JPH0220759A - Aluminum coated panel and external wall construction method therewith - Google Patents
Aluminum coated panel and external wall construction method therewithInfo
- Publication number
- JPH0220759A JPH0220759A JP16975388A JP16975388A JPH0220759A JP H0220759 A JPH0220759 A JP H0220759A JP 16975388 A JP16975388 A JP 16975388A JP 16975388 A JP16975388 A JP 16975388A JP H0220759 A JPH0220759 A JP H0220759A
- Authority
- JP
- Japan
- Prior art keywords
- alc
- alc panel
- panel
- construction method
- wall construction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Finishing Walls (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
この発明は、ALC(軽量気泡コンクリート)パネル及
びこれを用いた外壁施工法に関するものである。DETAILED DESCRIPTION OF THE INVENTION [Industrial Application Field] The present invention relates to an ALC (lightweight aerated concrete) panel and an exterior wall construction method using the same.
ALCパネルは、軽量で断熱性に富むなどの利点がある
が、吸水性が高く、端部が欠けやすいなど強度が比較的
低いものである。ALC panels have advantages such as being lightweight and having good heat insulation properties, but they have relatively low strength, such as high water absorption and easy chipping at the edges.
従来、このALCパネルを建物の外壁に用いる場合、特
公昭53−36496号公報、特開昭53−77218
号公報に記載されているように、ALCパネルを建物躯
体に取り付けた後にその上に吹付は塗装を施していた。Conventionally, when this ALC panel is used for the outer wall of a building, Japanese Patent Publication No. 53-36496 and Japanese Patent Application Laid-Open No. 53-77218
As described in the publication, after the ALC panel was attached to the building frame, spray painting was applied on top of it.
しかしながら、上記従来のALCパネルは、建物躯体に
取り付ける前は塗装が施されていないために、もろいも
のであり、建築現場に輸送する際や、取り付は作業時に
、端部や表面が欠けるなどの欠点があった。However, the conventional ALC panels mentioned above are fragile because they are not painted before being attached to the building frame, and the edges and surfaces may chip when transported to the construction site or during installation. There was a drawback.
また、建築現場で建物躯体にALCパネルを取り付けて
から塗装を施すために、塗装条件が制限され、塗装強度
の強いものができなかった。Furthermore, since the ALC panel was attached to the building frame at the construction site and then painted, the painting conditions were limited, making it impossible to create a strong coating.
しかも、A L Cパネルを並設してから塗装するため
に、A L Cパネルの側面にまで塗装することができ
なかった。このため、A L Cパネルの側面等から吸
水が起こり、防水性能に劣り、凍結破壊、剥離現象が発
生するなどの問題があった。Moreover, since the ALC panels were installed in parallel and then painted, it was not possible to paint even the sides of the ALC panels. For this reason, water absorption occurs from the side surfaces of the ALC panel, resulting in poor waterproof performance, and problems such as freeze-breakage and peeling phenomena occur.
この発明の目的は、上記の問題点を解消し、表面強度が
強く、取扱いが容易で、しかも防水性能、耐凍結破壊性
能などがよいALCパネル及びこれを用いた外壁施工法
を提供することにある。The purpose of this invention is to solve the above-mentioned problems and provide an ALC panel that has strong surface strength, is easy to handle, and has good waterproof performance and freeze-breakage resistance, and an exterior wall construction method using the same. be.
この発明は上記課題を解決するためにその構成を、AI
、Cパネルの表面から側面にまで焼付は塗装が施されて
いることを特徴とするA L Cパネルとした。In order to solve the above problems, this invention has a configuration that uses AI
The ALC panel is characterized in that the surface of the C panel is painted with baking paint.
また、この発明は、外壁施工法として、予め表面から側
面にまで焼付は塗装を施したA 1. Cパネルを建物
躯体に取り付けることとした。In addition, this invention provides an exterior wall construction method in which A1. We decided to attach the C panel to the building frame.
この発明によれば、A[、Cパネルの表面から側面(小
口面)にまで焼付は塗装が施されているから、ALCパ
ネルの表層が保護され、強度が大きいものとなる。この
ため、輸送途中や建物躯体への取り付けに際し、ALC
パネルが欠けて損傷することが少なくなる。According to this invention, since the A and C panels are painted from the surface to the side surfaces (edge surfaces), the surface layer of the ALC panel is protected and the strength is increased. For this reason, ALC
Panels are less likely to chip or get damaged.
また、ALCパネルの表面から側面にまで焼付塗装が施
されているから、ALCパネルの吸水を防ぎ、防水性能
、耐凍結破壊性能が向−卜する。Furthermore, since the ALC panel is coated with baking paint from the surface to the side surfaces, it prevents the ALC panel from absorbing water and improves its waterproof performance and freeze-breakage resistance.
また、ALCパネルは、予め工場で塗装できるために、
現場での吹き付は塗装に比べ、仕様の範囲が広がり、品
質も管理され、安定する。In addition, since ALC panels can be painted in advance at the factory,
Compared to painting, spraying on-site allows for a wider range of specifications, and the quality is controlled and stable.
次にこの発明の実施の一例を図面を参照しながら説明す
る。Next, an example of implementation of the present invention will be described with reference to the drawings.
第1図において、1はALCパネルであり、建物躯体で
ある梁2に取り付けられている。In FIG. 1, 1 is an ALC panel, which is attached to a beam 2 that is a building frame.
ALCパネル1は、第2図、第3図に示すように、AL
C本体11の表面12から側面13にまで焼付げ塗装置
4を施している。As shown in FIGS. 2 and 3, the ALC panel 1
A baking coating 4 is applied from the surface 12 to the side surfaces 13 of the C main body 11.
ALC本体11の上下には取り付はボルト17が設けら
れている。ALC本体11内には鉄筋15が埋設されて
おり、この鉄筋15に接合した取り付はプレート16に
、取り付はポル1−17を植設している。Attachment bolts 17 are provided at the top and bottom of the ALC main body 11. A reinforcing bar 15 is buried in the ALC main body 11, and a plate 16 is attached to the reinforcing bar 15, and a pole 1-17 is attached to the plate 16.
A L Cパネル1への焼付は塗装置4は次の工程によ
って行う。Baking on the ALC panel 1 is carried out in the coating station 4 by the following process.
先ず、取り付はポルI・17が設けられたALC本体1
1の素地調整を行う。ALC本体11の表面の汚れ、粉
塵を除去するのである。First, install ALC body 1 with Pol I 17 installed.
Perform the substrate adjustment in step 1. Dirt and dust on the surface of the ALC main body 11 are removed.
次いで、下塗り塗装を行う。この時、上記取り付はボル
ト17によってALC本体11を吊り上げる等して塗装
し易いように設置するとよい。Next, apply an undercoat. At this time, it is preferable to install the ALC main body 11 by lifting it up using the bolts 17 so as to facilitate painting.
下塗り塗装は、アクリルエマルジョン系下塗り塗料など
で行い、ALC素材の塗料のすいこみ止め、素人充填、
アルカリシール性などのために行う。Undercoat painting is done with acrylic emulsion base paint, etc., to prevent ALC material paint from seeping in, amateur filling, etc.
This is done for reasons such as alkali sealing properties.
下塗り塗装が乾燥したら、焼付は塗装を行う。Once the base coat has dried, apply the baking paint.
焼付は塗料は、アクリルポリオール系樹脂ワニスとイソ
シアネート系樹脂ワニスに顔料を混合したアクリル−ウ
レタン樹脂系塗料で行った。The baking was performed using an acrylic-urethane resin paint, which is a mixture of an acrylic polyol resin varnish, an isocyanate resin varnish, and a pigment.
この他、エポキシ樹脂系塗料、ウレタン樹脂系塗料、フ
タル酸樹脂系塗料、フェノール樹脂系塗料などの焼付は
塗料が用いられる。In addition, paints such as epoxy resin paints, urethane resin paints, phthalic acid resin paints, and phenol resin paints are used for baking.
焼付は塗料は、ALC本体11の表面及び側面に塗装す
る。For baking, paint is applied to the surface and side surfaces of the ALC main body 11.
焼付けは、加熱炉に入れて70℃で30分行った。焼付
けの好ましい温度範囲は、50〜100℃である。温度
が低すぎると、塗料の加熱反応硬化が進まず、また温度
が高すぎると、ALC本体11の水分が減少してALC
が劣化する恐れがある。Baking was performed at 70° C. for 30 minutes in a heating furnace. The preferred temperature range for baking is 50 to 100°C. If the temperature is too low, the heating reaction curing of the paint will not proceed, and if the temperature is too high, the moisture in the ALC body 11 will decrease and the ALC will
may deteriorate.
更に、表面状態を良くするために、上塗り塗装を施すの
が好ましい。上塗り塗料は上記アクリル−ウレタン樹脂
系塗料と同系列のクリヤー塗料を用いた。上塗り塗装は
2度行った。焼付けは、同様に70″Cで30分を2回
行った。Furthermore, in order to improve the surface condition, it is preferable to apply a top coat. As the top coat, a clear paint of the same series as the above acrylic-urethane resin paint was used. The top coat was applied twice. Baking was performed twice for 30 minutes at 70''C.
ALC本体11の裏面にも、ALC本体11の強度アン
プのために焼付は塗装を行ってもよい。しかし、ALC
本体11が若干の水分の吸放出ができるように、裏面の
一部に未塗装部分を残しておき、裏面の全面については
塗装しない方が好ましい。The back side of the ALC main body 11 may also be baked or painted in order to increase the strength of the ALC main body 11. However, A.L.C.
In order to allow the main body 11 to absorb and release some moisture, it is preferable to leave a part of the back surface unpainted and not to paint the entire back surface.
このように焼付は塗装置4を行ったALCパネル1は、
焼付は塗装置4があるために表面強度が大きく、美麗で
あり、しかも防水性能の優れたものになる。In this way, the ALC panel 1 that has been baked in the coating station 4 is
Due to the presence of the coating station 4, the baking process provides a high surface strength, a beautiful appearance, and excellent waterproof performance.
したがって、焼付は塗装置4を施したALCパネル1は
、工場から建築現場に運搬してもその表面が欠けて損傷
すなどの不具合が殆どなかった・
次に建物の外壁として建物躯体にALCパネル1を取り
付ける場合について説明する。Therefore, the ALC panel 1, which had undergone baking and painting process 4, had almost no defects such as chipping or damage to the surface even when transported from the factory to the construction site. 1 will be explained below.
焼付は塗装置4を施したALCパネル1を建築現場に運
び、建物躯体2に取り付けるのである。In the baking process, the ALC panel 1 coated with the coating device 4 is transported to the construction site and attached to the building frame 2.
第2図、第3図に示すように、上下の梁2には受は金具
21が設けられており、この受は金具21の受け′a2
2に、取り付はボルト17を挿入して、ALCパネル1
を取り付けるのである。As shown in FIGS. 2 and 3, a metal fitting 21 is provided on the upper and lower beams 2, and this support is provided with a receiving part 'a2' of the metal fitting 21.
2, for installation, insert bolt 17 and attach ALC panel 1.
Attach it.
左右のALCパネル1とALCパネル1との間には、第
2図に示すように、ゴムからなる防水ガスケラIr3a
を介在させる。防水ガスケット3aの後方にはセラミッ
クファイバーからなる耐火目地材4aを挿入する。防水
ガスケット3aはALCパネル1の側面に予め取り付け
ておくと作業性がよくなる。As shown in FIG. 2, between the left and right ALC panels 1, there is a waterproof gasket Ir3a made of rubber.
intervene. A fireproof joint material 4a made of ceramic fiber is inserted behind the waterproof gasket 3a. Workability will be improved if the waterproof gasket 3a is attached to the side surface of the ALC panel 1 in advance.
上下のALCパネル1とALCパネルIとの間にも、第
3図に示すように、防水ガスケット3bを介在させる。A waterproof gasket 3b is also interposed between the upper and lower ALC panels 1 and ALC panel I, as shown in FIG.
防水ガスケラ1−3bの後方には耐火目地材4bを挿入
する。A fireproof joint material 4b is inserted behind the waterproof gas keratin 1-3b.
ALCパネル1の側面13にも焼付は塗装置4が施され
ているので、防水ガスケット3a、3bはこの防水性能
を有する焼付は塗装置4の面によって両側から圧縮して
挾まれることになり、防水性能の優れたものになる。Since the side surface 13 of the ALC panel 1 is also provided with a coating station 4, the waterproof gaskets 3a and 3b are compressed and sandwiched from both sides by the surface of the coating station 4, which has waterproof performance. , it has excellent waterproof performance.
したがって、ALCパネル1からなる外壁に雨水が当た
っても、外壁よりも内方向に雨水が侵入することがない
。このため、ALCパネル1が外部から水分を吸収する
ことがないから、凍結による破壊も起こらない。Therefore, even if rainwater hits the outer wall made of the ALC panel 1, the rainwater will not invade inward from the outer wall. Therefore, since the ALC panel 1 does not absorb moisture from the outside, destruction due to freezing does not occur.
この発明は上記実施例に限定されるものではなく、この
発明の要旨を逸脱しない範囲の設計変更等があってもこ
の発明に含まれる。例えば実施例ではALCパネル1を
梁2に取り付けたが、柱に取り付けてもよい。This invention is not limited to the above-described embodiments, and any design changes or the like that do not depart from the gist of the invention are included in the invention. For example, in the embodiment, the ALC panel 1 is attached to the beam 2, but it may be attached to a pillar.
この発明のALCパネルは、上述の通りの構成とされて
いるので、ALCパネルの表層が焼付は塗装によって保
護され、強度が大きいものとなる。このため、輸送途中
や建物躯体への取り付けに際し、ALCパネルが欠けて
損傷することが少なくなり、取扱い易いものになる。Since the ALC panel of the present invention has the above-described structure, the surface layer of the ALC panel is protected from baking by painting and has high strength. Therefore, the ALC panel is less likely to be chipped or damaged during transportation or when attached to a building frame, making it easier to handle.
また、この発明の外壁施工法は、予め表面から側面にま
で焼付は塗装を施したALCパネルを外壁としているか
ら、ALCパネルの吸水が防止され、防水性能、耐凍結
破壊性能が向上する。Further, in the exterior wall construction method of the present invention, since the exterior wall is an ALC panel that has been baked and painted from the surface to the side surfaces, water absorption of the ALC panel is prevented, and waterproof performance and freeze-breakage resistance performance are improved.
また、ALCパネルを工場で塗装することができるため
に、現場での吹き付は塗装に比べ、仕様の範囲が広がり
、品質も管理され、安定する。Additionally, since ALC panels can be painted at the factory, spraying on-site provides a wider range of specifications, and quality is more controlled and stable than painting.
第1図はこの発明のALCパネルを建物躯体に取り付け
た状態を示す斜視図、第2図は第1図のn−n線におけ
る断面図、第3図は第2図の■−■線における断面図で
ある。
■・・・ALCパネル、11・・・ALC本体、12・
・・表面、13・・・側面、14・・・焼付は塗装、1
5・・・鉄筋、16・・・取り付はプレート、17・・
・取り付はボルト、2・・・建物躯体の梁、21・・・
受は金具、22・・・受は溝、3a、3b・・・防水ガ
ス炉・ノド、4a、4b・・・耐火目地材。Fig. 1 is a perspective view showing the ALC panel of the present invention attached to a building frame, Fig. 2 is a sectional view taken along the line nn in Fig. 1, and Fig. 3 is a sectional view taken along the line ■-■ in Fig. 2. FIG. ■...ALC panel, 11...ALC body, 12...
...Surface, 13...Side, 14...Baking is painted, 1
5... Reinforcing bar, 16... Mounting plate, 17...
・Attach with bolts, 2...beams of the building frame, 21...
The receiver is a metal fitting, 22... The receiver is a groove, 3a, 3b... Waterproof gas furnace/nod, 4a, 4b... Fireproof joint material.
Claims (1)
されていることを特徴とするALCパネル。 2、焼付け塗装が、塗料を50〜100℃で加熱硬化さ
せたものである請求項1記載のALCパネル。 3、予め表面から側面にまで焼付け塗装を施したALC
パネルを建物躯体に取り付けることを特徴とするALC
パネルを用いた外壁施工法。 4、建物躯体に取り付けたALCパネルの側面とALC
パネルの側面との間に防水ガスケットを介在させてある
請求項3記載のALCパネルを用いた外壁施工法。[Scope of Claims] 1. An ALC panel characterized in that a baking coating is applied from the surface to the side surfaces of the ALC panel. 2. The ALC panel according to claim 1, wherein the baking coating is obtained by curing a paint by heating at 50 to 100°C. 3. ALC that has been baked and painted from the surface to the sides in advance
ALC characterized by attaching the panel to the building frame
External wall construction method using panels. 4. The side of the ALC panel attached to the building frame and the ALC
4. The exterior wall construction method using the ALC panel according to claim 3, wherein a waterproof gasket is interposed between the side surface of the panel.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63169753A JPH0759843B2 (en) | 1988-07-07 | 1988-07-07 | ALC panel and outer wall construction method using the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63169753A JPH0759843B2 (en) | 1988-07-07 | 1988-07-07 | ALC panel and outer wall construction method using the same |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0220759A true JPH0220759A (en) | 1990-01-24 |
JPH0759843B2 JPH0759843B2 (en) | 1995-06-28 |
Family
ID=15892209
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP63169753A Expired - Fee Related JPH0759843B2 (en) | 1988-07-07 | 1988-07-07 | ALC panel and outer wall construction method using the same |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0759843B2 (en) |
Cited By (2)
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---|---|---|---|---|
JPH0510630U (en) * | 1991-07-25 | 1993-02-12 | 松下電工株式会社 | Wall panels |
JP2005524007A (en) * | 2002-04-25 | 2005-08-11 | ピーターソン、リチャード、イー. | Prefabricated reinforced panel for exterior and interior surface of building and manufacturing method thereof |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5745778B2 (en) * | 2010-03-24 | 2015-07-08 | クリオン株式会社 | ALC panel, manufacturing method of ALC panel, and joint structure of ALC panel |
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JPH0510630U (en) * | 1991-07-25 | 1993-02-12 | 松下電工株式会社 | Wall panels |
JP2005524007A (en) * | 2002-04-25 | 2005-08-11 | ピーターソン、リチャード、イー. | Prefabricated reinforced panel for exterior and interior surface of building and manufacturing method thereof |
Also Published As
Publication number | Publication date |
---|---|
JPH0759843B2 (en) | 1995-06-28 |
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