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JPH01252737A - Alloyed cast iron brake shoe for vehicle - Google Patents

Alloyed cast iron brake shoe for vehicle

Info

Publication number
JPH01252737A
JPH01252737A JP8177388A JP8177388A JPH01252737A JP H01252737 A JPH01252737 A JP H01252737A JP 8177388 A JP8177388 A JP 8177388A JP 8177388 A JP8177388 A JP 8177388A JP H01252737 A JPH01252737 A JP H01252737A
Authority
JP
Japan
Prior art keywords
weight
temp
cast iron
brake shoe
vehicle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP8177388A
Other languages
Japanese (ja)
Inventor
Yoshiaki Ueda
芳明 上田
Yutaka Miyaji
宮地 豊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
UEDA BRAKE KK
Original Assignee
UEDA BRAKE KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by UEDA BRAKE KK filed Critical UEDA BRAKE KK
Priority to JP8177388A priority Critical patent/JPH01252737A/en
Publication of JPH01252737A publication Critical patent/JPH01252737A/en
Pending legal-status Critical Current

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Abstract

PURPOSE:To increase friction coefficient in a high-speed region and also to improve wear resistance by limiting the contents of respective elements constituting an alloyed cast iron brake shoe for vehicle for use in brake gear to specific values, respectively. CONSTITUTION:The alloyed cast iron brake shoe for vehicle has a composition containing, by weight ratio, 2.7-3.5% C, 1.2-2.5% Si, 1.1-3.0% Mn, 0.1-0.5% P, 0.05-0.15% S, 0.5-1.5% Cu, 2.1-3.0% Cr, and 0.2-1.0% Mo. In the above composition, Mn has functions of increasing the amount of matrix pearlite, accelerating the formation of carbide, and providing wear resistance and Cr has effects of stabilizing Mn carbide at high temp., preventing the decomposition of Mn carbide due to heating at high temp. at the time of braking at a temp. in a high-temp. region, and stably maintaining friction coefficient in a high-temp. region. By the use of P, conformability to a wheel tread is provided to a brake shoe by the melting of steadite at the time of braking from a high-speed region. Further, Mo has a function of stabilizing structure at high temp. and also Cu has functions of making matrix pearlite dense and improving tensile strength.

Description

【発明の詳細な説明】 (産業上の利用分野) この発明は車両用合金鋳鉄制輪子に関し、特にたとえば
気動車2客車2機関車および貨車などの鉄道車両のブレ
ーキ装置に用いられる、車両用合金鋳鉄制輪子に関する
Detailed Description of the Invention (Field of Industrial Application) The present invention relates to alloy cast iron brake shoes for vehicles, and in particular to alloy cast iron brake shoes for vehicles, which are used in brake devices for railway vehicles such as two diesel cars, two passenger cars, two locomotives, and freight cars. Regarding brake shoes.

(従来技術) 従来、鉄道車両用鋳鉄制輪子の材料として、片状黒鉛と
パーライトとからなる普通鋳鉄が用いられていた。普通
鋳鉄からなる制輪子の特徴は、湿潤条件下でも摩擦係数
が安定しており、車両踏面への悪影響が少ないことであ
る。
(Prior Art) Conventionally, ordinary cast iron made of flaky graphite and pearlite has been used as a material for cast iron brake shoes for railway vehicles. Bracelet shoes made of ordinary cast iron are characterized by a stable coefficient of friction even under humid conditions, and less negative impact on vehicle treads.

(発明が解決しようとする問題点) しかしながら、普通鋳鉄からなる制輪子は、高速域での
摩擦係数が低くて制動距離が長くなることおよび摩耗し
やすくて寿命が短いことがその欠点として挙げられる。
(Problems to be Solved by the Invention) However, the disadvantages of brake shoes made of ordinary cast iron are that they have a low coefficient of friction in high-speed ranges, resulting in a long braking distance, and are prone to wear, resulting in a short service life. .

すなわち、車両が高速化しまた経費低減の要求が高まる
中、制輪子の摩擦係数が低いと制動距離が伸びてしまう
という問題があり、また、制輪子の耐摩耗性が低いと現
場保守に経費がかかるなどの問題があった。
In other words, as vehicles become faster and the demand for cost reduction increases, there is a problem that braking distance increases if the friction coefficient of the brake shoes is low, and the cost of on-site maintenance increases if the brake shoes have low wear resistance. There were problems such as

それゆえに、この発明の主たる目的は、高速域での摩擦
係数が高くかつ耐摩耗性に優れた、車両用合金鋳鉄制輪
子を提供することである。
Therefore, the main object of the present invention is to provide an alloy cast iron brake shoe for a vehicle that has a high coefficient of friction at high speeds and excellent wear resistance.

(問題点を解決するだめの手段) 第1の発明は、Cを2.7〜3.5重量%、Siを1.
2〜2.5重量%、Mnを1.1〜3゜0重量%、Pを
0.1〜0.5重量%、Sを0゜05〜0.15重量%
、Cuを0.5〜1.5重量%、Crを2.1〜3.0
重量%およびMoを0.2〜1.0重量%含む、車両用
合金鋳鉄制輪子である。
(Another means to solve the problem) The first invention contains 2.7 to 3.5% by weight of C and 1.5% by weight of Si.
2 to 2.5% by weight, Mn 1.1 to 3.0% by weight, P 0.1 to 0.5% by weight, S 0.05 to 0.15% by weight.
, 0.5 to 1.5% by weight of Cu, 2.1 to 3.0% of Cr
This is an alloy cast iron brake shoe for a vehicle, which contains 0.2 to 1.0 weight % of Mo.

第2の発明は、Cを2.7〜3.5重量%、Siを1.
2〜2.5重量%、Mnを1.1〜3゜0重量%、Pを
0.1〜0.5重量%、Sを0゜05〜0.15重量%
、  Cuを0.5〜1.5重量%、Crを2.1〜3
.0重量%およびMoを0.2〜1.0重量%含み、さ
らに、0.2〜1.0重量%のNiおよび0,05〜0
.20重量%のBのうち少なくとも一方を含む、車両用
合金鋳鉄制輪子である。
The second invention contains 2.7 to 3.5% by weight of C and 1.5% by weight of Si.
2 to 2.5% by weight, Mn 1.1 to 3.0% by weight, P 0.1 to 0.5% by weight, S 0.05 to 0.15% by weight.
, 0.5 to 1.5% by weight of Cu, 2.1 to 3% of Cr
.. 0% by weight and 0.2-1.0% by weight of Mo, and further contains 0.2-1.0% by weight of Ni and 0.05-0% by weight.
.. This is an alloy cast iron brake shoe for a vehicle containing at least one of 20% by weight of B.

次に、この発明を構成する各元素の作用および含有量の
限定理由について説明する。
Next, the action of each element constituting this invention and the reason for limiting the content will be explained.

Mn (マンガン)は、基地パーライト量を増加させ、
炭化物の形成を促し、耐摩耗性を付与する。
Mn (manganese) increases the amount of base perlite,
Promotes the formation of carbides and provides wear resistance.

特に、組織中に分散するマンガン系炭化物は、高速域で
の摩擦係数を高め耐摩耗性の向上に大きな役割をもつ。
In particular, manganese carbides dispersed in the structure play a major role in increasing the friction coefficient at high speeds and improving wear resistance.

そして、Mnの含有量が少なくなりすぎれば、組織中に
マンガン系炭化物がほとんど形成されず高速域での摩擦
係数の向上は顕著なものではなく、かつ、耐摩耗性は従
来のものと同じ程度となる。そのため、Mnの含有量を
1.1重量%以上とした。一方、Mnの含有量が3,0
重量%を越えると、マンガン系炭化物の量が多ずぎで硬
くなりすぎ、車輪に摩損、損傷などの悪影響をおよぼす
、この点も考′慮した結果、Mnの含有量を1.1〜3
.0重量%とじた。
If the Mn content is too low, almost no manganese carbide will be formed in the structure, and the improvement in the coefficient of friction at high speeds will not be significant, and the wear resistance will be the same as that of conventional products. becomes. Therefore, the Mn content was set to 1.1% by weight or more. On the other hand, the Mn content is 3.0
If the Mn content exceeds 1.1 to 3% by weight, the amount of manganese carbide will be too large, making it too hard and causing negative effects such as abrasion and damage to the wheels.
.. 0% by weight.

Cr(クロム)は、それを2.1〜3.0重量%含有す
ることによって、マンガン系炭化物を高温で安定化し、
高温域での制動時による高温加熱によるマンガン系炭化
物の分解を防ぎ、高温域での摩擦係数を安定に維持する
効果がある。また、Crを2.1〜3.0重量%含有す
ることによって、基地を強靭化することができ、制輪子
の制動動作中の加熱冷却時に生じる体積膨張、収縮の繰
り返しによって起こる熱亀裂を抑制する効果がある。そ
れに対して、Crの含有量が少なすぎれば、そのような
効果の程度は著しくない。また、Crの含有量が3.0
重量%を越えれば、Fe−Crの炭化物が形成されて脆
くなり、強度、靭性に悪影響をおよぼす。
Cr (chromium) stabilizes manganese carbides at high temperatures by containing 2.1 to 3.0% by weight,
It prevents the decomposition of manganese carbide due to high temperature heating during braking in high temperature ranges, and has the effect of maintaining a stable coefficient of friction in high temperature ranges. In addition, by containing 2.1 to 3.0% by weight of Cr, the base can be strengthened and thermal cracks caused by repeated volumetric expansion and contraction that occur during heating and cooling of brake shoes during braking operation can be suppressed. It has the effect of On the other hand, if the Cr content is too low, the degree of such effect is not significant. In addition, the Cr content is 3.0
If it exceeds the weight percentage, Fe-Cr carbides are formed and become brittle, which adversely affects strength and toughness.

P(リン)を0.1〜0.5重量%含有することによっ
て、組織中に溶融温度が約950℃のステダイトが形成
される。そして、高速域からの制動時にステダイトが溶
融することによって、制輪子に、車輪踏面へのなじみや
すさが与えられる。
By containing 0.1 to 0.5% by weight of P (phosphorus), steadite with a melting temperature of about 950° C. is formed in the structure. The Steadite melts during braking at high speeds, allowing the brake shoes to easily conform to the wheel tread.

しかしながら、Pの含有量が0.1重量%未満では、ス
テダイトの形成に十分ではない。また、Pの含有量が0
.5重量%を越えれば、靭性の低下熱亀裂の発生を促す
However, if the P content is less than 0.1% by weight, it is not sufficient to form steadite. In addition, the P content is 0
.. If it exceeds 5% by weight, toughness decreases and thermal cracks occur.

Mo(モリブデン)を0.2〜1.0重量%含有するこ
とによって、高温におけるMi織を安定化させ、特に、
高温での機械的性質の改善に効果がある。
By containing 0.2 to 1.0% by weight of Mo (molybdenum), the Mi weave at high temperatures is stabilized, and in particular,
Effective in improving mechanical properties at high temperatures.

Cu(銅)を0.5〜1.5重量%含有することによっ
て、黒鉛が均一に分散され、基地パーライトが緻密にな
り引張強さが向上する。
By containing 0.5 to 1.5% by weight of Cu (copper), graphite is uniformly dispersed, base pearlite becomes dense, and tensile strength is improved.

また、C(炭素)、  Si  (けい素)およびS(
硫黄)は、上記の各成分の特徴を生かし制輪子として調
和のとれた材料とするために、それぞれの含有量を2.
7〜3.5重量%、1.2〜2゜5重量%および0.0
5〜0.15重量%の範囲に限定した。
In addition, C (carbon), Si (silicon) and S (
In order to make use of the characteristics of each component mentioned above to create a material that is harmonious as a brake shoe, the content of each component (sulfur) should be increased to 2.
7-3.5% by weight, 1.2-2°5% by weight and 0.0
It was limited to a range of 5 to 0.15% by weight.

なお、Nf  にッケル)を0.2〜1.0重量%含有
すれば、基地パーライトが緻密になり、高温強さやクリ
ープ強さが向上される。
Note that if 0.2 to 1.0% by weight of Nf (nickel) is contained, base pearlite becomes dense and high temperature strength and creep strength are improved.

また、B(ボロン)を0.05〜0.20重量%含有す
れば、黒鉛組織が微細化され、基地パーライトが緻密に
なり機械的性質が改善される。
Further, if B (boron) is contained in an amount of 0.05 to 0.20% by weight, the graphite structure is refined, the base pearlite becomes dense, and the mechanical properties are improved.

(発明の効果) この発明によれば、高速域での摩擦係数が高くかつ耐摩
耗性に優れた、車両用合金鋳鉄制輪子が得られる。
(Effects of the Invention) According to the present invention, an alloy cast iron brake shoe for a vehicle, which has a high coefficient of friction in a high-speed range and excellent wear resistance, can be obtained.

この発明の上述の目的、その他の目的、特徴および利点
は、以下の実施例の詳細な説明から一層明らかとなろう
The above objects, other objects, features and advantages of the present invention will become more apparent from the detailed description of the following embodiments.

(実施例) まず、別表1に示す化学成分を含みかつ残部がFeから
なる各材料で、車両用合金鋳鉄制輪子を作り、それらを
試料番号O〜12の試料とした。
(Example) First, alloy cast iron brake shoes for vehicles were made from materials containing the chemical components shown in Attached Table 1 and the remainder being Fe, and these were used as samples with sample numbers O to 12.

この場合、試料番号0の試料については、その成分を従
来の普通鋳鉄と同じ成分にした。したがって、試料番号
Oの試料は従来例となる。
In this case, the sample with sample number 0 was made to have the same composition as conventional ordinary cast iron. Therefore, the sample with sample number O is a conventional example.

また、試料番号1の試料については、MnおよびCrの
含有量をこの発明の範囲より少なくした。
In addition, for the sample No. 1, the contents of Mn and Cr were lower than the range of the present invention.

試料番号2の試料については、Mnの含有量をこの発明
の範囲より少なくし、Crの含有量をこの発明の範囲よ
り多くした。試料番号11の試料については、Mnの含
有量をこの発明の範囲より多くし、Crの含有量をこの
発明の範囲より少なくした。さらに、試料番号12の試
料については、MnおよびCrの含有量をこの発明の範
囲より多くした。すなわち、試料番号1,2.11およ
び12の試料は、この発明の範囲外の比較例である。
For sample No. 2, the Mn content was lower than the range of the present invention, and the Cr content was higher than the range of the present invention. For sample No. 11, the Mn content was higher than the range of the present invention, and the Cr content was lower than the range of the present invention. Furthermore, for sample No. 12, the Mn and Cr contents were increased beyond the range of the present invention. That is, samples Nos. 1, 2, 11, and 12 are comparative examples outside the scope of this invention.

そして、試料番号O〜12の試料について、それぞれ、
引張強さ(kgf/1m”)および硬さ(HB)の機械
的性質を調べた。
And for the samples with sample numbers O to 12, respectively,
The mechanical properties of tensile strength (kgf/1 m'') and hardness (HB) were investigated.

さらに、それらの試料について、それぞれ、実物大の慣
性制動試験機で摩擦摩耗試験を行って、摩擦係数および
摩耗量を調べた。なお、この実物大の慣性制動試験機の
試験条件としては、車輪直径を860flとし、慣性重
量を6.36tonとし、制輪子を押し付ける力を2.
5X2tonとした。
Furthermore, each of these samples was subjected to a friction and wear test using a full-scale inertial braking tester to examine the friction coefficient and amount of wear. The test conditions for this full-scale inertial braking test machine were as follows: wheel diameter was 860 fl, inertia weight was 6.36 tons, and force for pressing the brake shoes was 2.
It was set to 5×2 tons.

これらの結果を別表2に示した。なお、摩擦係数につい
ては、ブレーキをかけ始めるときの速度を35.65.
95.110および125km/hとして、それぞれ5
回ずつ測定しそれらの平均値で示した。
These results are shown in Attached Table 2. Regarding the friction coefficient, the speed when starting to apply the brake is 35.65.
95.5 as 110 and 125 km/h, respectively.
It was measured twice and the average value is shown.

この結果より、この発明の範囲外である試料番号1の試
料では、その摩耗量が多いことがわかる。
From this result, it can be seen that sample No. 1, which is outside the scope of the present invention, has a large amount of wear.

従来例となる試料番号Oの試料では、その摩耗量がさら
に多いことがわかる。また、この発明の範囲外である試
料番号2.11および12の試料では、いずれも、引張
強さが小さくて強度、靭性が劣り、かつ、硬くなりすぎ
て車輪に損傷などの悪影響を与えることがわかる。
It can be seen that the amount of wear in the sample number O, which is a conventional example, is even greater. In addition, samples with sample numbers 2.11 and 12, which are outside the scope of this invention, both have low tensile strength and poor strength and toughness, and are too hard, causing damage to the wheels and other negative effects. I understand.

それに対して、この発明の範囲内である試料番号3〜1
0の試料では、いずれも、引張強さが25 (k g 
f /m” )以上であって鋳鉄制輪子の引張強さとし
て満足でき、硬さ(HB)が344以下であって車輪に
損傷などの悪影害を与えないことがわかる。しかも、こ
の発明の範囲内である試料番号3〜10の試料では、い
ずれも、従来例となる試料番号0の試料に比べて、摩擦
係数が太き(て摩擦性能が優れ、かつ、摩耗量が1/4
〜115程度に少なくなって耐摩耗性に優れていること
がわかる。
On the other hand, sample numbers 3 to 1, which are within the scope of this invention.
0 samples, the tensile strength is 25 (kg g
f/m"), which is satisfactory as the tensile strength of cast iron brake shoes, and whose hardness (HB) is 344 or less, which does not cause any adverse effects such as damage to the wheels.Moreover, it can be seen that the present invention The samples with sample numbers 3 to 10, which fall within the range of
It can be seen that the wear resistance is excellent, with a decrease of about 115%.

以上のように、この発明にかかる制輪子は、従来の制輪
子に比べて、高速域での摩擦係数が高くかつ耐摩耗性に
優れ、車両の高速化および経費低減に対応した制輪子で
あることがわかる。
As described above, the brake shoe according to the present invention has a higher coefficient of friction in high-speed ranges and excellent wear resistance than conventional brake shoes, and is a brake shoe that is compatible with increasing vehicle speed and reducing costs. I understand that.

なお、制輪子の材料となるFeとしては、高純度のFe
を用いることが好ましいが、不純物が混在するFeが用
いられてもよい。
In addition, high-purity Fe is used as the material for the brake shoes.
It is preferable to use Fe, but Fe mixed with impurities may also be used.

特許出願人 上田ブレーキ株式会社 代理人 弁理士 岡 1) 全 啓Patent applicant: Ueda Brake Co., Ltd. Agent: Patent Attorney Oka 1) Zenhiro

Claims (1)

【特許請求の範囲】 1 Cを2.7〜3.5重量%、Siを1.2〜2.5
重量%、Mnを1.1〜3.0重量%、Pを0.1〜0
.5重量%、Sを0.05〜0.15重量%、Cuを0
.5〜1.5重量%、Crを2.1〜3.0重量%およ
びMoを0.2〜1.0重量%含む、車両用合金鋳鉄制
輪子。 2 Cを2.7〜3.5重量%、Siを1.2〜2.5
重量%、Mnを1.1〜3.0重量%、Pを0.1〜0
.5重量%、Sを0.05〜0.15重量%、Cuを0
.5〜1.5重量%、Crを2.1〜3.0重量%およ
びMoを0.2〜1.0重量%含み、さらに、 0.2〜1.0重量%のNiおよび0.05〜0.20
重量%のBのうち少なくとも一方を含む、車両用合金鋳
鉄制輪子。
[Claims] 1 C: 2.7 to 3.5% by weight, Si: 1.2 to 2.5% by weight
Weight%, Mn 1.1 to 3.0 weight%, P 0.1 to 0
.. 5% by weight, S 0.05-0.15% by weight, Cu 0
.. An alloy cast iron brake shoe for a vehicle, comprising 5 to 1.5% by weight, 2.1 to 3.0% by weight of Cr, and 0.2 to 1.0% by weight of Mo. 2 2.7-3.5% by weight of C, 1.2-2.5% of Si
Weight%, Mn 1.1 to 3.0 weight%, P 0.1 to 0
.. 5% by weight, S 0.05-0.15% by weight, Cu 0
.. 5 to 1.5% by weight, 2.1 to 3.0% by weight of Cr, and 0.2 to 1.0% by weight of Mo, furthermore, 0.2 to 1.0% by weight of Ni and 0.05% by weight. ~0.20
An alloy cast iron brake shoe for a vehicle, comprising at least one of B in the weight percent.
JP8177388A 1988-03-31 1988-03-31 Alloyed cast iron brake shoe for vehicle Pending JPH01252737A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP8177388A JPH01252737A (en) 1988-03-31 1988-03-31 Alloyed cast iron brake shoe for vehicle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP8177388A JPH01252737A (en) 1988-03-31 1988-03-31 Alloyed cast iron brake shoe for vehicle

Publications (1)

Publication Number Publication Date
JPH01252737A true JPH01252737A (en) 1989-10-09

Family

ID=13755795

Family Applications (1)

Application Number Title Priority Date Filing Date
JP8177388A Pending JPH01252737A (en) 1988-03-31 1988-03-31 Alloyed cast iron brake shoe for vehicle

Country Status (1)

Country Link
JP (1) JPH01252737A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2274827A (en) * 1993-02-03 1994-08-10 Hitachi Ltd lift brakes
CN106367675A (en) * 2016-11-03 2017-02-01 广西大学 Heat treatment method for phosphor copper abrasion-resistant cast iron
CN106435349A (en) * 2016-11-03 2017-02-22 广西大学 Phosphor copper wear resistant cast iron and preparation method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2274827A (en) * 1993-02-03 1994-08-10 Hitachi Ltd lift brakes
GB2274827B (en) * 1993-02-03 1996-09-25 Hitachi Ltd Emergency stop device for elevator and elevator
CN106367675A (en) * 2016-11-03 2017-02-01 广西大学 Heat treatment method for phosphor copper abrasion-resistant cast iron
CN106435349A (en) * 2016-11-03 2017-02-22 广西大学 Phosphor copper wear resistant cast iron and preparation method thereof

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