JPH0420865B2 - - Google Patents
Info
- Publication number
- JPH0420865B2 JPH0420865B2 JP17029488A JP17029488A JPH0420865B2 JP H0420865 B2 JPH0420865 B2 JP H0420865B2 JP 17029488 A JP17029488 A JP 17029488A JP 17029488 A JP17029488 A JP 17029488A JP H0420865 B2 JPH0420865 B2 JP H0420865B2
- Authority
- JP
- Japan
- Prior art keywords
- piece
- support piece
- plate
- plate body
- edge
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000001816 cooling Methods 0.000 claims description 21
- 230000003014 reinforcing effect Effects 0.000 claims description 8
- 230000008646 thermal stress Effects 0.000 description 8
- 230000000694 effects Effects 0.000 description 5
- 239000004568 cement Substances 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 230000000452 restraining effect Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
Landscapes
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Furnace Details (AREA)
Description
【発明の詳細な説明】
産業上の利用分野
この発明はセメント製造設備のロータリーキル
ンに付随するクリンカー冷却装置用グレートプレ
ート、そのなかでも特にフーラー型グレートプレ
ートに関するものである。DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application The present invention relates to a grate plate for a clinker cooling device attached to a rotary kiln of a cement production facility, and more particularly to a Fuller type grate plate.
従来の技術
第7図にこの種のグレートプレートが取付けら
れたクリンカー冷却装置の一例を示す。この冷却
装置において、図示しないロータリーキルンを出
た高温(約1250℃〜1350℃)のセメントクリンカ
ー101は溶融状となつて冷却室(図示せず)内
に落下し、グレートプレート上に載置される。グ
レートプレートは可動グレートプレート102と
固定グレートプレート103が交互に配置される
ように構成されており、該グレートプレート上に
載置されたクリンカー101は、つぎに可動グレ
ートプレート102の往復動により徐々に矢印方
向に移送され、この移送の間にグレートプレート
の下方から冷却空気がグレートプレートの後記流
通孔を経てクリンカー101まで供給されること
により、所定の温度(40℃〜100℃)まで冷却さ
れる。BACKGROUND ART FIG. 7 shows an example of a clinker cooling device equipped with this type of grate plate. In this cooling device, a high temperature (approximately 1250°C to 1350°C) cement clinker 101 exits a rotary kiln (not shown), becomes molten, falls into a cooling chamber (not shown), and is placed on a grate plate. . The grate plate is configured such that movable grate plates 102 and fixed grate plates 103 are arranged alternately, and the clinker 101 placed on the grate plate is then gradually moved by the reciprocating movement of the movable grate plate 102. The air is transferred in the direction of the arrow, and during this transfer, cooling air is supplied from below the grate plate to the clinker 101 through the distribution holes in the grate plate to be cooled to a predetermined temperature (40°C to 100°C). .
105,106はそれぞれ可動グレートプレー
トサポートと固定グレートプレートサポート、1
07はTボルトである。 105 and 106 are a movable grate plate support and a fixed grate plate support, respectively;
07 is T bolt.
前記のようなグレートプレートとして最近は第
8,9図に示すようなプレートが用いられてい
る。このグレートプレート102,103は裏面
のほぼ中央部にTボルト107用の支持片108
が、かつ裏面の一端縁にあご片109がそれぞれ
設けられた長手形状のプレート本体110を具え
ている。プレート本体110の支持片108とあ
ご片109との間および支持片108と他端縁と
の間には冷却空気流通孔111,112が複数個
穿設されている。また、プレート本体110の裏
面の他端縁、該他端縁から支持片108に至る両
側縁と中央部、および支持片108からあご片1
09に至る両側縁と中央部には剛性の増大を図る
ための補強リブ113,113′が支持片108
やあご片109と接触して連続的に設けられてい
る。114はあご片109に穿設された冷却空気
流通孔である。 Recently, plates such as those shown in FIGS. 8 and 9 have been used as the above-mentioned great plates. These great plates 102, 103 have a support piece 108 for a T-bolt 107 approximately in the center of the back surface.
However, the plate body 110 has a longitudinal shape and has a jaw piece 109 on one end edge of the back surface. A plurality of cooling air circulation holes 111 and 112 are formed between the support piece 108 and the jaw piece 109 of the plate body 110 and between the support piece 108 and the other end edge. Also, the other end edge of the back surface of the plate body 110, both side edges and the center part from the other end edge to the support piece 108, and the jaw piece 1 from the support piece 108.
Reinforcement ribs 113, 113' are provided on both side edges and the center of the support piece 108 to increase rigidity.
It is continuously provided in contact with the jaw piece 109. Reference numeral 114 indicates a cooling air circulation hole formed in the jaw piece 109.
発明が解決しようとする課題
ところで、前記グレートプレートにおいては、
使用面となる表面の前半部(支持片108とあご
片109の間)と後半部(支持片108と他端縁
に設けた補強リブ113の間)とで温度のバラツ
キが大きい。すなわち、表面の前半部とあご片1
09が常に高温のクリンカー101と接するため
最も被熱量が多く、しかも表裏面では温度差も大
きいため、表裏面間の伸びの差が大きくなつて、
熱応力も大きく発生する。一方、後半部は可動グ
レートプレート102の往復動により、クリンカ
ー101が押し除かれたり又はクリンカーに覆わ
れたりという過程を繰り返すため、比較的に被熱
量が少なく、前半部に比べて低温に保たれ、表裏
面間の温度差も少ない。そのため、表裏面間の伸
びの差も小さく、熱応力の発生も前半部ほど大き
くない。Problems to be Solved by the Invention By the way, in the above-mentioned great plate,
There is a large variation in temperature between the front half (between the support piece 108 and the jaw piece 109) and the rear half (between the support piece 108 and the reinforcing rib 113 provided on the other edge) of the surface to be used. That is, the front half of the surface and jaw piece 1
Since 09 is always in contact with the high temperature clinker 101, it receives the most heat, and the temperature difference between the front and back surfaces is also large, so the difference in elongation between the front and back surfaces becomes large.
Large thermal stress also occurs. On the other hand, the latter half repeats the process of pushing away the clinker 101 or being covered by the clinker due to the reciprocating movement of the movable grate plate 102, so it receives relatively less heat and is kept at a lower temperature than the first half. , the temperature difference between the front and back surfaces is also small. Therefore, the difference in elongation between the front and back surfaces is small, and the generation of thermal stress is not as large as in the first half.
前記のような前半部と後半部における熱応力差
の発生によつて、グレートプレート102,10
3には変形や亀裂が発生し易い。特にグレートプ
レートの剛性を強化するための補強リブ113が
連続的に設けられているので、冷却に際しかえつ
てこれが災いして流通孔111,112が設けら
れている強度の弱い平板部を中心に亀裂等を発生
させる結果となつている。 Due to the generation of the thermal stress difference between the first half and the second half, the great plates 102, 10
3, deformation and cracks are likely to occur. In particular, since reinforcing ribs 113 are continuously provided to strengthen the rigidity of the great plate, this may cause cracks during cooling, mainly in the weak flat plate portions where the circulation holes 111 and 112 are provided. This has resulted in the occurrence of such problems.
そのため、クリンカー101の均等な冷却およ
びその円滑な移送が次第に阻害され、短期間にグ
レートプレート102,103の取替えが必要と
なつてしまうという問題点があつた。 Therefore, there was a problem that uniform cooling of the clinker 101 and its smooth transfer were gradually hindered, and the grate plates 102, 103 had to be replaced in a short period of time.
そこで、この発明は前記従来のグレートプレー
トのもつ問題点を解決し、グレートプレートの前
半部と後半部に発生する熱応力差を小なくして、
変形や亀裂の発生が少なく、長期間にわたつて使
用できるグレートプレートを提供することを目的
とする。 Therefore, this invention solves the problems of the conventional grate plate, reduces the difference in thermal stress occurring between the front and rear parts of the grate plate, and
The purpose of the present invention is to provide a grate plate that is less susceptible to deformation and cracking and can be used for a long period of time.
課題を解決するための手段
前記目的を達成するため、この発明は、第1〜
4図に示すように支持片8とあご片9との間のプ
レート本体10の表面が両側縁方向へ波形となつ
た波形面21に形成され、この波形面21のある
プレート本体10の裏面が支持片8からあご片9
へ向けてその肉厚が徐々に薄くなるテーパ面22
に形成され、かつ補強リブ13に縁切り切欠部2
3が形成されていることを特徴とする。Means for Solving the Problems In order to achieve the above object, the present invention provides the following features:
As shown in Figure 4, the surface of the plate body 10 between the support piece 8 and the jaw piece 9 is formed into a waveform surface 21 that is waveformed toward both side edges, and the back surface of the plate body 10 with this waveform surface 21 is Support piece 8 to jaw piece 9
A tapered surface 22 whose wall thickness gradually becomes thinner toward
and an edge notch 2 is formed in the reinforcing rib 13.
3 is formed.
作 用
前記のように被熱側となるプレート本体10の
表面が波形面21に形成されているため、該表面
は裏面のフラツトな面より面積が大きくなる。被
熱側と冷却側の温度差による熱膨張の差は面積差
により吸収され、単位長さ(幅方向長さ)におけ
る実質の変形が小さくなる。Function As described above, since the front surface of the plate main body 10, which is the heated side, is formed into the corrugated surface 21, the surface area of the front surface is larger than that of the flat surface on the back surface. The difference in thermal expansion due to the temperature difference between the heated side and the cooled side is absorbed by the area difference, and the actual deformation in unit length (length in the width direction) becomes small.
また、裏面がテーパ面22に形成されているた
め、高温になりやすいあご片9側ほど下方からの
冷却空気による冷却効果がよくなり、プレート本
体10の前半部における表裏面間の温度差が小さ
くなるとともに、前半部〜後半部間における温度
差も小さくなつて、加熱、冷却の繰り返し時の温
度差も小さくなる。そのため、前半部〜後半部で
の温度の勾配が小さい状態での使用が可能とな
り、それだけ前半部と後半部に発生する熱応力差
が小さくなる。 In addition, since the back surface is formed into a tapered surface 22, the side of the jaw piece 9 that tends to get hotter has a better cooling effect due to the cooling air from below, and the temperature difference between the front and back surfaces in the front half of the plate body 10 is small. At the same time, the temperature difference between the first half and the second half becomes smaller, and the temperature difference when heating and cooling are repeated also becomes smaller. Therefore, it becomes possible to use the device in a state where the temperature gradient between the first half and the second half is small, and the difference in thermal stress generated between the first half and the second half becomes smaller accordingly.
さらにまた、補強リブ13に縁切り切欠部23
が形成されているため、後半部の前半部に対する
変形拘束力が軽減され、プレート本体10自体の
温度変化に伴つて前半部と後半部に発生する熱応
力差が小さくなる。 Furthermore, an edge notch 23 is provided in the reinforcing rib 13.
is formed, the deformation restraining force of the rear half on the front half is reduced, and the difference in thermal stress generated between the front half and the rear half due to temperature changes in the plate body 10 itself is reduced.
実施例
一実施例について、図面を参照して、前記した
構成以外の構成を中心に、以下説明する。Example An example will be described below with reference to the drawings, focusing on configurations other than those described above.
第1〜4図において、波形面21は冷却空気流
通孔11が山部となり、流通孔11と流通孔11
の間が谷部となるような波形となつている。 In FIGS. 1 to 4, the wavy surface 21 has the cooling air circulation holes 11 as peaks, and the circulation holes 11 and 11
The waveform has valleys in between.
テーパ面22におけるプレート本体10の表面
からの肉厚は、支持片8が設けられている部分の
肉厚がT、あご片9が設けられている部分の肉厚
がtで、両者の関係がT>tとなるように設定さ
れている。 Regarding the thickness of the tapered surface 22 from the surface of the plate body 10, the thickness of the portion where the support piece 8 is provided is T, the thickness of the portion where the jaw piece 9 is provided is t, and the relationship between the two is as follows. It is set so that T>t.
また、この実施例ではプレート本体10の裏面
の支持片8からあご片9に至る両側縁と中央部に
従来の第8,9図に示すような補強リブ113′
が設けられていないし、あご片9に同様に冷脚空
気流通孔114が設けられていない。縁切り切欠
部23をこの実施例では3個、図示の位置に形成
しているが、プレート本体10の後半部の剛性を
維持するとともに、前半部の変形に伴う応力発生
の解放を図れればこれ以外の配設位置でもよく、
またその個数や形状も種々変更することが可能で
ある。 In addition, in this embodiment, reinforcing ribs 113' as shown in conventional FIGS.
Similarly, the jaw piece 9 is not provided with cold leg air circulation holes 114. In this embodiment, three edge notches 23 are formed at the positions shown in the figure, but this can be done if the rigidity of the rear half of the plate body 10 can be maintained and the stress generated due to deformation of the front half can be released. It may be installed in any other location,
Moreover, the number and shape of the elements can be changed in various ways.
第5〜6図は別の実施例を示し、この実施例で
前記実施例と異なるところは、テーパ面22とな
つたプレート本体10の裏面をも両側縁方向へ波
形となつた波形面25に形成していることであ
る。この波形面25において、冷却空気流通孔1
1が山部となり、流通孔11と流通孔11の間が
谷部となる点は波形面21と同様であるが、波形
面25の波の大きさ(山部と谷部の高さ)は波形
面21のそれより小さくなつている。そのほかの
構成は同様となつているので、同一符号を付して
説明を省略する。 5 and 6 show another embodiment, and this embodiment differs from the previous embodiment in that the back surface of the plate body 10, which is a tapered surface 22, is also formed into a wavy surface 25 that is wavy toward both side edges. It is forming. In this corrugated surface 25, cooling air circulation holes 1
It is the same as the waveform surface 21 in that 1 becomes a peak and the area between the communication holes 11 becomes a valley, but the size of the waves on the waveform surface 25 (the height of the peak and valley) is It is smaller than that of the waveform surface 21. Since the other configurations are the same, the same reference numerals will be given and the explanation will be omitted.
この例の場合には冷却空気が当る面積が波形面
25によつて、前記テーパ面22がフラツトな面
である場合より大きくなるから、冷却効果がより
高まる。 In this case, the area that the cooling air hits is larger due to the corrugated surface 25 than when the tapered surface 22 is a flat surface, so that the cooling effect is further enhanced.
尚、図示した実施例はあくまで好ましい一例を
表したにすぎず、細部の設計は図示した以外の設
計としてもよいことは勿論である。 It should be noted that the illustrated embodiment merely represents a preferred example, and it goes without saying that the detailed design may be other than that illustrated.
発明の効果
この発明は前記のようであつて、
●プレート本体の前半部表面に形成された波形面
によるプレートの変形量の低減、
●同前半部裏面に形成されたテーパ面による高温
被熱部に対する冷却効果および前後部間での温
度勾配の緩和(平衡化)で発生する熱応力差の
低減、
●および補強リブに形成された縁切り切欠部によ
る後半部の前半部に対する変形拘束力の軽減に
伴つて発生する熱応力差の低減
を図ることができ、これによつて、プレート本体
に発生する変形や亀裂を可及的に少なくすること
ができて、取替えるために装置を一時停止するよ
うなことなく、長期間にわたつて使用でき、クリ
ンカーの均等な冷却とその円滑な移送を継続でき
るという優れた効果がある。Effects of the Invention This invention is as described above, and has the following features: - Reducing the amount of deformation of the plate due to the corrugated surface formed on the surface of the front half of the plate body; ● High-temperature heated area due to the tapered surface formed on the back surface of the front half. ● Reducing the difference in thermal stress caused by the cooling effect on the front and rear parts and alleviating (balancing) the temperature gradient between the front and rear parts, and reducing the deformation restraining force of the rear part on the front part due to the edge notch formed in the reinforcing rib. It is possible to reduce the thermal stress difference that occurs, thereby minimizing deformation and cracks that occur in the plate body, and eliminating the need to temporarily stop the equipment for replacement. It has the excellent effect of being able to be used for a long period of time without any problems, and that it can continue to cool the clinker evenly and transport it smoothly.
第1図はこの発明の一実施例を示すグレートプ
レートの斜視図、第2図は同上の裏面斜視図、第
3図は第2図の−線に沿う断面図、第4図は
第2図の−線に沿う断面図、第5図は別の実
施例を示すグレートプレートの裏面斜視図、第6
図は第5図の−線に沿う断面図、第7図はク
リンカー冷却装置の一例を示す正面図、第8図は
それに用いられる従来のグレートプレートの裏面
図、第9図は第8図の−線に沿う断面図であ
る。
8……支持片、9……あご片、10……プレー
ト本体、11,12……冷却空気流通孔、13…
…補強リブ、21,25……波形面、22……テ
ーパ面、23……縁切り切欠部。
Fig. 1 is a perspective view of a great plate showing an embodiment of the present invention, Fig. 2 is a rear perspective view of the same, Fig. 3 is a cross-sectional view taken along the - line in Fig. 2, and Fig. 4 is a perspective view of the grate plate shown in Fig. 2. FIG. 5 is a rear perspective view of the great plate showing another embodiment; FIG.
The figure is a sectional view taken along the - line in Figure 5, Figure 7 is a front view showing an example of a clinker cooling device, Figure 8 is a back view of a conventional grate plate used in it, and Figure 9 is a cross-sectional view of Figure 8. - is a sectional view taken along the line. 8... Support piece, 9... Jaw piece, 10... Plate body, 11, 12... Cooling air circulation hole, 13...
... Reinforcement rib, 21, 25 ... Waveform surface, 22 ... Tapered surface, 23 ... Edge notch.
Claims (1)
が、かつ裏面の一端縁にあご片がそれぞれ設けら
れた方形のプレート本体を具え、このプレート本
体の支持片とあご片との間および支持片と他端縁
との間に冷却空気流通孔が複数個穿設され、かつ
プレート本体の裏面の他端縁および該他端縁から
支持片に至る両側縁に補強リブが設けられたクリ
ンカー冷却装置用のグレートプレートにおいて、
前記支持片とあご片との間のプレート本体の表面
が両側縁方向へ波形となつた波形面に形成され、
この波形面のあるプレート本体の裏面が支持片か
らあご片へ向けてその肉厚が徐々に薄くなるテー
パ面に形成され、かつ前記補強リブに縁切り切欠
部が形成されていることを特徴とするグレートプ
レート。1 Equipped with a rectangular plate body with a support piece for a mounting bolt approximately in the center of the back surface and a jaw piece on one end edge of the back surface, and between the support piece and the jaw piece of this plate body and the support piece. A clinker cooling system in which a plurality of cooling air circulation holes are bored between one piece and the other edge, and reinforcing ribs are provided on the other edge of the back surface of the plate body and on both sides from the other edge to the support piece. In the device grate plate,
The surface of the plate body between the support piece and the jaw piece is formed into a waveform surface that is waveform toward both side edges,
The back surface of the plate main body having the corrugated surface is formed into a tapered surface whose wall thickness gradually becomes thinner from the support piece to the jaw piece, and an edge notch is formed in the reinforcing rib. Great plate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP17029488A JPH0222155A (en) | 1988-07-07 | 1988-07-07 | Grate plate |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP17029488A JPH0222155A (en) | 1988-07-07 | 1988-07-07 | Grate plate |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0222155A JPH0222155A (en) | 1990-01-25 |
JPH0420865B2 true JPH0420865B2 (en) | 1992-04-07 |
Family
ID=15902295
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP17029488A Granted JPH0222155A (en) | 1988-07-07 | 1988-07-07 | Grate plate |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0222155A (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3404490B1 (en) * | 2002-05-27 | 2003-05-06 | 電気化学工業株式会社 | Movable grate |
DE102015015632B4 (en) * | 2015-12-03 | 2017-12-07 | Khd Humboldt Wedag Gmbh | Grate plate for a grate cooler |
-
1988
- 1988-07-07 JP JP17029488A patent/JPH0222155A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPH0222155A (en) | 1990-01-25 |
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