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JPH03112050A - How to join the reflector and lamp - Google Patents

How to join the reflector and lamp

Info

Publication number
JPH03112050A
JPH03112050A JP25102089A JP25102089A JPH03112050A JP H03112050 A JPH03112050 A JP H03112050A JP 25102089 A JP25102089 A JP 25102089A JP 25102089 A JP25102089 A JP 25102089A JP H03112050 A JPH03112050 A JP H03112050A
Authority
JP
Japan
Prior art keywords
lamp
adhesive
reflecting mirror
reflector
heat
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP25102089A
Other languages
Japanese (ja)
Inventor
Tsutomu Watanabe
力 渡辺
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toshiba Lighting and Technology Corp
Original Assignee
Toshiba Lighting and Technology Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toshiba Lighting and Technology Corp filed Critical Toshiba Lighting and Technology Corp
Priority to JP25102089A priority Critical patent/JPH03112050A/en
Priority to EP19900118509 priority patent/EP0420214A3/en
Priority to US07/588,991 priority patent/US5178712A/en
Priority to KR1019900015335A priority patent/KR910006661A/en
Publication of JPH03112050A publication Critical patent/JPH03112050A/en
Pending legal-status Critical Current

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  • Fastening Of Light Sources Or Lamp Holders (AREA)

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

【発明の詳細な説明】 [発明の目的コ (産業上の利用分野) 本発明は、反射鏡とこの反射鏡に収容されるランプとを
接着剤で接合する方法に関する。
DETAILED DESCRIPTION OF THE INVENTION [Objective of the Invention (Field of Industrial Application) The present invention relates to a method of bonding a reflecting mirror and a lamp housed in the reflecting mirror with an adhesive.

(従来の技術) 映写機やプロジェクタ−装置等においては、光源部とし
て反射鏡とランプを一体的に接合したミラー付ランプが
使用されている。
(Prior Art) In movie projectors, projector devices, and the like, a mirrored lamp in which a reflecting mirror and a lamp are integrally joined is used as a light source.

このミラー付ランプは、回転2次曲面をなして、例えば
特定波長のみ反射するダイクロイック膜からなる反射面
を有する反射鏡にハロゲン電球などのランプを収容し、
このランプの端部を上記反射鏡の背面に形成した筒形の
取付は孔に挿入してこのランプの端部と上記取付は孔の
内面との間に、アルミナ、シリカ、マグネシア、ジルコ
ニア等の金属酸化物を主成分とした耐熱性無機質接着剤
を充填してランプを反射鏡に固定したものである。
This lamp with a mirror houses a lamp such as a halogen bulb in a reflecting mirror that has a reflecting surface made of a dichroic film that reflects only a specific wavelength, for example, and has a rotationally quadratic curved surface.
The end of this lamp is inserted into the hole with a cylindrical mounting formed on the back surface of the reflector, and a material such as alumina, silica, magnesia, zirconia, etc. is inserted between the end of this lamp and the inner surface of the hole. The lamp is fixed to a reflecting mirror by filling it with a heat-resistant inorganic adhesive whose main component is metal oxide.

これにより、ハロゲン電球の発光中心を反射鏡の焦点位
置に一致させて一体化し、ランプとミラーの組合わされ
た1ll−品として取扱うようにしている。
As a result, the light emitting center of the halogen bulb is aligned with the focus position of the reflecting mirror, and the bulb is integrated, so that it can be handled as a 1ll-piece combining a lamp and a mirror.

ところで、このような反射鏡とランプを接合する場合、
従来においては、上記ランプの端部を反射鏡の取付は孔
に挿入し1、この状態でランプの発光中心と反射鏡の焦
点とを位置合せし、この位置合わせを終了したランプと
反射鏡を治具にてこの姿勢を保つように保持する。
By the way, when joining such a reflector and lamp,
Conventionally, to attach the reflector, the end of the lamp is inserted into the hole 1. In this state, the light emitting center of the lamp and the focal point of the reflector are aligned, and after this alignment is completed, the lamp and reflector are connected. Hold this position using a jig.

この状態で上記ランプの端部と反射鏡の取付は孔との間
の隙間に耐熱性無機質接着剤を充填する。
In this state, heat-resistant inorganic adhesive is filled into the gap between the end of the lamp and the hole for attaching the reflector.

そして、ランプと反射鏡を上記治具に支持したまま、加
熱炉などを通過させ、上記耐熱性無機質接着剤を乾燥硬
化させるようにし、これによりランプと反射鏡を接合し
ている。
Then, while supporting the lamp and the reflecting mirror on the jig, the lamp and the reflecting mirror are passed through a heating furnace or the like to dry and harden the heat-resistant inorganic adhesive, thereby joining the lamp and the reflecting mirror.

(発明が解決しようとする課題) しかしながら上記従来の方法は、1組のランプと反射鏡
を接合する都度、それぞれ治具が必要であるから、連続
作業による多m製造のためには多数の治具を準備しなけ
ればならない。
(Problem to be Solved by the Invention) However, the above conventional method requires a jig each time a set of lamps and a reflector are joined, so a large number of jigs are required for continuous production of a large number of meters. I have to prepare the ingredients.

また、接着剤の加熱工程では上記治具も一緒に加熱され
るので、加熱時間が長く必要となり、作業能率が良くな
い。
Furthermore, in the process of heating the adhesive, the jig is also heated, so a long heating time is required, resulting in poor work efficiency.

さらに、治具は加熱されると熱変形する場合があり、早
期に交換を必要とする等の不具合がある。
Furthermore, when the jig is heated, it may be thermally deformed, causing problems such as requiring early replacement.

本発明は、各組のランプおよび反射鏡ごとに治具を必要
とせず、しかも治具を一緒に加熱する必要もなく、作業
能率が向上する反射鏡とランプの接合方法を提供しよう
とするものである。
The present invention aims to provide a method for joining a reflector and a lamp, which does not require a jig for each set of lamps and reflectors, and also does not require heating the jigs together, improving work efficiency. It is.

[発明の構成コ (課題を解決するための手段) 本発明は、ランプの端部を上記取付は孔に挿入してこれ
らランプと反射鏡の間に有機接着剤からなる仮止接着剤
を注入することによりこれらを仮接合し、この後これら
ランプと反射鏡の間に無機接着剤からなる耐熱性接着剤
を充填し、この耐熱性接着剤を加熱して乾燥硬化するこ
とにより上記ランプを反射鏡に接合することを特徴とす
る。
[Structure of the Invention (Means for Solving the Problems)] The present invention includes inserting the end of the lamp into the mounting hole and injecting a temporary adhesive consisting of an organic adhesive between the lamp and the reflecting mirror. After that, a heat-resistant adhesive made of inorganic adhesive is filled between the lamps and the reflecting mirror, and this heat-resistant adhesive is heated to dry and harden, thereby reflecting the lamps. It is characterized by being bonded to a mirror.

(作用) 本発明によれば、ランプと反射鏡を有機接着剤からなる
仮止接着剤で仮接合するので、ランプと反射鏡を所定姿
勢に保持しておくための治具が不要になる。しかも、仮
止接着剤は有機接着剤を使用したので、無機接着剤から
なる耐熱性接着剤を加熱する時きこの仮止接着剤は飛散
してしまい、上記耐熱性接着剤による接着機能に悪影響
を及ぼすことがない。
(Function) According to the present invention, since the lamp and the reflecting mirror are temporarily joined with a temporary adhesive made of an organic adhesive, a jig for holding the lamp and the reflecting mirror in a predetermined posture is not required. Moreover, since the temporary adhesive used was an organic adhesive, when the heat-resistant adhesive made of inorganic adhesive was heated, the temporary adhesive would scatter, which would have a negative effect on the adhesive function of the heat-resistant adhesive. It will not cause any adverse effects.

(実施例) 以下本発明について、図示の一実施例にもとづき説明す
る。
(Example) The present invention will be described below based on an example shown in the drawings.

図において1は回転2次曲面からなる反射鏡であり、こ
の反射鏡1はダイクロイ・ンク膜からなる反射面2を有
し、前面に投光口3を有するとともに背面に取付は孔4
を有する筒部4aを備えている。
In the figure, reference numeral 1 denotes a reflecting mirror consisting of a rotating quadratic curved surface, and this reflecting mirror 1 has a reflecting surface 2 made of a dichroic film, a light emitting port 3 on the front side, and a mounting hole 4 on the back side.
The cylindrical portion 4a has a cylindrical portion 4a.

5はランプとしてのハロゲン電球であり、石英バルブ6
の一端部に圧潰封止部7を形成してあり、この封止部7
からは一対の端子ピン8a、8bが導出されている。こ
れら端子ピン8a18bは、バルブ6内に収容したフィ
ラメント9に接続されていて、図示しないソケットなど
を介して外部の電源に接続されるものである。
5 is a halogen bulb as a lamp, and a quartz bulb 6
A crushing sealing part 7 is formed at one end, and this sealing part 7
A pair of terminal pins 8a and 8b are led out from. These terminal pins 8a18b are connected to the filament 9 housed in the bulb 6, and are connected to an external power source via a socket (not shown) or the like.

このようなハロゲン電球5は反射鏡1に収容され、その
封止部7が筒部4aの取付は孔4に挿入されて接着剤に
より接合される。
Such a halogen light bulb 5 is housed in the reflecting mirror 1, and the sealing portion 7 of the cylindrical portion 4a is inserted into the hole 4 and bonded with adhesive.

この接合方法について説明すると、まず、ランプ6の封
止端部7を反射鏡1の筒部4aの取付は孔4に挿入し、
この状態でランプ6の封止部7と反射鏡1の取付は孔4
内面との間に、注入針などを用いて紫外線硬化性仮止接
着剤10を注入する。
To explain this joining method, first, the sealed end 7 of the lamp 6 is inserted into the hole 4 for attaching the cylindrical part 4a of the reflecting mirror 1,
In this state, the sealing part 7 of the lamp 6 and the reflecting mirror 1 are attached to the hole 4.
An ultraviolet curable temporary adhesive 10 is injected between the inner surface and the inner surface using an injection needle or the like.

この紫外線硬化性仮止接着剤10は、有機性接着剤であ
り、例えばロックタイト社のタックパックPD8382
 (商品名)が好適し、このものは200℃以上の温度
を加えると燃焼分解して炭酸ガスになる性質をもってい
る。
The UV-curable temporary adhesive 10 is an organic adhesive, such as Tackpack PD8382 manufactured by Loctite.
(trade name) is suitable, and this product has the property of burning and decomposing into carbon dioxide gas when heated to a temperature of 200°C or higher.

また、この紫外線硬化性仮止接着剤10の注入量は作か
でよく、0,2〜0.5cc程度で2〜3か所に塗布す
る程度でよい。
The amount of the UV-curable temporary adhesive 10 to be injected may vary, and may be about 0.2 to 0.5 cc applied to 2 to 3 locations.

このように紫外線硬化性仮止接着剤10を塗布すると、
ランプ5の発光中心と反射鏡1の焦点とを位置合せしく
フォーカス調整)、この位置合わせを終了したランプ5
と反射鏡1を仮押さえ治具によりこの姿勢を保つように
保持する。
When the UV-curable temporary adhesive 10 is applied in this way,
Focus adjustment to align the light emitting center of the lamp 5 and the focal point of the reflector 1), and the lamp 5 after this alignment has been completed.
The reflecting mirror 1 is held in this position using a temporary holding jig.

この状態で上記紫外線硬化性仮止接着剤10に、例えば
石英ファイバ11を介して導入した紫外線を照射する。
In this state, the ultraviolet curable temporary adhesive 10 is irradiated with ultraviolet light introduced, for example, through the quartz fiber 11.

この紫外線は100mIIIW〜200amWで1〜3
秒程照射すれば、上記紫外線硬化性仮止接着剤10が直
ちに硬化する。
This ultraviolet ray is 1 to 3 at 100mIIIW to 200amW.
When irradiated for about seconds, the UV-curable temporary adhesive 10 is immediately cured.

これによりランプ5と反射鏡1が仮止めされる。As a result, the lamp 5 and the reflecting mirror 1 are temporarily attached.

次ぎに、上記ランプ6の封止部7と反射鏡1の取付は孔
4内面との間の隙間に、第2図に示すように、本接着剤
となる耐熱性無機質接着剤12を充填する。耐熱性無機
質接着剤12は、例えばアルミナ、シリカ、マグネシア
、ジルコニア等の金属酸化物を主成分とした無機セメン
トと称するものであってよく、1000℃の温度が加え
られても接着力を保つ。
Next, to attach the sealing part 7 of the lamp 6 and the reflecting mirror 1, the gap between the inner surface of the hole 4 is filled with a heat-resistant inorganic adhesive 12, which will serve as the main adhesive, as shown in FIG. . The heat-resistant inorganic adhesive 12 may be, for example, what is called an inorganic cement whose main component is a metal oxide such as alumina, silica, magnesia, or zirconia, and maintains adhesive strength even when a temperature of 1000° C. is applied.

この接着剤12の充填が終わると、ランプ5と反射鏡1
を仮押さえ治具から外し、加熱炉(図示しない)を通過
させる。
After filling the adhesive 12, the lamp 5 and the reflector 1
is removed from the temporary holding jig and passed through a heating furnace (not shown).

加熱炉を通過する過程で上記耐熱性無機質接着剤12は
加熱され、乾燥硬化される。この加熱は200℃以上で
、例えば300℃程度がよく、このような加熱により無
機質接着剤12は5〜10分で乾燥硬化する。
During the process of passing through the heating furnace, the heat-resistant inorganic adhesive 12 is heated and dried and hardened. This heating is preferably performed at a temperature of 200°C or higher, for example about 300°C, and the inorganic adhesive 12 is dried and hardened in 5 to 10 minutes by such heating.

また、この時、200℃以上で加熱するから、無機質接
着剤12の中に残っていた紫外線硬化性仮止接着剤10
は燃焼分解して炭酸ガスとなり、この炭酸ガスは無機質
接着剤12の層の内部に吸収されて空孔を形成する。
In addition, since the heating is performed at 200°C or higher at this time, the UV-curable temporary adhesive 10 remaining in the inorganic adhesive 12 is
is decomposed by combustion to become carbon dioxide gas, and this carbon dioxide gas is absorbed inside the layer of inorganic adhesive 12 to form pores.

しかし、このような空孔は大きさが僅かであり、しかも
この時には無機質接着剤12による接着力が発生してい
るので、無機質接着剤12の接着力を阻害する心配はな
い。
However, since such pores are small in size and the adhesive force of the inorganic adhesive 12 is generated at this time, there is no fear that the adhesive force of the inorganic adhesive 12 will be impaired.

このようにして無機質接着剤12が乾燥硬化されること
により、ランプ5と反射鏡1が無機質接着剤12で接合
される。
By drying and curing the inorganic adhesive 12 in this manner, the lamp 5 and the reflecting mirror 1 are bonded together using the inorganic adhesive 12.

上記の方法であれば、加熱炉で無機質接着剤12を乾燥
硬化させる時には、ランプ5と反射鏡1が仮止接着剤1
0で接合されているため治具を使用する必要がなく、し
たがって熱容量が小さくて加熱効率が良くなる。このた
め300℃程度で加熱しても、従来は12〜15分を要
した乾燥硬化時間が5〜10分に短縮され、作業能率が
向上する。
With the above method, when drying and curing the inorganic adhesive 12 in a heating furnace, the lamp 5 and the reflector 1 are connected to the temporary adhesive 1
Since they are bonded at zero, there is no need to use a jig, and therefore the heat capacity is small and heating efficiency is improved. Therefore, even when heated at about 300° C., the drying and curing time, which conventionally required 12 to 15 minutes, is shortened to 5 to 10 minutes, improving work efficiency.

また、ランプ5と反射鏡1の各組ごとに加熱炉を通過さ
せる治具が不要になり、設備費用が削減され、コスト安
になる。
Further, a jig for passing each set of the lamp 5 and the reflecting mirror 1 through the heating furnace is no longer necessary, and equipment costs are reduced, resulting in lower costs.

なお、本発明は上記実施例に制約されるものではない。Note that the present invention is not limited to the above embodiments.

すなわち、上記実施例では仮止接着剤10として、紫外
線硬化性の有機性接着剤を使用したが、紫外線硬化形に
は限らず、要するに瞬間接着剤として機能する接着剤で
あり、無機質接着剤12の加熱時に分解して接若作用に
悪影響をおよぼさない有機性接着剤であればよい。
That is, in the above embodiment, an ultraviolet curable organic adhesive was used as the temporary adhesive 10, but it is not limited to an ultraviolet curable type, and in short, it is an adhesive that functions as an instant adhesive, and the inorganic adhesive 12 Any organic adhesive may be used as long as it does not decompose when heated and does not adversely affect the electromagnetic action.

また、このため、仮止接着剤10を注入するタイミング
とフォーカス調整するタイミングは前後逆であってもよ
い。
Furthermore, for this reason, the timing of injecting the temporary fixing adhesive 10 and the timing of adjusting the focus may be reversed.

さらにまた、上記実施例では、ハロゲン電球5をダイク
ロイック膜からなる反射面を有する反射鏡1に接合する
場合を説明したが、本発明はこれに限らない。すなわち
、ランプはハロゲン電球に限らず通常の白熱電球やウェ
ッジベース形電球、または放電灯などであってもよく、
反射鏡はダイクロイック膜以外にコールドミラーやアル
ミニウムなどの通常の反射鏡であっても実施可能である
Furthermore, in the above embodiment, a case has been described in which the halogen light bulb 5 is joined to the reflecting mirror 1 having a reflecting surface made of a dichroic film, but the present invention is not limited to this. In other words, the lamp is not limited to a halogen bulb, but may also be a regular incandescent bulb, a wedge-base bulb, or a discharge lamp.
In addition to the dichroic film, the reflecting mirror may be a cold mirror or a normal reflecting mirror made of aluminum.

[発明の効果コ 以上説明した通り本発明によれば、ランプと反射鏡を有
機接着剤からなる仮止接着剤で仮接合するので、ランプ
と反射鏡を所定姿勢に保持しておくための治具が不要に
なる。このため加熱時の熱容量が小さくなって加熱効率
が良くなり、乾燥硬化時間が短縮されて作業能率が向上
する。また、加熱炉を通過させる治具が不要になるから
、設備費用が削減されコスト安になる。しかも、仮止接
着剤は有機接着剤を用いたので、無機接着剤からなる耐
熱性接着剤を加熱する時にこの仮止接着剤は飛散してし
まい、上記耐熱性接着剤による接着機能に悪影響を及ぼ
すことがない。
[Effects of the Invention] As explained above, according to the present invention, since the lamp and the reflecting mirror are temporarily bonded using a temporary adhesive made of organic adhesive, the lamp and the reflecting mirror are not required to be held in a predetermined position. No tools needed. Therefore, the heat capacity during heating is reduced, heating efficiency is improved, drying and curing time is shortened, and work efficiency is improved. Furthermore, since no jig is required for passing through the heating furnace, equipment costs are reduced and costs are reduced. Moreover, since the temporary adhesive used was an organic adhesive, this temporary adhesive would scatter when the heat-resistant adhesive made of inorganic adhesive was heated, which would adversely affect the adhesive function of the heat-resistant adhesive. It has no effect.

【図面の簡単な説明】[Brief explanation of drawings]

図面は本発明の一実施例を示し、第1図は仮止接着剤を
注入した時の断面図、第2図は無機接着剤を充填した時
の断面図である。 1・・・反射鏡、 4・・・取付は孔、 a・・・筒部、 5・・・ ハロゲン電球、 7・・・封止部、 0・・・仮止接着剤、 2・・・無機接着剤。
The drawings show an embodiment of the present invention; FIG. 1 is a sectional view when a temporary adhesive is injected, and FIG. 2 is a sectional view when an inorganic adhesive is filled. DESCRIPTION OF SYMBOLS 1...Reflector, 4...Mounting hole, a...Cylinder part, 5...Halogen light bulb, 7...Sealing part, 0...Temporary adhesive, 2... Inorganic adhesive.

Claims (1)

【特許請求の範囲】 背面に取付け孔を形成した反射鏡にランプを収容し、こ
のランプの端部を上記取付け孔に挿入して接着剤により
固定する反射鏡とランプの接合方法において、 上記ランプの端部を上記取付け孔に挿入してこれらラン
プと反射鏡の間に有機接着剤からなる仮止接着剤を注入
してこれらを仮接合し、この後これらランプと反射鏡の
間に無機接着剤からなる耐熱性接着剤を充填し、この耐
熱性接着剤を加熱して乾燥硬化することにより上記ラン
プを反射鏡に接合することを特徴とする反射鏡とランプ
の接合方法。
[Scope of Claims] A method for joining a reflector and a lamp, in which a lamp is accommodated in a reflector having a mounting hole formed on its back surface, and an end of the lamp is inserted into the mounting hole and fixed with adhesive. Insert the end of the lamp into the mounting hole and inject a temporary adhesive consisting of an organic adhesive between the lamp and the reflector to temporarily join them, and then inorganic adhesive between the lamp and the reflector. A method for joining a reflecting mirror and a lamp, characterized in that the lamp is joined to the reflecting mirror by filling the lamp with a heat-resistant adhesive consisting of a heat-resistant adhesive and heating the heat-resistant adhesive to dry and harden it.
JP25102089A 1989-09-27 1989-09-27 How to join the reflector and lamp Pending JPH03112050A (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
JP25102089A JPH03112050A (en) 1989-09-27 1989-09-27 How to join the reflector and lamp
EP19900118509 EP0420214A3 (en) 1989-09-27 1990-09-26 Lamp device and method of bonding mirror reflector to lamp
US07/588,991 US5178712A (en) 1989-09-27 1990-09-27 Lamp device and method of bonding mirror reflector to lamp
KR1019900015335A KR910006661A (en) 1989-09-27 1990-09-27 Lamp with mirror and joining method of mirror and lamp

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP25102089A JPH03112050A (en) 1989-09-27 1989-09-27 How to join the reflector and lamp

Publications (1)

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JPH03112050A true JPH03112050A (en) 1991-05-13

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JP25102089A Pending JPH03112050A (en) 1989-09-27 1989-09-27 How to join the reflector and lamp

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006128755A (en) * 2004-10-26 2006-05-18 Matsushita Electric Ind Co Ltd Lens-integrated imaging unit and imaging apparatus provided therewith
JP2010186621A (en) * 2009-02-12 2010-08-26 Iwasaki Electric Co Ltd Lamp with outer bulb

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006128755A (en) * 2004-10-26 2006-05-18 Matsushita Electric Ind Co Ltd Lens-integrated imaging unit and imaging apparatus provided therewith
JP2010186621A (en) * 2009-02-12 2010-08-26 Iwasaki Electric Co Ltd Lamp with outer bulb

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