JPH0438385B2 - - Google Patents
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- Publication number
- JPH0438385B2 JPH0438385B2 JP57193827A JP19382782A JPH0438385B2 JP H0438385 B2 JPH0438385 B2 JP H0438385B2 JP 57193827 A JP57193827 A JP 57193827A JP 19382782 A JP19382782 A JP 19382782A JP H0438385 B2 JPH0438385 B2 JP H0438385B2
- Authority
- JP
- Japan
- Prior art keywords
- rice
- water
- steamed
- steaming
- instant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Description
【発明の詳細な説明】
本発明は、注湯復元性、すなわち湯戻りが速
く、かつ復元後の食味が通常食される炊飯米の食
感に近い即席乾燥米の製造法に関するものであ
る。
一般に即席乾燥米の製造方法としては、精白米
を水浸漬後、炊飯、乾燥を行なう場合(例えば、
特開昭56−23857号、特開昭49−85258号)と、水
浸漬後、蒸漬、乾燥を行なう場合(例えば、特開
昭52−102453号、特開昭52−31944号)に分ける
事が出来る。製造コスト、工程の簡略性の点から
明らかに蒸煮法によるアルフアー化の方が好まし
く、連続化も可能のため現在即席乾燥米の工業的
規模での生産は、大部分が蒸煮法による方法であ
る。
しかし、水浸漬米を蒸煮してアルフアー化する
場合、蒸煮米の水分は40分蒸煮で40%以下、120
分蒸煮でも50%以下しか吸水せず、普通の炊飯米
(60〜65%)に比べて非常に少い。そのため蒸煮
中で充分なアルフアー化が行なわれず、この蒸煮
米を用いて通常通りの即席乾燥米を作つた場合、
その乾燥米の湯戻り後の食感は非常に粉ぽく、米
粒が砕れる感じとなり、弾力性、粘性が余り感じ
ない米となる。
本発明者らは、この様な従来法による即席乾燥
米の欠点を解決する事を目的として種々研究した
結果、精白米を水洗、水浸漬後蒸煮中に充分に余
分な温水を散水するとか、お湯の中に蒸煮米を通
過させる事により蒸煮米中の蒸煮終了時の水分が
60%以上となる様に加水させ、酵素を米に対し
0.01ないし0.5重量%含有し、PH4ないし8であ
る水溶液に上記の蒸煮米を浸漬した後、該浸漬し
た米を水洗し、乾燥する事により、食感の好まし
い即席乾燥米を作ることが出来ることを発見し本
発明を完成するに至つた。
以下、本発明を詳細に説明する。
本発明に用いる米は、特にその起源、種類及び
品質を問う所でなく、例えば国内産米、国外産
米、軟質米、或いは古米、古々米が用いられる。
これ等の精白米を水洗した後、水に予備浸漬す
る。
この場合、調味液を加えてもよい。水、あるい
は、調味液の量は、米に対する重量比で0.7倍な
いし1.7倍であればよく、1.1倍ないし1.4倍が普通
である。この調味液に溶解されるものとしては、
食塩、砂糖、しよう油、味淋、酢、清酒等の調味
料、ならびに界面活性剤および砂糖以外の糖類、
あるいは、プロピレングリコール等の多価アルコ
ール等の物質が用いられる。続いて蒸煮してアル
フアー化する訳であるが、工程としてはネツトコ
ンベアー上に1cm〜5cm位の厚さに均一に広げ飽
和蒸気で蒸煮する。蒸煮時間と蒸煮米の水分は直
線関係にあるが、浸漬米の水分が30%とすると30
分で37%、1時間で41%、2時間で49%となり、
これ以上蒸煮しても、蒸煮によつて水分含量を上
げることはできず、通常の炊飯米と比べると非常
に少い。しかし同じ条件で蒸煮中に例えば、20分
後、30分後にそれぞれ温水を大量に散水して吸水
させると40分蒸煮後には61%となり、炊飯米と同
じレベルまで吸水させる事が出来る。
この加水した蒸煮米をペクチナーゼ、又はセル
ラーゼ、又はプロテアーゼを含む酵素水溶液中に
浸漬し、より好ましいものを得ることができる。
浸漬に用いる酵素液の量は、米粒が離れ離れの状
態に保持されるのが好ましく、その量は、重量比
で米粒の2〜5倍である。なお米粒を離れ離れの
状態に保持するために、緩やかな攪拌を行なえ
ば、乾燥即席米の注湯復元時の食感にばらつきが
少なくなり好ましい。
浸漬液のPHは4〜8の範囲で選ぶ必要があり、
酵素の至適PHとなるように、あらかじめ、酸ある
いはアルカリにて調節する。PH4以下では、即席
米の注湯復元後の味が悪くなり、又、PH8以上で
は、酵素水溶液中への米の溶出が生じ歩留まりに
影響するため、又、注湯復元時間が長くなる等の
問題がある。
浸漬液の温度は、各酵素の活性損失がない条
件、すなわち20〜60℃が、又、浸漬時間は1〜6
時間が適当である。酵素の量は重量比で原料米の
0.01%〜0.5%好ましくは0.03〜0.3%が適当であ
る、酵素量が0.01%以下では、浸漬時間が長くか
かるため、歩留まりが低下してしまう。又、酵素
量が0.5%以上では、浸漬時間が短縮されるが、
即席米の注湯復元後の食感が柔らかすぎるし、
又、製造コストが著しくかかる等の問題がある。
このようにして得られた水分含量の高いα化米
粒は適当に水洗し、水切り後、水分含量2〜15%
になるまで加熱乾燥、熱風乾燥、減圧乾燥等の方
法により乾燥する。
以上説明したような方法で得られた本発明の即
席乾燥米は、米粒全体が均一な多孔質構造になつ
ているため、熱水が容易に米粒中心部分まで浸透
するようになる。従つて、本発明の即席乾燥米を
容器に入れ、沸騰水を加えた後、蓋をして数分間
放置する事によつて容易に復元する。復元して得
られる米飯は、食味が通常食される炊飯米飯の食
感に非常に近い粘り、弾力をもち、かつ従来の即
席米が有していた最大の欠点、すなわち、芯が硬
いイメージを払拭するものである。従来法の蒸煮
米は水分60%未満として乾燥したものであるの
で、炊飯米の食感に比較して砕れ易く粘りが少く
劣るのに対し、本発明の製造法においては水分60
%以上である状態に保ちつつ蒸煮し乾燥するの
で、α化度が上昇し湯戻しの後の食感が炊飯米に
近くなる。
実施例 1
精白米1Kgを洗米した後、30℃の水に2時間予
備浸漬した。水切り後予備浸漬米を2分し、その
一方を布巾を敷いた蒸し器に並べて20分間蒸煮し
た(水分含量36.1%)。次に1.5Kgの温水(50℃)
に分散し5分間浸漬した。続いて水切りを行い再
び布巾を敷いた蒸し器にて20分間蒸煮した(水分
含量61.0%)。(サンプルA)比較例として他の一
方は布巾を敷いた蒸し器に並べて40分間蒸煮した
(水分含量40.3%)。(サンプルB)それぞれの蒸
煮米をペクチナーゼ(ノボインダスリー社製、ウ
ルトラザイム100)0.5gを含む温水(40℃、PH
4)1.5中に分散させ2時間静置、浸漬した。
水切り、水洗後80℃、4時間熱風乾燥し、即席米
A,Bを得た。
即席米A,B50gを発泡スチロール容器に入
れ、沸騰水250mlを加え蓋をし、3分後に官能検
査により評価した。結果を表−2に示す。
【表】DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for producing instant dried rice that has hot water restoration properties, that is, quick hot water restoration, and has a taste after restoration that is close to the texture of commonly eaten cooked rice. Generally, instant dry rice is produced by soaking polished rice in water, followed by cooking and drying (for example,
JP-A No. 56-23857, JP-A-49-85258) and cases where immersion in water is followed by steaming and drying (e.g., JP-A-52-102453, JP-A-52-31944). I can do things. From the viewpoint of production cost and process simplicity, it is clearly preferable to use the steaming method to alpha-alize rice, and since it is also possible to produce rice continuously, the steaming method is currently used to produce instant dried rice on an industrial scale. . However, when steaming rice soaked in water to turn it into alpha, the water content of the steamed rice is 40% or less after 40 minutes of steaming, and 120%
Even when steamed, it only absorbs less than 50% of water, which is much less than regular cooked rice (60-65%). Therefore, sufficient alpha conversion is not carried out during steaming, and when this steamed rice is used to make ordinary instant dry rice,
The texture of the dried rice after being rehydrated in hot water is very powdery, with a feeling that the rice grains are broken, resulting in rice that does not have much elasticity or viscosity. The inventors of the present invention have conducted various studies aimed at resolving the shortcomings of instant drying rice using conventional methods. As a result, they have found that, after washing and immersing polished rice in water, sufficient extra hot water is sprinkled on it during steaming. By passing the steamed rice through hot water, the moisture in the steamed rice at the end of steaming is removed.
Add water to 60% or more and add enzyme to rice.
By soaking the above-mentioned steamed rice in an aqueous solution containing 0.01 to 0.5% by weight and having a pH of 4 to 8, washing the soaked rice with water and drying, it is possible to produce instant dried rice with a preferable texture. This discovery led to the completion of the present invention. The present invention will be explained in detail below. The rice used in the present invention is not particularly concerned with its origin, type, or quality; for example, domestic rice, foreign rice, soft rice, old rice, or old rice can be used. After washing these polished rice with water, they are pre-soaked in water. In this case, a seasoning liquid may be added. The amount of water or seasoning liquid may be 0.7 to 1.7 times the weight of rice, and usually 1.1 to 1.4 times. What is dissolved in this seasoning liquid is:
Seasonings such as salt, sugar, soybean oil, ajirin, vinegar, sake, surfactants and sugars other than sugar,
Alternatively, substances such as polyhydric alcohols such as propylene glycol are used. Next, it is steamed to form an alpha layer, and the process involves spreading it evenly on a net conveyor to a thickness of about 1 cm to 5 cm, and steaming it with saturated steam. There is a linear relationship between the steaming time and the moisture content of steamed rice, but if the moisture content of soaked rice is 30%, then
37% in minutes, 41% in 1 hour, 49% in 2 hours,
Even if it is steamed further, the moisture content cannot be increased by steaming, and the moisture content is very low compared to normal cooked rice. However, if you water the rice under the same conditions by sprinkling a large amount of warm water after 20 minutes and 30 minutes, the water absorption rate will be 61% after 40 minutes of steaming, which is the same level as cooked rice. A more preferable product can be obtained by immersing this hydrated steamed rice in an enzyme aqueous solution containing pectinase, cellulase, or protease.
The amount of enzyme solution used for soaking is preferably such that the rice grains are kept separated, and the amount is 2 to 5 times the weight of the rice grains. It is preferable to perform gentle stirring to keep the rice grains separated, since this will reduce variations in the texture of the dried instant rice when it is reconstituted with hot water. The pH of the soaking liquid must be selected within the range of 4 to 8.
Adjust the pH in advance with acid or alkali to the optimum pH for the enzyme. If the pH is below 4, the taste of the instant rice after pouring and restoring will be bad, and if the pH is above 8, the rice will elute into the enzyme aqueous solution, affecting the yield, and the time for pouring and restoring will become longer. There's a problem. The temperature of the immersion liquid should be set at 20 to 60℃, which is such that there is no loss of activity of each enzyme, and the immersion time should be set to 1 to 60℃.
The time is appropriate. The amount of enzyme is based on the weight ratio of raw rice.
An appropriate amount of enzyme is 0.01% to 0.5%, preferably 0.03 to 0.3%. If the enzyme amount is less than 0.01%, the immersion time will be long, resulting in a decrease in yield. Also, if the enzyme amount is 0.5% or more, the soaking time will be shortened, but
The texture of instant rice after pouring and restoring is too soft,
Further, there are problems such as significant manufacturing costs. The gelatinized rice grains with high water content obtained in this way are washed with water appropriately, and after draining, the water content is 2-15%.
Dry by heat drying, hot air drying, vacuum drying, etc. until . In the instant dried rice of the present invention obtained by the method described above, the entire rice grain has a uniform porous structure, so that hot water can easily penetrate into the center of the rice grain. Therefore, the instant dried rice of the present invention can be easily restored by placing it in a container, adding boiling water, covering it with a lid, and allowing it to stand for several minutes. The rice obtained by the restoration has a stickiness and elasticity that is very similar in taste to the texture of normally eaten cooked rice, and it does not have the biggest drawback of conventional instant rice, which is the image of a hard core. It is something to dispel. Steamed rice using the conventional method is dried with a moisture content of less than 60%, so compared to cooked rice, the texture is more brittle and less sticky, whereas in the production method of the present invention, the moisture content is less than 60%.
Since the rice is steamed and dried while maintaining the rice at a temperature of at least %, the degree of gelatinization increases and the texture after reconstitution becomes similar to that of cooked rice. Example 1 After washing 1 kg of polished rice, it was pre-soaked in water at 30°C for 2 hours. After draining, the pre-soaked rice was divided into two parts, and one half was placed in a steamer lined with a cloth and steamed for 20 minutes (moisture content 36.1%). Then 1.5Kg of warm water (50℃)
and immersed for 5 minutes. Subsequently, the water was drained and steamed again for 20 minutes in a steamer covered with a cloth (moisture content 61.0%). (Sample A) As a comparative example, the other sample was placed in a steamer covered with a cloth and steamed for 40 minutes (moisture content 40.3%). (Sample B) Each steamed rice was heated with warm water (40℃, PH) containing 0.5g of pectinase (Novo Industries, Ultrazyme 100).
4) It was dispersed in 1.5 and left to stand for 2 hours and immersed.
After draining and washing with water, the rice was dried with hot air at 80°C for 4 hours to obtain instant rice A and B. 50 g of instant rice A and B were placed in a styrofoam container, 250 ml of boiling water was added, the container was covered, and 3 minutes later, the container was evaluated by a sensory test. The results are shown in Table-2. 【table】
Claims (1)
に加水しつつ蒸煮してアルフアー化し、ペクチナ
ーゼ、セルラーゼ、又はプロテアーゼのうちの1
種以上の酵素を米に対し0.01ないし0.5重量%含
有し、PH4ないし8である水溶液に浸漬し、該浸
漬した米を水洗、乾燥することを特徴とする即席
乾燥米の製造法。1 Rice is steamed while adding water so that the moisture content at the end of steaming is 60% or more to turn it into alpha, and one of pectinase, cellulase, or protease is added to the rice.
A method for producing instant dried rice, which comprises soaking the rice in an aqueous solution containing 0.01 to 0.5% by weight of enzymes of seeds or higher and having a pH of 4 to 8, washing the soaked rice with water, and drying the rice.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP57193827A JPS5985263A (en) | 1982-11-04 | 1982-11-04 | Preparation of instant dried food |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP57193827A JPS5985263A (en) | 1982-11-04 | 1982-11-04 | Preparation of instant dried food |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5985263A JPS5985263A (en) | 1984-05-17 |
JPH0438385B2 true JPH0438385B2 (en) | 1992-06-24 |
Family
ID=16314402
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP57193827A Granted JPS5985263A (en) | 1982-11-04 | 1982-11-04 | Preparation of instant dried food |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5985263A (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4099036B2 (en) * | 2002-11-13 | 2008-06-11 | 株式会社サタケ | Instant rice manufacturing method and instant rice |
ES2367965B2 (en) | 2009-06-18 | 2012-06-07 | Satake Corporation | METHOD FOR PRODUCING RAPID COOKING RICE AND QUICK COOKING RICE PRODUCED BY THE METHOD. |
JP5454886B2 (en) * | 2009-10-13 | 2014-03-26 | 株式会社サタケ | Instant rice manufacturing method |
CN108013352A (en) * | 2017-12-26 | 2018-05-11 | 天津北洋百川生物技术有限公司 | A kind of production method of the good instant-rice of rehydration performance |
-
1982
- 1982-11-04 JP JP57193827A patent/JPS5985263A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS5985263A (en) | 1984-05-17 |
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