JPH0593604U - Backup roll device for rolling mill - Google Patents

Abstract

(57) [Summary] [Purpose] To provide a backup roll device that allows the backup fulcrum to be changed arbitrarily, and that the change operation is easy and the fulcrum positioning is reliable. [Structure] A backup shaft, which is fixedly supported by a rolling mill housing, is mounted on the outer periphery of a backup shaft which is rotatable and axially slidably movable and is in rolling contact with a work roll. In addition, the outer surface of the backup shaft and the inner surface of the separation support roll are surface treated. Further, the support roll is configured to be individually movable in the axial direction at high speed by a hydraulic cylinder installed in a backup shaft bearing.

Description

[Detailed description of the device]

[0001]

[Industrial applications]

 INDUSTRIAL APPLICABILITY The present invention is used in the field of iron and steel and non-ferrous metals, and is applied to a rolling mill for passing a plate material such as a steel plate between rolls to perform plastic deformation to obtain a desired plate thickness. The present invention relates to a device for making a backup when performing roll bending.

[0002]

[Prior Art]

 Generally, various methods have been proposed to control the shape of the material to be rolled. For example, in a four-high rolling mill, a pair of work rolls having a relatively small diameter and these work rolls are sandwiched from the outside. It is equipped with a backup roll with a relatively large diameter, both of which are formed to have almost the same cylinder length so that they can roll over the entire length, and a bending cylinder is installed between the bearings of the work rolls. ..

The material to be rolled is passed through such a rolling mill to obtain a strip material having a desired plate thickness. However, as the material to be rolled passes, the central portion of the work roll is expanded, and after rolling, Since the material to be rolled has a so-called middle-height cross-sectional shape with a thick central portion and thin side edges, a crown is formed on the backup roll and the bending cylinders act to mutually expand the work roll necks. The work roll is adjusted in such a way that the pressure lower surface of the work roll becomes flat, and shape control is performed to correct the crown generated in the rolled material.

[0004]

[Problems to be solved by the device]

 However, in the above conventional rolling mill, since the work rolls and intermediate rolls are constrained on the entire surface of the back-up rolls, it is difficult to give sufficient roll bending to the work rolls, and absolute shape control capability is lacking. Not only that, but especially in a four-high rolling mill, there is a drawback in that it is necessary to change the backup roll to change the crown shape depending on the strip width, strength, shape, etc. of the material to be rolled. Moreover, since the backup roll rolling on the work roll and the intermediate roll comes into full contact, the backup fulcrum cannot be changed arbitrarily, and the shape control at any position is not possible. Moreover, it is necessary to polish the entire surface of the backup roll in terms of maintenance, and there is the drawback that maintenance is difficult and sufficient space is required on the side of the rolling mill due to the shift mechanism of the intermediate roll.

As a method for solving such a drawback, the following configuration is adopted. That is, the back-up roll device has a backup shaft that is arranged parallel to the work roll, and has a pair of supports that are separated left and right in the axial direction of the roll and that have a cylinder length shorter than the strip width of the material to be rolled. The roll is mounted so that it can slide axially. The pair of support rolls rolls on the work rolls and serves as a backup support for the work rolls during rolling. Similarly, the lower backup roll device also has a backup shaft and a pair of left and right support rolls that are mounted on the backup shaft, and provides back-up support during rolling so that these rolls roll on the lower work roll. I am trying. The support roll is mounted on a backup shaft via a rotary bearing using rollers or rollers, and thrust bearings are arranged on both end faces.

In such a rolling mill, there is an advantage that the roll bending effect can be sufficiently exerted without being restricted by the conventional full-contact backup roll, but there is a limitation in manufacturing the rotary bearing. As a result, the outer diameter of the backup roll increases. It is difficult to disassemble and assemble the rotating bearing that has been fully manufactured. It is difficult to control the clearance between the inner diameter of the rotating bearing and the backup shaft, and if the backup shaft thermally expands due to thermal expansion, the support roller may not be able to move horizontally. If the work roll bends during rolling, the backup shaft also bends, which may cause the rotary bearing to seize. Such drawbacks still remain.

[0007]

[Means for Solving the Problems]

 In order to achieve the above object, a backup roll device of a rolling mill according to the present invention rolls a pair of work rolls for rolling down a rolled material, a pair of intermediate rolls rolling to each work roll, and a rolling roll to an intermediate roll. It is equipped with a backup roll and both end bearings of each roll are attached to the housing, and the pressurizing means for crown control by adjusting the bearing gap between the pair of work rolls and the intermediate roll is installed in the housing. In this rolling mill, a backup shaft for supporting the separation support rolls so as to be slidable in the axial direction while forming each of the backup rolls by a pair of separation support rolls having a short cylinder width and separated in the roll axial direction. ， The backup shaft is rotatably supported by the housing, and the separation support roll and the sliding key are The backup roll outer surface or the separated support roll inner surface is surface-treated, and the support roll can be axially slid at high speed with a hydraulic cylinder installed in the back-up shaft bearing. To make a simple structure.

[0008]

[Action]

 According to the above configuration, the function of each back-up roll, which suppresses the work roll bending that directly rolls down the material to be rolled, is to install the pair of support rolls that are rolled on the intermediate roll and separated in the axial direction of the roll. It is exerted by the backup shaft that is installed and supports the work roll rolling force. The separation support rolls are movable in the axial direction, and the bending moment fulcrum changes by moving the position, and the amount of roll bending by the bending means provided on the work roll neck or the intermediate roll neck is adjusted. Can be adjusted. Therefore, the overall amount of bending is controlled by the movement of the support rolls, the shape of the crown of the material to be rolled can be controlled, and the bending moment fulcrum can be changed arbitrarily. The ability is greatly improved.

On the other hand, the length of the intermediate roll can be set shorter than the length of the work roll with respect to the edge drop generated in the material to be rolled. With this configuration, control can be easily performed by adjusting the pressure applied by the work roll bending means. In other words, edge drop is caused by the fact that the end of the work roll suddenly comes out of contact with the side edge of the material to be rolled, and the curvature of the roll end increases. Therefore, it is sufficient to operate so that only the ends of the work rolls move away from each other. In the present invention, the contact point of the edge of the intermediate roll acts as a bending fulcrum at the end of the work roll by making the length of the intermediate roll rolling on the work roll shorter than the twist of the work roll. Therefore, by adjusting the pressing force with the bending means, it is possible to adjust the direction in which only the end of the work roll is prevented from sharply curving, and this can reduce the edge drop of the material to be rolled. ..

Here, in order to move the position of the support rolls at high speed, a bracket-shaped guide member holding each support roll may be attached, and these guide members may be moved. The pair of guide members may be driven simultaneously in the direction of moving closer to or away from each other depending on the strip width of the material to be rolled, or they can be moved independently. For this movement, in the present invention, a hydraulic cylinder is provided to push and pull the guide member along the guide rod. This push-pull operation location is set between the large-diameter backup shaft and the intermediate roll. As a result, even if there is friction between the support roll and the intermediate roll in contact with it, the support roll can be moved to any position without tilting.

Further, the bending means can be installed not only between the work rolls but also between the intermediate rolls. In this case, the overall shape control of the material to be rolled can be performed mainly by adjusting the bending amount of the intermediate roll, and the edge drop can be performed mainly by adjusting the bending amount of the work roll. .

Further, it is desirable that the mechanism parts of the intermediate roll and the support roll are provided symmetrically to each of the upper and lower work rolls, but it is also possible to provide this for only one work roll, or Only the intermediate rolls can be installed symmetrically and the support roll mechanism can be provided on one side. In this case as well, it is possible to exert almost the same operation as in the case of the completely symmetric structure. In addition, by providing the intermediate roll, the diameter of the work roll can be made smaller, and by doing so, high pressure rolling can be performed while reducing the rolling load.

[0013]

【Example】

 Hereinafter, a specific embodiment of a backup roll device for a rolling mill according to the present invention will be described in detail with reference to the drawings.

4 to 5 show the overall configuration of a rolling mill provided with a backup roll device according to the embodiment. In this rolling mill, as shown in the figure, a pair of upper and lower work rolls 21 and 22 which are parallel to a gate-shaped housing 20 are horizontally mounted so as to be capable of rolling contact with each other. It is possible. A pair of intermediate rolls 24 and 26 which are rotatably contacted in parallel with the upper and lower work rolls 21 and 22 so as to sandwich them from above and below are horizontally mounted on the housing 20. The intermediate rolls 24 and 26 are formed to have a diameter larger than that of the work rolls 21 and 22 to transmit the rolling force. Especially, the body length is set to be equal to or larger than the plate width of the material 23 to be rolled, and It is set to be shorter than the body length of the work rolls 21 and 22. Therefore, when the intermediate rolls 24 and 26 are in full contact with the work rolls 21 and 22 when assembled in the housing 20, the end portions of the work rolls 21 and 22 are, as shown in FIG. It is set so as to protrude from the end of 26 by a predetermined length.

In addition to such a roll row, an upper backup roll device 28 and a lower backup roll device 30 are also laid horizontally in parallel at the upper and lower positions of the intermediate rolls 24 and 26 so as to sandwich them. ..

The upper backup roll device 28 has a back-up shaft 32 arranged in parallel with the intermediate roll 24, which is separated into right and left in the roll axial direction and has a body length shorter than the plate width of the material 23 to be rolled. The pair of formed support rolls 34R and 34L are attached so as to be slidably movable in the axial direction. The pair of support rolls 34R, 34L are rotatably contacted with the upper intermediate roll 24 and serve as a backup support for the work roll 21 and the intermediate roll 24 during rolling. Similarly, the lower back up roll device 30 also has a backup shaft 36 and a pair of left and right support rolls 38R and 38L attached to the back up shaft 36, which are rolled by the lower intermediate roll 26 during rolling. I am trying to make backup support.

The support rolls 34R, 34L, 38R, 38L are inserted into the backup shaft 32 as shown as a representative of the upper backup roll device 28 in FIG. The thrust bearings 42 and 44 are provided on both end surfaces of the bearing. The outer peripheral surface of the backup shaft 32 and the inner peripheral surfaces of the support rolls 34R and 34L have a nitriding treatment, a carburizing treatment or a ceramic treatment in order to improve surface hardness, wear resistance, heat resistance and lubricity. One type of desired surface treatment can be applied from vapor deposition and chemical densification. The gap between the outer diameter of the backup shaft 32 and the inner diameters of the support rollers 34R, 34L is such that the support rolls 34R, 34L can move horizontally even if the backup shaft 32 thermally expands. Note that, as described above, the outer peripheral surface of the backup shaft 32 and the inner peripheral surfaces of the support rolls 34R, 34L are not limited to the surface treatment, but the outer peripheral surface of the backup shaft 32 or the support rolls 34R, 34L may be treated. Surface treatment may be applied to either of the inner surfaces of the. The slide key 41 is mounted in a key groove 41a formed in the axial direction of the backup shafts 32, 36, and the inner peripheral surfaces of the support rolls 34R, 34L, 38R, 38L (not shown) are slightly larger than the slide key 41. The slide key 41 and the backup shafts 32 and 36 are slidably arranged in the axial direction.

As shown in FIG. 5, the neck portions of the upper and lower work rolls 21 and 22 and the intermediate rolls 24 and 26 and the neck portions of the backup shafts 32 and 36 of the upper and lower backup roll devices 28 and 30 are Bearings 46, 47, 48, 49, 50, 52 are mounted, and these are mounted in the housing 20 in a tandem arrangement. Further, a rolling-down cylinder 54 is provided at a lower position of the housing 20, and a predetermined rolling pressure is generated between the work rolls 21 and 22 by driving the rolling-down cylinder 54.

In such a rolling mill, a specific configuration of the backup roll device 28, 30 according to the present embodiment will be described with reference to FIGS. 1 to 3. FIG. 1 shows an upper backup roll device 28, and the separation support rolls 34R and 34L of this device 28 can be adjusted in position by sliding in the roll axial direction. In order to move this position, the support rolls 34R, 34L are provided with hydraulic cylinders 81, 82 as drive members in the bearing 50 of the backup shaft 32. Further, a spacer blade 60 (60L, 60R) is provided which connects the support rolls 34R, 34L and holds the pair of supports 62, 64 at an interval while holding them. Further, the support rolls 34R and 34L are set so that the support rolls 34R and 34L are not tilted during the movement thereof due to the frictional force between the support rolls 34R and 34L and the intermediate roll 24 which is in contact with them. It is possible to push and pull the slide bearing support 62 by moving the support rolls 34R and 34L in the axial direction.

Such a configuration is similar in the lower backup roll device 30. Reference numeral 90 is a bellows, which is protected so that scales, foreign matters, rolling oil, etc. do not enter the slide portion. Further, the support rolls 34R, 34L, 38R, 38L are mounted on the backup shaft 32 which is rotatably supported by the roller bearing 88 in the bearing 50, as shown as a representative of the upper backup roll device 28 in FIG. Has been done.

Further, a work roll bending device 100 and an intermediate roll bending device 200 are incorporated in the housing 20, which is shown in FIG.

First, the work roll bending apparatus 100 includes an upper roll bending rod 102, a lower roll bending rod 104, a roll bending cylinder block 106, and a piston 108. A lower end portion of the upper roll bending rod 102 is fixed to the piston 108, and an upper end portion thereof is disposed so as to come in contact with and separate from the upper work roll bearing 46. On the contrary, the lower roll bending rod 104 has its upper end fixed to the piston 108 and its lower end freely contactable with and separable from the lower work roll bearing 47. The piston 108 is built in the bore portion 107 of the cylinder block 106, and a small diameter communication hole 110 is provided in the bore portion 107 located in the middle of both pistons 108. , The roll bending rods 102 and 104 are separated from each other, and act to press the bearings 46 and 47 of the upper and lower work rolls 21 and 22 toward the bearings 48 and 49 of the intermediate rolls 24 and 26, respectively. ..

Similarly, in the intermediate roll bending device 200, a bore portion 207 independent of the bore portion 107 is bored in the cylinder block 106, and a pair of pistons 208 are slidably attached to the bore portion 207. .. An upper roll bending rod 202 and a lower roll bending rod 204 are connected to each piston 208, and the tips of these rods 202, 204 are projected from the cylinder block 106 to abut the intermediate roll bearings 48, 49. It is possible. The bore portion 207 is also provided with a small-diameter communication hole 210 in the center thereof, and by introducing pressure oil from the pressure oil supply device into this, the roll bending rods 202 and 204 are separated from each other and the intermediate roll 24 , 26 of the upper and lower backup roll units 28, 30 are pressed against the bearings 50, 52 of the upper and lower backup roll units 28, 30, respectively.

Liners 112 and 114 are attached to the sliding surfaces of the roll bending cylinder block 106 and the upper and lower work roll bearings 46 and 47, respectively, and the sliding is performed when pressure oil is supplied to the cylinder block 106. The surface is slid to reduce the sliding resistance between the work roll bearings 46 and 47 and the cylinder block 106.

As shown in FIG. 5, the reduction cylinder 54 has a built-in head 116, and at the time of compression, the pressure oil is introduced into the pressure reduction cylinder 54 from a pressure oil supply device (not shown) to move the head 116. I am trying to raise it. The operation of the head 116 pushes up the backup shaft bearing 52 of the lower backup roll unit 30, and the reduction force is lower support rolls 38R, 38L, lower intermediate roll 26, lower work roll 22, upper work roll 21, upper intermediate roll 24. , The upper support rolls 34R, 34L, the upper backup shaft bearing 50, and the housing 20 to transmit a desired rolling force.

The operation of the rolling mill configured as described above is as follows. Before rolling, the positions of the support rolls 34R, 34L and 38R, 38L are determined in advance according to the width of the material 23 to be rolled. In this case, the rolling positions of the support rolls 34 and 38 to the work rolls 21 and 22 are set in such a position as to overlap the side portions of the material 23 to be rolled. For this initial setting, the roll bending rods 102 and 202 and a roll balancing cylinder (not shown) are used, and the work rolls 21 and 22, the intermediate rolls 24 and 26 and the support rolls 34 and 38 are lightly contacted. Ku. Then, after that, the hydraulic cylinder 81 for adjusting the position of the support rolls 34, 38 is driven and moved to a preset position. As a result, the space between the pair of support rolls 34R, 34L and 38R, 38L is set to a desired space.

After this initial setting is completed, the rolled material 23 is passed between the work rolls 21 and 22. As a result, the material to be rolled 23 is rolled to a desired plate thickness and emerges as a strip material. This shape determination is performed visually or by a contact method using a sensor roll or a non-contact method utilizing light or magnetism. If ear or middle stretch occurs due to this determination, operate the hydraulic cylinders 81 and 82 so that the pair of support rolls 34R, 34L and 38R, 38L come close to each other or independently. By adjusting the bending moment acting on the work rolls 21 and 22 through the intermediate rolls 24 and 26 by moving the positions so that they are separated from each other, it is possible to suppress the occurrence of shape abnormality and obtain a rectangular strip material. it can. At this time, since the bending amount of the intermediate rolls 24 and 26 is controlled by adjusting the bending force of the intermediate roll bending device 200, the positional movement amounts of the support rolls 34R and 34L and 38R and 38L are controlled. By interacting with, a large shape correction function can be activated. That is, the correction area can be adjusted by moving the positions of the support rolls 34R, 34L and 38R, 38L, and the correction amount can be adjusted by the intermediate roll bending device 200.

When the rolled material 23 has an edge drop, the bending force of the work rolls 21 and 22 by the work roll bending device 100 is controlled. Since both ends of the work rolls 21 and 22 are projected from the intermediate rolls 24 and 26, by supplying pressure oil to the bending device 100, the rods 102 and 104 are projected, and the work rolls 21 and 22 are projected from the edges of the intermediate rolls 24 and 26. The protruding part is largely bent and acts to control the edge drop. Of course, the work rolls 21 and 22 also have rigidity, so that the bending force is transmitted to the intermediate rolls 24 and 26.

According to the rolling mill of such an embodiment, the bending fulcrum of the work rolls 21, 22 or the intermediate rolls 24, 26 can be freely changed, so that the work rolls 21 and 22 are restrained by the conventional full-contact backup roll. Without this, the roll bending effect can be fully exerted. Further, since the positions of the upper and lower support rolls 34R, 34L and 38R, 38L can be individually changed, the shape can be controlled at any position in the plate width direction. Therefore, in addition to shape defects such as medium elongation and edge elongation of the material to be rolled, it is possible to control not only shape defects of composite elongation that is a composite of the two.

Further, since the work roll bending device 100 and the intermediate roll bending device 200 are provided, the plate full width shape control is performed by the intermediate roll bending, and the plate end shape control such as edge drop is performed by the work roll bending. Therefore, the control operation becomes very easy. Further, since the positions of the support rolls 34 R, 34 L and 38 R, 38 L can be made symmetrical vertically and horizontally, the shape control can be performed symmetrically in the plate thickness direction and the plate width direction of the rolled material 23. It is possible to obtain a rolled product with excellent accuracy.

In addition, since the positions of the support rolls 34R, 34L and 38R, 38L can be adjusted more freely according to the plate width, the contact surfaces between the work rolls 21 and 22 and the plate width end portions can be more effectively combined with roll bending. It can be made smooth and the edge drop prevention effect is high. Further, since the intermediate rolls 24 and 26 are provided, the diameters of the work rolls 21 and 22 can be made small, so that the rolling load area can be reduced and the rolling under high pressure can be performed. Amount and roll flat deformation can be reduced. Further, since the plate thickness and the plate width direction can be controlled symmetrically, the rolled material 23 does not meander when it is threaded, and there is an effect that stable threading characteristics can be obtained.

In addition, in the above-mentioned embodiment, an example in which it is applied to a 6-high rolling mill provided with the intermediate rolls 24 and 26 is shown, but it can be applied to a backup roll of a 4-high rolling mill shown in FIG. 7 (1). The diameter of the work rolls 21 and 22 as shown in FIG. 2 (2) can also be applied to a roll having a larger diameter than the intermediate rolls 24 and 26. It can also be applied to the backup roll of a cluster rolling machine as shown in Fig. 3 (3). Of course, although not shown, it is needless to say that the present invention can be applied to any rolling mill having other special structure, such as a rolling mill having the backup roll device of the embodiment only on the upper portion. Further, in the above-mentioned embodiment, an example of application of the pair of support rolls 34R, 34L or 38R, 38L is shown, but it may also be applied to a rolling mill having a plurality of support rolls 34, 38 such as three and four. It is possible.

[0033]

[Effect of the device]

 As is clear from the above description, in the back-up roll device of the rolling mill according to the present invention, a pair of work rolls for rolling down the rolled material, a pair of intermediate rolls for rolling contact with each work roll, and an intermediate roll. And a back-up roll that rolls onto the housing. Both end bearings of each roll are mounted on the housing, and the pressurizing means for crown control by adjusting the bearing spacing between the pair of work rolls and the intermediate roll is installed in the housing. A back-up shaft for supporting the separation support rolls slidably in the axial direction while forming each of the back-up rolls by a pair of separation support rolls having a short body width and separated in the roll axial direction ， The backup shaft is rotatably supported by the housing, and the support is separated. The support shaft is mounted via a roll and a slide key, and the outer surface of the backup shaft or the inner surface of the separated support roll is surface-treated, and the support roll is installed at high speed with a hydraulic cylinder installed in the backup shaft bearing. Since the bearings do not intervene between the backup shaft and the support roll due to the ability to slide in any direction, there are no restrictions on bearing manufacturing as in the past, and the clearance between the backup shaft and the support roll is easy. Therefore, the thermal expansion of the backup shaft does not affect the horizontal movement of the support roll. Furthermore, since the outer peripheral surface of the backup shaft and the inner peripheral surface of the support roll are in surface contact, the rolling load can be set high. In addition, it has the ability to respond to the conditions that change every moment in high-speed rolling, and can significantly increase the bending amount of the work rolls or intermediate rolls, thus improving the shape control ability and reducing the edge drop. The effect is large, and the excellent effect that the shape control of the rolled material can be performed at any position in the strip width direction is obtained. In particular, since the support roll is driven by the hydraulic cylinder, the shape control effect is high, and in particular, the hydraulic cylinder can be set so as to prevent it from tilting under the influence of the contact friction of the support roll, so that the shape control capability is quick. Can have

[Brief description of drawings]

FIG. 1 is a sectional front view of a main part of a backup shaft device for a rolling mill according to the present invention.

FIG. 2 is a sectional view taken along the line AA of FIG.

FIG. 3 is a sectional view taken along line BB of FIG.

FIG. 4 is a front view of the rolling mill according to the embodiment.

FIG. 5 is a side view of the rolling mill.

FIG. 6 is a cross-sectional view of a roll bending device of the rolling mill.

FIG. 7 is an example of another rolling mill in which the embodiment backup roll device can be mounted.

[Explanation of symbols]

 20 Housing 21,22 Work Roll 23 Rolled Material 24,26 Intermediate Roll 28,30 Backup Roll Unit 32,36 Backup Shaft 34R, 34L, 38R, 38L Support Roll 42,44 Thrust Bearing 46,47,48,49,50 , 52 bearing 54 reduction cylinder 81, 82 hydraulic cylinder 88 roller bearing 100 work roll bending device 200 intermediate roll bending device

Claims (1)

[Scope of utility model registration request] 1. A pair of work rolls for rolling down a rolled material, a pair of intermediate rolls for rolling contact with each work roll, and a backup roll for rolling contact with the intermediate roll are provided, and both end bearings of each roll are attached to a housing. In a rolling mill in which a pressurizing means for controlling crowns by adjusting the bearing spacing between the pair of work rolls and the intermediate roll is installed in the housing, a cylinder width in which the backup rolls are separated in the roll axial direction is provided. A backup shaft that is formed by a pair of short separation support rolls and supports the separation support rolls such that the separation support rolls can slide in the axial direction. Mounted on the outer circumference of the backup shaft or separated support A backup roll device for a rolling mill, characterized in that the inner peripheral surface of the roll is subjected to a surface treatment, and the support roll can be axially slid at a high speed by a hydraulic cylinder installed in a backup shaft bearing.