JPH0234641A - Expandable styrene resin particle and its production - Google Patents
Expandable styrene resin particle and its productionInfo
- Publication number
- JPH0234641A JPH0234641A JP18439788A JP18439788A JPH0234641A JP H0234641 A JPH0234641 A JP H0234641A JP 18439788 A JP18439788 A JP 18439788A JP 18439788 A JP18439788 A JP 18439788A JP H0234641 A JPH0234641 A JP H0234641A
- Authority
- JP
- Japan
- Prior art keywords
- polyoxyethylene
- resin particles
- weight
- sorbitan
- ether
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000002245 particle Substances 0.000 title claims abstract description 130
- 229920005989 resin Polymers 0.000 title claims abstract description 69
- 239000011347 resin Substances 0.000 title claims abstract description 69
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 title claims abstract description 35
- 238000004519 manufacturing process Methods 0.000 title claims description 25
- 239000011248 coating agent Substances 0.000 claims abstract description 36
- 239000004604 Blowing Agent Substances 0.000 claims abstract description 28
- 239000003093 cationic surfactant Substances 0.000 claims abstract description 22
- 238000000576 coating method Methods 0.000 claims abstract description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 22
- 229920000642 polymer Polymers 0.000 claims abstract description 20
- 239000002736 nonionic surfactant Substances 0.000 claims abstract description 19
- 150000002894 organic compounds Chemical class 0.000 claims abstract description 18
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical group CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000007788 liquid Substances 0.000 claims abstract description 13
- 125000006353 oxyethylene group Chemical group 0.000 claims abstract description 13
- 239000000203 mixture Substances 0.000 claims abstract description 11
- -1 polyoxyethylene Polymers 0.000 claims description 69
- 229920003171 Poly (ethylene oxide) Polymers 0.000 claims description 33
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 31
- 229920001890 Novodur Polymers 0.000 claims description 24
- 239000004088 foaming agent Substances 0.000 claims description 23
- 238000005187 foaming Methods 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 17
- 238000011282 treatment Methods 0.000 claims description 16
- 238000001035 drying Methods 0.000 claims description 15
- JNYAEWCLZODPBN-JGWLITMVSA-N (2r,3r,4s)-2-[(1r)-1,2-dihydroxyethyl]oxolane-3,4-diol Chemical compound OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O JNYAEWCLZODPBN-JGWLITMVSA-N 0.000 claims description 12
- 125000005907 alkyl ester group Chemical group 0.000 claims description 10
- 229940057995 liquid paraffin Drugs 0.000 claims description 9
- 229920001214 Polysorbate 60 Polymers 0.000 claims description 5
- 150000005215 alkyl ethers Chemical class 0.000 claims description 5
- FFJCNSLCJOQHKM-CLFAGFIQSA-N (z)-1-[(z)-octadec-9-enoxy]octadec-9-ene Chemical compound CCCCCCCC\C=C/CCCCCCCCOCCCCCCCC\C=C/CCCCCCCC FFJCNSLCJOQHKM-CLFAGFIQSA-N 0.000 claims description 4
- ZORQXIQZAOLNGE-UHFFFAOYSA-N 1,1-difluorocyclohexane Chemical compound FC1(F)CCCCC1 ZORQXIQZAOLNGE-UHFFFAOYSA-N 0.000 claims description 4
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 4
- 239000000194 fatty acid Substances 0.000 claims description 4
- 229930195729 fatty acid Natural products 0.000 claims description 4
- 239000001818 polyoxyethylene sorbitan monostearate Substances 0.000 claims description 4
- 235000010989 polyoxyethylene sorbitan monostearate Nutrition 0.000 claims description 4
- 229920002545 silicone oil Polymers 0.000 claims description 4
- 239000001593 sorbitan monooleate Substances 0.000 claims description 4
- 235000011069 sorbitan monooleate Nutrition 0.000 claims description 4
- 229940035049 sorbitan monooleate Drugs 0.000 claims description 4
- XZIIFPSPUDAGJM-UHFFFAOYSA-N 6-chloro-2-n,2-n-diethylpyrimidine-2,4-diamine Chemical compound CCN(CC)C1=NC(N)=CC(Cl)=N1 XZIIFPSPUDAGJM-UHFFFAOYSA-N 0.000 claims description 3
- 241000283690 Bos taurus Species 0.000 claims description 3
- 229920006197 POE laurate Polymers 0.000 claims description 3
- 229920001213 Polysorbate 20 Polymers 0.000 claims description 3
- IYFATESGLOUGBX-YVNJGZBMSA-N Sorbitan monopalmitate Chemical compound CCCCCCCCCCCCCCCC(=O)OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O IYFATESGLOUGBX-YVNJGZBMSA-N 0.000 claims description 3
- HVUMOYIDDBPOLL-XWVZOOPGSA-N Sorbitan monostearate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O HVUMOYIDDBPOLL-XWVZOOPGSA-N 0.000 claims description 3
- 150000002148 esters Chemical class 0.000 claims description 3
- 150000004665 fatty acids Chemical class 0.000 claims description 3
- 229940049964 oleate Drugs 0.000 claims description 3
- ZQPPMHVWECSIRJ-KTKRTIGZSA-M oleate Chemical compound CCCCCCCC\C=C/CCCCCCCC([O-])=O ZQPPMHVWECSIRJ-KTKRTIGZSA-M 0.000 claims description 3
- 229920000259 polyoxyethylene lauryl ether Polymers 0.000 claims description 3
- 239000000256 polyoxyethylene sorbitan monolaurate Substances 0.000 claims description 3
- 235000010486 polyoxyethylene sorbitan monolaurate Nutrition 0.000 claims description 3
- 239000000244 polyoxyethylene sorbitan monooleate Substances 0.000 claims description 3
- 235000010482 polyoxyethylene sorbitan monooleate Nutrition 0.000 claims description 3
- 235000010483 polyoxyethylene sorbitan monopalmitate Nutrition 0.000 claims description 3
- 239000000249 polyoxyethylene sorbitan monopalmitate Substances 0.000 claims description 3
- 229920000053 polysorbate 80 Polymers 0.000 claims description 3
- 150000003242 quaternary ammonium salts Chemical class 0.000 claims description 3
- 229940035044 sorbitan monolaurate Drugs 0.000 claims description 3
- 235000011071 sorbitan monopalmitate Nutrition 0.000 claims description 3
- 239000001570 sorbitan monopalmitate Substances 0.000 claims description 3
- 229940031953 sorbitan monopalmitate Drugs 0.000 claims description 3
- 239000001587 sorbitan monostearate Substances 0.000 claims description 3
- 235000011076 sorbitan monostearate Nutrition 0.000 claims description 3
- 229940035048 sorbitan monostearate Drugs 0.000 claims description 3
- 229940100515 sorbitan Drugs 0.000 claims description 2
- 150000003839 salts Chemical class 0.000 claims 4
- RNMDNPCBIKJCQP-UHFFFAOYSA-N 5-nonyl-7-oxabicyclo[4.1.0]hepta-1,3,5-trien-2-ol Chemical compound C(CCCCCCCC)C1=C2C(=C(C=C1)O)O2 RNMDNPCBIKJCQP-UHFFFAOYSA-N 0.000 claims 2
- 125000005265 dialkylamine group Chemical group 0.000 claims 2
- 125000005131 dialkylammonium group Chemical group 0.000 claims 2
- 239000000126 substance Substances 0.000 claims 2
- 238000000465 moulding Methods 0.000 abstract description 20
- 238000006116 polymerization reaction Methods 0.000 abstract description 6
- 239000000178 monomer Substances 0.000 abstract description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 abstract description 2
- 229920002554 vinyl polymer Polymers 0.000 abstract description 2
- 229920006248 expandable polystyrene Polymers 0.000 description 14
- 239000007864 aqueous solution Substances 0.000 description 11
- 239000006185 dispersion Substances 0.000 description 8
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- 229920001451 polypropylene glycol Polymers 0.000 description 7
- 239000000463 material Substances 0.000 description 5
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 4
- VBIIFPGSPJYLRR-UHFFFAOYSA-M Stearyltrimethylammonium chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCCCC[N+](C)(C)C VBIIFPGSPJYLRR-UHFFFAOYSA-M 0.000 description 4
- 239000000839 emulsion Substances 0.000 description 4
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- 239000007900 aqueous suspension Substances 0.000 description 3
- 239000001273 butane Substances 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 238000011049 filling Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical group CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 3
- UPHWVVKYDQHTCF-UHFFFAOYSA-N octadecylazanium;acetate Chemical compound CC(O)=O.CCCCCCCCCCCCCCCCCCN UPHWVVKYDQHTCF-UHFFFAOYSA-N 0.000 description 3
- MPNXSZJPSVBLHP-UHFFFAOYSA-N 2-chloro-n-phenylpyridine-3-carboxamide Chemical compound ClC1=NC=CC=C1C(=O)NC1=CC=CC=C1 MPNXSZJPSVBLHP-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 235000013162 Cocos nucifera Nutrition 0.000 description 2
- 244000060011 Cocos nucifera Species 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical group CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 210000004027 cell Anatomy 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- DDXLVDQZPFLQMZ-UHFFFAOYSA-M dodecyl(trimethyl)azanium;chloride Chemical compound [Cl-].CCCCCCCCCCCC[N+](C)(C)C DDXLVDQZPFLQMZ-UHFFFAOYSA-M 0.000 description 2
- 238000009499 grossing Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000005022 packaging material Substances 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- 229920005990 polystyrene resin Polymers 0.000 description 2
- 239000001294 propane Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 2
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 241000208125 Nicotiana Species 0.000 description 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000005273 aeration Methods 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- CADWTSSKOVRVJC-UHFFFAOYSA-N benzyl(dimethyl)azanium;chloride Chemical compound [Cl-].C[NH+](C)CC1=CC=CC=C1 CADWTSSKOVRVJC-UHFFFAOYSA-N 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000001506 calcium phosphate Substances 0.000 description 1
- 210000000170 cell membrane Anatomy 0.000 description 1
- WOWHHFRSBJGXCM-UHFFFAOYSA-M cetyltrimethylammonium chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCC[N+](C)(C)C WOWHHFRSBJGXCM-UHFFFAOYSA-M 0.000 description 1
- NEHMKBQYUWJMIP-NJFSPNSNSA-N chloro(114C)methane Chemical group [14CH3]Cl NEHMKBQYUWJMIP-NJFSPNSNSA-N 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000002274 desiccant Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 1
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- LRMHFDNWKCSEQU-UHFFFAOYSA-N ethoxyethane;phenol Chemical compound CCOCC.OC1=CC=CC=C1 LRMHFDNWKCSEQU-UHFFFAOYSA-N 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- RNYJXPUAFDFIQJ-UHFFFAOYSA-N hydron;octadecan-1-amine;chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCCCC[NH3+] RNYJXPUAFDFIQJ-UHFFFAOYSA-N 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 229940105132 myristate Drugs 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000000790 scattering method Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 239000003760 tallow Substances 0.000 description 1
- GJBRNHKUVLOCEB-UHFFFAOYSA-N tert-butyl benzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1 GJBRNHKUVLOCEB-UHFFFAOYSA-N 0.000 description 1
- TUNFSRHWOTWDNC-UHFFFAOYSA-N tetradecanoic acid Chemical compound CCCCCCCCCCCCCC(O)=O TUNFSRHWOTWDNC-UHFFFAOYSA-N 0.000 description 1
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 1
- 229940078499 tricalcium phosphate Drugs 0.000 description 1
- 229910000391 tricalcium phosphate Inorganic materials 0.000 description 1
- 235000019731 tricalcium phosphate Nutrition 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Landscapes
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は発泡性スチレン系樹脂粒子及びその製造方法に
関するものである。更に詳しくは、セル構造を有する成
形物の製造において、成形工程中での発泡粒子同志がそ
の境界面で完全に融着し、粒子間隙が可及的に少ない成
形物の製造を可能とする発泡性スチレン系樹脂粒子及び
その製造方法に関する。DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to expandable styrenic resin particles and a method for producing the same. More specifically, in the production of molded products with a cell structure, foamed particles are completely fused together at their interfaces during the molding process, making it possible to produce molded products with as few interparticle gaps as possible. The present invention relates to styrenic resin particles and a method for producing the same.
発泡性スチレン系樹脂粒子は例えばポリスチレン樹脂粒
子に発泡剤、即ち該粒子を僅かに膨潤せしめるにとどま
る易揮発性の脂肪族炭化水素、例えばn−ペンタン等を
水性懸濁液中で含浸せしめるか、又はポリスチレン樹脂
粒子に常温において気体状のブタン、プロパン等の発泡
剤を該粒子を溶解する少量のトルエン、シクロヘキサン
等の溶剤と共に水性懸濁液中で含浸せしめる等の方法に
より製造される。Expandable styrenic resin particles can be prepared, for example, by impregnating polystyrene resin particles in an aqueous suspension with a blowing agent, that is, a readily volatile aliphatic hydrocarbon such as n-pentane, which only slightly swells the particles. Alternatively, it is produced by impregnating polystyrene resin particles with a gaseous blowing agent such as butane or propane at room temperature in an aqueous suspension together with a small amount of a solvent such as toluene or cyclohexane that dissolves the particles.
このようにして製造された発泡性スチレン系樹脂粒子は
、発泡スチレン系樹脂成形体を製造するための原料とし
て用いられる0発泡スチレン系樹脂成形体を工業的及び
経済的に製造するには、発泡性スチレン系樹脂粒子を水
蒸気等により予備発泡粒子とし、この予備発泡粒子を所
望の形状を有する壁面に多数の小孔が穿設された閉鎖型
の金地内に充填し、前記の金型小孔より水蒸気等の加熱
媒体を噴出せしめて予備発泡粒子の軟化点以上の温度に
加熱し、互いに融着せしめた後に金型内より取り出す方
法が一般的である。The expandable styrenic resin particles thus produced are suitable for industrially and economically producing zero-expandable styrenic resin moldings, which are used as raw materials for manufacturing expanded styrene resin moldings. The styrene-based resin particles are made into pre-expanded particles using water vapor or the like, and the pre-expanded particles are filled into a closed metal base having a desired shape with a large number of small holes bored in the wall surface, and the small holes of the mold are filled with the pre-expanded particles. A common method is to eject a heating medium such as water vapor to heat the pre-expanded particles to a temperature higher than their softening point, fuse them together, and then take them out of the mold.
上記のようにして製造された発泡性スチレン系樹脂粒子
は、予備発泡工程において各粒子が合着し集塊化するた
め、粒子移送パイプあるいは成形用型窩充填孔を閉塞し
て障害となる。これを防止するために、予め発泡性スチ
レン系樹脂粒子に、例えば金属石鹸、タルク粉末又はワ
ックス等で表面を被覆させる方法が用いられているが、
これらの方法によって表面被覆処理された発泡性スチレ
ン系樹脂粒子の予備発泡粒子は成形特型窩内で粒子間隙
を完全に埋めることは難しく、又加熱時発生した蒸気の
ドレンの溜りにより発泡が抑制され、得られた成形体は
粒子同志が充分に融着せず成形直後に多量の水分を有す
るものとなり、更には金型壁面付近の予備発泡粒子の充
填状態が悪いために空隙率が高く、この部分のドレンの
発生も多くなり、成形体の表面には粒子間隙が発生する
などの問題がある。The expandable styrenic resin particles produced as described above coalesce and form agglomerates in the pre-foaming step, thereby clogging particle transfer pipes or mold cavity filling holes and causing obstructions. In order to prevent this, a method is used in which the surface of the expandable styrene resin particles is coated with, for example, metal soap, talc powder, or wax.
It is difficult for the pre-expanded particles of expandable styrenic resin particles whose surface has been surface coated by these methods to completely fill the gaps between the particles in the special mold cavity, and foaming is suppressed due to the accumulation of steam drainage generated during heating. The resulting molded product contains a large amount of moisture immediately after molding because the particles are not sufficiently fused together, and furthermore, the porosity is high due to the poor filling state of the pre-expanded particles near the mold wall. There are problems such as an increase in the occurrence of drainage in some parts and the generation of particle gaps on the surface of the molded body.
このようにして得られた成形体は、例えば電気製品の包
装材として用いる場合には乾燥を充分に行う必要がある
が、充分乾燥しても粒子間隙を発生点とする強度低下を
生じたり、又成形体の帯電によりほこりを吸着する等の
欠点を有する。帯電に起因する問題に対処するため、カ
チオン界面活性剤を発泡性スチレン系樹脂粒子の予備発
泡時に添加するか又は予備発泡後に添加して成形体の帯
電を防止する等の方法が採られているが、この場合には
予備発泡粒子の金型への充填性が充分でなく、成形不良
が発生しやすく、生産性の低下は避けられない、更には
、成形体の発泡が充分でないため外観が悪く、包装材と
しての価値を損なう等の問題がある。The molded product obtained in this way needs to be sufficiently dried when used as a packaging material for electrical appliances, but even if it is sufficiently dried, the strength may deteriorate due to the gaps between the particles. It also has the disadvantage of attracting dust due to the charging of the molded body. In order to deal with problems caused by charging, methods have been adopted such as adding a cationic surfactant during pre-foaming of expandable styrenic resin particles or adding it after pre-foaming to prevent charging of the molded product. However, in this case, the filling of the pre-expanded particles into the mold is insufficient, which tends to cause molding defects, resulting in an unavoidable drop in productivity.Furthermore, the molded product is not sufficiently foamed, resulting in poor appearance. However, there are problems such as loss of value as a packaging material.
本発明者等は、上記従来技術の欠点を解消することを目
的とし、成形工程中での発泡粒子同志がその境界面で完
全に融着し、粒子間隙が可及的に少なくなるようなセル
構造を有し、且つ帯電によるほこりの吸着のない成形物
を得るために鋭意研究を行った結果、本発明を完成する
に至った。The present inventors aimed to eliminate the drawbacks of the above-mentioned prior art, and created a cell in which foamed particles are completely fused together at their boundary surfaces during the molding process, and the gap between particles is reduced as much as possible. As a result of intensive research in order to obtain a molded product that has a structure and does not attract dust due to charging, the present invention has been completed.
即ち、本発明の第1は、スチレン系樹脂粒子100重量
部に対し発泡剤1〜20重量部を含有する発泡性スチレ
ン系樹脂粒子の表面が、該樹脂粒子100重量部に対し
、非イオン界面活性剤、オキシエチレン・オキシプロピ
レンプロツクポリマー及び溶解度パラメーター(Sol
ubility Paramet−er、以下SP値と
記す)が8以下の常温で油状液体の有機化合物から選択
される少なくとも1種0゜01〜0.3重量部と、カチ
オン界面活性剤0.001〜0.3重量部とで被覆され
、表面付着水分が0゜5重量%以下であり、且つ含有発
泡剤の逸散率が3〜40重量%であることを特徴とする
発泡性スチレン系樹脂粒子を、
本発明の第2は、スチレン系樹脂粒子100重量部に対
し発泡剤1〜20重量部を含有する発泡性スチレン系権
脂粒子の表面を、水の存在下において、該樹脂粒子10
0重量部に対し、非イオン界面活性剤、オキシエチレン
・オキシプロピレンブロックポリマー及びSP値が8以
下の常温で油状液体の有機化合物から選択される少なく
とも1種0.01−0.3重量部とカチオン界面活性剤
0.001〜0.3重量部との混合物で被覆した後、該
被覆樹脂粒子の表面付着水分を除去し含有発泡剤の3〜
40重量%を逸散させる乾燥処理を行うことを特徴とす
る発泡性スチレン糸引脂粒子の製造方法を、
本発明の第3は、スチレン系樹脂粒子100重置部に対
し発泡剤1〜20重量部を含有する発泡性スチレン系樹
脂粒子の表面を、水の存在下において、該樹脂粒子10
0重量部に対し、非イオン界面活性剤、オキシエチレン
・オキシプロピレンブロックポリマー及びSP値が8以
下の常温で油状液体の有機化合物から選択される少なく
とも1種0.01〜0.3重量部で被覆し、次いでカチ
オン界面活性剤0.001〜0.3重量部で被覆した後
、該被覆樹脂粒子の表面付着水分を除去し含を発泡剤の
3〜40重量%を逸散させる乾燥処理を行うことを特徴
とする発泡性スチレン系樹脂粒子の製造方法をそれぞれ
内容とするものである。That is, the first aspect of the present invention is that the surface of expandable styrenic resin particles containing 1 to 20 parts by weight of a blowing agent per 100 parts by weight of styrenic resin particles has a nonionic interface with respect to 100 parts by weight of the resin particles. Activator, oxyethylene/oxypropylene block polymer and solubility parameters (Sol
0.01 to 0.3 parts by weight of at least one organic compound selected from organic compounds that are oily liquids at room temperature and have a utility parameter (hereinafter referred to as SP value) of 8 or less, and 0.001 to 0.3 parts by weight of a cationic surfactant. 3 parts by weight, the moisture attached to the surface is 0.5% by weight or less, and the dissipation rate of the foaming agent contained is 3 to 40% by weight. The second aspect of the present invention is to dry the surface of expandable styrenic resin particles containing 1 to 20 parts by weight of a blowing agent per 100 parts by weight of styrenic resin particles in the presence of water.
0 parts by weight, 0.01-0.3 parts by weight of at least one selected from nonionic surfactants, oxyethylene/oxypropylene block polymers, and organic compounds that are oily liquids at room temperature and have an SP value of 8 or less. After coating with a mixture of 0.001 to 0.3 parts by weight of a cationic surfactant, water adhering to the surface of the coated resin particles is removed, and 3 to 0.3 parts by weight of a blowing agent contained therein is removed.
The third aspect of the present invention is a method for producing expandable styrene thread fat particles, which is characterized by performing a drying process to dissipate 40% by weight of the foaming agent. In the presence of water, the surface of expandable styrenic resin particles containing 10
0 parts by weight of at least one selected from nonionic surfactants, oxyethylene/oxypropylene block polymers, and organic compounds that are oily liquids at room temperature and have an SP value of 8 or less. After coating with 0.001 to 0.3 parts by weight of a cationic surfactant, a drying treatment is performed to remove moisture adhering to the surface of the coated resin particles and to dissipate 3 to 40% by weight of the foaming agent. Each content includes a method for producing expandable styrenic resin particles.
本発明における発泡性スチレン系樹脂粒子とは、発泡剤
を重合時に添加し重合するか、又は重合後に含浸してな
る樹脂粒子であり、例えばスチレン単独の重合体又はス
チレンを主成分とする他のビニル単量体との共重合体等
に、常温で液状又は気体状の発泡剤を重合中子め含有せ
しめるか、又は重合後含浸し、加熱により発泡しうる重
合体粒子である。勿論、通常用いられる添加剤が含有さ
れていてもよい。The expandable styrenic resin particles in the present invention are resin particles obtained by adding a blowing agent during polymerization and impregnating it after polymerization, such as a polymer of styrene alone or other polymers mainly composed of styrene These are polymer particles that can be foamed by heating a copolymer with a vinyl monomer or the like containing a foaming agent that is liquid or gaseous at room temperature in the polymerization core, or by impregnating it after polymerization. Of course, commonly used additives may be included.
本発明における発泡剤としては、前記樹脂粒子の軟化点
より低い沸点を有する易揮発性炭化水素が用いられ、樹
脂粒子を溶解しないか又は僅かに膨潤させるにとどまる
ものが好ましく、1種又は2種以上の混合物で用いられ
る。発泡剤としては、例えばプロパン、ブタン、ペンタ
ン又はこれらを主成分とするものであり、その一部をヘ
キサン、ヘプタン、シクロヘキサン、塩化メチル、フレ
オン等と置換して用いることは差しつかえない。発泡剤
の量はスチレン系樹脂粒子100重量部に対し1〜20
重量部である。As the blowing agent in the present invention, an easily volatile hydrocarbon having a boiling point lower than the softening point of the resin particles is used, preferably one that does not dissolve the resin particles or only slightly swells the resin particles, and one or two types. Used in mixtures of the above. The blowing agent is, for example, propane, butane, pentane, or one containing these as the main component, and a portion thereof may be replaced with hexane, heptane, cyclohexane, methyl chloride, freon, etc. The amount of blowing agent is 1 to 20 parts by weight per 100 parts by weight of styrene resin particles.
Parts by weight.
本発明において被覆剤として使用される非イオン界面活
性剤としては、ポリオキシエチレンアルキルエーテル、
ポリオキシエチレンアルキルフェノールエーテル等のエ
ーテル型、ポリオキシエチレンアルキルエステル、ソル
ビタンアルキルエステル、ポリオキシエチレンソルビタ
ンアルキルエステル等のエステル型等が挙げられる。こ
れらに属する非イオン界面活性剤としては、例えばポリ
オキシエチレンラウリルエーテル、ポリオキシエチレン
セチルエーテル、ポリオキシエチレンオレイルエーテル
、ポリオキシエチレンステアリルエーテル、ポリオキシ
エチレン生脂肪酸エーテル、ポリオキシエチレンオクチ
ルフェノールエーテル、ポリオキシエチレンノニルフェ
ノールエーテル、ポリオキシエチレンオクチルフェノー
ルエーテル、ポリオキシエチレンラウレート、ポリオキ
シエチレンパルミテート、ポリオキシエチレンステアレ
ート、ポリオキシエチレンオレート、ポリオキシエチレ
ン牛脂肪酸エステル、ソルビタン・モノラウレート、ソ
ルビタン・モノミリステート、ソルビタン・モノパルミ
テート、ソルビタン・モノステアレート、ソルビタン・
モノオレート、ソルビタン・セスキオレート、ソルビタ
ン・トリオレート、ソルビタン・モノベヘネート、ポリ
オキシエチレンソルビタン・モノラウレート、ポリオキ
シエチレンソルビタン・モノパルミテート、ポリオキシ
エチレンソルビタン・モノステアレート、ポリオキシエ
チレンソルビタン・モノオレート等が挙げられ、これら
を混合して用いることは差しつかえない。Examples of the nonionic surfactant used as a coating material in the present invention include polyoxyethylene alkyl ether,
Examples include ether types such as polyoxyethylene alkylphenol ether, and ester types such as polyoxyethylene alkyl ester, sorbitan alkyl ester, and polyoxyethylene sorbitan alkyl ester. Nonionic surfactants belonging to these categories include, for example, polyoxyethylene lauryl ether, polyoxyethylene cetyl ether, polyoxyethylene oleyl ether, polyoxyethylene stearyl ether, polyoxyethylene raw fatty acid ether, polyoxyethylene octylphenol ether, and polyoxyethylene octyl phenol ether. Oxyethylene nonylphenol ether, polyoxyethylene octylphenol ether, polyoxyethylene laurate, polyoxyethylene palmitate, polyoxyethylene stearate, polyoxyethylene oleate, polyoxyethylene bovine fatty acid ester, sorbitan monolaurate, sorbitan mono myristate, sorbitan monopalmitate, sorbitan monostearate, sorbitan
Monooleate, sorbitan sesquiolate, sorbitan triolate, sorbitan monobehenate, polyoxyethylene sorbitan monolaurate, polyoxyethylene sorbitan monopalmitate, polyoxyethylene sorbitan monostearate, polyoxyethylene sorbitan monooleate, etc. There is no problem in using a mixture of these.
本発明において被覆剤として使用されるオキシエチレン
・オキシプロピレンブロックポリマーとしては、そのポ
リプロピレングリコールの平均分子量及び生成物中のポ
リエチレンオキシド含有率については特に限定されない
が、水溶性のものが好ましい。例えば、ポリプロピレン
グリコールの平均分子ff11000〜2000、ポリ
エチレンオキシド20〜80重量%のオキシエチレン・
オキシプロピレンブロックポリマーが挙げられ、これら
を混合して用いることは差しつかえない。The oxyethylene/oxypropylene block polymer used as the coating material in the present invention is not particularly limited in terms of the average molecular weight of the polypropylene glycol and the polyethylene oxide content in the product, but water-soluble ones are preferred. For example, the average molecular weight of polypropylene glycol is 11,000 to 2,000, and the average molecular weight of polyethylene oxide is 20 to 80% by weight of oxyethylene.
Examples include oxypropylene block polymers, and it is possible to use a mixture of these.
本発明において被覆剤として使用される常温で油状液体
の有機化合物はSP値が8以下のものである。SP値が
8を越えると樹脂粒子の割れが生じ、本発明の目的には
使用できない。SP値8以下の常温で油状液体の有機化
合物としては、動粘度7〜95cSt / 40℃の流
動パラフィン、又は一般式
(式中、R1−R1は水素原子、メチル基又はフェニル
基を示し、R5〜RIGはメチル基又はフェニル基を示
すam、nは1以上の整数を示す、)で表されるシリコ
ン油、例えばジメチルシロキサン、ジフェニルシロキサ
ン、メチルフエニルジロー1−+ンの1種又は2種以上
のオイル型又はエマルジョン型の混合物が挙げられる。The organic compound which is an oily liquid at room temperature and is used as a coating material in the present invention has an SP value of 8 or less. If the SP value exceeds 8, the resin particles will crack and cannot be used for the purpose of the present invention. Examples of organic compounds that are oily liquids at room temperature with an SP value of 8 or less include liquid paraffin with a kinematic viscosity of 7 to 95 cSt/40°C, or those with the general formula (wherein R1-R1 represents a hydrogen atom, a methyl group, or a phenyl group, and R5 ~RIG is a methyl group or a phenyl group; am is an integer of 1 or more; and n is an integer of 1 or more. The above-mentioned oil-type or emulsion-type mixtures can be mentioned.
尚、SP値の測定及び算出法は「ポリマー・ハンドブッ
ク(Poly−mer Handbook、 A Wi
ley−1nterscience Publicat
i−on出版)JのIV−337に記載されている。The method for measuring and calculating the SP value is described in "Polymer Handbook, A Wi
ley-1interscience Publicat
i-on Publishing) J. IV-337.
上記非イオン界面活性剤、オキシエチレン・オキシプロ
ピレンブロフクボリマーとSP値が8以下の常温で油状
液体の有機化合物はそれぞれ単独又は任意の割合で混合
しそのままで又は、水溶液、水分散液もしくは水乳化液
として使用される。該被覆剤は発泡性スチレン系樹脂粒
子100重量部に対し0.01〜0.3重量部使用され
る。0.01重量部未満では成形体表面を平滑にする効
果が充分ではなく、0.3重量部を超過すると成形体表
面の粒子境界が溶融状態となり外観が悪くなる。The above-mentioned nonionic surfactant, oxyethylene/oxypropylene block polymer, and an organic compound having an SP value of 8 or less and which is an oily liquid at room temperature can be used alone or mixed in any ratio as is, or as an aqueous solution, an aqueous dispersion, or an aqueous solution. Used as an emulsion. The coating agent is used in an amount of 0.01 to 0.3 parts by weight per 100 parts by weight of the expandable styrene resin particles. If it is less than 0.01 part by weight, the effect of smoothing the surface of the molded product will not be sufficient, and if it exceeds 0.3 part by weight, the grain boundaries on the surface of the molded product will be in a molten state, resulting in poor appearance.
本発明において被覆剤として用いられるカチオン界面活
性剤としては、アルキルアミン塩及び第4級アンモニウ
ム塩が挙げられ、これらに属するカチオン界面活性剤と
しては、例えば、オクタデシルアミン酢酸塩、ステアリ
ルアミン酢酸塩、ステアリルアミン塩酸塩、オクタデシ
ルトリメチルアンモニウムクロライド、アルキル(牛脂
)トリメチルアンモニウムクロライド、ドデシルトリメ
チルアンモニウムクロライド、アルキル(ヤシ)トリメ
チルアンモニウムクロライド、ヘキサデシルトリメチル
アンモニウムクロライド、アルキル(ヤシ)ジメチルベ
ンジルアンモニウムクロライド、オキシエチレンドデシ
ルアミン、ポリオキシエチレンアルキルアミン、N−ヒ
ドロキシエチルN(2−ヒドロキシアルキル)アミン等
が挙げられ、これらを2種以上混合して用いることは差
しつかえない。Cationic surfactants used as coating agents in the present invention include alkylamine salts and quaternary ammonium salts, and examples of cationic surfactants belonging to these include octadecylamine acetate, stearylamine acetate, Stearylamine hydrochloride, octadecyltrimethylammonium chloride, alkyl(tallow) trimethylammonium chloride, dodecyltrimethylammonium chloride, alkyl(coconut) trimethylammonium chloride, hexadecyltrimethylammonium chloride, alkyl(coconut)dimethylbenzylammonium chloride, oxyethylene dodecylamine , polyoxyethylenealkylamine, N-hydroxyethyl N(2-hydroxyalkyl)amine, etc., and it is okay to use a mixture of two or more of these.
カチオン界面活性剤は樹脂粒子100重量部に対し0.
001−0.3重量部の範囲で使用される。The cationic surfactant is 0.0% per 100 parts by weight of the resin particles.
0.001-0.3 parts by weight.
o、ooi重量部未満では、発泡性スチレン系樹脂粒子
の含有発泡剤の逸散処理時における帯電防止効果及び成
形体の帯電防止効果が充分ではなく、0.3重量部を超
過しても予備発泡時に水蒸気のドレン中に溶出し、帯電
防止効果もそれ以上向上せず経済的でない、カチオン界
面活性剤は上記非イオン界面活性剤、オキシエチレン・
オキシプロビレンブロソクポリマー、SP値が8以下の
常温で油状液体の有機化合物と混合して樹脂粒子表面に
被覆してもよく、また前者を被覆した後、後者を被覆し
てもよい。If the amount is less than o or ooi parts by weight, the antistatic effect during the dissipation treatment of the blowing agent contained in the expandable styrenic resin particles and the antistatic effect of the molded product will not be sufficient, and even if it exceeds 0.3 parts by weight, the antistatic effect will not be sufficient. The cationic surfactant dissolves into the water vapor drain during foaming, does not further improve the antistatic effect, and is therefore uneconomical.
The oxypropylene brosoxypolymer may be mixed with an oily liquid organic compound at room temperature having an SP value of 8 or less and coated on the resin particle surface, or the former may be coated and then the latter may be coated.
上記被覆剤は水の存在下で樹脂粒子の表面に被覆される
。水の存在下で被覆する方法としては、被覆剤の水溶液
、水分散(懸濁)液又は水乳化液を調製し、この中に樹
脂粒子を添加する方法、樹脂粒−子の水分散(懸濁)液
の中に被覆剤を添加する方法、水が付着した樹脂粒子に
被覆剤を直接添加する方法、等がある0例えば、プレン
ダー等で樹脂粒子と被覆剤の水溶液、水分散液又は水乳
化液を充分に混合する方法が挙げられる。この場合、被
覆処理後に樹脂粒子にジンクステアレート、タルク、炭
酸カルシウム等の予備発泡時の集塊化防止剤、t8水剤
等を含浸、被覆しても差しつかえない、また、他の被覆
方法として、水性懸濁液中で発泡剤を含浸させた樹脂粒
子を、例えば遠心脱水機等で脱水した後未乾燥のまま用
い、その表面に被覆剤又はその水溶液、水分散液もしく
は水乳化液をプレンダー等を使用して付着せしめる方法
も有利である。水が存在しない状態で被覆剤を該粒子表
面に被覆すると、被覆ムラが生じ、部分的に黒っぽい色
ムラを有する成形体となる。これに対し、水の存在する
系で被覆すると、均一な被覆が達成され、良好な成形体
が得られる。しかも驚くべきことに、被覆後表面水分を
0.5重量%以下、好ましくは0.1重量%以下に乾燥
すること、更には含有発泡剤の3−40重量%、好まし
くは6〜25重量%の逸散処理を行うことにより、成形
体の表面は粒子間隙が全くなく、優れた外観を呈するこ
とが本発明者等によって見出された1表面水分が0.5
重量%を超過すると成形体の表面に粒子間隙が現れ、外
観が不良になる。また、含有発泡剤の3重量%未満の逸
散では成形体表面を平滑にする効果が充分でなく、40
重量%を超えて逸散させると成形体表面の粒子境界が陥
没し、外観が不良となる。The above-mentioned coating agent is coated on the surface of the resin particles in the presence of water. Methods for coating in the presence of water include preparing an aqueous solution, dispersion (suspension) or emulsion of the coating agent and adding resin particles thereto; There are methods such as adding the coating agent into the liquid (turbid), adding the coating agent directly to the resin particles to which water has adhered, etc. A method of thoroughly mixing the emulsion may be mentioned. In this case, after the coating treatment, the resin particles may be impregnated and coated with an agglomeration inhibitor during pre-foaming such as zinc stearate, talc, calcium carbonate, T8 water agent, etc., or other coating methods may be used. As a method, resin particles impregnated with a blowing agent in an aqueous suspension are dehydrated using a centrifugal dehydrator, and then used undried, and a coating agent or its aqueous solution, aqueous dispersion, or aqueous emulsion is applied to the surface. Adhesive methods using a blender or the like are also advantageous. If the coating material is coated on the surface of the particles in the absence of water, uneven coating occurs, resulting in a molded article with partially dark uneven color. On the other hand, when coating with a system in which water is present, uniform coating is achieved and a good molded article is obtained. Moreover, surprisingly, after coating, the surface moisture content is dried to 0.5% by weight or less, preferably 0.1% by weight or less, and further, 3-40% by weight, preferably 6-25% by weight of the blowing agent contained. The present inventors have found that by carrying out the dissipation treatment, the surface of the molded product has no particle gaps and exhibits an excellent appearance.
If the weight percentage is exceeded, particle gaps will appear on the surface of the molded product, resulting in poor appearance. In addition, if less than 3% by weight of the contained blowing agent escapes, the effect of smoothing the surface of the molded product is not sufficient, and 40%
If more than % by weight is allowed to escape, the grain boundaries on the surface of the molded product will collapse, resulting in poor appearance.
発泡性スチレン系樹脂粒子に被覆剤と共に付着した水分
を乾燥させる方法としては特に制限はない。There are no particular limitations on the method for drying the moisture adhering to the expandable styrene resin particles together with the coating agent.
被覆剤を被覆し、付着水分を除去した発泡性スチレン系
樹脂粒子の含有発泡剤の逸散除去法としては種々の方法
がある0例えば溝型又は円筒型攪拌乾燥器、箱型又はバ
ンド型の通気乾燥器、流動層乾燥器等により含有発泡剤
を逸散させることができる。処理温度は発泡性スチレン
系樹脂粒子の発泡温度以下で行われ、生産性の面からは
35℃以上が好ましい、含有発泡剤の逸散量は処理温度
と処理時間で調整することができる。There are various methods for dissipating and removing the foaming agent contained in the expandable styrenic resin particles that have been coated with the coating agent and removed the attached moisture. The foaming agent contained can be dissipated using a ventilation dryer, a fluidized bed dryer, or the like. The treatment temperature is below the foaming temperature of the expandable styrenic resin particles, preferably 35° C. or higher from the viewpoint of productivity.The amount of dissipation of the foaming agent contained can be adjusted by the treatment temperature and treatment time.
また前記乾燥器等により、被覆樹脂粒子の付着水分の除
去と、含有発泡剤の逸散処理を同時に行うことができる
。Furthermore, the dryer or the like can simultaneously remove moisture attached to the coated resin particles and dissipate the foaming agent contained therein.
樹脂粒子表面の水分はカールフィッシャー水分計により
メタノール脱水溶剤を用いて測定できる。Moisture on the surface of resin particles can be measured using a Karl Fischer moisture meter using a methanol dehydrated solvent.
また、樹脂粒子の含有発泡剤量は均熱乾燥器等による飛
散法により測定できる。Further, the amount of blowing agent contained in the resin particles can be measured by a scattering method using a soaking dryer or the like.
本発明によれば、発泡粒子同志が完全に融着し実質的に
粒子間隙がなく、成形体乾燥後のほこりの吸着のない優
れた成形物を提供することができる。According to the present invention, it is possible to provide an excellent molded product in which expanded particles are completely fused together, there is substantially no particle gap, and there is no adsorption of dust after the molded product is dried.
本発明により何故この様な優れた成形物が得られるのか
という点については必ずしも明らかでないが、水分の乾
燥における被覆剤の発泡性スチレン系樹脂粒子表面部分
への侵入と、該表面部分の含有発泡剤逸散による該表面
部分の組成変化により予備発泡粒子表面のセル膜が厚く
なり、耐熱性が高くなったことに因るものと考えられる
。Although it is not necessarily clear why such an excellent molded product can be obtained according to the present invention, it is possible that the coating agent penetrates into the surface portion of the expandable styrene resin particles during drying of water and the foam contained in the surface portion. This is thought to be due to the fact that the cell membrane on the surface of the pre-expanded particles became thicker due to the change in the composition of the surface portion due to agent dissipation, resulting in higher heat resistance.
以下、実施例により本発明を更に詳細に説明するが、本
発明はこれらにより何ら制限されるものでない。EXAMPLES Hereinafter, the present invention will be explained in more detail with reference to Examples, but the present invention is not limited thereto.
実施例1
攪拌機、温度検知管を具備した耐圧反応器中にスチレン
単量体100重量部、水110重量部、リン酸三カルシ
ウム0.15重量部、ドデシルベンゼンスルホン酸ソー
ダ0.005重量部、ベンゾイルパーオキサイド0.2
5重量部、第三ブチルパーベンゾエート0.1重量部を
添加し、撹拌しながら窒素0.5kg/cd加圧下で9
0℃に昇温し、5時間重合を行った。Example 1 In a pressure-resistant reactor equipped with a stirrer and a temperature detection tube, 100 parts by weight of styrene monomer, 110 parts by weight of water, 0.15 parts by weight of tricalcium phosphate, 0.005 parts by weight of sodium dodecylbenzenesulfonate, Benzoyl peroxide 0.2
5 parts by weight and 0.1 part by weight of tert-butyl perbenzoate were added, and while stirring, the mixture was heated under a pressure of 0.5 kg/cd of nitrogen.
The temperature was raised to 0°C and polymerization was carried out for 5 hours.
次いでシクロヘキサン1.8重量部、ブタン8.5重量
部を添加して105℃に昇温し、6時間発泡剤の含浸を
行った。これを室温まで冷却して真球状の発泡性ポリス
チレン樹脂粒子を得た。該樹脂粒子を乾燥後、篩分けし
て14〜20メフシエの粒子を得、次いでステアリン酸
亜鉛0.09重量部を添加し、リボンプレンダーで攪拌
後、取り出した。Next, 1.8 parts by weight of cyclohexane and 8.5 parts by weight of butane were added, the temperature was raised to 105°C, and impregnation with the blowing agent was carried out for 6 hours. This was cooled to room temperature to obtain true spherical expandable polystyrene resin particles. After drying the resin particles, they were sieved to obtain particles of 14 to 20 mesh sizes, and then 0.09 parts by weight of zinc stearate was added, stirred with a ribbon blender, and then taken out.
上記方法により得た発泡性ポリスチレン樹脂粒子100
重量部に、第1表に示す非イオン界面活性剤とカチオン
界面活性剤の混合水溶液又は水分子Pi液を加えて容器
内でPJI拌しそれぞれの被覆剤を均一に樹脂粒子表面
に被覆した後、気流乾燥器を使用し排風温度40℃で乾
燥を行い、次いで箱型通気乾燥品中で温度40℃で20
分含有発泡剤の逸散処理を行い、前記被覆剤で被覆され
た発泡性ポリスチレン樹脂粒子を得た。表面水分及び含
有発泡剤逸散率を第1表並びに第6表に示す。Expandable polystyrene resin particles 100 obtained by the above method
After adding a mixed aqueous solution of a nonionic surfactant and a cationic surfactant shown in Table 1 or a water molecule Pi solution to the parts by weight, PJI stirring was performed in a container to uniformly coat each coating agent on the surface of the resin particles. , drying using a flash dryer at an exhaust air temperature of 40°C, and then drying at a temperature of 40°C for 20 minutes in a box-shaped ventilation dryer.
The foaming agent containing the foaming agent was diffused to obtain expandable polystyrene resin particles coated with the coating material. Tables 1 and 6 show the surface moisture and blowing agent dissipation rates.
尚、第1表並びに第6表中、HLB値とは親水性−脂肪
親和性平衡値(Hydrophile−Lipophi
le B−alance値)のことである。In addition, in Tables 1 and 6, the HLB value refers to the hydrophilic-lipophilic equilibrium value (Hydrophile-Lipophilic
le B-alance value).
含有発泡剤逸散率は処理前含有発泡剤量と処理後含有発
泡剤量の差を処理前含有発泡剤量で除して求めた。The foaming agent dissipation rate was determined by dividing the difference between the amount of foaming agent before treatment and the amount of foaming agent after treatment by the amount of foaming agent before treatment.
得られた発泡性ポリスチレン樹脂粒子を回分式予備発泡
機で蒸気により加熱し、見掛は体積で約60倍の予備発
泡粒子を得た。The obtained expandable polystyrene resin particles were heated with steam in a batch-type pre-expanding machine to obtain pre-expanded particles with an apparent volume of about 60 times.
上記予備発泡粒子を大気中で24時間養生乾燥した後、
パールスター90自動成形機(東洋機械金属■製)でキ
ャビティ寸法300tmX450mm×20Rの金型を
使い成形した。得られた成形体の内助率、内部状態、表
面状態、内部水分及び非帯電性を第1表並びに第6表に
示す。After curing and drying the pre-expanded particles in the atmosphere for 24 hours,
Molding was performed using a Pearl Star 90 automatic molding machine (manufactured by Toyo Kikai Kinzoku ■) using a mold with cavity dimensions of 300 tm x 450 mm x 20 R. Tables 1 and 6 show the internal support ratio, internal state, surface state, internal moisture, and non-static property of the obtained molded body.
尚、第1表、第6表中、内助率とは成形体の破断面の発
泡粒子間の融着率を示すもので、成形体を引き裂いた時
の破断面のうち発泡粒子間の境界面で離れたものでなく
、発泡粒子の内部で引き裂かれた粒子の全粒子数に対す
る割合(%)で表した。In addition, in Tables 1 and 6, the internal support ratio indicates the fusion rate between the foamed particles on the fractured surface of the molded body, and the interface between the foamed particles on the fractured surface when the molded body is torn. It is expressed as a percentage (%) of particles that are torn inside the foamed particles, rather than those that are separated by the particles, to the total number of particles.
内部状態は成形体中央部を300wmx450mx5.
に切り出した平板の粒子間隙状態を観察したものであっ
て、◎は間隙なし、○はやや間隙有り、Δは間隙有りを
意味する。The internal state of the molded body is 300wm x 450mx5.
This is an observation of the state of grain gaps in a flat plate cut out, where ◎ means no gaps, ○ means there are some gaps, and Δ means there are gaps.
表面状態は表面の平滑性及び粒子間隙状態を示すもので
あって、◎は優秀、○は良好、△はやや不良、×は不良
を意味する。The surface condition indicates the smoothness of the surface and the state of interparticles, and ◎ means excellent, ○ means good, △ means slightly poor, and × means poor.
内部水分は成形直後の成形体重量と40℃で24時間乾
燥した後の重量差を乾燥後の重量で除して求めた。Internal moisture was determined by dividing the difference between the molded weight immediately after molding and the weight after drying at 40° C. for 24 hours by the weight after drying.
非帯電性は乾燥した成形体をウールで20回摩擦した後
、タバコ灰に近づけ吸着しはじめる距離を測定して判定
した。Oは11以下、△は1〜21、×は21以上を意
味する。The non-static property was determined by rubbing the dried molded article with wool 20 times, then bringing it close to tobacco ash and measuring the distance at which it started to be adsorbed. O means 11 or less, Δ means 1 to 21, and × means 21 or more.
実施例2
実施例1で得た発泡性ポリスチレンm脂粒子100重量
部に、第2表に示すオキシエチレン・オキシプロピレン
ブロックポリマーとカチオン界面活性剤の混合水溶液又
は水分散液を被覆し、乾燥及び含有発泡剤の逸散処理を
行った。予備発泡及び成形は実施例1と同一の方法で行
った。結果を第2表に示す。Example 2 100 parts by weight of expandable polystyrene m fat particles obtained in Example 1 were coated with a mixed aqueous solution or aqueous dispersion of an oxyethylene/oxypropylene block polymer and a cationic surfactant shown in Table 2, dried and The foaming agent contained was dissipated. Pre-foaming and molding were performed in the same manner as in Example 1. The results are shown in Table 2.
実施例3
実施例1で得た発泡性ポリスチレン樹脂粒子100重量
部に、実施例1と同様にして、第3表に示す流動パラフ
ィンとカチオン界面活性剤の混合水分散液を被覆し、乾
燥及び含有発泡剤の逸散処理を行らた。予備発泡及び成
形は実施例1と同一の方法で行った。結果を第3表に示
す。Example 3 100 parts by weight of the expandable polystyrene resin particles obtained in Example 1 were coated with a mixed aqueous dispersion of liquid paraffin and cationic surfactant shown in Table 3 in the same manner as in Example 1, dried and The foaming agent contained was dissipated. Pre-foaming and molding were performed in the same manner as in Example 1. The results are shown in Table 3.
実施例4
実施例1で得た発泡性ポリスチレン…脂粒子100重量
部に、実施例1と同様にして、第4表に示すシリコン油
とカチオン界面活性剤の混合水分散液を被覆した後、乾
燥及び含有発泡剤の逸散処理を行った。予備発泡及び成
形は実施例1と同一の方法で行った。結果を第4表並び
に第6表に示す。Example 4 100 parts by weight of expandable polystyrene fat particles obtained in Example 1 were coated with a mixed aqueous dispersion of silicone oil and cationic surfactant shown in Table 4 in the same manner as in Example 1, and then Drying and treatment to dissipate the foaming agent contained were performed. Pre-foaming and molding were performed in the same manner as in Example 1. The results are shown in Tables 4 and 6.
実施例5
実施例1で得た発泡性ポリスチレン樹脂粒子100重量
部に、実施例1と同様にしてソルビタン・モノオレート
(HLB値4.3)、オキシエチレン・オキシプロピレ
ンブロックポリマー(ポリプロピレングリコール平均分
子12000、ポリエチレンオキシド10重量%)、流
動パラフィン(動粘度14.5 cSt/40℃)及び
ジメチルシロキサンのそれぞれl:1の割合の5重量%
混合水溶液又は水分散液(被覆剤A)を1重量部被覆し
、次いでN−ヒドロキシエチル−N(2−ヒドロキシア
ルキル)アミンの10重量%水溶液(被覆剤B)0.3
重量部を被覆した後、乾燥及び含有発泡剤逸散処理を行
った。予備発泡及び成形は実施例1と同一の方法で行っ
た。結果を第5表に示す。Example 5 Sorbitan monooleate (HLB value 4.3) and oxyethylene oxypropylene block polymer (polypropylene glycol average molecular weight 12,000) were added to 100 parts by weight of the expandable polystyrene resin particles obtained in Example 1 in the same manner as in Example 1. , 10% by weight of polyethylene oxide), 5% by weight of liquid paraffin (kinematic viscosity 14.5 cSt/40°C) and dimethylsiloxane, each in a l:1 ratio.
1 part by weight of a mixed aqueous solution or aqueous dispersion (coating agent A) was coated, and then 0.3 parts by weight of a 10% by weight aqueous solution of N-hydroxyethyl-N(2-hydroxyalkyl)amine (coating agent B) was coated.
After coating the weight part, drying and blowing agent diffusion treatment were performed. Pre-foaming and molding were performed in the same manner as in Example 1. The results are shown in Table 5.
実施例6
実施例1で得た発泡性ポリスチレン樹脂粒子100重量
部に、実施例1と同様にしてポリオキシエチレン・セチ
ルエーテル(HLB値11.9)、オキシエチレン・オ
キシプロピレンプロ7クボリマー(ポリプロピレングリ
コール平均分子11000、ポリエチレンオキシド20
重量%)、流動パラフィン(動粘度14.5 cst/
40℃)及びジメチルシロキサンにそれぞれオクタデシ
ル・トリメチル・アンモニウム・クロライドを1:1の
割合で混合した被覆剤を0.05重量部被覆した後、実
施例Iと同様に含有発泡剤の逸散処理を行った。予備発
泡及び成形は実施例1と同一の方法で行った。Example 6 100 parts by weight of the expandable polystyrene resin particles obtained in Example 1 were mixed with polyoxyethylene cetyl ether (HLB value 11.9), oxyethylene oxypropylene pro7 polymer (polypropylene Glycol average molecule 11000, polyethylene oxide 20
weight%), liquid paraffin (kinematic viscosity 14.5 cst/
After coating 0.05 parts by weight of a coating agent prepared by mixing octadecyl trimethyl ammonium chloride in a ratio of 1:1 on dimethylsiloxane and dimethylsiloxane, the blowing agent contained therein was dissipated in the same manner as in Example I. went. Pre-foaming and molding were performed in the same manner as in Example 1.
結果を第1表、第2表、第3表並びに第4表に示す。The results are shown in Tables 1, 2, 3, and 4.
実施例7
実施例1で得た発泡性ポリスチレン樹脂粒子100重量
部に、実施例1と同様にしてポリオキシエチレン・オレ
イルエーテル(HLB値15.4)とオクタデシル・ト
リメチル・アンモニウム・クロライドのl:lの割合の
5重量%混合水溶液及びメチルフェニルシロキサンとオ
クタデシル・トリメチル・アンモニウム・クロライドの
1:1の割合での5重量%混合水溶液をそれぞれ1重量
部被覆した後、気流乾燥器を使用し排風温度40℃で水
を除去し、次いで箱型通気乾燥器により30℃、50℃
及び60℃でそれぞれ20分並びに50℃で2時間の含
有発泡剤逸散処理を行った。予備発泡及び成形は実施例
1と同一の方法で行った。Example 7 Polyoxyethylene oleyl ether (HLB value 15.4) and octadecyl trimethyl ammonium chloride were added to 100 parts by weight of the expandable polystyrene resin particles obtained in Example 1 in the same manner as in Example 1. After coating 1 part by weight of each of a 5% by weight aqueous solution of 1:1 of methylphenylsiloxane and 5% by weight aqueous solution of 1:1 of octadecyl trimethyl ammonium chloride, the mixture was dried using a flash dryer. Water was removed at an air temperature of 40°C, and then heated to 30°C and 50°C in a box-type aeration dryer.
The blowing agent dissipation treatment was carried out at 60°C for 20 minutes and at 50°C for 2 hours, respectively. Pre-foaming and molding were performed in the same manner as in Example 1.
結果を第6表に示す。The results are shown in Table 6.
実施例8
実施例1で得た発泡性ポリスチレン樹脂粒子100重量
部に、実施例1と同様にしてオキシエチレン・オキシプ
ロピレンブロックポリマー(ポリプロピレングリコール
平均分子12000、ポリエチレンオキシド40重量%
)とドデシル・トリメチル・アンモニウム・クロライド
の1:1の割合での5重量%混合水溶液及び流動パラフ
ィン(動粘度7.3 cst/40℃)とオクタデシル
アミン酢酸塩の1:1の割合の5重量%混合水分散液を
それぞれ1重量部被覆した後、箱型通気乾燥器により4
0℃で30分並びに流動層乾燥器により40℃で30分
の水分の除去及び含を発泡剤逸散処理を同時に行った。Example 8 To 100 parts by weight of the expandable polystyrene resin particles obtained in Example 1, oxyethylene/oxypropylene block polymer (polypropylene glycol average molecular weight 12,000, polyethylene oxide 40% by weight) was added in the same manner as in Example 1.
) and dodecyl trimethyl ammonium chloride in a 1:1 ratio in a 5% mixed aqueous solution and liquid paraffin (kinematic viscosity 7.3 cst/40°C) and octadecylamine acetate in a 1:1 ratio by weight. After coating 1 part by weight of each % mixed aqueous dispersion, it was dried in a box type aerated dryer.
Moisture removal and blowing agent dissipation treatments were performed at 0° C. for 30 minutes and at 40° C. for 30 minutes using a fluidized bed dryer.
予備発泡及び成形は実施例1と同一の方法で行った。結
果を第6表に示す。Pre-foaming and molding were performed in the same manner as in Example 1. The results are shown in Table 6.
比較例1
実施例1で得た発泡性ポリスチレン樹脂粒子100重量
部に、実施例1と同様にしてポリオキシエチレンステア
リルエーテル(HL B(tl 14.2)、オキシエ
チレン・オキシプロピレンブロックポリマー(ポリプロ
ピレングリコール平均分子f!1000、ポリエチレン
オキシド40重量%)、流動パラフィン(動粘度14.
5 csk/40℃)及びジメチルシロキサンそれぞれ
にオキシ・エチレン・ドデシル・アミンをtitの割合
で混合した5重量%の水溶液又は水分散液をそれぞれ1
重量部被覆した、乾燥及び含有発泡剤の逸散処理を行わ
ずに実施例1と同一の方法で予備発泡及び成形を行った
。Comparative Example 1 To 100 parts by weight of the expandable polystyrene resin particles obtained in Example 1, polyoxyethylene stearyl ether (HL B (TL 14.2), oxyethylene/oxypropylene block polymer (polypropylene) Glycol average molecular f! 1000, polyethylene oxide 40% by weight), liquid paraffin (kinematic viscosity 14.
5 wt.
Pre-foaming and molding were carried out in the same manner as in Example 1 without drying and dissipating the blowing agent contained.
結果をそれぞれ第1表、第2表、第3表、並びに第4表
に示す。The results are shown in Tables 1, 2, 3, and 4, respectively.
比較例2
実施例1で得た発泡性ポリスチレン樹脂粒子100重量
部に、ポリオキシエチレン・ソルビタン・モノステアレ
ート(HLB値14.9)、オキシエチレン・オキシプ
ロピレンブロックポリマー(ポリプロピレングリコール
平均分子!2000、ポリエチレンオキシド40重量%
)、流動パラフィン(動粘度14.5 cSt/40℃
)及びメチルフェニルシロキサンそれぞれにオキシ・エ
チレン・ドデシル・アミンを1:1の割合で混合した混
合液をそれぞれO,OS重量部被覆し、実施例1と同一
の方法で予備発泡及び成形を行った。結果を第1表、第
2表、第3表、並びに第4表に示す。Comparative Example 2 To 100 parts by weight of the expandable polystyrene resin particles obtained in Example 1, polyoxyethylene sorbitan monostearate (HLB value 14.9) and oxyethylene oxypropylene block polymer (polypropylene glycol average molecule! 2000) were added. , polyethylene oxide 40% by weight
), liquid paraffin (kinematic viscosity 14.5 cSt/40°C
) and methylphenylsiloxane were each coated with a mixed solution of oxy-ethylene-dodecyl-amine in a ratio of 1:1 with parts by weight of O and OS, and pre-foaming and molding were performed in the same manner as in Example 1. . The results are shown in Tables 1, 2, 3, and 4.
比較例3
実施例1で得た発泡性ポリスチレン樹脂粒子を被覆剤の
被覆、水分除去及び含有発泡剤の逸散処理を行わず、直
ちに実施例1と同一の方法で予備発泡及び成形を行った
。結果を第1表、第2表、第3表、並びに第4表に示す
。Comparative Example 3 The expandable polystyrene resin particles obtained in Example 1 were immediately pre-foamed and molded in the same manner as in Example 1 without being coated with a coating agent, removing moisture, or dissipating the foaming agent contained. . The results are shown in Tables 1, 2, 3, and 4.
Claims (1)
20重量部を含有する発泡性スチレン系樹脂粒子の表面
が、該樹脂粒子100重量部に対し、非イオン界面活性
剤、オキシエチレン・オキシプロピレンブロックポリマ
ー及び溶解度パラメーター(SolubilityPa
rameter)以下SP値と記す)が8以下の常温で
油状液体の有機化合物から選択される少なくとも1種0
.01〜0.3重量部と、カチオン界面活性剤0.00
1〜0.3重量部とで被覆され、表面付着水分が0.5
重量%以下であり、且つ含有発泡剤の逸散率が3〜40
重量%であることを特徴とする発泡性スチレン系樹脂粒
子。 2、非イオン界面活性剤がポリオキシエチレンアルキル
エーテル及びポリオキシエチレンアルキルフェノールエ
ーテルから選択される少なくとも1種のエーテル型の非
イオン界面活性剤である請求項1記載の樹脂粒子。 3、ポリオキシエチレンアルキルエーテルがポリオキシ
エチレンラウリルエーテル、ポリオキシエチレンセチル
エーテル、ポリオキシエチレンオレイルエーテル、ポリ
オキシエチレンステアリルエーテル及びポリオキシエチ
レン牛脂肪酸エーテルから選択される少なくとも1種で
ある請求項2記載の樹脂粒子。 4、ポリオキシエチレンアルキルフェノールエーテルが
ポリオキシエチレンオクチルフェノールエーテル及びポ
リオキシエチレンノニルフェノールエーテルから選択さ
れる少なくとも1種である請求項2記載の樹脂粒子。 5、非イオン界面活性剤がポリオキシエチレンアルキル
エステル、ソルビタンアルキルエステル及びポリオキシ
エチレンソルビタンアルキルエステルから選択される少
なくとも1種のエステル型の非イオン界面活性剤である
請求項1記載の樹脂粒子。 6、ポリオキシエチレンアルキルエステルがポリオキシ
エチレンラウレート、ポリオキシエチレンパルミテート
、ポリオキシエチレンステアレート及びポリオキシエチ
レンオレエートから選択される少なくとも1種である請
求項5記載の樹脂粒子。 7、ソルビタンアルキルエステルがソルビタン・モノラ
ウレート、ソルビタン・モノミリステート、ソルビタン
・モノパルミテート、ソルビタン・モノステアレート、
ソルビタン・モノオレート、ソルビタン・セスキオレー
ト、ソルビタン・トリオレート及びソルビタン・モノベ
ヘネートから選択される少なくとも1種である請求項5
記載の樹脂粒子。 8、ポリオキシエチレンソルビタンアルキルエステルが
ポリオキシエチレンソルビタン・モノラウレート、ポリ
オキシエチレンソルビタン・モノパルミテート、ポリオ
キシエチレンソルビタン・モノステアレート及びポリオ
キシエチレンソルビタン・モノオレエートから選択され
る少なくとも1種である請求項5記載の樹脂粒子。 9、有機化合物が40℃における動粘度7〜95cSt
の流動パラフィンである請求項1記載の樹脂粒子。 10、有機化合物が一般式 ▲数式、化学式、表等があります▼ (式中、R_1〜R_4は水素原子、メチル基又はフェ
ニル基を示し、R_5〜R_1_0はメチル基又はフェ
ニル基を示す。m、nは1以上の整数を示す。)で表さ
れる少なくとも1種のシリコン油である請求項1記載の
樹脂粒子。 11、カチオン界面活性剤がモノアルキルアミン塩及び
ジアルキルアミン塩から選択される少なくとも1種のア
ルキルアミン塩である請求項1記載の樹脂粒子。 12、カチオン界面活性剤がモノアルキルアンモニウム
塩及びジアルキルアンモニウム塩から選択される少なく
とも1種の第4級アンモニウム塩である請求項1記載の
樹脂粒子。 13、表面付着水分が0.1重量%以下である請求項1
記載の樹脂粒子。 14、含有発泡剤の逸散率が6〜25重量%である請求
項1記載の樹脂粒子。 15、スチレン系樹脂粒子100重量部に対し発泡剤1
〜20重量部を含有する発泡性スチレン系樹脂粒子の表
面を、水の存在下において、該樹脂粒子100重量部に
対し、非イオン界面活性剤、オキシエチレン・オキシプ
ロピレンブロックポリマー及びSP値が8以下の常温で
油状液体の有機化合物から選択される少なくとも1種0
.01〜0.3重量部とカチオン界面活性剤0.001
〜0.3重量部との混合物で被覆した後、該被覆樹脂粒
子の表面付着水分を除去し含有発泡剤の3〜40重量%
を逸散させる乾燥処理を行うことを特徴とする発泡性ス
チレン系樹脂粒子の製造方法。 16、スチレン系樹脂粒子100重量部に対し発泡剤1
〜20重量部を含有する発泡性スチレン系樹脂粒子の表
面を、水の存在下において、該樹脂粒子100重量部に
対し、非イオン界面活性剤、オキシエチレン・オキシプ
ロピレンブロックポリマー及びSP値が8以下の常温で
油状液体の有機化合物から選択される少なくとも1種0
.01〜0.3重量部で被覆し、次いでカチオン界面活
性剤0.001〜0.3重量部で被覆した後、該被覆樹
脂粒子の表面付着水分を除去し含有発泡剤の3〜40重
量%を逸散させる乾燥処理を行うことを特徴とする発泡
性スチレン系樹脂粒子の製造方法。 17、非イオン界面活性剤がポリオキシエチレンアルキ
ルエーテル及びポリオキシエチレンアルキルフェノール
エーテルから選択される少なくとも1種のエーテル型の
非イオン界面活性剤である請求項15又は16記載の製
造方法。 18、ポリオキシエチレンアルキルエーテルがポリオキ
シエチレンラウリルエーテル、ポリオキシエチレンセチ
ルエーテル、ポリオキシエチレンオレイルエーテル、ポ
リオキシエチレンステアリルエーテル及びポリオキシエ
チレン牛脂肪酸エーテルから選択される少なくとも1種
である請求項17記載の製造方法。 19、ポリオキシエチレンアルキルフェノールエーテル
がポリオキシエチレンオクチルフェノールエーテル及び
ポリオキシエチレンノニルフェノールエーテルから選択
される少なくとも1種である請求項17記載の製造方法
。 20、非イオン界面活性剤がポリオキシエチレンアルキ
ルエステル、ソルビタンアルキルエステル、及びポリオ
キシエチレンソルビタンアルキルエステルから選択され
る少なくとも1種のエステル型の非イオン界面活性剤で
ある請求項15又は16記載の製造方法。 21、ポリオキシエチレンアルキルエステルがポリオキ
シエチレンラウレート、ポリオキシエチレンパルミテー
ト、ポリオキシエチレンステアレート及びポリオキシエ
チレンオレエートから選択される少なくとも1種である
請求項20記載の製造方法。 22、ソルビタンアルキルエステルがソルビタン・モノ
ラウレート、ソルビタン・モノミリステート、ソルビタ
ン・モノパルミテート、ソルビタン・モノステアレート
、ソルビタン・モノオレート、ソルビタン・セスキオレ
ート、ソルビタン・トリオレート及びソルビタン・モノ
ベヘネートから選択される少なくとも1種である請求項
20記載の製造方法。 23、ポリオキシエチレンソルビタンアルキルエステル
がポリオキシエチレンソルビタン・モノラウレート、ポ
リオキシエチレンソルビタン・モノパルミテート、ポリ
オキシエチレンソルビタン・モノステアレート及びポリ
オキシエチレンソルビタン・モノオレエートから選択さ
れる少なくとも1種である請求項20記載の製造方法。 24、有機化合物が、動粘度7〜95cSt/40℃の
流動パラフィンである請求項15又は16記載の製造方
法。 25、有機化合物が一般式 ▲数式、化学式、表等があります▼ (式中、R_1〜R_4は水素原子、メチル基又はフェ
ニル基を示し、R_5〜R_1_0はメチル基又はフェ
ニル基を示す。m、nは1以上の整数を示す。)で表さ
れる少なくとも1種のシリコン油である請求項15又は
16記載の製造方法。 26、カチオン界面活性剤がモノアルキルアミン塩及び
ジアルキルアミン塩から選択される少なくとも1種のア
ルキルアミン塩である請求項15又は16記載の製造方
法。 27、カチオン界面活性剤がモノアルキルアンモニウム
塩及びジアルキルアンモニウム塩から選択される少なく
とも1種の第4級アンモニウム塩である請求項15又は
16記載の製造方法。 28、該被覆樹脂粒子の表面付着水分を0.1重量%以
下とする請求項15乃至27のいずれかに記載の製造方
法。 29、該被覆樹脂粒子含有発泡剤の6〜25重量%の逸
散処理を行う請求項15乃至28記載のいずれかに記載
の製造方法。 30、該被覆樹脂粒子を乾燥して表面付着水分を0.5
重量%以下とした後、該樹脂粒子の発泡温度よりも低い
温度で含有発泡剤の逸散処理を行う請求項15又は16
記載の製造方法。 31、該被覆樹脂粒子の表面付着水分の除去及び含有発
泡剤の逸散処理を同時に行う請求項15又は16記載の
製造方法。[Claims] 1. 1 to 1 blowing agent per 100 parts by weight of styrene resin particles.
The surface of the expandable styrenic resin particles containing 20 parts by weight of the nonionic surfactant, oxyethylene/oxypropylene block polymer, and solubility parameter (SolubilityPa
at least one organic compound selected from organic compounds that are oily liquids at room temperature and have an SP value of 8 or less.
.. 01 to 0.3 parts by weight and 0.00 parts by weight of cationic surfactant
1 to 0.3 parts by weight, and the surface adhesion moisture is 0.5
% by weight or less, and the dissipation rate of the foaming agent contained is 3 to 40.
% by weight of expandable styrenic resin particles. 2. The resin particles according to claim 1, wherein the nonionic surfactant is at least one ether type nonionic surfactant selected from polyoxyethylene alkyl ether and polyoxyethylene alkylphenol ether. 3. The polyoxyethylene alkyl ether is at least one selected from polyoxyethylene lauryl ether, polyoxyethylene cetyl ether, polyoxyethylene oleyl ether, polyoxyethylene stearyl ether, and polyoxyethylene bovine fatty acid ether. The resin particles described. 4. The resin particles according to claim 2, wherein the polyoxyethylene alkylphenol ether is at least one selected from polyoxyethylene octylphenol ether and polyoxyethylene nonylphenol ether. 5. The resin particles according to claim 1, wherein the nonionic surfactant is at least one ester type nonionic surfactant selected from polyoxyethylene alkyl ester, sorbitan alkyl ester, and polyoxyethylene sorbitan alkyl ester. 6. The resin particles according to claim 5, wherein the polyoxyethylene alkyl ester is at least one selected from polyoxyethylene laurate, polyoxyethylene palmitate, polyoxyethylene stearate, and polyoxyethylene oleate. 7. Sorbitan alkyl esters include sorbitan monolaurate, sorbitan monomyristate, sorbitan monopalmitate, sorbitan monostearate,
Claim 5: At least one selected from sorbitan monooleate, sorbitan sesquiolate, sorbitan triolate, and sorbitan monobehenate.
The resin particles described. 8. The polyoxyethylene sorbitan alkyl ester is at least one selected from polyoxyethylene sorbitan monolaurate, polyoxyethylene sorbitan monopalmitate, polyoxyethylene sorbitan monostearate, and polyoxyethylene sorbitan monooleate. The resin particles according to claim 5. 9. The organic compound has a kinematic viscosity of 7 to 95 cSt at 40°C
The resin particles according to claim 1, which are liquid paraffin. 10. Organic compounds have general formulas ▲ Numerical formulas, chemical formulas, tables, etc. 2. The resin particles according to claim 1, wherein the resin particles are at least one silicone oil represented by: (n is an integer of 1 or more). 11. The resin particles according to claim 1, wherein the cationic surfactant is at least one alkylamine salt selected from monoalkylamine salts and dialkylamine salts. 12. The resin particles according to claim 1, wherein the cationic surfactant is at least one quaternary ammonium salt selected from monoalkylammonium salts and dialkylammonium salts. 13. Claim 1, wherein the surface adhesion moisture is 0.1% by weight or less.
The resin particles described. 14. The resin particles according to claim 1, wherein the blowing agent contained has a dissipation rate of 6 to 25% by weight. 15. 1 part blowing agent per 100 parts by weight of styrene resin particles
The surface of expandable styrenic resin particles containing ~20 parts by weight is treated with a nonionic surfactant, an oxyethylene/oxypropylene block polymer, and an SP value of 8 with respect to 100 parts by weight of the resin particles in the presence of water. At least one selected from the following organic compounds that are oily liquids at room temperature0
.. 01 to 0.3 parts by weight and 0.001 parts by weight of cationic surfactant
After coating with a mixture of ~0.3 parts by weight, water adhering to the surface of the coated resin particles is removed and 3 to 40 parts by weight of the blowing agent contained therein is removed.
A method for producing expandable styrenic resin particles, the method comprising performing a drying process to dissipate. 16. 1 part blowing agent per 100 parts by weight of styrene resin particles
The surface of expandable styrenic resin particles containing ~20 parts by weight is treated with a nonionic surfactant, an oxyethylene/oxypropylene block polymer, and an SP value of 8 with respect to 100 parts by weight of the resin particles in the presence of water. At least one selected from the following organic compounds that are oily liquids at room temperature0
.. After coating with 0.01 to 0.3 parts by weight of a cationic surfactant, and then coating with 0.001 to 0.3 parts by weight of a cationic surfactant, the water adhering to the surface of the coated resin particles is removed and the amount of foaming agent contained is 3 to 40% by weight. A method for producing expandable styrenic resin particles, the method comprising performing a drying process to dissipate. 17. The manufacturing method according to claim 15 or 16, wherein the nonionic surfactant is at least one ether type nonionic surfactant selected from polyoxyethylene alkyl ether and polyoxyethylene alkylphenol ether. 18. Claim 17, wherein the polyoxyethylene alkyl ether is at least one selected from polyoxyethylene lauryl ether, polyoxyethylene cetyl ether, polyoxyethylene oleyl ether, polyoxyethylene stearyl ether, and polyoxyethylene bovine fatty acid ether. Manufacturing method described. 19. The manufacturing method according to claim 17, wherein the polyoxyethylene alkylphenol ether is at least one selected from polyoxyethylene octylphenol ether and polyoxyethylene nonylphenol ether. 20. The nonionic surfactant according to claim 15 or 16, wherein the nonionic surfactant is at least one ester type nonionic surfactant selected from polyoxyethylene alkyl ester, sorbitan alkyl ester, and polyoxyethylene sorbitan alkyl ester. Production method. 21. The manufacturing method according to claim 20, wherein the polyoxyethylene alkyl ester is at least one selected from polyoxyethylene laurate, polyoxyethylene palmitate, polyoxyethylene stearate, and polyoxyethylene oleate. 22. The sorbitan alkyl ester is selected from sorbitan monolaurate, sorbitan monomyristate, sorbitan monopalmitate, sorbitan monostearate, sorbitan monooleate, sorbitan sesquiolate, sorbitan triolate and sorbitan monobehenate. The manufacturing method according to claim 20, wherein the manufacturing method is at least one type. 23. The polyoxyethylene sorbitan alkyl ester is at least one selected from polyoxyethylene sorbitan monolaurate, polyoxyethylene sorbitan monopalmitate, polyoxyethylene sorbitan monostearate, and polyoxyethylene sorbitan monooleate. 21. The manufacturing method according to claim 20. 24. The manufacturing method according to claim 15 or 16, wherein the organic compound is liquid paraffin having a kinematic viscosity of 7 to 95 cSt/40°C. 25. Organic compounds have general formulas ▲ Numerical formulas, chemical formulas, tables, etc. 17. The manufacturing method according to claim 15 or 16, wherein the silicone oil is at least one type of silicone oil represented by (n is an integer of 1 or more). 26. The production method according to claim 15 or 16, wherein the cationic surfactant is at least one alkylamine salt selected from monoalkylamine salts and dialkylamine salts. 27. The production method according to claim 15 or 16, wherein the cationic surfactant is at least one quaternary ammonium salt selected from monoalkylammonium salts and dialkylammonium salts. 28. The manufacturing method according to any one of claims 15 to 27, wherein the surface adhesion moisture of the coated resin particles is 0.1% by weight or less. 29. The manufacturing method according to any one of claims 15 to 28, wherein 6 to 25% by weight of the blowing agent containing the coated resin particles is subjected to a dissipation treatment. 30. Dry the coated resin particles to reduce the moisture attached to the surface by 0.5
16. After reducing the foaming agent to % by weight or less, the foaming agent contained therein is dissipated at a temperature lower than the foaming temperature of the resin particles.
Manufacturing method described. 31. The manufacturing method according to claim 15 or 16, wherein the removal of moisture adhering to the surface of the coated resin particles and the dissipation treatment of the foaming agent contained therein are carried out simultaneously.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63184397A JPH0627212B2 (en) | 1988-07-22 | 1988-07-22 | Expandable styrene resin particles and method for producing the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63184397A JPH0627212B2 (en) | 1988-07-22 | 1988-07-22 | Expandable styrene resin particles and method for producing the same |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0234641A true JPH0234641A (en) | 1990-02-05 |
JPH0627212B2 JPH0627212B2 (en) | 1994-04-13 |
Family
ID=16152455
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP63184397A Expired - Lifetime JPH0627212B2 (en) | 1988-07-22 | 1988-07-22 | Expandable styrene resin particles and method for producing the same |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0627212B2 (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0518140A1 (en) | 1991-05-31 | 1992-12-16 | ENICHEM S.p.A. | Process for producing foamable particles of styrenic polymers |
US6147130A (en) * | 1997-01-30 | 2000-11-14 | Enichem S.P.A. | Process for the production of expandable particles of styrene polymers |
JP2001220458A (en) * | 2000-02-08 | 2001-08-14 | Mitsubishi Kagaku Form Plastic Kk | Foamable styrenic resin particle |
WO2003029335A2 (en) * | 2001-09-28 | 2003-04-10 | Basf Corporation | Anti-lumping compounds for use with expandable polystyrenes |
US20110251296A1 (en) * | 2008-12-26 | 2011-10-13 | Sekisui Plastics Co., Ltd. | Pre-expanded particles, process for producing the same, and expanded molded article |
JP2019031587A (en) * | 2017-08-04 | 2019-02-28 | 株式会社カネカ | Foamable polystyrene resin particle |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5967021A (en) * | 1982-10-06 | 1984-04-16 | Sekisui Plastics Co Ltd | Method for manufacturing styrenic resin foam moldings |
JPS6028857A (en) * | 1983-07-26 | 1985-02-14 | Konishiroku Photo Ind Co Ltd | Coating method |
JPS60203648A (en) * | 1984-03-28 | 1985-10-15 | Badische Yuka Co Ltd | Manufacture of surface-modified expandable styrene resin beads |
JPS6369844A (en) * | 1986-09-11 | 1988-03-29 | Kanegafuchi Chem Ind Co Ltd | Expandable styrene based resin particle and production thereof |
-
1988
- 1988-07-22 JP JP63184397A patent/JPH0627212B2/en not_active Expired - Lifetime
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5967021A (en) * | 1982-10-06 | 1984-04-16 | Sekisui Plastics Co Ltd | Method for manufacturing styrenic resin foam moldings |
JPS6028857A (en) * | 1983-07-26 | 1985-02-14 | Konishiroku Photo Ind Co Ltd | Coating method |
JPS60203648A (en) * | 1984-03-28 | 1985-10-15 | Badische Yuka Co Ltd | Manufacture of surface-modified expandable styrene resin beads |
JPS6369844A (en) * | 1986-09-11 | 1988-03-29 | Kanegafuchi Chem Ind Co Ltd | Expandable styrene based resin particle and production thereof |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0518140A1 (en) | 1991-05-31 | 1992-12-16 | ENICHEM S.p.A. | Process for producing foamable particles of styrenic polymers |
US5308878A (en) * | 1991-05-31 | 1994-05-03 | Enichem S.P.A. | Process for producing foamable particles of styrenic polymers, having improved processability and mechanical properties |
US6147130A (en) * | 1997-01-30 | 2000-11-14 | Enichem S.P.A. | Process for the production of expandable particles of styrene polymers |
JP2001220458A (en) * | 2000-02-08 | 2001-08-14 | Mitsubishi Kagaku Form Plastic Kk | Foamable styrenic resin particle |
WO2003029335A2 (en) * | 2001-09-28 | 2003-04-10 | Basf Corporation | Anti-lumping compounds for use with expandable polystyrenes |
WO2003029335A3 (en) * | 2001-09-28 | 2003-09-04 | Basf Corp | Anti-lumping compounds for use with expandable polystyrenes |
US20110251296A1 (en) * | 2008-12-26 | 2011-10-13 | Sekisui Plastics Co., Ltd. | Pre-expanded particles, process for producing the same, and expanded molded article |
KR20110115567A (en) * | 2008-12-26 | 2011-10-21 | 세키스이가세이힝코교가부시키가이샤 | Prefoamed Particle, Manufacturing Method thereof |
US8796344B2 (en) * | 2008-12-26 | 2014-08-05 | Sekisui Plastics Co., Ltd. | Pre-expanded particles, process for producing the same, and expanded molded article |
JP2019031587A (en) * | 2017-08-04 | 2019-02-28 | 株式会社カネカ | Foamable polystyrene resin particle |
Also Published As
Publication number | Publication date |
---|---|
JPH0627212B2 (en) | 1994-04-13 |
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