JPH02164732A - Method for forming plate glass - Google Patents
Method for forming plate glassInfo
- Publication number
- JPH02164732A JPH02164732A JP31765988A JP31765988A JPH02164732A JP H02164732 A JPH02164732 A JP H02164732A JP 31765988 A JP31765988 A JP 31765988A JP 31765988 A JP31765988 A JP 31765988A JP H02164732 A JPH02164732 A JP H02164732A
- Authority
- JP
- Japan
- Prior art keywords
- plate glass
- glass
- bent
- inorg
- pigment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000005357 flat glass Substances 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title claims description 10
- 239000011521 glass Substances 0.000 claims abstract description 26
- 239000011248 coating agent Substances 0.000 claims abstract description 21
- 238000000576 coating method Methods 0.000 claims abstract description 21
- 239000000843 powder Substances 0.000 claims abstract description 8
- 239000011347 resin Substances 0.000 claims abstract description 7
- 229920005989 resin Polymers 0.000 claims abstract description 7
- 239000001023 inorganic pigment Substances 0.000 claims description 11
- 239000002245 particle Substances 0.000 claims description 8
- 238000002844 melting Methods 0.000 claims description 7
- 230000008018 melting Effects 0.000 claims description 7
- 238000007496 glass forming Methods 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 2
- 239000002612 dispersion medium Substances 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 abstract description 20
- 238000005452 bending Methods 0.000 abstract description 10
- 239000000049 pigment Substances 0.000 abstract description 7
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 abstract description 6
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 abstract description 2
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 abstract description 2
- 229910052751 metal Inorganic materials 0.000 abstract description 2
- 239000002184 metal Substances 0.000 abstract description 2
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 abstract description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 abstract 2
- 238000005406 washing Methods 0.000 abstract 1
- 239000001856 Ethyl cellulose Substances 0.000 description 2
- ZZSNKZQZMQGXPY-UHFFFAOYSA-N Ethyl cellulose Chemical compound CCOCC1OC(OC)C(OCC)C(OCC)C1OC1C(O)C(O)C(OC)C(CO)O1 ZZSNKZQZMQGXPY-UHFFFAOYSA-N 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229920001249 ethyl cellulose Polymers 0.000 description 2
- 235000019325 ethyl cellulose Nutrition 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- 235000008708 Morus alba Nutrition 0.000 description 1
- 240000000249 Morus alba Species 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910052650 alkali feldspar Inorganic materials 0.000 description 1
- 229910000323 aluminium silicate Inorganic materials 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 229910021538 borax Inorganic materials 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002609 medium Substances 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000004328 sodium tetraborate Substances 0.000 description 1
- 235000010339 sodium tetraborate Nutrition 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 239000004034 viscosity adjusting agent Substances 0.000 description 1
- 229910052845 zircon Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/001—General methods for coating; Devices therefor
- C03C17/002—General methods for coating; Devices therefor for flat glass, e.g. float glass
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B23/00—Re-forming shaped glass
- C03B23/02—Re-forming glass sheets
- C03B23/023—Re-forming glass sheets by bending
- C03B23/025—Re-forming glass sheets by bending by gravity
- C03B23/0252—Re-forming glass sheets by bending by gravity by gravity only, e.g. sagging
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2218/00—Methods for coating glass
- C03C2218/30—Aspects of methods for coating glass not covered above
- C03C2218/355—Temporary coating
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は車輌その他に多用される曲げ板ガラスの成形加
工法に係り、詳しくは板ガラス表面に着色パターン塗膜
を形成し、板ガラスを加熱曲成後該塗膜を洗浄除去する
仮ガラス成形加工法に関する。[Detailed Description of the Invention] [Field of Industrial Application] The present invention relates to a method for forming bent glass sheets that are often used in vehicles and other applications, and more specifically, forms a colored pattern coating on the surface of the glass sheet, and heats and bends the glass sheet. The present invention relates to a temporary glass forming method in which the coating film is then washed and removed.
ガラス板に着色塗膜を形成後、加熱成形する方法として
は、例えば特公昭57−48498号に開示されるよう
に、着色塗膜として無機顔料、低融点ガラス粉末および
樹脂、油脂骨からなるペーストを使用し、加熱成形と同
時に着色塗膜を焼付ける方法があるが、これを前記した
目的に用いた場合、焼付は塗膜は強固に坂ガラスに接着
するため剥離除去が困難であり、また仮ガラスの該塗膜
形成部にその痕跡を残留し、外観を損い易いため採用し
難い。As a method of forming a colored coating film on a glass plate and then heating it, for example, as disclosed in Japanese Patent Publication No. 57-48498, a paste consisting of an inorganic pigment, a low melting point glass powder, a resin, and an oil-and-fat bone is used as the colored coating film. There is a method of baking a colored coating at the same time as hot forming, but when this is used for the above purpose, the coating adheres strongly to the slope glass and is difficult to peel off and remove. It is difficult to employ because it leaves traces on the temporary glass where the coating film is formed and tends to spoil the appearance.
また、板ガラスの局部を鋭く屈曲した曲成ガラスを製造
する方法として、例えば特開昭5333211号には板
ガラスを曲げ型に載置し、屈曲予定部下力に局部加熱線
条を配しておき、加熱炉内で全体加熱するとともに局部
をより高温に加熱することにより、軟化屈曲せしめる方
法が開示されている。Furthermore, as a method for manufacturing bent glass in which the local part of the plate glass is sharply bent, for example, in JP-A-5333211, a plate glass is placed on a bending mold, and a local heating line is arranged at the bending force. A method of softening and bending is disclosed by heating the whole body in a heating furnace and heating local parts to a higher temperature.
あるいは特開昭53−132016号には、屈曲予定部
に予め銀その他の導電性粉末、低融点フリソトおよび分
散、粘度調整用樹脂成分よりなる導電性ペーストを塗布
しておき、加熱炉内で鎖部を通電してより高温とし、軟
化屈曲せしめる方法が開示されている。Alternatively, in JP-A No. 53-132016, a conductive paste consisting of silver or other conductive powder, a low melting point frit, and a resin component for dispersion and viscosity adjustment is applied in advance to the part to be bent, and then the chain is chained in a heating furnace. A method is disclosed in which the part is energized to a higher temperature to cause it to soften and bend.
これら公知例は、加熱炉内にリード線(部材)を配し加
熱媒体に通電する必要があるが、炉内加熱によりそれら
の酸化による劣化、損耗が著しく、通電加熱条件が安定
せず、加熱1桑作を困難とする等の問題点がある。In these known examples, it is necessary to place lead wires (members) inside the heating furnace and energize the heating medium. There are problems such as making it difficult to grow one mulberry.
また、該先行技術においてはペースト焼付は部がガラス
に強固に接着しているためその除去が困難であり、さら
に除去しても銀等の金属イオンがガラス内にも浸透して
ガラス核部に着色を与えるという問題点がある。In addition, in the prior art, it is difficult to remove paste baked-on parts because they are firmly adhered to the glass, and even if they are removed, metal ions such as silver will penetrate into the glass and become attached to the glass core. There is a problem in providing coloring.
本発明の最大の目的はこれらの問題点を解消し、例えば
板ガラスの局部に鋭い屈曲を要する場合は、鎖部に黒色
系吸熱性塗膜を、緩やかな湾曲を要する場合は白色系熱
反射性塗膜を形成し、加熱炉内で全体加熱することによ
り、前者においては熱輻射により他の部分より高い温度
に、後者においては低い温度に維持し所望の湾曲形状を
得るような場合に採用するものであって、特別な局部加
熱操作を要せず、きわめて簡単かつ容易に曲成ガラスを
得ることにある。The main purpose of the present invention is to solve these problems. For example, when a sharp bend is required in a local part of the plate glass, a black heat-absorbing coating is applied to the chain, and when a gentle curve is required, a white heat-reflecting coating is applied to the chain. By forming a coating film and heating the entire part in a heating furnace, the former is kept at a higher temperature than other parts by heat radiation, and the latter is maintained at a lower temperature to obtain the desired curved shape. The object of the present invention is to obtain curved glass extremely simply and easily without requiring special local heating operations.
本発明は融点1000度以上、粒径5μm以下の無i顔
料粉末と、分散媒としての樹脂、油脂成分からなるペー
ストにより、板ガラス表面所要部に着色塗膜を形成し、
次いで該板ガラスをその歪点以上、軟化点以下の温度に
加熱して所望形状に湾曲し、さらに冷却後前記着色塗膜
を洗浄除去することからなる。The present invention forms a colored coating film on a desired part of a plate glass surface using a paste consisting of an i-free pigment powder with a melting point of 1000 degrees or more and a particle size of 5 μm or less, a resin as a dispersion medium, and an oil component.
Next, the plate glass is heated to a temperature above its strain point and below its softening point to curve into a desired shape, and after cooling, the colored coating film is washed and removed.
本発明において、板ガラスは通常のアルカリ石灰系ガラ
スやアルミノ珪酸系ガラスを使用するものであり、その
軟化点は750°C以下である。In the present invention, ordinary alkali-lime-based glass or aluminosilicate-based glass is used as the plate glass, and the softening point thereof is 750°C or lower.
無機顔料は融点1000°C以上で、前記軟化点以下で
はガラスと反応し難いCod、 Cr2O,、FezO
x、MnO、ZnO、Ti0z、ZrSiO4等を適宜
1種または2種以上配合したものを用いる。Inorganic pigments include Cod, Cr2O, and FezO, which have a melting point of 1000°C or higher and do not easily react with glass below the softening point.
A compound containing one or more of x, MnO, ZnO, TiOz, ZrSiO4, etc. is used as appropriate.
なお、無機顔料は粒径5μm以下の微粒子とすることに
より表面エネルギーが高く、750″C以下の低温加熱
で緩やかな焼結を生じ、ガラスとも適度に付着するとと
もに、加熱後剥離除去に際してもガラスに粒子痕を視認
し難いので好都合である。一方粒子径を5μm以上とす
ると粒子痕が認められるようになり、また付着性も劣り
、加熱過程で剥落し易い。In addition, the inorganic pigment has a high surface energy because it is made into fine particles with a particle size of 5 μm or less, and when heated at a low temperature of 750"C or less, it causes gradual sintering, and it adheres moderately to glass, and also does not stick to glass when peeled off after heating. This is advantageous because it is difficult to visually recognize particle traces.On the other hand, if the particle diameter is 5 μm or more, particle traces become visible, and the adhesion is also poor, making it easy to peel off during the heating process.
樹脂、油脂成分は常温ないし数百℃以下の低温加熱域で
は無機顔料およびガラスに付着する結合剤として作用し
、より高温度では飛散燃焼するものであり、例えばロジ
ン、タンニン酸等を用い、必要に応じエチルセルロール
等の粘性調整剤を添加する。Resins and oil components act as binders that adhere to inorganic pigments and glass when heated at low temperatures ranging from room temperature to several hundred degrees Celsius, and scatter and burn at higher temperatures. Add a viscosity modifier such as ethyl cellulose as required.
なお、低融点ガラスフリット、アルカリ長石、ホウ砂等
750°C以下で軟化、溶化し、ガラスや無機顔料の付
着、結合剤として作用するものは、坂ガラス加熱曲成後
の着色塗膜の除去を困難とし、また塗膜痕跡を残留し易
いのでその併存を避けなければならない。In addition, low melting point glass frit, alkali feldspar, borax, etc. that soften and melt at temperatures below 750°C and act as adhesives and binders for glass and inorganic pigments should be removed after the colored coating is heated and bent. The coexistence of these two methods must be avoided, as it makes it difficult to apply and leaves traces of the paint film easily.
以下実施例により本発明を詳述する。 The present invention will be explained in detail with reference to Examples below.
第1図は素の板ガラス1の斜視図でありその鋭く屈曲せ
しめる部分2.3には、表裏面に粒径0.3〜5 μn
+のCrz03 、FezOzおよびCoOよりなる黒
色無機顔料をロジンおよびエチルセルロースに分散した
ペーストを筆塗り等適宜手段で塗布する。FIG. 1 is a perspective view of a plain glass plate 1, and its sharply bent portion 2.3 has grains with a diameter of 0.3 to 5 μn on the front and back surfaces.
A paste in which a black inorganic pigment consisting of +Crz03, FezOz and CoO is dispersed in rosin and ethyl cellulose is applied by an appropriate means such as brush painting.
一方、緩やかに屈曲せしめる部分4には、表裏面に粒径
0.3〜4μmのTiO2およびZr5iO,よりなる
白色無機顔料を同様な樹脂液に分散したペーストを塗布
する。勿論加熱条件等を勘案し非曲成部5.5゛にも白
色無機顔料分散ペーストを塗布してもよい。On the other hand, a paste in which a white inorganic pigment made of TiO2 and Zr5iO having a particle size of 0.3 to 4 μm is dispersed in a similar resin liquid is applied to the front and back surfaces of the portion 4 to be gently bent. Of course, the white inorganic pigment dispersion paste may also be applied to the non-curved portion 5.5'', taking heating conditions etc. into consideration.
次いで板ガラス1を第2図の斜視図に示す如き曲成金型
6上に載置し、加熱炉(図示せず)に導く。加熱炉には
、例えば熱輻射を効率的に作用させるべく炉の上下内面
に金属抵抗加熱線を配しておくもので、板ガラス1を搬
入配置後、板ガラス全体をその歪点(ソーダ石灰系にお
いて500℃)以上、軟化点(同様に720”C)以下
、例えば640℃に加熱保持する。その際板ガラスlの
黒色ペースト塗装部2.3は670℃まで昇温し軟化点
に近接して金型に沿った鋭い屈曲が容易となり、白色ペ
ースト塗装部4は620℃程度に留まり金型6に沿って
緩やかに湾曲する。Next, the plate glass 1 is placed on a bending mold 6 as shown in the perspective view of FIG. 2, and introduced into a heating furnace (not shown). For example, the heating furnace is equipped with metal resistance heating wires on the upper and lower inner surfaces of the furnace in order to make thermal radiation work efficiently. 500"C) and below the softening point (also 720"C), for example, 640°C.At this time, the temperature of the black paste coated area 2.3 of the plate glass 1 is raised to 670°C, and the gold is heated close to the softening point. Sharp bending along the mold becomes easy, and the white paste coated part 4 remains at about 620° C. and gently curves along the mold 6.
第3図はこのように形成した板ガラス1の斜視図であり
、鋭く屈曲せしめた部分2.3および緩やかに湾曲せし
めた部分4は、高融点ではあるが極m細粉で表面エネル
ギーの高い無機顔料が緩やかに焼結し、板ガラスl上に
適度に付着している。FIG. 3 is a perspective view of the plate glass 1 formed in this way, and the sharply bent portion 2.3 and the gently curved portion 4 are made of an inorganic material having a high melting point but an ultra-fine powder with high surface energy. The pigment is gently sintered and adheres to the plate glass l to an appropriate extent.
次いでこれをブラッシング洗浄すれば容易に無機顔料よ
りなる塗膜を剥離除去できる。この場合粗粒の無機顔料
を用いた場合のように加熱過程で剥落したり、逆に顔料
粒子がガラス表層に埋入してその痕跡を残留するような
こともなく、またフリットを混入した場合のように剥離
除去自体困難となるようなこともない。Then, by brushing and cleaning this, the coating film made of the inorganic pigment can be easily peeled off and removed. In this case, unlike when coarse inorganic pigments are used, they will not peel off during the heating process, or conversely, the pigment particles will not embed in the glass surface layer and leave traces, and when frit is mixed in. It does not become difficult to peel off and remove it as in the case of the above.
本発明によればガラスに塗装した着色膜の加いことから
、例えば板ガラスの屈曲予定部に吸熱性着色塗膜を適用
し、加熱時の屈曲を容易とする等の効果を奏するもので
あり、板ガラスの成形加工分野に汎く有効に適用できる
ものである。According to the present invention, since a colored film is applied to the glass, for example, an endothermic colored coating film is applied to the portion of the plate glass that is scheduled to be bent, thereby producing effects such as facilitating bending during heating. It can be widely and effectively applied to the field of sheet glass forming processing.
第1図は素の板ガラス、第2図は曲成金型、第3図は成
形加ニガラスの夫々斜視図である。
1、板ガラス 2.3 m<屈曲せしめる部分4、
緩やかに屈曲せしめる部分FIG. 1 is a perspective view of a plain plate glass, FIG. 2 is a bending mold, and FIG. 3 is a perspective view of a molded glass. 1. Plate glass 2.3 m<bending part 4,
The part that bends gently
Claims (1)
末と、分散媒としての樹脂、油脂成分からなるペースト
により、板ガラス表面所要部に着色塗膜を形成し、次い
で該板ガラスをその歪点以上、軟化点以下の温度に加熱
して所望形状に湾曲し、さらに冷却後前記着色塗膜を洗
浄除去するようにしたことを特徴とする板ガラス成形加
工法。1) A colored coating film is formed on a desired part of the surface of a plate glass using a paste consisting of an inorganic pigment powder with a melting point of 1000°C or more and a particle size of 5 μm or less, a resin as a dispersion medium, and an oil component, and then the plate glass is heated to a temperature above its strain point. 1. A sheet glass forming method, characterized in that the glass is heated to a temperature below its softening point to curve into a desired shape, and after cooling, the colored coating film is washed and removed.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP31765988A JPH02164732A (en) | 1988-12-16 | 1988-12-16 | Method for forming plate glass |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP31765988A JPH02164732A (en) | 1988-12-16 | 1988-12-16 | Method for forming plate glass |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH02164732A true JPH02164732A (en) | 1990-06-25 |
Family
ID=18090605
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP31765988A Pending JPH02164732A (en) | 1988-12-16 | 1988-12-16 | Method for forming plate glass |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH02164732A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2005068381A1 (en) * | 2003-12-17 | 2005-07-28 | Glaverbel | Method for bending glass sheets |
-
1988
- 1988-12-16 JP JP31765988A patent/JPH02164732A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2005068381A1 (en) * | 2003-12-17 | 2005-07-28 | Glaverbel | Method for bending glass sheets |
BE1015822A3 (en) * | 2003-12-17 | 2005-09-06 | Glaverbel | Method for bending glass sheets. |
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