JPH02264603A - Mid sole in shoe and manufacture of mid sole - Google Patents
Mid sole in shoe and manufacture of mid soleInfo
- Publication number
- JPH02264603A JPH02264603A JP1085069A JP8506989A JPH02264603A JP H02264603 A JPH02264603 A JP H02264603A JP 1085069 A JP1085069 A JP 1085069A JP 8506989 A JP8506989 A JP 8506989A JP H02264603 A JPH02264603 A JP H02264603A
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- JP
- Japan
- Prior art keywords
- moisture
- insole
- sheet
- water
- semi
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
Abstract
Description
【発明の詳細な説明】
[産業上の利用分野]
本発明は、吊込方式による布靴および革靴において、助
fA構造を具備する製品の製造を可能にした靴における
中底と、この中底の製造方法に関するものである。[Detailed Description of the Invention] [Field of Industrial Application] The present invention relates to an insole for a shoe that makes it possible to manufacture a product having an auxiliary fA structure in cloth shoes and leather shoes using a hanging method, and the insole for the shoe. The present invention relates to a manufacturing method.
従来、この種のものにあっては、下記のようなものにな
っている。Conventionally, this type of device is as follows.
1、靴を履いていて、大部分の人は発汗による足のもれ
に苦慮し、また、水虫等による傷病紅験者も多い。1. When wearing shoes, most people suffer from leaky feet due to sweating, and many suffer from injuries and illnesses such as athlete's foot.
このような苦痛の解消方法の一つとし
て、防湿効果のある中敷を靴の中に敷いて履く人もいる
が、これでは靴のウィズが小さくなり、足が締付けられ
窮屈な思いをしたり、足の指が変形したりする。As a way to relieve this pain, some people put moisture-proof insoles inside their shoes, but this reduces the width of the shoes and makes the feet feel tight and uncomfortable. , toes may become deformed.
また、足に合わない靴を履くと、他の健康障害を起こす
こともある。Wearing shoes that don't fit your feet can also cause other health problems.
したがって、靴を正常な状態で履用することを考えた場
合、防湿効果は靴の製造工程において取り入れられ、製
品化されるのが望ましい。Therefore, when considering how to wear shoes under normal conditions, it is desirable that the moisture-proofing effect be incorporated into the shoe manufacturing process and commercialized.
2、防湿効果の高い中底として、素材は非吸水性の合成
樹脂で直径0.5mm〜2mmの、lIL繊維がよく、
構造は多数の空間が構成された綱状のものがよい。2. For a highly moisture-proof insole, the material is a non-water-absorbing synthetic resin with a diameter of 0.5 mm to 2 mm, and LIL fiber is good.
The structure should preferably be a rope-like structure with many spaces.
また、防湿効果をより高めるにはこの網状構造の編布を
数層に積層し、厚さを2mm〜5mmにして中底全体が
空気層を構成する構造がよい。In addition, in order to further enhance the moisture-proofing effect, it is preferable to laminate several layers of this net-like knitted fabric to a thickness of 2 mm to 5 mm so that the entire insole forms an air layer.
しかし、この中底は構造的に引張りゃ圧縮等の外からの
力に対し容易に変形し、靴の製造工程において成型しず
らく、実際には殆ど商品化されていない。However, this insole is structurally easily deformed by external forces such as tension and compression, and is difficult to mold in the shoe manufacturing process, so it has hardly ever been commercialized.
3、一般的に布靴や革靴で胛部材料を中底に吊込んで貼
付け、または釘止めする靴において、中底は硬質で靴型
の底部の形状に合ったもので、前後左右に引張られたり
、圧縮されても変形しないことが製造工程上での重要な
条件とされている。3. Generally speaking, in cloth shoes or leather shoes where the lace material is hung and attached or nailed to the midsole, the midsole is hard and matches the shape of the bottom of the shoe last, and can be pulled from front to back and from side to side. An important condition in the manufacturing process is that it does not deform even when it is compressed or compressed.
すなわち、人の足は丸みをおびて膨ら み、またはくぼみ曲線の連続である。In other words, human feet are rounded and swollen. It is a series of depressions or depression curves.
したがって、靴型も同様で、吊込方式の布靴や革靴の成
型工程では靴の胛部材料は靴型の曲線に沿うよう強く引
゛張り、中底に接着剤で接着したり、釘を打って固定す
る。Therefore, the same goes for shoe lasts; in the hanging-type molding process for cloth shoes and leather shoes, the material of the shoe's heel is strongly stretched along the curve of the shoe last, and is glued or nailed to the insole. Hit and fix.
このとき、中底が引張られた胛部材料が元の形状に戻ろ
うとする力に負けて伸びたり、縮んだりしては靴型通り
の形状は維持できず、靴の成型は非常に難しくなる。At this time, if the lace material that has been stretched on the insole stretches or shrinks against the force of trying to return to its original shape, it will not be able to maintain the shape of the shoe last, making it extremely difficult to mold the shoe. .
[発明が解決しようとする課B]
従来の技術で述べたものにあっては、下記のような問題
点を有していた。[Problem B to be Solved by the Invention] The conventional techniques described above had the following problems.
1、特に、防湿効果の高い網状構造の中底の場合、力の
かかり具合によって、中底は著しく変形し踵部、爪先部
、踏付は部内側、同外側、踏まず部内側、同外側と引張
る力を分散させながら胛部材料を吊込接着や釘を打って
固定化しても作業性は悪く、正常な中底面を維持しすら
い。1. In particular, in the case of an insole with a net-like structure that has a high moisture-proofing effect, the insole deforms significantly depending on the amount of force applied, and the heel, toe, and tread may be on the inside of the part, on the outside of the part, or on the inside of the part that is not stepped on, or on the outside of the same part. Even if the material of the splint is fixed by suspending adhesive or nailing while dispersing the tensile force, the workability is poor and the normal midsole surface cannot be maintained.
特に、機械による吊込では一度に前後左右から中心部に
向けて吊込むため網状構造の中底は中心部に向けて山形
状に盛上がり成型できない。In particular, when hanging by a machine, the inner sole of the net-like structure bulges toward the center and cannot be formed because it is hung from the front, back, left, and right toward the center at the same time.
2、このように中底は硬く、多少力がかかっても変形し
ないことが、成型工程での必要な条件になつている。2. As described above, it is a necessary condition in the molding process that the insole is hard and does not deform even if some force is applied.
本発明は、従来の技術の有するこのような問題点に鑑み
なされたものであり、その目的とするところは、次のよ
うな事のできるものを提供しようとするものである。The present invention has been devised in view of the above-mentioned problems of the prior art, and its purpose is to provide a device that can do the following.
防湿効果の高い網状構造の中底を使い靴を作るには、こ
の網状構造の中底を吊込時に変形しないように改良する
ことが必要で引張られても、伸びたりしないものでなけ
ればならない。In order to make shoes using a net-like inner sole that has a high moisture-proofing effect, it is necessary to improve the net-like inner sole so that it does not deform when suspended, and it must not stretch even when it is pulled. .
このため、まず網状構造の中底を引張られても、それに
耐え得る硬質の素材と組合せて一体化し、網状構造の中
底を伸びない中底にする。For this reason, first, the net-like midsole is combined and integrated with a hard material that can withstand tension, thereby making the net-like midsole non-stretchable.
次に、吊込みの時、月形材料や胛部材料等硬く厚い材料
を使用する踵部は、歩行中の空気の対流もあり、比較的
湿気も少ないことから、中底の踵部分は防湿構造から除
き吊込みの時の力に耐える硬質材料とする。Next, when hanging, the heel part of the insole is made of hard and thick material such as moon-shaped material or shank material, and since there is air convection while walking and there is relatively little humidity, the heel part of the insole is moisture-proof. It should be made of a hard material that can withstand the force of lifting when removed from the structure.
[課題を解決するための手段]
上記目的を達成するために、本発明のものは下記のよう
になるものである。[Means for Solving the Problems] In order to achieve the above object, the present invention is as follows.
第1発明の靴における中底は下記の通り構成されている
。The midsole in the shoe of the first invention is constructed as follows.
網状構造の中底に硬質の素材と組合せて一体化し、綱状
構造の中底を伸びない中底にすると共に、中底の踵部分
は防湿構造から除き吊込みの時の力に耐える硬質材料と
して構成されている。The inner sole of the net-like structure is combined with a hard material to make the inner sole of the rope-like structure non-stretchable, and the heel part of the inner sole is made of a hard material that can withstand the force of lifting when removed from the moisture-proof structure. It is configured as.
第2発明の靴における中底の製造方法は、下記の条件を
有する第1工程ないし第7工程からなっている。The method for manufacturing an insole for shoes according to the second aspect of the invention includes the first to seventh steps having the following conditions.
第1工程
非吸水性合成繊維で直径Q、5mm〜2■の単繊維によ
る網状構造の編布を、中底踏付は部抜型で裁断して非吸
水性網状構造編布の踏付は部1を得ること。First step: A knitted fabric with a network structure made of non-water-absorbing synthetic fibers with a diameter Q of 5 mm to 2 mm is cut using a cutting die for the treading of the insole. To get 1.
第2工程
胛部材料の吊込みで変形しない半硬質かつ非吸水性で所
定厚さのシートを、中底踏付は部シート抜型で裁断し、
踏まず部分を下はすに切り落として、非吸水性半硬質シ
−トの踏付は部2を得ること。2nd step A semi-rigid, non-water-absorbent sheet with a predetermined thickness that does not deform when the material is suspended is cut using a sheet cutting die for the insole.
By cutting off the part that is not stepped on, the non-water-absorbent semi-rigid sheet can be stepped on to obtain Part 2.
第3工程
所定厚さの未加硫ゴムシートを抜型で裁断して、未加硫
ゴムシートの踏付は部3を得ること。Third step: Cutting an unvulcanized rubber sheet of a predetermined thickness with a cutting die to obtain part 3 of the unvulcanized rubber sheet.
第4工程
踵部第4料の吊込みで変形しない硬質かつ非吸水性で所
定厚さのシートを、中底踵部抜型で裁断し、踏まず部分
を上はす切りに切り落として、非吸水性硬質シートの踵
部4を得ること。4th step A hard, non-water-absorbing sheet of a specified thickness that does not deform when suspended from the fourth material of the heel is cut using a mid-sole heel cutting die, and the part that will not be stepped on is cut off into a bevel at the top. To obtain a heel part 4 of a hard sheet.
第5工程
非吸水性半硬質シートの踏付は部2、未加硫ゴムシート
の踏付は部3、非吸水性硬質シートの踵部4を、防湿構
造中底作成モールド本体6に、非吸水性硬質シートの踵
部4、非吸水性半硬質シートの踏付は部2、未加硫ゴム
シートの踏付は部3の順でセットし、意匠づけされた防
湿構造中底作成モールド上蓋5を閉め、加硫用プレス1
で加圧、加熱して加硫すること。Fifth step: The non-water-absorbent semi-rigid sheet is pressed on in part 2, the unvulcanized rubber sheet is pressed on in part 3, and the heel part 4 of the non-water-absorbent hard sheet is placed in the mold body 6 for creating an insole with a moisture-proof structure. Set the heel part 4 of the water-absorbent hard sheet, the part 2 for the non-water-absorbent semi-rigid sheet, and the part 3 for the unvulcanized rubber sheet, and create a molded upper lid to create a designed moisture-proof inner sole. Close 5 and press 1 for vulcanization.
Vulcanize by applying pressure and heating.
第6工程
加硫時間経過後、加硫用プレス機より防湿構造中底作成
用モールドを取出し、モールド上蓋5をあけ、防湿構造
中底の半製品7を取出すこと。Sixth Step: After the vulcanization time has elapsed, the mold for producing a moisture-proof inner sole is removed from the vulcanizing press, the upper mold lid 5 is opened, and the semi-finished product 7 of the moisture-proof inner sole is taken out.
第7工程
次に、防湿構造中底の半製品7の上に、非吸水性網状構
造編布の踏付は部1を前後左右ずれないように瓜ねて固
定して防湿構造中底Aを得ること。Seventh step Next, on the semi-finished product 7 of the moisture-proof structure insole, press the non-water-absorbent network knitted fabric part 1 by twisting and fixing it so that it does not shift from front to back and side to side, and then fixing the moisture-proof structure insole A. to get.
第3発明の靴における中底の製造方法は、下記の条件を
有する第1工程ないし第4エイリからなっている。The method for manufacturing an insole for shoes according to the third aspect of the invention includes the first to fourth steps having the following conditions.
第1工程
硬質熱可塑性塩化ビニールを意匠つきの圧延用プレス板
、またはロール分出し機を使用し所定温度で圧延し、冷
却して半製品8を得ること。First step: Rolling hard thermoplastic vinyl chloride at a predetermined temperature using a rolling press plate with a design or a roll dispensing machine, and cooling to obtain a semi-finished product 8.
第2工程
製造方法1の第1工程と同禄で、塩化ビニール系繊維等
熱融解性網状構造編布を踏付は部分に重ねること。The second step is the same as the first step of manufacturing method 1, and the heat-melting network structure knitted fabric such as vinyl chloride fiber is overlapped on the treading part.
第3工程
高周波熱融着機に中底用法型を装若し、製造方法2の第
2工程で重ねた塩化ビニルシートと網状構造編布をセッ
トし、通電して1友き切ること。Third step: Load the insole mold into a high-frequency heat fusion machine, set the vinyl chloride sheet and net-like structure knitted fabric stacked in the second step of manufacturing method 2, and cut off one end by applying electricity.
第4工程
抜ぎ切った後、高周波熱融着機より中底型に切断された
防湿構造中底Bを取出すこと。After cutting out the fourth step, take out the moisture-proof structure insole B cut into the shape of the insole from the high frequency heat fusion machine.
第4発明の靴における中底の製造方法は、下記の条件を
有する第1工程ないし第3工程からなっている。The method for manufacturing an insole for shoes according to the fourth aspect of the invention includes first to third steps having the following conditions.
第1工程
製造方法1の第5工程で使用する助iM構造中底作成モ
ールド本体6にモールド容積に適容量の硬質未加硫ゴム
(加硫剤混合済のもの)を入れて加硫すること。1st step Put an appropriate amount of hard unvulcanized rubber (mixed with a vulcanizing agent) into the mold volume to be used in the 5th step of manufacturing method 1 to create the auxiliary iM structure insole mold body 6 and vulcanize it. .
第2工程
加硫後モールド上蓋5をあけ、防湿構造中底の半製品9
を取出すこと。After the second step of vulcanization, open the upper mold lid 5 and remove the semi-finished product 9 with a moisture-proof inner sole.
to take out.
第3工程
防湿構造中底の半製品9の上に、非吸水性網状構造編布
の踏付は部1を前後左右ずれないように瓜ねで固定して
防湿構β中底Cを得ること。Third step: Stepping on the semi-finished product 9 of the moisture-proof structure midsole, treading the non-water-absorbing network knitted fabric, fixing the part 1 with melons so that it does not shift back and forth and left and right to obtain the moisture-proof structure β midsole C. .
[作用]
履用中に発汗した水分は足の裏に溜ることなく、靴下を
通し網状構造部分をも通過し、その下のゴムシート(製
造方法2では塩化ビニールシート)に達して当該シー!
−上面に構成しである深さ1.5ma+ 〜2mm 、
縦に2mm 〜3I、横1011m〜20Ilffiの
長方形の凹部や深さ1.5mm 〜2mm 、径31〜
5IIII6の円形等の凹部に直径約】■の水滴状とな
って溜り、足裏部分は極めて湿気の少ない乾いた状態が
維持され、蒸れ感がなくされやかである。[Function] Moisture that sweats while wearing the socks does not accumulate on the soles of the feet, but passes through the socks and the net-like structure, reaching the rubber sheet (vinyl chloride sheet in manufacturing method 2) underneath, and then the sea!
- Depth 1.5ma+ ~ 2mm configured on the top surface,
A rectangular recess with a length of 2 mm to 3 I, a width of 1011 m to 20 Ilffi, a depth of 1.5 mm to 2 mm, and a diameter of 31 to 2 mm.
Water droplets with a diameter of approximately [■] accumulate in the circular concave portions of 5III and 6, and the soles of the feet are maintained in a dry state with extremely low humidity, and the soles of the feet are kept supple without feeling stuffy.
また、網状構造部分と凹部の部分を合わせると、米中底
には3mm〜7■の幅の空気層が構成されるが、この空
気層は足裏部分の防湿効果を上げると共に、断熱効果も
高く、本防湿構造中底使用の靴は防寒効果も極めて高い
ものである(防湿、防寒構造である)。In addition, when the net-like structure part and the concave part are combined, an air layer with a width of 3 mm to 7 cm is formed in the rice insole. Shoes with this moisture-proof inner sole have extremely high cold-proofing effects (they have a moisture-proof and cold-proof structure).
なお、上記シートに設けた凹部には直径的lamの水滴
が粒状になっているが、凹部は各々が独立して形成され
ており、水滴が流れて1個所に集まり、足裏を濡らすの
を防止する効果がある。In addition, water droplets with a diameter of lam are formed in the form of particles in the recesses provided in the sheet, but each recess is formed independently, which prevents the water droplets from flowing and gathering in one place to wet the soles of the feet. It has the effect of preventing
また、この水滴は服用後翌朝までに室温で蒸発させるこ
とができる。Also, the water droplets can evaporate at room temperature by the next morning after taking the drug.
[発明の実h1例] 実施例について図面を参照して説明する。[Example h1 of the invention] Examples will be described with reference to the drawings.
A、B、Cは、本発明の靴における中底で、網状構造の
中底に硬質の素材と組合せて一体化し、網状構造の中底
を伸びない中底にすると共に、中底の踵部分は防湿構造
から除き吊込みの時の力に耐える硬質材料に構成されて
いる。A, B, and C are the midsole of the shoe of the present invention, which is integrated with the mesh-structured midsole in combination with a hard material to make the mesh-structured midsole non-stretchable, and the heel portion of the midsole. is made of a hard material that can withstand the force of hanging, except for the moisture-proof structure.
製造方法1
第1工程
非吸水性合成繊維で直径0.5mm〜2mmの!#織繊
維よる網状構造の編布を、中底踏付は部抜型で裁断して
非吸水性網状構造編布の踏付は部1を得る(第1図参照
)。Manufacturing method 1 1st step Non-water absorbing synthetic fiber with a diameter of 0.5 mm to 2 mm! # A knitted fabric with a net-like structure made of woven fibers is cut using a cutting die for the insole to obtain a non-water-absorbent knitted fabric with a net-like structure (see Fig. 1).
なお、網状構造の編布は防湿効果の必要度やデザイン的
な嗜好、作業の難易性等により2II11〜5I1mの
任意の厚さに積層して使用してもよい。Note that the network-structured knitted fabric may be laminated to any thickness from 2II11 to 5I1m depending on the degree of moisture-proofing effect, design preference, work difficulty, etc.
第2工程
胛部材料の吊込みで変形しない半硬質かつ非吸水性で厚
さ0.5mm〜3mmのシートを、中底踏付は部シート
抜型で裁断し、踏まず部分を下はすに切り落として、非
吸水性半硬質シートの踏付は部2を得る。2nd process A semi-rigid, non-water-absorbent sheet with a thickness of 0.5 mm to 3 mm that does not deform when the material is suspended is cut with a sheet cutting die for the insole, and the part that will not be stepped on is cut out. Cut it off and press the non-water absorbent semi-rigid sheet to obtain part 2.
次に、この踏付は部2の上面2Aの全面と、はす切り部
分2Bに、ゴム糊(接着剤)を塗る(第3図参照)。Next, apply rubber glue (adhesive) to the entire surface of the upper surface 2A of the treading section 2 and the bevelled portion 2B (see Fig. 3).
シートとは合成樹脂シートまたは合成樹脂や糊を含浸さ
せた圧縮ボードシート等を言う。The sheet refers to a synthetic resin sheet or a compressed board sheet impregnated with synthetic resin or glue.
第3工程
iす1mm〜:1mmの未加硫ゴムシートを抜型で裁断
して、未加硫ゴムシートの踏付は部3を得る(第5図参
照)。Third step: 1 mm to 1 mm: A 1 mm thick unvulcanized rubber sheet is cut with a cutting die to obtain a section 3 of the unvulcanized rubber sheet (see FIG. 5).
第4工程
踵部材料の吊込みで変形しない硬質かつ非吸水性で厚さ
4ma+〜8m11のシートを、中底踵部抜型で裁断し
、踏まず部分を上はす切りに切り落として、非吸水性硬
質シートの踵部4を得る。4th step A hard, non-water-absorbent sheet with a thickness of 4 to 8 m11 that does not deform when hanging the heel material is cut using a midsole heel cutting die, and the part that will not be stepped on is cut off at the top to make it non-water absorbent. A heel portion 4 made of a hard sheet is obtained.
次に、はす切り部分4Aにゴム糊を塗る(第7図参照)
。Next, apply rubber glue to the slotted part 4A (see Figure 7).
.
シートとは加硫中に変型変質しない発泡ゴム、発泡合成
樹脂または合成樹脂や糊を含浸させた圧縮ボード等を言
う。The sheet refers to foamed rubber, foamed synthetic resin, or compressed board impregnated with synthetic resin or glue that does not deform or deteriorate during vulcanization.
第5工程
非吸水性半硬質シートの踏付は部2・、未加硫ゴムシー
トの踏付は部3、非吸水性硬質シートの踵部4を、防湿
構造中底作成モールド本体6に、非吸水性硬質シートの
踵部4、非吸水性半硬質シートの踏付は部2、未加硫ゴ
ムシートの踏付は部3の順でセット(第13図参照)し
、防湿構造中底作成モールド上蓋5を閉め、加硫用プレ
ス機で加圧、加熱して加硫する。Fifth step: The non-water-absorbing semi-hard sheet is pressed on in part 2, the unvulcanized rubber sheet is pressed on in part 3, the heel part 4 of the non-water-absorbent hard sheet is placed on the mold body 6 for creating a moisture-proof inner sole, Set the heel part 4 of the non-water-absorbent hard sheet, the part 2 for the non-water-absorbent semi-rigid sheet, and the part 3 for the unvulcanized rubber sheet (see Figure 13), and create a moisture-proof inner sole. The upper lid 5 of the creation mold is closed, and vulcanization is performed by applying pressure and heating with a vulcanizing press.
防湿構造中底作成モールド上蓋5には、未加硫ゴムシー
トの踏付は部3の上面に深さ1.5sm 〜2111
、縦2m11〜311@、横10■〜20mmの長方形
の長方形の凹部や、深さ1.5mm〜2mm 、径3■
〜5■の円形等の凹部5Aが多数形成されるように彫刻
し意匠づけされている。On the upper lid 5 of the mold for creating an inner sole with a moisture-proof structure, an unvulcanized rubber sheet is pressed on the upper surface of the part 3 to a depth of 1.5 sm to 2111 m.
, a rectangular recess with a length of 2 m 11 to 311 @ and a width of 10 mm to 20 mm, a depth of 1.5 mm to 2 mm, and a diameter of 3 mm.
It is engraved and designed so that a large number of circular recesses 5A of ~5cm are formed.
第6工程
加硫時間経通後、加硫用プレス機より防湿構造中底作成
用モールドを取出し、モールド上蓋5をあけ、防湿構造
中底の半製品7を取出す。After the 6th step vulcanization time has elapsed, the mold for producing a moisture-proof inner sole is taken out from the vulcanizing press, the upper mold lid 5 is opened, and the semi-finished product 7 of the moisture-proof inner sole is taken out.
非吸水性半硬質シートの踏付は部2、未加硫ゴムシート
の踏付Cす部3、非吸水性硬質シートのn部4は、ゴム
糊と未加硫ゴムシートの踏付は部3により接合し一体と
なり、当該踏付は部3の上面にはモールド上蓋5により
凹部3Aが多数形成されている(第14図参照)。The non-water-absorbing semi-rigid sheet is stepped on in part 2, the unvulcanized rubber sheet is stepped on in part 3, the non-water-absorbent hard sheet is stepped on in part 4, and the rubber glue and unvulcanized rubber sheet are stepped on in part 2. 3, and a number of recesses 3A are formed on the upper surface of the tread portion 3 by the molded upper cover 5 (see FIG. 14).
第7工程
次に、防湿構造中底の半製品7の上(凹部形状の上)に
、非吸水性網状構造編布の踏付は部1を前後左右ずれな
いように重ねて固定する。Seventh step: Next, the non-water absorbent network structure knitted fabric tread section 1 is stacked and fixed on top of the semi-finished product 7 of the moisture-proof structure insole (above the concave shape) so as not to shift from front to back and from side to side.
固定の方法には、■接着剤による数個所の点づけ方式、
■ミシンによる中心部や周囲を縫う縫製方式、■カシメ
等で打ち止めするパンチング方式等があるが、嗜好、作
業性、コスト等を考慮し選択すればよい。Fixing methods include: ■ Dotting in several places with adhesive;
There are two methods: ■Sewing method in which the center and periphery are sewn using a sewing machine, and ■Punching method in which the material is stopped by caulking, etc., but the choice should be made in consideration of preference, workability, cost, etc.
以上で製造方法1による防湿構造中底Aは完成する。With the above steps, the moisture-proof structure insole A according to manufacturing method 1 is completed.
製造方法2
第1工程
硬質熱可望性塩化ビニールを意匠つきの圧延用プレス板
、またはロール分出し機を使用し80℃〜120℃の温
度で圧延し、冷却する。Manufacturing method 2 First step: Hard thermoplastic vinyl chloride is rolled at a temperature of 80° C. to 120° C. using a rolling press plate with a design or a roll dispensing machine, and then cooled.
この結果、第17図で示す半製品8を得る。As a result, a semi-finished product 8 shown in FIG. 17 is obtained.
プレス板には製造方法1の第6工程で作成された防湿構
造中底の半製品8と同じ厚さ同じ意匠が塩化ビニールシ
ートに形成されるよう彫刻してあり、踵部分、踏付は部
分は共にその長さが長く(シート幅)約35cmである
。The press plate is engraved with the same thickness and the same design as the semi-finished product 8 of the moisture-proof inner sole created in the 6th step of manufacturing method 1 on the vinyl chloride sheet. Both have a long length (sheet width) of about 35 cm.
また、ロール分出しの場合も、上記と同様のシートが分
出しされるようロールに彫刻しである。Also, in the case of roll dispensing, the rolls are engraved so that sheets similar to those described above are dispensed.
プレス板の場合は、シート1枚の長さ
(縦)は051〜Imにすると作業性がよい(第17図
参照)が、ロール分出しの場合は2m〜3ffiの方が
ロスが少なく保菌も高い。In the case of press plates, workability is good if the length (vertical) of each sheet is 051 to Im (see Figure 17), but in the case of roll dispensing, 2 m to 3 ffi will result in less loss and better retention. expensive.
第2工程
製造方法1の第1工程と同様で、塩化ビニール系1a雄
等夕へ融解性網状構造編布8Aを踏付は部分に重ねる(
第19図参照)。The second step is the same as the first step of manufacturing method 1, and the meltable network structure knitted fabric 8A is layered on the vinyl chloride-based 1a layer.
(See Figure 19).
この場合、任、意の厚さに積層してもよい
第3工程
高周波熱融着1m&(ウェルダー)に中底用抜型を装着
し、製造方法2の第2工程で重ねた塩化ビニールシート
と綱状構造編布をセットし、1ffi電して抜き切る。In this case, in the third step, which may be laminated to any desired thickness, a cutting die for the insole is attached to a 1m high-frequency heat fusion welder, and the vinyl chloride sheets stacked in the second step of manufacturing method 2 and the rope are laminated. Set the shaped knitted fabric, apply 1ffi and cut it out.
この時、中底用抜型に抜型の刃の高さより1mm〜2■
短く、直径21〜3■で中底用抜型と同材質の金属棒を
中底用抜型の内側に数個設けることによって周囲は熱融
解によって切断され、踏付は部分の数個所が熱融着によ
って固定化される(第21図第20図参照)。At this time, place the middle sole cutting die 1mm to 2cm above the height of the cutting die blade.
By placing several short metal rods with a diameter of 21 to 3 mm and made of the same material as the insole cutting die inside the insole cutting die, the surrounding area is cut by heat melting, and several parts of the treading part are heat fused. (see Fig. 21 and Fig. 20).
図中、8Bは金属棒で刻設された溝状部ある。In the figure, reference numeral 8B indicates a groove-shaped portion carved with a metal rod.
第4工程
抜き切った後、高周波クヘ融着機より中底型に切断され
た防湿4.1!造中底を取出す。After cutting out in the 4th step, the moisture-proof 4.1 was cut into a midsole shape using a high-frequency Kuhe fusion machine! Remove the midsole.
高尚a熱融着機は通電ヱ、時間、圧力の調整、また押え
型の形状により融着、融解切断等の1能を持っている。The Kosho A heat fusion machine has functions such as fusion, melt cutting, etc. by adjusting the current, time, and pressure, as well as the shape of the presser die.
以上で製造方法2による防湿構造中底Bが完成する。With the above steps, the moisture-proof structure inner sole B according to manufacturing method 2 is completed.
製造方法3
第1工程
製造方法1の第5工程で使用する防(M構造中底作成モ
ールド本体6にモールド容積に適容量の硬質未加硫ゴム
(加硫剤混合済のもの)を入れて加硫する。Manufacturing method 3 First step: Put an appropriate amount of hard unvulcanized rubber (mixed with vulcanizing agent) into the mold body 6 to create the M structure inner sole, which is used in the fifth step of manufacturing method 1. Vulcanize.
第2工程
加硫後モールド上蓋5をあけ、防湿構造中底の半製品9
(第22図参照)を取出す。After the second step of vulcanization, open the upper mold lid 5 and remove the semi-finished product 9 with a moisture-proof inner sole.
(See Figure 22).
防湿構造中底の半製品9の形状は、製造方法1の第6工
程で作成されたものと同一であるが、材質は硬質加硫ゴ
ムによる一体加工のものである。The shape of the semi-finished product 9 of the moisture-proof insole is the same as that created in the sixth step of manufacturing method 1, but the material is one piece made of hard vulcanized rubber.
第3工程
次に、防湿構造中底の半製品9の上(凹部形状の上)に
、非吸水性網状構造編布の踏付は部1を前後左右ずれな
いように重ねて固定する(第24図参照)。Third step Next, on top of the semi-finished product 9 of the moisture-proof inner sole (above the concave shape), the non-water-absorbing network structure knitted fabric part 1 is stacked and fixed so that it does not shift from front to back and from side to side. (See Figure 24).
固定の方法には、■接着剤による数個所の点づけ方式、
■ミシンによる中心部や周囲を縫う縫製方式、■カシメ
等で打ち止めするパンチング縫製機等があるが、嗜好、
作業性、コスト等を考慮し選択すればよい。Fixing methods include: ■ Dotting in several places with adhesive;
■There is a sewing method that uses a sewing machine to sew around the center and the periphery, ■a punching sewing machine that uses crimping, etc., but depending on your preference,
The selection may be made in consideration of workability, cost, etc.
以上で防湿構造中底Cは完成する。With the above steps, the moisture-proof structure inner sole C is completed.
以後は通常の製靴方法によって布靴や革靴の製造を行う
ことになる。From then on, cloth shoes and leather shoes will be manufactured using normal shoemaking methods.
なお、製造方法1.3では、中底形状の踵と踏付は部の
一体物(半製品)に踏付は形状の編布を固定して、防湿
構造中底が作成される。In manufacturing method 1.3, a moisture-proof insole is created by fixing a knitted fabric in the shape of a tread to an integral part (semi-finished product) of a heel and a tread in the shape of the insole.
製造方法2では、第4工程で初めて中底の形状が得られ
、それまでは塩化ビニールシートも、編布も単なる材料
である。In manufacturing method 2, the shape of the insole is obtained for the first time in the fourth step, and until then, the vinyl chloride sheet and the knitted fabric are just materials.
製造方法1.3では、中底を1足(1本)ずつ作成する
が、製造方法2では、抜型(電熱)で打抜くまでは、大
きなシート状になっている。In manufacturing method 1.3, the insole is made one pair at a time, but in manufacturing method 2, it is in the form of a large sheet until it is punched out with a cutting die (electrothermal).
また、製造方法2では、ビニールと編布が打抜くと同時
に固定(一体物となる)され中底ができる。In addition, in manufacturing method 2, the vinyl and knitted fabric are punched out and simultaneously fixed (become one) to form the inner sole.
第18図を参照して、10は製造方法1で得た防湿構造
中底を使って製造した靴であ、る 。Referring to FIG. 18, 10 is a shoe manufactured using the moisture-proof inner sole obtained by manufacturing method 1.
そして、図中、IOAは芯底、IOBは外底、tOCは
爪先補強材料、100は月形材料、IOEは胛部材料で
ある。In the figure, IOA is the core sole, IOB is the outer sole, tOC is the toe reinforcing material, 100 is the moon-shaped material, and IOE is the lace material.
[発明の効果]
本発明は、上述の通り構成されているので次に記載する
効果を奏する。[Effects of the Invention] Since the present invention is configured as described above, it produces the following effects.
通常の製靴方法によって布靴や革靴の製造を行う場合、
本防湿構造中底は吊込時に胛部材料によって強く引張ら
れても変形することなく容易に、また、正確に成型作業
を行うことができ、吊込方式による非加硫タイプの布靴
や革靴で中底部分に防湿構造を設けた製品を作ることが
できるようになった。When manufacturing cloth shoes or leather shoes using normal shoemaking methods,
This moisture-proof structure insole does not deform even if it is strongly pulled by the lace material during hanging, and can be molded easily and accurately. Now it is possible to create products with a moisture-proof structure in the inner sole.
本発明で得た防湿構造中底は踏まず部分から爪先部分に
かけて非吸水性合成繊維で、所定直径の単繊維を綱状構
造に編み、所定厚さに構成しである。The moisture-proof structure insole obtained according to the present invention is made of non-water-absorbing synthetic fibers from the non-stepping part to the toe part, and is constructed by knitting single fibers of a predetermined diameter into a rope-like structure and having a predetermined thickness.
この為、雇用中に発汗した水分は足の裏に溜ることなく
、靴下を通し網状構造部分をも通過し、その下のゴムシ
ート(製造方法2では塩化ビニールシート)に達して当
該シート上面に構成しである長方形の凹部や円形等の凹
部に所定直径の水滴状となって溜り、足裏部分は極めて
湿気の少ない乾いた状態が維持され、蒸れ感がなくされ
やかである。For this reason, the moisture sweated during employment does not accumulate on the soles of the feet, but passes through the socks and the net-like structure, reaching the rubber sheet (vinyl chloride sheet in manufacturing method 2) underneath, and reaching the top surface of the sheet. Water drops of a predetermined diameter accumulate in the rectangular or circular recesses that make up the structure, and the soles of the feet are maintained in a dry state with extremely low humidity, eliminating the feeling of stuffiness.
また、網状構造部分と凹部の部分を合わせると、米中底
には所定の幅の空気層が構成されるから、この空気層に
よって足裏部分の防湿効果を上げると共に、断熱効果も
高く、本防湿構造中底使用の靴は防寒効果も極めて高い
ものとすることができる(防湿、防寒構造である)。In addition, when the net-like structure part and the recessed part are combined, an air layer of a predetermined width is formed in the rice insole.This air layer not only increases the moisture-proofing effect of the sole of the foot, but also has a high insulation effect. Shoes with moisture-proof inner soles can also have extremely high cold-proofing effects (they have a moisture-proof and cold-proof structure).
なお、上記シートに設けた凹部には所定直径の水滴が粒
状になるが、凹部は各々が独立して形成されており、水
滴が流れて1個所に集まり、足裏を濡らすのを防止する
効果がある。In addition, water droplets of a predetermined diameter form in the recesses provided in the sheet, but each recess is formed independently, which has the effect of preventing the water droplets from flowing and gathering in one place and wetting the soles of the feet. There is.
また、この水滴は履用後翌朝までに室温で蒸発させるこ
とができる。In addition, these water droplets can evaporate at room temperature by the next morning after wearing.
第1図は非吸水性網状構造編布の踏付は部の平面図、
第2図は同上の側面図、
第3図は非吸水性半硬質シートの踏付は部の平面図、
第4図は同上の側面図、
第5図は未加硫ゴムシートの踏付は部の平面図、
第6図は同上の側面図、
第7図は非吸水性硬質シートの踵部の平面図、
第8図は同上の側面図、
第9図は防湿構造中底作成モールド上蓋の底面図、
第10図はA−A線断面図、
第11図は防湿構造中底作成モールド本体の平面図、
第12図はB−B線断面図、
第13図は各材料をモールド本体に内セットした状態の
縦断面図、
第14図は防湿構造中底半製品の側面図、第15図は製
造方法1で得た防湿構造中底の平面図、
第16図は同上の側面図、
第17図は製造方法2に使用する塩化ビニルシートの斜
視図、
第18図は製造方法1で得た防湿構造中底を使って製造
した靴の断面図、
第19図は製造方法2の第1工程で得た硬質ビニールに
網状構造の編布を重ねた状
態の一部を破断した斜視図、
第20図は製造方法2で得た防湿構造中底の平面図、
第21図は製造方法2で得た防湿構造中底の側面図、
第22図は製造方法3で得た防湿構造中底の半製品の平
面図、
第23図は同上の側面図、
第24図は製造方法3で得た防湿構造中底の側面図であ
る。
199.非吸水性網状構造編布の踏付は部、210.非
吸水性半硬質シートの踏付は部、3 、未加硫ゴムシ
ートの踏付は部、49.、非吸水性硬質シートの踵部、
544.モールド上蓋、
60. 防湿構造中底作成モールド本体、71. 防湿
構造中底の半製品、
86. 防湿構造中底の半製品、
911.防湿構造中底の半製品。
特許出願人 トーヨー化工株式会社第22図
第23図Figure 1 is a plan view of the non-water absorbent network structure knitted fabric, Figure 2 is a side view of the same as above, Figure 3 is a plan view of the non-water absorbent semi-rigid sheet, and Figure 4 The figure is a side view of the same as the above, Figure 5 is a plan view of the stepping part of the unvulcanized rubber sheet, Figure 6 is a side view of the same as the above, Figure 7 is a plan view of the heel part of the non-water-absorbing hard sheet. Fig. 8 is a side view of the same as above, Fig. 9 is a bottom view of the upper lid of the mold for creating the moisture-proof structure inner sole, Fig. 10 is a sectional view taken along line A-A, and Fig. 11 is a plan view of the mold body for producing the moisture-proof structure inner sole. Figure 12 is a cross-sectional view taken along line B-B, Figure 13 is a vertical cross-sectional view of each material set inside the mold body, Figure 14 is a side view of a semi-finished product with a moisture-proof inner sole, and Figure 15 is a manufacturing method. Fig. 16 is a side view of the same as above, Fig. 17 is a perspective view of the vinyl chloride sheet used in manufacturing method 2, and Fig. 18 is the moisture-proof structure obtained in manufacturing method 1. Fig. 19 is a cross-sectional view of a shoe manufactured using the insole; Fig. 19 is a partially cutaway perspective view of the hard vinyl obtained in the first step of manufacturing method 2 overlaid with a net-like knitted fabric; Fig. 20 21 is a side view of the moisture-proof insole obtained by manufacturing method 2, and FIG. 22 is a semi-finished product of the moisture-proof insole obtained by manufacturing method 3. 23 is a side view of the same as above, and FIG. 24 is a side view of the moisture-proof inner sole obtained by manufacturing method 3. 199. The treading of the non-water-absorbing network structure knitted fabric is 210. The tread on a non-water-absorbing semi-rigid sheet is 3, and the tread on an unvulcanized rubber sheet is 49. , heel portion of non-water absorbent hard sheet, 544. Mold top lid, 60. Moisture-proof structure inner sole creation mold body, 71. Semi-finished product of moisture-proof insole, 86. Semi-finished product of moisture-proof insole, 911. Semi-finished product with moisture-proof structure insole. Patent applicant: Toyo Kako Co., Ltd.Figure 22Figure 23
Claims (1)
、網状構造の中底を伸びない中底にすると共に、中底の
踵部分は防湿構造から除き吊込みの時の力に耐える硬質
材料としたことを特徴とする靴における中底。 2、下記の条件を有する第1工程ないし第7工程からな
ることを特徴とする靴における中底の製造方法。 第1工程 非吸水性合成繊維で直径0.5mm〜2mmの単繊維に
よる網状構造の編布を、中底踏付け部抜型で裁断して非
吸水性網状構造編布の踏付け部1を得ること。 第2工程 胛部材料の吊込みで変形しない半硬質かつ非吸水性で所
定厚さのシートを、中底踏付け部シート抜型で裁断し、
踏まず部分を下はすに切り落として、非吸水性半硬質シ
ートの踏付け部2を得ること。 第3工程 所定厚さの未加硫ゴムシートを抜型で裁断して、未加硫
ゴムシートの踏付け部3を得ること。 第4工程 踵部材料の吊込みで変形しない硬質かつ非吸水性で所定
厚さのシートを、中底踵部抜型で裁断し、踏まず部分を
上はす切りに切り落として、非吸水性硬質シートの踵部
4を得ること。 第5工程 非吸水性半硬質シートの踏付け部2、未加硫ゴムシート
の踏付け部3、非吸水性硬質シートの踵部4を、防湿構
造中底作成モールド本体6に、非吸水性硬質シートの踵
部4、非吸水性半硬質シートの踏付け部2、未加硫ゴム
シートの踏付け部3の順でセットし、意匠づけされた防
湿構造中底作成モールド上蓋5を閉め、加硫用プレス機
で加圧、加熱して加硫すること。 第6工程 加硫時間経過後、加硫用プレス機より防湿構造中底作成
用モールドを取出し、モールド上蓋5をあけ、防湿構造
中底の半製品7を取出すこと。 第7工程 次に、防湿構造中底の半製品7の上に、非吸水性網状構
造編布の踏付け部1を前後左右ずれないように重ねて固
定して防湿構造中底Aを得ること。 3、下記の条件を有する第1工程ないし第4工程からな
ることを特徴とする靴における中底の製造方法。 第1工程 硬質熱可塑性塩化ビニールを意匠つきの圧延用プレス板
、又はロール分出し機を使用し所定温度で圧延し、冷却
して半製品8を得ること。 第2工程 製造方法1の第1工程と同様で、塩化ビニール系繊維等
熱融解性網状構造編布を踏付け部分に重ねること。 第3工程 高周波熱融着機に中底用抜型を装着し、製造方法2の第
2工程で重ねた塩化ビニールシートと網状構造編布をセ
ットし、通電して抜き切ること。 第4工程 抜き切つた後、高周波熱融着機より中底型に切断された
防湿構造中底Bを取出すこと。 4、下記の条件を有する第1工程ないし第3工程からな
ることを特徴とする靴における中底の製造方法。 第1工程 製造方法1の第5工程で使用する防湿構造中底作成モー
ルド本体6にモールド容積に適容量の硬質未加硫ゴム(
加硫剤混合済のもの)を入れて加硫すること。 第2工程 加硫後モールド上蓋5をあけ、防湿構造中底の半製品9
を取出すこと。 第3工程 防湿構造中底の半製品9の上に、非吸水性網状構造編布
の踏付け部1を前後左右ずれないように重ねて固定して
防湿構造中底を得ること。[Claims] 1. A hard material is combined and integrated with the midsole of the net-like structure, and the midsole of the net-like structure is made into a non-stretchable midsole, and the heel part of the midsole is removed from the moisture-proof structure and suspended. An insole for shoes characterized by being made of a hard material that can withstand the force of. 2. A method for manufacturing an insole for shoes, characterized by comprising the first to seventh steps having the following conditions. 1st step A knitted fabric with a network structure made of non-water-absorbent synthetic fibers with a diameter of 0.5 mm to 2 mm is cut using a midsole tread-on part cutting die to obtain the tread-on part 1 of the non-water-absorbent network structure knitted fabric. thing. 2nd step A semi-rigid, non-water-absorbent sheet with a predetermined thickness that does not deform when the material of the lace part is hung is cut using a sheet cutting die for the insole treading part,
To obtain a treading part 2 of a non-water-absorbing semi-rigid sheet by cutting off the part not to be treaded on. Third step: cutting the unvulcanized rubber sheet of a predetermined thickness with a cutting die to obtain the treading part 3 of the unvulcanized rubber sheet. 4th step A hard, non-water-absorbent sheet of a specified thickness that does not deform when the heel material is suspended is cut using a mid-sole heel cutting die, and the part that will not be stepped on is cut off at the top to form a non-water-absorbent hard sheet. To obtain the heel portion 4 of the seat. Fifth step: The stepping part 2 of the non-water-absorbing semi-rigid sheet, the stepping part 3 of the unvulcanized rubber sheet, and the heel part 4 of the non-water-absorbing hard sheet are attached to the mold body 6 for creating an insole with a moisture-proof structure. The heel part 4 of the hard sheet, the stepping part 2 of the non-water-absorbing semi-rigid sheet, and the stepping part 3 of the unvulcanized rubber sheet are set in this order, and the upper lid 5 of the designed moisture-proof inner sole creation mold is closed. Vulcanizing by applying pressure and heating using a vulcanizing press. Sixth Step: After the vulcanization time has elapsed, the mold for producing a moisture-proof inner sole is removed from the vulcanizing press, the upper mold lid 5 is opened, and the semi-finished product 7 of the moisture-proof inner sole is taken out. Seventh step: Next, on the semi-finished product 7 of the moisture-proof structure insole, the stepping part 1 of the non-water-absorbing network structure knitted fabric is stacked and fixed so as not to shift from front to back and left and right to obtain the moisture-proof structure insole A. . 3. A method for manufacturing an insole for shoes, comprising the first to fourth steps having the following conditions. First step: Rolling hard thermoplastic vinyl chloride at a predetermined temperature using a rolling press plate with a design or a roll dispensing machine, and cooling to obtain a semi-finished product 8. The second step is similar to the first step of manufacturing method 1, in which a thermofusible network-structured knitted fabric such as vinyl chloride fiber is layered on the treading part. Third step: Attach a cutting die for the inner sole to a high-frequency heat fusion machine, set the vinyl chloride sheet and net-like structure knitted fabric layered in the second step of manufacturing method 2, and cut out by applying electricity. After cutting out the fourth step, take out the moisture-proof structure insole B cut into the shape of the insole from a high-frequency heat fusion machine. 4. A method for manufacturing an insole for shoes, characterized by comprising the first to third steps having the following conditions. The moisture-proof inner sole fabrication mold body 6 used in the fifth step of the first step manufacturing method 1 has an appropriate amount of hard unvulcanized rubber (
Add vulcanizing agent (pre-mixed) and vulcanize. After the second step of vulcanization, open the upper mold lid 5 and remove the semi-finished product 9 with a moisture-proof inner sole.
to take out. Third step: To obtain a moisture-proof structure insole by stacking and fixing a stepping part 1 of a non-water-absorbing network structure knitted fabric on a semi-finished product 9 of the moisture-proof structure insole so as not to shift back and forth and left and right.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1085069A JPH02264603A (en) | 1989-04-03 | 1989-04-03 | Mid sole in shoe and manufacture of mid sole |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1085069A JPH02264603A (en) | 1989-04-03 | 1989-04-03 | Mid sole in shoe and manufacture of mid sole |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH02264603A true JPH02264603A (en) | 1990-10-29 |
JPH0587241B2 JPH0587241B2 (en) | 1993-12-16 |
Family
ID=13848340
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1085069A Granted JPH02264603A (en) | 1989-04-03 | 1989-04-03 | Mid sole in shoe and manufacture of mid sole |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH02264603A (en) |
-
1989
- 1989-04-03 JP JP1085069A patent/JPH02264603A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPH0587241B2 (en) | 1993-12-16 |
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