JPH0512032Y2 - - Google Patents
Info
- Publication number
- JPH0512032Y2 JPH0512032Y2 JP1988123622U JP12362288U JPH0512032Y2 JP H0512032 Y2 JPH0512032 Y2 JP H0512032Y2 JP 1988123622 U JP1988123622 U JP 1988123622U JP 12362288 U JP12362288 U JP 12362288U JP H0512032 Y2 JPH0512032 Y2 JP H0512032Y2
- Authority
- JP
- Japan
- Prior art keywords
- heat
- fabric
- shrinkable
- waterproof
- fibers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000004744 fabric Substances 0.000 claims description 80
- 239000000835 fiber Substances 0.000 claims description 35
- 238000010438 heat treatment Methods 0.000 claims description 6
- 238000009958 sewing Methods 0.000 description 19
- 229920000728 polyester Polymers 0.000 description 10
- 239000000463 material Substances 0.000 description 9
- 239000004745 nonwoven fabric Substances 0.000 description 8
- 230000014759 maintenance of location Effects 0.000 description 7
- 229920005989 resin Polymers 0.000 description 6
- 239000011347 resin Substances 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 229920000742 Cotton Polymers 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 239000004952 Polyamide Substances 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 229920002647 polyamide Polymers 0.000 description 3
- 239000002759 woven fabric Substances 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000000306 component Substances 0.000 description 2
- 238000004049 embossing Methods 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 229920000915 polyvinyl chloride Polymers 0.000 description 2
- 239000004800 polyvinyl chloride Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 229920005992 thermoplastic resin Polymers 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 description 1
- 238000009998 heat setting Methods 0.000 description 1
- 239000002649 leather substitute Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920006264 polyurethane film Polymers 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 210000004243 sweat Anatomy 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Landscapes
- Sewing Machines And Sewing (AREA)
- Laminated Bodies (AREA)
- Manufacturing Of Multi-Layer Textile Fabrics (AREA)
Description
【考案の詳細な説明】
［産業上の利用分野］
本考案は防水性キルト調布帛に関し、とくに表
面に保形性に優れた顕著な凹凸形状を有する防水
性キルト調布帛に関する。[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a waterproof quilt-like fabric, and more particularly to a waterproof quilt-like fabric having a pronounced uneven shape with excellent shape retention on its surface.
［従来の技術］
従来から、防寒用ジヤケツト、スキーウエアな
どの衣料材料、ソフア、椅子などの表皮材、鞄、
袋物などの表地には、キルト調の布帛が用いられ
ている。しかしながら、従来のキルト調布帛に
は、キルテイングによつて針穴が生じ、その針穴
から水がしみこむという欠点があつた。また、最
近、装飾効果を高めるために、顕著な凹凸形状を
有するものが望まれるようになつてきているが、
従来のキルト調布帛では、揉み加工やエンボツシ
ング加工により凹凸を設けていたため、浅い凹凸
しか得られないという欠点があつた。[Conventional technology] Traditionally, it has been used for clothing materials such as cold-weather jackets and ski wear, skin materials for sofas and chairs, bags,
Quilt-like fabric is used for the outer material of bags and other items. However, conventional quilted fabrics have had the disadvantage that needle holes are formed during quilting, and water can seep through the needle holes. In addition, recently, in order to enhance the decorative effect, it has become desirable to have a material with a pronounced uneven shape.
In conventional quilted fabrics, the unevenness was created by rolling or embossing, which had the disadvantage that only shallow unevenness could be obtained.
一方、これらの問題を解決するものとして、実
開昭61−7596が提案されている。この従来技術で
は、縫製後にフイルム層を形成するので、縫い目
が露出せず、フイルム層の働きにより高い防水性
が実現でき、また、縫製用の糸条及び基布又はフ
イルムに熱収縮性があるので、これにより顕著な
凹凸のあるものが得られると考えられる。 On the other hand, Utility Model Application No. 61-7596 has been proposed as a solution to these problems. In this conventional technology, a film layer is formed after sewing, so the seams are not exposed, and high waterproofness can be achieved by the action of the film layer.In addition, the thread for sewing, the base fabric, or the film has heat shrinkability. Therefore, it is thought that this results in a material with noticeable unevenness.
しかしながら、この顕著な凹凸形状を維持する
ことは実際には困難であり、使用中に形状の変形
が起きやすかつた。このため、この従来技術で
は、加圧処理により、周辺に折曲部を有する表面
平坦状の凸部とすることにより、その形状の安定
化を計つているが、ふくらみのある顕著な凹凸感
は失われ、しかもキルト調布帛の風合を硬化せし
めるという欠点があつた。 However, it is actually difficult to maintain this pronounced uneven shape, and the shape is likely to deform during use. For this reason, in this conventional technology, the shape is stabilized by creating a convex part with a flat surface with a bent part around the periphery by pressure treatment, but the convex part has a pronounced bulge and convexity. Moreover, it had the disadvantage of hardening the texture of the quilted fabric.
［考案が解決しようとする課題］
本考案は上記従来技術の欠点を解消すべくなさ
れたものであり、顕著な凹凸形状を有するととも
に、保形性に優れ、しかも風合のソフトなキルト
調布帛を提供することを目的とする。[Problems to be solved by the invention] The present invention has been made to solve the drawbacks of the above-mentioned prior art, and provides a quilted fabric that has a pronounced uneven shape, has excellent shape retention, and has a soft texture. The purpose is to provide
［課題を解決する手段］
本考案は熱収縮性布帛と非熱収縮性布帛とを中
綿を挟んで縫製一体化し、該非熱収縮性布帛にフ
イルム層を設けた後、熱処理を施して該熱収縮性
布帛を収縮せしめてなる防水性キルト調布帛に関
する。[Means for Solving the Problems] The present invention involves sewing a heat-shrinkable fabric and a non-heat-shrinkable fabric into one piece with a batting in between, providing a film layer on the non-heat-shrinkable fabric, and then subjecting the non-heat-shrinkable fabric to heat treatment to make the heat-shrinkable fabric. The present invention relates to a waterproof quilt-like fabric made by shrinking a synthetic fabric.
［作用］
すなわち、本考案の防水性キルト調布帛は、熱
収縮性布帛の熱収縮によつて形成され顕著な凸部
形状が、凸部内に充填された中綿の作用により維
持されるので、風合がソフトであつても、十分な
保形性を有する。しかも、本考案の防水性キルト
調布帛は、非熱収縮性布帛の表面にフイルム層を
有していて、縫目が覆われているため、防水性と
綿抜け防止性もある。[Function] In other words, in the waterproof quilt-like fabric of the present invention, the convex shape formed by heat shrinkage of the heat-shrinkable fabric is maintained by the action of the batting filled in the convex portion, so that it is easily resistant to wind. Even if the bond is soft, it has sufficient shape retention. In addition, the waterproof quilted fabric of the present invention has a film layer on the surface of the non-heat shrinkable fabric and covers the seams, so it is waterproof and prevents cotton from coming off.
［実施例］
以下、実施例に基づき、図面に沿つて本考案を
説明する。[Example] Hereinafter, the present invention will be described based on an example and with reference to the drawings.
本考案に使用する熱収縮性布帛１としては、例
えば熱収縮性繊維を含む織物、編み物、不織布な
どがあげられる。このうち、織物は縦、横の収縮
率のコントロールが行ないやすく、不織布は３次
元的な多孔構造をとれるので綿抜けが生じにくい
といつた利点があるのでとくに好ましい。ただ
し、不織布を用いる場合には、その製造工程中に
熱収縮性繊維が収縮を起こすような熱が加わらな
いようにする必要がある。このため、熱収縮性布
帛として用いる不織布には、高圧水流を用いて繊
維を絡合することにより製造される、いわゆる水
流絡合不織布や、紡糸したフイラメントを直接集
積して製造される、いわゆるスパンボンド不織布
が適している。上記の熱収縮性布帛の収縮率は、
求められる凸部の高さや非熱収縮性布帛の変形の
しやすさなどに応じて、熱収縮性繊維の種類や配
合量を変えることによつて、適宜設定される。し
かし、顕著な凹凸を形成させるためには、130℃
の温度で１分間熱処理したときに、20〜70％、好
ましくは30〜70％の熱収縮率を有することが望ま
しい。 Examples of the heat-shrinkable fabric 1 used in the present invention include woven fabrics, knitted fabrics, and non-woven fabrics containing heat-shrinkable fibers. Among these, woven fabrics are particularly preferred because they allow easy control of longitudinal and lateral shrinkage rates, and nonwoven fabrics have the advantage of having a three-dimensional porous structure and are less prone to cotton shedding. However, when using a nonwoven fabric, it is necessary to avoid applying heat that would cause the heat-shrinkable fibers to shrink during the manufacturing process. For this reason, nonwoven fabrics used as heat-shrinkable fabrics include so-called hydroentangled nonwoven fabrics, which are produced by entangling fibers using high-pressure water streams, and so-called spun fabrics, which are produced by directly accumulating spun filaments. Bonded nonwoven fabric is suitable. The shrinkage rate of the above heat-shrinkable fabric is
It is set as appropriate by changing the type and amount of heat-shrinkable fibers, depending on the desired height of the convex portions, the ease of deformation of the non-heat-shrinkable fabric, and the like. However, in order to form noticeable irregularities, it is necessary to
It is desirable to have a heat shrinkage rate of 20 to 70%, preferably 30 to 70%, when heat treated at a temperature of 1 minute.
なお、本考案において熱収縮性繊維とは乾熱収
縮率が少なくとも15％以上の繊維をさし、例えば
ポリエステル、ポリアミド、ポリ塩化ビニル、ポ
リプロピレンなどの熱可塑性樹脂から繊維を形成
する際に、紡糸条件や延伸条件を変更したり、熱
セツトなどを行なわないことなどにより、繊維の
結晶化度、配向度、熱履歴を調整して高収縮性を
付与した繊維が用いられる。また、これら熱収縮
性繊維を構成する樹脂には、所定の処理温度で収
縮が生じるように、通常軟化点の低いものが用い
られる。 In this invention, heat-shrinkable fibers refer to fibers with a dry heat shrinkage rate of at least 15%.For example, when forming fibers from thermoplastic resins such as polyester, polyamide, polyvinyl chloride, and polypropylene, Fibers that have been given high shrinkage properties are used by adjusting the crystallinity, orientation, and thermal history of the fibers by changing the conditions and stretching conditions, or by not performing heat setting. Furthermore, the resin constituting these heat-shrinkable fibers is usually one with a low softening point so that the resin shrinks at a predetermined processing temperature.
本考案に使用される非熱収縮性布帛２として
は、熱収縮性布帛１を収縮処理する温度で収縮を
生じないものであれば、どのような布帛でも使用
できる。ただし、この表面は縫製後、フイルム層
５が形成されるので、コーテイングやラミネート
などの加工が行ないやすいものがとくによい。 As the non-heat-shrinkable fabric 2 used in the present invention, any fabric can be used as long as it does not shrink at the temperature at which the heat-shrinkable fabric 1 is subjected to shrinkage treatment. However, since the film layer 5 will be formed on this surface after sewing, it is particularly preferable to use a material that is easy to process such as coating or laminating.
本考案に使用される中綿３は、熱収縮により凸
部を形成する際に、凸部の内部を充填するように
移動できることが必要であるため、実質的に繊維
が互いに結合されていないことが望ましいが、取
り扱いやすくするために、軽く結合されていた
り、５〜20％の少量の接着剤により結合されてい
てもよい。 The batting 3 used in the present invention needs to be able to move so as to fill the inside of the convex part when forming the convex part by heat shrinking, so that the fibers are not substantially bonded to each other. Desirably, they may be lightly bonded or bonded with a small amount of 5-20% adhesive for ease of handling.
中綿３を構成する繊維としては、例えばポリエ
ステル系繊維、ポリアミド系繊維、ポリアクリロ
ニトリル繊維、レーヨン繊維、木綿、羊毛等が適
している。また、この他、中綿を構成する繊維と
して、加熱により捲縮数が増加する潜在捲縮繊維
が含まれていてもよく、この様な繊維を用いれ
ば、潜在捲縮が発現することにより中綿の嵩が増
し、凸部の内部空間を十分に満たすことができる
のでよい。潜在捲縮繊維の例としては、融点の異
なる２成分以上の樹脂からなるサイド−バイ−サ
イド型、芯鞘型、偏芯型などの複合繊維があげら
れる。このうち、とくに融点が240〜260℃の芯成
分と110〜200℃の鞘成分とならかるポリエステル
系芯鞘型複合繊維が好適である。 Suitable fibers constituting the filling 3 include, for example, polyester fibers, polyamide fibers, polyacrylonitrile fibers, rayon fibers, cotton, wool, and the like. In addition, the fibers constituting the batting may include latent crimp fibers that increase the number of crimps when heated, and if such fibers are used, the batting will increase due to latent crimp. This is good because the volume increases and the internal space of the convex portion can be sufficiently filled. Examples of latent crimped fibers include side-by-side type, core-sheath type, and eccentric type composite fibers made of two or more resin components having different melting points. Among these, polyester core-sheath type composite fibers having a core component having a melting point of 240 to 260°C and a sheath component having a melting point of 110 to 200°C are particularly suitable.
上記中綿３の見掛け密度は0.0025〜0.005ｇ／
cm3の範囲にあることが望ましく、これより見掛け
密度が小さいと凸部の保形性が得られず、外力に
より容易に変形し、一方、これにより見掛け密度
が大きくなると、熱収縮による凸部形成の際、抵
抗となつて働いてしまい、所望の凹凸形状が得ら
れなくなる。なお、中綿の目付は10〜90ｇ／m2、
なかんずく20〜70ｇ／m2であるのが望ましい。 The apparent density of the above filling 3 is 0.0025~0.005g/
cm 3 range; if the apparent density is smaller than this, the shape of the convex part will not be maintained and it will be easily deformed by external force. On the other hand, if the apparent density is higher than this, the convex part will shrink due to heat shrinkage. During formation, it acts as a resistance, making it impossible to obtain the desired uneven shape. In addition, the basis weight of the batting is 10 to 90 g/ m2 ,
Above all, it is desirable that it be 20 to 70 g/m 2 .
上述の熱収縮性布帛１と非熱収縮性布帛２と
は、中綿３を間に挟んで積層され、縫糸４により
縫製され、一体化される。縫製の手段について
は、本考案においてとくに限定はなく、通常行な
われているミシンなどによればよい。また縫製形
状については、所望の凹凸模様に応じて適宜設定
すればよい。なお、縫製に用いる縫糸４は通常の
縫製用の糸であつても良いが、収縮の後に糸が余
つてこないように、熱収縮性の糸を使用すれば更
に良い。 The above-described heat-shrinkable fabric 1 and non-heat-shrinkable fabric 2 are laminated with the batting 3 in between, and are sewn together with a sewing thread 4 to be integrated. The sewing method is not particularly limited in the present invention, and a commonly used sewing machine or the like may be used. Further, the sewing shape may be appropriately set according to the desired uneven pattern. Note that the sewing thread 4 used for sewing may be a normal sewing thread, but it is better to use a heat-shrinkable thread so that there is no surplus thread after shrinkage.
縫製により一体化した後、非熱収縮性布帛２に
はフイルム層５が形成される。フイルム層５は、
ポリウレタン、ポリアミド、ポリ塩化ビニルなど
の熱可塑性樹脂をコーテイングするか、これらの
樹脂をフイルム状にした後、ラミネートすること
により形成されている。ただし、フイルム層５の
形成過程において、熱収縮性布帛が熱収縮する温
度以上の熱が加わつてはならないので、溶剤系の
樹脂溶液を用いてコーテイングしたり、溶剤系の
接着剤で貼り合わせたりすることが望ましい。な
お、フイルム層５を形成する樹脂には着色用顔料
が配合されていてもよく、またフイルム層はエン
ボス加工などにより、シボ模様などの種々の模様
が付けられていても良い。また、フイルム層５が
防水透湿性であれば更によく、衣服などに使用し
た場合、汗などによる内部の水分を水蒸気の形で
外部に放出でき、しかも外部からの水は内部に通
さないので、スキーウエアーや登山用のスポーツ
用防寒衣に最適なものとなる。なお、フイルム層
５の厚さは20〜60μｍの範囲であることが望まし
く、これより厚いと得られるキルト調布帛の風合
が硬くなり、しかも、熱収縮による凸部の形成を
阻害してしまい、これより薄いと実用的な強度が
得られず、破れ易くなる。 After being integrated by sewing, a film layer 5 is formed on the non-heat shrinkable fabric 2. The film layer 5 is
It is formed by coating a thermoplastic resin such as polyurethane, polyamide, or polyvinyl chloride, or by forming a film from these resins and then laminating them. However, in the process of forming the film layer 5, heat above the temperature at which the heat-shrinkable fabric heat-shrinks must not be applied, so coating may be performed using a solvent-based resin solution or bonding using a solvent-based adhesive. It is desirable to do so. Note that the resin forming the film layer 5 may contain a coloring pigment, and the film layer may be provided with various patterns such as a grain pattern by embossing or the like. In addition, it is better if the film layer 5 is waterproof and breathable, and when used for clothes etc., internal moisture due to sweat can be released to the outside in the form of water vapor, and water from the outside does not pass inside. It is ideal for ski wear and sports clothing for mountain climbing. Note that the thickness of the film layer 5 is preferably in the range of 20 to 60 μm; if it is thicker than this, the texture of the resulting quilted fabric will be hard, and furthermore, the formation of convex portions due to heat shrinkage will be inhibited. , if it is thinner than this, practical strength cannot be obtained and it becomes easy to tear.
縫製により一体化し、非熱収縮性布帛２にフイ
ルム層５を形成した後、熱収縮性布帛１を熱処理
することにより、本発明の防水性キルト調布帛が
得られる。熱処理の条件としては、例えば温度90
〜150℃の乾熱又は湿熱状態で30秒〜10分間処理
するなどがあげられる。 After integrating by sewing and forming a film layer 5 on the non-heat-shrinkable fabric 2, the heat-shrinkable fabric 1 is heat-treated to obtain the waterproof quilted fabric of the present invention. The heat treatment conditions include, for example, a temperature of 90°C.
Examples include processing in dry heat or moist heat at ~150°C for 30 seconds to 10 minutes.
熱処理によつて熱収縮性布帛１が収縮すると、
フイルム層を形成した非熱収縮性布帛、中綿、熱
収縮性布帛、縫製により一体化されているので、
縫目により固定された区間で、収縮率に応じた長
さだけ、非熱収縮性布帛が余り、これが盛り上が
つて凸部を形成する。この際、熱収縮性布帛よる
収縮は、非熱収縮性布帛、中綿により抵抗を受け
るため、これらの一体物の収縮率は実際には10〜
50％の範囲になる。また、熱収縮性布帛２の盛り
上がりと同時に中綿５も盛り上がるが、中綿は熱
収縮性布帛と非熱収縮性布帛とで形成される空間
にとじ込められているため、この空間を充填する
ように移動する。これにより、本考案の防水性キ
ルト調布帛には、顕著な凸部が形成され、かつこ
の凹凸形状は中綿５によつて安定に保たれ、保形
性に優れる。更には、縫製による縫目がフイルム
層により覆われるため、防水性に優れ、綿抜けも
防止できる。 When the heat-shrinkable fabric 1 shrinks due to heat treatment,
Because it is integrated by non-heat shrinkable fabric with a film layer, batting, heat shrinkable fabric, and sewing,
In the section fixed by the seams, a length of non-heat-shrinkable fabric is left over depending on the shrinkage rate, and this swells up to form a convex portion. At this time, the shrinkage caused by the heat-shrinkable fabric is resisted by the non-heat-shrinkable fabric and batting, so the shrinkage rate of these two pieces is actually 10~10.
It will be in the 50% range. In addition, the filling 5 also rises at the same time as the heat-shrinkable fabric 2 rises, but since the filling is confined in the space formed by the heat-shrinkable fabric and the non-heat-shrinkable fabric, it is necessary to fill this space. Moving. As a result, the waterproof quilted fabric of the present invention has prominent convex portions, and this concavo-convex shape is stably maintained by the batting 5, resulting in excellent shape retention. Furthermore, since the seams created by sewing are covered with a film layer, it has excellent waterproof properties and can prevent cotton from coming off.
（実施例 １）
熱収縮性ポリエステルフイラメントで構成され
た目付90ｇ／m2の平織布（熱収縮率：たて20％、
よこ20％）からなる熱収縮性布帛の上に、繊度２
デニール、繊維長51mmのポリエステル繊維からな
る目付30ｇ／m2の繊維ウエブにアクリル樹脂５
ｇ／m2を付着せしめた中綿（見掛け密度：0.004
ｇ／cm3）をのせ、更にその上に、目付32ｇ／m2の
ポリエステル繊維ウエブ２層の間に、目付23ｇ／
m2の緯糸挿入ポリエステルニツトを挟み、高圧水
流を作用させて絡合した複合不織布からなる非熱
収縮性布帛を積層し、３者をミシンを用いて第１
図に示すような縫製を施して一体化する。(Example 1) Plain woven fabric with a basis weight of 90 g/m 2 made of heat-shrinkable polyester filament (heat shrinkage rate: 20% for warp,
20% width) on a heat-shrinkable fabric with a fineness of 2
Acrylic resin 5 is applied to a fiber web with a basis weight of 30 g/m 2 made of polyester fibers with a denier and a fiber length of 51 mm.
Filling with g/m 2 attached (apparent density: 0.004
g/cm 3 ), and then on top of that, between two layers of polyester fiber web with a basis weight of 32 g/m 2 ,
A non-heat-shrinkable fabric consisting of a composite nonwoven fabric intertwined with a high-pressure water stream was sandwiched between 2 m2 of weft-inserted polyester knit, and the three were sewn together using a sewing machine.
Integrate by sewing as shown in the figure.
次に、表面にシボ模様を施した厚さ30μｍのポ
リウレタンフイルムの裏面を、DMFにより可塑
化し、これを転写法により非熱収縮性布帛の表面
に積層してフイルム層を形成する。 Next, the back side of a 30 μm thick polyurethane film with a textured surface is plasticized with DMF, and this is laminated on the surface of a non-heat shrinkable fabric by a transfer method to form a film layer.
この後、上記の一体物をピンテンターを用いて
オーバーフイードしながら、かつ幅を徐々に狭め
ながら、130℃で１分間加熱し、熱収縮性布帛を
収縮させて防水性キルト調布帛を得た。得られた
防水性キルト調布帛はたて10％、よこ10％収縮し
ていた。 Thereafter, the above-mentioned integrated product was heated at 130° C. for 1 minute while overfeeding using a pin tenter and gradually narrowing the width to shrink the heat-shrinkable fabric to obtain a waterproof quilted fabric. The obtained waterproof quilted fabric had shrunk by 10% in the warp and by 10% in the width.
なお、第２図に示されるように、本考案の防水
性キルト調布帛には、非常に顕著で綺麗な凸部模
様が形成され、しかも、その凸部の内部の空間が
中綿によつて隙間なく充填されて、非常に保形性
に優れた状態となつていた。また、防水性キルト
調布帛は風合もソフトなものであつた。 As shown in Fig. 2, the waterproof quilted fabric of the present invention has a very prominent and beautiful convex pattern, and the space inside the convex part is closed by the batting. It was completely filled and had excellent shape retention. Furthermore, the waterproof quilted fabric had a soft feel.
（実施例 ２）
繊度1.9デニール、繊維長51mmのポリエステル
繊維（乾熱収縮率：50％）60重量％と、繊度1.5
デニール、繊維長38mmのポリエステル繊維（乾熱
収縮率：1.6％）40重量％とからなる目付30ｇ／
m2の繊維ウエブを、水を複数のノズルから噴き出
させて形成した水圧50Kg／cm2の高圧水流によつて
処理することにより繊維を絡合せしめた水流絡合
不織布（収縮率：たて55％、よこ50％）を熱収縮
性布帛として用いたこと以外は、実施例１と同様
にして防水性キルト調布帛をえた。(Example 2) Polyester fiber with a fineness of 1.9 denier and a fiber length of 51 mm (dry heat shrinkage rate: 50%) 60% by weight and a fineness of 1.5
Denier, fiber length 38mm polyester fiber (dry heat shrinkage rate: 1.6%) 40% by weight, fabric weight 30g/
A water - entangled nonwoven fabric (shrinkage rate: vertical A waterproof quilt-like fabric was obtained in the same manner as in Example 1, except that the heat-shrinkable fabric (55% width, 50% width) was used as the heat-shrinkable fabric.
得られた防水性キルト調布帛は、たて16％、よ
こ10％収縮していた。 The obtained waterproof quilted fabric had shrunk by 16% in the warp and by 10% in the width.
（実施例 ３）
中綿を構成する繊維として、170℃で３分間加
熱すると、捲縮数が14個／インチから42〜50個／
インチに増加する、繊度2.5デニール、繊維長51
mmの潜在捲縮性ポリエステル繊維を用いたこと、
および熱処理を130℃で１分間行なつた後、更に
潜在捲縮性繊維の捲縮を発現させるために、170
℃で１分間行なつたこと以外は実施例１と同様に
して防水性キルト調布帛を作成した。(Example 3) When the fibers constituting the batting are heated at 170°C for 3 minutes, the number of crimps changes from 14 per inch to 42 to 50 per inch.
Inch increase, fineness 2.5 denier, fiber length 51
using latent crimpable polyester fibers of mm;
After heat treatment at 130°C for 1 minute, 170° C.
A waterproof quilt-like fabric was prepared in the same manner as in Example 1, except that the heating was carried out at 1 minute.
得られた防水性キルト調布帛は、たて19％、よ
こ11％収縮していた。なお。この防水性キルト調
布帛の凸部は実施例１と比べて外力に対する形状
安定性が向上しており、保形性に優れていた。 The obtained waterproof quilted fabric had shrunk by 19% in the warp and by 11% in the width. In addition. The convex portions of this waterproof quilted fabric had improved shape stability against external forces compared to Example 1, and had excellent shape retention.
［考案の効果］
本考案の防水性キルト調布帛は、熱収縮性布帛
と非熱収縮性布帛とを中綿を挟んで縫製一体化
し、該非熱収縮性布帛にフイルム層を設けた後、
熱処理を施したものであるから、縫目が完全にフ
イルム層に覆われていて、完全な防水を果す上に
綿抜けなども防止する。[Effects of the invention] The waterproof quilted fabric of the invention is obtained by sewing a heat-shrinkable fabric and a non-heat-shrinkable fabric together with a batting in between, and providing a film layer on the non-heat-shrinkable fabric.
Because it is heat-treated, the seams are completely covered with a film layer, making it completely waterproof and preventing cotton from coming off.
また、本考案の防水性キルト調布帛は顕著な凹
凸を有する上に、フイルム層に種々の模様付けや
着色が可能であるので、合皮調などにもでき、非
常に意匠性に優れたものが得られる。 In addition, the waterproof quilted fabric of the present invention not only has noticeable unevenness, but also allows various patterns and colors to be applied to the film layer, so it can be made to look like synthetic leather, making it extremely attractive in terms of design. is obtained.
更には、形成された凸部の内部の空間は、中綿
が充満しているので、風合がソフトで、保形性に
富む。このため、本考案の防水性キルト調布帛は
洗濯などを行なつても型崩れが生じず、耐洗濯性
にも優れている。 Furthermore, since the space inside the formed convex portion is filled with batting, it has a soft texture and excellent shape retention. Therefore, the waterproof quilted fabric of the present invention does not lose its shape even after washing, and has excellent washing resistance.
このように、本考案の防水性キルト調布帛は優
れた効果を有するので、防寒用ジヤケツト、スキ
ーウエアなどの衣料材料、ソフア、椅子などの表
皮材、鞄、袋物などの表地に使用するのに好適で
ある。 As described above, the waterproof quilt-like fabric of the present invention has excellent effects, so it can be used for clothing materials such as cold-weather jackets and ski wear, outer materials for sofas and chairs, and outer materials for bags and bags. suitable.
第１図は本考案の防水性キルト調布帛の斜視
図、第２図は第１図に示された防水性キルト調布
帛のＡ−Ａ部における断面図である。
１……熱収縮性布帛、２……非熱収縮性布帛、
３……中綿、４……縫糸、５……フイルム層。
FIG. 1 is a perspective view of the waterproof quilt-like fabric of the present invention, and FIG. 2 is a sectional view taken along the line A-A of the waterproof quilt-like fabric shown in FIG. 1...Heat-shrinkable fabric, 2...Non-heat-shrinkable fabric,
3... Filling, 4... Sewing thread, 5... Film layer.
Claims (1)
んで縫製一体化し、該非熱収縮性布帛にフイル
ム層を設けた後、熱処理を施して該熱収縮性布
帛を収縮せしめてなる防水性キルト調布帛。 (2) 中綿の見掛け密度が0.0025〜0.005ｇ／cm3で
ある請求項１に記載の防水性キルト調布帛。 (3) 中綿を構成する繊維に、潜在捲縮性繊維を含
む請求項１又は請求項２に記載の防水性キルト
調布帛。[Claims for Utility Model Registration] (1) A heat-shrinkable fabric and a non-heat-shrinkable fabric are sewn together with a batting in between, a film layer is provided on the non-heat-shrinkable fabric, and then heat treatment is applied to the heat-shrinkable fabric. A waterproof quilted fabric made by shrinking a shrinkable fabric. (2) The waterproof quilted fabric according to claim 1, wherein the filling has an apparent density of 0.0025 to 0.005 g/cm 3 . (3) The waterproof quilted fabric according to claim 1 or 2, wherein the fibers constituting the batting contain latent crimpable fibers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1988123622U JPH0512032Y2 (en) | 1988-09-20 | 1988-09-20 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1988123622U JPH0512032Y2 (en) | 1988-09-20 | 1988-09-20 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0259922U JPH0259922U (en) | 1990-05-01 |
| JPH0512032Y2 true JPH0512032Y2 (en) | 1993-03-26 |
Family
ID=31372638
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1988123622U Expired - Lifetime JPH0512032Y2 (en) | 1988-09-20 | 1988-09-20 |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0512032Y2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6474124B2 (en) * | 2015-01-07 | 2019-02-27 | 美津濃株式会社 | clothing |
-
1988
- 1988-09-20 JP JP1988123622U patent/JPH0512032Y2/ja not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0259922U (en) | 1990-05-01 |
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