JPH01321059A - Pouring device - Google Patents
Pouring deviceInfo
- Publication number
- JPH01321059A JPH01321059A JP15538388A JP15538388A JPH01321059A JP H01321059 A JPH01321059 A JP H01321059A JP 15538388 A JP15538388 A JP 15538388A JP 15538388 A JP15538388 A JP 15538388A JP H01321059 A JPH01321059 A JP H01321059A
- Authority
- JP
- Japan
- Prior art keywords
- molten metal
- pouring
- slag
- partition wall
- vertical partition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000002184 metal Substances 0.000 claims abstract description 52
- 229910052751 metal Inorganic materials 0.000 claims abstract description 52
- 238000005192 partition Methods 0.000 claims abstract description 17
- 238000009750 centrifugal casting Methods 0.000 claims description 13
- 239000002893 slag Substances 0.000 abstract description 10
- 238000010079 rubber tapping Methods 0.000 abstract 3
- 238000007664 blowing Methods 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- 230000003647 oxidation Effects 0.000 description 6
- 238000007254 oxidation reaction Methods 0.000 description 6
- 239000000155 melt Substances 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
Landscapes
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
Description
【発明の詳細な説明】
産業上の利用分野
本発明は、遠心鋳造金枠内に溶湯を注湯するための注湯
装置に関する。DETAILED DESCRIPTION OF THE INVENTION Field of the Invention The present invention relates to a pouring device for pouring molten metal into a centrifugal casting mold.
従来の技術
従来のこの種の注湯装置においては、上面が開放した三
角取鍋からシュートおよび注湯部を介して遠心鋳造金枠
内に溶湯を注湯していた。BACKGROUND OF THE INVENTION In a conventional pouring device of this type, molten metal was poured from a triangular ladle with an open top into a centrifugal casting frame through a chute and a pouring section.
発明が解決しようとする課題
しかし、上記従来の構成では、三角取鍋の上面が開放し
ているため取鍋内の溶湯の表面が酸化してスラッグが浮
遊し、このスラッグの除去に多くの手間と時間を要する
のみならず、スラッグが製品に侵入して品質を低下させ
るという間趙があった。Problems to be Solved by the Invention However, in the conventional structure described above, since the top surface of the triangular ladle is open, the surface of the molten metal in the ladle oxidizes and slag floats, and it takes a lot of effort to remove this slag. Not only is it time-consuming, but the slag also invades the product and degrades the quality.
本発明は、このような従来の問題点を解消し、三角取鍋
内の湯面の酸化を防止するとともに、発生したスラッグ
を効果的に除去することを目的とする。The present invention aims to solve these conventional problems, prevent the oxidation of the hot water surface in the triangular ladle, and effectively remove the generated slag.
課題を解決するための手段
上記従来の問題点を解決するため、本発明の注湯装置は
、三角取鍋から注湯部を介して遠心鋳造金枠内に溶湯を
注湯する注湯装置において、前記三角取鍋が垂直仕切壁
により受湯部と注湯部とに2分割され、前記垂直仕切壁
の最下部には、前記受湯部と前記注湯部とを連通させる
もぐり堰が設けられ、前記注湯部には、上面に断熱カバ
ーと、出湯口に還元外炎を発生するガスバーナーとがそ
れぞれ設けられている構成としたものである。Means for Solving the Problems In order to solve the above conventional problems, the pouring device of the present invention is a pouring device that pours molten metal from a triangular ladle into a centrifugal casting metal frame through a pouring section. , the triangular ladle is divided into two by a vertical partition wall into a receiving part and a pouring part, and a sink weir is provided at the lowest part of the vertical partition wall to communicate the receiving part and the pouring part. The pouring section is provided with a heat insulating cover on its upper surface and a gas burner that generates a reducing external flame at the outlet.
作用
上記本発明の構成においては、溶湯は三角取鍋の受湯部
に供給される。受湯部では、湯面が酸化してスラッゾが
浮遊している。しかし、受湯部の溶湯は垂直仕切壁の最
下部のもぐり堰から注湯部に供給されるので、受湯部に
浮遊しているスラッゾは垂直仕切壁によりさえぎられ、
注湯部に侵入するおそれはない。注湯部では、ガスバー
ナーで発生した還元外炎が出湯口から湯面と断熱カバー
との間に吹き込まれ、そこに還元性ふん囲気を形成する
ので、湯面はこの還元性ふん囲気に接して酸化が防止さ
れるだけでなく、たとえ少量のスラッゾが発生して注湯
部に流出しようとしても、出湯口で還元外炎により後方
に吹きもどされる。したがって、スラッゾが製品に侵入
してその品質を低下させるのを防止することができる。Function: In the configuration of the present invention described above, molten metal is supplied to the receiving portion of the triangular ladle. In the hot water receiving section, the surface of the hot water is oxidized and Slazo is floating. However, since the molten metal in the receiving section is supplied to the pouring section from the submerged weir at the bottom of the vertical partition wall, the slazo floating in the receiving section is blocked by the vertical partition wall.
There is no risk of it entering the pouring area. In the pouring section, the reducing external flame generated by the gas burner is blown from the outlet between the hot water surface and the heat insulating cover, forming a reducing atmosphere there, so that the hot water surface is in contact with this reducing gas. Not only does this prevent oxidation, but even if a small amount of sludzo is generated and attempts to flow out into the pouring section, it is blown back to the rear by the reducing external flame at the tap outlet. Therefore, it is possible to prevent slazo from entering the product and degrading its quality.
実施例
以下、本発明の一実施例を第1図〜第5図に基づいて説
明する。EXAMPLE Hereinafter, an example of the present invention will be described based on FIGS. 1 to 5.
第1図に示すように、本実施例の注湯装置1は、金枠回
転機2と注湯台車3とを具備してなり、製品の引抜n4
が付設されている。金枠回転812は、定置式で、遠心
鋳造金枠5を横方向に回転可能に支持している。注湯台
車3は、三角取鍋6とシュート7と注湯部8とを備えて
なり、遠心鋳造金枠5の一端側に向けて接近・離間拶動
可能に構成されている。As shown in FIG. 1, the pouring device 1 of this embodiment includes a metal frame rotating machine 2 and a pouring cart 3,
is attached. The metal frame rotation 812 is of a stationary type and supports the centrifugal casting metal frame 5 so as to be rotatable in the lateral direction. The pouring cart 3 includes a triangular ladle 6, a chute 7, and a pouring part 8, and is configured to be able to move toward and away from one end of the centrifugal casting metal frame 5.
三角取鍋6は、第2図および第3図に示すように、上面
が開放した逆三角形の取鍋で、中間の垂直仕切壁9によ
り受湯部10と注湯部11とに2分割され、両側壁の外
側に2個の支持腕12が突設されている。垂直仕切壁9
の最下部には、受湯部10と注湯部11との底部どうし
を連通させるもぐり堰13が設けられている。注湯部1
1の上面には、一方の偶力部に出湯口14が形成される
とともに、2個のヒンジ15を介して断熱カバー16が
開閉可能に設けられている。三角取鍋6は、支持腕12
を介して、出湯口14を通過する回転中心線X−Xの回
りに矢印A方向(第3図参照)に傾転可能に注湯台車3
により支持されており、傾転装置(図示省略)により一
定角速度で傾転させられる。出湯口14に相対向して、
ガスバーナー17が設けられている。ガスバーナー17
は、注湯部11におけるスラッゾ除去および湯面酸化防
止のための還元外炎18を発生するものである。As shown in FIGS. 2 and 3, the triangular ladle 6 is an inverted triangular ladle with an open upper surface, and is divided into two parts, a receiving part 10 and a pouring part 11, by a vertical partition wall 9 in the middle. , two support arms 12 are protruded from the outside of both side walls. Vertical partition wall 9
A sink weir 13 is provided at the lowest part of the melt receiving part 10 and the melt pouring part 11 to communicate with each other at the bottom. Pouring part 1
On the upper surface of 1, a tap hole 14 is formed in one couple part, and a heat insulating cover 16 is provided via two hinges 15 so as to be openable and closable. The triangular ladle 6 has a support arm 12
The pouring cart 3 is tiltable in the direction of arrow A (see FIG. 3) around the rotation center line XX passing through the tap outlet 14.
, and is tilted at a constant angular velocity by a tilting device (not shown). Facing the tap water outlet 14,
A gas burner 17 is provided. gas burner 17
This generates a reducing external flame 18 for removing sludzo and preventing oxidation of the hot water surface in the pouring section 11.
次に、上記注湯装置1による注湯作業について説明する
。Next, a description will be given of a pouring operation using the pouring device 1 described above.
まず、三角取鍋6の受湯部10内に溶湯19を供給する
と、この溶湯19は垂直仕切壁9の最下部のもぐり堰1
3から注湯部11内に供給される。その際、受湯部10
の湯面には酸化によるスラッゾ20が浮遊しているが、
このスラッゾ20は垂直仕切壁9によりさえぎられ、注
湯部11に侵入することはない。First, when the molten metal 19 is supplied into the receiving part 10 of the triangular ladle 6, this molten metal 19 is poured into the sink weir 1 at the bottom of the vertical partition wall 9.
3 into the pouring section 11. At that time, the hot water receiving part 10
Surazo 20 due to oxidation is floating on the hot water surface,
This slug 20 is blocked by the vertical partition wall 9 and does not enter the pouring section 11.
一方、ガスバーナー17を燃焼させ、発生した還元外炎
18を注湯部11の湯面と断熱カバー16゛との間に吹
き込み、そこに還元性ふん囲気を形成する。注湯部11
の湯面は、この還元性ふん囲気に接するため、酸化が防
止され、スラッゾ20は発生しない。On the other hand, the gas burner 17 is combusted, and the generated reducing external flame 18 is blown between the molten metal surface of the pouring part 11 and the heat insulating cover 16' to form a reducing atmosphere there. Pouring part 11
Since the hot water surface is in contact with this reducing atmosphere, oxidation is prevented and slazo 20 is not generated.
次に、金枠回転機2により遠心鋳造金枠5を高速で回転
させ、注湯台車3を金枠回転82に接近させて注湯部8
を遠心鋳造金枠5内に挿入する(第1図の2点鎖線参照
)0次に、傾転装置により三角堰f56を一定角速度で
傾転させるとく第4図参照)、注湯部11内の溶湯19
が出湯口14からシュート7および注湯部8経由して連
続的に、かつ一定流量で遠心鋳造金枠5内に注湯される
。なお、注湯部11の湯面にはスラッゾ20が発生して
いない筈であるが、たとえ少量のスラッゾ20が発生し
てシュート7に流出しようとしても、出湯口14で還元
外炎18により後方に吹きもどされるので、スラッゾ2
0がシュート7に流出するおそれはない0次に、注湯を
続けながら、注湯台車3を金枠回転11!2から徐々に
離間させて、注湯部8を遠心鋳造金枠5から引き出して
行く、これにより、遠心鋳造金枠5はその全長にわたっ
て注湯され、鋳鉄管等の製品が形成される。なお、注湯
の際、三角取鍋6内の溶湯19を全部注湯するのではな
く、もぐり堰1G−が露出しない程度に残湯を確保しな
ければならない(第5図参照)。その理由は、受湯部1
0内のスラッゾ20がもぐり堰13から注湯部11内に
侵入するのを防止するなめである。最後に、注湯が完了
すると、ガスバーナー17の燃焼を停止させ、三角数g
J6を元の姿勢にもどし、冷却固化された製品を引抜機
4に引き抜くのである。Next, the centrifugal casting metal frame 5 is rotated at high speed by the metal frame rotating machine 2, and the pouring cart 3 is brought close to the metal frame rotation 82, and the pouring unit 8
is inserted into the centrifugal casting metal frame 5 (see the two-dot chain line in FIG. 1).Next, the triangular weir f56 is tilted at a constant angular velocity by the tilting device (see FIG. 4), and the inside of the pouring part 11 is inserted. Molten metal 19
The molten metal is continuously poured into the centrifugal casting frame 5 from the tap 14 via the chute 7 and the pouring section 8 at a constant flow rate. It should be noted that no sludzo 20 should be generated on the surface of the pouring part 11, but even if a small amount of sludzo 20 is generated and tries to flow out into the chute 7, it will be pushed backwards by the reducing outer flame 18 at the outlet 14. Because it will be blown back to Surazo 2
There is no risk of the molten metal flowing out into the chute 7.Next, while continuing pouring, gradually move the pouring cart 3 away from the metal frame rotation 11!2, and pull out the pouring part 8 from the centrifugal casting metal frame 5. As a result, the centrifugal casting metal frame 5 is poured over its entire length, forming a product such as a cast iron pipe. In addition, when pouring, it is not necessary to pour all of the molten metal 19 in the triangular ladle 6, but to ensure that there is enough remaining molten metal to prevent the dip weir 1G- from being exposed (see FIG. 5). The reason is that the hot water receiving part 1
This is a slant that prevents the sludzo 20 inside 0 from entering into the pouring part 11 from the sink weir 13. Finally, when the pouring is completed, the combustion of the gas burner 17 is stopped and the triangular number g
The J6 is returned to its original position and the cooled and solidified product is pulled out into the drawing machine 4.
発明の効果
以上述べたように本発明によれば、三角取鍋が垂直仕切
壁により受湯部と注湯部とに2分割され、受湯部内に供
給された溶湯が垂直仕切壁の最下部のもぐり堰から注湯
部内に供給されるので、受湯部の湯面に浮遊しているス
ラッゾが注湯部内に侵入することはない、また、注湯部
の湯面は、ガスバーナーの還元性炎により形成された還
元性ふん囲気に接しているので、酸化が防止され、スラ
ッゾが発生しないだけではなく、たとえ少量のスラッゾ
が発生して注湯部に流出しようとじても、出湯口で還元
性炎により後方に吹きもどされるので、注湯部に流出す
るおそれはない、したがって、注湯時にスラッゾが遠心
鋳造金枠内に侵入す、るのを防止することができ、製品
の品質が向上する。Effects of the Invention As described above, according to the present invention, a triangular ladle is divided into two by a vertical partition wall into a receiving part and a pouring part, and the molten metal supplied into the receiving part is poured into the lowest part of the vertical partition wall. Since the molten metal is supplied from the pouring weir into the pouring section, the molten metal floating on the surface of the receiving section will not enter the pouring section. Because it is in contact with the reducing atmosphere formed by the molten flame, oxidation is prevented and not only does slazo not occur, but even if a small amount of slazo is generated and flows into the pouring area, it will not be removed at the tap outlet. Since it is blown back to the rear by the reducing flame, there is no risk of it flowing into the pouring section. Therefore, it is possible to prevent slazo from entering the centrifugal casting metal frame during pouring, and improve the quality of the product. improves.
図面は本発明の一実施例を示し、第1図はその正面図、
第2図は三角取鍋の平面図、第3図は第2図の■−■線
断面図、第4図は注湯中の三角取鍋の傾転状態を示す断
面図、第5図は注湯完了時の三角取鍋の傾転状態を示す
断面図である。
1・・・注湯装置、5・・・遠心鋳造金枠、6・・・三
角取鍋、8・・・注湯部、9・・・垂直仕切壁、10・
・・受湯部、11・・・注湯部、13・・・もぐり堰、
14・・・出湯口、16・・・断熱カバー、17・・・
ガスバーナー、18・・・還元性炎、19・・・溶湯。
代理人 森 本 義 弘The drawings show one embodiment of the present invention, and FIG. 1 is a front view thereof;
Figure 2 is a plan view of the triangular ladle, Figure 3 is a sectional view along the line ■-■ in Figure 2, Figure 4 is a sectional view showing the tilting state of the triangular ladle during pouring, and Figure 5 is a sectional view of the triangular ladle. FIG. 3 is a cross-sectional view showing the tilting state of the triangular ladle when pouring is completed. DESCRIPTION OF SYMBOLS 1... Pouring device, 5... Centrifugal casting metal frame, 6... Triangular ladle, 8... Pouring section, 9... Vertical partition wall, 10...
... Hot water receiving part, 11... Molten pouring part, 13... Slip weir,
14... Water outlet, 16... Heat insulation cover, 17...
Gas burner, 18... Reducing flame, 19... Molten metal. Agent Yoshihiro Morimoto
Claims (1)
を注湯する注湯装置において、前記三角取鍋が垂直仕切
壁により受湯部と注湯部とに2分割され、前記垂直仕切
壁の最下部には、前記受湯部と前記注湯部とを連通させ
るもぐり堰が設けられ、前記注湯部には、上面に断熱カ
バーと、出湯口に還元性炎を発生するガスバーナーとが
それぞれ設けられていることを特徴とする注湯装置。1. In a pouring device for pouring molten metal from a triangular ladle into a centrifugal casting metal frame via a pouring section, the triangular ladle is divided into two by a vertical partition wall into a receiving section and a pouring section, A sink weir is provided at the lowest part of the vertical partition wall to communicate the molten metal receiving section and the molten pouring section, and the molten pouring section has a heat insulating cover on its upper surface and a reducing flame generated at the tap outlet. A pouring device characterized in that it is provided with a gas burner and a gas burner.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP15538388A JPH01321059A (en) | 1988-06-22 | 1988-06-22 | Pouring device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP15538388A JPH01321059A (en) | 1988-06-22 | 1988-06-22 | Pouring device |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH01321059A true JPH01321059A (en) | 1989-12-27 |
JPH0556225B2 JPH0556225B2 (en) | 1993-08-19 |
Family
ID=15604748
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP15538388A Granted JPH01321059A (en) | 1988-06-22 | 1988-06-22 | Pouring device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH01321059A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04127952A (en) * | 1990-09-19 | 1992-04-28 | Fuji Electric Co Ltd | Pressurized pouring furnace and its method of controlling the atmosphere of molten metal |
-
1988
- 1988-06-22 JP JP15538388A patent/JPH01321059A/en active Granted
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04127952A (en) * | 1990-09-19 | 1992-04-28 | Fuji Electric Co Ltd | Pressurized pouring furnace and its method of controlling the atmosphere of molten metal |
Also Published As
Publication number | Publication date |
---|---|
JPH0556225B2 (en) | 1993-08-19 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US4715586A (en) | Continuous caster tundish having wall dams | |
CN205218016U (en) | Automatic casting machine pouring ladle of formula of verting | |
JPH01321059A (en) | Pouring device | |
JP2000301297A (en) | Tundish | |
JPS58112641A (en) | Method for reducing nonmetallic inclusions in continuous casting | |
JPS566776A (en) | Ladle | |
JPS62270260A (en) | Submerged nozzle for continuous casting apparatus | |
JPH077016Y2 (en) | Ladle device for casting | |
JP2578347Y2 (en) | Pouring equipment | |
JPH03138052A (en) | Tundish with heating device | |
JP3588674B2 (en) | Ladle with support bracket | |
JPS60121051A (en) | Continuous casting device for thin billet | |
JPS62270261A (en) | Submerged nozzle for continuous casting apparatus | |
JPS62227558A (en) | Continuous casting method | |
JP2853482B2 (en) | Pouring trough | |
US4834272A (en) | Side-pouring apparatus | |
JPS57100849A (en) | Pouring device for continuous casting | |
JPH11179514A (en) | Casting ladle of centrifugal casting machine | |
JPH0518743U (en) | Immersion nozzle for continuous casting with shield cylinder | |
KR100379602B1 (en) | Shroud Nozzle Lifting Device | |
JPS61123452A (en) | Tundishyu equipped with molten steel heating device | |
JPS6333160A (en) | Continuous casting method | |
JP3180176B2 (en) | Furnace structure of electric furnace | |
JP2519302Y2 (en) | Molten metal supply / return device for melting furnace | |
JP2000202592A (en) | Dummy head and casting method |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
LAPS | Cancellation because of no payment of annual fees |