JPH02310349A - Non-rotating sink roll for molten metal plating - Google Patents
Non-rotating sink roll for molten metal platingInfo
- Publication number
- JPH02310349A JPH02310349A JP13246389A JP13246389A JPH02310349A JP H02310349 A JPH02310349 A JP H02310349A JP 13246389 A JP13246389 A JP 13246389A JP 13246389 A JP13246389 A JP 13246389A JP H02310349 A JPH02310349 A JP H02310349A
- Authority
- JP
- Japan
- Prior art keywords
- sink roll
- molten metal
- steel strip
- rotating
- bath
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910052751 metal Inorganic materials 0.000 title claims description 22
- 239000002184 metal Substances 0.000 title claims description 22
- 238000007747 plating Methods 0.000 title claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 29
- 239000010959 steel Substances 0.000 claims description 29
- 239000000463 material Substances 0.000 claims description 5
- 229910001209 Low-carbon steel Inorganic materials 0.000 claims description 4
- 229910001182 Mo alloy Inorganic materials 0.000 claims description 4
- 239000000919 ceramic Substances 0.000 claims description 4
- 239000010935 stainless steel Substances 0.000 claims description 4
- 229910001220 stainless steel Inorganic materials 0.000 claims description 4
- 230000007547 defect Effects 0.000 description 8
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 5
- 239000011701 zinc Substances 0.000 description 5
- 229910052725 zinc Inorganic materials 0.000 description 5
- 238000003756 stirring Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 229910052581 Si3N4 Inorganic materials 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005246 galvanizing Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 2
- 241000252203 Clupea harengus Species 0.000 description 1
- 229910001297 Zn alloy Inorganic materials 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000019514 herring Nutrition 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Coating With Molten Metal (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
(イ)産業上の利用分野
本発明は、溶融金属浴中に浸漬されるシンクロールに関
するものである。DETAILED DESCRIPTION OF THE INVENTION (a) Industrial Application Field The present invention relates to a sink roll immersed in a molten metal bath.
(ロ)従来技術
溶融金属めっき(代表的には、溶融亜鉛めっき)は、第
5図に示すように、溶融金!(代表的には亜鉛)1の浴
槽2内に鋼帯3を連続的に浸漬し、浴槽2内に設けたシ
ンクロール4によって鋼帯3の進行方向を反転させて浴
槽2外に導き、鋼帯表面をめっきしている。鋼帯3は浴
槽2内に導かれる前に、焼鈍炉5によって還元焼鈍され
る。(b) Conventional technology Hot-dip metal plating (typically hot-dip galvanizing) is as shown in Figure 5. A steel strip 3 is continuously immersed in a bathtub 2 of (typically zinc) 1, and the advancing direction of the steel strip 3 is reversed by a sink roll 4 provided in the bathtub 2 and guided out of the bathtub 2. The surface of the band is plated. The steel strip 3 is reduced annealed in an annealing furnace 5 before being introduced into the bath 2.
シンクロール4は、通常非駆動ではあるが、鋼帯3との
摩擦力によって回転される。シンクロール4の回転をし
やすくするためにロール表面に溝や穴を設けて溶融金属
が逃げやすくしたものもある。The sink roll 4 is normally not driven, but is rotated by the frictional force with the steel strip 3. In order to make it easier for the sink roll 4 to rotate, some rolls have grooves or holes on the roll surface so that molten metal can easily escape.
例えば、亜鉛浴の浴槽2中には鋼帯3と溶融亜鉛1との
反応によって亜鉛浴中で生成した数ミクロンから300
ミクロン程度のFe −Zn合金粒子6(ボトムドロス
)が浴との比重差がら図示のように浴槽2の底部に堆積
している。For example, in the bath 2 of the zinc bath, there are 300 microns, which are generated in the zinc bath by the reaction between the steel strip 3 and the molten zinc 1.
Micron-sized Fe-Zn alloy particles 6 (bottom dross) are deposited at the bottom of the bathtub 2 as shown in the figure due to the difference in specific gravity with the bath.
ところが、鋼帯3が浴中を通過し始めると、その通過速
度に対応して鋼帯3の通過と、シンクロール4の回転に
よる撹拌力によってドロス6が巻き上げられやすくなる
0巻き上げられたドロス6は、シンクロール4と鋼帯3
との間で挟圧され、鋼帯3の表面に付着し、ドロス欠陥
と呼ばれる表面欠陥となる。このようにして、発生した
ドロス欠陥は、鋼帯表面の外観劣化をもたらすとともに
、極部電池を組み結果として耐食性の劣化をもたらして
いた。However, when the steel strip 3 begins to pass through the bath, the dross 6 tends to be rolled up due to the passage of the steel strip 3 and the stirring force caused by the rotation of the sink roll 4, depending on the passing speed. is sink roll 4 and steel strip 3
and adheres to the surface of the steel strip 3, forming surface defects called dross defects. The dross defects generated in this way not only caused deterioration in the appearance of the steel strip surface, but also caused deterioration in corrosion resistance as a result of assembling the pole battery.
円筒体または円錐体の表面に螺旋状に複数の回転子を設
けて鋼帯の進行方向を変える技術が開示されている(実
公昭60−7845号公報、特開昭60−24214号
公報)、シかし、これらの技術は溶融金属浴中のドロス
の撹拌を防止するものではない。A technique has been disclosed in which a plurality of rotors are provided spirally on the surface of a cylindrical body or a conical body to change the traveling direction of the steel strip (Japanese Utility Model Publication No. 60-7845, Japanese Patent Application Laid-Open No. 60-24214). However, these techniques do not prevent agitation of dross in the molten metal bath.
(ハ)発明が解決しようとする課題
本発明が解決しようとする課題は、溶融金属めっきのさ
いに浴中に発生するドロスの撹拌を防止し、ドロス欠陥
のないめつき成品を得ることのできるシンクロールを提
供することにある。(c) Problems to be Solved by the Invention The problems to be solved by the present invention are to prevent stirring of dross generated in a bath during hot-dip metal plating, and to obtain plated products without dross defects. The goal is to provide think rolls.
(ニ)課題を解決するための手段
本発明の溶融金属めっき用無回転シンクロールは、溶融
金属浴中に連続的に鋼帯を通し、シンクロールによって
鋼帯の進行方向を反転させながら溶融金属めっきを行う
設備において、前記シンクロールを浴中に固定し、該シ
ンクロール表面の所定範囲内に小径の回転体を所定の間
隔をあけて複数箇回転自在に埋め込んだ手段によって、
上記課題を解決している。(d) Means for Solving the Problems The non-rotating sink roll for hot-dip metal plating of the present invention continuously passes a steel strip through a molten metal bath, and the sink roll reverses the traveling direction of the steel strip while metallizing the molten metal. In a plating facility, the sink roll is fixed in a bath, and a plurality of small-diameter rotating bodies are rotatably embedded at a predetermined interval within a predetermined range of the sink roll surface.
The above issues have been resolved.
前記回転体のシンクロール表面支持部にステンレス鋼、
極低炭素鋼、セラミックス、モリブデン合金、その他金
属溶射材料のうちの一種を用いることが好ましい。Stainless steel is used for the sink roll surface support part of the rotating body,
Preferably, one of ultra-low carbon steel, ceramics, molybdenum alloy, and other metal spray materials is used.
前記回転体が円筒形、球形、回転長円形のうちの一種で
ある。The rotating body is one of a cylindrical shape, a spherical shape, and a rotating oval shape.
(ホ)作用
鋼帯の溶融金属浴中の通過によって巻き上げられるボト
ムドロス量とシンクロールの回転のみで巻き上げられる
ボトムドロス量との比較を行った結果、シンクロールの
ロール胴長りに対して鋼帯の幅Wが狭い(W<L)場合
には、シンクロールの回転のみで巻上げられるボトムド
ロス量の比率が高いという事実を見い出した。(e) Function: As a result of comparing the amount of bottom dross rolled up by the passage of the steel strip through the molten metal bath and the amount of bottom dross rolled up only by the rotation of the sink roll, it was found that the amount of bottom dross rolled up by the rotation of the sink roll alone was It has been found that when the width W is narrow (W<L), the ratio of the amount of bottom dross rolled up only by the rotation of the sink roll is high.
この知見により、シンクロール本体は回転しない構造と
し、鋼帯の通板に対してはシンクロール本体の表面に鋼
帯の進行方向に回転する円柱状Jたは球状の複数の回転
体を配置し、その回転によって鋼帯を傷付けることなく
、鋼帯を浴中で反転させる。Based on this knowledge, the sink roll main body has a non-rotating structure, and for threading the steel strip, multiple cylindrical or spherical rotating bodies are arranged on the surface of the sink roll main body to rotate in the advancing direction of the steel strip. , the steel strip is turned over in the bath without damaging the steel strip by its rotation.
シンクロールの円筒状の表面には鋼帯の進行方向に回転
する回転帯を配置し、鋼帯の速度と同期して回転するよ
うにする0回転体は、シンクロール軸受によって回転自
在に保持され、鋼帯と接触して鋼帯との李擦力により、
回転する。On the cylindrical surface of the sink roll, a rotating band that rotates in the direction of travel of the steel strip is arranged, and the zero-rotating body that rotates in synchronization with the speed of the steel strip is rotatably held by sink roll bearings. , due to the friction force between the steel strip and the steel strip,
Rotate.
溶融金属浴中では、溶融金属との反応により、素材の侵
食が急速に進むため、回転体およびその支持部には耐溶
融金wL(亜鉛)侵食に優れたステンレス鋼、極低炭素
鋼、セラミックス(タングステンカーバイド、窒化ケイ
素等)、モリブデン合金またはその溶射を施したものを
用いる。In a molten metal bath, the material rapidly erodes due to the reaction with the molten metal, so the rotating body and its support are made of stainless steel, ultra-low carbon steel, and ceramics that have excellent resistance to molten metal wL (zinc) corrosion. (tungsten carbide, silicon nitride, etc.), molybdenum alloy, or a material sprayed with it.
回転体の形状としては、円筒状、球状のものまたは必要
により回転体の一部分を面取りしたものを使用すればよ
い。The shape of the rotating body may be cylindrical, spherical, or partially chamfered if necessary.
(へ)実施例
第1図から第4図までを参照して、本発明のシンクロー
ル40の実施例について説明する。(F) Embodiment An embodiment of the sink roll 40 of the present invention will be described with reference to FIGS. 1 to 4.
本発明のシンクロール40は、第5図を参照して前述し
たように、溶融金属浴中に浸漬されて、浴中での鋼帯の
進行方向を反転させる。シンクロール40は浴槽2(第
5図)内に固定されれる。The sink roll 40 of the present invention, as described above with reference to FIG. 5, is immersed in a molten metal bath to reverse the direction of travel of the steel strip in the bath. The sink roll 40 is fixed within the bathtub 2 (FIG. 5).
シンクロール40の表面の所定範囲内に小径の回転体4
1が所定の間隔をあけて複数箇回転自在に埋め込まれる
。A small diameter rotating body 4 is placed within a predetermined range on the surface of the sink roll 40.
1 are rotatably embedded in a plurality of locations at predetermined intervals.
回転体41は、第3図に示すように、円筒形(A)、球
形(B)、回転長円形(C)、面取円筒形(D)の形体
をとることができる。As shown in FIG. 3, the rotating body 41 can have a cylindrical shape (A), a spherical shape (B), a rotating oval shape (C), or a chamfered cylindrical shape (D).
回転体41のシンクロール表面支持部42にステンレス
鋼、極低炭素鋼、セラミックス、モリブデン合金、その
他金属溶射材料のうちの一種を用いる。The sink roll surface support portion 42 of the rotating body 41 is made of stainless steel, ultra-low carbon steel, ceramics, molybdenum alloy, or other metal sprayed materials.
本発明のシンクロール40の具体的実施例について説明
する。A specific example of the sink roll 40 of the present invention will be described.
〈具体的実施例1〉
第1図および第2図に示すように、回転体41および回
転体41の軸を窒化ケイ素で一体成形したものを図示の
ようにシンクロール40上に鋼帯3と接触する部分に配
置し、6尺幅の連続溶融亜鉛めっき浴槽2(第5図)に
設置しな、設置前後でのドロス欠陥の発生状況を調査し
た。<Specific Example 1> As shown in FIGS. 1 and 2, a rotating body 41 and a shaft of the rotating body 41 integrally molded with silicon nitride are placed on a sink roll 40 with a steel strip 3 as shown in the figure. It was placed in the contact area and installed in a continuous hot-dip galvanized bathtub 2 (Fig. 5) with a width of 6 shaku, and the occurrence of dross defects was investigated before and after installation.
比較した従来のシンクロール4はロール表面に直径30
IIII+の穴を多数あけた中空ロールである。The compared conventional sink roll 4 has a diameter of 30 mm on the roll surface.
It is a hollow roll with many III+ holes.
ドロス欠陥の発生については、ライン出側にてめっきさ
れた鋼帯3を切り出し、目視にて1d当りに付着したド
ロス欠陥の個数を計数しな、その結果を第1表に示す。Regarding the occurrence of dross defects, the plated steel strip 3 was cut out at the exit side of the line, and the number of dross defects adhered per 1 d was visually counted. The results are shown in Table 1.
第 1 表
第1表に示すように、製品幅によりその効果は異なるが
、本発明のシンクロールの発生によりドロス欠陥の発生
は大幅に抑制された。As shown in Table 1, although the effect differs depending on the product width, the generation of dross defects was significantly suppressed by the generation of sink rolls of the present invention.
〈具体的実施例2〉
溶融亜鉛めっきラインの浴槽回りをシュミレーション可
能な水モデルテスト装置を製作し、第1図と相似形のシ
ンクロール4を設置し、従来のシンクロールと本発明の
シンクロールとの差異を比較した。テスト装置は第6図
に示すように、幅300圓の鋼帯3をエンドレスに回転
できる装置である。モータ7.8をそれぞれ動かすこと
により、従来のシンクロール4と本発明のシンクロール
40とを比較できるようにした。ボトムドロスとして比
重1,1の粒子を底部に堆積させたもので、巻き上げら
れたボトムドロスを水とともに一定量吸引し、ろ適役重
量測定してボトムドロスの巻き上げ量を測定した。第2
表にその結果をまとめて示す0通板速度1001111
、水槽容積2m3、ボトムドロス投入量100蹟の一定
条件下で、本発明によりボトムドロス巻き上げ量が17
10に低減された。<Specific Example 2> A water model test device capable of simulating the bathtub area of a hot-dip galvanizing line was manufactured, a sink roll 4 having a similar shape to that in Fig. 1 was installed, and a conventional sink roll and a sink roll of the present invention were installed. We compared the differences between The test device, as shown in FIG. 6, is a device that can endlessly rotate a steel strip 3 having a width of 300 circles. By moving the motors 7 and 8, it was possible to compare the conventional sink roll 4 and the sink roll 40 of the present invention. Particles with a specific gravity of 1.1 were deposited on the bottom as bottom dross, and a certain amount of the rolled up bottom dross was sucked together with water, and the weight of the filter was measured to measure the amount of bottom dross rolled up. Second
The results are summarized in the table 0 Sheet threading speed 1001111
Under certain conditions, the volume of the water tank is 2 m3, and the amount of bottom dross input is 100 m3, the amount of bottom dross lifted up by the present invention is 17 m3.
Reduced to 10.
第 2 表
(ト)効 果
本発明のシンクロールは浴槽中に回転しないように固定
されているので、浴中にドロスを撹拌せず、また、シン
クロール表面と鋼帯との間に侵入したドロスがあっても
回転体によってドロスのかみ込みが防止できる。Table 2 (G) Effect Since the sink roll of the present invention is fixed in the bathtub so as not to rotate, it does not stir up dross in the bath and prevents dross from entering between the sink roll surface and the steel strip. Even if there is dross, the rotating body can prevent the dross from getting caught.
【図面の簡単な説明】
第1図は本発明のシンクロールの斜視図、第2図は第1
図の正面図、第3図は回転体の側面図。
第4図は本発明のシンクロールの使用状態の斜視図、第
5図は溶融金属めっき設備の概略説明図。
第6図はテスト装置の説明図。
40ニシンクロール 41:回転体42:支持部
特許出願人 住友金属工業株式会社
(クト 4 身S ン[Brief Description of the Drawings] Fig. 1 is a perspective view of the sink roll of the present invention, and Fig. 2 is a perspective view of the sink roll of the present invention.
The figure shows a front view, and FIG. 3 is a side view of the rotating body. FIG. 4 is a perspective view of the sink roll of the present invention in use, and FIG. 5 is a schematic explanatory diagram of hot-dip metal plating equipment. FIG. 6 is an explanatory diagram of the test device. 40 Herring roll 41: Rotating body 42: Supporting part Patent applicant: Sumitomo Metal Industries, Ltd.
Claims (1)
によって鋼帯の進行方向を反転させながら溶融金属めっ
きを行う設備において、前記シンクロールを浴中に固定
し、該シンクロール表面の所定範囲内に小径の回転体を
所定の間隔をあけて複数箇回転自在に埋め込んだことを
特徴とする溶融金属めっき用無回転シンクロール。 2、前記回転体のシンクロール表面支持部にステンレス
鋼、極低炭素鋼、セラミックス、モリブデン合金、その
他金属溶射材料のうちの一種を用いることを特徴とした
請求項1記載のシンクロール。 3、前記回転体が円筒形、球形、回転長円形のうちの一
種であることを特徴とした請求項1記載のシンクロール
。[Claims] 1. In an equipment that performs molten metal plating by passing a steel strip continuously through a molten metal bath and reversing the traveling direction of the steel strip by a sink roll, the sink roll is fixed in the bath. A non-rotating sink roll for molten metal plating, characterized in that a plurality of small-diameter rotating bodies are rotatably embedded within a predetermined range of the sink roll surface at predetermined intervals. 2. The sink roll according to claim 1, wherein one of stainless steel, ultra-low carbon steel, ceramics, molybdenum alloy, and other metal sprayed materials is used for the sink roll surface support portion of the rotating body. 3. The sink roll according to claim 1, wherein the rotating body is one of a cylindrical shape, a spherical shape, and a rotating oval shape.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13246389A JPH02310349A (en) | 1989-05-25 | 1989-05-25 | Non-rotating sink roll for molten metal plating |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13246389A JPH02310349A (en) | 1989-05-25 | 1989-05-25 | Non-rotating sink roll for molten metal plating |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH02310349A true JPH02310349A (en) | 1990-12-26 |
Family
ID=15081960
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP13246389A Pending JPH02310349A (en) | 1989-05-25 | 1989-05-25 | Non-rotating sink roll for molten metal plating |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH02310349A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100018459A1 (en) * | 2008-07-14 | 2010-01-28 | Karsten Gnoyke | Immersion bath roll and a method for the manufacture of an immersion bath roll |
-
1989
- 1989-05-25 JP JP13246389A patent/JPH02310349A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100018459A1 (en) * | 2008-07-14 | 2010-01-28 | Karsten Gnoyke | Immersion bath roll and a method for the manufacture of an immersion bath roll |
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