JPH04288976A - Wire joining method - Google Patents
Wire joining methodInfo
- Publication number
- JPH04288976A JPH04288976A JP4699591A JP4699591A JPH04288976A JP H04288976 A JPH04288976 A JP H04288976A JP 4699591 A JP4699591 A JP 4699591A JP 4699591 A JP4699591 A JP 4699591A JP H04288976 A JPH04288976 A JP H04288976A
- Authority
- JP
- Japan
- Prior art keywords
- wire
- outer lead
- lead wire
- joining
- sealed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims description 11
- 238000003466 welding Methods 0.000 claims description 15
- 230000001603 reducing effect Effects 0.000 claims description 7
- 239000007769 metal material Substances 0.000 claims description 3
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 23
- 238000007789 sealing Methods 0.000 description 12
- 229910052751 metal Inorganic materials 0.000 description 11
- 239000002184 metal Substances 0.000 description 11
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 10
- 230000003647 oxidation Effects 0.000 description 7
- 238000007254 oxidation reaction Methods 0.000 description 7
- 229910052739 hydrogen Inorganic materials 0.000 description 5
- 239000001257 hydrogen Substances 0.000 description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 229910052736 halogen Inorganic materials 0.000 description 3
- 150000002367 halogens Chemical class 0.000 description 3
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 229910052750 molybdenum Inorganic materials 0.000 description 2
- 239000011733 molybdenum Substances 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 1
- SDIXRDNYIMOKSG-UHFFFAOYSA-L disodium methyl arsenate Chemical compound [Na+].[Na+].C[As]([O-])([O-])=O SDIXRDNYIMOKSG-UHFFFAOYSA-L 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Landscapes
- Wire Processing (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【0001】0001
【産業上の利用分野】本発明は、例えばハロゲンランプ
の封着線とアウターリード線とを接合する場合などに用
いられる線材の接合方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a wire joining method used, for example, in joining a sealed wire and an outer lead wire of a halogen lamp.
【0002】0002
【従来の技術】一般に白熱ランプはステム管との封着線
としてジメット線を用いているが、ハロゲンランプは白
熱ランプに比べて高温となるため、モリブデン等の高融
点金属からなる線材を封着線として用いている。このた
め、高融点金属からなる封着線をニッケル等からなるア
ウターリード線に接合してハロゲンランプのリードイン
ワイヤを形成する場合には、所定の長さに切断された封
着線とアウターリード線とを突合せ抵抗溶接にて接合し
てリードインワイヤを得ている。[Prior Art] Generally, incandescent lamps use Dimet wire as a sealing wire with the stem tube, but since halogen lamps have a higher temperature than incandescent lamps, a wire made of a high-melting point metal such as molybdenum is sealed. It is used as a line. Therefore, when forming a lead-in wire for a halogen lamp by joining a sealed wire made of a high-melting-point metal to an outer lead wire made of nickel, etc., it is necessary to bond the sealed wire cut to a predetermined length and the outer lead wire. The lead-in wire is obtained by butting the lead-in wire and joining it by resistance welding.
【0003】しかしながら、従来では封着線とアウター
リード線とを接合する際に突合せ抵抗溶接を大気中で行
なっていたため、溶融金属が空気の影響により酸化し、
溶接部の強度が低下するという問題があった。However, in the past, butt resistance welding was performed in the atmosphere when joining the sealed wire and the outer lead wire, so the molten metal was oxidized due to the influence of the air.
There was a problem that the strength of the welded part decreased.
【0004】0004
【発明が解決しようとする課題】本発明は上記のような
点に鑑みてなされたものであり、その目的は空気の影響
による溶融金属の酸化を防止でき、溶接強度の安定した
製品を得ることのできる線材の接合方法を提供しようと
するものである。[Problems to be Solved by the Invention] The present invention has been made in view of the above points, and its purpose is to obtain a product that can prevent oxidation of molten metal due to the influence of air and has stable welding strength. The purpose of this invention is to provide a method for joining wire rods that enables the following.
【0005】[0005]
【課題を解決するための手段】上記課題を解決するため
に本発明は、金属材料からなる2本の線材を突合せ抵抗
溶接にて接合する線材の接合方法において、前記線材を
還元ガス雰囲気中に配置して突合せ抵抗溶接を行なうも
のである。[Means for Solving the Problems] In order to solve the above problems, the present invention provides a wire joining method in which two wire rods made of metal materials are joined by butt resistance welding, in which the wire rods are placed in a reducing gas atmosphere. It is used to perform butt resistance welding.
【0006】[0006]
【作用】本発明では突合せ抵抗溶接される2本の線材を
水素ガス等の還元ガス雰囲気中に配置して突合せ抵抗溶
接を行なうことにより、還元ガスの還元作用により溶融
金属の酸化が防止される。したがって、溶融金属の酸化
による溶接部の強度低下を防止することができ、溶接強
度の安定した製品を得ることができる。[Function] In the present invention, two wire rods to be butt-resistance welded are placed in an atmosphere of a reducing gas such as hydrogen gas to perform butt-resistance welding, thereby preventing oxidation of the molten metal due to the reducing action of the reducing gas. . Therefore, it is possible to prevent a decrease in the strength of the welded part due to oxidation of the molten metal, and it is possible to obtain a product with stable weld strength.
【0007】[0007]
【実施例】以下、本発明の一実施例を図面を参照して説
明する。DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to the drawings.
【0008】図1は本発明方法をモリブデン等の高融点
金属からなる封着線とニッケル等からなるアウターリー
ド線とを接合する接合装置に適用した一実施例を示した
ものである。同図において、1は封着線、2はアウター
リード線であり、これらの封着線1及びアウターリード
線2は先端を対向させてチャック3,4に保持されてい
る。FIG. 1 shows an embodiment in which the method of the present invention is applied to a joining device for joining a sealing wire made of a high melting point metal such as molybdenum and an outer lead wire made of nickel or the like. In the figure, 1 is a sealed wire, and 2 is an outer lead wire, and these sealed wire 1 and outer lead wire 2 are held by chucks 3 and 4 with their tips facing each other.
【0009】上記チャック3,4はシリンダ機構等の図
示しない駆動機構に連結しており、駆動機構を駆動する
と互いに接近して封着線1及びアウターリード線2を衝
合させるようになっている。The chucks 3 and 4 are connected to a drive mechanism (not shown) such as a cylinder mechanism, and when the drive mechanism is driven, they approach each other and abut the sealing wire 1 and the outer lead wire 2. .
【0010】また、5は封着線1及びアウターリード線
2に交流電流を通電して封着線1及びアウターリード線
2を抵抗溶接する溶接トランスであり、この溶接トラン
ス5の2次コイル側にはスイッチ6が設けられている。Reference numeral 5 denotes a welding transformer for resistance welding the sealed wire 1 and the outer lead wire 2 by applying an alternating current to the sealed wire 1 and the outer lead wire 2. A switch 6 is provided.
【0011】また、7は水素ガスを噴出する水素噴出ノ
ズルであり、この水素噴出ノズル7は先端を封着線1と
アウターリード線2との突合せ部に対向させて設けられ
ている。Reference numeral 7 denotes a hydrogen injection nozzle for ejecting hydrogen gas, and the hydrogen injection nozzle 7 is provided with its tip facing the abutting portion of the sealing wire 1 and the outer lead wire 2.
【0012】上記のような構成において封着線1とアウ
ターリード線2とを接合する場合は、まず図示しない駆
動機構によりチャック3,4を接近させ、図2に示すよ
うにチャック3,4に保持された封着線1とアウターリ
ード線2とを突合せる。次に水素噴出ノズル7から水素
ガスを封着線1とアウターリード線2との突合せ部に噴
出するとともに、溶接トランス5から封着線1及びアウ
ターリード線2に交流電流を通電する。When joining the sealed wire 1 and the outer lead wire 2 in the above-described configuration, first the chucks 3 and 4 are brought close to each other by a drive mechanism (not shown), and the chucks 3 and 4 are connected to each other as shown in FIG. The held sealed wire 1 and outer lead wire 2 are butted against each other. Next, hydrogen gas is ejected from the hydrogen ejection nozzle 7 to the abutting portion of the sealing wire 1 and the outer lead wire 2, and an alternating current is applied to the sealing wire 1 and the outer lead wire 2 from the welding transformer 5.
【0013】このように溶接トランス5から封着線1及
びアウターリード線2に交流電流を通電すると、封着線
1とアウターリード線2との突合せ部にジュール熱が発
生し、突合せ部に発生したジュール熱により封着線1及
びアウターリード線2が溶融して封着線1及びアウター
リード線2が溶着接合される。このとき、封着線1とア
ウターリード線2との突合せ部には水素噴出ノズル7か
ら水素ガスが噴出されているので、水素ガスの還元作用
により溶融金属の酸化を防止することができる。When an alternating current is applied from the welding transformer 5 to the sealed wire 1 and the outer lead wire 2 in this way, Joule heat is generated at the abutting portion of the sealing wire 1 and the outer lead wire 2. The Joule heat generated melts the sealing wire 1 and the outer lead wire 2, and the sealing wire 1 and the outer lead wire 2 are welded and joined. At this time, since hydrogen gas is ejected from the hydrogen ejection nozzle 7 to the butt portion of the sealing wire 1 and the outer lead wire 2, oxidation of the molten metal can be prevented by the reducing action of the hydrogen gas.
【0014】したがって、上記実施例では空気の影響に
よる溶融金属の酸化を防止でき、溶融金属の酸化による
溶接部の強度低下を防止できるので、溶接強度の安定し
たリードインワイヤを得ることができる。Therefore, in the above embodiment, it is possible to prevent oxidation of the molten metal due to the influence of air, and it is possible to prevent a decrease in the strength of the welded part due to oxidation of the molten metal, so that a lead-in wire with stable welding strength can be obtained.
【0015】なお、上記実施例では本発明方法を封着線
とアウターリード線との接合方法に適用した場合につい
て説明したが、本発明はこれに限定されるものではなく
、本発明の要旨を逸脱しない範囲で種々の変形例が実施
可能である。[0015] In the above embodiment, the case where the method of the present invention is applied to a method of joining a sealed wire and an outer lead wire is explained, but the present invention is not limited to this, and the gist of the present invention is described below. Various modifications can be made without departing from the above.
【0016】[0016]
【発明の効果】以上説明したように本発明は、金属材料
からなる2本の線材を突合せ抵抗溶接にて接合する線材
の接合方法において、前記線材を還元ガス雰囲気中に配
置して突合せ抵抗溶接を行なうものである。したがって
、空気の影響による溶融金属の酸化が防止され、溶接部
の強度低下を防止できるので、溶接強度の安定した製品
を得ることができる。As explained above, the present invention provides a wire joining method in which two wires made of metal materials are joined by butt resistance welding, in which the wires are placed in a reducing gas atmosphere and the wires are butt resistance welded. This is what we do. Therefore, oxidation of the molten metal due to the influence of air is prevented, and a decrease in the strength of the welded part can be prevented, so that a product with stable weld strength can be obtained.
【図面の簡単な説明】[Brief explanation of the drawing]
【図1】本発明方法を封着線とアウターリード線との接
合装置に適用した一実施例を示す図。FIG. 1 is a diagram showing an embodiment in which the method of the present invention is applied to a bonding device for a sealing wire and an outer lead wire.
【図2】同実施例の作用を示す説明図。FIG. 2 is an explanatory diagram showing the operation of the same embodiment.
1…封着線、2…アウターリード線、3,4…チャック
、5…溶接トランス、7…水素噴出ノズル。1...Sealing wire, 2...Outer lead wire, 3, 4...Chuck, 5...Welding transformer, 7...Hydrogen jet nozzle.
Claims (1)
抵抗溶接にて接合する線材の接合方法において、前記線
材を還元ガス雰囲気中に配置して突合せ抵抗溶接を行な
うことを特徴とする線材の接合方法。1. A method for joining two wire rods made of metal materials by butt resistance welding, characterized in that the wire rods are placed in a reducing gas atmosphere and the butt resistance welding is performed. Joining method.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4699591A JPH04288976A (en) | 1991-03-12 | 1991-03-12 | Wire joining method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4699591A JPH04288976A (en) | 1991-03-12 | 1991-03-12 | Wire joining method |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH04288976A true JPH04288976A (en) | 1992-10-14 |
Family
ID=12762779
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP4699591A Pending JPH04288976A (en) | 1991-03-12 | 1991-03-12 | Wire joining method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH04288976A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008246521A (en) * | 2007-03-29 | 2008-10-16 | Tohoku Univ | Nanomaterial bonding method, nanomaterial cutting method, nanomaterial bonding apparatus, and nanomaterial cutting apparatus |
CN105665868A (en) * | 2014-11-21 | 2016-06-15 | 特变电工沈阳变压器集团有限公司 | Integrated wire butt welding fixture and manufacturing method thereof |
-
1991
- 1991-03-12 JP JP4699591A patent/JPH04288976A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008246521A (en) * | 2007-03-29 | 2008-10-16 | Tohoku Univ | Nanomaterial bonding method, nanomaterial cutting method, nanomaterial bonding apparatus, and nanomaterial cutting apparatus |
CN105665868A (en) * | 2014-11-21 | 2016-06-15 | 特变电工沈阳变压器集团有限公司 | Integrated wire butt welding fixture and manufacturing method thereof |
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