JPH0422465B2 - - Google Patents
Info
- Publication number
- JPH0422465B2 JPH0422465B2 JP61301600A JP30160086A JPH0422465B2 JP H0422465 B2 JPH0422465 B2 JP H0422465B2 JP 61301600 A JP61301600 A JP 61301600A JP 30160086 A JP30160086 A JP 30160086A JP H0422465 B2 JPH0422465 B2 JP H0422465B2
- Authority
- JP
- Japan
- Prior art keywords
- layer
- coated
- electrode
- membrane
- functional layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000010410 layer Substances 0.000 claims description 38
- 239000002346 layers by function Substances 0.000 claims description 30
- 239000012528 membrane Substances 0.000 claims description 26
- 238000000034 method Methods 0.000 claims description 25
- 239000000758 substrate Substances 0.000 claims description 24
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 15
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 15
- 238000005192 partition Methods 0.000 claims description 14
- 238000000576 coating method Methods 0.000 claims description 13
- 239000011248 coating agent Substances 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 239000003792 electrolyte Substances 0.000 claims description 9
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 8
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical class [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 5
- 238000007598 dipping method Methods 0.000 claims description 5
- 229910052697 platinum Inorganic materials 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 3
- 229940075397 calomel Drugs 0.000 claims description 2
- ZOMNIUBKTOKEHS-UHFFFAOYSA-L dimercury dichloride Chemical compound Cl[Hg][Hg]Cl ZOMNIUBKTOKEHS-UHFFFAOYSA-L 0.000 claims description 2
- 230000001747 exhibiting effect Effects 0.000 claims description 2
- 239000007788 liquid Substances 0.000 claims description 2
- 238000004804 winding Methods 0.000 claims description 2
- 238000005868 electrolysis reaction Methods 0.000 claims 1
- -1 poly(pyrrole) Polymers 0.000 description 34
- 150000002500 ions Chemical class 0.000 description 32
- 150000001875 compounds Chemical class 0.000 description 22
- 229920000642 polymer Polymers 0.000 description 14
- 230000001954 sterilising effect Effects 0.000 description 13
- 238000004659 sterilization and disinfection Methods 0.000 description 13
- 125000000217 alkyl group Chemical group 0.000 description 11
- 239000000243 solution Substances 0.000 description 11
- 229910052757 nitrogen Inorganic materials 0.000 description 10
- 125000003118 aryl group Chemical group 0.000 description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 6
- 229910019142 PO4 Inorganic materials 0.000 description 6
- 125000004432 carbon atom Chemical group C* 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 239000010452 phosphate Substances 0.000 description 6
- 238000006116 polymerization reaction Methods 0.000 description 6
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 5
- 238000006479 redox reaction Methods 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- 125000001424 substituent group Chemical group 0.000 description 5
- NXXYKOUNUYWIHA-UHFFFAOYSA-N 2,6-Dimethylphenol Chemical compound CC1=CC=CC(C)=C1O NXXYKOUNUYWIHA-UHFFFAOYSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- KWYHDKDOAIKMQN-UHFFFAOYSA-N N,N,N',N'-tetramethylethylenediamine Chemical compound CN(C)CCN(C)C KWYHDKDOAIKMQN-UHFFFAOYSA-N 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- 239000008151 electrolyte solution Substances 0.000 description 4
- 239000010439 graphite Substances 0.000 description 4
- 229910002804 graphite Inorganic materials 0.000 description 4
- KQPYUDDGWXQXHS-UHFFFAOYSA-N juglone Chemical compound O=C1C=CC(=O)C2=C1C=CC=C2O KQPYUDDGWXQXHS-UHFFFAOYSA-N 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 229920006254 polymer film Polymers 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 229920002554 vinyl polymer Polymers 0.000 description 4
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 239000012876 carrier material Substances 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000000151 deposition Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 230000001590 oxidative effect Effects 0.000 description 3
- BAZAXWOYCMUHIX-UHFFFAOYSA-M sodium perchlorate Chemical compound [Na+].[O-]Cl(=O)(=O)=O BAZAXWOYCMUHIX-UHFFFAOYSA-M 0.000 description 3
- 229910001488 sodium perchlorate Inorganic materials 0.000 description 3
- GEYOCULIXLDCMW-UHFFFAOYSA-N 1,2-phenylenediamine Chemical compound NC1=CC=CC=C1N GEYOCULIXLDCMW-UHFFFAOYSA-N 0.000 description 2
- AZQWKYJCGOJGHM-UHFFFAOYSA-N 1,4-benzoquinone Chemical compound O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 description 2
- KHUFHLFHOQVFGB-UHFFFAOYSA-N 1-aminoanthracene-9,10-dione Chemical compound O=C1C2=CC=CC=C2C(=O)C2=C1C=CC=C2N KHUFHLFHOQVFGB-UHFFFAOYSA-N 0.000 description 2
- YZVWKHVRBDQPMQ-UHFFFAOYSA-N 1-aminopyrene Chemical compound C1=C2C(N)=CC=C(C=C3)C2=C2C3=CC=CC2=C1 YZVWKHVRBDQPMQ-UHFFFAOYSA-N 0.000 description 2
- XQQZRZQVBFHBHL-UHFFFAOYSA-N 12-crown-4 Chemical compound C1COCCOCCOCCO1 XQQZRZQVBFHBHL-UHFFFAOYSA-N 0.000 description 2
- IAVREABSGIHHMO-UHFFFAOYSA-N 3-hydroxybenzaldehyde Chemical compound OC1=CC=CC(C=O)=C1 IAVREABSGIHHMO-UHFFFAOYSA-N 0.000 description 2
- NPFYZDNDJHZQKY-UHFFFAOYSA-N 4-Hydroxybenzophenone Chemical compound C1=CC(O)=CC=C1C(=O)C1=CC=CC=C1 NPFYZDNDJHZQKY-UHFFFAOYSA-N 0.000 description 2
- RGHHSNMVTDWUBI-UHFFFAOYSA-N 4-hydroxybenzaldehyde Chemical compound OC1=CC=C(C=O)C=C1 RGHHSNMVTDWUBI-UHFFFAOYSA-N 0.000 description 2
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical compound OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- BHPQYMZQTOCNFJ-UHFFFAOYSA-N Calcium cation Chemical compound [Ca+2] BHPQYMZQTOCNFJ-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- KRKNYBCHXYNGOX-UHFFFAOYSA-K Citrate Chemical compound [O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O KRKNYBCHXYNGOX-UHFFFAOYSA-K 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- AFBPFSWMIHJQDM-UHFFFAOYSA-N N-methylaniline Chemical compound CNC1=CC=CC=C1 AFBPFSWMIHJQDM-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- RMIXHJPMNBXMBU-UHFFFAOYSA-N Nonactin Natural products CC1C(=O)OC(C)CC(O2)CCC2C(C)C(=O)OC(C)CC(O2)CCC2C(C)C(=O)OC(C)CC(O2)CCC2C(C)C(=O)OC(C)CC2CCC1O2 RMIXHJPMNBXMBU-UHFFFAOYSA-N 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- NPYPAHLBTDXSSS-UHFFFAOYSA-N Potassium ion Chemical compound [K+] NPYPAHLBTDXSSS-UHFFFAOYSA-N 0.000 description 2
- KAESVJOAVNADME-UHFFFAOYSA-N Pyrrole Chemical compound C=1C=CNC=1 KAESVJOAVNADME-UHFFFAOYSA-N 0.000 description 2
- 229910021607 Silver chloride Inorganic materials 0.000 description 2
- YTPLMLYBLZKORZ-UHFFFAOYSA-N Thiophene Chemical compound C=1C=CSC=1 YTPLMLYBLZKORZ-UHFFFAOYSA-N 0.000 description 2
- 108010067973 Valinomycin Proteins 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- 210000000988 bone and bone Anatomy 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 229910001424 calcium ion Inorganic materials 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000003575 carbonaceous material Substances 0.000 description 2
- QBPFLULOKWLNNW-UHFFFAOYSA-N chrysazin Chemical compound O=C1C2=CC=CC(O)=C2C(=O)C2=C1C=CC=C2O QBPFLULOKWLNNW-UHFFFAOYSA-N 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- FCFNRCROJUBPLU-UHFFFAOYSA-N compound M126 Natural products CC(C)C1NC(=O)C(C)OC(=O)C(C(C)C)NC(=O)C(C(C)C)OC(=O)C(C(C)C)NC(=O)C(C)OC(=O)C(C(C)C)NC(=O)C(C(C)C)OC(=O)C(C(C)C)NC(=O)C(C)OC(=O)C(C(C)C)NC(=O)C(C(C)C)OC1=O FCFNRCROJUBPLU-UHFFFAOYSA-N 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 150000001470 diamides Chemical class 0.000 description 2
- 229920006332 epoxy adhesive Polymers 0.000 description 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 2
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 229910000510 noble metal Inorganic materials 0.000 description 2
- 150000002894 organic compounds Chemical class 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- RARSHUDCJQSEFJ-UHFFFAOYSA-N p-Hydroxypropiophenone Chemical compound CCC(=O)C1=CC=C(O)C=C1 RARSHUDCJQSEFJ-UHFFFAOYSA-N 0.000 description 2
- CXZOCEZMGWOOFD-UHFFFAOYSA-N phenanthren-1-amine Chemical compound C1=CC2=CC=CC=C2C2=C1C(N)=CC=C2 CXZOCEZMGWOOFD-UHFFFAOYSA-N 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- 229910001414 potassium ion Inorganic materials 0.000 description 2
- BBNQQADTFFCFGB-UHFFFAOYSA-N purpurin Chemical compound C1=CC=C2C(=O)C3=C(O)C(O)=CC(O)=C3C(=O)C2=C1 BBNQQADTFFCFGB-UHFFFAOYSA-N 0.000 description 2
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 2
- HKZLPVFGJNLROG-UHFFFAOYSA-M silver monochloride Chemical compound [Cl-].[Ag+] HKZLPVFGJNLROG-UHFFFAOYSA-M 0.000 description 2
- 229910001415 sodium ion Inorganic materials 0.000 description 2
- 230000006641 stabilisation Effects 0.000 description 2
- 238000011105 stabilization Methods 0.000 description 2
- 239000003115 supporting electrolyte Substances 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- SWZDQOUHBYYPJD-UHFFFAOYSA-N tridodecylamine Chemical group CCCCCCCCCCCCN(CCCCCCCCCCCC)CCCCCCCCCCCC SWZDQOUHBYYPJD-UHFFFAOYSA-N 0.000 description 2
- FCFNRCROJUBPLU-DNDCDFAISA-N valinomycin Chemical compound CC(C)[C@@H]1NC(=O)[C@H](C)OC(=O)[C@@H](C(C)C)NC(=O)[C@@H](C(C)C)OC(=O)[C@H](C(C)C)NC(=O)[C@H](C)OC(=O)[C@@H](C(C)C)NC(=O)[C@@H](C(C)C)OC(=O)[C@H](C(C)C)NC(=O)[C@H](C)OC(=O)[C@@H](C(C)C)NC(=O)[C@@H](C(C)C)OC1=O FCFNRCROJUBPLU-DNDCDFAISA-N 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- HJIAMFHSAAEUKR-UHFFFAOYSA-N (2-hydroxyphenyl)-phenylmethanone Chemical compound OC1=CC=CC=C1C(=O)C1=CC=CC=C1 HJIAMFHSAAEUKR-UHFFFAOYSA-N 0.000 description 1
- SHULEACXTONYPS-UHFFFAOYSA-N (3-hydroxyphenyl)-phenylmethanone Chemical compound OC1=CC=CC(C(=O)C=2C=CC=CC=2)=C1 SHULEACXTONYPS-UHFFFAOYSA-N 0.000 description 1
- MYIDTCFDQGAVFL-UHFFFAOYSA-N 1,2,3,4-tetrahydronaphthalene-1,5-diol Chemical compound C1=CC=C2C(O)CCCC2=C1O MYIDTCFDQGAVFL-UHFFFAOYSA-N 0.000 description 1
- OXHNLMTVIGZXSG-UHFFFAOYSA-N 1-Methylpyrrole Chemical compound CN1C=CC=C1 OXHNLMTVIGZXSG-UHFFFAOYSA-N 0.000 description 1
- AQXYVFBSOOBBQV-UHFFFAOYSA-N 1-amino-4-hydroxyanthracene-9,10-dione Chemical compound O=C1C2=CC=CC=C2C(=O)C2=C1C(O)=CC=C2N AQXYVFBSOOBBQV-UHFFFAOYSA-N 0.000 description 1
- VFTFKUDGYRBSAL-UHFFFAOYSA-N 15-crown-5 Chemical compound C1COCCOCCOCCOCCO1 VFTFKUDGYRBSAL-UHFFFAOYSA-N 0.000 description 1
- QWBBPBRQALCEIZ-UHFFFAOYSA-N 2,3-dimethylphenol Chemical compound CC1=CC=CC(O)=C1C QWBBPBRQALCEIZ-UHFFFAOYSA-N 0.000 description 1
- XXKHDSGLCLCFSC-UHFFFAOYSA-N 2,3-diphenylphenol Chemical compound C=1C=CC=CC=1C=1C(O)=CC=CC=1C1=CC=CC=C1 XXKHDSGLCLCFSC-UHFFFAOYSA-N 0.000 description 1
- BDTDDXDRCOLVNJ-UHFFFAOYSA-N 2,3-naphtho-15-crown-5 Chemical compound O1CCOCCOCCOCCOC2=CC3=CC=CC=C3C=C21 BDTDDXDRCOLVNJ-UHFFFAOYSA-N 0.000 description 1
- NATVSFWWYVJTAZ-UHFFFAOYSA-N 2,4,6-trichloroaniline Chemical compound NC1=C(Cl)C=C(Cl)C=C1Cl NATVSFWWYVJTAZ-UHFFFAOYSA-N 0.000 description 1
- NBYLBWHHTUWMER-UHFFFAOYSA-N 2-Methylquinolin-8-ol Chemical compound C1=CC=C(O)C2=NC(C)=CC=C21 NBYLBWHHTUWMER-UHFFFAOYSA-N 0.000 description 1
- JECYUBVRTQDVAT-UHFFFAOYSA-N 2-acetylphenol Chemical compound CC(=O)C1=CC=CC=C1O JECYUBVRTQDVAT-UHFFFAOYSA-N 0.000 description 1
- RZUDZAJRBFRQLS-UHFFFAOYSA-N 2-dodecylpropanedioic acid Chemical compound CCCCCCCCCCCCC(C(O)=O)C(O)=O RZUDZAJRBFRQLS-UHFFFAOYSA-N 0.000 description 1
- XQQBUAPQHNYYRS-UHFFFAOYSA-N 2-methylthiophene Chemical compound CC1=CC=CS1 XQQBUAPQHNYYRS-UHFFFAOYSA-N 0.000 description 1
- UQRLKWGPEVNVHT-UHFFFAOYSA-N 3,5-dichloroaniline Chemical compound NC1=CC(Cl)=CC(Cl)=C1 UQRLKWGPEVNVHT-UHFFFAOYSA-N 0.000 description 1
- LUJMEECXHPYQOF-UHFFFAOYSA-N 3-hydroxyacetophenone Chemical compound CC(=O)C1=CC=CC(O)=C1 LUJMEECXHPYQOF-UHFFFAOYSA-N 0.000 description 1
- IJFXRHURBJZNAO-UHFFFAOYSA-N 3-hydroxybenzoic acid Chemical compound OC(=O)C1=CC=CC(O)=C1 IJFXRHURBJZNAO-UHFFFAOYSA-N 0.000 description 1
- QSNSCYSYFYORTR-UHFFFAOYSA-N 4-chloroaniline Chemical compound NC1=CC=C(Cl)C=C1 QSNSCYSYFYORTR-UHFFFAOYSA-N 0.000 description 1
- FJKROLUGYXJWQN-UHFFFAOYSA-N 4-hydroxybenzoic acid Chemical compound OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 1
- WOYZXEVUWXQVNV-UHFFFAOYSA-N 4-phenoxyaniline Chemical compound C1=CC(N)=CC=C1OC1=CC=CC=C1 WOYZXEVUWXQVNV-UHFFFAOYSA-N 0.000 description 1
- 239000005725 8-Hydroxyquinoline Substances 0.000 description 1
- YYVYAPXYZVYDHN-UHFFFAOYSA-N 9,10-phenanthroquinone Chemical compound C1=CC=C2C(=O)C(=O)C3=CC=CC=C3C2=C1 YYVYAPXYZVYDHN-UHFFFAOYSA-N 0.000 description 1
- RMMXTBMQSGEXHJ-UHFFFAOYSA-N Aminophenazone Chemical compound O=C1C(N(C)C)=C(C)N(C)N1C1=CC=CC=C1 RMMXTBMQSGEXHJ-UHFFFAOYSA-N 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- QENGPZGAWFQWCZ-UHFFFAOYSA-N Methylthiophene Natural products CC=1C=CSC=1 QENGPZGAWFQWCZ-UHFFFAOYSA-N 0.000 description 1
- YPUPRVWRYDPGCW-UHFFFAOYSA-N Monactin Natural products CC1C(=O)OC(C)CC(O2)CCC2C(C)C(=O)OC(C)CC(O2)CCC2C(C)C(=O)OC(CC)CC(O2)CCC2C(C)C(=O)OC(C)CC2CCC1O2 YPUPRVWRYDPGCW-UHFFFAOYSA-N 0.000 description 1
- ZSBDPRIWBYHIAF-UHFFFAOYSA-N N-acetyl-acetamide Natural products CC(=O)NC(C)=O ZSBDPRIWBYHIAF-UHFFFAOYSA-N 0.000 description 1
- RMIXHJPMNBXMBU-QIIXEHPYSA-N Nonactin Chemical compound C[C@H]([C@H]1CC[C@H](O1)C[C@@H](OC(=O)[C@@H](C)[C@@H]1CC[C@@H](O1)C[C@@H](C)OC(=O)[C@H](C)[C@H]1CC[C@H](O1)C[C@H](C)OC(=O)[C@H]1C)C)C(=O)O[C@H](C)C[C@H]2CC[C@@H]1O2 RMIXHJPMNBXMBU-QIIXEHPYSA-N 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- YFPSDOXLHBDCOR-UHFFFAOYSA-N Pyrene-1,6-dione Chemical compound C1=CC(C(=O)C=C2)=C3C2=CC=C2C(=O)C=CC1=C32 YFPSDOXLHBDCOR-UHFFFAOYSA-N 0.000 description 1
- AUNGANRZJHBGPY-SCRDCRAPSA-N Riboflavin Chemical compound OC[C@@H](O)[C@@H](O)[C@@H](O)CN1C=2C=C(C)C(C)=CC=2N=C2C1=NC(=O)NC2=O AUNGANRZJHBGPY-SCRDCRAPSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- FKNQFGJONOIPTF-UHFFFAOYSA-N Sodium cation Chemical compound [Na+] FKNQFGJONOIPTF-UHFFFAOYSA-N 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 239000007983 Tris buffer Substances 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000008431 aliphatic amides Chemical class 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 239000012491 analyte Substances 0.000 description 1
- 150000001454 anthracenes Chemical class 0.000 description 1
- 150000001555 benzenes Chemical class 0.000 description 1
- ZFMQKOWCDKKBIF-UHFFFAOYSA-N bis(3,5-difluorophenyl)phosphane Chemical compound FC1=CC(F)=CC(PC=2C=C(F)C=C(F)C=2)=C1 ZFMQKOWCDKKBIF-UHFFFAOYSA-N 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 239000004327 boric acid Substances 0.000 description 1
- 239000000872 buffer Substances 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- KRGNPJFAKZHQPS-UHFFFAOYSA-N chloroethene;ethene Chemical group C=C.ClC=C KRGNPJFAKZHQPS-UHFFFAOYSA-N 0.000 description 1
- OQENBJBTQPIZKA-UHFFFAOYSA-N chrysen-1-amine Chemical compound C1=CC2=C3C=CC=CC3=CC=C2C2=C1C(N)=CC=C2 OQENBJBTQPIZKA-UHFFFAOYSA-N 0.000 description 1
- ILSGDBURWYKYHE-UHFFFAOYSA-N chrysene-1,2-diamine Chemical compound C1=CC=CC2=CC=C3C4=CC=C(N)C(N)=C4C=CC3=C21 ILSGDBURWYKYHE-UHFFFAOYSA-N 0.000 description 1
- 150000001846 chrysenes Chemical class 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 150000001882 coronenes Chemical class 0.000 description 1
- 239000002633 crown compound Substances 0.000 description 1
- 229960001577 dantron Drugs 0.000 description 1
- BBGKDYHZQOSNMU-UHFFFAOYSA-N dicyclohexano-18-crown-6 Chemical compound O1CCOCCOC2CCCCC2OCCOCCOC2CCCCC21 BBGKDYHZQOSNMU-UHFFFAOYSA-N 0.000 description 1
- HAKMAMKAFTZXOZ-UHFFFAOYSA-N dioctoxyphosphorylbenzene Chemical compound CCCCCCCCOP(=O)(OCCCCCCCC)C1=CC=CC=C1 HAKMAMKAFTZXOZ-UHFFFAOYSA-N 0.000 description 1
- TVWTZAGVNBPXHU-FOCLMDBBSA-N dioctyl (e)-but-2-enedioate Chemical compound CCCCCCCCOC(=O)\C=C\C(=O)OCCCCCCCC TVWTZAGVNBPXHU-FOCLMDBBSA-N 0.000 description 1
- MIMDHDXOBDPUQW-UHFFFAOYSA-N dioctyl decanedioate Chemical compound CCCCCCCCOC(=O)CCCCCCCCC(=O)OCCCCCCCC MIMDHDXOBDPUQW-UHFFFAOYSA-N 0.000 description 1
- 229910001882 dioxygen Inorganic materials 0.000 description 1
- ZPWVASYFFYYZEW-UHFFFAOYSA-L dipotassium hydrogen phosphate Chemical compound [K+].[K+].OP([O-])([O-])=O ZPWVASYFFYYZEW-UHFFFAOYSA-L 0.000 description 1
- BNIILDVGGAEEIG-UHFFFAOYSA-L disodium hydrogen phosphate Chemical class [Na+].[Na+].OP([O-])([O-])=O BNIILDVGGAEEIG-UHFFFAOYSA-L 0.000 description 1
- 229910000397 disodium phosphate Inorganic materials 0.000 description 1
- 235000019800 disodium phosphate Nutrition 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 238000010828 elution Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 229920001038 ethylene copolymer Polymers 0.000 description 1
- NJVOZLGKTAPUTQ-UHFFFAOYSA-M fentin chloride Chemical compound C=1C=CC=CC=1[Sn](C=1C=CC=CC=1)(Cl)C1=CC=CC=C1 NJVOZLGKTAPUTQ-UHFFFAOYSA-M 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229910021397 glassy carbon Inorganic materials 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 125000000623 heterocyclic group Chemical group 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- GPRLSGONYQIRFK-UHFFFAOYSA-N hydron Chemical compound [H+] GPRLSGONYQIRFK-UHFFFAOYSA-N 0.000 description 1
- 229910003437 indium oxide Inorganic materials 0.000 description 1
- PJXISJQVUVHSOJ-UHFFFAOYSA-N indium(iii) oxide Chemical compound [O-2].[O-2].[O-2].[In+3].[In+3] PJXISJQVUVHSOJ-UHFFFAOYSA-N 0.000 description 1
- 229920000592 inorganic polymer Polymers 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- YPUPRVWRYDPGCW-GGOMOPATSA-N monactin Chemical compound C[C@H]([C@H]1CC[C@H](O1)C[C@@H](OC(=O)[C@@H](C)[C@@H]1CC[C@@H](O1)C[C@@H](C)OC(=O)[C@H](C)[C@H]1CC[C@H](O1)C[C@H](C)OC(=O)[C@H]1C)CC)C(=O)O[C@H](C)C[C@H]2CC[C@@H]1O2 YPUPRVWRYDPGCW-GGOMOPATSA-N 0.000 description 1
- 125000002950 monocyclic group Chemical group 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 229960003540 oxyquinoline Drugs 0.000 description 1
- VWMVAQHMFFZQGD-UHFFFAOYSA-N p-Hydroxybenzyl acetone Natural products CC(=O)CC1=CC=C(O)C=C1 VWMVAQHMFFZQGD-UHFFFAOYSA-N 0.000 description 1
- ATGUVEKSASEFFO-UHFFFAOYSA-N p-aminodiphenylamine Chemical compound C1=CC(N)=CC=C1NC1=CC=CC=C1 ATGUVEKSASEFFO-UHFFFAOYSA-N 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 125000002080 perylenyl group Chemical group C1(=CC=C2C=CC=C3C4=CC=CC5=CC=CC(C1=C23)=C45)* 0.000 description 1
- KIHQWOBUUIPWAN-UHFFFAOYSA-N phenanthren-9-amine Chemical compound C1=CC=C2C(N)=CC3=CC=CC=C3C2=C1 KIHQWOBUUIPWAN-UHFFFAOYSA-N 0.000 description 1
- VPRFQZSTJXHBHL-UHFFFAOYSA-N phenanthrene-9,10-diamine Chemical compound C1=CC=C2C(N)=C(N)C3=CC=CC=C3C2=C1 VPRFQZSTJXHBHL-UHFFFAOYSA-N 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 125000003367 polycyclic group Chemical group 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 description 1
- MFUFBSLEAGDECJ-UHFFFAOYSA-N pyren-2-ylamine Natural products C1=CC=C2C=CC3=CC(N)=CC4=CC=C1C2=C43 MFUFBSLEAGDECJ-UHFFFAOYSA-N 0.000 description 1
- BUAWIRPPAOOHKD-UHFFFAOYSA-N pyrene-1,2-diamine Chemical compound C1=CC=C2C=CC3=C(N)C(N)=CC4=CC=C1C2=C43 BUAWIRPPAOOHKD-UHFFFAOYSA-N 0.000 description 1
- 150000003220 pyrenes Chemical class 0.000 description 1
- UBQKCCHYAOITMY-UHFFFAOYSA-N pyridin-2-ol Chemical compound OC1=CC=CC=N1 UBQKCCHYAOITMY-UHFFFAOYSA-N 0.000 description 1
- GYESAYHWISMZOK-UHFFFAOYSA-N quinolin-5-ol Chemical compound C1=CC=C2C(O)=CC=CC2=N1 GYESAYHWISMZOK-UHFFFAOYSA-N 0.000 description 1
- MCJGNVYPOGVAJF-UHFFFAOYSA-N quinolin-8-ol Chemical compound C1=CN=C2C(O)=CC=CC2=C1 MCJGNVYPOGVAJF-UHFFFAOYSA-N 0.000 description 1
- 150000004053 quinones Chemical class 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- NJGBTKGETPDVIK-UHFFFAOYSA-N raspberry ketone Chemical compound CC(=O)CCC1=CC=C(O)C=C1 NJGBTKGETPDVIK-UHFFFAOYSA-N 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- SMQUZDBALVYZAC-UHFFFAOYSA-N salicylaldehyde Chemical compound OC1=CC=CC=C1C=O SMQUZDBALVYZAC-UHFFFAOYSA-N 0.000 description 1
- WKEDVNSFRWHDNR-UHFFFAOYSA-N salicylanilide Chemical compound OC1=CC=CC=C1C(=O)NC1=CC=CC=C1 WKEDVNSFRWHDNR-UHFFFAOYSA-N 0.000 description 1
- 229950000975 salicylanilide Drugs 0.000 description 1
- YGSDEFSMJLZEOE-UHFFFAOYSA-N salicylic acid Chemical compound OC(=O)C1=CC=CC=C1O YGSDEFSMJLZEOE-UHFFFAOYSA-N 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229930192474 thiophene Natural products 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
Landscapes
- Investigating Or Analyzing Materials By The Use Of Fluid Adsorption Or Reactions (AREA)
- Measuring Oxygen Concentration In Cells (AREA)
Description
[産業上の利用分野]
本発明は膜被覆センサの製造方法、特に医用分
野に用いる膜被覆センサの製法方法に関するもの
である。
[従来の技術]
従来、医用分野において用いられるセンサの大
部分は、体内挿入あるいは体外循環用に用いられ
ることなく、外部の測定装置内に組み込まれてバ
ツチ法で測定するため、滅菌する必要性はなかつ
た。例えばPHセンサの場合、ガラス膜電極をオー
トクレーブ滅菌する例があるが、電極寿命が短縮
する欠点があつた。又、小型の医用センサとして
優れた高分子膜被覆電極(特開昭61−155049号)
の場合、オートクレーブ滅菌を行うと内側の電極
膜が溶出し電極特性が劣化する。これに対して、
内部の電極膜が溶出しない方法として、ポリビニ
ルアルコール膜を被覆する方法(特願昭61−
101724号、特願昭61−120564号)が提案されてい
るが、電極特性が安定するまでに時間を要するこ
と、又電極毎のバラツキが大きいといつた欠点が
あつた。
[発明が解決しようとする課題]
本発明は、加熱処理によつて電極の劣化を防ぐ
電極構成で、且つ安定した電極特性に達するまで
の安定化時間を速め、電極間の特性のバラツキを
解消する膜被覆センサの製造方法を提供する。
[課題を解決するための手段]
この課題を解決するため、本発明の膜被覆セン
サの製造方法は、導電性基体の表面に酸化還元機
能を発現する酸化還元機能層を被覆する工程と、
前記酸化還元機能層の表面に前記酸化還元機能層
の流出を防ぐ隔壁層を被覆する工程と、前記隔壁
層の表面にイオン選択性を示すイオン選択性層を
被覆する工程と、加熱処理をする工程とから成
る。
[作用]
かかる工程により、加熱処理によつて酸化還元
機能層がイオン選択性層中に溶出することを防ぐ
ために、まず両膜の間に隔壁層を被覆し、酸化還
元機能層及びイオン選択性層に速く水和層を形成
して電極特性が安定するまでの時間を速め、且つ
電極の特性のバラツキを解消するために、加熱処
理を行う。
[実施例]
以下、図面を参照しながら実施例を具体的に説
明する。
第1図は本実施例のイオンセンサの構成図であ
る。まず、導電性基体1(直径1.1mm、長さ3.0
mm)の底面1aにテフロン(登録商標)被膜銅線
(直径0.2mm)のリード線2を導電性接着剤3で固
定し、更に導電性基体1の先端が1.5mm程露出す
るように外周を熱収縮チユーブ4で覆い、エポキ
シ接着剤5で絶縁した。
本発明のイオンセンサに使用される導電性基体
1としては、例えばベーサル・プレーン・ピロリ
テイツク・グラフアイト(basal planepyrolytic
graphite;以下BPGという)、グラツシーカーボ
ン等の導電性炭素材料;金、白金、銅、銀、パラ
ジウム、ニツケル、鉄等の金属、特に貴金属又は
これらの金属の表面に酸化インジウム、酸化スズ
等の半導体を被覆したものが挙げられる。就中、
導電性炭素材料が好ましく、BPGが特に好まし
い。導電性基体1は、イオンセンサを小型のもの
とするため、ステイツク状のものが使用され、そ
の外周面あるいは外周面及び先端面の1〜20mm2に
酸化還元機能層6が被着される。これより面積が
小さいと、10℃においてイオンキヤリヤ膜の電極
膜抵抗が50MΩを超えてしまうので好ましくな
く、また大きいとイオンセンサが小型でなくなつ
てしまう。ステイツクとしては、円柱状、角柱状
等のいずれを問わないが、成形性及び膜の被着性
の点で先端を丸めた円柱型のものが特に好まし
い。従来、BPGは主としてベーサル面が電極面
として利用されてきた。しかし、本発明者は、
BPGのエツジ面をも有効に利用しうること、従
つてBPGであつてもスエチツク状の電極を作製
できることを見出した。BPGはセンサの動作の
安定性の点で特に優れている。BPGのステイツ
クは、例えば円柱型の場合、強度の点から直径
0.1〜2mmとするのが好ましい。
導電性基体1を作用電極、飽和塩化ナトリウム
カロメル電極を基準極、白金を対極とした3電極
のセル中で電解反応を行い、酸化還元機能層6を
形成させる。
酸化還元機能層6とは、これを導電性基体1表
面に被着してなる電極が酸化還元反応によつて導
電性基体1に一定電位を発生しうる性質を有する
ものであり、本発明においては特に酸素ガス分圧
によつて電位が変動しないものが好ましい。斯か
る酸化還元機能層6としては、例えばキノン−
ヒドロキノン型の酸化還元反応を行なうことがで
きる有機化合物膜若しくは高分子膜、アミン−
キノイド型の酸化還元反応を行なうことができる
有機化合物膜若しくは高分子膜、ポリ(ピロー
ル)、ポリ(チエニレン)等の導電性物質等が好
適なものとして挙げられる。なお、ここでキノン
−ヒドロキノン型の酸化還元反応とは、重合体の
場合を例にとれば、例えば次の反応式で表わされ
るものをいう。
(式中、R1、R2は例えば芳香族含有構造の化合
物を示す)
また、アミン−キノイド型の酸化還元反応と
は、前記同様重合体の場合を例にとれば、例えば
次の反応式で表わされるものをいう。
(−N=R3)o1−−N−+H+,+e-
−−−−−−→
←−−−−−−
(−NH−R4)o1−−NH−
(式中、R3、R4は例えば芳香族含有構造の化合
物を示す)
このような酸化還元機能層6を形成しうる化合
物としては、例えば次の(a)〜(d)の化合物が挙げら
れる。
(式中、Ar1は芳香核、各R5は置換基、m2は
1ないしAr1の有効原子価数、n2は0ないし
Ar1の有効原子価数−1を示す)
で表わされるヒドロキシ芳香族化合物。
Ar1の芳香核は、例えばベンゼン核のように
単環のものであつても、アントラセン核、ピレ
ン核、クリセン核、ペリレン核、コロネン核等
のように多環のものであつてもよく、またベン
ゼン骨核のみならず複素環骨核のものであつて
もよい。置換基R5としては、例えばメチル基
等のアルキル基、フエニル基等のアリール基、
およびハロゲン原子等が挙げられる。具体的に
は、例えばジメチルフエノール、フエノール、
ヒドロキシピリジン、o−またはm−ベンジル
アルコール、o−,m−またはp−ヒドロキシ
ベンズアルデヒド、o−またはm−ヒドロキシ
アセトフエノン、o−,m−またはp−ヒドロ
キシプロピオフエノン、o−,m−またはp−
ヒドロキシベンゾフエノン、o−,m−または
p−カルボキシフエノール、ジフエニルフエノ
ール、2−メチル−8−ヒドロキシキノリン、
5−ヒドロキシ−1,4−ナフトキノン、4−
(p−ヒドロキシフエニル)2−ブタノン、1,
5−ジヒドロキシ−1,2,3,4−テトラヒ
ドロナフタレン、ビスフエノールA、サリチル
アニリド、5−ヒドロキシキノリン、8−ヒド
ロキシキノリン、1,8−ジヒドロキシアント
ラキノン、5−ヒドロキシ−1,4−ナフトキ
ノン等が挙げられる。
(b) 次式
(式中、Ar2は芳香核、各R6は置換基、m3は
1ないしAr2の有効原子価数、n3は0ないし
Ar2の有効原子価数−1を示す)
で表わされるアミノ芳香族化合物。
Ar2の芳香核、置換基R6としては化合物(a)に
おけるAr1、置換基R5と夫々同様のものが使用
される。アミノ芳香族化合物の具体例を挙げる
と、アニリン、1,2−ジアミノベンゼン、ア
ミノピレン、ジアミノピレン、アミノクリセ
ン、ジアミノクリセン、1−アミノフエナント
レン、9−アミノフエナントレン、9,10−ジ
アミノフエナントレン、1−アミノアントラキ
ノン、p−フエノキシアニリン、o−フエニレ
ンジアミン、p−クロロアニリン、3,5−ジ
クロロアニリン、2,4,6−トリクロロアニ
リン、N−メチルアニリン、N−フエニル−p
−フエニレンジアミン等である。
(c) 1,6−ピレンキノン、1,2,5,8−テ
トラヒドロキシナリザリン、フエナントレンキ
ノン、1−アミノアントラキノン、プルプリ
ン、1−アミノ−4−ヒドロキシアントラキノ
ン、アントラルフイン等のキノン類。
これらの化合物のうち、特に2,6−キシレ
ノール、1−アミノピレンが好ましい。
(d) ピロールおよびその誘導体(例えばN−メチ
ルピロール)、チオフエンおよびその誘導体
(例えば、メチルチオフエン)等である。
更に、本発明に係る酸化還元機能を形成しうる
化合物としては、ポリ(N−メチルアニリン)
[大貫、松田、小山、日本化学会誌、1801−1809
(1984)]、ポリ(2,6−ジメチル−1,4−フ
エニレンエーテル)、ポリ(o−フエニレンジア
ミン)、ポリ(フエノール)、ポリキシレノール;
ピラゾロキノン系ビニルモノマーの重合体、イソ
アロキサジン系ビニルモノマーの重合体等のキノ
ン系ビニルポリマー縮重合化合物のような(a)〜(d)
の化合物を含有する有機化合物、(a)〜(d)の化合物
の低重合度高分子化合物(オリゴマー)、あるい
は(a)〜(d)をポリビニル化合物、ポリアミド化合物
等の高分子化合物に固定したもの等の当該酸化還
元反応性を有するものが挙げられる。尚、本明細
書において、重合体という語は単独重合体及び共
重合体等の相互重合体の双方を含む。
本発明において、叙上の酸化還元機能層6を形
成しうる化合物を導電性基体1上に被着するため
には、アミノ芳香族化合物、ヒドロキシ芳香族化
合物等を電解酸化重合法または電解析出法によつ
て導電性炭素、貴金属等の導電性基体1上で合成
した重合体あるいは電子線照射、光、熱などの適
用によつて合成した重合体を溶媒に溶解したもの
を、導電性基体1上に塗布または浸漬により被着
させる方法、真空下気相中で反応させ直接導電性
基体1上に析出させ被着する方法、光・熱・放射
線等を照射して直接導電性基体1上に被着する方
法等を取ることができる。これらの方法の中では
特に、電解酸化重合法によるのが好ましい。電解
酸化重合法は、溶媒中で適当な支持電解質の存在
下、アミノ芳香族化合物、ヒドロキシ芳香族化合
物等を電解酸化重合させ、導電性基体1の表面に
重合体層が被覆されることにより実施される。溶
媒としては、例えばアセトニトリル、水、ジメチ
ルホルムアミド、ジメチルスルホキシド、プロピ
レンカーボネート、メタノール等が、また支持電
解質としては、例えば過塩素酸ナトリウム、硫
酸、硫酸二ナトリウム、リン酸、ホウ酸、テトラ
フルオロリン酸カリウム、4級アンモニウム塩な
どが好適なものとして挙げられる。
酸化還元機能層6の膜厚は0.01μm〜1.0mm、特
に0.1〜100μmとなるようにするのが好ましい。
0.01μmより薄い場合には、本発明の効果を十分
奏さず、また、1.0mmより厚くすることはセンサ
の小型化するうえで好ましくない。
また、本発明に使用される酸化還元機能層6
は、これに電解質を含侵させて使用することがで
きる。電解質としては、例えばリン酸、リン酸水
素二カリウム、過塩素産ナトリウム、硫酸、テト
ラフルオロホウ酸塩、テトラフエニルホウ酸塩等
が挙げられる。酸化還元機能層6に電解質を含侵
させるには、酸化還元機能層6が導電性基体1に
被覆されたのち、これを電解質溶液に浸漬する方
法が簡便である。
叙上の如くして導電性基体1に酸化還元機能層
6が被覆された電極の表面に更に嵩めて被覆され
る隔壁層7は、酸化還元機能層6およびイオン選
択性層8との間でそれぞれの層を構成する物質の
移動を妨げかつイオンとの接触によりイオン選択
性層7に生じる電位差とイオンを酸化還元機能層
6へ伝達する機能を有するものである。このよう
な機能を有する層としては、電解質液又は水溶液
を保有する高分子層、セルロース誘導体、水溶性
高分子層などが挙げられ、この中ではとくにポリ
ビニルアルコール(以下PVAと略す)層が好適
なものとして挙げられる。隔壁層7を酸化還元機
能層6に被覆するには例えばPVAの10%水溶液
あるいは電解質液を含むPVA10%水溶液を作成
し、この溶液中に酸化還元電極を十分侵漬→引き
上げ→風乾→150℃で乾燥という工程を繰り返し、
所望の厚さに調整して得られる。電解質液として
はPH緩衝液が好ましく、水素イオンに対しては、
クエン酸塩、リン酸塩液が好ましい。PHの範囲と
しては、2〜8が好ましい。PVAの層の厚さと
しては0.2μm〜10mmがよく、好ましくは1μm〜
800μm、とくに好ましくは100μm〜500μmであ
る。
隔壁層7の表面に重ねて被覆されるイオン選択
性層8としては、被検イオンのイオンキヤリヤ物
質及び必要により電解質塩を高分子化合物に担持
せしめた膜(ニユートラルキヤリヤ膜)が使用さ
れる。イオンキヤリア物質としては、被検イオン
に応じて例えば次のものが使用される。
() 水素イオン
水素イオンキヤリヤ物質としては、次の物質
が使用された。例えば次式
(式中、R7、R8およびR9は同一もしくは異な
つたアルキル基を示し、そのうち少なくとも2
つは炭素数8〜18のアルキル基を示す)
で表わされるアミン類、および次式
(式中、R10は炭素数8〜18のアルキル基を示
す)
で表わされる化合物等を挙げることができ、好
ましいものとしてはトリ−n−ドデシルアミン
が挙げられる。この中では特にトリドデシルア
ミンが好ましい。
() カリウムイオン
バリノマイシン;ノナクチン、モナクチン;
ジシクロヘキシル−18−クラウン−6、ナフト
−15−クラウン−5、ビス(15−クラウン−
5)等のクラウンエーテル化合物等が挙げら
れ、就中、バリノマイシン、ビス(15−クラウ
ン−5)が好適である。
() ナトリウムイオン
芳香族系アミドもしくはジアミド類、脂肪族
系アミドもしくはジアミド類、クラウン化合
物、例えばビス[(12−クラウン−4)メチル]
ドデシルマロネート、N,N,N,N−テトラ
プロピル−3,6−ジオキサネート ジアミ
ド、N,N,N′,N′−テトラベンジル−1,
2−エチレンジオキシジアセトアミド、N,
N′−ジベンジル−N,N′−ジフエニル−1,
2−フエニレンジアセトアミド、N,N′,
N″−トリヘプチル−N,N′,N″−トリメチル
−4,4′,4″−プロピリジントリス(3−オキ
サブチルアミド)、3−メトキシ−N,N,N,
N−テトラプロピル−1,2−フエニレンジオ
キシジアセトアミド、(−)−(R,R)−4,5
−ジメチル−N,N,N,N−テトラプロピル
−3,6−ジオキサオクタン ジアミド、4−
メチル−N,N,N,N−テトラプロピル−
3,6−ジオキサオクタン ジアミド、N,
N,N,N−テトラプロピル−1,2−フエニ
レンジオキシジアセトアミド、N,N,N,N
−テトラプロピル−2,3−ナフタレンジオキ
シジアセトアミド、4−t−ブチル−N,N,
N,N−テトラプロピル−1,2−シクロヘキ
サンジオキシ−ジアセトアミド、シス−N,
N,N,N−テトラプロピル−1,2−シクロ
ヘキサンジオキシジアセトアミド、トランス−
N,N,N,N−テトラプロピル−1,2−シ
クロヘキサンジオキシジアセトアミド等が挙げ
られ、就中、ビス[(12−クラウン−4)メチ
ル]ドデシルマロネートが好適に使用される。
() 塩素イオン
次式
(式中、R7、R8、R9は各々同一若しくは異な
つた炭素数8〜18のアルキル基を、R10は水素
または炭素数1〜8のアルキル基を示す)
で表わされる4級アンモニウムの塩及び次式
で表わされるトリフエニルスズクロライド等が
挙げられる。
() カルシウムイオン
カルシウム ビス[ジ−(n−オクチルフエ
ニル)ホスフエート]、(−)−(R,R)−N,
N′−ビス[(11−エトキシカルボニル)ウンデ
シル]−N,N′,4,5−テトラメチル−3,
6−ジオキサオクタン−ジアミド、カルシウム
ビス[ジ(n−デシル)ホスフエート]等が好
適なものとして挙げられる。
() 炭酸水素イオン
次式
(式中、R11、R12、R13は各々同一又は異なつ
て炭素数8〜18のアルキル基を、R14は水素原
子又は炭素数1〜4のアルキル基を、X-は
Cl-、Br-又はOH-を示す)
で表わされる4級アンモニウム塩;次式
(式中、R16はフエニル基又はアルキル基
(C1〜18)を、R17は水素原子、メチル基又はオ
クタデシル基を示す)
で表わされる3級アミン化合物;更に次式
で表わされる化合物等が挙げられる。
電解質塩としては、例えばナトリウムテトラ
キス(p−クルロフエニル)ボレート、カリウ
ムテトラキス(p−クロロフエニル)ボレー
ト、および次式
(R18)4NBF4
(式中、R18はアルキル基、好ましくは炭素数
2〜6のアルキル基を示す)
で表わされる化合物が挙げられる。
また、高分子化合物としては、例えば塩化ビニ
ル樹脂、塩化ビニル−エチレン共重合体、ポリエ
ステル、ポリアクリルアミド、ポリウレタンなど
の有機高分子化合物、およびシリコーン樹脂など
の無機高分子化合物を挙げることができ、可塑材
が溶出しにくいものが使用される。このような可
塑材としては、例えばセバシン酸ジオクチルエス
テル、アジピン酸ジオクチルエステル、マレイン
酸ジオクチルエステル、ジ−n−オクチルフエニ
ルホスホネート等が挙げられる。
このような組成のイオン選択性層8が導電性基
体1上の隔壁7の表面に更に被覆されるには、例
えば担体である高分子化合物100重量部に対して
可塑材を50〜500重量部、イオンキヤリヤ物質0.1
ないし50重量部及び電解質塩等を溶媒(例えばテ
トラヒドロフラン)に溶かした溶液を導電性基体
1の隔壁7の上に厚さ1μm〜10mmになるように
載せ、常温ないしは加熱下乾燥する方法、あるい
は該溶液に酸化還元機能層6と隔壁7とで被覆さ
れた導電性基体1を浸漬したのち同様にして乾燥
する方法を用いることができる。かくして被覆さ
れるイオン選択性層8の厚さは1μm〜10mmとす
るのが好ましい。
本実施例では、BPG上に電解酸化重合法によ
り、酸化還元機能層を被覆し、更にその上に電解
質を含有するポリビニルアルコール層、そしてイ
オンキヤリヤ層を被覆した構成のイオンセンサを
作成する。ここで、BPG、酸化還元機能層及び
イオンキヤリヤ層は測定液中の目的イオン濃度に
応じた電位を示す電極の構成要素であり、ポリビ
ニルアルコール層は酸化還元機能層がイオンキヤ
リヤ層に溶出することを防止する役割を果たす。
上記イオンセンサを加熱処理、特にオートクレ
ーブ滅菌することにより、滅菌するだけでなく電
極特性をすみやかに安定し、電極間のバラツキを
解消する。オートクレーブ滅菌条件は滅菌温度
100〜130℃が好ましく、特に115〜125℃が好まし
い。時間としては、10分以上が好ましく、特に10
〜40分が好ましい。圧力はゲージ圧で1.0Kgf/
cm2〜2.5Kgf/cm2が好ましい。雰囲気としては、
水蒸気雰囲気でもよいが、滅菌後の保存状態を良
くするために、生体のPH(7.4)に近い溶液の蒸
気雰囲気で行うのが好ましく、このようなものと
して水素イオンに対してはリン酸塩水溶液、クエ
ン酸塩水溶液の蒸気雰囲気が好ましく、特にリン
酸塩水溶液の蒸気雰囲気が好ましい。このリン酸
塩としては、リン酸水素ナトリウムが好ましい。
被検イオンが、カリウムイオン、ナトリウムイオ
ン、カルシウムイオン、塩素イオン、炭酸水素イ
オンの場合、それぞれ他のイオンを含まず、且つ
被検イオン塩の薄い水溶液(0.1mM〜10mM、
特に好ましくは1mM〜5mM)の蒸気雰囲気が
好ましい。
(電極作成例)
先端を丸めたベーサル・プレーン・ピロリツ
ク・グラフアイト(以下、BPGと略す)(直径1
mm)に導電性接着剤を用いてリード線を取り付け
た後、周囲を絶縁チユーブ、及びエポキシ樹脂に
より絶縁をとり、BPG電極を作成する。この
BPG電極を作用極、基準電極に飽和塩化ナトリ
ウムカロメロ電極(以下SSCEと略す)、対向極
として白金巻線を用い以下の電解条件によりポリ
(2,6−ジメチルフエノール)(以下PXYと略
す)の電解酸化重合膜をBPG上に被覆する。
<電解質液組成>
2,6−ジメチルフエノール 0.5M
過塩素酸ナトリウム 0.2M
溶媒:アセトアニトル
<電解条件>
0〜1.5ボルト(対Ag/AgCl)3回電位掃引
後、+1.5ボルト(対Ag/AgCl)で10分間低電位
電解
次に50mMリン酸塩及び0.154Mの塩化ナトリ
ウムを含有する10重量%のポリビニルアルコール
水溶液(ポリビニルアルコールの重合度2000)中
に上記のPXY被覆BPG電極を浸漬、引き上げ、
乾燥の工程を3回繰り返し、ポリビニルアルコー
ル膜を被覆する(膜厚100μm〜300μm)。次に、
以下の組成のデイツピング溶液に上記電極を浸
漬、引き上げ乾燥し、プロトンキヤリヤ膜を被覆
する(膜厚0.8mm)。
<デイツピング液組成>
トリドデシルアミン
テトラキス(p−クロロフエニル)ホウ酸カリ
ウム
ビス(2−エチルヘキシル)セバシン酸
ポリ塩化ビニル
溶液:テトラヒドロフラン
上記で作成したPHセンサを表1の条件下でオー
トクレーブ滅菌を行つた。
[Industrial Field of Application] The present invention relates to a method for manufacturing a membrane-coated sensor, particularly a method for manufacturing a membrane-coated sensor used in the medical field. [Prior Art] Conventionally, most of the sensors used in the medical field are not inserted into the body or used for extracorporeal circulation, but are incorporated into external measuring devices and measured using the batch method, so there is no need to sterilize them. I stopped talking. For example, in the case of PH sensors, glass membrane electrodes are sometimes sterilized by autoclaving, but this has the drawback of shortening the life of the electrodes. Also, a polymer film-coated electrode that is excellent as a small medical sensor (Japanese Patent Application Laid-open No. 155049/1983)
In this case, autoclave sterilization will cause the inner electrode membrane to elute and deteriorate the electrode properties. On the contrary,
As a method to prevent the internal electrode film from eluting, a method of coating it with a polyvinyl alcohol film (patent application 1986-
No. 101724, Japanese Patent Application No. 120564/1983), but these methods have the disadvantages that it takes time for the electrode characteristics to become stable and that there are large variations from electrode to electrode. [Problems to be Solved by the Invention] The present invention has an electrode configuration that prevents electrode deterioration due to heat treatment, speeds up the stabilization time until stable electrode characteristics are reached, and eliminates variations in characteristics between electrodes. A method of manufacturing a membrane-coated sensor is provided. [Means for Solving the Problem] In order to solve this problem, the method for manufacturing a membrane-coated sensor of the present invention includes the steps of: coating the surface of a conductive substrate with a redox functional layer that exhibits a redox function;
A step of coating the surface of the redox functional layer with a partition layer that prevents outflow of the redox functional layer, a step of coating the surface of the partition layer with an ion-selective layer exhibiting ion selectivity, and heat treatment. It consists of a process. [Function] Through this step, in order to prevent the redox functional layer from eluting into the ion-selective layer due to heat treatment, a partition layer is first coated between the two membranes, and the redox functional layer and the ion-selective layer are coated. Heat treatment is performed in order to quickly form a hydration layer in the layer to speed up the time it takes for the electrode properties to stabilize, and to eliminate variations in the electrode properties. [Examples] Examples will be specifically described below with reference to the drawings. FIG. 1 is a block diagram of the ion sensor of this embodiment. First, conductive substrate 1 (diameter 1.1 mm, length 3.0
A lead wire 2 made of Teflon (registered trademark) coated copper wire (diameter 0.2 mm) is fixed to the bottom surface 1a of the conductive substrate 1 with a conductive adhesive 3, and the outer periphery is fixed so that the tip of the conductive base 1 is exposed by about 1.5 mm. It was covered with a heat shrink tube 4 and insulated with epoxy adhesive 5. As the conductive substrate 1 used in the ion sensor of the present invention, for example, basal plane pyrolytic graphite (basal plane pyrolytic graphite) is used.
graphite (hereinafter referred to as BPG), conductive carbon materials such as glassy carbon; metals such as gold, platinum, copper, silver, palladium, nickel, iron, etc., especially noble metals, or those containing indium oxide, tin oxide, etc. on the surface of these metals. Examples include those coated with a semiconductor. In particular,
Conductive carbon materials are preferred, with BPG being particularly preferred. In order to make the ion sensor compact, the conductive substrate 1 is in the form of a stick, and a redox functional layer 6 is adhered to an area of 1 to 20 mm 2 on the outer circumferential surface or the outer circumferential surface and the tip surface. If the area is smaller than this, the electrode membrane resistance of the ion carrier membrane will exceed 50 MΩ at 10° C., which is undesirable, and if it is larger, the ion sensor will not be compact. The stake may be either cylindrical or prismatic, but a cylindrical one with a rounded tip is particularly preferred in terms of moldability and film adhesion. Conventionally, the basal surface of BPG has been mainly used as the electrode surface. However, the inventor
We have discovered that the edge surface of BPG can also be used effectively, and that it is also possible to fabricate a stitch-like electrode using BPG. BPG is particularly superior in terms of stability of sensor operation. For example, if the BPG stake is cylindrical, the diameter should be
It is preferable to set it as 0.1-2 mm. An electrolytic reaction is carried out in a three-electrode cell in which the conductive substrate 1 is a working electrode, a saturated sodium chloride calomel electrode is a reference electrode, and platinum is a counter electrode, to form a redox functional layer 6. The redox functional layer 6 has the property that an electrode formed by adhering it to the surface of the conductive substrate 1 can generate a constant potential on the conductive substrate 1 through a redox reaction. In particular, it is preferable that the potential does not vary depending on the oxygen gas partial pressure. As such a redox functional layer 6, for example, quinone-
Organic compound film or polymer film that can perform hydroquinone type redox reaction, amine-
Preferred examples include organic compound films or polymer films capable of performing quinoid-type redox reactions, and conductive substances such as poly(pyrrole) and poly(thienylene). Here, the quinone-hydroquinone type redox reaction refers to, for example, one expressed by the following reaction formula, taking the case of a polymer as an example. (In the formula, R 1 and R 2 represent, for example, a compound with an aromatic-containing structure.) In addition, the amine-quinoid type redox reaction is the same as the above-mentioned polymer, for example, as shown in the following reaction formula. refers to something expressed as (−N=R 3 ) o1 −−N−+H + , +e − −−−−−−→ ←−−−−−− (−NH−R 4 ) o1 −−NH− (in the formula, R 3 , R 4 represents, for example, a compound having an aromatic-containing structure.) Examples of compounds that can form such a redox functional layer 6 include the following compounds (a) to (d). (In the formula, Ar 1 is an aromatic nucleus, each R 5 is a substituent, m 2 is 1 to the effective valence number of Ar 1 , and n 2 is 0 to
A hydroxy aromatic compound represented by (representing the effective valence number of Ar 1 -1). The aromatic nucleus of Ar 1 may be a monocyclic one such as a benzene nucleus, or a polycyclic one such as an anthracene nucleus, a pyrene nucleus, a chrysene nucleus, a perylene nucleus, a coronene nucleus, etc. Moreover, not only a benzene bone nucleus but also a heterocyclic bone nucleus may be used. Examples of the substituent R 5 include an alkyl group such as a methyl group, an aryl group such as a phenyl group,
and halogen atoms. Specifically, for example, dimethylphenol, phenol,
Hydroxypyridine, o- or m-benzyl alcohol, o-, m- or p-hydroxybenzaldehyde, o- or m-hydroxyacetophenone, o-, m- or p-hydroxypropiophenone, o-, m- or p-
Hydroxybenzophenone, o-, m- or p-carboxyphenol, diphenylphenol, 2-methyl-8-hydroxyquinoline,
5-hydroxy-1,4-naphthoquinone, 4-
(p-hydroxyphenyl)2-butanone, 1,
5-dihydroxy-1,2,3,4-tetrahydronaphthalene, bisphenol A, salicylanilide, 5-hydroxyquinoline, 8-hydroxyquinoline, 1,8-dihydroxyanthraquinone, 5-hydroxy-1,4-naphthoquinone, etc. Can be mentioned. (b) The following formula (In the formula, Ar 2 is an aromatic nucleus, each R 6 is a substituent, m 3 is 1 to the effective valence number of Ar 2 , and n 3 is 0 to
An amino aromatic compound represented by (representing the effective valence number of Ar 2 -1). As the aromatic nucleus of Ar 2 and the substituent R 6 , the same ones as Ar 1 and the substituent R 5 in compound (a) are used. Specific examples of amino aromatic compounds include aniline, 1,2-diaminobenzene, aminopyrene, diaminopyrene, aminochrysene, diaminochrysene, 1-aminophenanthrene, 9-aminophenanthrene, 9,10-diamino Phenanthrene, 1-aminoanthraquinone, p-phenoxyaniline, o-phenylenediamine, p-chloroaniline, 3,5-dichloroaniline, 2,4,6-trichloroaniline, N-methylaniline, N- phenyl-p
-phenylenediamine, etc. (c) Quinones such as 1,6-pyrenequinone, 1,2,5,8-tetrahydroxynarizalin, phenanthrenequinone, 1-aminoanthraquinone, purpurin, 1-amino-4-hydroxyanthraquinone, anthralfin, etc. kind. Among these compounds, 2,6-xylenol and 1-aminopyrene are particularly preferred. (d) Pyrrole and its derivatives (eg, N-methylpyrrole), thiophene and its derivatives (eg, methylthiophene), and the like. Furthermore, as a compound capable of forming a redox function according to the present invention, poly(N-methylaniline)
[Onuki, Matsuda, Koyama, Journal of the Chemical Society of Japan, 1801-1809
(1984)], poly(2,6-dimethyl-1,4-phenylene ether), poly(o-phenylenediamine), poly(phenol), polyxylenol;
(a) to (d) such as quinone-based vinyl polymer condensation compounds such as pyrazoquinone-based vinyl monomer polymers and isoalloxazine-based vinyl monomer polymers;
An organic compound containing the compound of (a) to (d), a low polymerization degree polymer compound (oligomer) of the compound (a) to (d), or (a) to (d) fixed to a polymer compound such as a polyvinyl compound or a polyamide compound. Examples include those having the redox reactivity such as. In this specification, the term polymer includes both homopolymers and interpolymers such as copolymers. In the present invention, in order to deposit a compound capable of forming the above-mentioned redox functional layer 6 on the conductive substrate 1, an amino aromatic compound, a hydroxy aromatic compound, etc. can be deposited by electrolytic oxidation polymerization method or electrolytic deposition method. A polymer synthesized on a conductive substrate 1 of conductive carbon, noble metal, etc. by a method or a polymer synthesized by application of electron beam irradiation, light, heat, etc., dissolved in a solvent, is used as a conductive substrate. 1 by coating or dipping, a method of reacting in a gas phase under vacuum and depositing directly on the conductive substrate 1, and a method of directly depositing it on the conductive substrate 1 by irradiating it with light, heat, radiation, etc. It is possible to use a method such as attaching the material to the surface of the material. Among these methods, electrolytic oxidative polymerization is particularly preferred. The electrolytic oxidative polymerization method is carried out by electrolytically oxidizing and polymerizing an amino aromatic compound, a hydroxy aromatic compound, etc. in a solvent in the presence of an appropriate supporting electrolyte, and coating the surface of the conductive substrate 1 with a polymer layer. be done. Examples of the solvent include acetonitrile, water, dimethylformamide, dimethyl sulfoxide, propylene carbonate, methanol, etc., and examples of the supporting electrolyte include sodium perchlorate, sulfuric acid, disodium sulfate, phosphoric acid, boric acid, and tetrafluorophosphoric acid. Preferred examples include potassium and quaternary ammonium salts. The thickness of the redox functional layer 6 is preferably 0.01 μm to 1.0 mm, particularly 0.1 to 100 μm.
If it is thinner than 0.01 μm, the effect of the present invention will not be sufficiently achieved, and if it is thicker than 1.0 mm, it is not preferable for downsizing the sensor. Moreover, the redox functional layer 6 used in the present invention
can be used by impregnating it with an electrolyte. Examples of the electrolyte include phosphoric acid, dipotassium hydrogen phosphate, sodium perchlorate, sulfuric acid, tetrafluoroborate, and tetraphenylborate. A convenient method for impregnating the redox functional layer 6 with an electrolyte is to cover the conductive substrate 1 with the redox functional layer 6 and then immerse it in an electrolyte solution. The partition layer 7, which is coated further on the surface of the electrode in which the conductive substrate 1 is coated with the redox functional layer 6 as described above, is formed between the redox functional layer 6 and the ion-selective layer 8. It has the function of preventing the movement of substances constituting each layer and transmitting the potential difference generated in the ion-selective layer 7 due to contact with ions and ions to the redox functional layer 6. Examples of the layer having such a function include a polymer layer containing an electrolyte solution or an aqueous solution, a cellulose derivative, and a water-soluble polymer layer, among which a polyvinyl alcohol (hereinafter abbreviated as PVA) layer is particularly suitable. It is mentioned as a thing. To cover the redox functional layer 6 with the partition layer 7, for example, prepare a 10% aqueous solution of PVA or a 10% aqueous PVA solution containing an electrolyte solution, and thoroughly immerse the redox electrode in this solution → pull it up → air dry → 150°C. Repeat the drying process with
The desired thickness can be adjusted. A PH buffer is preferable as the electrolyte solution, and for hydrogen ions,
Citrate and phosphate solutions are preferred. The pH range is preferably 2 to 8. The thickness of the PVA layer is preferably 0.2 μm to 10 mm, preferably 1 μm to
800 μm, particularly preferably 100 μm to 500 μm. As the ion-selective layer 8 coated on the surface of the partition layer 7, a membrane (neutral carrier membrane) in which a polymer compound supports an ion carrier material for the analyte ions and, if necessary, an electrolyte salt, is used. . For example, the following ion carrier substances are used depending on the ion to be detected. () Hydrogen ions The following materials were used as hydrogen ion carrier materials. For example, the following formula (In the formula, R 7 , R 8 and R 9 are the same or different alkyl groups, and at least two of them are
1 represents an alkyl group having 8 to 18 carbon atoms) and amines represented by the following formula: (In the formula, R 10 represents an alkyl group having 8 to 18 carbon atoms.) Compounds represented by the following can be mentioned, and a preferable example is tri-n-dodecylamine. Among these, tridodecylamine is particularly preferred. () Potassium ion valinomycin; nonactin, monactin;
dicyclohexyl-18-crown-6, naphtho-15-crown-5, bis(15-crown-
Examples include crown ether compounds such as 5), among which valinomycin and bis(15-crown-5) are preferred. () Sodium ion Aromatic amides or diamides, aliphatic amides or diamides, crown compounds such as bis[(12-crown-4)methyl]
Dodecylmalonate, N,N,N,N-tetrapropyl-3,6-dioxanate diamide, N,N,N',N'-tetrabenzyl-1,
2-ethylenedioxydiacetamide, N,
N'-dibenzyl-N, N'-diphenyl-1,
2-phenylene diacetamide, N, N',
N″-triheptyl-N,N′,N″-trimethyl-4,4′,4″-propyridine tris(3-oxbutylamide), 3-methoxy-N,N,N,
N-tetrapropyl-1,2-phenylenedioxydiacetamide, (-)-(R,R)-4,5
-dimethyl-N,N,N,N-tetrapropyl-3,6-dioxaoctane diamide, 4-
Methyl-N,N,N,N-tetrapropyl-
3,6-dioxaoctane diamide, N,
N,N,N-tetrapropyl-1,2-phenylenedioxydiacetamide, N,N,N,N
-tetrapropyl-2,3-naphthalenedioxydiacetamide, 4-t-butyl-N,N,
N,N-tetrapropyl-1,2-cyclohexanedioxy-diacetamide, cis-N,
N,N,N-tetrapropyl-1,2-cyclohexanedioxydiacetamide, trans-
Examples include N,N,N,N-tetrapropyl-1,2-cyclohexanedioxydiacetamide, among which bis[(12-crown-4)methyl]dodecylmalonate is preferably used. () Chlorine ion (In the formula, R 7 , R 8 , R 9 are the same or different alkyl groups having 8 to 18 carbon atoms, and R 10 is hydrogen or an alkyl group having 1 to 8 carbon atoms.) salt and the following formula Examples include triphenyltin chloride represented by: () Calcium ion calcium bis[di-(n-octylphenyl)phosphate], (-)-(R,R)-N,
N'-bis[(11-ethoxycarbonyl)undecyl]-N,N',4,5-tetramethyl-3,
Preferred examples include 6-dioxaoctane-diamide and calcium bis[di(n-decyl)phosphate]. () Hydrogen carbonate ion (In the formula, R 11 , R 12 and R 13 are each the same or different and represent an alkyl group having 8 to 18 carbon atoms, R 14 is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, and X - is
Cl - , Br - or OH - ) Quaternary ammonium salt represented by the following formula: (In the formula, R 16 represents a phenyl group or an alkyl group (C 1 to 18 ), and R 17 represents a hydrogen atom, a methyl group, or an octadecyl group.) A tertiary amine compound represented by the following formula; Examples include compounds represented by: Examples of electrolyte salts include sodium tetrakis(p-chlorophenyl)borate, potassium tetrakis(p-chlorophenyl)borate, and the following formula (R 18 ) 4 NBF 4 (wherein R 18 is an alkyl group, preferably a carbon number of 2 to 2). (6) shows the alkyl group. Examples of polymer compounds include organic polymer compounds such as vinyl chloride resin, vinyl chloride-ethylene copolymer, polyester, polyacrylamide, and polyurethane, and inorganic polymer compounds such as silicone resin. A material that is difficult to dissolve is used. Examples of such plasticizers include dioctyl sebacate, dioctyl adipate, dioctyl maleate, di-n-octylphenylphosphonate, and the like. In order to further coat the surface of the partition wall 7 on the conductive substrate 1 with the ion-selective layer 8 having such a composition, for example, 50 to 500 parts by weight of the plasticizer is added to 100 parts by weight of the polymer compound that is the carrier. , ion carrier material 0.1
or 50 parts by weight and an electrolyte salt etc. dissolved in a solvent (e.g. tetrahydrofuran) is placed on the partition wall 7 of the conductive substrate 1 to a thickness of 1 μm to 10 mm, and dried at room temperature or under heating, or A method can be used in which the conductive substrate 1 covered with the redox functional layer 6 and the partition walls 7 is immersed in a solution and then dried in the same manner. The thickness of the ion-selective layer 8 thus coated is preferably 1 μm to 10 mm. In this example, an ion sensor is produced in which a redox functional layer is coated on BPG by an electrolytic oxidation polymerization method, and a polyvinyl alcohol layer containing an electrolyte and an ion carrier layer are further coated thereon. Here, the BPG, the redox functional layer, and the ion carrier layer are constituent elements of the electrode that exhibit a potential according to the target ion concentration in the measurement solution, and the polyvinyl alcohol layer prevents the redox functional layer from eluting into the ion carrier layer. play a role. By subjecting the ion sensor to heat treatment, particularly autoclave sterilization, not only is the ion sensor sterilized, but the electrode characteristics are quickly stabilized and variations between the electrodes are eliminated. Autoclave sterilization conditions are sterilization temperature
The temperature is preferably 100 to 130°C, particularly preferably 115 to 125°C. The time is preferably 10 minutes or more, especially 10 minutes.
~40 minutes is preferred. Pressure is gauge pressure 1.0Kgf/
cm 2 to 2.5 Kgf/cm 2 is preferred. As for the atmosphere,
A water vapor atmosphere may be used, but in order to improve the preservation condition after sterilization, it is preferable to use a solution vapor atmosphere close to the pH of living organisms (7.4). , a vapor atmosphere of an aqueous citrate solution is preferred, and a vapor atmosphere of an aqueous phosphate solution is particularly preferred. As this phosphate, sodium hydrogen phosphate is preferred.
When the test ion is a potassium ion, sodium ion, calcium ion, chloride ion, or hydrogen carbonate ion, a dilute aqueous solution (0.1mM to 10mM,
Particularly preferred is a vapor atmosphere (1mM to 5mM). (Example of electrode creation) Basal plain pyrolithic graphite (hereinafter abbreviated as BPG) with a rounded tip (diameter 1
mm) using conductive adhesive, and then insulating the surrounding area with an insulating tube and epoxy resin to create a BPG electrode. this
Poly(2,6-dimethylphenol) (hereinafter referred to as PXY) was prepared using a BPG electrode as a working electrode, a saturated sodium chloride Calomero electrode (hereinafter referred to as SSCE) as a reference electrode, and a platinum winding as a counter electrode under the following electrolytic conditions. The electrolytically oxidized polymer film of BPG is coated on top of the BPG. <Electrolyte composition> 2,6-dimethylphenol 0.5M Sodium perchlorate 0.2M Solvent: Acetanitle <Electrolytic conditions> After three potential sweeps of 0 to 1.5 volts (vs. Ag/AgCl), +1.5 volts (vs. Ag/AgCl) Next, the above PXY-coated BPG electrode was immersed in a 10% by weight aqueous polyvinyl alcohol solution (polymerization degree of polyvinyl alcohol 2000) containing 50mM phosphate and 0.154M sodium chloride and pulled up. ,
The drying process is repeated three times and a polyvinyl alcohol film is coated (film thickness 100 μm to 300 μm). next,
The above electrode is immersed in a dipping solution having the following composition, pulled up and dried, and coated with a proton carrier membrane (film thickness: 0.8 mm). <Dipping liquid composition> Tridodecylamine Potassium tetrakis(p-chlorophenyl)borate Bis(2-ethylhexyl)sebacic acid Polyvinyl chloride Solution: Tetrahydrofuran The PH sensor prepared above was sterilized in an autoclave under the conditions shown in Table 1.
【表】
(実験例)
滅菌前後の電極特性(標準電極電位:E0、電
極膜抵抗:R)の経時変化を第2図、第3図に示
す。滅菌条件が滅菌後の特性(平衡電位、電極膜
抵抗)に与える影響はみられず、また、滅菌前に
みられた電極間の特性のバラツキが減菌すること
で解消された。また、滅菌によるPXYの溶出も
みられない。
比較例 1
実施例と同様に作成したPHセンサを滅菌をせ
ず、その特性(標準電極電位:E0)の経時変化
を測定したものを第4図に示す。滅菌をしない電
極においては、E0が安定するために10日以上時
間必要として、また電極間のバラツキがみられ
る。
比較例 2
実施例におけるポリビニルアルコール層を被覆
しないPHセンサを作成し、実施例と同様の条件で
滅菌し、滅菌前後の電極膜抵抗Rの経時変化を測
定したものを第5図に示す。滅菌後に電極膜抵抗
が大きく変化していくことが明らかである。
以上により、本発明のPHセンサはオートクレー
ブで滅菌を行うことで、電極特性が劣化すること
がなく、逆に電極間の特性のバラツキがなくな
り、特性が速やかに安定化する効果が得られた。
尚、本実施例では、PHセンサについて述べた
が、他のイオンセンサや酵素センサ等の膜被覆セ
ンサにおいても同様である。
[発明の効果]
本発明により、加熱処理による電極の劣化を防
ぐ電極構成で、且つ安定した電極特性に達するま
での安定化時間を速め、電極間の特性のバラツキ
を解消する膜被覆センサの製造方法を提供でき
る。[Table] (Experimental Example) Figures 2 and 3 show changes over time in electrode characteristics (standard electrode potential: E 0 , electrode membrane resistance: R) before and after sterilization. There was no effect of sterilization conditions on the properties after sterilization (equilibrium potential, electrode membrane resistance), and the variation in properties between electrodes that was observed before sterilization was resolved by sterilization. Furthermore, no elution of PXY was observed due to sterilization. Comparative Example 1 A PH sensor prepared in the same manner as in Example was not sterilized, and its characteristics (standard electrode potential: E 0 ) were measured over time, and the results are shown in FIG. For electrodes that are not sterilized, it takes more than 10 days for E 0 to stabilize, and there are variations between electrodes. Comparative Example 2 A PH sensor not covered with the polyvinyl alcohol layer in the example was prepared, sterilized under the same conditions as in the example, and the change over time of the electrode membrane resistance R before and after sterilization was measured, and the results are shown in FIG. It is clear that the electrode membrane resistance changes significantly after sterilization. As described above, when the PH sensor of the present invention is sterilized in an autoclave, the electrode characteristics do not deteriorate, and on the contrary, variations in characteristics between electrodes are eliminated, and the characteristics are quickly stabilized. In this embodiment, a PH sensor has been described, but the same applies to other membrane-coated sensors such as ion sensors and enzyme sensors. [Effects of the Invention] According to the present invention, a membrane-coated sensor can be manufactured that has an electrode configuration that prevents electrode deterioration due to heat treatment, speeds up the stabilization time until stable electrode characteristics are reached, and eliminates variations in characteristics between electrodes. I can provide a method.
第1図は本実施例のイオンセンサの構成図、第
2図は本実施例のPHセンサの標準電極電位の経時
変化を示す図、第3図は本実施例のPHセンサの電
極膜抵抗の経時変化を示す図、第4図は滅菌をし
ないPHセンサの標準電極電位の経時変化を示す
図、第5図はポリビニルアルコール層を被覆しな
いPHセンサの電極膜抵抗の経時変化を示す図であ
る。
図中、1……導電性基体、1a……底面、2…
…リード線、3……導電性接着剤、4……熱収縮
チユーブ、5……エポキシ接着剤、6……酸化還
元機能層、7……隔壁層、8……イオン選択性層
である。
Fig. 1 is a diagram showing the configuration of the ion sensor of this embodiment, Fig. 2 is a diagram showing the change in standard electrode potential of the PH sensor of this embodiment over time, and Fig. 3 is a diagram of the electrode membrane resistance of the PH sensor of this embodiment. Figure 4 is a diagram showing changes over time in the standard electrode potential of a PH sensor that is not sterilized. Figure 5 is a diagram showing changes over time in the electrode membrane resistance of a PH sensor that is not coated with a polyvinyl alcohol layer. . In the figure, 1... conductive substrate, 1a... bottom surface, 2...
... Lead wire, 3 ... Conductive adhesive, 4 ... Heat shrinkable tube, 5 ... Epoxy adhesive, 6 ... Redox functional layer, 7 ... Partition layer, 8 ... Ion selective layer.
Claims (1)
酸化還元機能層を被覆する工程と、 前記酸化還元機能層の表面に前記酸化還元機能
層の流出を防ぐ隔壁層を被覆する工程と、 前記隔壁層の表面にイオン選択性を示すイオン
選択性層を被覆する工程と、 加熱処理をする工程とから成ることを特徴とす
る膜被覆センサの製造方法。 2 前記酸化還元機能層の被覆行程では、導電性
基体を作用極、飽和塩化ナトリウムカロメル電極
を基準電極、白金巻線を対向極として、電解によ
り被覆することを特徴とする特許請求の範囲第1
項記載の膜被覆センサの製造方法。 3 前記隔壁層は電解質を保有する高分子のポリ
ビニルアルコールであつて、被覆行程では、酸化
還元機能層を被覆した導電性基体をポリビニルア
ルコール水溶液中に、浸漬、引き上げ、乾燥を繰
り返して被覆することを特徴とする特許請求の範
囲第1項記載の膜被覆センサの製造方法。 4 前記イオン選択性層の被覆行程では、酸化還
元機能層と隔壁層とを被覆した導電性基体をデイ
ツピング液中に、浸漬、引き上げ、乾燥を繰り返
して被覆することを特徴とする特許請求の範囲第
1項記載の膜被覆センサの製造方法。 5 前記加熱行程での加熱処理の条件が、温度
100〜130℃で時間10分以上であることを特徴とす
る特許請求の範囲第1項記載の膜被覆センサの製
造方法。 6 前記熱処理時の雰囲気圧力がゲージ圧で1.0
〜2.0Kgf/cm2であることを特徴とする特許請求
の範囲第5項記載の膜被覆センサの製造方法。[Scope of Claims] 1. A step of coating the surface of a conductive substrate with a redox functional layer that exhibits a redox function, and coating the surface of the redox functional layer with a partition layer that prevents the redox functional layer from flowing out. A method for manufacturing a membrane-coated sensor, comprising the steps of: coating the surface of the partition layer with an ion-selective layer exhibiting ion selectivity; and heat-treating. 2. In the step of coating the redox functional layer, the conductive substrate is used as a working electrode, a saturated sodium chloride calomel electrode is used as a reference electrode, and a platinum winding is used as a counter electrode, and the coating is carried out by electrolysis.
A method for manufacturing a membrane-coated sensor as described in . 3. The partition layer is made of polymeric polyvinyl alcohol containing an electrolyte, and in the coating process, the conductive substrate coated with the redox functional layer is coated by repeating dipping, pulling up, and drying into an aqueous polyvinyl alcohol solution. A method for manufacturing a membrane-coated sensor according to claim 1, characterized in that: 4. In the step of coating the ion-selective layer, the conductive substrate coated with the redox functional layer and the partition layer is repeatedly dipped in a dipping liquid, pulled up, and dried. 2. A method for manufacturing a membrane-coated sensor according to item 1. 5 The conditions for the heat treatment in the heating step are temperature
2. The method for manufacturing a membrane-coated sensor according to claim 1, wherein the temperature is 100 to 130°C for 10 minutes or more. 6 The atmospheric pressure during the heat treatment is 1.0 in gauge pressure.
6. The method for manufacturing a membrane-coated sensor according to claim 5, characterized in that the film-coated sensor is 2.0 Kgf/cm 2 .
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP61301600A JPS63154957A (en) | 1986-12-19 | 1986-12-19 | Film cover sensor and manufacture thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP61301600A JPS63154957A (en) | 1986-12-19 | 1986-12-19 | Film cover sensor and manufacture thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS63154957A JPS63154957A (en) | 1988-06-28 |
| JPH0422465B2 true JPH0422465B2 (en) | 1992-04-17 |
Family
ID=17898896
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP61301600A Granted JPS63154957A (en) | 1986-12-19 | 1986-12-19 | Film cover sensor and manufacture thereof |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS63154957A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP7808028B2 (en) * | 2020-04-16 | 2026-01-28 | キッコーマン株式会社 | Method for measuring trace substances using hydrolytic enzymes |
-
1986
- 1986-12-19 JP JP61301600A patent/JPS63154957A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS63154957A (en) | 1988-06-28 |
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