JPH05174937A - Manufacture of elastic connector - Google Patents
Manufacture of elastic connectorInfo
- Publication number
- JPH05174937A JPH05174937A JP3355167A JP35516791A JPH05174937A JP H05174937 A JPH05174937 A JP H05174937A JP 3355167 A JP3355167 A JP 3355167A JP 35516791 A JP35516791 A JP 35516791A JP H05174937 A JPH05174937 A JP H05174937A
- Authority
- JP
- Japan
- Prior art keywords
- elastomer layer
- conductive elastomer
- laminated
- elastic connector
- conductive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 229920001971 elastomer Polymers 0.000 claims abstract description 45
- 239000000806 elastomer Substances 0.000 claims abstract description 45
- 229920002379 silicone rubber Polymers 0.000 claims abstract description 26
- 239000000945 filler Substances 0.000 claims abstract description 11
- 238000000034 method Methods 0.000 claims abstract description 7
- 239000007788 liquid Substances 0.000 claims abstract 2
- 238000000465 moulding Methods 0.000 claims description 11
- 239000004944 Liquid Silicone Rubber Substances 0.000 claims description 10
- 238000010030 laminating Methods 0.000 claims description 5
- 239000002994 raw material Substances 0.000 claims description 4
- 229920001296 polysiloxane Polymers 0.000 claims 2
- 239000007787 solid Substances 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 abstract description 4
- 239000004945 silicone rubber Substances 0.000 description 15
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 4
- 239000000377 silicon dioxide Substances 0.000 description 4
- 239000006229 carbon black Substances 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000010292 electrical insulation Methods 0.000 description 2
- 229920006267 polyester film Polymers 0.000 description 2
- 239000006230 acetylene black Substances 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
- B29C69/001—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore a shaping technique combined with cutting, e.g. in parts or slices combined with rearranging and joining the cut parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/04—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B25/042—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material of natural rubber or synthetic rubber
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/58—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising fillers only, e.g. particles, powder, beads, flakes, spheres
- B29C70/60—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising fillers only, e.g. particles, powder, beads, flakes, spheres comprising a combination of distinct filler types incorporated in matrix material, forming one or more layers, and with or without non-filled layers
- B29C70/603—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising fillers only, e.g. particles, powder, beads, flakes, spheres comprising a combination of distinct filler types incorporated in matrix material, forming one or more layers, and with or without non-filled layers and with one or more layers of pure plastics material, e.g. foam layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/88—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts characterised primarily by possessing specific properties, e.g. electrically conductive or locally reinforced
- B29C70/882—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts characterised primarily by possessing specific properties, e.g. electrically conductive or locally reinforced partly or totally electrically conductive, e.g. for EMI shielding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/04—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B25/08—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/20—Layered products comprising a layer of natural or synthetic rubber comprising silicone rubber
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/70—Coupling devices
- H01R12/71—Coupling devices for rigid printing circuits or like structures
- H01R12/712—Coupling devices for rigid printing circuits or like structures co-operating with the surface of the printed circuit or with a coupling device exclusively provided on the surface of the printed circuit
- H01R12/714—Coupling devices for rigid printing circuits or like structures co-operating with the surface of the printed circuit or with a coupling device exclusively provided on the surface of the printed circuit with contacts abutting directly the printed circuit; Button contacts therefore provided on the printed circuit
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2793/00—Shaping techniques involving a cutting or machining operation
- B29C2793/0063—Cutting longitudinally
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0018—Combinations of extrusion moulding with other shaping operations combined with shaping by orienting, stretching or shrinking, e.g. film blowing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0022—Combinations of extrusion moulding with other shaping operations combined with cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/07—Flat, e.g. panels
- B29C48/08—Flat, e.g. panels flexible, e.g. films
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/15—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/16—Articles comprising two or more components, e.g. co-extruded layers
- B29C48/18—Articles comprising two or more components, e.g. co-extruded layers the components being layers
- B29C48/21—Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2021/00—Use of unspecified rubbers as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2083/00—Use of polymers having silicon, with or without sulfur, nitrogen, oxygen, or carbon only, in the main chain, as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/24—Condition, form or state of moulded material or of the material to be shaped crosslinked or vulcanised
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/24—Condition, form or state of moulded material or of the material to be shaped crosslinked or vulcanised
- B29K2105/246—Uncured, e.g. green
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2707/00—Use of elements other than metals for preformed parts, e.g. for inserts
- B29K2707/04—Carbon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0003—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular electrical or magnetic properties, e.g. piezoelectric
- B29K2995/0005—Conductive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
- B32B2307/202—Conductive
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Laminated Bodies (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明はエラスチックコネクター
の製造方法、特には導電性エラストマー層と非導電性エ
ラストマー層とを交互に積層した、プリント基板の電気
配線の接続などに有用とされるエラスチックコネクター
の製造方法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing an elastic connector, and more particularly, an elastic connector which is made by alternately laminating a conductive elastomer layer and a non-conductive elastomer layer and is useful for connecting electric wiring of a printed circuit board. The present invention relates to a manufacturing method of.
【0002】[0002]
【従来の技術】各種精密電子機器の接続用コネクターに
ついては少なくとも一方が可撓性を有する導電性部材と
絶縁性部材とをその接合面が互に平行となるように、交
互にかつ多重一体化してなるものが公知とされている
(特公昭56-48951号公報参照)。また、この工業的製造
方法についてはA)長尺の導電性エラストマー層成分と長
尺の非導電性エラストマー層成分の少なくとも一方を未
硬化、かつこの層を他方のエラストマーシートに担持し
た状態で、両成分をシート状に成形し、B)このシートを
連続的に回転ドラムの芯体に巻き取り、C)巻き取った積
層シートから多数枚積層された積層体を半径方向に沿っ
た切断面で切り出し、D)この切り出した積層体を押し延
べて加圧加熱状態で硬化して両成分が密着一体化した積
層体ブロックを形成し、E)しかるのち、積層体を積層面
に対して直角な面で切断するという方法が提案されてい
る(特公昭63-37463号公報参照)。2. Description of the Related Art A connector for connecting various kinds of precision electronic equipment is alternately and multiply integrated so that at least one of them has a flexible conductive member and an insulating member whose joint surfaces are parallel to each other. The following is known (see Japanese Patent Publication No. 56-48951). Further, for this industrial manufacturing method A) at least one of the long conductive elastomer layer component and the long non-conductive elastomer layer component is uncured, and in a state where this layer is carried on the other elastomer sheet, Both components are molded into a sheet shape, B) this sheet is continuously wound around the core of a rotating drum, and C) a laminated body in which a large number of laminated sheets are wound from the wound laminated sheet is cut along the radial direction. Cut out, D) The cut out laminated body is pressed and cured under pressure and heating to form a laminated body block in which both components are adhered and integrated.E) After that, the laminated body is perpendicular to the laminating surface. A method of cutting with a plane has been proposed (see Japanese Patent Publication No. 63-37463).
【0003】[0003]
【発明が解決しようとする課題】しかして、この従来法
ではそのA)工程における導電性エラストマー層と非導電
性エラストマー層の成形はいずれもカレンダーロールを
使用して行なわれているが、導電性エラストマー原料と
非導電性エラストマー原料のシリカ含有量、カーボン充
填の有無による違いにより、この導電性エラストマー層
はカレンダーロールによって厚さが25〜35μm のものも
製造することができるけれども、非導電性エラストマー
層については厚さが30μm 以下のものはカレンダーロー
ルで成形するとピンホールが多発して電気絶縁性が保て
なくなるし、カレンダーロールからの転写がわるくな
り、またこの非導電性エラストマー層はミラブルタイプ
のシリコーンゴムを使用するためシリカなどを含んでお
り、カレンダーロールで20μm以下の薄いものとすると
この充填剤の凝集によってシート表面に凹凸やピンホー
ルが発生し易く、また30μm 以下の薄いものは成形条件
に自由度がなく、薄いシートの成形収率もわるいという
不利がある。However, in this conventional method, the molding of the conductive elastomer layer and the non-conductive elastomer layer in step A) is performed by using a calender roll. Depending on the silica content of the elastomer raw material and the non-conductive elastomer raw material, and the presence or absence of carbon filling, this conductive elastomer layer can be manufactured with a calender roll having a thickness of 25 to 35 μm, but the non-conductive elastomer is For layers with a thickness of 30 μm or less, pinholes frequently occur when molded with a calender roll, electrical insulation cannot be maintained, transfer from the calender roll becomes poor, and this non-conductive elastomer layer is a millable type. It contains silica etc. because it uses the silicone rubber of If the thickness is thinner than m, the filler agglomerates easily to cause unevenness or pinholes on the sheet surface, and if the thickness is less than 30 μm, there is no freedom in molding conditions, and the molding yield of the thin sheet is also disadvantageous. There is.
【0004】そのため、この従来法ではこのA)工程で使
用される導電性エラストマー層と非導電性エラストマー
層とからなるエラストマーシート層はこの非導電性エラ
ストマー層が30μm を超えたものとなることから、導電
性エラストマー層と非導電性エラストマー層の積層体は
これらが35μm を超えたものからなるものとなり、した
がってこれを上記したB)、C)、D)工程で処理して得られ
るエラスチックコネクターは分解能の低いものになると
いう欠点がある。Therefore, in this conventional method, the elastomer sheet layer composed of the conductive elastomer layer and the non-conductive elastomer layer used in the step A) is such that the non-conductive elastomer layer exceeds 30 μm. The laminated body of the conductive elastomer layer and the non-conductive elastomer layer is composed of those having a thickness of more than 35 μm. Therefore, the elastic connector obtained by treating this in the above steps B), C) and D) is It has the drawback of low resolution.
【0005】[0005]
【課題を解決するための手段】本発明はこのような不
利、欠点を解決した高精細で高分解能のエラスチックコ
ネクターにも適用できる製造方法に関するもので、これ
は導電性エラストマー層をカレンダーロールで成形し、
非導電性エラストマー層を充填剤を含有しない液状シリ
コーンゴムをコーターで成形したのち、これらを少なく
とも一層が未硬化のまま積層してシート状とし、これを
多数積層し加圧加熱して硬化し、ついでこれを積層方向
に対し直角な面で切断してなることを特徴とするもので
ある。SUMMARY OF THE INVENTION The present invention relates to a manufacturing method applicable to a high-definition and high-resolution elastic connector which solves the above disadvantages and drawbacks. Then
After molding the non-conductive elastomer layer with a liquid silicone rubber containing no filler using a coater, at least one of these layers is laminated in an uncured state to form a sheet, and a number of these are laminated and cured by heating under pressure, Then, this is cut by a plane perpendicular to the stacking direction.
【0006】すなわち、本発明者はより高精細で高分解
能のエラスチックコネクターの製造方法を開発すべく種
々検討した結果、導電性エラストマー層については公知
のカレンダーロールで成形するが、非導電性エラストマ
ー層は充填剤を含有しない液状シリコーンゴムをコータ
ーで成形することとすればこれを30μm 以下、特には5
〜20μm 程度の薄いものとすることができることを見出
し、したがってこの導電性エラストマー層と非導電性エ
ラストマー層とを積層してシートとし、以下公知の方法
にしたがってエラスチックコネクターとすると、この導
電性エラスチック層と非導電性エラスチック層が従来品
にくらべて薄いものもできることから、高精細で高分解
能のエラスチックコネクターも得られることを確認して
本発明を完成させた。以下にこれをさらに詳述する。That is, as a result of various investigations by the present inventor to develop a method for producing a higher-definition and higher-resolution elastic connector, the conductive elastomer layer is formed by a known calender roll, but the non-conductive elastomer layer If a liquid silicone rubber containing no filler is molded with a coater, it should be 30 μm or less, especially 5
It was found that the thickness can be as thin as about 20 μm, and therefore, a sheet is prepared by laminating the conductive elastomer layer and the non-conductive elastomer layer, and when the elastic connector is made according to a known method below, the conductive elastic layer is formed. The present invention has been completed by confirming that a non-conductive elastic layer can be thinner than a conventional product and that a high-definition and high-resolution elastic connector can also be obtained. This will be described in more detail below.
【0007】[0007]
【作用】本発明はエラスチックコネクターの製造方法に
関するものであり、これは導電性エラストマー層をカレ
ンダーロールで成形し、非導電エラストマー層を充填剤
を含有しない液状シリコーンゴムをコーターで成形した
のち、これらを少なくとも一方が未硬化のまま積層して
シート状とし、以下公知の方法によってエラスチックコ
ネクターとするものであるが、これによれば非導電性エ
ラストマー層を30μm 以下、好ましくは5〜20μm の厚
さのものとすることができるので、エラスチックコネク
ターを高精細、高分解能のものとすることもできるとい
う有利性が与えられる。The present invention relates to a method for producing an elastic connector, which comprises molding a conductive elastomer layer with a calender roll and a non-conductive elastomer layer with a filler-free liquid silicone rubber by a coater. At least one of them is uncured and laminated to form a sheet, which is then formed into an elastic connector by a known method. According to this, the non-conductive elastomer layer has a thickness of 30 μm or less, preferably 5 to 20 μm. Therefore, it is possible to provide the elastic connector with high definition and high resolution.
【0008】本発明のエラスチックコネクターの製造方
法は、始発材とされる導電性エラストマー層と非導電性
エラストマー層とを積層して得られるシートの製造方法
に特徴をもつものである。ここに使用される導電性エラ
ストマー層は従来公知のものでよく、これはシリコーン
ゴムに、ケッチェンブラックEC、アセチレンブラック、
グラファイトなどのカーボンブラックとシリカなどの充
填剤を配合した導電性シリコーンゴム組成物から成形し
たものとされる。The method for producing an elastic connector of the present invention is characterized by a method for producing a sheet obtained by laminating a conductive elastomer layer as a starting material and a non-conductive elastomer layer. The conductive elastomer layer used here may be a conventionally known one, which is made of silicone rubber, Ketjen Black EC, acetylene black,
It is supposed to be molded from a conductive silicone rubber composition in which carbon black such as graphite and a filler such as silica are mixed.
【0009】この導電性シリコーンゴム組成物は体積固
有抵抗が6Ωcm以下、特に低抵抗エラスチックコネクタ
ー用としては体積固有抵抗が1Ωcm以下のものとするこ
とがよいが、この成形はカレンダーロールを用いて行え
ばよく、これによれば厚さが25〜 300μm 、特には25〜
35μm のものも作ることができる。The conductive silicone rubber composition has a volume resistivity of 6 Ωcm or less, and particularly for low resistance elastic connectors, the volume resistivity of 1 Ωcm or less is preferable, but this molding is performed using a calender roll. According to this, the thickness is 25 to 300 μm, especially 25 to 300 μm.
It is also possible to make 35 μm.
【0010】また、ここに使用される非導電性エラスト
マー層もシリコーンゴムから成形されたものとされる
が、このシリコーンゴムはシリカなどの充填剤を含有し
ているとこの凝集によってシートが凹凸やピンホールを
もつものになり易く、電気絶縁性が保てなくなるので充
填剤を含まないものとする必要があるし、カレンダーロ
ールで成形したときにはピンホールが発生するおそれが
あるので、これはシリカを含まない無溶剤タイプの液状
シリコーンゴム(粘度が50〜1,000poise)としてこれを
コーター、例えばトップフィードルパースロールコータ
ーまたはダイコーターで成膜したものが好ましいものと
されるが、これによれば厚さが30μm 以下、5〜20μm
のシートとすることもできる。なお、このコーターは液
状シリコーンゴムの粘度、安全性、異物の混入対策を考
慮すると、液状シリコーンゴムを密封状態で供給できる
ダイコーターとすることがよい。The non-conductive elastomer layer used here is also formed of silicone rubber. If the silicone rubber contains a filler such as silica, the agglomeration of the sheet causes unevenness of the sheet. Since it tends to have pinholes and electrical insulation cannot be maintained, it is necessary to use no filler, and pinholes may occur when molding with a calender roll. Solvent-free liquid silicone rubber (viscosity of 50 to 1,000 poise) that does not contain this is preferably used as a film formed by a coater, for example, a top feed roll roller coater or a die coater. Is less than 30 μm, 5 to 20 μm
It can also be a sheet. Note that this coater is preferably a die coater capable of supplying the liquid silicone rubber in a hermetically sealed state, in consideration of the viscosity of the liquid silicone rubber, safety, and measures against contamination by foreign matter.
【0011】なお、ここに使用する液状シリコーンゴム
はコーターでの成形性からフローテスター・CFT500C
〔島津製作所製商品名〕の 0.5mmφ、長さ15mmのダイに
おける測定で、せん断速度103S-1の時の粘度が300poise
以下、原料の自己流動性を考慮すれば100poise以下のも
のとすることがよいが、成形加工時の安定性を考慮する
と無溶剤タイプのものとすることがよい。またこのコー
ターで作られたシートはその巻き取り時の物性から引裂
強度(JIS K630/A型)が10kgf/cmのものとすることがよ
い。The liquid silicone rubber used here is flow tester CFT500C because of its moldability in a coater.
Viscosity at a shear rate of 103S-1 was 300 poise when measured with a 0.5 mmφ and 15 mm long die manufactured by Shimadzu Corporation.
Below, 100 poise or less is preferable in consideration of the self-fluidity of the raw material, but solvent-free type is preferable in consideration of stability during molding. The sheet made with this coater should have a tear strength (JIS K630 / A type) of 10 kgf / cm due to its physical properties when wound.
【0012】本発明によるエラスチックコネクターの製
造は、上記で得た導電性シリコーンゴム層と非導電性シ
リコーンゴム層との積層シートを多数積層し、加圧加熱
して硬化させ、これを切断することによって行なわれる
が、この積層シートの多数積層、硬化、切断は公知の方
法にしたがって行えばよく、したがってこれはこの導電
性シリコーンゴム層と非導電性シリコーンゴム層の少な
くとも一方を未硬化とし、これを他方のエラストマーシ
ートに担持した状態でシート状に積層し、ついでこれを
連続的に多角形の回転ドラムの芯体に巻き取って多数積
層したものとしたのち、これをその半径方向に沿った切
断面で切り出し、この積層体を加圧加熱して硬化させて
積層体ブロックとし、つぎにこれをその積層面に対して
直角な面で切断すればよい。To manufacture the elastic connector according to the present invention, a large number of laminated sheets of the conductive silicone rubber layer and the non-conductive silicone rubber layer obtained above are laminated, heated under pressure and cured, and then cut. The multi-layering, curing and cutting of the laminated sheet may be carried out according to a known method, and therefore, at least one of the conductive silicone rubber layer and the non-conductive silicone rubber layer is uncured, Was carried on the other elastomer sheet and laminated in a sheet form, and then continuously wound around a core of a polygonal rotary drum to make a large number of laminated layers, which were then arranged along the radial direction. Cut out at the cut surface, press and heat this laminate to cure it into a laminate block, and then cut this at a plane perpendicular to the laminate surface. Bayoi.
【0013】[0013]
【実施例】つぎに本発明の実施例をあげる。厚さ75μm
、 400mmφのポリエステルフィルム上に充填剤を含有
していない無溶剤の液状シリコーンゴム・KE1935A/B
〔信越化学工業(株)製商品名〕をダイコーターを用い
て厚さ5μm にコートしたのち、 150℃、1min.の条件
で連続熱気加硫して非導電性シリコーンゴムシートを作
った。EXAMPLES Next, examples of the present invention will be given. Thickness 75μm
, Solvent-free liquid silicone rubber containing no filler on 400 mmφ polyester film · KE1935A / B
[Shin-Etsu Chemical Co., Ltd. product name] was coated with a die coater to a thickness of 5 μm, and then continuously hot-air vulcanized at 150 ° C. for 1 min. To produce a non-conductive silicone rubber sheet.
【0014】ついで、この非導電性シリコーンゴムシー
トの上に、カーボンブラックを40重量%添加した体積固
有抵抗が4Ωcmである導電性のミラクルタイプシリコー
ンゴムコンパウンド・80C40PU 〔信越化学工業(株)製
商品名〕を4本ロールカレンダーで厚さ25μm にシーテ
ィングし、これからポリエステルフィルムを剥離して導
電性シリコーンゴム層と非導電性シリコーンゴム層とか
らなるシートを作った。Then, a conductive miracle type silicone rubber compound 80C40PU (product of Shin-Etsu Chemical Co., Ltd.) having a volume resistivity of 4 Ωcm with 40% by weight of carbon black added on the non-conductive silicone rubber sheet Sheet] was sheeted to a thickness of 25 μm with a four-roll calender, and the polyester film was peeled off from the sheet to prepare a sheet consisting of a conductive silicone rubber layer and a non-conductive silicone rubber layer.
【0015】つぎにこのシートを一辺が 600mmである6
角形状の回転ドラムに連続的に巻き取り、この巻き取っ
た積層体を半径方向に沿った各辺毎に切り出し、この切
り出した積層体をさらに重ねたのち、30kgf/cm2 、 200
℃に加圧加熱して硬化させて積層ブロックを作り、これ
をその積層面に対し直角な面で切断してエラスチックコ
ネクターを作ったところ、このものは導電層と非導電層
が30μm の間隔で平行に、かつ多重に一体化されたもの
であることから、従来品にくらべて高精細で分解能の高
いものとなった。Next, this sheet is prepared with a side of 600 mm 6
Continuously wound on a rectangular rotary drum, cut out the wound laminated body on each side along the radial direction, stack the cut laminated body further, then 30 kgf / cm2, 200
When an elastic connector was made by cutting the laminated block by heating under pressure at ℃ and curing it and cutting it at a plane perpendicular to the laminated surface, it was found that the conductive layer and the non-conductive layer were separated by 30 μm. Since it is integrated in parallel and in multiple layers, it has higher resolution and higher resolution than conventional products.
【0016】[0016]
【発明の効果】本発明はエラスチックコネクターの製造
方法に関するものであり、これは前記したように導電性
エラストマー層をカレンダーロールで成形し、非導電性
エラストマー層を充填剤を含有しない液状シリコーンゴ
ムをコーターで成形したのち、これらを少なくとも一方
が未硬化のまま積層してシート状とし、これを多数枚積
層し加圧加熱して硬化し、ついでこれを積層面に対し直
角な面で切断してなることを特徴とするものであるが、
これによれば導電性エラストマー層と非導電性エラスト
マー層をいずれも厚さが30μm 以下、特に非導電性エラ
ストマー層を5〜20μm のものとすることができるの
で、得られるエラスチックコネクターにおいて、平行に
かつ多重に積層一体化されている導電性エラストマー層
と非導電性エラストマー層と間隔が30μm のものとして
得ることができるので、これを高精細で高い分解能をも
つものとして得ることができるという有利性が与えられ
る。Industrial Applicability The present invention relates to a method for producing an elastic connector, in which a conductive elastomer layer is formed by a calender roll as described above, and a non-conductive elastomer layer is made of a liquid silicone rubber containing no filler. After molding with a coater, at least one of them is uncured and laminated to form a sheet, and a large number of these are laminated and heated under pressure to cure, and then cut at a plane perpendicular to the laminated surface. It is characterized by
According to this, both the conductive elastomer layer and the non-conductive elastomer layer can have a thickness of 30 μm or less, and in particular, the non-conductive elastomer layer can have a thickness of 5 to 20 μm. In addition, since it is possible to obtain a conductive elastomer layer and a non-conductive elastomer layer that are laminated in multiple layers and have a gap of 30 μm, it is possible to obtain this with high definition and high resolution. Is given.
Claims (3)
で成形し、非導電性エラストマー層を充填剤を含有しな
い液状シリコーンゴムをコーターで成形したのち、これ
らを少なくとも一方が未硬化のまま積層してシート状と
し、これを多数枚積層し、加圧加熱して硬化し、ついで
これを積層面に対し直角な面で切断してなることを特徴
とするエラスチックコネクターの製造方法。1. A sheet obtained by molding a conductive elastomer layer with a calender roll, molding a non-conductive elastomer layer with a liquid silicone rubber containing no filler with a coater, and laminating at least one of these layers in an uncured state. The method for producing an elastic connector is characterized in that a large number of these are laminated, heated and cured under pressure, and then cut at a plane perpendicular to the laminated plane.
ラブル(固形)タイプシリコーンから成形されたもので
あり、非導電性エラストマー層が充填剤を含まないシロ
キサン結合のみからなる液状タイプシリコーンから成形
されたものである請求項1に記載のエラスチックコネク
ターの製造方法。2. A raw material to be used is one in which a conductive elastomer layer is molded from a millable (solid) type silicone, and a non-conductive elastomer layer is molded from a liquid type silicone containing only a siloxane bond containing no filler. The method for manufacturing an elastic connector according to claim 1, wherein
厚さがを30μm 以下のものとされ請求項1に記載のエラ
スチックコネクターの製造方法。3. The method for producing an elastic connector according to claim 1, wherein the thickness of the non-conductive elastomer layer formed by the coater is 30 μm or less.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3355167A JP2849609B2 (en) | 1991-12-20 | 1991-12-20 | Manufacturing method of elastic connector |
GB9225074A GB2262474B (en) | 1991-12-20 | 1992-12-01 | Method for the preparation of elastic interconnectors |
TW081109643A TW220011B (en) | 1991-12-20 | 1992-12-02 | |
KR1019920024694A KR970001954B1 (en) | 1991-12-20 | 1992-12-17 | Method of Manufacturing Elastic Interconnector |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3355167A JP2849609B2 (en) | 1991-12-20 | 1991-12-20 | Manufacturing method of elastic connector |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH05174937A true JPH05174937A (en) | 1993-07-13 |
JP2849609B2 JP2849609B2 (en) | 1999-01-20 |
Family
ID=18442333
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP3355167A Expired - Lifetime JP2849609B2 (en) | 1991-12-20 | 1991-12-20 | Manufacturing method of elastic connector |
Country Status (4)
Country | Link |
---|---|
JP (1) | JP2849609B2 (en) |
KR (1) | KR970001954B1 (en) |
GB (1) | GB2262474B (en) |
TW (1) | TW220011B (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20020061549A (en) * | 2002-05-02 | 2002-07-24 | 심재택 | the method of manufacturing mesh pannel |
KR100451701B1 (en) * | 2002-11-06 | 2004-10-08 | 심재택 | the method of manufacturing mesh panel |
JP2017505713A (en) * | 2014-01-30 | 2017-02-23 | ワッカー ケミー アクチエンゲゼルシャフトWacker Chemie AG | Method for producing silicone multilayer composite |
JP2020181732A (en) * | 2019-04-25 | 2020-11-05 | 信越ポリマー株式会社 | Method of manufacturing anisotropic conductive sheet |
-
1991
- 1991-12-20 JP JP3355167A patent/JP2849609B2/en not_active Expired - Lifetime
-
1992
- 1992-12-01 GB GB9225074A patent/GB2262474B/en not_active Expired - Fee Related
- 1992-12-02 TW TW081109643A patent/TW220011B/zh not_active IP Right Cessation
- 1992-12-17 KR KR1019920024694A patent/KR970001954B1/en not_active IP Right Cessation
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20020061549A (en) * | 2002-05-02 | 2002-07-24 | 심재택 | the method of manufacturing mesh pannel |
KR100451701B1 (en) * | 2002-11-06 | 2004-10-08 | 심재택 | the method of manufacturing mesh panel |
JP2017505713A (en) * | 2014-01-30 | 2017-02-23 | ワッカー ケミー アクチエンゲゼルシャフトWacker Chemie AG | Method for producing silicone multilayer composite |
JP2020181732A (en) * | 2019-04-25 | 2020-11-05 | 信越ポリマー株式会社 | Method of manufacturing anisotropic conductive sheet |
Also Published As
Publication number | Publication date |
---|---|
GB9225074D0 (en) | 1993-01-20 |
KR970001954B1 (en) | 1997-02-19 |
GB2262474B (en) | 1995-08-02 |
GB2262474A (en) | 1993-06-23 |
JP2849609B2 (en) | 1999-01-20 |
TW220011B (en) | 1994-02-11 |
KR930015198A (en) | 1993-07-24 |
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