JPH04109568A - Electric circuit member - Google Patents
Electric circuit memberInfo
- Publication number
- JPH04109568A JPH04109568A JP2225084A JP22508490A JPH04109568A JP H04109568 A JPH04109568 A JP H04109568A JP 2225084 A JP2225084 A JP 2225084A JP 22508490 A JP22508490 A JP 22508490A JP H04109568 A JPH04109568 A JP H04109568A
- Authority
- JP
- Japan
- Prior art keywords
- electrical connection
- conductive film
- anisotropic conductive
- electrical
- electric circuit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/321—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by conductive adhesives
Landscapes
- Coupling Device And Connection With Printed Circuit (AREA)
- Manufacturing Of Electrical Connectors (AREA)
- Multi-Conductor Connections (AREA)
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
Abstract
Description
【発明の詳細な説明】
[産業上の利用分野]
本発明は電気的接続部材と異方性導電膜とを用いて電気
回路部品を接続した電気回路部材に関する。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to an electrical circuit member in which electrical circuit components are connected using an electrical connecting member and an anisotropic conductive film.
[従来の技術]
従来は、回路基板同士、リードフレーム同士、半導体素
子同士、回路基板とリードフレーム、回路基板と半導体
素子、リードフレームと半導体素子の接続はコネクタ一
方法、圧着端子方法、はんだ付は方法、ワイヤボンディ
ング方法、TAB(Tape Automated B
onding)方法、CCB (Control 1.
edCollapsed Bonding)方法、等が
公知である。ところが、これらの方法にあっては、隣接
する接続部同士が接触しないようにする為の最小ピッチ
が比較的大きい為、接続部同士のピッチに小さいものが
要求される場合には対応できないという問題があった。[Conventional technology] Conventionally, circuit boards, lead frames, semiconductor devices, circuit boards and lead frames, circuit boards and semiconductor devices, and lead frames and semiconductor devices have been connected using connectors, crimp terminals, and soldering. method, wire bonding method, TAB (Tape Automated B
onding) method, CCB (Control 1.
edCollapsed Bonding) method, etc. are well known. However, with these methods, the minimum pitch required to prevent adjacent connection parts from coming into contact with each other is relatively large, so there is a problem that they cannot be used when a small pitch between connection parts is required. was there.
更に、このような方法では配線長が長くなるため抵抗値
の増大や浮遊容量の増大を招くために電気的特性上問題
があった。この問題は、特に高周波電気回路では顕著で
あった。Furthermore, this method has problems in terms of electrical characteristics since the length of the wiring becomes long, leading to an increase in resistance value and stray capacitance. This problem was particularly noticeable in high frequency electrical circuits.
又、前記部品の接合方法として、異方性導電膜による方
法が公知となっている(特開昭60−216411号公
報、特開昭61−78069号公報、特開昭61−17
4643号公報等参照)。In addition, as a method for joining the above-mentioned parts, a method using an anisotropic conductive film is known (Japanese Patent Application Laid-Open No. 60-216411, JP-A No. 61-78069, JP-A No. 61-17).
(See Publication No. 4643, etc.).
異方性導電膜は電気絶縁性接着剤中に金属粒子を分散さ
せたシート状のもので、接合部を有する基板間に異方性
導電膜を介在させて電気的に接合することができる。The anisotropic conductive film is a sheet-like material in which metal particles are dispersed in an electrically insulating adhesive, and the anisotropic conductive film can be interposed between substrates having a joint portion to electrically connect them.
第5図は、このような1つの異方性導電膜を用いた電気
回路部品間の電気的接続を示す模式図であり、図中21
は異方性導電膜、100.110は接続すべき電気回路
部品で、本例では回路基板を示す。異方性導電膜は電気
絶縁性接着剤150中にNi、はんだ等の金属粒子15
1を分散させた構成をなすシート状のものである。回路
基板100には導体パターン101 とレジスト102
とが形成されており、複数の接合部103を有するもの
である。回路基板110も同様に導体パターン111、
レジスト112、接合部113を有するものである。第
5図(a)は接合前の状態を示す図である。そして回路
基板100、110を加圧、加熱する事により電気回路
部品100の接続部103と電気回路部品1. I O
の接続部113とを電気的に接続する(第5図(b))
。FIG. 5 is a schematic diagram showing electrical connections between electrical circuit components using one such anisotropic conductive film, and in the figure, 21
is an anisotropic conductive film, and 100 and 110 are electrical circuit components to be connected, which in this example are circuit boards. The anisotropic conductive film includes metal particles 15 such as Ni and solder in an electrically insulating adhesive 150.
It is a sheet-like material having a structure in which 1 is dispersed therein. The circuit board 100 has a conductor pattern 101 and a resist 102.
is formed, and has a plurality of joint parts 103. Similarly, the circuit board 110 also has a conductive pattern 111,
It has a resist 112 and a bonding portion 113. FIG. 5(a) is a diagram showing the state before joining. Then, by pressurizing and heating the circuit boards 100 and 110, the connecting portion 103 of the electric circuit component 100 and the electric circuit component 1. I O
(Fig. 5(b))
.
また、絶縁保持体中に複数の導電部材を相互に絶縁して
保持させ、該導電部材の両端が前記保持体の両面に該保
持体面と同一もしくは突出してn8している構成をなす
電気的接続部材を用いて、電気回路部品同士を電気的に
接続する事が提案さ −れている(特開昭63−
222437号公報、特開昭63−224235号公報
等参照)。Further, an electrical connection in which a plurality of conductive members are held insulated from each other in an insulating holder, and both ends of the conductive members are on both sides of the holder and are aligned with or protrude from the holder surface. It has been proposed to electrically connect electrical circuit components using materials (Japanese Patent Application Laid-Open No. 1983-1999).
222437, JP-A-63-224235, etc.).
第6図は、このような1つの電気的接続部材を用いた電
気回路部品間の電気的接続を示す模式図であり、図中3
1は電気的接続部材、32.33は接続すべき電気回路
部品を示す。電気的接続部材31は、金属又は合金から
なる複数の棒状の導電部材34を、各々の導電部材34
同士を電気的に絶縁して、電気的絶縁材料からなる薄板
状の保特休35により保持した構成をなし、導電部材3
4の両端を各々バンブ38及び39として電気回路部品
32及び33側に突出させである(第6図(a))。そ
して、一方の電気回路部品32の接続部36と導電部材
34のバンブ38とを、また、他方の電気回路部品33
の接続部37と導電部材34のバンブ39とを各々例え
ば熱圧着、超音波加熱法等によって金属化および/又は
合金化する事により接続し、電気回路部品32.33同
士を電気的に接続する(第6図(b))。FIG. 6 is a schematic diagram showing electrical connections between electrical circuit components using one such electrical connection member.
1 indicates an electrical connection member, and 32 and 33 indicate electrical circuit components to be connected. The electrical connection member 31 connects a plurality of rod-shaped conductive members 34 made of metal or alloy to each conductive member 34.
The conductive member 3 is electrically insulated from each other and held by a thin plate-shaped maintenance member 35 made of an electrically insulating material.
Both ends of 4 are protruded toward the electric circuit components 32 and 33 as bumps 38 and 39, respectively (FIG. 6(a)). Then, the connection portion 36 of one electric circuit component 32 and the bump 38 of the conductive member 34 are connected to the other electric circuit component 33.
The connecting portion 37 of the conductive member 34 and the bump 39 of the conductive member 34 are connected by metallization and/or alloying, for example, by thermocompression bonding, ultrasonic heating, etc., and the electric circuit components 32 and 33 are electrically connected to each other. (Figure 6(b)).
上記電気的接続部材31を製造する方法として第7図に
示す方法が提案されている(特開平2−49385号公
報)。As a method for manufacturing the electrical connection member 31, a method shown in FIG. 7 has been proposed (Japanese Patent Laid-Open No. 2-49385).
まず、導電材製の銅箔40上に前記保持体35となる感
光性樹脂35aを塗布する(第7図(a))。First, a photosensitive resin 35a that will become the holder 35 is applied onto a copper foil 40 made of a conductive material (FIG. 7(a)).
次に、後工程で前記導電部材34を埋設する所定の位置
を露光、現像することにより、感光性樹脂35aに孔3
5bを形成して銅箔40を露出させ、次いで温度を上げ
て感光性樹脂35aを硬化させる(第7図 (b))。Next, in a post-process, a predetermined position where the conductive member 34 is to be buried is exposed and developed to form a hole 3 in the photosensitive resin 35a.
5b to expose the copper foil 40, and then raise the temperature to harden the photosensitive resin 35a (FIG. 7(b)).
そして、孔35bの近傍の銅箔40のエツチングを行い
孔35b下部に凹部41を形成する(第7図(C))。Then, the copper foil 40 near the hole 35b is etched to form a recess 41 below the hole 35b (FIG. 7(C)).
その後、銅箔40に対する金等のめつき処理を行う事に
より、凹部41及び孔35b内に導電部材34を充填し
て行き、凹部41内に前記バンブ39を形成し、感光性
樹脂35aの上面にバンブ38を形成する(第7図(d
))。Thereafter, by plating the copper foil 40 with gold or the like, the conductive member 34 is filled into the recess 41 and the hole 35b, the bump 39 is formed in the recess 41, and the upper surface of the photosensitive resin 35a is form a bump 38 (see Fig. 7(d)
)).
その後、銅箔40を金属エツチングによって除去する事
により、前記電気的接続部材31が得られる(第7図(
e))。Thereafter, the electrical connection member 31 is obtained by removing the copper foil 40 by metal etching (see FIG. 7).
e)).
[発明が解決しようとする課題]
上記異方性導電膜は、圧縮することにより隣接金属粒子
を接触させ電気抵抗値が下がることを利用するものであ
る。[Problems to be Solved by the Invention] The above-mentioned anisotropic conductive film utilizes the fact that when compressed, adjacent metal particles are brought into contact with each other and the electrical resistance value is lowered.
この異方性導電膜を用いた接合方法は、比較的低温で接
合でき、しかも容易に接合できる事に特徴があるが、狭
ピツチ接合が出来ない。即ち、異方性導電膜の金属粒子
は略球形であるため、分散が十分均一に出来ないため、
さらに分散量に制約があるため、挟ピッチ多ビン接合が
出来ない。さらに、金属粒子同士の接合であるため接合
面積が小さくなること、接合点が多くなること、また金
属粒子と電気回路部品との接続部の面積が小さくなるこ
とより、電気抵抗値が高くなる等、電気特性が悪い。そ
の他、電気回路部品の接合部が凹状になっている場合(
第5図参照)、周辺部106の電気抵抗値が低く接合部
107の電気抵抗値が高く電気特性が悪くなるため、接
合部が凸状になっていないと電気回路部品を使用できな
い。接合部が凹状になっている場合、接合部にバンブ等
を配置して凸状にした電気回路部品を作る必要がある。This bonding method using an anisotropic conductive film is characterized in that it can be bonded at a relatively low temperature and can be bonded easily, but narrow pitch bonding is not possible. In other words, since the metal particles in the anisotropic conductive film are approximately spherical, they cannot be dispersed sufficiently uniformly.
Furthermore, since there is a restriction on the amount of dispersion, narrow pitch multi-bin joining is not possible. Furthermore, because the bonding is between metal particles, the bonding area becomes smaller, the number of bonding points increases, and the area of the connection between the metal particles and the electric circuit component becomes smaller, resulting in higher electrical resistance, etc. , poor electrical characteristics. In addition, if the joints of electrical circuit components are concave (
(See FIG. 5), the electric resistance value of the peripheral portion 106 is low and the electric resistance value of the joint portion 107 is high, resulting in poor electrical characteristics. Therefore, the electric circuit component cannot be used unless the joint portion has a convex shape. If the joint is concave, it is necessary to place bumps or the like on the joint to create a convex electric circuit component.
一方、上記電気的接続部材を用いた接合方法では、電気
的接続部材の厚さが薄いため電気回路部品同士の熱膨張
係数が大の場合熱応力が大となり、品質信頼性問題が生
ずる。そのために電気的接続部材の厚さを厚くする方法
が提案されているが、価格が高かったりする。On the other hand, in the bonding method using the electrical connection member described above, since the thickness of the electrical connection member is thin, thermal stress becomes large when the thermal expansion coefficients of the electrical circuit components are large, resulting in quality reliability problems. For this purpose, a method of increasing the thickness of the electrical connection member has been proposed, but this method is expensive.
本発明はかかる事情に鑑みてなされたものであり、挟ピ
ッチ接続が可能で、電気特性が良(、電極の凹凸構造に
依存せず、電気回路部品の熱膨張係数に依存せず、しか
も製作容易で、安価で、信頼性良好な電気回路部材を提
供することを目的とする。The present invention was made in view of the above circumstances, and enables narrow pitch connections, has good electrical characteristics (does not depend on the uneven structure of the electrodes, does not depend on the thermal expansion coefficient of the electric circuit components, and can be easily manufactured). The purpose is to provide an electric circuit member that is easy, inexpensive, and has good reliability.
[課題を解決するための手段]
本発明によれば、上記の如き目的を達成するものとして
、
電気的絶縁材からなる保持体と、該保持体に相互に絶縁
状態にて装備された複数の導電部材とを有し、前記各導
電部材の両端が前記保持体の両面にて該保持体の面より
突出して露出している電気的接続部材と、
導電性粒子を電気絶縁性接着剤中に分散させてなる異方
性導電膜と、
が、前記電気的接続部材の導電部材と前記異方性導電膜
の導電性粒子とを介して電気的接続がなされる様に重ね
あわされており、この重ねあわせの一方の面は前記電気
的接続部材からなり、他方の面は前記異方性導電膜また
は前記電気的接続部材からなり、
前記重ねあわせの一方の面側に配置され、少なくとも1
つの接続部を有し、該接続部において、前記電気的接続
部材の保持体面において露出している導電部材のうちの
少なくとも1つと電気的に接続せしめられている電気回
路部品と、前記重ねあわせの他方の面側に配置され、少
なくとも1つの接続部を有し、該接続部において、前記
異方性導電膜面の少なくとも一部の導電性粒子と、ある
いは前記電気的接続部材の保持体面において露出してい
る導電部材のうちの少なくとも1つと、電気的に接続せ
しめられている他の電気回路部品と、
を有することを特徴とする電気回路部材、が提供される
。[Means for Solving the Problems] According to the present invention, the above objects are achieved by: a holder made of an electrically insulating material; an electrically conductive member, wherein both ends of each of the conductive members protrude and are exposed from the surface of the holder on both sides of the holder, and conductive particles are placed in an electrically insulating adhesive. an anisotropic conductive film formed by dispersion, and are superimposed so that an electrical connection is made through the conductive member of the electrical connection member and the conductive particles of the anisotropic conductive film, One surface of the stack is made of the electrical connection member, and the other surface is made of the anisotropic conductive film or the electrical connection member, and at least one
an electrical circuit component electrically connected to at least one of the conductive members exposed on the holder surface of the electrical connection member; is arranged on the other surface side and has at least one connection part, and in the connection part, is exposed to at least a part of the conductive particles on the anisotropic conductive film surface or on the holder surface of the electrical connection member. Provided is an electrical circuit member comprising: at least one of the electrically conductive members that is connected to the electrically conductive member; and another electrical circuit component that is electrically connected to the electrically conductive member.
本発明においては、前記電気的接続部材と異方性導電膜
との重ねあわせが1つの電気的接続部材と1つの異方性
導電膜とからなる態様がある。In the present invention, there is an embodiment in which the electrical connection member and the anisotropic conductive film are stacked together to consist of one electrical connection member and one anisotropic conductive film.
本発明においては、前記電気的接続部材と異方性導電膜
との重ねあわせが2つの電気的接続部材の間に1つの異
方性導電膜を1置したものからなる態様がある。In the present invention, there is an embodiment in which the electrical connection member and the anisotropic conductive film are stacked together such that one anisotropic conductive film is placed between the two electrical connection members.
本発明においては、前記2つの電気的接続部材の保持体
どうしが前記重ねあわせの周辺部にて連結され一体化さ
れて、前記2つの電気的接続部材が一体化されている態
様がある。In the present invention, there is a mode in which the holders of the two electrical connection members are connected and integrated at the periphery of the overlapping portion, so that the two electrical connection members are integrated.
本発明においては、前記異方性導電膜が隣接部材と接着
されている態様がある。In the present invention, there is an embodiment in which the anisotropic conductive film is bonded to an adjacent member.
本発明においては、少なくとも1つの前記電気回路部品
の、接続部を有する面の少なくとも一部と、上記保持体
とが、これらの間に介在せしめられた電気的絶縁材料よ
りなる接着剤により接着されている態様がある。In the present invention, at least a part of the surface having the connecting portion of at least one of the electric circuit components and the holder are bonded together with an adhesive made of an electrically insulating material interposed therebetween. There are ways in which this is the case.
本発明においては、前記電気的接続部材の導電部材と前
記電気回路部品の接続部との接続が金属化及び/または
合金化によりなされている態様がある。In the present invention, there is an embodiment in which the electrically conductive member of the electrical connection member and the connection portion of the electrical circuit component are connected by metallization and/or alloying.
また、本発明においては、前記電気回路部品及び他の電
気回路部品が、いずれも回路基板、リードフレームまた
は半導体素子である態様がある。Further, in the present invention, there is an embodiment in which the electric circuit component and other electric circuit components are each a circuit board, a lead frame, or a semiconductor element.
尚、本発明において、前記電気的接続部材と異方性導電
膜との重ねあわせを構成する電気的接続部材は、1つあ
るいは複数であり得るが、複数の電気的接続部材を用い
る場合には、隣接する電気的接続部材の間に異方性導電
膜を介在させても良いし、あるいは介在させずに電気的
接続部材どうしを直接接続しても良い。また、前記異方
性導電膜も、1つあるいは複数であり得る。In the present invention, the number of electrical connection members constituting the overlapping of the electrical connection member and the anisotropic conductive film may be one or more. However, when using a plurality of electrical connection members, An anisotropic conductive film may be interposed between adjacent electrical connection members, or the electrical connection members may be directly connected to each other without intervening. Further, the number of the anisotropic conductive films may be one or more.
更に、本発明において、電気回路部品及び他の電気回路
部品は、1つだけ存在しても良いし、複数個存在しても
良い。Furthermore, in the present invention, only one electric circuit component and other electric circuit components may exist, or a plurality of them may exist.
[作用]
本発明の電気回路部材は、少なくとも1つの電気的接続
部材と少なくとも1つの異方性導電膜とを、一方の面が
前記電気的接続部材からなり他方の面が前記異方性導電
膜または前記電気的接続部材からなるように重ねあわせ
、この重ね合わせの両面側にそれぞれ、接続部を有する
電気回路部品を配置して、これら電気回路部品の接続部
同士を電気的に接続させたものである。[Function] The electric circuit member of the present invention has at least one electrical connection member and at least one anisotropic conductive film, one surface of which is the electrical connection member and the other surface of which is the anisotropic conductive film. The membranes or the electrical connection members are stacked one on top of the other, and electrical circuit components having connection parts are placed on both sides of the stack, and the connection parts of these electrical circuit parts are electrically connected to each other. It is something.
本発明の場合、異・方性導電膜のみで使用した場合より
、より狭ピツチ接続が可能となるばかりか一方の電気回
路部品の接続部が凹状になっている場合その電気回路部
品側に隣接して電気的接続部材を配置することにより、
該電気的接続部材の導電部材が保持体面より突出して凸
状であることから電気回路部品の接続部が凹状になって
いても容易に接続でき、低抵抗値でリーク電流が減少で
き、浮遊容量も少なくなる等電気特性も向上する。また
、電気回路部品同士の熱膨張係数差が大きい場合、電気
的接続部材、異方性導電膜のうち一方を用いるより両方
を用いた方が電気回路部品間距離が大になること、さら
に異方性導電膜は伸び縮みに対し柔軟性があることから
熱応力が緩和され、より品質信頼性が増す。In the case of the present invention, not only is it possible to connect with a narrower pitch than when using only an anisotropic conductive film, but also when the connection part of one electric circuit component is concave, it is adjacent to the electric circuit component side. By arranging the electrical connection member,
Since the conductive member of the electrical connection member has a convex shape that protrudes from the surface of the holder, it can be easily connected even if the connection part of the electric circuit component is concave, and the leakage current can be reduced with a low resistance value, and stray capacitance can be reduced. Electrical properties are also improved, such as by reducing the In addition, when the difference in thermal expansion coefficient between electrical circuit components is large, the distance between the electrical circuit components will be larger when using both the electrical connection member and the anisotropic conductive film than when using one. Since the oriented conductive film is flexible against expansion and contraction, thermal stress is alleviated and quality reliability is further improved.
本発明において、電気的接続部材の導電部材と電気回路
部品の接続部とを接続させるため接続部以外の少くとも
一部分を接着させ、その接着力で導電部材と電気回路部
品の接続部とを接続させることにより、低耐熱性の電気
回路部品を比較的低温の接着により容易に接続できると
ともに、電気回路部品の選択の範囲が広がり、応用範囲
が広くなる。In the present invention, in order to connect the conductive member of the electrical connection member and the connection part of the electric circuit component, at least a part other than the connection part is bonded, and the conductive member and the connection part of the electric circuit component are connected by the adhesive force. By doing so, electrical circuit components with low heat resistance can be easily connected by adhesion at a relatively low temperature, and the range of selection of electrical circuit components is expanded, and the range of applications is widened.
本発明において、電気的接続部材の導電部材と電気回路
部品の接続部とを金属化および/又は合金化により接続
することにより、接続強度が増すとともに接続抵抗値が
低(なり接続信頼性が増す。In the present invention, by connecting the conductive member of the electrical connection member and the connection part of the electric circuit component by metallization and/or alloying, the connection strength is increased and the connection resistance value is low (and the connection reliability is increased). .
本発明において、電気回路部品の接続部に電気的接続部
材を接続させ、これら2つの電気的接続部材の間に異方
性導電膜を介在させた構造とすることにより、両方の電
気回路部品の接続部が凹状になっている場合にも接続を
良好にする効果があるばかりか、電気回路部品間の距離
が大になることにより熱応力が緩和され品質信頼性が増
す。In the present invention, an electrical connection member is connected to a connection part of an electric circuit component, and an anisotropic conductive film is interposed between these two electrical connection members, so that both electrical circuit components can be connected to each other. Even when the connection portion is concave, it not only has the effect of improving the connection, but also increases the distance between the electrical circuit components, which alleviates thermal stress and increases quality reliability.
本発明において、電気回路部品の接続部と電気的接続部
材の導電部材とを金属化および/又は合金化により接続
することにより、接続強度が増し、接続抵抗値が低(な
る。In the present invention, by connecting the connection portion of the electric circuit component and the conductive member of the electrical connection member by metallization and/or alloying, the connection strength increases and the connection resistance value becomes low.
本発明は、接続部を有する電気回路部品同士を接続する
場合で、特に狭ピッチの接続を要求される電気回路部材
、良好な電気的特性例えば電流を流すため低抵抗値の接
続が要求される電気回路部材、接続部が凹状になってい
る電気回路部品の接続が要求される電気回路部材、接合
時の接続温度が低い電気回路部品の接続が要求される電
気回路部材に極めて有効であり、半導体部品、半導体装
置、キャノン株式会社が提唱するバブルジェット方式を
用いるインクジェットヘッド、サーマルヘッド等の熱記
録部品および装置、さらにLEDアレイ、コンタクトセ
ンサー、液晶表示部品および装置に応用できる。The present invention relates to the connection of electrical circuit components having connecting portions, particularly electrical circuit members that require narrow pitch connections, and those that require good electrical characteristics, such as connections with low resistance values to allow current to flow. It is extremely effective for electrical circuit members, electrical circuit members that require the connection of electrical circuit components with concave connecting parts, and electrical circuit members that require the connection of electrical circuit components that require a low connection temperature during bonding. It can be applied to semiconductor parts, semiconductor devices, thermal recording parts and devices such as inkjet heads and thermal heads that use the bubble jet method proposed by Canon Corporation, as well as LED arrays, contact sensors, and liquid crystal display parts and devices.
[実施例]
以下、本発明の実施例を図面に基づいて具体的に説明す
る。[Example] Hereinafter, an example of the present invention will be specifically described based on the drawings.
(第1実施例)
第1図(a)、(b)は、電気回路部品間に1つの電気
的接続部材と1つの異方性導電膜とを介在させて電気接
続を図る、本発明の第1の実施例を示す模式図である。(First Embodiment) FIGS. 1(a) and 1(b) show an embodiment of the present invention in which one electrical connection member and one anisotropic conductive film are interposed between electrical circuit components to achieve electrical connection. FIG. 2 is a schematic diagram showing a first example.
第1図(a)は電気接続前の状態を示し、第1図(b)
は電気接続後の状態を示す。Figure 1 (a) shows the state before electrical connection, Figure 1 (b)
indicates the state after electrical connection.
図中、1は電気的接続部材、2は異方性導電膜、2・0
0は電気回路部品である半導体素子、300は電気回路
部品である回路基板を示す。In the figure, 1 is an electrical connection member, 2 is an anisotropic conductive film, 2.0
0 indicates a semiconductor element which is an electric circuit component, and 300 indicates a circuit board which is an electric circuit component.
ここで、電気的接続部材1は従来のものと同じであるが
、第7図を参照して、第1実施例で用いた電気的接続部
材1の詳細な製造方法を説明する。Here, although the electrical connection member 1 is the same as the conventional one, a detailed manufacturing method of the electrical connection member 1 used in the first embodiment will be explained with reference to FIG.
すなわち、基体たる銅板40を準備し、銅板40上に接
着補助剤をスピンナを用いて塗布後、感光性樹脂たるネ
ガ型のポリイミド樹脂35aをスピンナを用いて塗布し
、その後ブリベイクを行った(第7図(a、))、ここ
で、溶剤の飛散と樹脂自身の硬化とに伴う膜厚の減少を
考慮して、塗布するポリイミド樹脂35aの膜厚は、製
造される保持体の所望の膜厚よりも厚くしておいた。That is, a copper plate 40 as a base was prepared, an adhesion auxiliary agent was applied onto the copper plate 40 using a spinner, a negative type polyimide resin 35a as a photosensitive resin was applied using a spinner, and then a pre-baking process was performed. 7 (a,)), here, taking into consideration the decrease in film thickness due to the scattering of the solvent and the hardening of the resin itself, the film thickness of the polyimide resin 35a to be applied is determined to be the desired film of the holder to be manufactured. I left it thicker than thick.
次いで、所定パターンをなしたフォトマスク(図示せず
)を介して光をポリイミド樹脂35aに照射した(露光
した)後、現像を行った。この際、照射する光のエネル
ギ密度は100〜10. OOOmJ/cm2と設定し
、現像時間は4〜30分とすることができる。本例では
、露光された部分にはポリイミド樹脂35aが残存し、
露光されない部分は現像処理によりポリイミド樹脂35
aが除去されて直径10〜20μm程度の穴35bが形
成された。その後、温度を上げてポリイミド樹脂35a
の硬化を行った(第7図(b))。Next, the polyimide resin 35a was irradiated (exposed) with light through a photomask (not shown) having a predetermined pattern, and then developed. At this time, the energy density of the irradiated light is 100 to 10. OOOmJ/cm2 can be set, and the development time can be 4 to 30 minutes. In this example, the polyimide resin 35a remains in the exposed portion,
The areas that are not exposed to light are made of polyimide resin 35 through development processing.
A was removed to form a hole 35b with a diameter of about 10 to 20 μm. After that, the temperature is raised and the polyimide resin 35a is
(Fig. 7(b)).
ところで、適正な露光条件および現像条件に設定した場
合においても、穴35bの底部の銅箔40表面にポリイ
ミド樹脂35aの残渣(図示していない)が残る場合が
ある。このような場合には、乾式エツチングを施して銅
板40を完全に露出させる。乾式エツチングとしては、
例えば02プラズマエツチングを採用でき、この際のエ
ツチング条件の一例を示すと次のようである。Incidentally, even when appropriate exposure conditions and development conditions are set, residues (not shown) of the polyimide resin 35a may remain on the surface of the copper foil 40 at the bottom of the hole 35b. In such a case, dry etching is performed to completely expose the copper plate 40. As dry etching,
For example, 02 plasma etching can be used, and an example of the etching conditions at this time is as follows.
高周波型カニ200w〜400vl′
0□流量+ 200SCCM
圧カニ1Torr
エツチング時間=5分〜10分
次に、以上のような処理がなされた銅板40をエツチン
グ液中に浸漬させて工・ンチングを行った。穴35bの
近傍の銅板40の一部がエツチング除去され、穴35b
に連通する凹部41が銅板40に形成された(第7図(
C))。High frequency type crab 200w ~ 400vl' 0 □ Flow rate + 200SCCM Pressure crab 1 Torr Etching time = 5 minutes to 10 minutes Next, the copper plate 40 treated as above was immersed in an etching solution to perform etching. . A part of the copper plate 40 near the hole 35b is etched away, and the hole 35b is removed.
A recess 41 communicating with the copper plate 40 was formed in the copper plate 40 (see Fig. 7).
C)).
次に、銅板4oを共通電極として金めつきにより凹部4
1、穴35bに導電部材たる金34をポリイミド樹脂3
5aの面より突出させ凸状にして金34を埋設した(第
7図(d))。Next, the recess 4 is plated with gold using the copper plate 4o as a common electrode.
1. Place gold 34, which is a conductive member, into the hole 35b using polyimide resin 3.
Gold 34 was buried in a convex shape to protrude from the surface of 5a (FIG. 7(d)).
最後に、銅は除去するが金は除去しないようなエッチャ
ントを用いた金属エツチングにより銅板40を除去して
、第7図(f)に示すような電気的接続部材1を製造し
た。Finally, the copper plate 40 was removed by metal etching using an etchant that removes copper but not gold, producing the electrical connection member 1 as shown in FIG. 7(f).
本実施例にあっては、製造された電気的接続部材1にお
いて、導電部材34は金であり、保持体35aはポリイ
ミド樹脂である。In this example, in the manufactured electrical connection member 1, the conductive member 34 is made of gold, and the holder 35a is made of polyimide resin.
乾式エツチングとしては、上述したような02プラズマ
エツチングの他に、電子サイクロトロン共鳴(ECR)
プラズマエツチング、またはエキシマレーザ光の照射に
よるレーザエツチング等を採用してもよい。In addition to the above-mentioned 02 plasma etching, examples of dry etching include electron cyclotron resonance (ECR).
Plasma etching or laser etching by irradiation with excimer laser light may also be used.
前述の工程で金属エツチングにより銅40を全て除去し
たが、金と接触する場所以外の銅を一部残して保持体の
補強に用いてもよい。Although all of the copper 40 was removed by metal etching in the process described above, some copper may be left in areas other than those in contact with gold and used for reinforcing the holder.
なお、本実施例では、金メツキにより金(導電部材)を
充填したが、他の方法、例えば蒸着によって行ってもよ
い。In this example, gold (conductive member) is filled by gold plating, but it may be filled by other methods, such as vapor deposition.
実施例では導電部材の材料として金を使用したが、実施
例で用いられた金(Au)の他に、Cu、Ag。In the example, gold was used as the material of the conductive member, but in addition to the gold (Au) used in the example, Cu and Ag were used.
Be、 Ca、 Mg、 Mo、 Ni、 W、 Fe
、 Ti、 In、 Ta、 Zn、 Al、 Sn、
Pb−3n等の金属または合金を使用できる。導電部
材は、金属または合金のうちの一種から形成されていて
もよいし、金属及び合金のうちの数種類を混合して形成
されていてもよい。また、金属材料に有機材料または無
機材料の一方あるいは両方を含有せしめた材料でもよい
。なお、導電部材の断面形状は、円形、四角形その他の
形状とすることができるが、応力の過度の集中を避ける
ためには角がない形状が望ましい。また、導電部材は保
持体35中に垂直に配する必要はなく、保持体の一方の
面側から保持体の他方の面側に斜行していてもよい。Be, Ca, Mg, Mo, Ni, W, Fe
, Ti, In, Ta, Zn, Al, Sn,
Metals or alloys such as Pb-3n can be used. The conductive member may be made of one kind of metal or alloy, or may be made of a mixture of several kinds of metals and alloys. Alternatively, a metal material containing one or both of an organic material and an inorganic material may be used. Note that the cross-sectional shape of the conductive member can be circular, square, or other shapes, but a shape without corners is desirable in order to avoid excessive concentration of stress. Further, the conductive member does not need to be arranged vertically in the holder 35, but may be obliquely arranged from one surface of the holder to the other surface of the holder.
実施例では感光性樹脂としてポリイミド樹脂を用いたが
、感光性樹脂であれば特に限定されない。また感光性樹
脂中に、粉体、繊維、板状体、棒状体、球状体等の所望
の形状をなした、無機材料、金属材料、合金材料のうち
の一種または複数種が、分散して含有せしめられていて
もよい。含有される金属材料、合金材料として具体的に
は、Au、 Ag、 Cu、 l 、 Be、 Ca、
Mg、 Mo、 Fe、 Ni、 Co、 Mn、
W、 Cr、 Nb。In the examples, polyimide resin was used as the photosensitive resin, but there is no particular limitation as long as it is a photosensitive resin. In addition, one or more of inorganic materials, metal materials, and alloy materials are dispersed in the photosensitive resin in a desired shape such as powder, fibers, plate-like bodies, rod-like bodies, and spherical bodies. It may be contained. Specifically, the metal materials and alloy materials contained include Au, Ag, Cu, l, Be, Ca,
Mg, Mo, Fe, Ni, Co, Mn,
W, Cr, Nb.
Zr、 Ti 、 Ta、 Zn、 Sn、 Pb−3
n等があげられ、含有される無機材料として、5iOa
、B20i、Al2O5,Na、aO,に20.CaO
,ZnO,Bad、 PbO,5bJi 、 Asdl
h 、 LazOa 、 ZrCh 、 P2O5、T
iO2、MgO,SiC,Bed、 BP、 BN、
AIN、 B4C,TaC,TiBz 、 CrB2゜
TiN、 5iaN+、 Ta5ks等のセラミック、
ダイヤモンド、ガラス、カーボン、ボロン等があげられ
る。Zr, Ti, Ta, Zn, Sn, Pb-3
n, etc., and the contained inorganic materials include 5iOa
, B20i, Al2O5, Na, aO, 20. CaO
, ZnO, Bad, PbO, 5bJi, Asdl
h, LazOa, ZrCh, P2O5, T
iO2, MgO, SiC, Bed, BP, BN,
Ceramics such as AIN, B4C, TaC, TiBz, CrB2゜TiN, 5iaN+, Ta5ks,
Examples include diamond, glass, carbon, and boron.
本実施例では基体として銅板を用いたが、これに限らず
Au、 Ag、 Be、 Ca、 Mg、 Mo、 N
i、 W、 Fe、 Ti、 In、 Ta。In this example, a copper plate was used as the substrate, but the substrate is not limited to this, and may also be Au, Ag, Be, Ca, Mg, Mo, N.
i, W, Fe, Ti, In, Ta.
Zn、 Al、 Sn、 Pb−3n等の金属または合
金の薄板を使用できる。但し、最終工程において基体の
みを選択的にエツチング除去するので、導電部材の材料
と基体に用いる材料とは異ならせておく必要がある。A thin plate of metal or alloy such as Zn, Al, Sn, Pb-3n, etc. can be used. However, since only the base is selectively etched away in the final step, the material of the conductive member and the material used for the base must be different.
また、本実施例では電気的接続部材を得る際にフォトリ
ソグラフィーを用いて穴をあけたが、高エネルギー線例
えばエキシマレーザ等で穴をあけても良い。この場合、
感光性樹脂を用いる必要はない。更に、エキシマレーザ
を樹脂面から照射し樹脂穴部と銅箔凹部とを形成しても
よい。Further, in this embodiment, the holes were formed using photolithography when obtaining the electrical connection member, but the holes may also be formed using a high energy beam, for example, an excimer laser. in this case,
There is no need to use photosensitive resin. Furthermore, the resin hole and the copper foil recess may be formed by irradiating the resin surface with an excimer laser.
次に、本実施例において、異方性導電膜2としては市販
されているソニーケミカル■製のものと日立化成工業■
製のものを用いた。Next, in this example, as the anisotropic conductive film 2, a commercially available one manufactured by Sony Chemical Company Ltd. and one manufactured by Hitachi Chemical Company Ltd.
I used one made by
該異方性導電膜は隣接する部材と接着せしめることによ
り、接合強度が向上する。By adhering the anisotropic conductive film to an adjacent member, the bonding strength is improved.
また、該異方性導電膜を構成する導電性粒子としては、
金属粒子、または電気的絶縁性粒子の表面に金粒子層を
有する粒子を用いることができる。Furthermore, the conductive particles constituting the anisotropic conductive film include:
Metal particles or particles having a gold particle layer on the surface of electrically insulating particles can be used.
第1図に戻り、電気的接続部材1は、金からなる複数の
導電部材102を夫々の導電部材102同士を電気的に
絶縁させてポリイミドからなる保持体101中に備えて
構成されており、導電部材102の一端103を電気回
路部品たる半導体素子200側に露出させ、導電部材1
02の他端104を電気回路部品たる回路基板300側
に露出させている。また異方性導電膜2の一面は電気的
接続部材1の導電部材102の他端104側に、また該
異方性導電膜2の他面は電気回路部品たる回路基板30
0側に露出させている。Returning to FIG. 1, the electrical connection member 1 is constructed by including a plurality of conductive members 102 made of gold in a holder 101 made of polyimide with the conductive members 102 electrically insulated from each other, One end 103 of the conductive member 102 is exposed to the semiconductor element 200 side, which is an electric circuit component, and the conductive member 1
The other end 104 of 02 is exposed to the side of a circuit board 300 which is an electric circuit component. Further, one surface of the anisotropic conductive film 2 is on the other end 104 side of the conductive member 102 of the electrical connection member 1, and the other surface of the anisotropic conductive film 2 is on the circuit board 30, which is an electric circuit component.
It is exposed on the 0 side.
そして、半導体素子200のパッシベーション膜201
に覆われていないAu2の凹状になった接続部202と
半導体素子200側に露出した電気的接続部材1のAu
である導電部材102の一端103とを電気的に接続し
、さらに異方性導電膜2側に露出している電気的接続部
材1のAuである導電部材102の一端104と異方性
導電膜2の電気絶縁性液@剤3中に分散されているNi
粉末である金属粒子4とを電気的に接続し、さらに異方
性導電膜2のNi粉末である金属粒子4と回路基板30
0の銅パターンに金めっきされた接続部301とを電気
的に接続した(第1図(b))。本実施例ではネジおよ
びバネ押圧により電気的接続を図ったが、その他の公知
の方法で押圧を図ることができる。Then, the passivation film 201 of the semiconductor element 200
The concave connection portion 202 of Au2 that is not covered by the Au2 and the Au of the electrical connection member 1 exposed to the semiconductor element 200 side
The one end 104 of the conductive member 102 made of Au of the electrical connection member 1 is electrically connected to the one end 103 of the conductive member 102 which is Au, and the anisotropic conductive film is further exposed to the anisotropic conductive film 2 side. Ni dispersed in the electrically insulating liquid @ agent 3 of 2
The metal particles 4 that are powder are electrically connected, and the metal particles 4 that are Ni powder of the anisotropic conductive film 2 are connected to the circuit board 30.
The gold-plated connection portion 301 was electrically connected to the copper pattern 0 (FIG. 1(b)). In this embodiment, electrical connection was achieved using screws and spring pressure, but pressure may be achieved using other known methods.
なお、半導体素子200と回路基板300との位置決め
は必要であるが、電気的接続部材1の導電部材102が
半導体素子200の接続部202のビッヂより小さいた
めと、異方性導電膜2の金属粒子4は一様に分散されて
いるために、電気的接続部材1と異方性導電膜2との位
置決めは粗略でよい。Although it is necessary to position the semiconductor element 200 and the circuit board 300, this is because the conductive member 102 of the electrical connection member 1 is smaller than the bit of the connection part 202 of the semiconductor element 200, and because the metal of the anisotropic conductive film 2 Since the particles 4 are uniformly dispersed, the positioning of the electrical connection member 1 and the anisotropic conductive film 2 may be rough.
なお、本実施例の場合、電気的接続部材1と異方性導電
膜2とを用いて半導体素子200と回路基板300とを
一時に接続したが、半導体素子200と電気的接続部材
1とを接続し、また回路基板300と異方性導電膜2と
を接続してから、電気的接続部材1と異方性導電膜2と
を接続してもよい。In the case of this embodiment, the semiconductor element 200 and the circuit board 300 were connected at once using the electrical connection member 1 and the anisotropic conductive film 2, but the semiconductor element 200 and the electrical connection member 1 were Alternatively, after connecting the circuit board 300 and the anisotropic conductive film 2, the electrical connection member 1 and the anisotropic conductive film 2 may be connected.
以上の様な本実施例によれば、接続信願性が良く、コス
トの安い電気回路部材が得られた。According to this example as described above, an electric circuit member with good connection reliability and low cost was obtained.
(第2実施例)
第2図(a) 、 (b)は、電気回路部品間に電気的
接続部材と異方性導電膜とを介在させて電気接続を図る
、本発明の第2の実施例を示す模式図である。第2図(
a)は電気接続前の状態を示し、第2図(b)は電気接
続後の状態を示す。(Second Embodiment) FIGS. 2(a) and 2(b) show a second embodiment of the present invention in which electrical connection is achieved by interposing an electrical connection member and an anisotropic conductive film between electrical circuit components. It is a schematic diagram showing an example. Figure 2 (
2(a) shows the state before electrical connection, and FIG. 2(b) shows the state after electrical connection.
この第2実施例は、半導体素子200と電気的接続部材
1とを接着剤205を用いて接着し、半導体素子200
の接続部202と電気的接続部材lの導電部材102と
の電気的接続を図ること以外は、第1実施例と同じであ
る。In this second embodiment, a semiconductor element 200 and an electrical connection member 1 are bonded together using an adhesive 205.
The second embodiment is the same as the first embodiment except that the electrical connection between the connecting portion 202 and the conductive member 102 of the electrical connecting member 1 is established.
半導体素子200と電気的接続部材1とを接着し、半導
体素子200の接続部202と電気的接続部材1の導電
部材102との電気的接続を図る方法は下記の方法で行
った。The following method was used to bond the semiconductor element 200 and the electrical connection member 1 and to establish an electrical connection between the connection portion 202 of the semiconductor element 200 and the conductive member 102 of the electrical connection member 1.
すなわち、半導体素子200のパッシベーション膜20
1と接続部202の全面もしくは部分的にエポキシ系接
着剤205をデイスペンサーを用いて塗布した。その上
に電気的接続部材1を載せ、該電気的接続部材を平坦な
ガラス(図示していない)で押圧し、100〜200℃
で加熱し、エポキシ系接着剤205を硬化させ、半導体
素子200と電気的接続部材1とを接着すると同時に半
導体素子200の接着部202と電気的接続部材1の導
電部材102の一端103とを電気的に接続させた。こ
れにより、接着剤樹脂が硬化する際収縮するため、ガラ
スをとり去っても押圧と同じ状態が得られ、電気的接続
の維持に寄与させることができた。その後、電気的接続
部材1の導電部材102の他端104と回路基板300
との間に異方性導電膜2を介在させ加圧、加熱して半導
体素子200の接続部202と回路基板300の接続部
301とを電気的に接続した。That is, the passivation film 20 of the semiconductor element 200
The epoxy adhesive 205 was applied to the entire surface or part of the connecting portion 1 and the connecting portion 202 using a dispenser. The electrical connection member 1 is placed on top of the electrical connection member 1, and the electrical connection member is pressed with a flat glass (not shown) and heated to 100 to 200°C.
to harden the epoxy adhesive 205 and bond the semiconductor element 200 and the electrical connection member 1. At the same time, the adhesive part 202 of the semiconductor element 200 and one end 103 of the conductive member 102 of the electrical connection member 1 are connected with electricity. I made a connection. As a result, the adhesive resin contracts when it hardens, so even if the glass is removed, the same state as pressing can be obtained, contributing to maintaining electrical connection. After that, the other end 104 of the conductive member 102 of the electrical connection member 1 and the circuit board 300
The anisotropic conductive film 2 was interposed between them, and the connecting portion 202 of the semiconductor element 200 and the connecting portion 301 of the circuit board 300 were electrically connected by applying pressure and heating.
本実施例では接着剤としてエポキシ系接着剤を用いたが
、接着剤はこれに限定されることはなく、ポリウレタン
系、フェノール系、ポリエステル系、レゾルシノール系
、メラミン系、ユリア系、ポリアロマティック系等の熱
硬化性接着剤を用いてもよい。又、熱硬化性接着剤に限
らず、熱可塑性接着剤として酢酸ビニル系、ポリビニル
アルコール系、ポリビニルアセタール系、塩化ビニル系
、アクリル系、ポリアミド系、ポリエチレン系、セルロ
ース系、その他ポリイソブチレン、ポリビニルエーテル
のものを用いてもよく、又合成ゴム系接着剤を用いても
よい。In this example, an epoxy adhesive was used as the adhesive, but the adhesive is not limited to this, and can include polyurethane, phenol, polyester, resorcinol, melamine, urea, and polyaromatic adhesives. You may use a thermosetting adhesive such as. In addition to thermosetting adhesives, thermoplastic adhesives include vinyl acetate, polyvinyl alcohol, polyvinyl acetal, vinyl chloride, acrylic, polyamide, polyethylene, cellulose, and other polyisobutylene and polyvinyl ether. Alternatively, a synthetic rubber adhesive may be used.
また、本実施例では熱による硬化で接着したが、感光性
接着剤を用いて光により硬化させてもよい。Further, in this example, the adhesive was cured by heat, but it may be cured by light using a photosensitive adhesive.
本実施例では接着剤塗布量は半導体素子200と電気的
接続部材1との間隙部の体積より多く塗布し間隙部に充
分充填され余分な接着剤ははみ出したが、間隙部の体積
と同じかそれよりも少ない量塗布してもよい。In this embodiment, the amount of adhesive applied was greater than the volume of the gap between the semiconductor element 200 and the electrical connection member 1, and the gap was sufficiently filled and excess adhesive spilled out, but the amount of adhesive applied was greater than the volume of the gap between the semiconductor element 200 and the electrical connection member 1. A smaller amount may be applied.
また、本実施例では半導体素子200と電気的接続部材
1とを接着させ、半導体素子200の接着部202と電
気的接続部材1の導電部材102とを電気的に接続させ
てから、回路基板300との間に異方性導電膜2を介在
させ接続を図ったが、回路基板300と異方性導電膜2
、異方性導電膜2と電気的、接続部材1とを接続させた
後に電気的接続部材1と半導体素子200との接続を図
ってもよいし、全部同時に接続を図ってもよいし、接続
の順序はいかなる順序でもよい。又接着剤塗布方法は、
へヶ塗り、スピンナーによる方法等公知の方法でよい。Further, in this embodiment, the semiconductor element 200 and the electrical connection member 1 are bonded together, and the adhesive portion 202 of the semiconductor element 200 and the conductive member 102 of the electrical connection member 1 are electrically connected, and then the circuit board 300 is bonded. Although the anisotropic conductive film 2 was interposed between the circuit board 300 and the anisotropic conductive film 2,
, the electrical connection member 1 and the semiconductor element 200 may be connected after the anisotropic conductive film 2 and the electrical connection member 1 are connected, or they may all be connected at the same time. may be in any order. Also, the adhesive application method is
Any known method such as spacing or using a spinner may be used.
以上の様な本実施例によれば、接続信頼性が良く、コス
トの安い電気回路部材が得られた。According to this embodiment as described above, an electric circuit member with good connection reliability and low cost was obtained.
(第3実施例)
本第3実施例は次の点が第2実施例と異なるだけで、あ
とは第2実施例と同じである。(Third Embodiment) The third embodiment differs from the second embodiment only in the following points, and the rest is the same as the second embodiment.
すなわち、電気的接続部材1の導電部材102をはんだ
材料にしたこと。半導体素子200の接続部202の材
料がAJ2上にCr、 Cu、 Au材料を付したもの
で構成されており露出している面がAuであること。That is, the conductive member 102 of the electrical connection member 1 is made of a solder material. The material of the connecting portion 202 of the semiconductor element 200 is composed of AJ2 with Cr, Cu, and Au materials attached, and the exposed surface is Au.
接続温度が200〜280℃であること。Connection temperature should be 200-280°C.
電気的接続部材1と異方性導電膜2とを同時に加圧、加
熱してはんだを溶融させ、半導体素子200の接続部2
02のAuおよびCuとはんだ付けせしめ、さらに異方
性導電膜2のNi粒子とはんだ付けせしめたこと。The electrical connection member 1 and the anisotropic conductive film 2 are simultaneously pressurized and heated to melt the solder, thereby forming the connection portion 2 of the semiconductor element 200.
02 and the Ni particles of the anisotropic conductive film 2.
(第4実施例)
第3図(a) 、 (b)は、電気回路部品間に2つの
電気的接続部材と1つの異方性導電膜とを介在させて電
気接続を図る、本発明の第4の実施例を示す模式図であ
る。第3図(a)は電気接続前の状態を示し、第3図(
b)は電気接続後の状態を示す。(Fourth Embodiment) FIGS. 3(a) and 3(b) show an embodiment of the present invention in which two electrical connection members and one anisotropic conductive film are interposed between electrical circuit components to achieve electrical connection. FIG. 7 is a schematic diagram showing a fourth example. Figure 3(a) shows the state before electrical connection; Figure 3(a) shows the state before electrical connection;
b) shows the state after electrical connection.
本実施例は電気回路部品である半導体素子200と同じ
く電気回路部品で半導体素子200と種類の異なる半導
体素子400とを接合させたものである。In this embodiment, the semiconductor element 200 and a semiconductor element 400 of a different type are bonded to each other, which are also electric circuit parts, similar to the semiconductor element 200 which is an electric circuit part.
半導体素子200は接続部202の一部周辺部をパッシ
ベーション膜201で覆われ、接続部202の周辺部が
凸状であり接続部は凹状をなしている。In the semiconductor element 200, a part of the peripheral part of the connecting part 202 is covered with a passivation film 201, and the peripheral part of the connecting part 202 has a convex shape and the connecting part has a concave shape.
同じく半導体素子400も接続部402の一部周辺部を
パッシベーション膜401で覆われ、接続部402の周
辺部が凸状であり接続部は凹状をなしている。Similarly, in the semiconductor element 400, a part of the peripheral part of the connecting part 402 is covered with a passivation film 401, and the peripheral part of the connecting part 402 has a convex shape, and the connecting part has a concave shape.
半導体素子200側に電気的接続部材1を配置し、半導
体素子400側に電気的接続部材1と同様な電気的接続
部材5を配置し、電気的接続部材1.5の間に異方性導
電膜2を介在させ、第1実施例と同じ(押圧により、半
導体素子200の接続部202と半導体素子400の接
続部402とを電気的に接続した。An electrical connection member 1 is arranged on the semiconductor element 200 side, an electrical connection member 5 similar to the electrical connection member 1 is arranged on the semiconductor element 400 side, and anisotropic conduction is established between the electrical connection members 1.5. The connecting portion 202 of the semiconductor element 200 and the connecting portion 402 of the semiconductor element 400 were electrically connected by interposing the membrane 2 and pressing the same as in the first embodiment.
尚、電気的接続部材5において、501は保持体、50
2は導電部材、503は該導電部材の一端、504は該
導電部材の他端である。In addition, in the electrical connection member 5, 501 is a holding body;
2 is a conductive member, 503 is one end of the conductive member, and 504 is the other end of the conductive member.
本実施例によれば、半導体素子200,400の接続部
は凹状になっているにもかかわらず、品質信頼性の良い
半導体装置が得られた。According to this example, although the connecting portions of the semiconductor elements 200 and 400 are concave, a semiconductor device with good quality reliability was obtained.
(第5実施例)
第4図(a)、(b)は、電気回路部品間に2つの電気
的接続部材と1つの異方性導電膜とを介在させて電気接
続を図る、本発明の第5の実施例を示す模式図である。(Fifth Embodiment) FIGS. 4(a) and 4(b) show an embodiment of the present invention in which two electrical connection members and one anisotropic conductive film are interposed between electrical circuit components to achieve electrical connection. FIG. 7 is a schematic diagram showing a fifth example.
第4図(a)は電気接続前の状態を示し、第4図(b)
は電気接続後の状態を示す。Figure 4(a) shows the state before electrical connection, Figure 4(b)
indicates the state after electrical connection.
本実施例において、電気的接続部材1としては第1実施
例で用いたと同一の電気的接続部材を用い、電気的接続
部材6としては第3実施例で用いたと同一の電気的接続
部材を用い、異方性導電膜2としては第4実施例で用い
たと同一の異方性導電膜を用いた。また、電気回路部品
である半導体素子200としては第4実施例で用いたと
同一のものを用い、半導体素子400としては第3実施
例で用いたと同一のものを用いた。In this embodiment, the same electrical connection member used in the first embodiment is used as the electrical connection member 1, and the same electrical connection member used in the third embodiment is used as the electrical connection member 6. As the anisotropic conductive film 2, the same anisotropic conductive film as used in the fourth example was used. Further, as the semiconductor element 200, which is an electric circuit component, the same one as used in the fourth embodiment was used, and as the semiconductor element 400, the same one as used in the third embodiment was used.
尚、電気的接続部材6において、601は保持体、60
2は導電部材、603は該導電部材の一端、604は該
導電部材の他端である。In addition, in the electrical connection member 6, 601 is a holding body;
2 is a conductive member, 603 is one end of the conductive member, and 604 is the other end of the conductive member.
第2実施例で用いたと同じ方法で、エポキシ系接着剤2
05を半導体素子200のほぼ全面に塗布し、半導体素
子200とガラス板(図示していない)との間に電気的
接続部材]を介在させ加圧加熱して半導体素子200と
電気的接続部材1とを接着させて、半導体素子200の
接続部202と電気的接続部材1の導電部材102の一
端103とを電気的に接続させた。Using the same method used in the second example, epoxy adhesive 2
05 on almost the entire surface of the semiconductor element 200, an electrical connection member] is interposed between the semiconductor element 200 and a glass plate (not shown), and the semiconductor element 200 and the electrical connection member 1 are heated under pressure. The connecting portion 202 of the semiconductor element 200 and one end 103 of the conductive member 102 of the electrical connecting member 1 were electrically connected by adhering them.
一方、半導体素子400と表面が平坦なガラス板(図示
していない)との間に電気的接続部材6を介在させ加圧
加熱して半導体素子400の接続部402と電気的接続
部材6の導電部材602の一端603とをはんだ付けし
た。On the other hand, an electrical connection member 6 is interposed between the semiconductor element 400 and a glass plate (not shown) with a flat surface, and the connection part 402 of the semiconductor element 400 and the electrical connection member 6 are electrically conductive by applying pressure and heating. One end 603 of the member 602 was soldered.
その後、ガラス板を除去し電気的接続部材]。After that, the glass plate is removed and the electrical connection member].
6間に異方性導電膜2を介在させ加圧加熱して半導体素
子200の接続部202と半導体素子400の接続部4
02とを電気的に接続させた。The anisotropic conductive film 2 is interposed between the connecting portions 202 of the semiconductor element 200 and the connecting portions 4 of the semiconductor element 400 by applying pressure and heating.
02 was electrically connected.
なお、本例ではそれぞれ半導体素子200.400と電
気的接続部材1,6とを接続させてから電気的接続部材
1,6間に異方性導電膜2を介在させ接続したが、同時
に全部接続させてもよく、接続させる順序はいかなる順
番でもよい。In this example, the semiconductor elements 200 and 400 are connected to the electrical connection members 1 and 6, respectively, and then the anisotropic conductive film 2 is interposed between the electrical connection members 1 and 6 to connect them, but all the connections are made at the same time. The connections may be made in any order.
本実施例によれば、半導体素子200.400の接続部
202.402が凹状になっているにもかかわらず品質
の良い信頼性の良い電気回路部材が得られた。According to this example, although the connecting portions 202 and 402 of the semiconductor elements 200 and 400 are concave, a high quality and reliable electric circuit member was obtained.
尚、以上の第4実施例において、2つの電気的接続部材
1,5の保持体101,501どうしが異方性導電部材
2の周辺部の一部にて連結されて一体化されたものを用
いることにより、前記2つの電気的接続部材1,5を一
体的することができる。第5実施例においても、同様に
、2つの電気的接続部材1,6の保持体101,601
どうしが異方性導電部材2の周辺部の一部にて連結され
て一体化されたものを用いることにより、前記2つの電
気的接続部材1,6を一体的することができる。In the above-described fourth embodiment, the holders 101 and 501 of the two electrical connection members 1 and 5 are connected to each other at a part of the periphery of the anisotropic conductive member 2 to be integrated. By using this, the two electrical connection members 1 and 5 can be integrated. Similarly, in the fifth embodiment, the holders 101 and 601 of the two electrical connection members 1 and 6
The two electrical connection members 1 and 6 can be integrated by using an anisotropic conductive member 2 that is connected and integrated at a part of the periphery of the anisotropic conductive member 2.
[発明の効果]
以上の如き本発明にあっては、従来の異方性導電膜によ
る接合よりも狭ピッチ多ビンの接合が可能で、しかも低
抵抗値の接続が可能で浮遊容量が少ない接続ができ、さ
らに配線間のリーク電流も減少することより電気特性が
向上する。さらに、接続部が凹状の電気回路部品の接続
が容易となる。また、従来の電気的接続部材の接合より
も熱応力が緩和され電気回路部品同士の熱膨張係数の差
が大のものも用いることができることから品質信頼性が
向上するとともに選択範囲が広がる。[Effects of the Invention] According to the present invention as described above, it is possible to bond a large number of bins with a narrower pitch than the conventional bonding using an anisotropic conductive film, and also to connect with a low resistance value and with less stray capacitance. Furthermore, leakage current between wiring lines is reduced, which improves electrical characteristics. Furthermore, it becomes easy to connect electrical circuit components having concave connecting portions. Furthermore, the thermal stress is more relaxed than in conventional electrical connection member bonding, and electrical circuit components with large differences in thermal expansion coefficients can be used, which improves quality reliability and expands the range of selection.
更に、本発明では、低温での接合を可能となすことがで
き、これにより容易に接合ができ、電気回路部品の選択
範囲が広がり、安価な電気回路部材が得られる。Furthermore, according to the present invention, it is possible to perform bonding at low temperatures, which facilitates bonding, expands the selection range of electrical circuit components, and provides inexpensive electrical circuit members.
更に、本発明では、接続強度を増すことができ、これに
より接続抵抗値が低い特性の電気回路部材が得られる。Further, according to the present invention, the connection strength can be increased, and thereby an electric circuit member having characteristics of low connection resistance can be obtained.
更に、本発明では、接続部が凹状になっている電気回路
部品同士の接続をも良好に行うことができる。Further, according to the present invention, electric circuit components having concave connecting portions can be connected well.
第1図(a) 、 (b)は、本発明の第1の実施例を
示す模式図である。
第2図(a) 、 (b)は、本発明の第2の実施例を
示す模式図である。
第3図(a)、(b)ば、本発明の第4の実施例を示す
模式図である。
第4図(a) 、 (b)は、本発明の第5の実施例を
示す模式図である。
第5図(a)、 fb)及び第6図ta>、 (b)は
従来例を示す模式図である。
第7図は電気的接続部材の製造工程の一例を示す断面図
である。
1.5.6+電気的接続部材、
2:異方性導電膜、
3:電気絶縁性接着剤、
4:金属粒子、
101.501,601 :保持体、
102.502,602 :導電部材、200.400
:半導体素子、
202.301,402 :接続部、
205:接着剤、
300:回路基板。
代理人 弁理士 山 下 穣 子
弟1図
第2図
第3図
第4図
第5図
+06 107
第6図
第7図FIGS. 1(a) and 1(b) are schematic diagrams showing a first embodiment of the present invention. FIGS. 2(a) and 2(b) are schematic diagrams showing a second embodiment of the present invention. FIGS. 3(a) and 3(b) are schematic diagrams showing a fourth embodiment of the present invention. FIGS. 4(a) and 4(b) are schematic diagrams showing a fifth embodiment of the present invention. FIGS. 5(a), fb) and FIGS. 6(a) and 6(b) are schematic diagrams showing conventional examples. FIG. 7 is a sectional view showing an example of the manufacturing process of the electrical connection member. 1.5.6+electrical connection member, 2: anisotropic conductive film, 3: electrically insulating adhesive, 4: metal particles, 101.501,601: holder, 102.502,602: conductive member, 200 .400
: Semiconductor element, 202.301,402 : Connection part, 205 : Adhesive, 300 : Circuit board. Agent Patent Attorney Minoru Yamashita Children 1 Figure 2 Figure 3 Figure 4 Figure 5 +06 107 Figure 6 Figure 7
Claims (8)
に絶縁状態にて装備された複数の導電部材とを有し、前
記各導電部材の両端が前記保持体の両面にて該保持体の
面より突出して露出している電気的接続部材と、導電性
粒子を電気絶縁性接着剤中に分散させてなる異方性導電
膜と、が、前記電気的接続部材の導電部材と前記異方性
導電膜の導電性粒子とを介して電気的接続がなされる様
に重ねあわされており、この重ねあわせの一方の面は前
記電気的接続部材からなり、他方の面は前記異方性導電
膜または前記電気的接続部材からなり、前記重ねあわせ
の一方の面側に配置され、少なくとも1つの接続部を有
し、該接続部において、前記電気的接続部材の保持体面
において露出している導電部材のうちの少なくとも1つ
と電気的に接続せしめられている電気回路部品と、前記
重ねあわせの他方の面側に配置され、少なくとも1つの
接続部を有し、該接続部において、前記異方性導電膜面
の少なくとも一部の導電性粒子と、あるいは前記電気的
接続部材の保持体面において露出している導電部材のう
ちの少なくとも1つと、電気的に接続せしめられている
他の電気回路部品と、を有することを特徴とする電気回
路部材。(1) It has a holder made of an electrically insulating material and a plurality of conductive members installed in the holder in a mutually insulated state, and both ends of each of the conductive members are connected to each other on both sides of the holder. The electrically connecting member protruding from the surface of the holder and the anisotropic conductive film formed by dispersing conductive particles in an electrically insulating adhesive are the electrically conductive members of the electrically connecting member. The electrically conductive particles of the anisotropic conductive film are stacked so that an electrical connection is made between them, and one surface of this superposition is made of the electrical connection member, and the other surface is made of the electrical connection member. It is made of a directional conductive film or the electrical connection member, is disposed on one side of the stack, has at least one connection part, and in the connection part is exposed on the holder surface of the electrical connection member. an electrical circuit component that is electrically connected to at least one of the conductive members that are connected to the conductive member; Other electricity electrically connected to at least a portion of the conductive particles on the surface of the anisotropic conductive film or to at least one of the conductive members exposed on the holder surface of the electrical connection member. An electric circuit member characterized by having a circuit component.
せが1つの電気的接続部材と1つの異方性導電膜とから
なる請求項1に記載の電気回路部材。(2) The electric circuit member according to claim 1, wherein the electrical connection member and the anisotropic conductive film are stacked together to form one electrical connection member and one anisotropic conductive film.
せが2つの電気的接続部材の間に1つの異方性導電膜を
配置したものからなる請求項1に記載の電気回路部材。(3) The electric circuit member according to claim 1, wherein the overlapping of the electrical connection member and the anisotropic conductive film comprises one anisotropic conductive film arranged between two electrical connection members. .
重ねあわせの周辺部にて連結され一体化されて、前記2
つの電気的接続部材が一体化されている請求項3に記載
の電気回路部材。(4) The holders of the two electrical connection members are connected and integrated at the periphery of the overlapping part, and the two
The electric circuit member according to claim 3, wherein the two electric connection members are integrated.
求項1に記載の電気回路部材。(5) The electric circuit member according to claim 1, wherein the anisotropic conductive film is bonded to an adjacent member.
有する面の少なくとも一部と、上記保持体とが、これら
の間に介在せしめられた電気的絶縁材料よりなる接着剤
により接着されている請求項1に記載の電気回路部材。(6) At least a part of the surface of at least one electrical circuit component having a connecting portion and the holder are bonded together with an adhesive made of an electrically insulating material interposed therebetween. The electric circuit member according to claim 1.
品の接続部との接続が金属化及び/または合金化により
なされている請求項1に記載の電気回路部材。(7) The electrical circuit member according to claim 1, wherein the electrically conductive member of the electrical connection member and the connecting portion of the electrical circuit component are connected by metallization and/or alloying.
れも回路基板、リードフレームまたは半導体素子である
請求項1に記載の電気回路部材。(8) The electric circuit member according to claim 1, wherein the electric circuit component and the other electric circuit component are each a circuit board, a lead frame, or a semiconductor element.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP02225084A JP3027171B2 (en) | 1990-08-29 | 1990-08-29 | Electric circuit members |
US08/689,131 US5819406A (en) | 1990-08-29 | 1996-07-30 | Method for forming an electrical circuit member |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP02225084A JP3027171B2 (en) | 1990-08-29 | 1990-08-29 | Electric circuit members |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH04109568A true JPH04109568A (en) | 1992-04-10 |
JP3027171B2 JP3027171B2 (en) | 2000-03-27 |
Family
ID=16823762
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP02225084A Expired - Fee Related JP3027171B2 (en) | 1990-08-29 | 1990-08-29 | Electric circuit members |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3027171B2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5624268A (en) * | 1993-11-10 | 1997-04-29 | The Whitaker Corporation | Electrical connectors using anisotropic conductive films |
JP2008112732A (en) * | 2007-11-19 | 2008-05-15 | Hitachi Chem Co Ltd | Connecting method of electrode |
-
1990
- 1990-08-29 JP JP02225084A patent/JP3027171B2/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5624268A (en) * | 1993-11-10 | 1997-04-29 | The Whitaker Corporation | Electrical connectors using anisotropic conductive films |
JP2008112732A (en) * | 2007-11-19 | 2008-05-15 | Hitachi Chem Co Ltd | Connecting method of electrode |
Also Published As
Publication number | Publication date |
---|---|
JP3027171B2 (en) | 2000-03-27 |
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