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JPH02155958A - 潤滑用被覆組成物 - Google Patents

潤滑用被覆組成物

Info

Publication number
JPH02155958A
JPH02155958A JP63311216A JP31121688A JPH02155958A JP H02155958 A JPH02155958 A JP H02155958A JP 63311216 A JP63311216 A JP 63311216A JP 31121688 A JP31121688 A JP 31121688A JP H02155958 A JPH02155958 A JP H02155958A
Authority
JP
Japan
Prior art keywords
friction
coefficient
coating composition
lubricating coating
weight
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP63311216A
Other languages
English (en)
Other versions
JPH0674389B2 (ja
Inventor
Yoshiyuki Hirokawa
廣川　欣之
Isao Tonomura
外村　伊三男
Hirobumi Michioka
博文 道岡
Yoshio Fuwa
良雄 不破
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Takata Corp
Toyota Motor Corp
Original Assignee
Takata Corp
Toyota Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Takata Corp, Toyota Motor Corp filed Critical Takata Corp
Priority to JP63311216A priority Critical patent/JPH0674389B2/ja
Priority to DE8989122596T priority patent/DE68902305T2/de
Priority to EP89122596A priority patent/EP0372559B1/en
Publication of JPH02155958A publication Critical patent/JPH02155958A/ja
Priority to US08/246,398 priority patent/US5427698A/en
Publication of JPH0674389B2 publication Critical patent/JPH0674389B2/ja
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

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    • C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • C10M169/04—Mixtures of base-materials and additives
    • C10M169/044—Mixtures of base-materials and additives the additives being a mixture of non-macromolecular and macromolecular compounds
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    • C10M2229/04—Siloxanes with specific structure
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Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。

Description

【発明の詳細な説明】 ［産業上の利用分野］ 本発明は潤滑用被覆組成物に係り、特に適用箇所に必要
な最適の摩擦係数を付与することが可能でしかも摩耗量
を低減することができる潤滑用被覆組成物に関する。
［従来の技術］ 各種機械装置の摩擦面間には、適当な潤滑剤を供給し、
乾燥摩擦を流体摩擦又は境界摩擦に置き変えることによ
り、焼付き、摩耗の防止を図っている。
従来提供されている潤滑剤のうち、塗料タイプのものは
、例えば特開昭６３−８６７６４号、特開昭５５−１５
７６６４号、特開昭５７−２００４６３号、特公昭５５
−１３１４号等に見られるように、合成樹脂及び固体潤
滑剤よりなり、特に次のような性能を目的として製造さ
れ、使用されている。
■　潤滑性の向上、即ち、摩擦面の摩擦係数の低減、摩
耗量の低減。
■　かじり防止。
■　耐食性の向上。
ところで、摩擦部材には比較的高い、適度な摩擦係数を
有し、かつ摩耗は低く抑えられることが要求される部材
がある。例えば、ベルトプーリでは、ベルトとベルトプ
ーリとの間で過度に摩擦係数が小さいと、ベルトの滑り
が起こる。また、ボルト、ネジ等はその噛み合せ面間の
摩擦係数が過度に小さいと、緩みが生じ易い。その他、
湿式で使用されるクラッチ板や差動制限デファレンシャ
ルギヤの摩擦板等についても、耐摩耗性と共に比較的高
い摩擦係数が必要とされる。
［発明が解決しようとする課題］ このように、適度な比較的高い摩擦係数を必要とし、か
つ、摩耗は低く抑えることが要求される部材に、従来提
供されている潤滑用被覆組成物を塗布使用すると、前述
の■の性能のために、摩耗は低く抑えられるが、摩擦係
数が低くなり過ぎる。特に湿式下で用いられるクラッチ
板や、差動制限デファレンシャルギヤ用摩擦板等に従来
の潤滑用被覆組成物を用いた場合には、摺動面間の摩擦
係数が小さくなり過ぎて（摩擦係数μ＝０．０５程度）
、トルク伝達に必要な摩擦力が得られず、そのため、摩
擦板の枚数の増加や、押しつけ荷重の増加によって、必
要な摩擦力を得なければならないという不具合があった
。
本発明は、上記従来の問題点を解決し、摩擦係数を適度
な大きさ（摩擦係数μ＝０．０６以上）にすることがで
き、かつ、摩耗量を低減することができる潤滑用被覆組
成物を提供することを目的とする。
［課題を解決するための手段］ 本発明の潤滑用被覆組成物は、合成樹脂及び固体潤滑剤
を含む潤滑用被覆組成物であって、摩擦係数調整剤を含
むことを特徴とする。
以下に本発明の詳細な説明する。
本発明の潤滑用被覆組成物を構成する成分のうち、合成
樹脂としては、特に制限看なく、加熱硬化型、常温硬化
型及び２液硬化型のいずれであっても良（、また油性、
水性を問わない。
具体的には、エポキシ樹脂、フェニル系樹脂、アミノ系
樹脂、ポリエステル・アルキッド系樹脂、ポリウレタン
系樹脂、ビニル系樹脂、ポリアミドイミド系樹脂、シリ
コン系樹脂等を挙げることができる。
これらの合成樹脂は１種を単独で用いても、２種以上を
組み合わせて用いても良い。特に、本発明においては、
潤滑剤塗膜の密着性、耐食性、耐油性等に優れることか
ら、エポキシ樹脂とアミノ系樹脂との併用が好ましい。
この場合、エポキシ樹脂とアミノ系樹脂との配合割合は
、エポキシ樹脂１００重量部に対して、アミン系樹脂２
０〜８０重量部程度とするのが好適である。
このような合成樹脂の配合割合は、調製される潤滑剤に
対して２０〜８０重量％、特に３０〜６０重量％である
ことが好ましい０合成樹脂の配合割合が２０重量％未満
では潤滑剤塗膜の密着性、耐食性、耐油性等において十
分な特性が得られず、８０重量％を超えると摩擦係数の
制御が難しくなる。
また、固体潤滑剤としても特＆：　１１限はなく。
二硫化モリブデン、二硫化タングステン等の硫化物：ポ
リテトラフルオロエチレン、フッ化黒鉛等のフッ素化合
物：黒鉛：メラミン−シアヌル酸付加物：窒化ホウ素等
を用いることができる。これらの固体潤滑剤は１種を単
独で用いても、２ｆ！以上を組み合わせて用いても良い
。特に、本発明においては、耐荷重性、なじみ性、フィ
ーリング性に優れることから、硫化物とフッ素化合物と
の併用が好ましい。この場合、硫化物とフッ素化合物と
の配合割合は、硫化物１００重量部に対してフッ素化合
物５０〜２００重量部程度とするのが好適である。
このような固体潤滑剤の配合割合は、調製される潤滑用
被覆組成物に対して２０〜８０重量％、特に３０〜６０
重量％であることが好ましい。固体潤滑剤の配合割合が
２０重量％未満では、耐荷重性、なじみ性、フィーリン
グ性等において十分な特性が得られず、８０重量％を超
えると潤滑塗膜の密着性、耐食性、耐油性が低下する。
また、摩擦係数調整剤としては、炭素繊維：カーボンブ
ラック：二酸化ケイ素、炭化ケイ素、チッ化ケイ素、ガ
ラス繊維等のケイ素化合物；酸化アルミニウム；チタン
酸カリウム繊維：セルロース系繊維等を用いることがで
きる。
これらの摩擦係数調整剤は、１　ｆｌを単独で用いても
、２種以上を組み合わせて用いても良い。特に、本発明
においては摩擦係数の調整機能が高くしかも耐摩耗性の
向上に有効であることから、炭素繊維を用いるのが好ま
しい。
摩擦係数調整剤は、繊維状のものにあっては、その繊維
長さが１０μｍ〜ｉｍ／ｍ、１ａ維径が１０〜５０μｍ
程度のものが好適である。また、粒状のものにあっては
、その粒径が１００μｍ以下程度のものが好適である。
このような摩擦係数調整剤の配合割合は、調製される潤
滑剤に対して５０重量％以下、特に５〜３０重量％とす
るのが好ましい。摩擦係数調整剤の配合割合が５０重量
％を超える場合には、潤滑剤塗膜の密着性、耐食性が低
下し、また耐摩耗性の改善効果も低下する。
本発明の潤滑用被覆組成物は、例えば、合成樹脂及び固
体潤滑剤を所定の割合で配合し、更にこれに摩擦係数調
整剤の所定量を混合することにより容易に調整すること
ができる。しかも、各成分の配合割合を調整することに
より、摩擦係数を広い範囲で調整することができ、摩耗
量は、低く抑える高性能潤滑剤が提供される。
なお、合成樹脂と、固体潤滑剤を配合する際、及び、各
成分を配合した後において、適量の溶剤を用いることに
より、配合工程を容易にし、かつ、容易に使用できる粘
度に調整することができる。
使用する溶剤は、合成樹脂を溶解可能なものであれば特
に制限はなく、使用量も、合成樹脂の粘度、配合比が種
々異なるため、特に制限はないが、組成物１００重量部
に対して、溶剤１００〜３００重量部程度が適量である
。また使用する溶剤は、１種の単独溶剤でも、２種以上
の混合溶剤でも良い。
さらに、本発明の潤滑剤は、上記３成分の他に、必要に
応じて各種改質剤等の添加剤を含有していても良い。こ
の場合、添加剤配合量は調製される潤滑剤に対して２０
重量％以下とする。
［作用］ 本発明の潤滑用被覆組成物は、固体潤滑剤により優れた
潤滑性が付与され、一方、摩擦係数調整剤により、この
潤滑性能が調整され、耐摩耗性を損なうことなく、摩擦
係数が所望とする適度な値にされる。
［実施例］ 以下、実施例及び比較例を挙げて本発明をより具体的に
説明するが、本発明はその要旨を超えない限り、以下の
実施例に限定されるものではない。
実施例１〜２１．比較例１ 第１表に示す原料を用いて第２表中の配合にて、潤滑用
被覆組成物を調整し、製造する。
具体的には、合成樹脂を１００重量部に対して、１００
〜２００重量部の溶剤（Ｍ　−Ｅ　−Ｋ。
キシレン等）で溶解したものに、固体潤滑剤を加え、ボ
ールミルにて３時間粉砕を行なう、それに対し、所定量
の摩擦係数調整剤を加え攪拌を行なったものを試料とす
る。
各試料の摩擦係数及び摩耗量の改善効果を下記方法によ
り調べ、その結果を第２表に示す。
■　摩擦係数の測定 下記の試験機、テストピース、テスト条件にて行なった
。即ち、一定速度で回転するリングにブロックを一定の
荷重で押し付け、両テストピース間の摩擦係数を測定し
た。なお、ブロック及びリングの当接面にはそれぞれリ
ン酸亜鉛皮膜処理等の下地処理を行った上、エアスプレ
ーにて約２０μｍの塗膜厚になるように吹き付け、その
後各硬化条件にて硬化させて塗膜を形成した。
また、リングの非当接面側は差動制限デファレンシャル
ギヤ用オイル（鉱物油）に浸漬した状態と、浸漬しない
状態とにした。
試験機 ＦＡＬＥＸ＃１゜ Ｒｉｎｇ　　＆　　Ｂｌｏｃｋ　　ＴＥＳＴＭＡＣＨＩ
ＮＥ　［Ｆａｖｉ　１１ｅ−ＬｅＶａｌｌｙ社製（ＡＳ
ＴＭ　　Ｄ　　２７１４）］テテストピー スング：５ＡＥ４６２０　５ＴＥＥＬ。
ＨＲｃ５８〜６３，６〜１２ｒｍＳ ブロック：５ＡＥＯ−ＩＳＴＥＥＬ。
ＨＲＣ５８〜６３．４〜８ｒｍＳ テスト条件 荷　　　重：　　１　００Ｊ２ｂｓ 回転速度：３０ｒｐｍ ■　摩耗量の測定 鋼製プレートの表面に■の摩擦係数の測定の時と同様な
方法により各々の潤滑用被覆組成物を塗布した摩擦板Ａ
と、鋼製（材質：ＪＩＳ規格ＳＫ５Ｍ）で、焼入れ焼戻
しを施した鋼板（硬度ＨＶ４６０）よりなりその表面粗
さが０．５μＲａの摩擦板Ｂ（外径１２０ｍｍ、内径１
００ｍｍ、厚さ１．８ｍｍ）を組み合わせて、スラスト
試験機により摩擦試験を行なった。
即ち、差動制限デファレンシャルギヤ用オイル中で約５
Ｏｒｐｍにて回転している摩擦板Ｂに対し、摩擦板Ａを
荷重５００ｋｇｆで押しつけ、２００時間後の摩耗量（
摩耗深さ）を調べた。
第２表より明らかなように、本発明の潤滑用被覆組成物
は、摩擦係数が従来品（比較例１）に比べて高く、しか
もその値を広い範囲で調整することができる。一方、摩
耗量は著しく少ない、これに対し、従来品（比較例１）
では、摩擦係数が低過ぎる上に、摩耗量が大きい。
なお、この比較例１の場合には塗膜が摩滅して一部下地
が露出していたのに対し、本発明品の場合は、いずれも
塗膜はほぼ完全に残っていた。
更に、本発明の潤滑用被覆組成物を用いた場合、試験方
法■で示すスラスト試験機での試験において、μＳ（静
摩擦係数）がμｄ（動摩擦係数）よりも常に低くなり、
スティックスリップ現象による異音の発生を抑制するの
にも効果があることがわかった。それに対し、従来品（
比較例１）では、μＳとμｄがほぼ同等かμＳよりμｄ
がやや低い傾向を示し、しかも耐摩耗性が不足している
ため、試験中下地が露出することから、スティックスリ
ップ現象による異音が発生した。
比較例、実施例中の各組成物の商標名及びメーカー名を
第１表に示すが、今回の試験に用いた原［発明の効果］ 以上詳述した通り、本発明の潤滑用被覆組成物によれば
、摩擦係数を比較的高い値にまで所望に応じて制御する
ことができ、しかも摩耗量は大幅に低減することができ
る。
従って、本発明の潤滑用被覆組成物によれば油中で用い
られる差動制限デファレンシャルギヤや、クラッチ板及
びプーリー等の、トルクの伝達が確実に行なわれるため
の適度に高い摩擦係数を必要とし、かつ摩耗量は低く抑
えることが必要とされる部材、及びボルト等の緩みが生
じにくい程度の適度に高い摩擦係数を必要とする部材の
摺動性能、摩擦性能、潤滑性能を大幅に向上させること
ができる。
代理人　　弁理士　　重　野　　剛

Claims (1)

    【特許請求の範囲】
  1. （１）合成樹脂及び固体潤滑剤を含む潤滑用被覆組成物
    であって、摩擦係数調整剤を含むことを特徴とする潤滑
    用被覆組成物。
JP63311216A 1988-12-09 1988-12-09 潤滑用被覆組成物 Expired - Fee Related JPH0674389B2 (ja)

Priority Applications (4)

Application Number Priority Date Filing Date Title
JP63311216A JPH0674389B2 (ja) 1988-12-09 1988-12-09 潤滑用被覆組成物
DE8989122596T DE68902305T2 (de) 1988-12-09 1989-12-07 Schmierfilmzusammensetzung.
EP89122596A EP0372559B1 (en) 1988-12-09 1989-12-07 Coating composition for lubrication
US08/246,398 US5427698A (en) 1988-12-09 1994-05-18 Coating composition for lubrication

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP63311216A JPH0674389B2 (ja) 1988-12-09 1988-12-09 潤滑用被覆組成物

Publications (2)

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JPH02155958A true JPH02155958A (ja) 1990-06-15
JPH0674389B2 JPH0674389B2 (ja) 1994-09-21

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Country Status (3)

Country Link
EP (1) EP0372559B1 (ja)
JP (1) JPH0674389B2 (ja)
DE (1) DE68902305T2 (ja)

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Also Published As

Publication number Publication date
JPH0674389B2 (ja) 1994-09-21
EP0372559B1 (en) 1992-07-29
EP0372559A1 (en) 1990-06-13
DE68902305T2 (de) 1992-12-10
DE68902305D1 (de) 1992-09-03

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