfy the above conditions are polyamide (transparent nylon), polyarylate, polysulfone, polybutylene terephthalate, polyethylene terephthalate, polyphenylene sulfide, poly-4-methylpentene, polycarbonate, polypropylene. , Polyether sulfone, polyphenylene oxide, polyvinyl carbazole, hard vinyl chloride resin, polyvinyl alcohol, vinylidene chloride resin, cellulose acetate and the like.
さらに、熱可塑性ポリマーの粒子径としては、光を透過
させる必要から、成形品の厚さと同径かそれより2mm程
度長径の粒子が最適であり、通常 1mm〜 5mmのものが使
用される。Further, the particle size of the thermoplastic polymer is optimally the same as the thickness of the molded product or about 2 mm longer than the thickness of the molded product because it is necessary to transmit light, and a particle size of 1 mm to 5 mm is usually used.
本発明の不飽和ポリエステル樹脂成形材料は配合成分を
汎用のニーダー、ニーダールーダー、ロールミルなどを
用いて混合または混練することによって容易に製造され
る。得られたブロック、バー、あるいはシート状の成形
材料は圧縮成形、移送成形あるいは射出成形等の汎用の
成形方法により容易に任意の形状に成形でき、得られた
成形品は透明な熱可塑性ポリマー粒子が多数点在した外
観美麗な成形品となる。The unsaturated polyester resin molding material of the present invention is easily manufactured by mixing or kneading the blended components using a general-purpose kneader, kneader ruder, roll mill or the like. The obtained block, bar, or sheet-shaped molding material can be easily molded into an arbitrary shape by a general-purpose molding method such as compression molding, transfer molding or injection molding, and the obtained molded product is a transparent thermoplastic polymer particle. It is a molded product with a beautiful appearance in which many are scattered.
[実施例] 以下実施例により本発明をさらに詳しく説明するが、本
発明はこれらの実施例によって何ら限定されるものでは
ない。[Examples] The present invention will be described in more detail with reference to Examples below, but the present invention is not limited to these Examples.
実施例 成形材料の配合を示す。Example The formulation of the molding material is shown.
(1) 不飽和ポリエステル樹脂 100重量部 の縮合物の40%スチレン溶液 (2) 低収縮剤 10重量部 ポリエチレン粉末 (3) 充填剤 350重量部 水酸化アルミニウム (4) 硬化開始剤 2重量部 ジクミルバーオキサイド (5) 離型剤 6重量部 ステアリン酸亜鉛 (6) 着色剤 2重量部 シアニンブルー (7)透明性熱可塑性ポリマー 30重量部 ポリカーボネート粒子 (融点 230℃、粒径3mm) (8) ガラスチョップ 35重量部 (長さ3mm) 成形材料の製造方法を示す。(1) 100 parts by weight of unsaturated polyester resin 40% styrene solution of the condensate of (2) Low shrinkage agent 10 parts by weight Polyethylene powder (3) Filler 350 parts by weight Aluminum hydroxide (4) Curing initiator 2 parts by weight Dicumyl peroxide (5) Release agent 6 Parts by weight Zinc stearate (6) colorant 2 parts by weight cyanine blue (7) transparent thermoplastic polymer 30 parts by weight polycarbonate particles (melting point 230 ° C, particle size 3 mm) (8) glass chop 35 parts by weight (length 3 mm) The manufacturing method of a molding material is shown.
上記原料(1) 〜(7) を配合割合で秤量し、容量100 の
ニーダーにより40〜50℃で約20分間混練後、原料(8)を
添加し、更に約10分間混合後ニーダーより取り出し、ビ
ニロン袋に詰め密封し、成形用材料とする。この成形材
料の中にはポリカーボネート粒子が混合前と同一の形状
で分散していた。The above raw materials (1) to (7) are weighed in a mixing ratio, kneaded in a kneader having a capacity of 100 at 40 to 50 ° C. for about 20 minutes, then the raw material (8) is added, further mixed for about 10 minutes and taken out from the kneader, Fill it in a vinylon bag and seal it as a molding material. Polycarbonate particles were dispersed in this molding material in the same shape as before mixing.
成形品の成形 上記で得た成形材料から寸法 400mm× 200mm、厚さ3mm
の平板を成形した。なお成形条件は次の通りである。Molding of moldings From the molding material obtained above, dimensions 400mm x 200mm, thickness 3mm
A flat plate was molded. The molding conditions are as follows.
成形機;(株)東邦プレス製作所 型式TD−5 100トン圧縮成形機 金型温度;170 ℃ 成形圧力;50kg/cm2 硬化時間;3分 得られた成形品は粒子状のポリカーボネート粒子が点在
し、その部分が透明な外観美麗な成形品となった。Molding machine; Toho Press Mfg. Co., Ltd. Model TD-5 100 ton compression molding machine Mold temperature; 170 ° C Molding pressure; 50 kg / cm 2 Curing time; 3 minutes The obtained molded product is dotted with particulate polycarbonate particles. Then, the part became a molded product with a beautiful transparent appearance.
比較例 成形材料の配合を示す。Comparative Example The formulation of the molding material is shown.
(1) 不飽和ポリエステル樹脂 100重量部 (2) 低収縮剤 10重量部 ポリエチレン粉末 (3) 充填剤 350重量部 水酸化アルミニウム (4) 硬化開始剤 2重量部 ジクミルバーオキサイド (5) 離型剤 6重量部 ステアリン酸亜鉛 (6) 着色剤 2重量部 シアニンブルー (7)透明性熱可塑性ポリマー 30重量部 ポリスチレン粒子 (融点 160℃、粒径3mm) (8)ガラスチョップ 35重量部 (長さ3mm) 成形材料の製造方法および成形品の成形方法は前記実施
例の場合と同様である。(1) 100 parts by weight of unsaturated polyester resin (2) Low shrinkage agent 10 parts by weight Polyethylene powder (3) Filler 350 parts by weight Aluminum hydroxide (4) Curing initiator 2 parts by weight Dicumyl peroxide (5) Release agent 6 parts by weight Zinc stearate (6) Colorant 2 parts by weight Cyanine Blue (7) Transparent thermoplastic polymer 30 parts by weight Polystyrene particles (melting point 160 ° C, particle size 3 mm) (8) Glass chop 35 parts by weight (length 3 mm) Molding material manufacturing method and molded product The molding method of is the same as that of the above-mentioned embodiment.
得られた成形品はポリスチレン粒子が加熱加圧成形中に
溶融して他の組成物と混合してしまい、成形品の中に粒
子の形態で残らなかった。よって成形品は不透明とな
り、所望の外観美麗な成形品は得られなかった。In the obtained molded product, the polystyrene particles were melted and mixed with the other composition during the heat and pressure molding, and did not remain in the form of particles in the molded product. Therefore, the molded product became opaque, and a desired beautiful molded product could not be obtained.
[発明の効果] 本発明の不飽和ポリエステル樹脂成形品は透明な多数の
粒子が点在した美しい外観を呈し、極めて高い装飾性を
有している。[Effect of the Invention] The unsaturated polyester resin molded product of the present invention has a beautiful appearance in which a large number of transparent particles are scattered, and has extremely high decorativeness.
Claims (1)
品の厚さと同径かそれより 2mm程度長径の透明な熱可塑
性ポリマーの粒子を含有する不飽和ポリエステル樹脂成
形材料を加熱加圧成形することにより得られる、透明な
粒子が点在した模様を有する不飽和ポリエステル樹脂成
形品。1. An unsaturated polyester resin molding material containing a transparent thermoplastic polymer particle having a melting point of 170 ° C. or higher and a particle diameter equal to or thicker than the thickness of a molded product by about 2 mm. An unsaturated polyester resin molded product having a pattern in which transparent particles are scattered, which is obtained by molding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP61171734A JPH0615661B2 (en) | 1986-07-23 | 1986-07-23 | Unsaturated polyester resin molded product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP61171734A JPH0615661B2 (en) | 1986-07-23 | 1986-07-23 | Unsaturated polyester resin molded product |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6330556A JPS6330556A (en) | 1988-02-09 |
| JPH0615661B2 true JPH0615661B2 (en) | 1994-03-02 |
Family
ID=15928693
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP61171734A Expired - Lifetime JPH0615661B2 (en) | 1986-07-23 | 1986-07-23 | Unsaturated polyester resin molded product |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0615661B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8273617B2 (en) | 2009-09-30 | 2012-09-25 | Suvolta, Inc. | Electronic devices and systems, and methods for making and using the same |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5817412A (en) * | 1981-07-24 | 1983-02-01 | Toyo Contact Lens Co Ltd | Manufacture of hard contact lens having hydrophilic surface |
| JPS61101552A (en) * | 1984-10-22 | 1986-05-20 | Takeda Chem Ind Ltd | Unsaturated polyester molding compound for artificial marble |
-
1986
- 1986-07-23 JP JP61171734A patent/JPH0615661B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6330556A (en) | 1988-02-09 |
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