JPH0247434Y2 - - Google Patents
Info
- Publication number
- JPH0247434Y2 JPH0247434Y2 JP5236386U JP5236386U JPH0247434Y2 JP H0247434 Y2 JPH0247434 Y2 JP H0247434Y2 JP 5236386 U JP5236386 U JP 5236386U JP 5236386 U JP5236386 U JP 5236386U JP H0247434 Y2 JPH0247434 Y2 JP H0247434Y2
- Authority
- JP
- Japan
- Prior art keywords
- molten metal
- powder
- gutter
- opening
- electromagnetic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 229910052751 metal Inorganic materials 0.000 claims description 49
- 239000002184 metal Substances 0.000 claims description 49
- 239000000843 powder Substances 0.000 claims description 21
- 238000010438 heat treatment Methods 0.000 claims description 9
- 238000002844 melting Methods 0.000 claims description 3
- 230000008018 melting Effects 0.000 claims description 3
- 235000013339 cereals Nutrition 0.000 description 5
- 239000002893 slag Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 235000013312 flour Nutrition 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Landscapes
- Vertical, Hearth, Or Arc Furnaces (AREA)
- Manufacture And Refinement Of Metals (AREA)
Description
【考案の詳細な説明】
〔産業上の利用分野〕
本考案はアルミなどのダライ粉を再生するため
の溶解装置に関するものである。[Detailed Description of the Invention] [Industrial Field of Application] The present invention relates to a melting device for recycling aluminum powder or the like.
アルミ反射炉において、例えば加熱部からの溶
湯を取りだし、電磁樋にて斜上方に搬送し、案内
樋にて被溶解ダライ粉投入用ウエル部に流下させ
る構成がある(特公昭57−27387号)。この構成に
おいて、反射炉ウエル部に流下する溶湯にダライ
粉を添加すると、当該ダライ粉は、上記した流下
する溶湯に混入した分についてはウエル部の溶湯
中に浴し、ダライ粉の周囲に接する溶湯から外気
に接することなく溶解する。
In an aluminum reverberatory furnace, for example, there is a configuration in which the molten metal is taken out from the heating section, conveyed diagonally upward through an electromagnetic gutter, and then flowed down through a guide gutter into a well for introducing the powder to be melted (Japanese Patent Publication No. 57-27387). . In this configuration, when the molten powder is added to the molten metal flowing down into the reverberatory well, the amount of the molten powder mixed into the flowing molten metal is bathed in the molten metal in the well and comes into contact with the periphery of the molten powder. Melts from molten metal without coming into contact with outside air.
しかるに、ダライ粉の一部は、流下する溶湯に
混入することなくウエル部に浮遊する。 However, a part of the powder is suspended in the well without being mixed with the flowing molten metal.
上記ウエル部における浮遊状態のダライ粉は、
周囲が外気に曝されたまま加熱されるので酸化が
促進されてスラグ発生の要因となる。このスラグ
は、不純物として、溶湯表面上に浮遊し、取り出
し作業が強いられるが、この作業は極めて面倒
で、ひいてはスラグが浮遊する箇所の溶湯をも排
出する必要が生じ、溶湯の歩留が低下する等の問
題点があつた。
The floating powder in the well section is
Since the surrounding area is heated while being exposed to the outside air, oxidation is promoted and becomes a cause of slag generation. This slag floats on the surface of the molten metal as an impurity, and it is necessary to take it out, but this work is extremely troublesome, and it becomes necessary to drain the molten metal from areas where the slag is floating, reducing the yield of the molten metal. There were some problems, such as:
本考案は、溶湯案内樋の垂直方向に形成した溶
湯流下用開孔の真上ないし近傍にダライ粉を供給
するようにしたことを要旨とする。
The gist of the present invention is that the powder is supplied directly above or near the opening for the molten metal to flow down, which is formed in the vertical direction of the molten metal guide trough.
案内樋の垂直方向の開孔から流下する溶湯にダ
ライ粉が巻き込まれ、当該ダライ粉は、溶湯中に
的確に浴する。
The molten metal flowing down from the vertical opening of the guide trough gets caught in the molten metal, and the molten metal is accurately bathed in the molten metal.
〔実施例〕
以下、図示する実施例について具体的に説明す
る。第1図は本考案の要旨をなす箇所の第3図C
−C断図面、第2図、第3図はそれぞれこの考案
を実施する反射炉の一部切欠き側面図、及び平面
図、第4図は第3図のA−A断面図、第5図は第
3図のB−B断面図である。第2−−5図におい
て、1は反射炉本体で、排気孔1aを形成すると
ともに加熱部1e、被溶解金属投入用ウエル部1
bを備え、当該ウエル部1bより十分内部に位置
する加熱部1eの側面に通湯口1cを形成してい
る。2は貯湯槽で、上記通湯口1cに連通する開
口2aから反射炉1の加熱部1e内部に存する高
温の溶湯Mが導かれる。3は電磁樋で、誘導子を
構成する鉄心3a、この鉄心3aに備えられる移
動磁界発生用巻線3b並びに上記誘導子上に配置
される底部耐火壁3c、及び側方耐火壁3d1,
3d2から構成される。そして、この電磁樋3は
貯湯槽2の底部より本体1のウエル部1bの側方
における反射炉1中の許容最大容湯レベルより上
位に溶湯Mを搬送する。4は電磁樋用支持脚であ
る。5は蓋体で、貯湯槽2及び電磁樋3の上方部
を覆つている。6は案内樋で、電磁樋3の上方端
部から流出する溶湯Mを被溶解金属投入用ウエル
部1b上方に導き、溶湯Mを開口部1b中に流下
させる。7はバーナー装置で、反射炉1のウエル
部1bとは反対側に存する炉壁に備えられ、反射
炉1の加熱部1e内に火炎を放射し、加熱部1e
内の溶湯Mを強力に加熱する。[Example] Hereinafter, the illustrated example will be specifically described. Figure 1 is Figure 3C, which shows the gist of the invention.
-C sectional view, Figures 2 and 3 are respectively a partially cutaway side view and a plan view of a reverberatory furnace implementing this invention, Figure 4 is a sectional view taken along line A-A in Figure 3, and Figure 5. is a sectional view taken along line B-B in FIG. 3. In Figures 2--5, 1 is a reverberatory furnace main body, which has an exhaust hole 1a, a heating part 1e, and a well part 1 for charging the metal to be melted.
b, and a pouring port 1c is formed on the side surface of the heating portion 1e located sufficiently inside the well portion 1b. Reference numeral 2 denotes a hot water storage tank, into which high-temperature molten metal M existing inside the heating section 1e of the reverberatory furnace 1 is guided through an opening 2a communicating with the molten metal inlet 1c. Reference numeral 3 designates an electromagnetic gutter, which includes an iron core 3a constituting an inductor, a moving magnetic field generating winding 3b provided on the iron core 3a, a bottom fireproof wall 3c disposed on the inductor, and side fireproof walls 3d1,
Consists of 3d2. The electromagnetic gutter 3 transports the molten metal M from the bottom of the hot water storage tank 2 to a level higher than the allowable maximum molten metal capacity level in the reverberatory furnace 1 on the side of the well 1b of the main body 1. 4 is a support leg for an electromagnetic gutter. 5 is a lid body that covers the upper part of the hot water tank 2 and the electromagnetic gutter 3. A guide gutter 6 guides the molten metal M flowing out from the upper end of the electromagnetic gutter 3 above the well portion 1b for introducing the metal to be melted, and causes the molten metal M to flow down into the opening 1b. A burner device 7 is provided on the furnace wall of the reverberatory furnace 1 on the opposite side from the well portion 1b, and radiates flame into the heating portion 1e of the reverberatory furnace 1.
Powerfully heats the molten metal M inside.
ところで、上記案内樋6の先端には、第1図に
示すように、案内された溶湯Mが流下する開孔1
1が垂直方向に形成され、この開孔11の上部に
までダライ粉12を供給するフイーダ13が備え
られている。14はダライ粉蓄積槽で、この内部
に蓄積されたダライ粉をフイーダー13の作用に
より適量ずつ切り出す。 By the way, at the tip of the guide gutter 6, as shown in FIG. 1, there is an opening 1 through which the guided molten metal M flows down.
1 is formed in the vertical direction, and a feeder 13 is provided for supplying the dry powder 12 to the upper part of the opening 11. Reference numeral 14 denotes a grain powder accumulation tank, and the grain flour accumulated therein is cut out in appropriate amounts by the action of the feeder 13.
上記構成において、まずアルミ等の被溶解金属
が固まり状にて反射炉1の加熱部1e内に投入さ
れ、バーナー装置7から反射炉1の加熱部1e内
に放炎される熱によつて加熱を受ける。この過程
において反射炉内にはある程度溶湯Mが蓄積さ
れ、いわゆる種湯(これは他より溶湯の形で炉内
に注湯するようにしてもよい)が得られる。 In the above configuration, a metal to be melted such as aluminum is first put into the heating section 1e of the reverberatory furnace 1 in the form of a lump, and is heated by the heat emitted from the burner device 7 into the heating section 1e of the reverberatory furnace 1. receive. In this process, a certain amount of molten metal M is accumulated in the reverberatory furnace, and a so-called seed metal (this may be poured into the furnace in the form of molten metal) is obtained.
さて、高温の溶湯Mが通湯口1c及び開口2a
を通じて加熱部1eより貯湯槽2並びに電磁樋3
に導かれた状態において電磁樋3の巻線3bに交
流電力が印加されると第1図に示す矢印X方向の
移動磁界が発生する。これによつて、電磁樋3は
磁束の浸透深さの及ぶ範囲にて溶湯Mに矢印X方
向の推力を及ぼす。つまり、電磁樋3の底部耐火
壁3cにおける反射炉1内の溶湯レベル以上の部
分では溶湯Mの厚さは必然的に磁束の浸透深さの
範囲内に限定され、溶湯Mはとどこおる余地なく
強力に電磁樋に沿う斜上方に引上げられて案内樋
6に形成した垂直方向の開孔11を通じてウエル
部1bに流下する。この際、ダライ粉蓄積槽より
ダライ粉12が適量ずつ切り出され、この切り出
されたダライ粉は、流下する溶湯Mにおいてでき
る円推形状の空間に落下する。従つて、供給され
たダライ粉は、開孔11より流下する溶湯に包み
込まれてウエル部に浴することになる。 Now, the high-temperature molten metal M is passed through the pouring port 1c and the opening 2a.
From the heating part 1e through the hot water tank 2 and the electromagnetic gutter 3
When AC power is applied to the winding 3b of the electromagnetic gutter 3 in a state where the electromagnetic gutter 3 is guided, a moving magnetic field in the direction of the arrow X shown in FIG. 1 is generated. As a result, the electromagnetic gutter 3 exerts a thrust force in the direction of the arrow X on the molten metal M within the range of the penetration depth of the magnetic flux. In other words, in the part of the bottom refractory wall 3c of the electromagnetic gutter 3 that is above the level of the molten metal in the reverberatory furnace 1, the thickness of the molten metal M is necessarily limited to the penetration depth of the magnetic flux, and there is no room for the molten metal M to go down. The liquid is strongly pulled up diagonally upward along the electromagnetic gutter and flows down into the well 1b through the vertical opening 11 formed in the guide gutter 6. At this time, an appropriate amount of grain powder 12 is cut out from the grain powder accumulation tank, and the cut grain powder falls into a circular thrust-shaped space formed in the flowing molten metal M. Therefore, the supplied powder is enveloped in the molten metal flowing down from the opening 11 and bathed in the well portion.
以上述べたように、本考案に係わるダライ粉の
溶解装置は、熱エネルギーを蓄えた溶湯を垂直方
向の開孔より流下させるとともに、この開孔にダ
ライ粉を適量ずつ供給するようにしたものであ
る。このような構成により、被溶解ダライ粉は、
流下する溶湯Mに覆われる作用を伴つて溶湯中に
浴することから、外気に触れることなく溶解され
る。これに伴い、被溶解ダライ粉は酸化の余地な
く、スラグの発生もなく、溶湯の歩留りの低下を
防止できる等の優れた特長を有する。
As described above, the device for melting powder of the present invention allows the molten metal that has stored thermal energy to flow down through the vertical openings, and also supplies an appropriate amount of the powder to the holes. be. With this configuration, the powder to be dissolved is
Since it is bathed in the molten metal with the effect of being covered by the flowing molten metal M, it is melted without coming into contact with the outside air. Accordingly, the die powder to be melted has excellent features such as no oxidation, no generation of slag, and the ability to prevent a decrease in the yield of molten metal.
第1図は要部を示す第3図のC−C断面図、第
2図は一部切り欠き側面図、第3図は平面図、第
4図は第3図のA−A断面図、第5図は第3図の
B−B断面図である。
6……溶湯案内路、M……溶湯、11……開
孔、12……ダライ粉、S……円推状空間。
Fig. 1 is a sectional view taken along the line C-C in Fig. 3 showing the main parts, Fig. 2 is a partially cutaway side view, Fig. 3 is a plan view, and Fig. 4 is a sectional view taken along A-A in Fig. FIG. 5 is a sectional view taken along line BB in FIG. 3. 6... Molten metal guide path, M... Molten metal, 11... Hole, 12... Dry powder, S... Circular space.
Claims (1)
態の溶湯に被溶解ダライ粉を添加して溶湯を生
成する構成において、上記溶湯案内路の溶湯流
出口を垂直方向に形成した開孔とし、当該開孔
の真上ないしその近傍にダライ粉を供給する手
段を備えたことを特徴とするダライ粉の溶解装
置。 2 熱エネルギー吸収状態の溶湯を、反射炉の加
熱部より得て、ウエル部に導いて流下させるこ
とを特徴とする実用新案登録請求範囲第1項記
載のダライ粉の溶解装置。[Claims for Utility Model Registration] 1. In a configuration in which molten metal is generated by adding powder to be melted to the molten metal in a thermal energy absorbing state flowing down from the molten metal guide path, the molten metal outlet of the molten metal guide path is formed in a vertical direction. What is claimed is: 1. A device for dissolving grain powder, characterized in that it has an opening having a diameter of 100 mm, and a means for supplying grain powder directly above or in the vicinity of the opening. 2. The molten metal melting apparatus according to claim 1 of the utility model registration, characterized in that the molten metal in a state of absorbing thermal energy is obtained from a heating section of a reverberatory furnace and guided to a well section and allowed to flow down.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5236386U JPH0247434Y2 (en) | 1986-04-08 | 1986-04-08 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5236386U JPH0247434Y2 (en) | 1986-04-08 | 1986-04-08 |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS62164592U JPS62164592U (en) | 1987-10-19 |
JPH0247434Y2 true JPH0247434Y2 (en) | 1990-12-13 |
Family
ID=30877468
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP5236386U Expired JPH0247434Y2 (en) | 1986-04-08 | 1986-04-08 |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0247434Y2 (en) |
-
1986
- 1986-04-08 JP JP5236386U patent/JPH0247434Y2/ja not_active Expired
Also Published As
Publication number | Publication date |
---|---|
JPS62164592U (en) | 1987-10-19 |
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