JPH0580096B2 - - Google Patents
Info
- Publication number
- JPH0580096B2 JPH0580096B2 JP57035162A JP3516282A JPH0580096B2 JP H0580096 B2 JPH0580096 B2 JP H0580096B2 JP 57035162 A JP57035162 A JP 57035162A JP 3516282 A JP3516282 A JP 3516282A JP H0580096 B2 JPH0580096 B2 JP H0580096B2
- Authority
- JP
- Japan
- Prior art keywords
- shadow mask
- side wall
- mask
- die
- tip
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J29/00—Details of cathode-ray tubes or of electron-beam tubes of the types covered by group H01J31/00
- H01J29/02—Electrodes; Screens; Mounting, supporting, spacing or insulating thereof
- H01J29/06—Screens for shielding; Masks interposed in the electron stream
- H01J29/07—Shadow masks for colour television tubes
Landscapes
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Electrodes For Cathode-Ray Tubes (AREA)
Description
【発明の詳細な説明】
発明の技術分野
本発明はカラー受像管に係り、特にそのシヤド
ウマスクに関するものである。DETAILED DESCRIPTION OF THE INVENTION Technical Field of the Invention The present invention relates to a color picture tube, and particularly to a shadow mask thereof.
発明の技術的背景と問題点
通常のカラー受像関は第1図に示すように夫々
赤、緑及び青に対応する3本の電子ビーム10を
シヤドウマスク2の多数のアパーチヤ4を有する
有効部3を介して集中させ、所定間隔のパネル1
内面の螢光面(図示せず)に到達する間に再び分
散させて赤、緑及び青の各色発光螢光体に正しく
射突させる方式が一般的に用いられている。シヤ
ドウマスク2は曲面状の有効部3周辺から延在す
る部分の折り曲げ部5で折り曲げられ管軸と略平
行な方向の側壁部6が形成され、マスクフレーム
7に嵌合支持固定され、さらにマスクフレーム7
はフレームホルダー8を介してパネル側壁に設け
られたパネルピン9に係止めされ、有効部3とパ
ネル1内面が所定の間隔をなすように係持され
る。ところでこのような形状のシヤドウマスクは
0.1mm乃至0.3mm程度の薄い平坦な鉄板に規定のア
パーチヤをエツチング等により穿設して外形を打
ち抜いたフラツトマスクとした後、金型によりプ
レス成形される。即ち第2図に示すようにフラツ
トマスク11をダイス12、マスク押え13、し
わ押え14及びマスク有効部と同じ曲面形状を有
するポンチ15からなる絞り成形型にとりつけ
て、ポンチ15の矢印方向に深絞り成形される。
この場合、ダイス12としわ押え14の間にはさ
まれたフラツトマスク11は成形時にポンチ15
に押されてダイス12及びしわ押え14の間DH
で摩擦を受け乍らダイス12としわ押え14の間
DHからポンチ15とダイス12の間DVに摺動す
る。TECHNICAL BACKGROUND AND PROBLEMS OF THE INVENTION As shown in FIG. 1, a conventional color image receiving device transmits three electron beams 10 corresponding to red, green, and blue, respectively, through an effective part 3 having a large number of apertures 4 of a shadow mask 2. Panels 1 at predetermined intervals, concentrated through
Generally, a method is used in which the light is dispersed again while reaching the inner surface of the fluorescent surface (not shown) and is caused to properly strike the red, green, and blue color-emitting phosphors. The shadow mask 2 is bent at a bent portion 5 extending from the periphery of the curved effective portion 3 to form a side wall portion 6 in a direction substantially parallel to the tube axis, and is fitted and supported by a mask frame 7, and is further fixed to the mask frame 7. 7
is latched to a panel pin 9 provided on the side wall of the panel via a frame holder 8, so that the effective portion 3 and the inner surface of the panel 1 are held at a predetermined distance. By the way, a shadow mask with this shape is
After forming a flat mask by etching a specified aperture into a thin flat iron plate of approximately 0.1 mm to 0.3 mm and punching out the outer shape, the mask is press-molded using a mold. That is, as shown in FIG. 2, the flat mask 11 is attached to a drawing mold consisting of a die 12, a mask holder 13, a wrinkle holder 14, and a punch 15 having the same curved surface shape as the mask effective area, and deep drawing is performed in the direction of the arrow of the punch 15. molded.
In this case, the flat mask 11 sandwiched between the die 12 and the crease presser 14 is pressed against the punch 15 during molding.
between the die 12 and the wrinkle presser 14 D H
between the die 12 and the wrinkle presser 14 while being subjected to friction.
Slide from D H to D V between punch 15 and die 12.
この時フラツトマスク11の厚みが一定でなか
つたり、フラツトマスク11又はダイス12、し
わ押え14及びポンチ15に異物が付着したり、
更にダイス12としわ押え14又はポンチ15の
かみ合せが平行でなかつたりすると、ダイス12
としわ押え14またはダイス12とポンチ15と
の間にあるシヤドウマスク側壁部に生ずる摩擦抵
抗が一定でなくなるために、特にシヤドウマスク
の側壁端部において、塑性変形された部分と弾性
変形された部分が混在し、絞り状態が不均一とな
り、成形後のフオームドマスク2の中心位置がず
れることになる。また、側壁部が不均一に絞られ
ると第3図に示すように側壁部の先端に行くに従
い徐々に弾性変形領域が残るので、この側壁部6
が弓なり状となり先端16でそりdを持つたシヤ
ドウマスクが成形されてしまう。 At this time, the thickness of the flat mask 11 may not be constant, or foreign matter may adhere to the flat mask 11 or the die 12, the wrinkle presser 14, and the punch 15.
Furthermore, if the die 12 and wrinkle presser 14 or punch 15 are not engaged in parallel, the die 12
Since the frictional resistance generated on the side wall of the shadow mask between the crease presser 14 or the die 12 and the punch 15 is not constant, plastically deformed parts and elastically deformed parts coexist, especially at the side wall ends of the shadow mask. However, the drawing state becomes non-uniform, and the center position of the formed mask 2 after molding shifts. Furthermore, if the side wall is narrowed unevenly, as shown in FIG.
A shadow mask with a curved shape and a warp d at the tip 16 is formed.
従つて成形されたシヤドウマスクがこのような
歪を有いている場合は当然のこと乍ら電子ビーム
が所定の螢光体に正しく対応してランデイングす
ることが出来なくなり色純度の劣化の重大な障害
をもたらす。 Therefore, if the formed shadow mask has such distortion, it goes without saying that the electron beam will not be able to properly land on the predetermined phosphor, resulting in a serious problem of deterioration of color purity. bring.
発明の目的
本発明は歪を抑制し高精度の成形マスクを有し
色純度の劣化を防止することを目的とする。OBJECTS OF THE INVENTION It is an object of the present invention to suppress distortion, have a highly accurate molded mask, and prevent deterioration of color purity.
発明の概要
本発明は、フラツトマスクを金型により絞り成
形する際、シヤドウマスクの側壁部先端近傍に、
金型との摩擦抵抗が他の部分より大きくなる突起
部または肉厚部を設け、この部分の長さを側壁部
の長さ5〜20%とすることによつて高精度に成形
されたシヤドウマスクとし、色純度を劣化を抑制
するものである。SUMMARY OF THE INVENTION The present invention provides that when drawing a flat mask using a mold, near the tip of the side wall of the shadow mask,
A shadow mask that is molded with high precision by providing a protrusion or thick part that has greater frictional resistance with the mold than other parts, and making the length of this part 5 to 20% of the side wall length. This suppresses deterioration of color purity.
発明の実施例
以下に本発明の実施例を図面に沿つて詳細に説
明する。尚本発明は適用されるシヤドウマスク以
外は従来と同様であるので詳細な説明は省略す
る。Embodiments of the Invention Examples of the present invention will be described in detail below with reference to the drawings. It should be noted that the present invention is the same as the conventional technology except for the applied shadow mask, so detailed explanation will be omitted.
シヤドウマスクを高精度に成形するためには主
としてシヤドウマスク側壁部の形状が重要であ
る。即ちフラツトマスクからの成形、深絞り時に
は多数のアパーチヤを有する曲面状の有効部はポ
ンチとの接触部及びポンチと周辺部のマスク押え
によつて決定されるので有効部の全域を金型につ
て保持する必要はないが、シヤドウマスクの側壁
部、特にその先端近傍は金型による充分な保持が
必要である。従つてシヤドウマスクの側壁部は深
絞り成形に当つてガイド的な役割をはたすので、
特に側壁部先端での摩擦抵抗が問題となる。本発
明はこのような観点に基いて実施されるもので、
第4図及び第5図に一実施例を示す。シヤドウマ
スク2の側壁部6の先端17の近傍は、フラツト
なシヤドウマスクから曲面状に深絞り成形する
際、この側壁部の先端近傍以外の側壁部6よりも
摩擦抵抗が大なるように形成される。即ち先端1
7近傍の板厚Tは先端近傍以外の側壁部6の板厚
tよりも大きくされているので、成形金型でのダ
イスとポンチの間DVはこの側壁部の先端近傍の
板厚Tによつて決定される。従つて側壁部外面1
8での摩擦抵抗は実質的に非常に小さく、側壁部
先端近傍で摩擦固定されるのでシヤドウマスクの
曲面状有効部3及び側壁部6の深絞りを均一に行
うことができる。側壁部6先端近傍の板厚Tの部
分は第4図の場合はフラツトマスク製作時のエツ
チング等により、また第5図の折り返しの場合は
フラツトマスク製作後の初段成形で容易に実施す
ることができる。さて側壁部先端近傍の板厚Tの
部分について、まず板厚Tはその他の部分の側壁
部の板厚tとの相対関係で決定される。即ち側壁
部の板厚tに対して先端近傍の板厚Tは0.1mm以
上大であれば成形時の異物の影響もほぼ防止する
ことができ、先端近傍で充分摩擦固定され高精度
の深絞りが可能となることを確認した。次に板厚
Tの部分の長さLは同じく側壁部全体の長さlと
の相対的関係で決定される。本発明者は種々の試
験の結果、板厚Tの部分の長さLが側壁部全体の
長さlの5%未満となると、幅が狭くて板厚Tの
部分に摩擦抵抗が集中し過ぎてシヤドウマスクが
局部的に異常な伸びを示したり、時には破断を生
じたりするので好ましくない。また長さLが全体
の長さlの20%以上では、幅が広いため板厚Tの
部分と他の部分との摩擦抵抗が接近し過ぎて板厚
Tの部分で充分な摩擦固定が行われず充分な効果
が得られない。 In order to form a shadow mask with high precision, the shape of the side wall portion of the shadow mask is mainly important. In other words, when forming from a flat mask or deep drawing, the effective part of the curved surface with many apertures is determined by the contact area with the punch and the mask holder around the punch, so the entire area of the effective part is held by the mold. Although it is not necessary to do so, it is necessary that the side wall portion of the shadow mask, especially the vicinity of its tip, be sufficiently held by the mold. Therefore, the side wall of the shadow mask plays a guiding role during deep drawing.
In particular, frictional resistance at the tips of the side walls becomes a problem. The present invention is implemented based on such viewpoints,
One embodiment is shown in FIGS. 4 and 5. The vicinity of the tip 17 of the side wall portion 6 of the shadow mask 2 is formed to have greater frictional resistance than the side wall portion 6 other than the vicinity of the tip of the side wall portion when deep drawing a flat shadow mask into a curved surface. That is, tip 1
Since the plate thickness T near 7 is larger than the plate thickness t of the side wall 6 other than the vicinity of the tip, the D V between the die and punch in the molding die is equal to the plate thickness T near the tip of this side wall. It is determined accordingly. Therefore, the side wall outer surface 1
Since the frictional resistance at 8 is substantially very small and frictional fixation occurs near the tip of the sidewall, deep drawing of the curved effective portion 3 and sidewall 6 of the shadow mask can be uniformly performed. The part of the plate thickness T near the tip of the side wall 6 can be easily formed by etching or the like during the production of the flat mask in the case of FIG. 4, or by the initial molding after the production of the flat mask in the case of folding as shown in FIG. Now, regarding the portion of the plate thickness T near the tip of the side wall portion, the plate thickness T is first determined based on the relative relationship with the plate thickness t of the other portions of the side wall portion. In other words, if the plate thickness T near the tip is 0.1 mm or more larger than the plate thickness t of the side wall, the influence of foreign matter during forming can be almost prevented, and the area near the tip is sufficiently frictionally fixed to achieve high-precision deep drawing. It was confirmed that this is possible. Next, the length L of the portion having the plate thickness T is similarly determined in relation to the length l of the entire side wall portion. As a result of various tests, the present inventor found that when the length L of the portion of the plate thickness T is less than 5% of the length l of the entire side wall portion, frictional resistance is too concentrated in the portion of the plate thickness T due to the narrow width. This is not preferable because the shadow mask may locally exhibit abnormal elongation or sometimes break. In addition, when the length L is 20% or more of the overall length l, the width is wide and the frictional resistance between the plate thickness T and other parts becomes too close, and sufficient frictional fixation is not achieved in the plate thickness T. Therefore, sufficient effects cannot be obtained.
第6図は本発明の他の実施例を示すものでシヤ
ドウマスク2の側壁部6の先端近傍7にビードを
設けたものである。この場合も先の実施例と同様
の効果を奏するが、側壁部6の板厚が非常に薄い
場合にはビードが金型の押圧力で変形する危険性
があるので曲率の出来るだけ大きい強固なビード
とすることが好ましい。 FIG. 6 shows another embodiment of the present invention, in which a bead is provided near the tip 7 of the side wall portion 6 of the shadow mask 2. In FIG. In this case as well, the same effect as in the previous embodiment is achieved, but if the thickness of the side wall portion 6 is very thin, there is a risk that the bead will be deformed by the pressing force of the mold. Preferably, it is a bead.
以上の実施例において、シヤドウマスクの板厚
が例えば0.2mm以上に厚い場合は第4図に示すよ
うに側壁部6との境界部即ち折り曲げ部5が深絞
り時に充分なシヤーブとならずR形状を呈し成形
精度が損なわれることがある。この場合は下り曲
げ部5の対応部分に別途押え19を形成しておけ
ばよい。 In the above embodiment, if the thickness of the shadow mask is thicker than 0.2 mm, for example, the boundary with the side wall 6, that is, the bent part 5 will not be sufficiently sheared during deep drawing, and the rounded shape will not be formed. The molding accuracy may be impaired. In this case, a presser foot 19 may be separately formed at a corresponding portion of the downwardly bent portion 5.
発明の効果
以上のように本発明によれば、フラツトマスク
からの所定の金型成形が充分高精度なシヤドウマ
スクを得ることができるので、従つて成形された
シヤドウマスクの変形等による電子ビームのラン
デイング余裕度の減少を抑制し色純度の劣化を防
止することができる。Effects of the Invention As described above, according to the present invention, a shadow mask with sufficiently high precision can be obtained by forming a predetermined mold from a flat mask, so that the electron beam landing margin due to deformation of the formed shadow mask, etc. It is possible to suppress the decrease in color purity and prevent deterioration of color purity.
第1図はカラー受像管のシヤドウマスク近傍を
示す部分概略図、第2図はシヤドウマスクの成形
を説明するための概略図、第3図は変形したシヤ
ドウマスクを説明するための模式図、第4図乃至
第6図は本発明に適用されるシヤドウマスクの実
施例を示す部分概略図である。
1……パネル、2……シヤドウマスク、3……
有効部、4……アパーチヤ、5……折り曲げ部、
6……側壁部、17……先端近傍。
Fig. 1 is a partial schematic diagram showing the vicinity of the shadow mask of a color picture tube, Fig. 2 is a schematic diagram for explaining the formation of the shadow mask, Fig. 3 is a schematic diagram for explaining the deformed shadow mask, and Figs. FIG. 6 is a partial schematic diagram showing an embodiment of a shadow mask applied to the present invention. 1... Panel, 2... Shadow mask, 3...
Effective part, 4...Aperture, 5...Bending part,
6... Side wall portion, 17... Near the tip.
Claims (1)
部周辺から延在する部分で折り曲げられた側壁部
とからなりフラツトな状態から絞り成形によつて
作成されるカラー受像管用シヤドウマスクにおい
て、その側壁部先端近傍に、この側壁部が金型の
ダイスとしわ押えの間からポンチとダイスの間で
摺動して成形されるシヤドウマスクの成形時、金
型との摩擦抵抗が他の部分より大きく、主たる摺
動部となる突起部または肉厚部を有し、この突起
部または肉厚部の部分の長さLが前記側壁部の長
さlに対して0.2l乃至0.05lの範囲内にあることを
特徴とするカラー受像管用シヤドウマスク。 2 前記肉厚部が折り曲げ部であることを特徴と
する特許請求の範囲第1項記載のカラー受像管用
シヤドウマスク。 3 前記突起部がビード部であることを特徴とす
る特許請求の範囲第1項記載のカラー受像管用シ
ヤドウマスク。[Scope of Claims] 1. A color image receptor formed by drawing from a flat state, which consists of an aperture with a large number of apertures and a side wall portion that is bent at a portion extending from the periphery of the aperture. In the shadow mask for pipes, there is a friction resistance near the tip of the side wall when forming the shadow mask by sliding the side wall between the die of the mold and the crease presser between the punch and the die. It has a protrusion or thick part that is larger than other parts and serves as the main sliding part, and the length L of this protrusion or thick part is 0.2l to 0.05 with respect to the length l of the side wall part. A shadow mask for a color picture tube, characterized by being within the range of l. 2. The shadow mask for a color picture tube according to claim 1, wherein the thick portion is a bent portion. 3. The shadow mask for a color picture tube according to claim 1, wherein the projection is a bead.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP57035162A JPS58152348A (en) | 1982-03-08 | 1982-03-08 | Color picture tube |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP57035162A JPS58152348A (en) | 1982-03-08 | 1982-03-08 | Color picture tube |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS58152348A JPS58152348A (en) | 1983-09-09 |
JPH0580096B2 true JPH0580096B2 (en) | 1993-11-05 |
Family
ID=12434173
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP57035162A Granted JPS58152348A (en) | 1982-03-08 | 1982-03-08 | Color picture tube |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS58152348A (en) |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4918260A (en) * | 1972-06-09 | 1974-02-18 | ||
JPS50126155U (en) * | 1974-03-30 | 1975-10-16 | ||
JPS5811005Y2 (en) * | 1977-04-04 | 1983-03-01 | 三菱電機株式会社 | Shadow mask molding equipment |
JPS546277A (en) * | 1977-06-14 | 1979-01-18 | Ricoh Co Ltd | Device for sequentially feeding laminated plates |
-
1982
- 1982-03-08 JP JP57035162A patent/JPS58152348A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS58152348A (en) | 1983-09-09 |
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