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JPH05217825A - Method for manufacturing semiconductor substrate - Google Patents

Method for manufacturing semiconductor substrate

Info

Publication number
JPH05217825A
JPH05217825A JP4041947A JP4194792A JPH05217825A JP H05217825 A JPH05217825 A JP H05217825A JP 4041947 A JP4041947 A JP 4041947A JP 4194792 A JP4194792 A JP 4194792A JP H05217825 A JPH05217825 A JP H05217825A
Authority
JP
Japan
Prior art keywords
substrate
layer
porous
single crystal
semiconductor substrate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP4041947A
Other languages
Japanese (ja)
Other versions
JP3191972B2 (en
Inventor
Shigeki Kondo
茂樹 近藤
Shigeyuki Matsumoto
繁幸 松本
Shunsuke Inoue
俊輔 井上
Yoshio Nakamura
佳夫 中村
Akira Ishizaki
明 石崎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Canon Inc
Original Assignee
Canon Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Canon Inc filed Critical Canon Inc
Priority to JP04194792A priority Critical patent/JP3191972B2/en
Priority to EP93101414A priority patent/EP0553853B1/en
Priority to DE69331815T priority patent/DE69331815T2/en
Publication of JPH05217825A publication Critical patent/JPH05217825A/en
Priority to US08/376,373 priority patent/US5536361A/en
Application granted granted Critical
Publication of JP3191972B2 publication Critical patent/JP3191972B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F71/00Manufacture or treatment of devices covered by this subclass
    • H10F71/139Manufacture or treatment of devices covered by this subclass using temporary substrates
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F71/00Manufacture or treatment of devices covered by this subclass
    • H10F71/121The active layers comprising only Group IV materials
    • H10P90/1922
    • H10W10/181
    • H10W20/01
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/547Monocrystalline silicon PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S438/00Semiconductor device manufacturing: process
    • Y10S438/96Porous semiconductor

Landscapes

  • Recrystallisation Techniques (AREA)

Abstract

(57)【要約】 【目的】 本発明の目的は、結晶性の優れた薄膜単結晶
半導体層を金属基板上に低コストで作製することによ
り、放熱性が良く、コンタクト抵抗の増大を抑制し、配
線間のクロストークを防止し、また高効率で安価な太陽
電池を形成できる半導体基板を得ることにある。 【構成】 シリコン基板1を多孔質化する工程(a)、
該多孔質化した基板1上に非多孔質シリコン単結晶層2
を形成する工程(b)、該非多孔質シリコン単結晶層2
の表面を、絶縁層3を介して、もう一方の金属表面5を
有する基板4に貼り合わせる工程(c),(d)、該貼
り合わせた基板の前記多孔質シリコン層1を選択エッチ
ング除去する工程(e)、を含むことを特徴とする半導
体基板の作製方法。
(57) [Summary] [Object] An object of the present invention is to produce a thin film single crystal semiconductor layer having excellent crystallinity on a metal substrate at low cost, so that heat dissipation is favorable and an increase in contact resistance is suppressed. Another object of the present invention is to obtain a semiconductor substrate which can prevent crosstalk between wirings and can form a highly efficient and inexpensive solar cell. [Structure] Step (a) of making the silicon substrate 1 porous,
Non-porous silicon single crystal layer 2 on the porous substrate 1
(B) for forming the non-porous silicon single crystal layer 2
Steps (c) and (d) in which the surface of the above is bonded to the substrate 4 having the other metal surface 5 via the insulating layer 3, and the porous silicon layer 1 of the bonded substrate is selectively removed by etching. A method of manufacturing a semiconductor substrate, including the step (e).

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、金属表面を有する基板
又は金属基板上に結晶性の優れた薄膜単結晶半導体層を
積層した半導体基板の作製方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a substrate having a metal surface or a method for manufacturing a semiconductor substrate having a thin film single crystal semiconductor layer having excellent crystallinity laminated on the metal substrate.

【0002】[0002]

【従来の技術】絶縁物上の単結晶Si半導体層の形成
は、シリコンオンインシュレーター(SOI)技術とし
て広く知られ、通常のSi集積回路を作製するバルクS
i基板では到達しえない数々の優位点をSOI技術を利
用したデバイスが有することから多くの研究が成されて
きた。すなわち、SOI技術を利用することで、 1.誘電体分離が容易で高集積化が可能、 2.対放射線耐性に優れている、 3.浮遊容量が低減され高速化が可能、 4.ウエル工程が省略できる、 5.ラッチアップを防止できる、 6.薄膜化による完全空乏型電界効果トランジスタが可
能、 等の優位点が得られる。
2. Description of the Related Art The formation of a single crystal Si semiconductor layer on an insulator is widely known as a silicon-on-insulator (SOI) technique, and is a bulk S for manufacturing a normal Si integrated circuit.
Much research has been done because devices using SOI technology have numerous advantages that cannot be reached with i-substrates. That is, by using SOI technology, 1. 1. Dielectric isolation is easy and high integration is possible. 2. It has excellent radiation resistance. 3. Stray capacitance is reduced and high speed is possible. 4. The well process can be omitted, Latch-up can be prevented, 6. It is possible to obtain a complete depletion type field effect transistor by thinning the film.

【0003】上記したようなデバイス特性上の多くの利
点を実現するために、ここ数十年に渡り、SOI構造の
形成方法について研究されてきている。この内容は、例
えば以下の文献にまとめられている。
In order to realize the many advantages in device characteristics as described above, a method for forming an SOI structure has been researched for several decades. The contents are summarized in the following documents, for example.

【0004】Special Issue:“Sing
le−crystal silicon on non
−single−crystal insulator
s”;edited by G.W.Cullen,J
ournal of Crystal Growth,
volume 63,no 3,pp429〜590
(1983).また、古くは、単結晶サファイア基板上
に、SiをCVD(化学気相法)で、ヘテロエピタキシ
ーさせて形成するSOS(シリコンオンサファイア)が
知られており、最も成熟したSOI技術として一応の成
功を収めはしたが、Si層と下地サファイア基板界面の
格子不整合により大量の結晶欠陥、サファイア基板から
のアルミニュームのSi層への混入、そして何よりも基
板の高価格と大面積化への遅れにより、その応用の広が
りが妨げられている。比較的近年には、サファイア基板
を使用せずにSOI構造を実現しようという試みが行わ
れている。この試みは、次の二つに大別される。
Special Issue: "Sing
le-crystal silicon on non
-Single-crystal insulator
s ″; edited by GW Cullen, J.
individual of Crystal Growth,
volume 63, no 3, pp 429-590
(1983). Also, SOS (silicon on sapphire), which is formed by heteroepitaxially forming Si on a single crystal sapphire substrate by CVD (chemical vapor deposition), has been known for a long time, and it was a success as the most mature SOI technology. However, a large amount of crystal defects due to the lattice mismatch between the Si layer and the underlying sapphire substrate interface, the mixing of aluminum from the sapphire substrate into the Si layer, and above all, the high cost of the substrate and the delay in increasing the area This has hindered its widespread application. In recent years, attempts have been made to realize an SOI structure without using a sapphire substrate. This attempt is roughly divided into the following two.

【0005】1.Si単結晶基板を表面酸化後に、窓を
開けてSi基板を部分的に表出させ、その部分をシード
として横方向へエピタキシャル成長させ、SiO2 上へ
Si単結晶層を形成する。(この場合には、SiO2
にSi層の堆積をともなう。) 2.Si単結晶基板そのものを活性層として使用し、そ
の下部にSiO2 を形成する。(この方法は、Si層の
堆積をともなわない。) また、近年、多方面に渡って太陽電池が利用されるよう
になり、より低コストで高効率の太陽電池が求められて
おり、特に、金属基板上の太陽電池は、比較的安価で大
面積化が容易であるため、その効率を高めるため良質な
結晶性の半導体層を低コストで金属基板上に形成する方
法が必要となっている。
1. After the surface of the Si single crystal substrate is oxidized, a window is opened to partially expose the Si substrate, and the portion is used as a seed for lateral epitaxial growth to form a Si single crystal layer on SiO 2 . (In this case, a Si layer is deposited on SiO 2. ) The Si single crystal substrate itself is used as an active layer, and SiO 2 is formed thereunder. (This method does not involve the deposition of a Si layer.) In addition, in recent years, solar cells have come to be used in various fields, and there is a demand for a solar cell of lower cost and high efficiency. Since a solar cell on a metal substrate is relatively inexpensive and can easily be made large in area, a method for forming a crystalline semiconductor layer with good quality on the metal substrate at low cost is required to improve its efficiency. ..

【0006】また、光透過性基板は、光受光素子である
コンタクトセンサー、投影型液晶画像表示装置を構成す
るうえにおいて重要である。そして、センサーや表示装
置の画素(絵素)をより一層、高密度化、高解像度化、
高詳細化するには、極めて高性能な駆動素子が必要とな
る。その結果、光透過性基板上に設けられる素子として
も優れた結晶性を有する単結晶層を用いて作製されるこ
とが必要となっている。
Further, the light transmissive substrate is important in constructing a contact sensor which is a light receiving element and a projection type liquid crystal image display device. Then, the pixels (pixels) of the sensor and the display device are further increased in density and resolution,
For high definition, an extremely high performance driving element is required. As a result, it is necessary that an element provided on a light transmissive substrate be manufactured using a single crystal layer having excellent crystallinity.

【0007】[0007]

【発明が解決しようとしている課題】しかしながら、前
記SOI素子は、下地に放熱性の低い絶縁物基板を用い
ているため、バルク基板上に形成されたバルク素子に比
べて放熱性が悪く、そのため微細化、高速化した回路の
実用上の妨げとなるという問題がある。
However, since the SOI element uses an insulating substrate having a low heat dissipation property as a base, the SOI device has a poor heat dissipation property as compared with a bulk device formed on a bulk substrate, and therefore, a fine structure is required. However, there is a problem that it hinders practical use of high-speed and high-speed circuits.

【0008】また、素子の微細化に伴ってコンタクトサ
イズも微細化するため、コンタクト抵抗が増大するとい
う問題や、配線間のクロストークを防止しようとして各
配線をシールドしようとすると配線の占める面積が大き
くなり、微細化には向かないという問題がある。
Further, since the contact size also becomes finer with the miniaturization of the element, the problem that the contact resistance increases, and the area occupied by the wirings is reduced when the wirings are shielded in order to prevent crosstalk between the wirings. There is a problem that it becomes large and is not suitable for miniaturization.

【0009】また、バイポーラ・トランジスタを高速化
する場合、コレクタ埋め込み層の低抵抗化は現状の不純
物拡散法では限界に達しており、特にコレクタ直列抵抗
が増大するという大きな問題となる。
Further, when the speed of the bipolar transistor is increased, the lowering of the resistance of the collector burying layer has reached the limit in the current impurity diffusion method, and there is a serious problem that the collector series resistance increases in particular.

【0010】また、近年、多方面に渡って太陽電池が利
用されるようになり、より低コストで高効率の太陽電池
が求められており、特に、金属基板上の太陽電池は、比
較的安価で大面積化が容易であるため、その効率を高め
るため良質な結晶性の半導体層を低コストで金属基板上
に形成する方法が必要となっている。
Further, in recent years, solar cells have come to be used in various fields, and there is a demand for solar cells of lower cost and higher efficiency. In particular, solar cells on a metal substrate are relatively inexpensive. Since it is easy to increase the area, it is necessary to provide a method for forming a crystalline semiconductor layer of good quality on a metal substrate at low cost in order to increase its efficiency.

【0011】しかしながら、アモルファス・シリコンで
は効率を上げることが難しく、またGa−As単結晶で
は、安価にすることが難しいというように、金属基板上
に、安価で高効率の太陽電池を作製することは、十分実
現されていないという問題がある。
However, it is difficult to raise the efficiency with amorphous silicon, and it is difficult to reduce the cost with Ga-As single crystal. Therefore, it is necessary to produce an inexpensive and highly efficient solar cell on a metal substrate. Has not been fully realized.

【0012】また、ガラスに代表される光透過性基板上
には、一般には、その結晶構造の無秩序性を反映して、
非晶質か、良くて、多結晶層にしかならず、高性能なデ
バイスは作成できない。それは、基板の結晶構造が非晶
質であることによっており、単にSi層を堆積しても、
良質な単結晶層は得られない。
On a light-transmissive substrate typified by glass, the disorder of its crystal structure is generally reflected,
Amorphous, good, or polycrystalline layers cannot be used to produce high-performance devices. It is because the crystal structure of the substrate is amorphous, and even if a Si layer is simply deposited,
A good quality single crystal layer cannot be obtained.

【0013】また、非晶質Siや、多結晶Siではその
欠陥の多い結晶構造故に、現在、あるいは今後要求され
るに十分な性能を持った駆動素子を作成することが困難
であるという問題がある。
Further, since amorphous Si and polycrystalline Si have a crystal structure with many defects, it is difficult to produce a driving element having sufficient performance required at present or in the future. is there.

【0014】(発明の目的)本発明の目的は、結晶性の
優れた薄膜単結晶半導体層を金属基板上に低コストで作
製することにより、放熱性が良く、コンタクト抵抗の増
大を抑制し、配線間のクロストークを防止し、また高効
率で安価な太陽電池を形成できる半導体基板を得ること
にある。
(Object of the Invention) The object of the present invention is to produce a thin film single crystal semiconductor layer having excellent crystallinity on a metal substrate at a low cost, so that heat dissipation is good and an increase in contact resistance is suppressed. Another object of the present invention is to obtain a semiconductor substrate which can prevent crosstalk between wirings and can form a highly efficient and inexpensive solar cell.

【0015】[0015]

【発明が解決しようとしている課題】本発明は、前述し
た課題を解決するための手段として、シリコン基板を多
孔質化する工程、該多孔質化した基板上に非多孔質シリ
コン単結晶層を形成する工程、該非多孔質シリコン単結
晶層の表面を、もう一方の金属表面を有する基板に貼り
合わせる工程、該貼り合わせた基板の前記多孔質シリコ
ン層を選択エッチング除去する工程、を含むことを特徴
とする半導体基板の作製方法を提供するものである。
As a means for solving the above-mentioned problems, the present invention provides a step of making a silicon substrate porous, and forming a non-porous silicon single crystal layer on the made porous substrate. And a step of bonding the surface of the non-porous silicon single crystal layer to a substrate having another metal surface, and a step of selectively etching and removing the porous silicon layer of the bonded substrate. And a method for manufacturing a semiconductor substrate.

【0016】また、前記もう一方の金属表面を有する基
板に貼り合わせる工程が、前記非多孔質シリコン単結晶
層の表面を、絶縁層を介して、前記もう一方の金属表面
を有する基板に貼り合わせる工程であることを特徴とす
る半導体基板の作製方法を手段とするものである。
In the step of bonding to the substrate having the other metal surface, the surface of the non-porous silicon single crystal layer is bonded to the substrate having the other metal surface via an insulating layer. The method is a method for manufacturing a semiconductor substrate, which is a process.

【0017】また、前記金属表面を配線層として形成す
る工程を有することを特徴とし、また、前記金属表面
は、少なくともその一部が前記非多孔質シリコン単結晶
層に接触していることを特徴とし、また、前記非多孔質
シリコン単結晶層は、エピタキシャル成長により形成さ
れるエピタキシャル層であることを特徴とし、また、前
記もう一方の金属表面を有する基板が、光透過性材料か
らなることを特徴とし、また、前記金属表面を有する基
板が、ステンレス基板であることを特徴とする半導体基
板の作製方法により、前記課題を解決しようとするもの
である。
The method further comprises the step of forming the metal surface as a wiring layer, and at least a part of the metal surface is in contact with the non-porous silicon single crystal layer. The non-porous silicon single crystal layer is an epitaxial layer formed by epitaxial growth, and the substrate having the other metal surface is made of a light transmissive material. Further, the present invention is intended to solve the above problems by a method for manufacturing a semiconductor substrate, wherein the substrate having a metal surface is a stainless steel substrate.

【0018】[0018]

【作用】本発明によれば、半導体基板の下地に放熱性の
良い金属層または金属基板を用いるため、従来の放熱性
の良くない絶縁物基板を用いたSOI構造よりも放熱性
が良い基板を得ることができる。
According to the present invention, since a metal layer or a metal substrate having a good heat dissipation property is used as an underlayer of a semiconductor substrate, a substrate having a better heat dissipation property than a conventional SOI structure using an insulating substrate having a poor heat dissipation property is used. Obtainable.

【0019】また、金属表面を有する基板と、活性層と
なる非多孔質シリコン単結晶層を直接接続するダイレク
ト・コンタクトにすることにより、従来のコンタクトホ
ールを形成して接続する構造よりも大きな接触面を得る
ことができ、これにより、素子が微細化してもコンタク
ト抵抗の増大を防止することができる。また製造工程も
簡略化することができる。
Further, by making a direct contact for directly connecting the substrate having a metal surface and the non-porous silicon single crystal layer serving as the active layer, a contact larger than that of the conventional structure in which a contact hole is formed and connected. It is possible to obtain a surface, which makes it possible to prevent an increase in contact resistance even if the element is miniaturized. Also, the manufacturing process can be simplified.

【0020】また、前記金属表面を配線層として形成
し、各配線と絶縁層を挟んでシールド線を設けることに
より、微細化を妨げずにクロストークを防止することが
できる。
Further, by forming the metal surface as a wiring layer and providing a shield wire with each wiring sandwiching the insulating layer, crosstalk can be prevented without hindering miniaturization.

【0021】(実施態様例)Si基板を多孔質化する方
法としては、HF溶液を用いた陽極化成法によって、多
孔質化させる。
(Embodiment example) As a method of making a Si substrate porous, an anodization method using an HF solution is used to make it porous.

【0022】その条件の一例を以下に示す。なお、陽極
化成によって形成する多孔質Siの出発材料は、単結晶
Siに限定されるものではなく、他の結晶構造のSiで
も可能である。
An example of the condition is shown below. The starting material of porous Si formed by anodization is not limited to single crystal Si, and Si having another crystal structure may be used.

【0023】印加電圧:2.6V 電流密度:30mA・cm-2 陽極化成溶液:HF:H2 O:C25 OH=1:1:
1 時 間:2.4時間 多孔質Siの厚み:300μm Porosity:56(%) この多孔質Si層は、単結晶Siの密度2.33g/c
3 に比べて、その密度をHF溶液濃度を50〜20%
に変化させることで密度1.1〜0.6g/cm3 の範
囲に変化させることができる。
Applied voltage: 2.6 V Current density: 30 mA.cm -2 Anodizing solution: HF: H 2 O: C 2 H 5 OH = 1: 1: 1
1 hour: 2.4 hours Thickness of porous Si: 300 μm Porosity: 56 (%) This porous Si layer has a density of single crystal Si of 2.33 g / c.
compared to m 3, the density of HF solution concentration from 50 to 20%
The density can be changed in the range of 1.1 to 0.6 g / cm 3 by changing to.

【0024】また、多孔質化基板上に非多孔質シリコン
単結晶層を形成するには、エピタキシャル成長法を用い
る。
To form a non-porous silicon single crystal layer on a porous substrate, an epitaxial growth method is used.

【0025】多孔質Si層には、透過電子顕微鏡による
観察によれば、平均約600オングストローム程度の径
の孔が形成されており、その密度は単結晶Siに比べる
と、半分以下になるにもかかわらず、単結晶性は維持さ
れており、多孔質層の上部へ単結晶Si層をエピタキシ
ャル成長させることも可能である。
According to observation with a transmission electron microscope, pores having an average diameter of about 600 angstroms are formed in the porous Si layer, and the density thereof is less than half that of single crystal Si. Nevertheless, single crystallinity is maintained, and it is also possible to epitaxially grow a single crystal Si layer on top of the porous layer.

【0026】多孔質シリコン層上へのSi層の非多孔質
シリコンエピタキシャル成長には、分子線エピタキシャ
ル成長、バイアススパッタ法プラズマCVD、光CVD
法、液相成長法、CVD法等の成長法が考えられるが特
に限定されるものでない。
The non-porous silicon epitaxial growth of the Si layer on the porous silicon layer includes molecular beam epitaxial growth, bias sputtering plasma CVD, and photo-CVD.
A growth method such as a growth method, a liquid phase growth method, or a CVD method can be considered, but is not particularly limited.

【0027】また、多孔質シリコン層を選択エッチング
除去する方法としては、無電解湿式化学エッチングがあ
る。
Further, as a method of selectively removing the porous silicon layer by etching, there is electroless wet chemical etching.

【0028】以下に本発明の多孔質Siの選択的エッチ
ング法について説明する。
The porous Si selective etching method of the present invention will be described below.

【0029】多孔質層はその内部に大量の空隙が形成さ
れている為に、密度が半分以下に減少する。その結果、
体積に比べて表面積が飛躍的に増大するため、その化学
エッチング速度は、通常の単結晶層のエッチング速度に
比べて、著しく増速される。そこでエッチング液とし
て、弗酸(もしくはバッファード弗酸…以下BHFと
略)、もしくは弗酸(もしくはBHF)に過酸化水素水
を加えたもの、もしくは弗酸(もしくはBHF)にアル
コールを加えたもの、もしくは弗酸(もしくはBHF)
に過酸化水素水及びアルコールを加えた混合液を、選択
エッチング液として、アルコールの存在する場合は撹は
んすることなく、アルコールの存在しない場合は撹はん
しながら浸潤する無電解湿式化学エッチングにより、多
孔質Siのみを選択的にエッチング除去することができ
る。
Since the porous layer has a large amount of voids formed therein, the density thereof is reduced to less than half. as a result,
Since the surface area is remarkably increased as compared with the volume, the chemical etching rate thereof is remarkably increased as compared with the etching rate of a normal single crystal layer. Therefore, as the etching solution, hydrofluoric acid (or buffered hydrofluoric acid ... abbreviated as BHF hereinafter), or hydrofluoric acid (or BHF) to which hydrogen peroxide solution is added, or hydrofluoric acid (or BHF) to which alcohol is added , Or hydrofluoric acid (or BHF)
Electroless wet chemical etching in which a mixed solution of hydrogen peroxide water and alcohol is used as a selective etching solution without stirring in the presence of alcohol and infiltrating with stirring in the absence of alcohol. As a result, only porous Si can be selectively removed by etching.

【0030】[0030]

【実施例】以下、具体的な実施例によって本発明を説明
する。
EXAMPLES The present invention will be described below with reference to specific examples.

【0031】(実施例1)図1は、本発明の実施例1の
製造工程を示す模式的断面図である。
(Embodiment 1) FIG. 1 is a schematic sectional view showing a manufacturing process of Embodiment 1 of the present invention.

【0032】200ミクロンの厚みを持ったP型(10
0)単結晶Si基板1をHF溶液中において陽極化成を
行い多孔質化した(図1(a))。
A P-type (10
0) The single crystal Si substrate 1 was anodized in an HF solution to make it porous (FIG. 1A).

【0033】陽極化成条件は以下のとおりであった。The anodization conditions were as follows.

【0034】印加電圧 :2.6V 電流密度 :30mA・cm-2 陽極化成溶液 :HF:H2 O:C25 OH=1:
1:1 時 間 :1.6時間 多孔質Siの厚み:200μm Porosity:56% 次に、該P型(100)多孔質Si基板1上に通常のC
VD法により高品質なエピタキシャルSi単結晶膜2を
1μm堆積させた(図1(b))。堆積条件は以下の通
りである。
Applied voltage: 2.6 V Current density: 30 mA · cm −2 Anodizing solution: HF: H 2 O: C 2 H 5 OH = 1:
1: 1 hour: 1.6 hours Porous Si thickness: 200 μm Porosity: 56% Next, ordinary C was placed on the P-type (100) porous Si substrate 1.
A high quality epitaxial Si single crystal film 2 was deposited by 1 μm by the VD method (FIG. 1 (b)). The deposition conditions are as follows.

【0035】 ソースガス :SiH2 Cl2 …500sccm キャリアガス:H2 …180 l/min 基板温度 :950℃ 圧 力 :80Torr 成長時間 :3min このエピタキシャル層2の表面に500オングストロー
ムの酸化層3を形成した(図1(c))。
Source gas: SiH 2 Cl 2 ... 500 sccm Carrier gas: H 2 ... 180 l / min Substrate temperature: 950 ° C. Pressure: 80 Torr Growth time: 3 min A 500 angstrom oxide layer 3 is formed on the surface of the epitaxial layer 2. (Fig. 1 (c)).

【0036】次に、もう一つのSi基板4を用意して、
その表面に金属層としてタングステンシリサイド5をス
パッタ法により1μm形成した(図1(d))。
Next, another Si substrate 4 is prepared,
Tungsten silicide 5 was formed as a metal layer on the surface by sputtering to a thickness of 1 μm (FIG. 1D).

【0037】次に、多孔質層を有する基板の酸化層3表
面を、もう一方の基板の金属表面層5に貼り合わせ、酸
素雰囲気中で600℃、0.5時間加熱することによ
り、両者のSi基板は、強固に接合された。
Next, the surface of the oxide layer 3 of the substrate having the porous layer is adhered to the metal surface layer 5 of the other substrate, and heated in an oxygen atmosphere at 600 ° C. for 0.5 hour to obtain both of them. The Si substrates were firmly bonded.

【0038】その後、該貼り合わせた基板を49%弗酸
とアルコールと30%過酸化水素水との混合液(10:
6:50)で撹はんすることなく選択エッチングする。
65分後には、非多孔質シリコン単結晶層2だけがエッ
チングされずに残り、非多孔質シリコン単結晶2をエッ
チ・ストップの材料として、多孔質Si基板1は選択エ
ッチングされ、完全に除去された(図1(e))。
Then, the bonded substrates are mixed with a mixed solution of 49% hydrofluoric acid, alcohol and 30% hydrogen peroxide (10:
At 6:50), selective etching is performed without stirring.
After 65 minutes, only the non-porous silicon single crystal layer 2 remains unetched, and the non-porous silicon single crystal 2 is used as a material for etching stop, and the porous Si substrate 1 is selectively etched and completely removed. (Fig. 1 (e)).

【0039】非多孔質Si単結晶の該エッチング液に対
するエッチング速度は極めて低く、65分後でも50オ
ングストローム以下であり、多孔質層のエッチング速度
との選択比は十の五乗以上にも達し、非多孔質シリコン
単結晶層におけるエッチング量(数十オングストロー
ム)は実用上無視できる膜厚減少である。
The etching rate of the non-porous Si single crystal with respect to the etching solution is extremely low, it is 50 angstroms or less even after 65 minutes, and the selection ratio with respect to the etching rate of the porous layer reaches 10 5 or more, The etching amount (tens of angstroms) in the non-porous silicon single crystal layer is a practically negligible reduction in film thickness.

【0040】すなわち、200ミクロンの厚みをもった
多孔質化されたSi基板1は除去され、金属層5を有す
る基板4上にSiO2 3を介して、良好な結晶性を有す
るシリコン単結晶層2が形成できた。 (実施例2)本発明の実施例2を図2の製造工程断面図
を用いて説明する。
That is, the porous Si substrate 1 having a thickness of 200 μm is removed, and the silicon single crystal layer having good crystallinity is formed on the substrate 4 having the metal layer 5 via SiO 2 3. 2 could be formed. (Embodiment 2) Embodiment 2 of the present invention will be described with reference to sectional views of manufacturing steps shown in FIG.

【0041】200ミクロンの厚みを持ったP型(10
0)単結晶Si基板1をHF溶液中において陽極化成に
より多孔質化を行なった。
A P-type (10
0) The single crystal Si substrate 1 was made porous by anodization in an HF solution.

【0042】陽極化成条件は実施例1と同様とした。The anodization conditions were the same as in Example 1.

【0043】該P型(100)多孔質Si基板1上にM
BE(分子線エピタキシー:Molecular Be
am Epitaxy)法により、非多孔質シリコン単
結晶エピタキシャル層2を0.1ミクロン低温成長させ
た。堆積条件は、以下のとおりである。
M on the P-type (100) porous Si substrate 1
BE (Molecular Beam Epitaxy: Molecular Be)
The non-porous silicon single crystal epitaxial layer 2 was grown at a low temperature of 0.1 micron by an am epitaxy method. The deposition conditions are as follows.

【0044】温 度:700℃ 圧 力:1×10-9Torr 成長速度:0.1nm/sec 次に、このエピタキシャル層2の表面に500オングス
トロームの酸化層3を形成した(図2(a))。
Temperature: 700 ° C. Pressure: 1 × 10 -9 Torr Growth rate: 0.1 nm / sec Next, a 500 Å oxide layer 3 was formed on the surface of the epitaxial layer 2 (FIG. 2A). ).

【0045】次に、もう一つのSi基板4を用意して、
その表面に金属層としてタングステンシリサイド5をを
スパッタ法により1μm形成し、更にパターニングする
ことにより、所望の配線パターンを形成した(図2
(b))。
Next, another Si substrate 4 is prepared,
Tungsten silicide 5 was formed as a metal layer on the surface by sputtering to a thickness of 1 μm and further patterned to form a desired wiring pattern (FIG. 2).
(B)).

【0046】次に、両者の基板を重ねあわせ、酸素雰囲
気中で700℃、0.5時間加熱することにより、両者
のSi基板は、強固に接合された。
Next, the two substrates were superposed on each other and heated in an oxygen atmosphere at 700 ° C. for 0.5 hours to firmly bond the two Si substrates.

【0047】その後、該貼り合わせた基板をバッファー
ド弗酸(36%フッ化アンモニウムと4.5%弗酸との
混合水溶液)とアルコールと30%過酸化水素水との混
合液(10:6:50)で撹はんすることなく選択エッ
チングする。205分後には、非多孔質シリコン単結晶
層だけがエッチングされずに残り、非多孔質シリコン単
結晶をエッチ・ストップの材料として、多孔質Si基板
は選択エッチングされ、完全に除去された。
Then, the bonded substrates are mixed with buffered hydrofluoric acid (36% ammonium fluoride and 4.5% hydrofluoric acid mixed solution), alcohol and 30% hydrogen peroxide solution (10: 6). : 50), selective etching is performed without stirring. After 205 minutes, only the non-porous silicon single crystal layer remained without being etched, and the porous Si substrate was selectively etched and completely removed using the non-porous silicon single crystal as a material for the etching stop.

【0048】すなわち、200ミクロンの厚みをもった
多孔質化されたSi基板は除去され、所望の配線パター
ンに形成された金属層5を有する基板4上にSiO2
を介して、良好な結晶性を有するシリコン単結晶層2が
形成できた(図2(c))。
That is, the porous Si substrate having a thickness of 200 μm is removed, and SiO 2 3 is formed on the substrate 4 having the metal layer 5 formed in a desired wiring pattern.
Through this, a silicon single crystal layer 2 having good crystallinity could be formed (FIG. 2C).

【0049】(実施例3)本発明の実施例3を図3の製
造工程断面図を参照して説明する。
(Embodiment 3) A third embodiment of the present invention will be described with reference to sectional views of manufacturing steps shown in FIG.

【0050】200ミクロンの厚みを持ったP型(10
0)単結晶Si基板1をHF溶液中において陽極化成に
より多孔質化を行なった。
A P-type (10
0) The single crystal Si substrate 1 was made porous by anodization in an HF solution.

【0051】陽極化成条件は実施例1と同様とした。The anodization conditions were the same as in Example 1.

【0052】該P型(100)多孔質Si基板1上にプ
ラズマCVD法により、Siエピタキシャル層2を0.
1ミクロン低温成長させた。堆積条件は、以下のとおり
である。
On the P-type (100) porous Si substrate 1, a Si epitaxial layer 2 was formed on the P-type (100) porous Si substrate 1 by plasma CVD.
It was grown at a low temperature of 1 micron. The deposition conditions are as follows.

【0053】ガ ス :SiH4 高周波電力:100W 温 度 :800℃ 圧 力 :1×10-2Torr 成長速度 :2.5nm/sec 次に、この非多孔質シリコン単結晶エピタキシャル層2
の表面に、500オングストロームの酸化層(SiO
2 )3を熱CVD法で形成した(図3(a))。
Gas: SiH 4 High frequency power: 100 W Temperature: 800 ° C. Pressure: 1 × 10 -2 Torr Growth rate: 2.5 nm / sec Next, this non-porous silicon single crystal epitaxial layer 2
A 500 angstrom oxide layer (SiO
2 ) 3 was formed by the thermal CVD method (FIG. 3 (a)).

【0054】次に、もう一つのSi基板4を用意して、
その表面に金属層としてAl 7をスパッタ法により1
μm形成し、更にAl23 6を陽極酸化により形成
した(図3(b))。
Next, another Si substrate 4 is prepared,
Al 7 is formed on the surface as a metal layer by the sputtering method.
μm and Al 2 O 3 6 was further formed by anodic oxidation (FIG. 3B).

【0055】次に、両者の基板を重ねあわせ、酸素雰囲
気中で450℃、0.5時間加熱することにより、両者
のSi基板は、強固に接合された。
Next, the two substrates were superposed on each other and heated in an oxygen atmosphere at 450 ° C. for 0.5 hour, so that the two Si substrates were firmly bonded.

【0056】その後、該貼り合わせた基板を49%弗酸
と30%過酸化水素水との混合液(1:5)で撹はんし
ながら選択エッチングする。62分後には、非多孔質シ
リコン単結晶層だけがエッチングされずに残り、非多孔
質シリコン単結晶をエッチ・ストップの材料として、多
孔質Si基板1は選択エッチングされ、完全に除去され
た。
Thereafter, the bonded substrates are selectively etched with a mixed solution (1: 5) of 49% hydrofluoric acid and 30% hydrogen peroxide while stirring. After 62 minutes, only the non-porous silicon single crystal layer remained without being etched, and the porous Si substrate 1 was selectively etched and completely removed using the non-porous silicon single crystal as an etch stop material.

【0057】すなわち、200ミクロンの厚みをもった
多孔質化されたSi基板は除去され、金属層(Al)7
を有する基板4上に、絶縁層(Al23 )6を介し
て、良好な結晶性を有するシリコン単結晶層2が形成で
きた(図3(c))。 (実施例4)本発明の実施例4を図4の製造工程断面図
を参照しながら説明する。
That is, the porous Si substrate having a thickness of 200 μm is removed, and the metal layer (Al) 7 is formed.
It was possible to form the silicon single crystal layer 2 having good crystallinity on the substrate 4 having the insulating layer (Al 2 O 3 ) 6 (FIG. 3C). (Embodiment 4) Embodiment 4 of the present invention will be described with reference to the cross sectional views of the manufacturing process of FIG.

【0058】200ミクロンの厚みを持ったP型(10
0)単結晶Si基板1を50%のHF溶液中において陽
極化成により多孔質化を行なった。この時の電流密度
は、100mA/cm2 であった。この時の多孔質化速
度は、8.4μm/min.であり200ミクロンの厚
みを持ったP型(100)Si基板1全体は、24分で
多孔質化された。
A P-type (10
0) The single crystal Si substrate 1 was made porous by anodization in a 50% HF solution. The current density at this time was 100 mA / cm 2 . The porosification rate at this time was 8.4 μm / min. The entire P-type (100) Si substrate 1 having a thickness of 200 μm was made porous in 24 minutes.

【0059】該P型(100)多孔質Si基板1上に通
常のCVD法によりエピタキシャルSi単結晶膜2を1
μm堆積させた。堆積条件は以下の通りである。
An epitaxial Si single crystal film 2 is formed on the P-type (100) porous Si substrate 1 by an ordinary CVD method.
μm was deposited. The deposition conditions are as follows.

【0060】ソースガス :SiH2 Cl2 …500s
ccm キャリアガス:H2 …180 l/min 基板温度 :950℃ 圧 力 :80Torr 成長時間 :3min 次に、この非多孔質シリコン単結晶エピタキシャル層2
の表面に、500オングストロームの酸化層(SiO
2 )3を熱CVD法で形成した(図3(a))。次に、
もう一つの基板として、光学研磨を施した溶融石英(f
uzed silica)ガラス基板10を用意して、
その表面に金属層としてITO 9をスパッタ法により
1000Å形成し、更にSiO2 3’をスパッタ法に
より形成した(図4(b))。
Source gas: SiH 2 Cl 2 ... 500 s
ccm Carrier gas: H 2 ... 180 l / min Substrate temperature: 950 ° C. Pressure: 80 Torr Growth time: 3 min Next, this non-porous silicon single crystal epitaxial layer 2
A 500 angstrom oxide layer (SiO
2 ) 3 was formed by the thermal CVD method (FIG. 3 (a)). next,
As another substrate, fused silica (f
prepared glass substrate 10 is prepared,
As a metal layer, ITO 9 was formed on the surface by 1000 Å by a sputtering method, and further SiO 2 3 ′ was formed by a sputtering method (FIG. 4B).

【0061】次に、両者の基板を重ねあわせ、酸素雰囲
気中で400℃、0.5時間加熱することにより、両者
の基板は、強固に接合された。
Next, the two substrates were superposed on each other and heated in an oxygen atmosphere at 400 ° C. for 0.5 hour to firmly bond the two substrates.

【0062】次いでプラズマCVD法によってSi3
4 を0.1μm堆積して、貼りあわせた2枚の基板を被
覆して、多孔質基板上の窒化膜のみを反応性イオンエッ
チングによって除去する。
Then, plasma CVD is used to form Si 3 N
4 of 0.1 μm is deposited to cover the two bonded substrates, and only the nitride film on the porous substrate is removed by reactive ion etching.

【0063】その後、該貼り合わせた基板を49%弗酸
とアルコールと30%過酸化水素水との混合液(10:
6:50)で撹はんすることなく選択エッチングする。
65分後には、非多孔質シリコン単結晶層2だけがエッ
チングされずに残り、単結晶Si2をエッチ・ストップ
の材料として、多孔質Si基板1は選択エッチングさ
れ、完全に除去された。
Then, the bonded substrates are mixed with a mixed solution of 49% hydrofluoric acid, alcohol, and 30% hydrogen peroxide (10:
At 6:50), selective etching is performed without stirring.
After 65 minutes, only the non-porous silicon single crystal layer 2 remained without being etched, and the porous Si substrate 1 was selectively etched and completely removed by using the single crystal Si2 as an etch stop material.

【0064】すなわち、200ミクロンの厚みをもった
多孔質化されたSi基板は除去され、透明導電膜(IT
O)9を有する透光性基板10上に、絶縁層(SiO
2 )3’を介して、良好な結晶性を有するシリコン単結
晶層2が形成できた(図4(c))。
That is, the porous Si substrate having a thickness of 200 μm is removed, and the transparent conductive film (IT
The insulating layer (SiO 2) is formed on the transparent substrate 10 having (O) 9
2 ) A silicon single crystal layer 2 having good crystallinity could be formed through 3 '(FIG. 4 (c)).

【0065】また、Si34 層の代わりに、アピエゾ
ンワックス、或いは、エレクトロンワックスを被覆した
場合にも同様の効果があり、多孔質化されたSi基板の
みを完全に除去しえる。 (実施例5)本発明の実施例5を図5の製造工程断面図
を参照しながら説明する。
Also, instead of the Si 3 N 4 layer, the same effect can be obtained by coating with apiezon wax or electron wax, and only the porous Si substrate can be completely removed. (Embodiment 5) Embodiment 5 of the present invention will be described with reference to the cross sectional views of the manufacturing process of FIG.

【0066】200ミクロンの厚みを持ったP型(10
0)単結晶Si基板1をHF溶液中において陽極化成に
より多孔質化を行なった。
A P-type (10
0) The single crystal Si substrate 1 was made porous by anodization in an HF solution.

【0067】陽極化成条件は実施例1と同様とした。The anodization conditions were the same as in Example 1.

【0068】該P型(100)多孔質Si基板1上にバ
イアススパッタ法(以下BS法と略)により、Siエピ
タキシャル層2を0.1ミクロン低温成長させた(図5
(a))。堆積条件は、以下のとおりである。 (表面クリーニング条件) 温 度 :350℃ 雰囲気 :Ar 圧 力 :15mTorr 基板電位 :10V ターゲット電位:−5V 高周波電力 :5W RF周波数 :100MHz プラズマポテンシャルは12Vであった。 (堆積条件) RF周波数 :100MHz 高周波電力 :100W 温 度 :350℃ Arガス圧力 :15mTorr 成長時間 :5min 膜 厚 :0.1μm ターゲット直流電位:−150V 基板直流電位 :+20V プラズマポテンシャルは39Vであった。次に、もう一
方の基板として、ステンレス基板12を用意し、この表
面に低抵抗ポリシリコン層11を、減圧CVD法により
成膜した(図5(b))。ただし、この低抵抗ポリシリ
コン層11は無くても良い。
On the P-type (100) porous Si substrate 1, the Si epitaxial layer 2 was grown at a low temperature of 0.1 micron by the bias sputtering method (hereinafter abbreviated as BS method) (FIG. 5).
(A)). The deposition conditions are as follows. (Surface cleaning conditions) Temperature: 350 ° C. Atmosphere: Ar Pressure: 15 mTorr Substrate potential: 10 V Target potential: −5 V High frequency power: 5 W RF frequency: 100 MHz Plasma potential was 12 V. (Deposition conditions) RF frequency: 100 MHz High frequency power: 100 W Temperature: 350 ° C. Ar gas pressure: 15 mTorr Growth time: 5 min Film thickness: 0.1 μm Target DC potential: −150 V Substrate DC potential: +20 V Plasma potential was 39 V .. Next, a stainless steel substrate 12 was prepared as the other substrate, and a low resistance polysilicon layer 11 was formed on this surface by a low pressure CVD method (FIG. 5B). However, the low resistance polysilicon layer 11 may be omitted.

【0069】次に、両者の基板を重ね合わせ、窒素雰囲
気中で900℃、0.5時間加熱することにより、両者
の基板は、強固に接合された。
Next, the two substrates were superposed on each other and heated in a nitrogen atmosphere at 900 ° C. for 0.5 hour to firmly bond the two substrates.

【0070】その後、該貼り合わせた基板を49%弗酸
とアルコールとの混合液(10:1)で撹はんすること
なく選択エッチングする。82分後には、非多孔質シリ
コン単結晶層だけがエッチングされずに残り、単結晶S
iをエッチ・ストップの材料として、多孔質Si基板1
は選択エッチングされ、完全に除去された。
Then, the bonded substrates are selectively etched with a mixed solution of 49% hydrofluoric acid and alcohol (10: 1) without stirring. After 82 minutes, only the non-porous silicon single crystal layer remained without being etched, and the single crystal S
Porous Si substrate 1 using i as a material for etch stop
Was selectively etched and completely removed.

【0071】すなわち、200ミクロンの厚みをもった
多孔質化されたSi基板は除去され、金属基板(ステン
レス)12上に、良好な結晶性を有するシリコン単結晶
層2が形成できた(図5(c))。 (実施例6)本発明の実施例6を図6の製造工程断面図
を用いて説明する。
That is, the porous Si substrate having a thickness of 200 μm was removed, and the silicon single crystal layer 2 having good crystallinity was formed on the metal substrate (stainless steel) 12 (FIG. 5). (C)). (Sixth Embodiment) A sixth embodiment of the present invention will be described with reference to sectional views of manufacturing steps shown in FIG.

【0072】200ミクロンの厚みを持ったP型(10
0)単結晶Si基板1をHF溶液中において陽極化成に
より多孔質化を行なった。
A P-type (10
0) The single crystal Si substrate 1 was made porous by anodization in an HF solution.

【0073】陽極化成条件は実施例1と同様とした。The anodization conditions were the same as in Example 1.

【0074】該P型(100)多孔質Si基板1上にM
BE(分子線エピタキシー:Molecular Be
am Epitaxy)法により、非多孔質シリコン単
結晶エピタキシャル層2を0.1ミクロン低温成長させ
た。堆積条件は、以下のとおりである。
M on the P-type (100) porous Si substrate 1
BE (Molecular Beam Epitaxy: Molecular Be)
The non-porous silicon single crystal epitaxial layer 2 was grown at a low temperature of 0.1 micron by an am epitaxy method. The deposition conditions are as follows.

【0075】温 度:700℃ 圧 力:1×10-9Torr 成長速度:0.1nm/sec 次に、このエピタキシャル層の表面に500オングスト
ロームの酸化層3を形成した(図6(a))。
Temperature: 700 ° C. Pressure: 1 × 10 -9 Torr Growth rate: 0.1 nm / sec Next, a 500 Å oxide layer 3 was formed on the surface of this epitaxial layer (FIG. 6A). ..

【0076】次に、もう一つのSi基板4を用意して、
その表面に金属層としてタングステンシリサイド5をを
スパッタ法により1μm形成し、更にCVD法によりS
iO2 層3’を1μm形成した(図6(b))。
Next, another Si substrate 4 is prepared,
Tungsten silicide 5 as a metal layer is formed on the surface by sputtering to a thickness of 1 μm, and then S is deposited by a CVD method.
An iO 2 layer 3'was formed to a thickness of 1 µm (Fig. 6 (b)).

【0077】次に、両者の基板を重ねあわせ、酸素雰囲
気中で700℃、0.5時間加熱することにより、両者
のSi基板は、強固に接合された。
Next, the two substrates were superposed and heated in an oxygen atmosphere at 700 ° C. for 0.5 hours, so that the Si substrates were firmly bonded.

【0078】その後、該貼り合わせた基板をバッファー
ド弗酸(36%フッ化アンモニウムと4.5%弗酸との
混合水溶液)とアルコールと30%過酸化水素水との混
合液(10:6:50)で撹はんすることなく選択エッ
チングする。205分後には、非多孔質シリコン単結晶
層2だけがエッチングされずに残り、非多孔質シリコン
単結晶2をエッチ・ストップの材料として、多孔質Si
基板1は選択エッチングされ、完全に除去された。
Then, the bonded substrates were mixed with buffered hydrofluoric acid (a mixed solution of 36% ammonium fluoride and 4.5% hydrofluoric acid), alcohol and a 30% hydrogen peroxide solution (10: 6). : 50), selective etching is performed without stirring. After 205 minutes, only the non-porous silicon single crystal layer 2 remains without being etched, and the non-porous silicon single crystal 2 is used as an etch stop material to form porous Si.
The substrate 1 was selectively etched and completely removed.

【0079】すなわち、200ミクロンの厚みをもった
多孔質化されたSi基板は除去され、金属層5を有する
基板4上に、絶縁層SiO2 3,3’を介して、良好な
結晶性を有するシリコン単結晶層2が形成できた(図6
(c))。 (実施例7)本発明の実施例7を図7の製造工程断面図
を用いて説明する。
That is, the porous Si substrate having a thickness of 200 μm is removed, and good crystallinity is provided on the substrate 4 having the metal layer 5 via the insulating layer SiO 2 3, 3 ′. The silicon single crystal layer 2 having it was formed (FIG. 6).
(C)). (Embodiment 7) Embodiment 7 of the present invention will be described with reference to sectional views of manufacturing steps shown in FIG.

【0080】200ミクロンの厚みを持ったP型(10
0)単結晶Si基板1をHF溶液中において陽極化成に
より多孔質化を行なった。
P type (10
0) The single crystal Si substrate 1 was made porous by anodization in an HF solution.

【0081】陽極化成条件は実施例1と同様とした。The anodization conditions were the same as in Example 1.

【0082】該P型(100)多孔質Si基板1上にM
BE(分子線エピタキシー:Molecular Be
am Epitaxy)法により、非多孔質シリコン単
結晶エピタキシャル層2を0.1ミクロン低温成長させ
た。堆積条件は、以下のとおりである。
M on the P-type (100) porous Si substrate 1
BE (Molecular Beam Epitaxy: Molecular Be)
The non-porous silicon single crystal epitaxial layer 2 was grown at a low temperature of 0.1 micron by an am epitaxy method. The deposition conditions are as follows.

【0083】温 度:700℃ 圧 力:1×10-9Torr 成長速度:0.1nm/sec 次に、このエピタキシャル層2の表面に500オングス
トロームの酸化層3を形成した(図7(a))。
Temperature: 700 ° C. Pressure: 1 × 10 -9 Torr Growth rate: 0.1 nm / sec Next, a 500 Å oxide layer 3 was formed on the surface of the epitaxial layer 2 (FIG. 7A). ).

【0084】次に、もう一つの基板としてステンレス基
板12を用意した(図7(b))。
Next, a stainless steel substrate 12 was prepared as another substrate (FIG. 7B).

【0085】次に、両者の基板を重ねあわせ、窒素雰囲
気中で700℃、0.5時間加熱することにより、両者
のSi基板は、強固に接合された。
Next, the two substrates were superposed and heated in a nitrogen atmosphere at 700 ° C. for 0.5 hours to firmly bond the two Si substrates.

【0086】その後、該貼り合わせた基板をバッファー
ド弗酸(36%フッ化アンモニウムと4.5%弗酸との
混合水溶液)とアルコールと30%過酸化水素水との混
合液(10:6:50)で撹はんすることなく選択エッ
チングする。205分後には、非多孔質シリコン単結晶
層だけがエッチングされずに残り、非多孔質シリコン単
結晶をエッチ・ストップの材料として、多孔質Si基板
は選択エッチングされ、完全に除去された。
Then, the bonded substrates were mixed with buffered hydrofluoric acid (mixed aqueous solution of 36% ammonium fluoride and 4.5% hydrofluoric acid), alcohol and 30% hydrogen peroxide solution (10: 6). : 50), selective etching is performed without stirring. After 205 minutes, only the non-porous silicon single crystal layer remained without being etched, and the porous Si substrate was selectively etched and completely removed using the non-porous silicon single crystal as a material for the etching stop.

【0087】すなわち、200ミクロンの厚みをもった
多孔質化されたSi基板は除去され、金属基板12上
に、絶縁層SiO2 3を介して、良好な結晶性を有する
シリコン単結晶層2が形成できた(図7(c))。 (実施例8)実施例8として、金属層とエピタキシャル
層とを絶縁膜を介さずに直接貼り合わせる例を以下に説
明する。
That is, the porous Si substrate having a thickness of 200 μm is removed, and the silicon single crystal layer 2 having good crystallinity is formed on the metal substrate 12 via the insulating layer SiO 2 3. It was able to be formed (FIG.7 (c)). (Embodiment 8) As Embodiment 8, an example in which a metal layer and an epitaxial layer are directly bonded to each other without an insulating film interposed therebetween will be described below.

【0088】多孔質Si基板上にCVD法で、下記条件
によりエピタキシャル成長を行なう。
Epitaxial growth is performed on the porous Si substrate by the CVD method under the following conditions.

【0089】SiH2 Cl2 500 SCCM H2 180 l/min. 基板温度 950 ℃ 圧力 80 Torr 成長時間 3 min. もう一つのSi基板を用意して、まず表面に熱酸化膜5
000Å形成後、タングステンをスパッタ法により1μ
m形成する。
SiH 2 Cl 2 500 SCCM H 2 180 l / min. Substrate temperature 950 ° C. Pressure 80 Torr Growth time 3 min. Another Si substrate is prepared, and the thermal oxide film 5 is first formed on the surface.
After forming 000Å, 1μ of tungsten is sputtered
m.

【0090】次に、上述の基板どうしを貼り合わせ、8
00℃、0.5時間、N2 雰囲気で加熱することによ
り、両者の基板は強固に接合された。
Next, the above-mentioned substrates are attached to each other, and
By heating at 00 ° C. for 0.5 hour in N 2 atmosphere, the two substrates were firmly bonded.

【0091】また、貼り合わせ温度を1000℃近くま
で上昇させると、前記エピタキシャル層とタングステン
層がシリサイド反応を起こし、接合はより強固なものと
なった。
When the bonding temperature was raised to around 1000 ° C., the epitaxial layer and the tungsten layer caused a silicide reaction, and the bond became stronger.

【0092】エッチング除去の方法については、他の実
施例と同じである。
The method of etching removal is the same as in the other embodiments.

【0093】[0093]

【発明の効果】以上説明したように、本発明によれば、
半導体基板の下地に放熱性の良い金属層または金属基板
を用いるため、従来の放熱性の良くない絶縁物基板を用
いたSOI構造よりも放熱性が良い基板を得ることがで
き、これにより、高速化、微細化を有利とし、更に信頼
性を向上させる効果が得られる。
As described above, according to the present invention,
Since the metal layer or the metal substrate having a good heat dissipation property is used as the base of the semiconductor substrate, a substrate having a better heat dissipation property can be obtained as compared with the conventional SOI structure using an insulating substrate having a poor heat dissipation property. It is advantageous in that the miniaturization and miniaturization are advantageous, and the effect of further improving the reliability can be obtained.

【0094】また、金属表面を有する基板と、活性層と
なる非多孔質シリコン単結晶層を直接接続するダイレク
ト・コンタクトにすることにより、従来のコンタクトホ
ールを形成して接続する構造よりも大きな接触面を得る
ことができ、これにより、素子が微細化してもコンタク
ト抵抗の増大を防止することができる。また製造工程も
簡略化することができる。
Further, by making a direct contact for directly connecting the substrate having a metal surface and the non-porous silicon single crystal layer serving as the active layer, a contact larger than that of the conventional structure in which a contact hole is formed for connection is formed. It is possible to obtain a surface, which makes it possible to prevent an increase in contact resistance even if the element is miniaturized. Also, the manufacturing process can be simplified.

【0095】また、前記金属表面を配線層として形成
し、各配線と絶縁層を挟んでシールド線を設けることに
より、微細化を妨げずにクロストークを防止することが
できる。
By forming the metal surface as a wiring layer and providing a shield wire with each wiring and the insulating layer sandwiched therebetween, crosstalk can be prevented without hindering miniaturization.

【0096】また、本発明によれば、石英等の光透過性
基板上に、ITO等の金属層を介して、結晶性が単結晶
ウエハー並に優れた薄膜Si結晶層を得るうえで、生産
性、均一性、制御性、経済性の面において卓越した方法
を提供することができる。
Further, according to the present invention, in order to obtain a thin film Si crystal layer excellent in crystallinity as a single crystal wafer on a light transmissive substrate such as quartz through a metal layer such as ITO, It is possible to provide an excellent method in terms of stability, uniformity, controllability, and economy.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の実施例1の製造工程を示す半導体基板
の模式的断面図。
FIG. 1 is a schematic sectional view of a semiconductor substrate showing a manufacturing process of a first embodiment of the present invention.

【図2】本発明の実施例2の製造工程を示す半導体基板
の模式的断面図。
FIG. 2 is a schematic cross-sectional view of a semiconductor substrate showing a manufacturing process of a second embodiment of the present invention.

【図3】本発明の実施例3の製造工程を示す半導体基板
の模式的断面図。
FIG. 3 is a schematic cross-sectional view of a semiconductor substrate showing a manufacturing process of a third embodiment of the present invention.

【図4】本発明の実施例4の製造工程を示す半導体基板
の模式的断面図。
FIG. 4 is a schematic cross-sectional view of a semiconductor substrate showing a manufacturing process of a fourth embodiment of the present invention.

【図5】本発明の実施例5の製造工程を示す半導体基板
の模式的断面図。
FIG. 5 is a schematic cross-sectional view of a semiconductor substrate showing a manufacturing process of a fifth embodiment of the present invention.

【図6】本発明の実施例6の製造工程を示す半導体基板
の模式的断面図。
FIG. 6 is a schematic cross-sectional view of a semiconductor substrate showing a manufacturing process of a sixth embodiment of the present invention.

【図7】本発明の実施例7の製造工程を示す半導体基板
の模式的断面図。
FIG. 7 is a schematic cross-sectional view of a semiconductor substrate showing a manufacturing process of a seventh embodiment of the present invention.

【符号の説明】[Explanation of symbols]

1 多孔質Si基板 2 非多孔質エピタキシャルSi単結晶層 3,3’ 絶縁層(SiO2 ) 4 もう一方のSi基板 5 金属層(タングステン・シリサイド) 6 絶縁層(Al22 ) 7 金属層(Al) 9 金属層(透明導電膜ITO) 10 透光性基板(石英基板) 11 低抵抗ポリシリコン層 12 金属基板(ステンレス基板)1 Porous Si Substrate 2 Non-Porous Epitaxial Si Single Crystal Layer 3, 3'Insulating Layer (SiO 2 ) 4 Other Si Substrate 5 Metal Layer (Tungsten / Silicide) 6 Insulating Layer (Al 2 O 2 ) 7 Metal Layer (Al) 9 metal layer (transparent conductive film ITO) 10 translucent substrate (quartz substrate) 11 low resistance polysilicon layer 12 metal substrate (stainless substrate)

フロントページの続き (72)発明者 中村 佳夫 東京都大田区下丸子3丁目30番2号 キヤ ノン株式会社内 (72)発明者 石崎 明 東京都大田区下丸子3丁目30番2号 キヤ ノン株式会社内Front Page Continuation (72) Inventor Yoshio Nakamura 3-30-2 Shimomaruko, Ota-ku, Tokyo Canon Inc. (72) Inventor Akira Ishizaki 3-30-2 Shimomaruko, Ota-ku, Tokyo Canon Inc.

Claims (9)

【特許請求の範囲】[Claims] 【請求項1】 シリコン基板を多孔質化する工程、該多
孔質化した基板上に非多孔質シリコン単結晶層を形成す
る工程、該非多孔質シリコン単結晶層の表面を、もう一
方の金属表面を有する基板に貼り合わせる工程、該貼り
合わせた基板の前記多孔質シリコン層を選択エッチング
除去する工程、を含むことを特徴とする半導体基板の作
製方法。
1. A step of making a silicon substrate porous, a step of forming a non-porous silicon single crystal layer on the porous substrate, the surface of the non-porous silicon single crystal layer being the other metal surface. A method for manufacturing a semiconductor substrate, comprising: a step of adhering to a substrate having a substrate; and a step of selectively etching and removing the porous silicon layer of the adhered substrate.
【請求項2】 前記もう一方の金属表面を有する基板に
貼り合わせる工程が、前記非多孔質シリコン単結晶層の
表面を、絶縁層を介して、前記もう一方の金属表面を有
する基板に貼り合わせる工程であることを特徴とする請
求項1に記載の半導体基板の作製方法。
2. The step of bonding to the substrate having the other metal surface, the surface of the non-porous silicon single crystal layer is bonded to the substrate having the other metal surface via an insulating layer. The method for manufacturing a semiconductor substrate according to claim 1, wherein the method is a step.
【請求項3】 前記金属表面を配線層として形成する工
程を有することを特徴とする請求項1又は2に記載の半
導体基板の作製方法。
3. The method for manufacturing a semiconductor substrate according to claim 1, further comprising the step of forming the metal surface as a wiring layer.
【請求項4】 前記金属表面は、少なくともその一部が
前記非多孔質シリコン単結晶層に接触していることを特
徴とする請求項1又は2に記載の半導体基板の作製方
法。
4. The method for manufacturing a semiconductor substrate according to claim 1, wherein at least a part of the metal surface is in contact with the non-porous silicon single crystal layer.
【請求項5】 前記非多孔質シリコン単結晶層は、エピ
タキシャル成長により形成されるエピタキシャル層であ
ることを特徴とする請求項1に記載の半導体基板の作製
方法。
5. The method for manufacturing a semiconductor substrate according to claim 1, wherein the non-porous silicon single crystal layer is an epitaxial layer formed by epitaxial growth.
【請求項6】 前記金属表面を有する基板が、透明導電
膜(ITO)を積層した透光性基体からなることを特徴
とする請求項1又は2に記載の半導体基板の作製方法。
6. The method for producing a semiconductor substrate according to claim 1, wherein the substrate having a metal surface is made of a light-transmissive substrate on which a transparent conductive film (ITO) is laminated.
【請求項7】 前記金属表面を有する基板が、金属膜を
積層した支持基板からなることを特徴とする請求項1又
は2に記載の半導体基板の作製方法。
7. The method for manufacturing a semiconductor substrate according to claim 1, wherein the substrate having a metal surface is a support substrate having metal films laminated thereon.
【請求項8】 前記金属表面を有する基板が、金属基板
からなることを特徴とする請求項1又は2に記載の半導
体基板の作製方法。
8. The method for manufacturing a semiconductor substrate according to claim 1, wherein the substrate having a metal surface is a metal substrate.
【請求項9】 前記金属表面を有する基板が、ステンレ
ス基板であることを特徴とする請求項1又は2に記載の
半導体基板の作製方法。
9. The method for manufacturing a semiconductor substrate according to claim 1, wherein the substrate having the metal surface is a stainless steel substrate.
JP04194792A 1992-01-31 1992-01-31 Method for manufacturing semiconductor substrate and semiconductor substrate Expired - Fee Related JP3191972B2 (en)

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EP93101414A EP0553853B1 (en) 1992-01-31 1993-01-29 Process for preparing semiconductor substrate
DE69331815T DE69331815T2 (en) 1992-01-31 1993-01-29 Method of manufacturing a semiconductor substrate
US08/376,373 US5536361A (en) 1992-01-31 1995-01-23 Process for preparing semiconductor substrate by bonding to a metallic surface

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JP3191972B2 JP3191972B2 (en) 2001-07-23

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EP (1) EP0553853B1 (en)
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US5536361A (en) 1996-07-16
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