JPH0310892B2 - - Google Patents
Info
- Publication number
- JPH0310892B2 JPH0310892B2 JP10030479A JP10030479A JPH0310892B2 JP H0310892 B2 JPH0310892 B2 JP H0310892B2 JP 10030479 A JP10030479 A JP 10030479A JP 10030479 A JP10030479 A JP 10030479A JP H0310892 B2 JPH0310892 B2 JP H0310892B2
- Authority
- JP
- Japan
- Prior art keywords
- axial force
- magnetic
- magnetic sensor
- force meter
- iron loss
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 179
- 229910052742 iron Inorganic materials 0.000 claims description 67
- 238000004519 manufacturing process Methods 0.000 claims description 25
- 230000004907 flux Effects 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 13
- 229920003002 synthetic resin Polymers 0.000 claims description 12
- 239000000057 synthetic resin Substances 0.000 claims description 12
- 239000011248 coating agent Substances 0.000 claims description 11
- 238000000576 coating method Methods 0.000 claims description 11
- 229920006267 polyester film Polymers 0.000 claims description 11
- 239000012212 insulator Substances 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 9
- 230000005284 excitation Effects 0.000 claims description 8
- 238000002347 injection Methods 0.000 claims description 7
- 239000007924 injection Substances 0.000 claims description 7
- 230000002265 prevention Effects 0.000 claims description 7
- 229920005989 resin Polymers 0.000 claims description 6
- 239000011347 resin Substances 0.000 claims description 6
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims description 5
- 239000013013 elastic material Substances 0.000 claims description 4
- 229920002379 silicone rubber Polymers 0.000 claims description 4
- 239000004945 silicone rubber Substances 0.000 claims description 4
- 238000004804 winding Methods 0.000 claims description 2
- 239000002344 surface layer Substances 0.000 claims 2
- 238000000465 moulding Methods 0.000 claims 1
- 239000000696 magnetic material Substances 0.000 description 16
- 238000010586 diagram Methods 0.000 description 11
- 238000005259 measurement Methods 0.000 description 10
- 238000007667 floating Methods 0.000 description 8
- 230000008859 change Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000005266 casting Methods 0.000 description 3
- 239000004593 Epoxy Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 238000007751 thermal spraying Methods 0.000 description 1
Landscapes
- Force Measurement Appropriate To Specific Purposes (AREA)
- Measuring Magnetic Variables (AREA)
- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Description
【発明の詳細な説明】
本発明は、磁性材料に応力が作用するとその応
力に関連して、その磁性材料の鉄損が変化するこ
とを利用して、組立構造物を締結している磁性材
料でできたボルトの頭部表面に当接させて配置
し、鉄損を測定し、その測定した鉄損により前記
ボルトに作用する軸力を求める軸力計に使用する
軸力計用磁気センサ及びその製造方法に関するも
のである。Detailed Description of the Invention The present invention utilizes the fact that when stress is applied to a magnetic material, the core loss of the magnetic material changes in relation to the stress. A magnetic sensor for an axial force meter used in an axial force meter that is placed in contact with the head surface of a bolt made of steel, measures iron loss, and determines the axial force acting on the bolt from the measured iron loss. The present invention relates to a manufacturing method thereof.
一般に、ボルトで締結された構造物において、
特にその構造物が動的荷重を受ける場合には、ボ
ルトの疲労破断を防止するために、適正なボルト
の軸力の管理が必要である。従つて、ボルトの軸
力の検出には、トルクレンチを使用し、その締付
トルクから軸力を算出する方法、ダイヤルゲージ
等を使用してボルトの寸法変化を測定して軸力を
検出する方法及びストレンゲージを使用してボル
トに作用している応力を測定して軸力を検出する
方法等が用いられている。 Generally, in structures connected with bolts,
Particularly when the structure is subjected to dynamic loads, it is necessary to appropriately manage the axial force of the bolts in order to prevent fatigue failure of the bolts. Therefore, the axial force of a bolt can be detected by using a torque wrench and calculating the axial force from the tightening torque, or by measuring the dimensional change of the bolt using a dial gauge, etc. A method is used in which the axial force is detected by measuring the stress acting on the bolt using a strain gauge and a strain gauge.
しかし、これ等の方法の内、トルクレンチやダ
イヤルゲージを使用する方法は簡便で使い易いが
測定精度や信頼性が劣り、またストレンゲージを
使用する方法は測定精度や信頼性は良いが、測定
方法が複雑で現場で使用し難いという欠点があつ
た。 However, among these methods, the method using a torque wrench or dial gauge is simple and easy to use, but has poor measurement accuracy and reliability, and the method using a strain gauge has good measurement accuracy and reliability, but has poor measurement accuracy and reliability. The disadvantage is that the method is complicated and difficult to use in the field.
そこで、磁性材料の鉄損と、その磁性材料に作
用する応力との間に第1図又は第2図に示すよう
な密接な関係があることを利用して、磁性材料で
作られたボルトの鉄損を測定して、その測定した
鉄損を演算器に導入し、そのボルトに作用してい
る応力を求め、その応力からボルトの軸力を求め
る軸力計が用いられている。 Therefore, by taking advantage of the close relationship between the iron loss of a magnetic material and the stress acting on the magnetic material as shown in Figures 1 and 2, we have developed An axial force meter is used that measures iron loss, inputs the measured iron loss into a calculator, calculates the stress acting on the bolt, and calculates the axial force of the bolt from that stress.
第1図は磁性材料に作用する応力と鉄損の関係
を示したものであり、第2図は磁性材料に作用す
る応力と鉄損変化率の関係を示したものである。 FIG. 1 shows the relationship between the stress acting on the magnetic material and iron loss, and FIG. 2 shows the relationship between the stress acting on the magnetic material and the rate of change in iron loss.
ここに鉄損変化率とは、磁性材料に応力が作用
していない時の鉄損をWp、或る応力が作用した
時の鉄損をWiとした時、
Wi−Wp/Wp×100(%)で
表したものである。 Here, the iron loss change rate is W i −W p /W, where W p is the iron loss when no stress is applied to the magnetic material, and W i is the iron loss when a certain stress is applied. It is expressed as p × 100 (%).
従つて、或る磁性材料について第1図又は第2
図の関係を実験で求めておけば、その磁性材料の
鉄損を測定して、その磁性材料に作用している応
力を求めることができる。 Therefore, for a certain magnetic material, it is possible to
If the relationship shown in the figure is determined experimentally, the iron loss of the magnetic material can be measured and the stress acting on the magnetic material can be determined.
なお、磁性材料で作られたボルトの鉄損を測定
して、そのボルトの軸力を求めるには、通常第3
図に示すように、組立構造物7,7′を締結して
いるボルト5及びナツト6の内、ボルト5の頭部
表面に略断面コの字形の鉄心2に一次コイル(励
磁コイル)3及び二次コイル(出力二次電圧コイ
ル)4を巻いて構成した磁気センサ1を当接させ
て配置し、一次コイル3を交流励磁すると、鉄心
2からの磁束はボルト5の頭部の表層を矢印の方
向に流れ、再び鉄心2に戻る閉磁路を形成する。 Note that in order to measure the iron loss of a bolt made of magnetic material and determine the axial force of that bolt, the third method is usually used.
As shown in the figure, among the bolts 5 and nuts 6 that fasten the assembled structures 7 and 7', a primary coil (excitation coil) 3 and an iron core 2 having a substantially U-shaped cross section are attached to the head surface of the bolt 5. When a magnetic sensor 1 composed of a secondary coil (output secondary voltage coil) 4 is wound and placed in contact with the magnetic sensor 1 and the primary coil 3 is excited with alternating current, the magnetic flux from the iron core 2 moves along the surface of the head of the bolt 5 as shown in the arrow. The magnetic flux flows in the direction of , forming a closed magnetic path that returns to the iron core 2 again.
この場合、磁気センサ1の一次コイル3の励磁
電流を制御して、二次コイル4に誘起される出力
二次電圧を予め設定された設定電圧に等しく一定
に保持することにより、鉄心に生ずる磁束を一定
にし、一次コイル3の励磁電流と、二次コイル4
の出力二次電圧を電力計に導入すれば、ボルト5
の頭部の鉄損を測定することができる。 In this case, by controlling the excitation current of the primary coil 3 of the magnetic sensor 1 and keeping the output secondary voltage induced in the secondary coil 4 constant equal to a preset setting voltage, the magnetic flux generated in the iron core is is constant, and the excitation current of the primary coil 3 and the secondary coil 4
If the output secondary voltage of
The iron loss of the head can be measured.
この測定された鉄損を軸力計の演算器(図示せ
ず)に導入し、予め実験で求めておいた第1図又
は第2図の関係より、ボルト5に作用する応力を
求め、その応力からボルト5の軸力を求めること
ができる。 This measured iron loss is introduced into the calculator of the axial force meter (not shown), and the stress acting on the bolt 5 is determined from the relationship shown in FIG. 1 or FIG. The axial force of the bolt 5 can be determined from the stress.
なお、鍛造加工や機械加工によるボルトの頭部
表面に凹凸(前者の場合は表面のうねり、後者の
場合は表面のあらさ)があり、ボルトの頭部表面
と磁気センサの接触面との間に例えば0.01mmの空
〓があれば、ボルト内での磁束密度は約2.1%減
少する、鉄損は、磁束密度のほぼ2乗に比例する
ので、ボルト頭部表面の凹凸による空〓は、測定
精度に大きな影響を与える欠点があつた。 Please note that the bolt head surface has irregularities (surface undulations in the former case, surface roughness in the latter case) due to forging or machining, and there may be unevenness between the bolt head surface and the contact surface of the magnetic sensor. For example, if there is a gap of 0.01mm, the magnetic flux density inside the bolt will decrease by about 2.1%.Since iron loss is approximately proportional to the square of the magnetic flux density, the gap due to unevenness on the bolt head surface will be reduced by approximately 2.1%. There were some drawbacks that greatly affected accuracy.
本発明は上述の点に鑑み、欠点の多い上述の従
来の軸力検出方法及び軸力計用センサの代りに、
測定精度及び信頼性が優れ、操作が簡単で、かつ
現場で容易に使用できる軸力計用磁気センサ及び
その製造方法を提供するものである。 In view of the above-mentioned points, the present invention has been proposed in place of the above-mentioned conventional axial force detection method and axial force meter sensor, which have many drawbacks.
The present invention provides a magnetic sensor for an axial force meter that has excellent measurement accuracy and reliability, is easy to operate, and can be easily used in the field, and a method for manufacturing the same.
以下、本発明の軸力計用磁気センサ及びその製
造方法の実施例を図面について説明する。 DESCRIPTION OF THE PREFERRED EMBODIMENTS Examples of the magnetic sensor for an axial force meter and its manufacturing method of the present invention will be described below with reference to the drawings.
第4図aは本発明の軸力計用磁気センサの一実
施例の正面要部断面図、第4図bは第4図aのA
矢視図、第4図cは第4図aのB−B断面図、第
5図aは本発明の軸力計用磁気センサの他の実施
例の正面図、第5図bは第5図aのC矢視図、第
6図は、本発明の第4図及び第9図に示す軸力計
用磁気センサの製造方法の説明図、第7図は本発
明の第4図及び第9図に示す軸力計用磁気センサ
の他の製造方法の説明図、第8図aは本発明の第
5図及び第10図に示す軸力計用磁気センサの製
造方法の説明図、第8図bは第8図aのD矢視
図、第9図及び第10図は、いずれも本発明の軸
力計用磁気センサの更に他の実施例の正面図、第
11図は第9図のE矢視図、第12図は第9図の
F−F断面拡大図、第13図は第9図の実施例の
鉄損測定部の軸束の流れの説明図である。 FIG. 4a is a front sectional view of a main part of an embodiment of the magnetic sensor for an axial force meter according to the present invention, and FIG. 4b is an A of FIG. 4a.
4c is a sectional view taken along line BB in FIG. 4a, FIG. 5a is a front view of another embodiment of the magnetic sensor for an axial force meter of the present invention, and FIG. 6 is an explanatory diagram of the method for manufacturing the magnetic sensor for an axial force meter shown in FIGS. 4 and 9 of the present invention, and FIG. 9 is an explanatory diagram of another method of manufacturing a magnetic sensor for an axial force meter, and FIG. 8a is an explanatory diagram of a method of manufacturing a magnetic sensor for an axial force meter shown in FIGS. FIG. 8b is a view taken in the direction of arrow D in FIG. 12 is an enlarged cross-sectional view taken along the line FF in FIG. 9, and FIG. 13 is an explanatory diagram of the flow of the axial bundle in the iron loss measuring section of the embodiment shown in FIG. 9.
第4図aに示すように、本発明の軸力計用磁気
センサ8は、エポキシ等の液状合成樹脂を注型
(液状合成樹脂を型の中で重合固化させること)
して作られた本体9と、この本体9の下部に埋込
まれた鉄損測定部10と、本体9の上部に埋込ま
れたレセプタクル11と、このレセプタクル11
に結合するプラグ12より構成されている。本体
9は何も円筒形に限定されるものではないが、説
明の便宜のため、以下、本体9は円筒形として説
明する。 As shown in FIG. 4a, the magnetic sensor 8 for an axial force meter of the present invention is manufactured by casting a liquid synthetic resin such as epoxy (polymerizing and solidifying the liquid synthetic resin in a mold).
A main body 9 made of
The plug 12 is connected to the plug 12. Although the main body 9 is not limited to a cylindrical shape, for convenience of explanation, the main body 9 will be described below as having a cylindrical shape.
鉄損測定部10は略断面コの字形の鉄心13に
一次コイル(励磁コイル)14、二次コイル(出
力二次電圧コイル)15を巻いて構成され、鉄心
13の2個の磁極端面には耐摩耗性の非磁性絶縁
物(例えばセラミツク等)を溶射して被覆し、一
定の厚さ(例えば0.1mm位)の薄い被膜43を形
成するように研摩仕上げしている。この薄い被膜
43の表面が、第4図bに示すように、本体9の
底面と同一平面上にあり、かつ外部に露出するよ
うに鉄心13が本体9の下部に埋込まれている。 The iron loss measurement unit 10 is constructed by winding a primary coil (excitation coil) 14 and a secondary coil (output secondary voltage coil) 15 around an iron core 13 having a substantially U-shaped cross section. It is coated with a wear-resistant non-magnetic insulator (eg, ceramic) by thermal spraying, and polished to form a thin coating 43 of a certain thickness (eg, about 0.1 mm). As shown in FIG. 4b, the surface of this thin coating 43 is on the same plane as the bottom surface of the main body 9, and the iron core 13 is embedded in the lower part of the main body 9 so as to be exposed to the outside.
レセプタクル11は、第4図cに示すように、
複数のピン40を有し、各ピンの下端には鉄損測
定部10の一次コイル14及び二次コイル15の
口出線16が接続され、本体9の上部にプラグ1
2と結合する部分が露出するように埋込まれてい
る。プラグ12はレセプタクル11と結合し、ケ
ーブル17を介して制御器を含む外部電源(図示
せず)に接続されている。 The receptacle 11, as shown in FIG. 4c,
It has a plurality of pins 40, and the lead wires 16 of the primary coil 14 and secondary coil 15 of the iron loss measuring section 10 are connected to the lower end of each pin, and the plug 1 is connected to the upper part of the main body 9.
It is embedded so that the part to be combined with 2 is exposed. Plug 12 mates with receptacle 11 and is connected via cable 17 to an external power source (not shown) that includes a controller.
本発明の軸力計用磁気センサ8は、以上のよう
な構成を有するので、プラグ12のケーブル17
を外部電源に接続し、本体9を手で把持して、そ
の底面を鉄損を測定しようとするボルトの頭部表
面に当接させ配置すれば、鉄損測定部10が第3
図の場合の磁気センサ1と略同一構成を有するの
で、第3図の場合と同様にして、前記ボルトの鉄
損を測定することができる。 Since the magnetic sensor 8 for an axial force meter of the present invention has the above configuration, the cable 17 of the plug 12
is connected to an external power source, the main body 9 is grasped by hand, and the bottom surface is placed in contact with the head surface of the bolt whose iron loss is to be measured.
Since it has substantially the same configuration as the magnetic sensor 1 shown in the figure, the iron loss of the bolt can be measured in the same manner as in the case shown in FIG.
その測定した鉄損を軸力計に導入すれば、前述
のようにして、前記ボルトの軸力を測定すること
ができる。 By introducing the measured iron loss into an axial force meter, the axial force of the bolt can be measured as described above.
この場合、本発明の軸力計用磁気センサ8の鉄
心13の磁極端面には耐摩耗性の非磁性絶縁物で
構成された一定厚さ例えば0.1mmの薄い被膜43
が形成されているので、磁極端面には渦電流や摩
耗が生ぜず、また、軸力計用磁気センサ8のボル
ト頭部表面へのあて方により空〓長が0.01mm変化
したとしても、ボルト部材内での磁束密度の変化
は約0.3%となり、事前に空〓を与えない場合に
比し約1/7倍となる。従つて、鉄損は磁束密度の
ほぼ2乗に比例するので測定値に与える影響は約
1/50に減少する。このためボルト頭部表面の凹凸
等により測定する鉄損が変化することが極めて少
ないので、正しいボルトの鉄損を測定することが
できる。 In this case, a thin coating 43 of a constant thickness of, for example, 0.1 mm, made of a wear-resistant non-magnetic insulator is formed on the magnetic pole end surface of the iron core 13 of the magnetic sensor 8 for an axial force meter according to the present invention.
is formed, so no eddy current or wear occurs on the pole end surface, and even if the free length changes by 0.01 mm depending on how the magnetic sensor 8 for the axial force meter is applied to the bolt head surface, the bolt The change in magnetic flux density within the member is approximately 0.3%, which is approximately 1/7 times as much as when no air is provided in advance. Therefore, since the iron loss is approximately proportional to the square of the magnetic flux density, the influence on the measured value is reduced to about 1/50. Therefore, the iron loss to be measured is extremely unlikely to change due to irregularities on the surface of the bolt head, so that the iron loss of the bolt can be accurately measured.
また、鉄損測定部10の一次コイル14及び二
次コイル15の口出線16は、レセプタクル11
に接続され、本体9と共にエポキシ等の合成樹脂
で一体に注型されているので断線の恐れは全くな
い。 Further, the lead wires 16 of the primary coil 14 and the secondary coil 15 of the iron loss measuring section 10 are connected to the receptacle 11.
Since it is connected to the main body 9 and is integrally cast with synthetic resin such as epoxy, there is no fear of disconnection.
以上のように、本発明の軸力計用磁気センサ
は、本体を手で把持してボルトの頭部表面に当接
させて配置し、鉄損測定部に通電するだけでボル
トの鉄損を測定できるので操作が簡単であり、鉄
損測定部の鉄心の磁極端面には耐摩耗性の非磁性
絶縁物の薄い被膜43が形成されているため、常
に正しいボルトの鉄損を測定できる。 As described above, the magnetic sensor for an axial force meter of the present invention measures the iron loss of the bolt by simply holding the main body by hand, placing it in contact with the head surface of the bolt, and energizing the iron loss measurement part. It is easy to operate since it can be measured, and since a thin coating 43 of wear-resistant non-magnetic insulator is formed on the magnetic pole end face of the iron core of the iron loss measuring section, the iron loss of the bolt can always be measured correctly.
また、優れた測定精度と信頼性を有し、鉄損測
定部の鉄心の磁極端面が耐摩耗性を有し、かつ、
一次コイル及び二次コイルの口出線の断線の恐れ
がないため、長期間の使用に耐えることができる
等の効果がある。 In addition, it has excellent measurement accuracy and reliability, and the pole end face of the iron core in the iron loss measuring section has wear resistance, and
Since there is no fear of disconnection of the lead wires of the primary coil and the secondary coil, there are advantages such as being able to withstand long-term use.
第5図は本発明の軸力計用磁気センサの他の実
施例を示したもので、磁性材料の最大又は最小の
鉄損の方向、すなわち磁性材料に作用している主
応力の方向を求める場合などに、軸力計用磁気セ
ンサ18をひつくり返して鉄心の位置を見なくて
も、容易に磁束の流れる方向が分かるようにする
ため、軸力計用磁気センサ18の本体19の下部
の周縁に、鉄損測定部10の鉄心13の中心を通
る鉄心13の長手方向を示す2個の溝20,2
0′及びこれに直角な方向を示す2個の溝21,
21′を設けたものである。 Figure 5 shows another embodiment of the magnetic sensor for an axial force meter according to the present invention, in which the direction of the maximum or minimum core loss of the magnetic material, that is, the direction of the principal stress acting on the magnetic material, is determined. In order to easily determine the direction in which the magnetic flux flows without having to turn the magnetic sensor 18 for an axial force meter and see the position of the iron core, a Two grooves 20, 2 indicating the longitudinal direction of the iron core 13 passing through the center of the iron core 13 of the iron loss measuring section 10 are provided on the periphery.
0' and two grooves 21 pointing in a direction perpendicular thereto,
21' is provided.
従つて、本発明の軸力計用磁気センサ18は第
4図の磁気センサ8と同様の作用、効果を有する
と共に、本体19の下部周縁に溝20,20′,
21,21′を設けているので、磁束の流れる方
向が良くわかる為、いちいち磁気センサ18をひ
つくり返して鉄心13の位置を見なくても良い効
果がある。 Therefore, the magnetic sensor 18 for an axial force meter according to the present invention has the same functions and effects as the magnetic sensor 8 shown in FIG.
21 and 21', the direction in which the magnetic flux flows can be clearly seen, so there is no need to turn the magnetic sensor 18 over each time to check the position of the iron core 13.
また、第9図および第10図に示す軸力計用磁
気センサ46,47の鉄損測定部10bは、第1
1図および第12図に示すようにほぼ断面コの字
形の鉄心13bの2個の脚部に、この2個の脚部
を貫通して2個の切り込み48,49を設けて、
各脚部に3個の鉄心部50,51,52を形成
し、この鉄心部50,51,52の端面に薄い耐
摩耗性の非磁性絶縁物の被膜43を形成し、か
つ、中央の鉄心部51に二次コイル15を巻き、
総ての鉄心部50,51,52に対して共通に一
次コイル14を巻いて構成されている。 Further, the iron loss measuring section 10b of the magnetic sensors 46, 47 for axial force meter shown in FIG. 9 and FIG.
As shown in FIGS. 1 and 12, two notches 48 and 49 are provided in the two legs of the iron core 13b, which has a substantially U-shaped cross section, passing through the two legs.
Three iron core parts 50, 51, 52 are formed on each leg, a thin wear-resistant non-magnetic insulating coating 43 is formed on the end surfaces of the iron core parts 50, 51, 52, and a central iron core is formed. The secondary coil 15 is wound around the part 51,
A primary coil 14 is commonly wound around all the iron core parts 50, 51, and 52.
従つて、鉄損測定部10bの磁束の流れは第1
3図に示すように、鉄心部51を磁路として流れ
る磁束φ1は略均一になつているが、その両隣り
の鉄心部50,52を磁路として流れる磁束φ2
は外方に行くほど広がり不均一になるので、鉄心
部51に巻かれた二次コイル15は鉄心部51を
磁路とする均一な磁束φ1だけを検出して、常に
安定した二次出力電圧を出力することができる。 Therefore, the flow of magnetic flux in the iron loss measuring section 10b is the first
As shown in FIG. 3, the magnetic flux φ 1 flowing through the iron core portion 51 as a magnetic path is approximately uniform, but the magnetic flux φ 2 flowing through the iron core portions 50 and 52 on both sides as magnetic paths.
spreads out and becomes non-uniform as it goes outward, so the secondary coil 15 wound around the iron core 51 detects only the uniform magnetic flux φ 1 with the iron core 51 as a magnetic path, and always provides a stable secondary output. Can output voltage.
上述の鉄心13bの脚部の切り込みは何も2個
に限定されるものではなく、少なくとも2個以上
設ければよく、従つて形成される鉄心部の数も少
なくとも3個以上となる。 The number of notches in the legs of the iron core 13b is not limited to two, but at least two or more may be provided, and therefore the number of core portions formed is also at least three.
この内、少なくとも両端の鉄心部を除いた鉄心
部に二次コイルを巻けばよい。 Of these, the secondary coil may be wound around at least the core portions excluding the core portions at both ends.
第9図及び第10図に示す軸力計用磁気センサ
46,47は、以上のような構成を有する鉄損測
定部10bを用いる以外は、それぞれ第4図又は
第5図に示す軸力計用磁気センサと略同じ構成を
有するものである。 The axial force meter magnetic sensors 46 and 47 shown in FIGS. 9 and 10 are the same as the axial force meter shown in FIG. 4 or 5, respectively, except for using the iron loss measuring section 10b having the above configuration. It has approximately the same configuration as the magnetic sensor for use in other applications.
従つて、第9図及び第10図に示す軸力計用磁
気センサ46,47はそれぞれ第4図及び第5図
に示す軸力計用磁気センサ8及び18とほぼ同じ
作用、効果を有するものであると共に、鉄心部の
数を少なくとも3個以上としたので、常に安定し
た二次出力電圧を出力させることができる効果が
ある。 Therefore, the axial force meter magnetic sensors 46 and 47 shown in FIGS. 9 and 10 have substantially the same functions and effects as the axial force meter magnetic sensors 8 and 18 shown in FIGS. 4 and 5, respectively. In addition, since the number of iron core parts is at least three or more, there is an effect that a stable secondary output voltage can be output at all times.
次に、上述の本発明の軸力計用磁気センサの製
造方法を説明する。 Next, a method of manufacturing the above-described magnetic sensor for an axial force meter according to the present invention will be explained.
第6図は第4図及び第9図に示す軸力計用磁気
センサ8及び46の製造方法を説明するための製
造装置22の断面図を示したものである。 FIG. 6 shows a cross-sectional view of the manufacturing apparatus 22 for explaining the method of manufacturing the magnetic sensors 8 and 46 for axial force gauges shown in FIGS. 4 and 9. FIG.
即ち、製造装置22はモールド型32と浮上り
防止用磁石41より構成されている。 That is, the manufacturing apparatus 22 includes a mold 32 and a floating prevention magnet 41.
モールド型32は下型23と上型24より成
り、下型23はシリコンゴム等の耐熱弾性材で作
られ、中央に軸力計用磁気センサ8、及び46の
本体9の外形と同じ形状の空間部33を有し、上
型24は、下型23の開口部に嵌合し、レセプタ
クル11の取付用穴25及び液状合成樹脂の注入
口26を有している。 The mold 32 consists of a lower mold 23 and an upper mold 24. The lower mold 23 is made of a heat-resistant elastic material such as silicone rubber, and has a magnetic sensor 8 for an axial force meter in the center, and a magnetic sensor 8 having the same shape as the main body 9 of 46. The upper mold 24 has a space 33, fits into the opening of the lower mold 23, and has a mounting hole 25 for the receptacle 11 and an injection port 26 for liquid synthetic resin.
また、浮上り防止用磁石41は磁石29及び磁
極30,31より成り、レセプタクル11に接続
された鉄損測定部10又は10bの一次コイル1
4及び二次コイル15の口出線16などにより鉄
損測定部10又は10bが傾き浮上るのを防止す
るものである。 The floating prevention magnet 41 is made up of a magnet 29 and magnetic poles 30 and 31, and the primary coil 1 of the iron loss measuring section 10 or 10b connected to the receptacle 11.
4 and the lead wire 16 of the secondary coil 15, etc., to prevent the iron loss measuring section 10 or 10b from tilting and floating.
浮上り防止用磁石41の代わりに断面コの字形
の磁石を用いてもよいことは勿論である。 Of course, instead of the floating prevention magnet 41, a magnet having a U-shaped cross section may be used.
以上のような構成を有するモールド型32の下
型23の空間部33内に、軸力計用磁気センサ8
及び46の本体9と同じモールド樹脂で作られ、
内側寸法が鉄損測定装置10又は10bの最大外
形寸法の部分と密接するようにし、外側寸法が下
型23の空間部33の内側面に嵌合するようにし
たカラー28を嵌め込み、カラー28の内側に鉄
損測定部10又は10bを、その鉄心13又は1
3bの磁極端面又は鉄心部の端面に被膜した非磁
性絶縁物43の表面が空間部33の底面に密着す
るように押し込み、予め鉄損測定部10又は10
bの一次コイル14および二次コイル15の口出
線16を接続したレセプタクル11を上型24の
取付用穴25に止ナツト27で取付け、下型23
の開口部に上型24を嵌合させ、下型23の底面
に浮上り防止用磁石41を接触させて、上型24
の注入口26より液状合成樹脂を注入して重合固
化させれば、カラー28の働きで、鉄損測定部1
0又は10bの中心と下型23の空間部33の中
心とは一致する。 An axial force meter magnetic sensor 8 is placed in the space 33 of the lower die 23 of the mold die 32 having the above configuration.
and made of the same mold resin as the main body 9 of 46,
A collar 28 whose inner dimension is in close contact with the maximum outer dimension of the iron loss measuring device 10 or 10b and whose outer dimension fits into the inner surface of the space 33 of the lower mold 23 is fitted. The iron loss measuring part 10 or 10b is placed inside the iron core 13 or 1.
The surface of the non-magnetic insulator 43 coated on the end face of the magnetic pole 3b or the end face of the iron core is pushed in so that it comes into close contact with the bottom face of the space 33, and the iron loss measuring part 10 or 10 is
The receptacle 11 to which the lead wires 16 of the primary coil 14 and secondary coil 15 are connected is attached to the mounting hole 25 of the upper mold 24 with a lock nut 27, and the lower mold 23
The upper mold 24 is fitted into the opening of the lower mold 23, and the floating prevention magnet 41 is brought into contact with the bottom surface of the lower mold 23.
When the liquid synthetic resin is injected through the injection port 26 and polymerized and solidified, the iron loss measuring section 1
The center of 0 or 10b and the center of the space 33 of the lower mold 23 coincide.
また、カラー28は本体9と同じモールド樹脂
で作られているため、本体9と違和感なく一体と
なり、かつ、下型23はシリコンゴム等の耐熱弾
性材で作られているので、本体9は下型23から
容易に取り出すことができ、外表面のきれいな軸
力計用磁気センサ8および46を製造することが
できる効果がある。 In addition, since the collar 28 is made of the same molded resin as the main body 9, it is integrated with the main body 9 without any discomfort, and since the lower mold 23 is made of a heat-resistant elastic material such as silicone rubber, the lower mold 28 is made of the same molded resin as the main body 9. This has the advantage that magnetic sensors 8 and 46 for axial force gauges can be easily removed from the mold 23 and have clean outer surfaces.
また、第7図は、軸力計用磁気センサ8及び4
6の他の製造方法を説明するための製造装置42
の断面図である。第6図のカラー28とこのカラ
ー28の内側に押し込まれた鉄損測定部10又は
10bの代わりに、下型23の空間部33の底面
の形状を有するポリエステルフイルム34の上面
に、鉄損測定部10又は10bの鉄心13、又は
13bの磁極端面又は鉄心部の端面に被膜した非
磁性絶縁物43の表面を、両者の中心が一致する
ように注型後容易に剥離できる接着剤で接着した
ものを、下型23の空間部33にポリエステルフ
イルム34が下部になるように配置し、以後は第
6図の場合と同様にして、上型24の注入口26
より液状合成樹脂を注入して、重合固化させて、
軸力計用磁気センサ8及び46を製造するもので
ある。 Moreover, FIG. 7 shows the magnetic sensors 8 and 4 for axial force meter.
Manufacturing device 42 for explaining another manufacturing method of No. 6
FIG. Instead of the collar 28 in FIG. 6 and the iron loss measuring part 10 or 10b pushed inside the collar 28, a polyester film 34 having the shape of the bottom of the space 33 of the lower die 23 is placed on the upper surface of the polyester film 34 for iron loss measurement. The surface of the non-magnetic insulator 43 coated on the iron core 13 of part 10 or 10b, or the magnetic pole end face of 13b or the end face of the iron core part is adhered with an adhesive that can be easily peeled off after casting so that the centers of both coincide. The material is placed in the space 33 of the lower mold 23 with the polyester film 34 at the bottom, and then the injection port 26 of the upper mold 24 is placed in the same manner as in FIG.
Inject more liquid synthetic resin, polymerize and solidify,
The magnetic sensors 8 and 46 for axial force gauges are manufactured.
従つて、本発明の製造方法では、ポリエステル
フイルムの中心に、鉄損測定部10又は10bの
中心を一致させ、鉄損測定部10又は10bの鉄
心13又は13bの磁極端面又は鉄心部の端面に
被膜した非磁性絶縁物43の表面をポリエステル
フイルム43の上面に接着剤で接着して、下型2
3の空間部33の下部に配置するだけで、下型2
3の中心と鉄損測定部10又は10bの中心が一
致するとともに、注型後本体9を下型23から容
易に取り出すことができる等の効果がある。 Therefore, in the manufacturing method of the present invention, the center of the iron loss measuring part 10 or 10b is aligned with the center of the polyester film, and the center of the iron loss measuring part 10 or 10b is aligned with the magnetic pole end face of the iron core 13 or 13b or the end face of the iron core part. The surface of the coated non-magnetic insulator 43 is adhered to the upper surface of the polyester film 43 with adhesive, and the lower mold 2
By simply placing it at the bottom of the space 33 of No. 3, the lower mold 2
3 and the center of the iron loss measuring part 10 or 10b coincide with each other, and the main body 9 can be easily taken out from the lower mold 23 after casting.
また、第5図および第10図に示す磁気センサ
18及び47を製造するには、第8図a,bに示
すモールド型38を使用すればよい。即ち、モー
ルド型38は下型及び上型24より成り、下型3
5の中央に設けられた空間部39は、その内側面
下部に底面より立上り対向する突起36,36′
及び37,37′が突起36,36′の中心を結ぶ
直線と突起37,37′の中心を結ぶ直線が直交
するように設けられている。 Furthermore, in order to manufacture the magnetic sensors 18 and 47 shown in FIGS. 5 and 10, the mold 38 shown in FIGS. 8a and 8b may be used. That is, the mold 38 consists of a lower mold and an upper mold 24, and the lower mold 3
A space 39 provided at the center of the space 39 has protrusions 36, 36' that rise from the bottom and face each other at the lower part of the inner surface thereof.
and 37, 37' are provided so that a straight line connecting the centers of the protrusions 36, 36' and a straight line connecting the centers of the protrusions 37, 37' are perpendicular to each other.
この場合、第6図のようにカラー28を使用す
る場合は、カラー28の下部に突起36,36′
及び37,37′を逃げる溝を設けておけばよく、
第7図のようにポリエステルフイルム34を使用
する場合は、ポリエステルフイルム34に突起3
6,36′及び37,37′を逃げる切込みを設け
ておけばよい。 In this case, if the collar 28 is used as shown in FIG.
and 37, 37' should be provided with a groove for escaping.
When using the polyester film 34 as shown in FIG.
6, 36' and 37, 37' may be cut away.
そして、突起36,36′又は突起37,3
7′を結ぶ直線と鉄損測定部10又は10bの鉄
心13又は13bの中心を通る鉄心13又は13
bの長手方向の直線が一致するように鉄損測定部
10又は10bを空間部39の下部に配置すれば
よい。 And the protrusions 36, 36' or the protrusions 37, 3
7' and the iron core 13 or 13 that passes through the center of the iron core 13 or 13b of the iron loss measuring section 10 or 10b.
The iron loss measuring section 10 or 10b may be placed in the lower part of the space 39 so that the straight lines in the longitudinal direction b coincide with each other.
従つて、本発明の製造方法で作つた軸力計用磁
気センサ18,47の本体19の下部の周縁には
溝20,20′,21,21′を容易に設けること
ができる等の効果がある。 Therefore, the grooves 20, 20', 21, 21' can be easily provided on the lower peripheral edge of the main body 19 of the magnetic sensor 18, 47 for an axial force meter manufactured by the manufacturing method of the present invention. be.
以上のように、本発明の製造方法で製作された
軸力計用磁気センサは操作が容易で鉄損測定部の
鉄心の磁極端面又は鉄心部の端面には、耐摩耗性
の非磁性絶縁物の薄い被膜が形成されているので
長期間の使用に耐えることができ、かつ、高い測
定精度及び優れた信頼性が得られる。 As described above, the magnetic sensor for an axial force meter manufactured by the manufacturing method of the present invention is easy to operate, and a wear-resistant non-magnetic insulator is used on the pole end face of the iron core or the end face of the iron core in the iron loss measurement part. Because a thin coating is formed, it can withstand long-term use, and provides high measurement accuracy and excellent reliability.
また、本発明の軸力計用磁気センサの製造方法
によれば、工程が簡単で、ポリエステルフイルム
又はカラーを用いることにより鉄損測定部の中心
と軸力計用磁気センサの本体の中心がずれること
なく、鉄損測定部の浮上りを防ぐために、浮上り
防止用磁石を使用しているので、鉄損測定部の鉄
心の磁極端面と軸力計用磁気センサの本体の底面
は常に必要な空〓をもたせて作ることができるの
で、ボルトの頭部に表面に凹凸があつても正しい
鉄損を測定できる軸力計用磁気センサを得ること
ができる。 Further, according to the method of manufacturing a magnetic sensor for an axial force meter of the present invention, the process is simple, and by using a polyester film or collar, the center of the iron loss measuring part and the center of the main body of the magnetic sensor for an axial force meter are shifted. In order to prevent the iron loss measuring section from floating, a floating prevention magnet is used, so the pole end surface of the iron core of the iron loss measuring section and the bottom of the main body of the magnetic sensor for the axial force meter are always kept close to each other. Since it can be made with an air gap, it is possible to obtain a magnetic sensor for an axial force meter that can accurately measure iron loss even if the bolt head has an uneven surface.
また、突起で軸力計用磁気センサの本体の下部
周縁に溝を設けることにより、磁束の流れる方向
が良くわかる等その効果は大である。 Further, by providing a groove in the lower peripheral edge of the main body of the magnetic sensor for an axial force meter using a protrusion, the effect is great, such as the direction in which the magnetic flux flows can be clearly seen.
第1図は磁性材料の応力と鉄損との関係を表わ
す特性曲線図、第2図は磁性材料の応力と鉄損変
化率の関係を表わす特性曲線図、第3図はボルト
頭部に軸力計用磁気センサを取付けた構成図、第
4図aは本発明の一実施例の正面要部断面図、第
4図bは第4図aのA矢視図、第4図cは第4図
aのB−B断面図、第5図aは本発明の他の実施
例の正面図、第5図bは第5図aのC矢視図、第
6図は第4図及び第9図の本発明の一実施例の製
造方法の説明図、第7図は第4図及び第9図の本
発明の一実施例の他の製造方法の説明図、第8図
aは第5図及び第10図の本発明の他の実施例の
製造方法の説明図、第8図bは第8図aのD矢視
図、第9図は本発明の更に他の実施例の正面図、
第10図は本発明の更に他の実施例の正面図、第
11図は第9図のE矢視図、第12図は第9図の
F−F断面拡大図、第13図は第9図の実施例の
鉄損測定部の磁束の流れの説明図である。
8,18,46,47……軸力計用磁気セン
サ、9,19……本体、10,10b……鉄損測
定部、11……レセプタクル、12……プラグ、
13,13b……鉄心、14……一次コイル、1
5……二次コイル、16……口出線、20,2
0′,21,21′……溝、22,42……製造装
置、23,35……下型、24……上型、26…
…注入口、28……カラー、29……磁石、3
0,31……磁極、32,38……モールド型、
33,39……空間部、34……ポリエステルフ
イルム、36,36′,37,37′……突起、4
1……浮上り防止用磁石、43……被膜。
Figure 1 is a characteristic curve diagram showing the relationship between stress and iron loss in magnetic materials, Figure 2 is a characteristic curve diagram showing the relationship between stress and iron loss change rate in magnetic materials, and Figure 3 is a diagram showing the relationship between stress and iron loss in magnetic materials. FIG. 4a is a front cross-sectional view of an embodiment of the present invention, FIG. 4b is a view taken in the direction of arrow A in FIG. 4a, and FIG. 4a is a sectional view taken along line B-B, FIG. 5a is a front view of another embodiment of the present invention, FIG. 5b is a view taken along arrow C in FIG. 9 is an explanatory diagram of a manufacturing method according to an embodiment of the present invention, FIG. 7 is an explanatory diagram of another manufacturing method according to an embodiment of the present invention shown in FIGS. 4 and 9, and FIG. 10 are explanatory diagrams of the manufacturing method of another embodiment of the present invention, FIG. 8b is a view taken along arrow D in FIG. 8a, and FIG. 9 is a front view of still another embodiment of the present invention. ,
FIG. 10 is a front view of still another embodiment of the present invention, FIG. 11 is a view taken along arrow E in FIG. 9, FIG. 12 is an enlarged cross-sectional view taken along line FF in FIG. FIG. 3 is an explanatory diagram of the flow of magnetic flux in the iron loss measuring section of the illustrated embodiment. 8, 18, 46, 47... Magnetic sensor for axial force meter, 9, 19... Main body, 10, 10b... Iron loss measuring section, 11... Receptacle, 12... Plug,
13, 13b... Iron core, 14... Primary coil, 1
5... Secondary coil, 16... Lead wire, 20,2
0', 21, 21'... Groove, 22, 42... Manufacturing equipment, 23, 35... Lower mold, 24... Upper mold, 26...
...Inlet, 28...Color, 29...Magnet, 3
0,31...Magnetic pole, 32,38...Mold type,
33, 39...Space, 34...Polyester film, 36, 36', 37, 37'...Protrusion, 4
1...Magnet for preventing floating, 43...Coating.
Claims (1)
ルに誘起される出力二次電圧を予め設定された設
定電圧に等しく一定に保持することにより、鉄心
に生ずる磁束を一定にし、前記一次コイルの励磁
電流と二次コイルの出力二次電圧から、ボルトに
作用する軸力と関連を有するボルトの頭部表層部
の鉄損を測定する軸力計用磁気センサにおいて、
合成樹脂で注型された本体の上部には、プラグと
の結合部を露出させたレセプタクルを埋め込んで
配置し、下部にはほぼ断面コの字形で、2個の磁
極端面に薄い耐摩耗性の非磁性絶縁物の被膜を形
成した鉄心と、この鉄心に巻かれた一次コイル及
び二次コイルとから成る鉄損測定部を、前記磁極
端面に形成した薄い耐摩耗性の非磁性絶縁物の被
膜の表面が前記本体の底面と同一平面上に在り、
かつ外部に露出するように埋め込んで配置し、前
記レセプタクルと前記鉄損測定部の各コイルの口
出線を接続し、前記レセプタクルと結合するプラ
グを設けた軸力計用磁気センサ。 2 本体をその下部周辺に対向する複数個の溝を
設けたものとしたことを特徴とする特許請求の範
囲第1項記載の軸力計用磁気センサ。 3 一次コイルの励磁電流を制御して、二次コイ
ルに誘起される出力二次電圧を予め設定された設
定電圧に等しく一定に保持することにより、鉄心
に生ずる磁束を一定にし、前記一次コイルの励磁
電流と二次コイルの出力二次電圧から、ボルトに
作用する軸力と関連を有するボルトの頭部表層部
の鉄損を測定する軸力計用磁気センサにおいて、
合成樹脂で注型された本体の上部には、プラグと
の結合部を露出させたレセプタクルを埋め込んで
配置し、下部にはほぼ断面コの字形の鉄心の2個
の脚部に、この2個の脚部を貫通して少なくとも
2個の切り込みを設けて少なくとも各脚部に3個
の鉄心部を形成し、この各鉄心部の端面に薄い耐
摩耗性の非磁性絶縁物の被膜を形成し、その少な
くとも両端の鉄心部を除いた鉄心部に二次コイル
を巻き、総ての鉄心部に共通に一次コイルを巻い
て成る鉄損測定部を、前記各鉄心部の端面に形成
した薄い耐摩耗性の非磁性絶縁物の被膜の表面が
前記本体の底面と同一平面上に在り、かつ外部に
露出するように埋め込んで配置し、前記レセプタ
クルと前記鉄損測定部の各コイルの口出線を接続
し、前記レセプタクルと結合するプラグを設けた
軸力計用磁気センサ。 4 本体をその下部周辺に対向する複数個の溝を
設けたものとしたことを特徴とする特許請求の範
囲第3項記載の軸力計用磁気センサ。 5 シリコンゴム等の耐熱弾性材で作られ、中央
に軸力計用磁気センサの本体の外形と同じ形状の
空間部を有する下型と、この下型の開口部と嵌合
し、レセプタクルの取付用穴及び液状合成樹脂の
注入口を有する上型より成るモールド型を用い、
前記下型の空間部の下部に、前記軸力計用磁気セ
ンサの本体のモールド樹脂と同一樹脂で作られ、
内側は鉄損測定部の最大外形寸法部分と密接し、
外側は前記下型の空間部の内側面に嵌合するカラ
ーを挿入し、このカラーの内側に鉄損測定部を、
その鉄心の磁極端面又は鉄心部の端面に形成した
薄い耐摩耗性の非磁性絶縁物の被膜の表面が前記
下型の空間部底面に密着するように配置し、前記
鉄損測定部の一次コイル及び二次コイルの口出線
を接続したレセプタクルを上型に固定し、前記下
型の開口部に前記上型を嵌合させ、かつ前記下型
の下端に浮き上り防止用磁石の両磁極を接触させ
て、前記上型の注入口より液状合成樹脂を注入し
て重合固化させることを特徴とする軸力計用磁気
センサの製造方法。 6 下型をその空間部の下部内側に、軸力計用磁
気センサの本体の下部周辺に対向する複数個の溝
を設けるための突起を設けたものとしたことを特
徴とする特許請求の範囲第5項記載の軸力計用磁
気センサの製造方法。 7 シリコンゴム等の耐熱弾性材で作られ、中央
に軸力計用磁気センサの本体の外形と同じ形状の
空間部を有する下型と、この下型の開口部と嵌合
し、レセプタクルの取付用穴及び液状合成樹脂の
注入口を有する上型より成るモールド型を用い、
前記下型の空間部底面の形状を有するポリエステ
ルフイルムの上面に、鉄損測定部の鉄心の磁極端
面又は鉄心部の端面に形成した薄い耐摩耗性の非
磁性絶縁物の表面を接着剤で接着したものを、ポ
リエステルフイルムが下部になるように前記下型
の空間部に配置し、前記一次コイル及び二次コイ
ルの口出線を接続したレセプタクルを上型に固定
し、前記下型の開口部に前記上型を嵌合させ、か
つ前記下型の下端に浮き上り防止用磁石の両磁極
を接触させて、前記上型の注入口より液状合成樹
脂を注入して重合固化させることを特徴とする軸
力計用磁気センサの製造方法。 8 下型をその空間部の下部内側に、軸力計用磁
気センサの本体の下部周辺に対向する複数個の溝
を設けるための突起を設けたものとしたことを特
徴とする特許請求の範囲第7項記載の軸力計用磁
気センサの製造方法。[Claims] 1. By controlling the excitation current of the primary coil and keeping the output secondary voltage induced in the secondary coil constant equal to a preset voltage, the magnetic flux generated in the iron core can be kept constant. In a magnetic sensor for an axial force meter, which measures an iron loss in a surface layer of a bolt head that is related to an axial force acting on the bolt from the excitation current of the primary coil and the output secondary voltage of the secondary coil,
The upper part of the main body, which is cast from synthetic resin, is embedded with a receptacle with the connecting part to the plug exposed, and the lower part has a roughly U-shaped cross section with thin wear-resistant magnets on the end faces of the two poles. A thin wear-resistant non-magnetic insulating coating is formed on the magnetic pole end surface, and an iron loss measuring section is formed of an iron core having a non-magnetic insulating coating formed thereon, and a primary coil and a secondary coil wound around this iron core. the surface of which is on the same plane as the bottom surface of the main body,
A magnetic sensor for an axial force meter, further comprising a plug that is embedded and arranged so as to be exposed to the outside, connects the lead wire of each coil of the receptacle and the iron loss measuring section, and is coupled to the receptacle. 2. The magnetic sensor for an axial force meter according to claim 1, characterized in that the main body is provided with a plurality of opposing grooves around its lower part. 3. By controlling the excitation current of the primary coil and keeping the output secondary voltage induced in the secondary coil constant equal to a preset voltage, the magnetic flux generated in the iron core is made constant, and the magnetic flux of the primary coil is kept constant. In a magnetic sensor for an axial force meter that measures iron loss in the surface layer of the bolt head, which is related to the axial force acting on the bolt, from the excitation current and the output secondary voltage of the secondary coil,
A receptacle with an exposed connection part to the plug is embedded in the upper part of the main body, which is cast from synthetic resin, and the two legs of the iron core, which has a roughly U-shaped cross section, are placed in the lower part. At least two notches are formed through the legs of the base to form at least three cores in each leg, and a thin wear-resistant non-magnetic insulating coating is formed on the end surface of each core. , a secondary coil is wound around the core excluding at least the cores at both ends, and an iron loss measuring section is formed by winding a primary coil in common around all the cores, and is formed on the end face of each of the cores. The surface of the coating of an abrasive non-magnetic insulator is on the same plane as the bottom surface of the main body and is embedded and arranged so as to be exposed to the outside, and the lead wire of each coil of the receptacle and the iron loss measuring section A magnetic sensor for an axial force meter, comprising a plug connected to the receptacle and coupled to the receptacle. 4. The magnetic sensor for an axial force meter according to claim 3, characterized in that the main body is provided with a plurality of opposing grooves around its lower part. 5. A lower mold made of a heat-resistant elastic material such as silicone rubber and having a space in the center that has the same shape as the outer shape of the main body of the magnetic sensor for axial force meter, and a receptacle that fits into the opening of this lower mold. Using a mold consisting of an upper mold with a hole and an injection port for liquid synthetic resin,
At the bottom of the space of the lower mold, a mold made of the same resin as the molding resin of the main body of the magnetic sensor for the axial force meter,
The inside is in close contact with the maximum external dimension of the iron loss measuring section,
On the outside, insert a collar that fits into the inner surface of the space of the lower mold, and insert an iron loss measuring section inside this collar.
The primary coil of the iron loss measuring part is arranged so that the surface of the thin wear-resistant non-magnetic insulating film formed on the magnetic pole end face of the iron core or the end face of the iron core part is in close contact with the bottom face of the space of the lower die. and a receptacle to which the lead wire of the secondary coil is connected is fixed to the upper mold, the upper mold is fitted into the opening of the lower mold, and both magnetic poles of a magnet for lifting prevention are attached to the lower end of the lower mold. A method for manufacturing a magnetic sensor for an axial force meter, characterized in that a liquid synthetic resin is injected from the injection port of the upper mold to polymerize and solidify the resin in contact with the upper mold. 6 Claims characterized in that the lower mold is provided with projections on the inside of the lower part of the space for providing a plurality of grooves facing around the lower part of the main body of the magnetic sensor for an axial force meter. 5. A method for manufacturing a magnetic sensor for an axial force meter according to item 5. 7. A lower mold made of a heat-resistant elastic material such as silicone rubber and having a space in the center with the same shape as the outer shape of the main body of the magnetic sensor for axial force meter, and a receptacle that fits into the opening of this lower mold. Using a mold consisting of an upper mold with a hole and an injection port for liquid synthetic resin,
On the upper surface of the polyester film having the shape of the bottom surface of the space of the lower die, the surface of the thin wear-resistant non-magnetic insulator formed on the pole end surface of the iron core or the end surface of the iron core portion of the iron loss measuring section is glued. The polyester film is placed in the space of the lower mold with the polyester film at the bottom, the receptacle to which the lead wires of the primary coil and secondary coil are connected is fixed to the upper mold, and the receptacle is fixed to the opening of the lower mold. The upper mold is fitted into the upper mold, and both magnetic poles of a lifting prevention magnet are brought into contact with the lower end of the lower mold, and the liquid synthetic resin is injected from the injection port of the upper mold and polymerized and solidified. A method for manufacturing a magnetic sensor for an axial force meter. 8. Claims characterized in that the lower mold is provided with protrusions on the inside of the lower part of the space for forming a plurality of grooves facing around the lower part of the main body of the magnetic sensor for an axial force meter. 8. A method for manufacturing a magnetic sensor for an axial force meter according to item 7.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10030479A JPS5624538A (en) | 1979-08-08 | 1979-08-08 | Magnetic sensor for axial tension meter and manufacture of said sensor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10030479A JPS5624538A (en) | 1979-08-08 | 1979-08-08 | Magnetic sensor for axial tension meter and manufacture of said sensor |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5624538A JPS5624538A (en) | 1981-03-09 |
JPH0310892B2 true JPH0310892B2 (en) | 1991-02-14 |
Family
ID=14270420
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP10030479A Granted JPS5624538A (en) | 1979-08-08 | 1979-08-08 | Magnetic sensor for axial tension meter and manufacture of said sensor |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5624538A (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS56137168A (en) * | 1980-03-28 | 1981-10-26 | Shibaura Eng Works Co Ltd | Magnetic sensor for hole and manufacture of its main body |
JPS57159135U (en) * | 1981-03-31 | 1982-10-06 | ||
JPS6448665U (en) * | 1987-09-18 | 1989-03-27 | ||
JPH0629738Y2 (en) * | 1987-09-18 | 1994-08-10 | 山陽特殊製鋼株式会社 | Detector unit in rotary magnetic flaw detector |
JP2006194666A (en) * | 2005-01-12 | 2006-07-27 | Olympus Corp | Multipolar probe and flaw detection device including probe |
JP2011164080A (en) * | 2010-02-12 | 2011-08-25 | Kosuke Yamada | Monitoring method to immediately detect breakage of bolt or falling of attached object |
-
1979
- 1979-08-08 JP JP10030479A patent/JPS5624538A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS5624538A (en) | 1981-03-09 |
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