JPH06128867A - Apparatus for automatically mix8ng dyeing liquid - Google Patents
Apparatus for automatically mix8ng dyeing liquidInfo
- Publication number
- JPH06128867A JPH06128867A JP3277173A JP27717391A JPH06128867A JP H06128867 A JPH06128867 A JP H06128867A JP 3277173 A JP3277173 A JP 3277173A JP 27717391 A JP27717391 A JP 27717391A JP H06128867 A JPH06128867 A JP H06128867A
- Authority
- JP
- Japan
- Prior art keywords
- stock solution
- dye
- auxiliary
- water
- container
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004043 dyeing Methods 0.000 title claims description 20
- 239000007788 liquid Substances 0.000 title claims description 15
- 239000011550 stock solution Substances 0.000 claims abstract description 125
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 38
- 239000000843 powder Substances 0.000 claims abstract description 31
- 238000002156 mixing Methods 0.000 claims abstract description 23
- 230000007246 mechanism Effects 0.000 claims abstract description 14
- 238000004140 cleaning Methods 0.000 claims description 26
- 239000000243 solution Substances 0.000 claims description 24
- 238000002360 preparation method Methods 0.000 claims description 12
- 238000012546 transfer Methods 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 6
- 230000003028 elevating effect Effects 0.000 claims description 5
- 239000012530 fluid Substances 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 2
- 238000005303 weighing Methods 0.000 abstract description 9
- 239000000203 mixture Substances 0.000 abstract description 7
- 238000009472 formulation Methods 0.000 abstract description 5
- 150000003839 salts Chemical class 0.000 abstract description 2
- 239000000975 dye Substances 0.000 description 101
- 238000005259 measurement Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 239000012752 auxiliary agent Substances 0.000 description 5
- 238000013329 compounding Methods 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- 239000010446 mirabilite Substances 0.000 description 4
- 238000001556 precipitation Methods 0.000 description 4
- RSIJVJUOQBWMIM-UHFFFAOYSA-L sodium sulfate decahydrate Chemical compound O.O.O.O.O.O.O.O.O.O.[Na+].[Na+].[O-]S([O-])(=O)=O RSIJVJUOQBWMIM-UHFFFAOYSA-L 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000004062 sedimentation Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 229920003002 synthetic resin Polymers 0.000 description 3
- 239000000057 synthetic resin Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 239000012669 liquid formulation Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 241000894007 species Species 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000008186 active pharmaceutical agent Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- -1 auxiliaries Substances 0.000 description 1
- 244000309464 bull Species 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 239000000986 disperse dye Substances 0.000 description 1
- 229940088679 drug related substance Drugs 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000008400 supply water Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Accessories For Mixers (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は各種の染料を用いて色合
わせを行なう際に使用し得る染液自動調合装置に関する
ものであり、詳しくは数種の染料原液、助剤原液、水、
粉体及び/又は捺染糊の指定量を自動的に組み合わせて
所望の濃度及び色の染液を順次複数回調合する装置に関
するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an automatic dye liquor blending device which can be used for color matching using various dyes. More specifically, it relates to several dye undiluted solutions, auxiliary undiluted solutions, water,
The present invention relates to a device for automatically combining designated amounts of powder and / or printing paste to prepare a dye liquor of a desired concentration and color a plurality of times in sequence.
【0002】[0002]
【従来の技術】従来染液の調合は希望する色見本に対し
て、該色見本の色目の成分を構成する数種の染料を経験
的に選択するか、もしくは一般にコンピュ−タ−・カラ
−マッチングと呼称される方法で色見本を解析し色見本
の色目の成分を選択した後、通常試染と呼称される作業
で選択された数種の染料、及び助剤と所望の濃度及び量
を得るために水を加え調合を行い、必要なら捺染糊を付
加し試染を行なってきた。2. Description of the Related Art Conventionally, in the preparation of a dyeing solution, for a desired color sample, several kinds of dyes constituting the components of the color of the color sample are empirically selected, or in general, a computer color is used. After analyzing the color sample by a method called matching and selecting the components of the color of the color sample, several dyes and auxiliary agents selected in the operation usually called test dyeing and the desired concentration and amount are selected. In order to obtain it, water was added and blended, and if necessary, printing paste was added to perform dyeing.
【0003】しかしかかる試染により得られた被染物と
希望する色見本とは肉眼での完全な一致を検定すること
は非常に困難で、一般的には複数回の繰り返しによって
色見本と合致させていた。更に、近年は色見本に使用さ
れる色が非常に多彩となりその組み合わせも複雑になっ
た。加えて、被染物の堅牢度及び風合い等の品質、及び
経済性等を考慮しながら最適の染料及び助剤の組み合わ
せを決定する作業は高い経験と熟練や多大の手間を要し
ている。[0003] However, it is very difficult to test a perfect match with the naked eye between the dyed product obtained by such a test dyeing and the desired color sample, and in general, the color sample is matched with the color sample by repeating plural times. Was there. Furthermore, in recent years, the colors used for color samples have become extremely diverse, and their combinations have become complicated. In addition, the work of deciding the optimum combination of the dye and the auxiliary agent in consideration of the quality such as fastness and texture of the material to be dyed, and the economical efficiency requires a high level of experience, skill and much labor.
【0004】そこで、本出願人等は特願昭55−631
77号で重量法によって計量する高精度で高効率の染液
自動調合装置を提案し、さらに特願昭58−17857
号において、染料の秤量、調合操作を順次連続的に複数
回行なうことができる一層効率的な染液自動調合装置を
提案し、さらに特願昭59−161884号において、
染料と助剤の秤量及び調合操作が同時に併行して順次連
続的に複数回行なうことができるさらに一層の効率的な
染液自動調合装置を提案した。Therefore, the present applicants have filed Japanese Patent Application No. 55-631.
In No. 77, we proposed a highly accurate and highly efficient automatic dye liquor blending device that weighs by the gravimetric method.
No. 59-161884, a more efficient automatic dye liquor blending device capable of successively weighing and blending dyes is proposed.
An even more efficient automatic dye liquor blending device has been proposed, in which the weighing and blending operations of dyes and auxiliaries can be performed simultaneously at the same time and successively and multiple times.
【0005】前記特願昭59−161884号に提案し
た染液自動調合装置により数種の染料、助剤、水、粉体
及び捺染糊の秤量と調合が高精度かつ高効率に行なわれ
るようになったものの、染料原液、及び助剤原液の種類
によっては、その濃度又は粘度により流出管を流れる流
速に差があり、例えば、粘度の低い原液は早く粘度の高
い原液は遅くなるが、かかるような高精度と高速処理が
要求される装置においては、できるだけ流速差を無くす
ことが基本である。With the automatic dye liquor blending apparatus proposed in Japanese Patent Application No. 59-161884, several kinds of dyes, auxiliaries, water, powder and printing paste can be weighed and blended with high precision and efficiency. However, depending on the types of the dye stock solution and the auxiliary stock solution, the flow rate of the solution flowing through the outflow pipe varies depending on the concentration or viscosity.For example, a stock solution with low viscosity will be faster and a stock solution with higher viscosity will be slower. In a device that requires high precision and high speed processing, it is fundamental to eliminate the difference in flow velocity as much as possible.
【0006】一般的に管内流体の流速を平均的に上げる
には、空気圧等で加圧する方法があるが、かかるような
高精度が要求される装置には、単純に応用出来ない。ま
た前記染料原液、及び助剤原液の種類によっては、空気
により酸化され、変質を来すものもある。更に前記染料
原液、及び助剤原液の種類によっては、時間経過ととも
に、流出管内において、それぞれの析出又は沈降の程度
が異なるため、より精度を維持するためには適時流出管
内の染料原液、及び助剤原液を排出する必要があり、排
出に際しては、調合時間に影響を与えないようにするの
が望ましい。Generally, there is a method of pressurizing with air pressure or the like in order to increase the flow velocity of the fluid in the pipe on average, but it cannot be simply applied to a device requiring such high precision. In addition, depending on the types of the dye stock solution and the auxiliary stock solution, there are some that are oxidized by air and deteriorate. Further, depending on the types of the dye stock solution and the auxiliary stock solution, the degree of precipitation or sedimentation in the outflow pipe varies with the passage of time, so in order to maintain higher accuracy, the dye stock solution in the outflow pipe and the auxiliary solution are timely maintained. It is necessary to discharge the drug substance solution, and it is desirable that the preparation time should not be affected when discharging.
【0007】またこのような染液自動調合装置におい
て、長時間休止する場合または複数本の流出管のうち、
長時間使用しない場合等においては、前記流出管は前記
染料原液、及び助剤原液に汚染され品質上好ましくない
上、流出管の詰まり又は流出管途中に位置する電磁バル
ブの詰まり等の問題を発生する。Further, in such an automatic dye liquor blending apparatus, when the apparatus is stopped for a long time or a plurality of outflow pipes are used,
When it is not used for a long time, the outflow pipe is contaminated with the dye stock solution and the auxiliary stock solution, which is not preferable in terms of quality, and also causes problems such as clogging of the outflow tube or a solenoid valve located in the middle of the outflow tube. To do.
【0008】[0008]
【発明が解決しようとする課題】本発明の目的は、上述
した現状の問題点を克服した高精度でより効率的な染液
自動調合装置を提供することにある。SUMMARY OF THE INVENTION It is an object of the present invention to provide a highly accurate and more efficient automatic dye liquor blending device that overcomes the above-mentioned problems of the present situation.
【0009】[0009]
【課題を解決するための手段】本発明の目的は、複数個
の染料原液、助剤原液(以下、染料原液等と略称す
る)、水、粉体及び捺染糊(以下、原液等と略称する)
の指定量を流出しながら順次複数個を調合する染液自動
調合装置であって、染料原液、助剤原液、及び水をそれ
ぞれ収容する容器と、該容器に連結しバルブを備えた流
出管と、粉体及び捺染糊をそれぞれ収容する容器ならび
に供給装置と前記原液等を受け入れる複数個の受入容器
と、該受入容器に受け入れた前記染料原液、助剤原液の
重量変化を電気信号に変換する計量装置と、前記受入容
器が複数個載置される移送装置と、受入容器の下方に配
設した前記計量装置を上下移動させる昇降装置を設置し
てなり、予め定めた設定値に対応した染料原液、助剤原
液、及び水を流出せしめるためのバルブの開閉制御機構
並びに粉体及び捺染糊の供給量制御機構を具え、染料原
液、助剤原液の計量と水、粉体及び/又は捺染糊の供給
でなる調合を併行して連続に複数回行なうための制御機
構を具えた染液自動調合装置において、前記染料原液、
助剤原液を収容する容器に圧力を印加するための複数本
の圧力管と、圧力により流出管内を流出する流体の流速
を制御する複数個の圧力制御装置と、調合を併合して連
続に複数回行なうための制御機構と連動して作動する、
該流出管内染料原液等を排出するための排出装置と該流
出管内を洗浄する洗浄装置を具えたことを特徴とする染
液自動調合装置、及び該洗浄装置が複数本の流出管内を
同時に洗浄せしめるための複数個の接続口を具えた密閉
の容器であること、によって達成される。The object of the present invention is to prepare a plurality of dye stock solutions, auxiliary stock solutions (hereinafter abbreviated as dye stocks, etc.), water, powder and printing paste (hereinafter abbreviated as stock solutions, etc.). )
An automatic dyeing liquid preparation device for sequentially preparing a plurality of liquids while flowing out a specified amount of the container, each of which contains a dye stock solution, an auxiliary stock solution, and water, and an outflow pipe connected to the container and provided with a valve. , A container for respectively containing powder and printing paste, a supply device, and a plurality of receiving containers for receiving the stock solution and the like, and weighing for converting a weight change of the dye stock solution and the auxiliary stock solution received in the receiving container into an electric signal An apparatus, a transfer device on which a plurality of the receiving containers are placed, and an elevating device for vertically moving the measuring device disposed under the receiving container are installed, and a dye stock solution corresponding to a predetermined set value. , Auxiliary stock solution, and a valve opening / closing control mechanism for letting out water, and a supply amount control mechanism of powder and printing paste, for measuring dye stock solution, auxiliary stock solution, and water, powder and / or printing paste. Concurrent preparation of supply In dyeing liquors automatic compounding device with a control mechanism for performing a plurality of times continuously Te, the dye stock solution,
A plurality of pressure pipes for applying pressure to the container containing the auxiliary stock solution, a plurality of pressure control devices for controlling the flow velocity of the fluid flowing out of the outflow pipe by the pressure, and a plurality of pressure control devices continuously combining the preparations. It works in conjunction with the control mechanism for turning,
An automatic dye liquor blending device comprising a discharge device for discharging the stock dye solution in the outflow pipe and a cleaning device for cleaning the inside of the outflow pipe, and the cleaning device for simultaneously cleaning the inside of a plurality of outflow pipes Is a closed container having a plurality of connection ports for
【0010】以下さらに詳しく説明する。まず本発明で
は原液等は水を除いてそれぞれが複数種あってもよい。
即ち例えば、染料原液がある染料種で濃度の異なるもの
や異なった染料種のものなど数種及至十数種あり、助剤
原液や粉体、捺染糊も同様に複数種備えていてもよい。
斯くすることにより広い範囲の調合の要求に応えられる
ものとなるのである。A more detailed description will be given below. First, in the present invention, the stock solution and the like may be plural kinds except for water.
That is, for example, there are several types to dozens of types, such as a dye stock solution having a certain dye species having different concentrations or different dye species, and a plurality of auxiliary stock solutions, powders, and printing pastes may also be provided.
By doing so, a wide range of compounding requirements can be met.
【0011】かかる原液等は染料原液、助剤原液及び水
がそれぞれ染料容器、助剤容器及び水容器(以下液体容
器という)に、粉体及び捺染糊がそれぞれ粉体容器及び
捺染糊容器(以下固体容器という)に収容されている。
液体容器には開閉制御されるバルブを備えた流出管及び
流出の流速を制御するための圧力管を具えている。圧力
の作業媒体としては主に圧縮空気を用いるが、空気によ
り酸化等を受ける染料原液等に対しては窒素ガス等の不
活性ガスが採用される。かかる圧力の印加並びに圧力制
御装置の採用により流出管の流速の均等化が達成され、
高精度、高速処理が出来るのである。固体容器の方には
収容している固体を供給するための供給装置が具えられ
ている。Such stock solutions include dye stock solutions, auxiliary stock solutions and water in dye containers, auxiliary stock containers and water containers (hereinafter referred to as liquid containers), and powders and printing pastes in powder containers and printing paste containers (hereinafter It is housed in a solid container).
The liquid container is equipped with an outflow pipe having a valve that is controlled to open and close, and a pressure pipe for controlling the flow rate of the outflow. Compressed air is mainly used as a working medium for pressure, but an inert gas such as nitrogen gas is used for a dye stock solution which is oxidized by air. By applying such pressure and adopting a pressure control device, equalization of the flow velocity of the outflow pipe is achieved,
High precision and high speed processing are possible. The solid container is provided with a supply device for supplying the contained solids.
【0012】本発明では、かかる原液等を適宜組み合わ
せ、それぞれの指定量を定めた染液調合処方に従って受
入れて調合染液の容器となる受入容器も複数個用意され
て移送装置たとえばタ−ンテ−ブルやコンベアに載置さ
れており、これにより順次複数回の調合が連続して出来
るのである。According to the present invention, a plurality of receiving containers, which are containers for the prepared dye solution, are prepared by appropriately combining the above-mentioned stock solutions and the like and receiving each specified amount of dye solution according to the dye solution preparation recipe. It is placed on a bull or conveyer, which allows multiple successive blends.
【0013】さて本願発明では、染料原液等の流出管内
に残留している染料原液等の排出装置並びに洗浄装置を
具えている。即ち、染料原液等の種類や濃度によって
は、溶解されてのちの時間経過によって析出したり沈降
したりするものがあり流出管内やバルブ内を詰めたりし
て調合精度を損なう原因の1つになっている。かかるも
のについては流出管内残留を除去するよう排出制御装置
から排出装置を作動させる。The present invention is provided with a discharging device and a cleaning device for the dye stock solution remaining in the outflow pipe for the dye stock solution. That is, depending on the type and concentration of the dye stock solution, etc., it may precipitate or settle out after being dissolved, which is one of the causes of impairing the mixing accuracy by filling the inside of the outflow pipe or the valve. ing. In such a case, the discharge control device operates the discharge device so as to remove the residue in the outflow pipe.
【0014】さらに該流出管内を洗浄しておく必要のあ
る場合には、洗浄装置を起動させて洗浄を行なう。該洗
浄装置は洗浄媒体−通常は水−を収容した容器又は配管
であるが、さらに好ましくは複数個の接続口を具えた密
閉の容器である。即ち同時に洗浄を必要とする流出管は
複数になることが有る得るので該洗浄装置が複数個の接
続口を有しこれと後述するように流出管の元部を連結す
れば一挙に洗浄出来て、高速処理の一助となる。Further, when it is necessary to clean the inside of the outflow pipe, the cleaning device is activated to perform cleaning. The cleaning device is a container or pipe containing a cleaning medium-usually water-, but more preferably a closed container having a plurality of connection ports. That is, there may be a plurality of outflow pipes that need to be cleaned at the same time. Therefore, if the cleaning device has a plurality of connection ports and this is connected to the base of the outflow pipe as described later, it is possible to perform cleaning at once. , Helps in high speed processing.
【0015】かくの如き装置等を備えた本発明では
〔〕移送装置の定位置セット−〔〕計量装置の上昇
による受入容器の載置−〔〕受入容器への染料原液、
助剤原液の流入及び計量−〔〕計量装置の下降による
受入容器の開放−〔〕移送装置の移送及び定位置セッ
ト−〔〕受入容器への水、所望により粉体及び/又は
捺染糊の流入、を1サイクルとする操作を行い、かつ上
記〔〕から〔〕の操作と併行して〔〕の操作を連
続して複数回行い、かつ上記〔〕の操作の間に調合指
定量と計量装置からの計量値を対比演算して、複数組の
圧力制御装置により染料原液等の流速の最適制御と、バ
ルブの開閉制御機構により染料原液等の計量の制御が行
なわれる。In the present invention provided with such a device, etc., [] fixed position set of transfer device- [] placement of receiving container by raising of measuring device- [] stock dye solution in receiving container,
Auxiliary stock solution inflow and metering- [] Opening of receiving container by lowering of metering device- [] Transfer of transfer device and setting of fixed position- [] Inflow of water, and optionally powder and / or printing paste into receiving container , As one cycle, and in parallel with the operations in [] to [] above, the operation in [] is continuously performed a plurality of times, and the specified blending amount and the weighing device are operated during the operation in []. The measured values from are compared and calculated, and a plurality of sets of pressure control devices perform optimum control of the flow velocity of the dye stock solution and the valve opening / closing control mechanism controls the measurement of the dye stock solution.
【0016】また染料原液等に設けられた排出装置で
は、上記〔〕,〔〕,〔〕及び〔〕のそれぞれ
の操作のうちのどれかと併行して流出管内に析出あるい
は沈降する染料原液等を排出制御機構により設定時間に
排出装置を介して排出指定量が自動排出される。Further, in the discharge device provided in the dye stock solution or the like, the dye stock solution or the like which is deposited or settles in the outflow pipe in parallel with any one of the operations [], [], [] and [] is performed. The discharge control mechanism automatically discharges the designated discharge amount through the discharging device at the set time.
【0017】洗浄は頻繁に行なう必要はないので、通常
は複数回の前記サイクルが終了したときに行なわれ、こ
のときは流出管の元部を洗浄装置に連結し、制御装置か
らの指令により洗浄される。Since the cleaning does not need to be performed frequently, it is usually performed when a plurality of cycles have been completed. At this time, the base of the outflow pipe is connected to the cleaning device, and the cleaning is performed according to a command from the control device. To be done.
【0018】かかる本発明にあって、調合は染料原液等
の計量装置による計量と、水、所望により粉体及び/又
は捺染糊の供給又は流入によってなっているが、この調
合操作を併行して連続に複数回行なうための制御機構は
通常はマイコンを搭載した制御装置によっている。In the present invention, the compounding is carried out by measuring the stock solution of dye or the like with a metering device and supplying or inflowing water, and optionally powder and / or printing paste. The control mechanism for continuously performing a plurality of times is usually a control device equipped with a microcomputer.
【0019】制御装置は、染液調合処方・・・・これは
調合すべき染液の数だけあり、それぞれについて染料原
液以下の原液等の中で使用すべきものの種類や量の指
定、これに付随した染料原液等の計量とそれ以外の原液
等の供給又は流入のどちらを先に実行するかの指定、排
出や洗浄の実行指定等が定められている・・・・のデ−
タが入力装置を介して入力されたものに従い、調合開始
の外部指令をうけてから自動的に調合装置の作動を制御
し、入力されていた染液調合処方の数だけ処理を行なっ
て終了する。The control device is a dye liquor formulation formula ... This is the number of dye liquors to be blended. For each of them, the type and amount of the dye undiluted liquid or the like to be used are designated. Designation of whether to measure the accompanying dye stock solution or the like and the supply or inflow of the other stock solution first, the execution specification of discharge or cleaning, etc. is specified.
In accordance with the data input through the input device, the operation of the blending device is automatically controlled after receiving the external command to start the blending, and the processing is performed by the number of the dyeing liquid formulation that has been input, and then the process is completed. .
【0020】従って制御装置は、染液調合処方によって
命じられた内容を実行すべく前記〔〕−〔〕のサイ
クルを廻すことは基より各種の装置や機構に信号を出力
したり演算結果を出力して発明の調合装置を機能させて
いるのである。Therefore, the control device outputs signals to various devices and mechanisms and outputs calculation results by rotating the cycle of []-[] to execute the contents ordered by the dyeing liquid formulation. Then, the compounding device of the invention is operated.
【0021】[0021]
【作用】かくの如き本発明の装置によれば、複数の染料
原液、助剤原液、水、所望により無水芒硝などの粉体及
び/又は捺染糊をそれぞれ容器に入れておき、予め入力
されている染液調合処方に基づいて、先ず染料原液、助
剤原液の指定量を電磁バルブを通して計量装置で計量し
つつ受入容器に流出させ、移送装置によって該受入容器
を移送した後、水、所望により無水芒硝などの粉体及び
/又は捺染糊の指定量を計量装置を使用することなく受
入容器に供給するが、かかる水等を供給中にも併行して
別の受入容器には染料原液、助剤原液を流出でき、更
に、複数の染料原液、助剤原液は計量装置で計量を行い
ながら流出管内を流出する流速の対比演算を行い圧力制
御機構により流速の制御を行なうため、高精度を維持し
て、高速化が可能となる。According to the apparatus of the present invention as described above, a plurality of stock dye solutions, auxiliary stock solutions, water, and optionally powder such as anhydrous sodium sulfate and / or printing paste are respectively put in a container and pre-input. Based on the dye liquor formulation, the specified amount of dye stock solution and auxiliary stock solution is first flowed out to the receiving container while being measured by the measuring device through the electromagnetic valve, and the receiving container is transferred by the transfer device, and then water, if desired. The specified amount of powder such as anhydrous Glauber's salt and / or the printing paste is supplied to the receiving container without using a measuring device. The agent stock solution can be flown out, and moreover, multiple dye stock solutions and auxiliary stock solutions are measured with a metering device, and the flow rate is controlled by a pressure control mechanism by performing a contrast calculation of the flow rate flowing out of the outflow pipe, maintaining high accuracy. And speed up That.
【0022】また前記染料原液、及び助剤原液の種類に
よっては、流出管内において時間経過に伴いそれぞれの
析出あるいは沈降程度が異なるが、予め染料原液、及び
助剤原液のそれぞれの析出あるいは沈降程度を入力する
ことにより、設定された時間において自動排出され、ま
た洗浄装置との組み合わせにより、流出管内及び電磁バ
ルブは常時清浄状態を保持し、より高い精度を維持する
ことができる上に流出管及び電磁バルブの寿命を飛躍的
に向上させることができる。Further, depending on the types of the dye stock solution and the auxiliary stock solution, the degree of precipitation or settling of the dye stock solution and the auxiliary stock solution in the outflow pipe varies with the passage of time. By inputting, it will be automatically discharged at the set time, and in combination with the cleaning device, the inside of the outflow pipe and the electromagnetic valve will always maintain a clean state, and it will be possible to maintain a higher degree of accuracy. The life of the valve can be dramatically improved.
【0023】[0023]
【実施例】次に本発明装置の一実施例を図面に基づいて
詳細に説明する。図1は本発明装置の概要を示すもので
染料容器1は複数個配設し、予め所望の染料原液2を収
容する。なお染料原液として数種の濃度、例えば濃淡の
2種、濃中淡の3種以上のものを収容しておけば、その
染料の使用量の多少により染液調合処方の入力段階でい
ずれかに指定して適宜使用することができる。また分散
染料のような長時間放置によって染料が沈降する恐れの
ある染料原液に対してはマグネチックスタラ−等で攪拌
することも可能である。DESCRIPTION OF THE PREFERRED EMBODIMENTS Next, one embodiment of the device of the present invention will be described in detail with reference to the drawings. FIG. 1 shows an outline of the apparatus of the present invention. A plurality of dye containers 1 are arranged and a desired dye stock solution 2 is stored in advance. It should be noted that if several concentrations of the dye stock solution, for example, two types of dark and light, and three or more types of dark, medium and light, are stored, either one of them may be entered at the input stage of the dyeing formulation depending on the amount of the dye used. It can be specified and used appropriately. Further, it is also possible to stir with a magnetic stirrer or the like for a dye stock solution in which the dye may settle when left for a long time, such as a disperse dye.
【0024】また硫酸又は酢酸などの酸、芒硝あるいは
炭酸ナトリウムなどの塩等を染色助剤としてそれぞれ所
望の濃度に溶解した助剤原液3並びに最終的に染液の濃
度を調整するための水4もそれぞれ助剤容器5、水容器
6に収容する。An undiluted solution 3 of an acid such as sulfuric acid or acetic acid, a salt of Glauber's salt or sodium carbonate dissolved in a desired concentration as a dyeing aid, and water 4 for finally adjusting the concentration of the dyeing solution. Are also stored in the auxiliary agent container 5 and the water container 6, respectively.
【0025】前記染料原液2、助剤原液3、及び水4は
各々の容器に連結した流出管8及び流出管途中に配設し
た電磁バルブ7を通じて受入容器9に流出する。なおバ
ルブとして本例では電磁バルブを例示したが、これに限
らず外部からの入力で開閉制御し得るものであれば何等
かまわない。The dye stock solution 2, the auxiliary stock solution 3, and the water 4 flow out into the receiving container 9 through the outflow pipe 8 connected to each container and the electromagnetic valve 7 disposed in the middle of the outflow pipe. Although an electromagnetic valve is shown as an example of the valve in the present embodiment, the valve is not limited to this and may be any valve that can be opened / closed by an external input.
【0026】該電磁バルブ7は入力装置26に入力され
た染液調合処方に基づいて制御装置15からの電気信号
によって開閉し、染料原液、助剤原液及び水の指定量を
受入容器9に流出する。ここで染料原液2、助剤原液3
は計量装置10としての電子天秤によって流出量を計量
しつつ指定量を流出するが、水4は電子天秤を使用する
ことなく、染料原液等の計量が完了した受入容器を移送
装置の1例である回転テ−ブル11により電子天秤上方
から移送した後供給する。即ち電子天秤上方に位置する
受入容器には染料原液、及び助剤原液を流出させつつ、
電子天秤上方以外に位置する受入容器には指定した位置
において上記水の他、所望により後述の粉体、捺染糊、
をそれぞれ供給する。勿論、染料原液等の供給前に、水
等を供給しても差支えない。それ故染料原液、助剤原液
の供給と併行して、水、所望により粉体、捺染糊の供給
を行なえるので高効率,高速処理が出来るのである。The electromagnetic valve 7 is opened / closed by an electric signal from the control device 15 based on the dyeing liquid prescription inputted to the input device 26, and the designated amount of the dyeing stock solution, the auxiliary stock solution and the designated water is flown into the receiving container 9. To do. Dye stock solution 2, auxiliary stock solution 3
Is a specified amount while the outflow amount is being measured by an electronic balance as the measuring device 10, but the water 4 is an example of a transfer device that is a receiving container in which the dye stock solution and the like have been measured without using the electronic balance. It is supplied after being transferred from above the electronic balance by a certain rotary table 11. That is, while the dye undiluted solution and the auxiliary undiluted solution are flowing out into the receiving container located above the electronic balance,
In addition to the water at the designated position, the receiving container located other than above the electronic balance, if desired, powder, printing paste,
Supply each. Of course, it does not matter if water or the like is supplied before supplying the dye stock solution or the like. Therefore, water, powder if desired, and printing paste can be supplied in parallel with the supply of the stock dye solution and the auxiliary stock solution, so that high efficiency and high speed processing can be performed.
【0027】上記の如く、染料調合においても最も定量
性を要求される染料原液、助剤原液は計量装置を使用し
て高精度に指定量を流出し、染料原液、助剤原液程の定
量性を要求しない水は、電磁バルブの開閉時間の調整に
より指定量を流出し、さらに粉体、捺染糊はそれぞれの
供給装置の作動時間を調整することによって指定量を流
出させる。勿論、助剤原液にあっては高精度が不要な場
合は水と同様に電磁バルブの開閉時間の調整により指定
量を流出しても差支えない。As described above, the dye stock solution and the auxiliary stock solution, which are required to be the most quantitative in the dye preparation, flow out in a specified amount with high accuracy by using a measuring device, and the quantitative accuracy is the same as the dye stock solution and the auxiliary stock solution. The amount of water that does not require is outflowed by adjusting the opening and closing time of the electromagnetic valve, and the amount of powder and printing paste is outflowed by adjusting the operating time of each supply device. Of course, if high precision is not required in the auxiliary stock solution, the specified amount may flow out by adjusting the opening / closing time of the electromagnetic valve as in the case of water.
【0028】染料原液2流出用の電磁バルブ7の開閉の
一実例としては先ず選択された染料の一色例えば黄色の
染料原液の必要重量の95%を電磁バルブ7を開の状態
で流出せしめ、次いで残り5%を電磁バルブの瞬時開閉
を繰返して、すなわち該染液の滴下と計量チェックを頻
度多く繰返して必要量の100%まで流出せしめる。こ
こで、染料原液2、助剤原液3はそれぞれの濃度又は粘
度によってそれぞれの流出管内の流速が異なるが、制御
装置15は計量装置10に与えたそれぞれの指定量と計
量値とを間断なく対比演算して、各圧力制御装置29か
ら圧力調整弁28の開閉の制御を行い圧力管27を経
て、染料容器1、助剤容器5を加圧して、流出管8内の
流速を調整する。かかる方法に用いる流出管8は、管内
を前記染料原液等が流出するに際して流出抵抗が少な
く、屈曲性、耐蝕性及び対汚染性の点から弗素樹脂製が
好ましく、また流出管先端部での液滴離れを完全に行な
うために先端部外径が先細状のものを用いるのが好まし
い。As an example of opening and closing the electromagnetic valve 7 for flowing out the stock dye solution 2, first, 95% of the required weight of one color of the selected dye, for example, the dye stock solution of yellow color, is made to flow out with the electromagnetic valve 7 being opened, and then. The remaining 5% is made to flow up to 100% of the required amount by repeating the instantaneous opening and closing of the electromagnetic valve, that is, repeating the dropping of the dyeing solution and the measurement check frequently. Here, the dye stock solution 2 and the auxiliary stock solution 3 have different flow velocities in the respective outflow pipes depending on their respective concentrations or viscosities, but the control device 15 continuously compares the respective designated amounts given to the measuring device 10 with the measured values. The pressure control device 29 controls the opening and closing of the pressure adjusting valve 28 by the calculation, pressurizes the dye container 1 and the auxiliary agent container 5 through the pressure pipe 27, and adjusts the flow velocity in the outflow pipe 8. The outflow pipe 8 used in this method is preferably made of a fluororesin from the viewpoints of low outflow resistance when the dye stock solution or the like flows out through the pipe, flexibility, corrosion resistance and anti-contamination property, and the liquid at the tip of the outflow pipe. In order to completely separate the droplets, it is preferable to use a tapered tip outer diameter.
【0029】各染料原液の流出管の先端部は、定位置に
セットされた1つの受入容器9の上部に該受入容器9と
一定間隔を有して集束して配設する。複数個の受入容器
9は回転テ−ブル11上の複数個の受皿12にそれぞれ
載せられている。なお、回転テ−ブル11は移送装置の
一例として示したものであるが複数個の受入容器を平面
上に載置し、移送出来るものであればよく、例えば周回
コンベアでも構わない。前記回転テ−ブルには同心円周
上に受皿12を載置せしめる欠切穴を複数個設けてい
る。例えば、該欠切穴径より胴部の外径が小さくした受
入容器を使用することにより、必ずしも受皿12を使用
する必要はないが、受皿12の使用によって受入容器と
して染色ポット、ビ−カ−等を適宜用いることができる
ので望ましく、該受皿12は回転テ−ブルから容易に切
り離されるように上記回転テ−ブルの欠切穴径より受皿
胴部の外径を小さくし、且つテ−パ−状にするのが望ま
しい。しかも後記の如く受皿も受入容器とともに重量測
定に用いるため、金属製よりは密度の小さい合成樹脂製
が好ましい。The tip of the outflow pipe of each dye stock solution is placed on the upper part of one receiving container 9 set at a fixed position so as to be bundled with the receiving container 9 at a constant interval. The plurality of receiving containers 9 are placed on the plurality of trays 12 on the rotary table 11, respectively. Although the rotary table 11 is shown as an example of the transfer device, it may be any one that can carry and transfer a plurality of receiving containers on a flat surface, and may be, for example, a circulating conveyor. The rotary table is provided with a plurality of cutout holes on the concentric circumference for mounting the tray 12 thereon. For example, it is not always necessary to use the receiving tray 12 by using a receiving container in which the outer diameter of the body is smaller than the diameter of the cutout hole, but by using the receiving tray 12, a dyeing pot or a beaker is used as the receiving container. It is desirable that the tray 12 has an outer diameter smaller than the diameter of the cutout hole of the rotary table so that the tray 12 can be easily separated from the rotary table, and the tray 12 can be easily separated from the rotary table. -It is desirable to make the shape. Moreover, as will be described later, since the saucer is also used for the weight measurement together with the receiving container, it is preferably made of synthetic resin having a smaller density than metal.
【0030】回転テ−ブル11の材質は金属板あるいは
合成樹脂板のいずれでも構わないが、該回転テ−ブルを
駆動させる動力負荷、耐蝕性等の点から合成樹脂板が好
ましい。該回転テ−ブル11は軸受13に嵌挿した回転
軸に固設の歯車とブレ−キ付モ−タ−14の回転軸に固
設の歯車との噛合によって回転せしめ、該ブレ−キ付モ
−タ−14は制御装置15からの電気信号によって作動
する。The material of the rotary table 11 may be either a metal plate or a synthetic resin plate, but a synthetic resin plate is preferable from the viewpoint of power load for driving the rotary table, corrosion resistance and the like. The rotary table 11 is rotated by the engagement of a gear fixed to the rotary shaft fitted in the bearing 13 and a gear fixed to the rotary shaft of the motor with brake 14 to rotate the rotary table 11. The motor 14 is operated by an electric signal from the controller 15.
【0031】一方、回転テ−ブル11の外周部には複数
個の位置センサ−用の検出端を取付け、位置センサ−1
6に応答し、制御装置15へ電気信号を送り、ブレ−キ
付モ−タ−14の作動を制御せしめ、回転テ−ブル11
が指定位置に停止するように指令する。複数個の受入容
器の中、染料原液2を受け入れるための受入容器9は、
流出管8の集束部の下方に位置し、該受入容器の下方に
は一定間隔を有して計量装置10としての電子天秤を配
設している。該電子天秤は、被計量物の重量値を電気信
号によって、制御装置15に送り、必要に応じて付設さ
れたデジィタル表示装置17あるいはプリンタ−18に
よって計量と同時に出力され、計量結果の確認あるいは
記録が可能である。On the other hand, the outer periphery of the rotary table 11 is provided with a plurality of detecting ends for position sensors, and the position sensor-1
In response to No. 6, an electric signal is sent to the controller 15 to control the operation of the motor 14 with a brake, and the rotary table 11
Command to stop at the specified position. Of the plurality of receiving containers, the receiving container 9 for receiving the stock dye solution 2 is
An electronic balance serving as a weighing device 10 is disposed below the focusing portion of the outflow pipe 8 and below the receiving container at regular intervals. The electronic balance sends the weight value of the object to be measured to the control device 15 by an electric signal, and the digital display device 17 or the printer 18 attached as necessary outputs the weight value at the same time as the measurement, and confirms or records the measurement result. Is possible.
【0032】前記電子天秤は受入容器9及び容器内に流
出せしめた染料原液、助剤原液の重量測定に際して、昇
降装置19により上昇し、電子天秤台上に載置し、染料
原液等の重量測定が完了すれば元の位置まで下降する。
このような本発明装置は被測定物を移動することなく計
量装置である電子天秤を移動させて重量測定を行なって
いるため、例えば、天秤を固定して複数の容器を載せた
移送装置を上下移動せしめる方式あるいは受入容器を機
械的に移動せしめて、天秤台上に載せる方式等に比較し
て構造が簡単であること、被計量物の振動等による液漏
れが生じないこと、計量が高速化出来ること等から効率
的な計量方式である。When measuring the weight of the dye stock solution and the auxiliary stock solution that have flowed out into the receiving container 9 and the container, the electronic balance is lifted by the elevating device 19 and placed on the electronic balance table to measure the weight of the dye stock solution and the like. When is completed, it descends to the original position.
In such an apparatus of the present invention, an electronic balance, which is a weighing device, is moved without moving an object to be measured to perform weight measurement. Therefore, for example, a transfer device having a fixed balance and a plurality of containers placed thereon is moved up and down. The structure is simple compared to the method of moving it or the method of moving the receiving container mechanically and placing it on the balance table, the liquid does not leak due to the vibration of the object to be weighed, and the weighing speed is increased. It is an efficient measurement method because it can be done.
【0033】上記の方法で染料原液、助剤原液の計量が
完了すると、回転テ−ブル11は指定位置まで回転し、
別の受入容器9に染料原液、助剤原液の指定量を流出す
るが、既に染料原液、助剤原液の計量が完了した受入容
器9には水4の指定量を流入する。ここで、低浴比条件
の染液を調合する場合、例えば芒硝は水溶液を用いるこ
となく、無水芒硝を粉体容器22に入れ、粉体供給装置
23を用いて受入容器に供給することができ、さらに捺
染用のり染液を調合する場合は、捺染糊を直接又は水で
希釈した捺染糊液を収容している捺染糊容器24から捺
染糊供給装置25を用いて受入容器に供給することも可
能である。When the measurement of the dyestuff solution and the auxiliary agent solution is completed by the above method, the rotary table 11 is rotated to the designated position,
The designated amounts of the dye stock solution and the auxiliary stock solution are discharged into another receiving container 9, but the designated amounts of water 4 are flowed into the receiving container 9 in which the measurement of the dye stock solution and the auxiliary stock solution has already been completed. Here, in the case of preparing a dye liquor under a low bath ratio condition, for example, without using an aqueous solution of Glauber's salt, anhydrous Glauber's salt can be put into the powder container 22 and supplied to the receiving container using the powder supply device 23. Further, when further preparing a paste paste for printing, the printing paste may be supplied directly or from a printing paste container 24 containing a printing paste liquid diluted with water to a receiving container using a printing paste supply device 25. It is possible.
【0034】ここで粉体供給装置、捺染糊供給装置とし
ては特に限定されるものでなく、粉体あるいは捺染糊を
定量供給出来るものであればよく、例えば粉体供給装置
としてスクリュ−フィ−ダ−、振動フィ−ダ−等を、捺
染糊供給装置としてギヤ−ポンプ等を使用することがで
き、制御装置15からの指令により、上記供給装置23
あるいは同25の作動時間を調整して指定量を流出させ
る。The powder supplying device and the printing paste supplying device are not particularly limited as long as they can supply the powder or the printing paste in a fixed amount. For example, a screw feeder as the powder supplying device. -, A vibration feeder, etc., a gear pump etc. can be used as a printing paste supply device, and the above-mentioned supply device 23 is instructed by a command from the control device 15.
Alternatively, the operating time of the same 25 is adjusted to allow the designated amount to flow out.
【0035】次に、排出装置30について説明する。そ
れぞれの流出管8内において染料原液等の種類によっ
て、時間経過に伴い、析出又は沈降する程度が異なるた
め、予め入力された染料原液等の析出又は沈降程度の情
報により、制御装置15は排出制御装置31に信号を与
え、排出装置30を流出管8の先端部の直下に移動し
て、該当する染料原液等の指定量を排出して後、該排出
装置を流出管の先端部位置より元位置に復帰する。Next, the discharging device 30 will be described. In each outflow pipe 8, the degree of precipitation or sedimentation varies with the passage of time depending on the type of the dye stock solution or the like. Therefore, the control device 15 controls the discharge based on the information about the degree of precipitation or sedimentation of the dye stock solution or the like input in advance. A signal is given to the device 31, and the discharge device 30 is moved to a position just below the tip of the outflow pipe 8 to discharge a designated amount of the dye stock solution or the like. Return to position.
【0036】ここで、流出管8内の洗浄を特に必要とす
る場合は、流出管の元部を洗浄装置32に連結して、前
記排出装置30を流出管の先端部の直下に移動し、制御
装置15から電磁弁7に信号を送り、流出管8内を洗浄
した後、排出装置を流出管の先端部位置より元位置に復
帰する。Here, when the inside of the outflow pipe 8 is particularly required to be cleaned, the base of the outflow pipe is connected to the cleaning device 32, and the discharge device 30 is moved to just below the tip of the outflow pipe. After the control device 15 sends a signal to the solenoid valve 7 to wash the inside of the outflow pipe 8, the discharge device is returned to the original position from the position of the tip of the outflow pipe.
【0037】本例での洗浄装置32には接続口1個を具
えたものを図示したが、該接続口は複数個具えるのが好
ましい。これは洗浄を要する複数の流出管を同時に洗浄
出来るからである。なおさらに、該洗浄装置は密閉の容
器が良いが、これによりポンプ加圧給水等が可能となり
洗浄の速度も向上するのである。これはヘッド差を利用
するもの等に較べ装置のコンパクト化に寄与が大であ
る。Although the cleaning device 32 in this example is shown to have one connection port, it is preferable to have a plurality of connection ports. This is because a plurality of outflow pipes requiring cleaning can be cleaned at the same time. Furthermore, the cleaning device is preferably a closed container, but this allows pump pressurized water supply and the like to improve the cleaning speed. This greatly contributes to the compactness of the device as compared with the one using the head difference.
【0038】[0038]
【発明の効果】上記の如く本発明の染液自動調合装置は
予め染液調合処方を入力しておけば複数個の染料原液、
助剤原液、水、所望により無水芒硝等の粉体及び/又は
捺染糊を順次複数個自動調合できる装置であり、調合を
行なうに際して、染料原液、助剤原液を電子天秤で計量
中でも、別の受入容器には、水、所望により無水芒硝等
の粉体及び/又は捺染糊の指定量が供給出来る効率的な
装置であり、又、染料原液、助剤原液は、電子天秤で計
量中に流出管内を流出する染料原液、助剤原液の濃度又
は粘度による流速差を対比演算しながら調合できる装置
であり、又本発明の調合装置は流出管内の前記染料原液
等を任意に排出できる上に、流出管内を任意に洗浄でき
る装置であり、高い精度を維持して調合時間の大幅な短
縮を可能とすると共に、低浴比を条件とする染液あるい
は捺染用の染液の調合をも可能とする効果を有するもの
である。As described above, the automatic dye liquor blending apparatus of the present invention, if the dye liquor blending prescription is input in advance, a plurality of dye stock solutions,
It is a device that can automatically mix multiple auxiliary stock solutions, water, and optionally powders such as anhydrous sodium sulfate and / or printing pastes one after the other, even when measuring the dye stock solution and auxiliary stock solution with an electronic balance. The receiving container is an efficient device that can supply water and, if desired, a specified amount of powder such as anhydrous sodium sulfate and / or a printing paste, and the dye stock solution and the auxiliary stock solution flow out during weighing with an electronic balance. Dye stock solution flowing out of the pipe, is a device that can be prepared while comparing the flow rate difference due to the concentration or viscosity of the auxiliary stock solution, and the compounding device of the present invention can optionally discharge the dye stock solution in the outflow pipe, It is a device that can arbitrarily wash the inside of the outflow pipe, and while maintaining high accuracy, it is possible to drastically shorten the mixing time, and it is also possible to prepare a dyeing liquid for low bath ratio or a dyeing liquid for printing. It has the effect of
【0039】又、染料原液、助剤原液は重量法によって
指定量を調合するため、液温変動による誤差もなく、手
作業による場合のごとき経験、熟練を必要とせず、誰で
も精度よく調合できることから、人的誤差もなく、しか
もプリントアウト及びデジィタル表示により計測結果の
確認が容易であることも本発明の効果である。本説明は
染料調合について行なったが、原料である原液等を別の
もの、例えば薬品等にかえれば直ちに薬品調合が行なえ
ることも効果の1つである。In addition, since the specified amounts of the dye stock solution and the auxiliary stock solution are prepared by the gravimetric method, there is no error due to changes in the liquid temperature, no experience or skill is required as in the case of manual work, and anyone can accurately prepare the solution. Therefore, it is also an effect of the present invention that there is no human error and that the measurement result can be easily confirmed by printout and digital display. Although the present description has been made about the dye preparation, it is also one of the effects that the chemical preparation can be carried out immediately if the raw material stock solution or the like is changed to another material such as a chemical.
【0040】[0040]
【図1】図1は諸機構をブロック線図で表した本発明の
1実施例の装置全体図を示す。FIG. 1 is an overall view of an apparatus according to an embodiment of the present invention showing various mechanisms in a block diagram.
1 染料容器 2 染料原液 3 助剤原液 4 水 5 助剤容器 6 水容器 7 電磁バルブ 8 流出管 9 受入容器 10 計量装置 11 回転テ−ブル 12 受皿 13 軸受 14 ブレ−キ付モ−タ− 15 制御装置 16 位置センサ− 17 デジィタル表示装置 18 プリンタ− 19 昇降装置 20 架台 21 昇降制御装置 22 粉体容器 23 粉体供給装置 24 捺染糊容器 25 捺染糊供給装置 26 入力装置 27 圧力管 28 圧力調整弁 29 圧力制御装置 30 排出装置 31 排出制御装置 32 洗浄装置 1 Dye container 2 Dye stock solution 3 Auxiliary stock solution 4 Water 5 Auxiliary container 6 Water container 7 Electromagnetic valve 8 Outflow pipe 9 Receiving container 10 Measuring device 11 Rotating table 12 Saucepan 13 Bearing 14 Braking motor 15 Control device 16 Position sensor 17 Digital display device 18 Printer-19 Elevating device 20 Stand 21 Elevating control device 22 Powder container 23 Powder supply device 24 Printing paste container 25 Printing paste supply device 26 Input device 27 Pressure pipe 28 Pressure adjusting valve 29 Pressure Control Device 30 Discharge Device 31 Discharge Control Device 32 Cleaning Device
フロントページの続き (72)発明者 安東 浩司 岡山市金岡東町3−1−12 (72)発明者 高坂 和馬 岡山県和気郡佐伯町北山方692Front Page Continuation (72) Inventor Koji Ando 3-1-12 Kanaokahigashi-cho, Okayama City (72) Inventor Kazuma Kosaka 692 Kitayamakata, Saiki-cho, Wake-gun, Okayama Prefecture
Claims (2)
料原液等と略称する)、水、粉体及び捺染糊(以下、原
液等と略称する)の指定量を流出しながら順次複数個を
調合する染液自動調合装置であって、染料原液、助剤原
液、及び水をそれぞれ収容する容器と、該容器に連結し
バルブを備えた流出管と、粉体及び捺染糊をそれぞれ収
容する容器ならびに供給装置と前記原液等を受け入れる
複数個の受入容器と、該受入容器に受け入れた前記染料
原液、助剤原液の重量変化を電気信号に変換する計量装
置と、前記受入容器が複数個載置される移送装置と、受
入容器の下方に配設した前記計量装置を上下移動させる
昇降装置を設置してなり、予め定めた設定値に対応した
染料原液、助剤原液、及び水を流出せしめるためのパル
ブの開閉制御機構並びに粉体及び捺染糊の供給量制御機
構を具え、染料原液、助剤原液の計量と、水、粉体及び
/又は捺染糊の供給でなる調合を併行して連続に複数回
行なうための制御機構を具えた染液自動調合装置におい
て、前記染料原液、助剤原液を収容する容器に圧力を印
加するための複数本の圧力管と、圧力により流出管内を
流出する流体の流速を制御する複数個の圧力制御装置
と、調合を併行して連続に複数回行なうための制御機構
と連動して作動する、該流出管内染料原液等を排出する
ための排出装置と該流出管内を洗浄する洗浄装置を具え
たことを特徴とする染液自動調合装置。1. A plurality of dye stock solutions, auxiliary stock solutions (hereinafter abbreviated as dye stocks, etc.), water, powders, and printing pastes (hereinafter abbreviated as stock solutions, etc.) are successively discharged while flowing out designated amounts. An automatic dye liquor blending device for blending individual pieces, which contains a dye stock solution, an auxiliary stock solution, and water, an outflow pipe connected to the container and equipped with a valve, and a powder and a printing paste, respectively. A container and a supply device, a plurality of receiving containers for receiving the stock solution, a measuring device for converting the weight change of the dye stock solution and the auxiliary stock solution received in the receiving container into an electric signal, and a plurality of the receiving containers. It is equipped with a transfer device to be placed and an elevating device that moves the measuring device arranged below the receiving container up and down, and flows out the dye stock solution, auxiliary stock solution, and water corresponding to the preset values. Open / close control mechanism for the valve to squeeze A control system to measure the amount of dye stock solution and auxiliary stock solution, and to mix water and powder and / or print paste to supply them continuously and multiple times. In an automatic dyeing liquid preparation device equipped with a mechanism, a plurality of pressure tubes for applying pressure to a container containing the dye stock solution and the auxiliary stock solution, and a plurality of pressure tubes for controlling the flow rate of the fluid flowing out in the outflow tube by the pressure. A discharge device for discharging the stock dye solution in the outflow pipe and a cleaning device for cleaning the inside of the outflow pipe, which are operated in conjunction with the individual pressure control device and a control mechanism for continuously performing a plurality of preparations in parallel. An automatic dye liquor blending device comprising:
浄せしめるための複数個の接続口を具えた密閉の容器で
あることを特徴とする特許請求の範囲第1項記載の染液
自動調合装置。2. The automatic dyeing liquid preparation according to claim 1, wherein the cleaning device is a closed container having a plurality of connection ports for simultaneously cleaning a plurality of outflow pipes. apparatus.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3277173A JPH06128867A (en) | 1991-09-28 | 1991-09-28 | Apparatus for automatically mix8ng dyeing liquid |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3277173A JPH06128867A (en) | 1991-09-28 | 1991-09-28 | Apparatus for automatically mix8ng dyeing liquid |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH06128867A true JPH06128867A (en) | 1994-05-10 |
Family
ID=17579830
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP3277173A Pending JPH06128867A (en) | 1991-09-28 | 1991-09-28 | Apparatus for automatically mix8ng dyeing liquid |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH06128867A (en) |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100347702B1 (en) * | 2000-04-28 | 2002-08-13 | 박성수 | Device for automatically creating dye color for printing |
JP2009002752A (en) * | 2007-06-20 | 2009-01-08 | Iwashita Engineering Inc | Liquid preparation equipment |
JP2011156502A (en) * | 2010-02-02 | 2011-08-18 | Kurabo Ind Ltd | Method for mixing liquid and apparatus for mixing liquid |
JP2015080770A (en) * | 2013-10-24 | 2015-04-27 | 大伸化学株式会社 | Solvent formulation system |
JP2016023172A (en) * | 2014-07-23 | 2016-02-08 | 御木本製薬株式会社 | Original cosmetic liquid mixing device |
CN107738850A (en) * | 2017-10-19 | 2018-02-27 | 罗赛洛(温州)明胶有限公司 | A kind of gelatin automatic blending method and device |
JP2019000839A (en) * | 2017-06-19 | 2019-01-10 | 陳靖達Cheng, Jing−Da | Dye blending device |
CN111888970A (en) * | 2020-07-31 | 2020-11-06 | 海澜之家股份有限公司 | Ready-made clothes non-ironing finishing liquid automatic configuration system |
KR20210040716A (en) * | 2019-10-04 | 2021-04-14 | (주) 포원시스템 | Auto toning system exclusive of the paint for providing ejection amount auto correction and preventing contamination of nozzle |
CN114534533A (en) * | 2022-03-12 | 2022-05-27 | 潍坊市检验检测中心 | Premixing and stirring device with quantitative proportioning function for pharmaceutical analysis |
CN114859991A (en) * | 2022-04-18 | 2022-08-05 | 海安县华泰纺织有限公司 | Proportion-adjustable type surface auxiliary material printing and dyeing mechanical device |
CN115216908A (en) * | 2022-08-15 | 2022-10-21 | 广州科厦自动化装备有限公司 | Batching device for realizing batching under different working conditions on same platform |
-
1991
- 1991-09-28 JP JP3277173A patent/JPH06128867A/en active Pending
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100347702B1 (en) * | 2000-04-28 | 2002-08-13 | 박성수 | Device for automatically creating dye color for printing |
JP2009002752A (en) * | 2007-06-20 | 2009-01-08 | Iwashita Engineering Inc | Liquid preparation equipment |
JP2011156502A (en) * | 2010-02-02 | 2011-08-18 | Kurabo Ind Ltd | Method for mixing liquid and apparatus for mixing liquid |
JP2015080770A (en) * | 2013-10-24 | 2015-04-27 | 大伸化学株式会社 | Solvent formulation system |
JP2016023172A (en) * | 2014-07-23 | 2016-02-08 | 御木本製薬株式会社 | Original cosmetic liquid mixing device |
JP2019000839A (en) * | 2017-06-19 | 2019-01-10 | 陳靖達Cheng, Jing−Da | Dye blending device |
CN107738850A (en) * | 2017-10-19 | 2018-02-27 | 罗赛洛(温州)明胶有限公司 | A kind of gelatin automatic blending method and device |
KR20210040716A (en) * | 2019-10-04 | 2021-04-14 | (주) 포원시스템 | Auto toning system exclusive of the paint for providing ejection amount auto correction and preventing contamination of nozzle |
CN111888970A (en) * | 2020-07-31 | 2020-11-06 | 海澜之家股份有限公司 | Ready-made clothes non-ironing finishing liquid automatic configuration system |
CN114534533A (en) * | 2022-03-12 | 2022-05-27 | 潍坊市检验检测中心 | Premixing and stirring device with quantitative proportioning function for pharmaceutical analysis |
CN114859991A (en) * | 2022-04-18 | 2022-08-05 | 海安县华泰纺织有限公司 | Proportion-adjustable type surface auxiliary material printing and dyeing mechanical device |
CN115216908A (en) * | 2022-08-15 | 2022-10-21 | 广州科厦自动化装备有限公司 | Batching device for realizing batching under different working conditions on same platform |
CN115216908B (en) * | 2022-08-15 | 2024-06-25 | 广州科厦自动化装备有限公司 | Batching device for realizing batching under different working conditions on same platform |
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