JPH01273898A - Performance surveillance/diagnosticment method for low temperature liquefied gas pump - Google Patents
Performance surveillance/diagnosticment method for low temperature liquefied gas pumpInfo
- Publication number
- JPH01273898A JPH01273898A JP10273188A JP10273188A JPH01273898A JP H01273898 A JPH01273898 A JP H01273898A JP 10273188 A JP10273188 A JP 10273188A JP 10273188 A JP10273188 A JP 10273188A JP H01273898 A JPH01273898 A JP H01273898A
- Authority
- JP
- Japan
- Prior art keywords
- pump
- liquefied gas
- low
- temperature liquefied
- performance
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims description 4
- 230000001133 acceleration Effects 0.000 claims description 10
- 238000012544 monitoring process Methods 0.000 claims description 4
- 239000007789 gas Substances 0.000 description 11
- 230000007423 decrease Effects 0.000 description 9
- 239000007788 liquid Substances 0.000 description 7
- 230000006866 deterioration Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000015556 catabolic process Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000003745 diagnosis Methods 0.000 description 1
Landscapes
- Control Of Non-Positive-Displacement Pumps (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
[産業上の利用分野コ
本発明は低温タンクに貯蔵されたINGなどの低温液化
ガスを搬送するポンプの性能監視診断方法に関するもの
である。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a method for monitoring and diagnosing the performance of a pump that conveys low-temperature liquefied gas such as ING stored in a low-temperature tank.
[従来の技術]
LNG、 LPGなど低温タンクに貯蔵された低温液化
ガスの搬送には遠心ポンプが使用されている。[Prior Art] Centrifugal pumps are used to transport low-temperature liquefied gases such as LNG and LPG stored in low-temperature tanks.
[発明が解決しようとする課題]
ところで、低温タンク内の液面は常時変化し、このため
ポンプの吸入側圧力が変化し、その圧力が低下するとポ
ンプ内でキャビテーションが発生し、発生ガスによる噛
み込みなどによりインペラーでの遠心力発生能力が落ち
ポンプの能力が低下してしまう問題がある9
このため、通常は吸入側圧力に余裕をもたせるよう液面
に余裕を持なぜてキャビテーションの発生ずる液位より
高い液面で運転をし、ている、シ、かし、異種L N
Gの受入時等は液面を極力下げて受入れるためポンプに
キャビテーションが発生しやすい。しかしキャビテーシ
ョンの発生によるポンプの圧力低下の限界を正確につか
まないと、どうしても限界まで液位を下げての運転は出
来ない。[Problems to be Solved by the Invention] By the way, the liquid level in the low-temperature tank changes all the time, which causes the pressure on the suction side of the pump to change, and when that pressure decreases, cavitation occurs in the pump, causing cavitation due to generated gas. There is a problem in that the ability of the impeller to generate centrifugal force decreases due to crowding, etc., and the pump's performance decreases. When operating at a liquid level higher than
When receiving G, cavitation is likely to occur in the pump because the liquid level is lowered as much as possible. However, unless the limit of the pump pressure drop due to cavitation is accurately determined, it will not be possible to operate the pump with the liquid level lowered to the limit.
本発明は、上記下・博を考慮してなされたもので、ポン
プのキャビテーションの発生度合を監視できると共に、
それによる性能低下が運転に支障のない範囲かどうかを
診断できる低温液化カス用ポンプの性能監視診断方法を
提供することを目的とする。The present invention has been made in consideration of the above-mentioned problems, and is capable of monitoring the degree of occurrence of cavitation in a pump.
An object of the present invention is to provide a performance monitoring and diagnosis method for a pump for low-temperature liquefied scum that can diagnose whether the resulting performance degradation is within a range that does not impede operation.
[課題を解決するための手段〕
本発明は上記目的を達成するために、低温タンク内の低
温液化ガスをポンプで搬送するに際し、ぞのポンプから
の低温液化ガスの流星と圧力を検出すると共にポンプの
振動加速度を検出し、これら検出値からキャビテーショ
ンの度合を診断するようにしたものである。[Means for Solving the Problem] In order to achieve the above object, the present invention detects the meteor and pressure of the low-temperature liquefied gas from the pump when transporting the low-temperature liquefied gas in the low-temperature tank with a pump. The vibration acceleration of the pump is detected and the degree of cavitation is diagnosed from these detected values.
[作用]
上記構成によれば、先ずポンプからの流量と圧力とを検
出することで、ポンプの流量と圧力(揚程)の基準曲線
に対しての能力低下が判り、これとポンプの振動加速度
とからキャビテーションの発生度合が判ると共にポンプ
をそのまま運転していいかどうかを判断できる。[Function] According to the above configuration, by first detecting the flow rate and pressure from the pump, it is possible to determine the decrease in capacity with respect to the standard curve of flow rate and pressure (head) of the pump, and this is combined with the vibration acceleration of the pump. This allows us to determine the degree of cavitation occurrence and determine whether it is okay to continue operating the pump.
[実施例]
以下、本発明の好適実施例を添付図面に基づいて説明す
る。[Example] Hereinafter, preferred embodiments of the present invention will be described based on the accompanying drawings.
第1図において、1は低温タンクで、その内にLNG、
LPGなどの低温液化ガスLが貯蔵される。In Figure 1, 1 is a low temperature tank, inside which LNG,
Low-temperature liquefied gas L such as LPG is stored.
この低温タンク1には吸入管2を介して遠心型のポンプ
3が接続され、その吐出側に配管4が接続され、液化ガ
ス利用装置(図示せず)などに供給されるようになって
いる。A centrifugal pump 3 is connected to this low-temperature tank 1 via a suction pipe 2, and a pipe 4 is connected to the discharge side of the pump 3, so that the pump 3 is supplied to a liquefied gas utilization device (not shown), etc. .
この配管4には流量計5、圧力計6が接続され、それぞ
れオンライン7.8で診断システム9に接続される。ま
たポンプ3には、ポンプ3の振動加速度を検出する加速
度センサ10が収り付けられ、その検出値がオンライン
11を介し、て診断システム9に接続される。A flow meter 5 and a pressure gauge 6 are connected to this pipe 4, and each is connected to a diagnostic system 9 via an online connection 7.8. Further, an acceleration sensor 10 for detecting vibration acceleration of the pump 3 is housed in the pump 3, and the detected value is connected to the diagnostic system 9 via an online connection 11.
なお、12は配管4に接続し、た逆止弁、13は同じく
開閉弁である。Note that 12 is a check valve connected to the pipe 4, and 13 is an on-off valve.
以上において、先ずポンプ3の吸込側圧力が一定であれ
ば、液化ガスポンプの流i#Qと揚程Hは、第2図に基
準揚程曲線、Qで示した関係となる。また吸入側圧力が
下がれば点線で示した曲線rnのように、その性能が低
下する。In the above, first, if the suction side pressure of the pump 3 is constant, the flow i#Q and the head H of the liquefied gas pump have the relationship shown by the reference head curve Q in FIG. 2. Furthermore, when the suction side pressure decreases, the performance decreases as shown by the dotted curve rn.
そこで、先ず診断システム9に低温タンク1の液化ガス
Lの液面が最高の時のポンプ3の基準揚程曲線Jのデー
タを入力しておき、また同時に配管4から利用装置への
負荷に応じた流JiQo 、揚程(圧力)Haの点ao
を入力しておく。Therefore, first, the data of the reference head curve J of the pump 3 when the liquid level of the liquefied gas L in the low-temperature tank 1 is at its highest is input into the diagnostic system 9, and at the same time, the data of the reference head curve J of the pump 3 when the liquid level of the liquefied gas L in the low temperature tank 1 is at its highest is input, and at the same time, the data of the reference head curve J of the pump 3 is inputted into the diagnostic system 9. Flow JiQo, point ao of head (pressure) Ha
Enter.
ポンプ3の運転中においては、流量計5で検出し、た流
量値と圧力計6で検出し、た圧力(揚程)値とがオンラ
イン7.8を介し、て診断システム9に入力される。While the pump 3 is in operation, the flow rate value detected by the flow meter 5 and the pressure (head) value detected by the pressure gauge 6 are input to the diagnostic system 9 via the online system 7.8.
今、この流量と圧力(揚程)が、第2図に点a1で示す
ような流星(J+、揚程H+で運転されているとする、
この点a1は、初期の点aOよりその流量と揚程とも下
がり性能が低下していることが判るが、ポンプ3のキャ
ビテーションの発生による低下が、液面の低下によるも
のかどうかは判別できない9
そこで、ポンプ3の振動を加速度センサ10で検出し1
、それをオンライン11で診断システム9に入力するこ
とで、キャビテーションによる能力低下を判断できる。Now, suppose that this flow rate and pressure (lifting head) are operating at a meteor (J+, lifting head H+) as shown at point a1 in Figure 2,
It can be seen that the flow rate and head of this point a1 are lower than the initial point aO, and the performance is degraded, but it cannot be determined whether the decrease due to the occurrence of cavitation in the pump 3 is due to a decrease in the liquid level9. , the vibration of the pump 3 is detected by the acceleration sensor 10 and the vibration of the pump 3 is detected by the acceleration sensor 10.
, by inputting it into the diagnostic system 9 online 11, it is possible to judge whether the performance has deteriorated due to cavitation.
すなわち、キャビテーションの発生率が多くなるとポン
プ3の振動が大きくなり、その振動増加によりキャビテ
ーションの度合を診断できる。That is, as the incidence of cavitation increases, the vibration of the pump 3 increases, and the degree of cavitation can be diagnosed based on the increase in vibration.
従って、診断システム9で入力された流量Q1と揚程H
1から初期(iffQo、Haと比較し、同時に入力さ
れる振動加速度の検出値とからポンプ3の性能低下が吸
入側圧力の低下に基づく適1[なものか、或いは同時に
キャビテーションも含んだ能力低下なのかが適格に判断
できる。Therefore, the flow rate Q1 inputted in the diagnostic system 9 and the head H
1 to the initial stage (compared with ifQo and Ha, and from the detected value of vibration acceleration input at the same time, it is determined that the performance deterioration of the pump 3 is due to the decrease in suction side pressure, or the performance deterioration also includes cavitation at the same time. It can be appropriately determined whether
この診断システムっでキャビテーション発生度が危険域
に達したときは、CRTでそれを表示すると共にポンプ
3の運転を停止する。When the degree of cavitation occurrence reaches a dangerous range, this diagnostic system displays it on the CRT and stops the operation of the pump 3.
[発明の効果]
以上説明してきたことから明らかなように、本発明によ
れば次の如き優れた効果を発揮する9+1) ポンプ
からの液化ガスの流量と圧力を検出すると共に、そのポ
ンプの振動加速度を検出することでキャビテーションに
よるポンプ性能低下を監視・診断できる。[Effects of the Invention] As is clear from the above explanation, the present invention exhibits the following excellent effects. By detecting acceleration, it is possible to monitor and diagnose deterioration in pump performance due to cavitation.
C2′〕 キャビテーション発生の限界近くまで運転
できるので低温タンクのデッドストックまで低温液化ガ
スをm送できる。C2'] Since it can be operated close to the limit of cavitation generation, low-temperature liquefied gas can be delivered m to the dead stock of the low-temperature tank.
第1図は本発明の一実施例を示す図、第2図は本発明に
おいてポンプの性能を示す図て゛ある。
図中、1は低温タンク、3はポンプ、4は配管、5は流
鼠計、6は圧力計、9は診断システム、10は加速度セ
ンサである。
特許出願人 石川島播磨重工業株式会社代理人弁理士
絹 谷 信 雄4・・・仁菅
9 ・・診ビケンヌデム
第2図FIG. 1 is a diagram showing an embodiment of the present invention, and FIG. 2 is a diagram showing the performance of the pump in the present invention. In the figure, 1 is a low temperature tank, 3 is a pump, 4 is piping, 5 is a flow meter, 6 is a pressure gauge, 9 is a diagnostic system, and 10 is an acceleration sensor. Patent applicant: Ishikawajima-Harima Heavy Industries Co., Ltd. Representative patent attorney: Nobuo Kinutani 4... Jinsuga 9... Diagram 2
Claims (1)
際し、そのポンプからの低温液化ガスの流量と圧力を検
出すると共にポンプの振動加速度を検出し、これら検出
値からキャビテーションの度合を診断することを特徴と
する低温液化ガス用ポンプの性能監視診断方法。1. When transporting low-temperature liquefied gas in a low-temperature tank with a pump, detect the flow rate and pressure of the low-temperature liquefied gas from the pump, as well as detect the vibration acceleration of the pump, and diagnose the degree of cavitation from these detected values. A method for monitoring and diagnosing the performance of a pump for low-temperature liquefied gas.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10273188A JPH01273898A (en) | 1988-04-27 | 1988-04-27 | Performance surveillance/diagnosticment method for low temperature liquefied gas pump |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10273188A JPH01273898A (en) | 1988-04-27 | 1988-04-27 | Performance surveillance/diagnosticment method for low temperature liquefied gas pump |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH01273898A true JPH01273898A (en) | 1989-11-01 |
Family
ID=14335395
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP10273188A Pending JPH01273898A (en) | 1988-04-27 | 1988-04-27 | Performance surveillance/diagnosticment method for low temperature liquefied gas pump |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH01273898A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6655922B1 (en) * | 2001-08-10 | 2003-12-02 | Rockwell Automation Technologies, Inc. | System and method for detecting and diagnosing pump cavitation |
| GB2511876A (en) * | 2012-07-31 | 2014-09-17 | Fisher Rosemount Systems Inc | Systems and methods to monitor pump cavitation |
| CN105020150A (en) * | 2014-04-23 | 2015-11-04 | 中国科学院理化技术研究所 | Supercooling test system and low-temperature centrifugal pump test system |
| CN106382238A (en) * | 2016-10-18 | 2017-02-08 | 江苏大学 | Centrifugal pump cavitation diagnosing method and device |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57201907A (en) * | 1981-06-05 | 1982-12-10 | Hitachi Ltd | Monitoring system for pump operation |
| JPS61244896A (en) * | 1985-04-19 | 1986-10-31 | Shipbuild Res Assoc Japan | Cavitation avoiding device for centrifugal pump |
-
1988
- 1988-04-27 JP JP10273188A patent/JPH01273898A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57201907A (en) * | 1981-06-05 | 1982-12-10 | Hitachi Ltd | Monitoring system for pump operation |
| JPS61244896A (en) * | 1985-04-19 | 1986-10-31 | Shipbuild Res Assoc Japan | Cavitation avoiding device for centrifugal pump |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6655922B1 (en) * | 2001-08-10 | 2003-12-02 | Rockwell Automation Technologies, Inc. | System and method for detecting and diagnosing pump cavitation |
| GB2511876A (en) * | 2012-07-31 | 2014-09-17 | Fisher Rosemount Systems Inc | Systems and methods to monitor pump cavitation |
| US9255578B2 (en) | 2012-07-31 | 2016-02-09 | Fisher-Rosemount Systems, Inc. | Systems and methods to monitor pump cavitation |
| GB2511876B (en) * | 2012-07-31 | 2018-08-01 | Fisher Rosemount Systems Inc | Systems and methods to monitor pump cavitation |
| CN105020150A (en) * | 2014-04-23 | 2015-11-04 | 中国科学院理化技术研究所 | Supercooling test system and low-temperature centrifugal pump test system |
| CN106382238A (en) * | 2016-10-18 | 2017-02-08 | 江苏大学 | Centrifugal pump cavitation diagnosing method and device |
| CN106382238B (en) * | 2016-10-18 | 2018-04-17 | 江苏大学 | A kind of method and its device for centrifuging pump cavitation diagnosis |
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