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JPH01223170A - Coating composition and cast-coated paper coated therewith - Google Patents

Coating composition and cast-coated paper coated therewith

Info

Publication number
JPH01223170A
JPH01223170A JP63047497A JP4749788A JPH01223170A JP H01223170 A JPH01223170 A JP H01223170A JP 63047497 A JP63047497 A JP 63047497A JP 4749788 A JP4749788 A JP 4749788A JP H01223170 A JPH01223170 A JP H01223170A
Authority
JP
Japan
Prior art keywords
parts
latex
cast
paint
acrylic emulsion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP63047497A
Other languages
Japanese (ja)
Other versions
JPH0826272B2 (en
Inventor
Nobuo Kuroda
黒田 信雄
Itsuro Yamamoto
山本 逸朗
Noriaki Matsuda
松田 紀昭
Katsumi Kaneda
金田 勝美
Akio Hiugaji
日向寺 昭夫
Akio Tanaka
田中 顕雄
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsui Toatsu Chemicals Inc
New Oji Paper Co Ltd
Original Assignee
Mitsui Toatsu Chemicals Inc
Oji Paper Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsui Toatsu Chemicals Inc, Oji Paper Co Ltd filed Critical Mitsui Toatsu Chemicals Inc
Priority to JP63047497A priority Critical patent/JPH0826272B2/en
Priority to KR1019890002351A priority patent/KR920002988B1/en
Priority to EP89103574A priority patent/EP0331143B1/en
Priority to DE89103574T priority patent/DE68911554D1/en
Priority to FI890981A priority patent/FI890981L/en
Priority to US07/317,366 priority patent/US4975473A/en
Publication of JPH01223170A publication Critical patent/JPH01223170A/en
Publication of JPH0826272B2 publication Critical patent/JPH0826272B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/36Coatings with pigments
    • D21H19/44Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
    • D21H19/56Macromolecular organic compounds or oligomers thereof obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H19/58Polymers or oligomers of diolefins, aromatic vinyl monomers or unsaturated acids or derivatives thereof

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Laminated Bodies (AREA)
  • Paints Or Removers (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Paper (AREA)

Abstract

PURPOSE:To obtain the title composition outstanding in releasability in the high-speed production of coated paper, free from developing pits, capable of imparting the cast-coated paper with high gloss and high surface strength, by incorporating a pigment with a latex and an acrylic emulsion each in specified proportion. CONSTITUTION:The objective composition can be obtained by incorporating (A) 100pts.wt. of a pigment with (B) 6-18pts.wt. on a solid basis, of a latex with a mean particle size of 0.1-0.3mm and (C) 3-12pts.wt. of an acrylic emulsion with a mean particle size of 0.5-1.5mum so as to total 9-30pts.wt. of the components B and C. The other objective cast-coated paper can be obtained by application of said composition.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は高速生産可能なキャストコート紙用塗料組成物
および該組成物を塗工してなるキャストコート紙に関す
る。
DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a paint composition for cast-coated paper that can be produced at high speed, and to cast-coated paper coated with the composition.

(従来の技術) キャストコート紙の製法には直接法、凝固法、リウェツ
ト法等がある。直接法とは顔料と接着剤を含む水性塗料
を原紙に塗布後湿潤状態で高温鏡面ドラム(以後中ヤス
トドラムと称する)へ密着し乾燥する方法であシ、凝固
法とは水性塗料に凝固剤を添加し原紙に塗布後湿潤状態
でキャストドラム上で密着乾燥する方法もしくは水性塗
料を原紙に塗布後に凝固剤を塗布し湿潤状態でキャスト
ドラム上で密着乾燥する方法である。リウェツト法とは
水性塗料を原紙に塗布し一旦乾燥後に再湿潤してキャス
トドラムで密着乾燥する方法である。
(Prior Art) There are various methods for producing cast coated paper, such as a direct method, a coagulation method, and a rewetting method. The direct method is a method in which a water-based paint containing pigments and adhesive is applied to a base paper, and then dried by adhering it to a high-temperature specular drum (hereinafter referred to as a middle cast drum) in a wet state.The coagulation method is a method in which a coagulant is applied to the water-based paint. There are two methods: a method in which a water-based paint is applied to a base paper and then dried in close contact on a cast drum in a wet state, or a method in which a water-based paint is applied to a base paper, a coagulant is applied, and a coagulant is applied in a wet state and then dried in a close contact on a cast drum in a wet state. The rewetting method is a method in which a water-based paint is applied to base paper, once dried, rewetted, and then dried in close contact with a cast drum.

従って、高光沢のアート紙が乾燥状態でスーパーカレン
ダーがけされるのに対し、キャストコート紙はいずれの
方法によりても湿潤状態即ち塗工層が回層性の高い状態
で平滑化されるので、平滑性が高くよシ高光沢の塗工面
が得られる。
Therefore, whereas high-gloss art paper is supercalendered in a dry state, cast-coated paper is smoothed in a wet state, that is, in a state where the coating layer is highly layered, no matter which method is used. A coated surface with high smoothness and high gloss can be obtained.

しかしながら、水を多量に含んだ塗工面をキャストドラ
ム面へ密着し乾燥させた後、キャストドラム面から塗工
面を抵抗なく離型させることが、高光沢性を有し欠陥の
ない塗工面を得る上で重要な要件である。従来、高光沢
性を付与するためのキャストドラムへの密着性の良さは
逆に離型性が大幅に低下する問題を生じるため、高光沢
性を有し且つピンホール等の塗面欠陥の少ないキャスト
コート紙を得るには高度な技術を必要とした。特に高速
生産のためキャストドラムからの塗工面の離型速度を大
きくすると離型抵抗も大きくなり、時としてドラムに塗
膜が付着し部分的にピックアップされ(以後この結果生
じた塗工面の欠陥をピットと称する)、無欠陥で均一な
光沢を有する塗工面は得られなかった。高速生産時のも
う一つ間−照点は、キャ工紙がドラム上に滞留する時間
が短くなり、従うにリウェツト法では面形成のためキャ
ストドラム上で高い圧力下に置かれるが、高速運転時は
水分がドラム表面と塗膜との間に溜シを形成することが
結果、塗膜にピックアップによるピットとは異なるタイ
プのピットが形成され、キャストコート紙藺上に欠陥を
著しく発生させた。
However, it is necessary to bring the coated surface containing a large amount of water into close contact with the cast drum surface, dry it, and then release the coated surface from the cast drum surface without any resistance to obtain a coated surface with high gloss and no defects. This is an important requirement. Conventionally, good adhesion to the cast drum to give high gloss has the opposite effect of significantly reducing mold releasability. Producing cast-coated paper required advanced technology. In particular, when the mold release speed of the coated surface from the cast drum is increased for high-speed production, the mold release resistance also increases, and sometimes the paint film adheres to the drum and is partially picked up (hereinafter, defects on the coated surface that occur as a result of this will be investigated). A coated surface without defects (referred to as pits) and uniform gloss could not be obtained. Another point of interest during high-speed production is that the residence time of cast paper on the drum is shortened, and therefore, in the rewetting method, it is placed under high pressure on the cast drum to form a surface. At times, moisture forms a reservoir between the drum surface and the paint film, resulting in the formation of pits in the paint film that are different from the pits caused by pickup, which causes significant defects on the cast-coated paper. .

(発明が解決しようとする課題) そこで、キャストコート紙の上記問題を少しでも解決し
塗工面品質を維持しながら高速生産を可能にするため、
顔料と不飽和カルデンw1tモノマー成分として含有す
るラテックスおよびカゼイン等の接着剤を主成分とする
塗−料に亜鉛、アルミニウム、マグネシウム等の硫酸塩
、硝酸塩、蟻酸塩、酢酸塩等を凝固剤として添加する方
法(特公昭6O−146097)が提案されているが、
この方法を用いても未だその生産速度は低く不十分なも
のであう九。
(Problem to be solved by the invention) Therefore, in order to solve the above-mentioned problems of cast coated paper and to enable high-speed production while maintaining coated surface quality.
Sulfates, nitrates, formates, acetates, etc. of zinc, aluminum, magnesium, etc. are added as coagulants to paints whose main components are pigments and adhesives such as latex and casein, which contain pigments and unsaturated cardenes as monomer components. A method has been proposed (Special Publication No. 6O-146097), but
Even if this method is used, the production rate is still low and insufficient9.

於て、従来にない高速生産によっても離型性に優れピッ
ト発生がなく高光沢および良好なる表面強度を有するキ
ャストコート紙を得ることが可能な塗料組成物および該
組成物を塗工してなるキャストコート紙を提供すること
にある。
The present invention provides a coating composition and a product coated with the composition, which makes it possible to obtain cast-coated paper with excellent mold release properties, no pitting, high gloss, and good surface strength even through unprecedented high-speed production. Our goal is to provide cast coated paper.

(課題を解決するための手段) 前記課題を解決するものとして、顔料および接着剤を主
成分として含有してなるキャストコート紙用塗料におい
て、該顔料100重量部に対して、該接着剤として平均
粒子径0.1−0.3μmのラテックス囚を固形分で6
−18重量部および平均粒子径0.5−1.5 pmの
アクリルエマルシ璽ン俤】を固形分で3−12重量部、
かつラテックス■およびアクリル二マルク、7@を固形
分で9−30重量部含有してなるキャストコート紙用塗
料組成物および該組成物を塗工してなる中ヤストコート
紙が提供される。
(Means for Solving the Problem) As a solution to the above problem, in a paint for cast coat paper containing a pigment and an adhesive as main components, an average amount of the adhesive is added to 100 parts by weight of the pigment. The solid content of latex particles with a particle size of 0.1-0.3 μm is 6
-18 parts by weight of acrylic emulsion with an average particle size of 0.5-1.5 pm] in solid content of 3-12 parts by weight,
Furthermore, a coating composition for cast coated paper containing 9 to 30 parts by weight of latex (1) and acrylic dimarc, 7@ as a solid content, and a medium cast coated paper coated with the composition are provided.

本発明において、顔料100重量部に対して囚および0
)の2種類の合成バインダーを固形分で合計9−30重
量部使用することを規定している理由は、合成バインダ
ーの合計量が9重量部未満の使用によって得られた塗料
のキャストコート紙の表面強度が低く実用の印刷に耐え
なく、また合成/4イングーの合計量が30重量部を越
えた使用の場合、これによった塗料のキャストコート紙
のドラム面からの離を性が不良で本発明の目的である高
速生産が困MKなる等による。好まし込合成バインダー
合計使用量は10−25重量部である。
In the present invention, for 100 parts by weight of pigment,
) The reason for specifying the use of a total of 9 to 30 parts by weight of two types of synthetic binders in terms of solid content is that the cast-coated paper of the paint obtained by using less than 9 parts by weight of the total amount of synthetic binders. The surface strength is so low that it cannot withstand practical printing, and if the total amount of Synthetic/4 Ingu is used in excess of 30 parts by weight, this may result in poor separation of the paint from the drum surface of the cast coated paper. This is because high-speed production, which is the object of the present invention, becomes difficult. The total amount of preferred synthetic binder used is 10-25 parts by weight.

また本発明において、顔料100重量部に対して用いる
ラテックス囚の量を固形分で6−18重量部と限定した
理由は、ラテックス(1)が6重量部未満の場合にはこ
れに依って得られたキャストコート紙の表面強度が低く
、ラテックス(4)が18重量部を越えた場合には塗工
紙のキャストドラム面からの離型性が不良で、また透気
性も低く得られた塗工面にはピットが多くなることによ
る。好ましいラテックスに)の使用量は7−16重量部
である。
In addition, in the present invention, the reason why the amount of latex particles used for 100 parts by weight of pigment is limited to 6-18 parts by weight in terms of solid content is that if the latex (1) is less than 6 parts by weight, The surface strength of the coated cast coated paper is low, and if the amount of latex (4) exceeds 18 parts by weight, the release properties of the coated paper from the cast drum surface are poor, and the air permeability is also low. This is because there will be more pits on the construction surface. The amount used in the preferred latex is 7-16 parts by weight.

更に本発明において、顔料100重量部に対する7/リ
ルエマルシ冒ン0)の使用量を固形分で3−12重量部
と限定した理由は、アクリルエマルシ曽ン俤)の使用量
が3重量部未満では塗工紙のキャストドラム面への密着
性が不良で光沢度が低下しピットが多くなシ、アクリル
エマルシロン0)の使用量が12重量部を越えるとキャ
ストドラムからの離型性が不良となり、また得られたキ
ャストコートWピツトが発生する。好ましいアクリルエ
マルシ1ン(B)の使用量は4−10重量部である。
Furthermore, in the present invention, the reason why the amount of acrylic emulsion 0) used is limited to 3-12 parts by weight in terms of solid content per 100 parts by weight of the pigment is that the amount of acrylic emulsion 0) used is less than 3 parts by weight. In this case, the adhesion of the coated paper to the cast drum surface is poor, the gloss is reduced, and there are many pits.If the amount of acrylic emulsion 0) used exceeds 12 parts by weight, the release property from the cast drum is poor. Then, the obtained cast coat W pits are generated. The preferred amount of acrylic emulsion (B) used is 4-10 parts by weight.

本発明において、ラテックスに)の平均粒子径を0.1
−0.3μmと限定した理由は、平均粒子径が0.1μ
m未満であるとアクリルエマルシロンω)の平均粒子径
が0.5−1.5μmであっても得られた塗料の粘度が
高く、塗工紙のキャストドラム面からの離型性も不良に
なシビットのない平滑な塗工面が得られ難い。一方、ラ
テックス(4)の平均粒子径が0.3μmを越えた場合
、これを用いた塗料のキャストコート紙は表面強度が低
くしかもピットの発生も多いので、本発明の目的である
高速生産が困虐となる。
In the present invention, the average particle size of latex) is 0.1
The reason for limiting the value to −0.3 μm is that the average particle diameter is 0.1 μm.
If it is less than m, even if the average particle diameter of acrylic emulsion ω) is 0.5-1.5 μm, the viscosity of the resulting paint will be high and the releasability of the coated paper from the cast drum surface will be poor. It is difficult to obtain a smooth coated surface with no sivit. On the other hand, if the average particle size of latex (4) exceeds 0.3 μm, cast-coated paper coated with paint using latex (4) will have low surface strength and will have many pits, making it difficult to achieve high-speed production, which is the objective of the present invention. It becomes atrocious.

また本発明において、アクリルエマルシロン0)の平均
粒子径を0.5−1.5μmと限定した理由は、アクリ
ルエマルシロン(B)の平均粒子径が0.5μm未満で
あると、これを用いた塗料のキャストコート紙の透気性
が低く、ピットの発生が多く高速生産が困難であシ、ま
たアクリルエマルシロン(8)の平均粒子径が1.5μ
mを越え九場合、これを用いた塗料のキャストコート紙
の表面強度が著しく低く実用上の印刷はできない等であ
る。ここでラテックス囚およびアクリルエマルシロン0
)の平均粒子径は塗料組成物調整後の工程で前記した粒
子径であることが重要で、塗料へ添加する前の合成バイ
ンダー単独の状態では必ずしもこの粒子径を有している
必要はない。例えば、ラテックス■を化学安定性の優れ
た0、1−0.3μmの粒子径に合成し、別に0.1−
0.3μmの粒子径のアクリル酸エルシ璽/を合成した
後にカルシウムイオン、アルミニウムイオンなど多価金
属カチオンの少量添加により凝集操作を施して平均粒子
径が0.5−1.5μmになるように調整し、しかる後
界面活性剤あるいは保護コロイド剤ノ添加により安定化
処理したアクリルエマルシロンを(B)とする、このよ
うKして[!111された合成バインダーを用いた塗料
の各々の調整段階での状態を透過型電子顕微鏡によシ観
察したところ、囚および俤)の合成バインダーは各々独
立に調整時の粒子径を保持していることが粒子の濃淡に
よる差で確かめられた。すなわち、ラテックス■は濃い
像となシ単独の状態で存在しアクリルエマルシロン(B
)は淡い像とな多数個づつ凝集した状態で存在していた
。この調整法は一例であシ、塗料の混合過程で粒子径を
コントロールすることも可能である(尚以後上記アクリ
ルエマルシロンのように多価金属カチオンの小量添加或
は塗料の調製過程での凝集操作により本発明のアクリル
エマルV11)(A)に変換されるアクリルエマルシロ
ンをアクリルエマルシ璽ン俤)前駆体と称する)。ti
アクリルエマルシ曹ン俤)は合成時に本発明の請求範囲
の粒子径になるようKll造するものも使用できるが経
済的ではない。
In addition, in the present invention, the reason why the average particle size of acrylic emulsion 0) is limited to 0.5-1.5 μm is that if the average particle size of acrylic emulsion (B) is less than 0.5 μm, it cannot be used. The cast-coated paper used as the paint had low air permeability and many pits occurred, making high-speed production difficult.Also, the average particle size of acrylic emulsion (8) was 1.5 μm.
If it exceeds 9 m, the surface strength of the cast-coated paper coated with the paint using this material will be extremely low, making practical printing impossible. Latex prisoner and acrylic emulsion here 0
It is important that the average particle size of ) is the same as described above in the step after preparing the paint composition, and the synthetic binder alone before being added to the paint does not necessarily have to have this particle size. For example, latex ■ is synthesized to have a particle size of 0.1-0.3 μm with excellent chemical stability, and separately 0.1-0.3 μm.
After synthesizing acrylic acid with a particle size of 0.3 μm, agglomeration is performed by adding a small amount of polyvalent metal cations such as calcium ions and aluminum ions so that the average particle size becomes 0.5-1.5 μm. The acrylic emulsion prepared and then stabilized by adding a surfactant or a protective colloid is designated as (B), and is treated in this way with [! When we observed the state of the paint using the synthetic binder 111 at each adjustment stage using a transmission electron microscope, we found that the synthetic binders 1 and 2 each independently maintained the particle size at the time of adjustment. This was confirmed by the difference in particle density. In other words, latex ■ exists as a dark image and stands alone, and acrylic emulsion (B)
) were present in a state where they were aggregated in large numbers with a faint image. This adjustment method is just one example, and it is also possible to control the particle size during the paint mixing process. The acrylic emulsion converted into the acrylic emulsion V11) (A) of the present invention by the agglomeration operation is referred to as the acrylic emulsion precursor). Ti
Although acrylic emulsion (acrylic emulsion carbonate) can be manufactured to have a particle size within the claimed range of the present invention during synthesis, it is not economical.

尚本発明に於てラテックスとはゴム系エマルシロンの総
称であシ、その意味からラテックスに含まれる成分はプ
タゾエン、イソグレン、2−り■ロブタジエン等のジエ
ン系単量体を必須成分としてなるが、アクリル酸エルシ
冒/はこれらのジエン系単量体は含有せず後述するよう
な単量体を主成分としてなる重合体エマルションの総称
である。ラテックスに於てはジエン系単量体以外の共重
合単量体成分として、アクリルエマルシロンに於ては主
単量体成分としてスチレン、α−メチルスチレン、クロ
ロスチレン、ジメチルスチレン等の芳香族アルケニル化
合物とアクリル酸メチル、アクリル酸エチル、アクリル
酸ツチル、アクリル酸2−エチルヘキシル、アクリル酸
グリシジル、メタクリル酸メチル、メタクリル酸エチル
、メタクリル酸メチル、メタクリル酸2−エチルヘキシ
ル、メタクリル酸ヒドロキシエチル、メタクリル酸ヒド
ロキシグロビル、メタクリル酸グリシジル、アクリル酸
エチル、N−メチロールアクリルアミド、N−メトキシ
メチルアクリルアミド、メタクリルアミド、N−メチロ
ールメタクリルアミド、N−メトキシメチルメタクリル
アミド、アクリル酸、メタクリル酸、クロトン酸、フマ
ール酸アル中ルエステル、イタコン酸アルキルエステル
、アクリロニトリル、メタアクリロニトリル、酢酸ビニ
ル等のモノオレフィン系不飽和化合物を単量体として用
いるが、これら単量体成分は2種以上の組合せで用いる
こともできる。
In the present invention, latex is a general term for rubber-based emulsions, and in that sense, the components contained in latex include diene monomers such as putazoene, isogren, and 2-butadiene as essential components. , acrylic acid resin is a general term for polymer emulsions that do not contain these diene monomers and are mainly composed of the monomers described below. In latex, aromatic alkenyls such as styrene, α-methylstyrene, chlorostyrene, dimethylstyrene, etc. are used as copolymerized monomer components other than diene monomers, and as main monomer components in acrylic emulsion. Compounds and methyl acrylate, ethyl acrylate, tutyl acrylate, 2-ethylhexyl acrylate, glycidyl acrylate, methyl methacrylate, ethyl methacrylate, methyl methacrylate, 2-ethylhexyl methacrylate, hydroxyethyl methacrylate, hydroxy methacrylate Globil, glycidyl methacrylate, ethyl acrylate, N-methylolacrylamide, N-methoxymethylacrylamide, methacrylamide, N-methylolmethacrylamide, N-methoxymethylmethacrylamide, acrylic acid, methacrylic acid, crotonic acid, fumaric acid in alcohol Monoolefinic unsaturated compounds such as polyester, itaconic acid alkyl ester, acrylonitrile, methacrylonitrile, and vinyl acetate are used as monomers, but two or more of these monomer components can also be used in combination.

本発明の合成バインダーの製造には、前記単量体を用い
、重合開始触媒として通常の開始剤例えば過硫酸カリウ
ム、過硫酸ナトリウム、過硫酸アンモニウム等の水溶性
の過酸化物或はこれらと重亜硫酸ソーダ、亜硫酸ソーダ
、チオ硫酸ソーダ等の水溶性の還元剤との併用も可能で
ある。単量体類の重合温度は通常50−100℃で、そ
の圧力はグーゾ圧でO−10Kf/II”の範囲で行わ
れる。用いられる全単量体の添加は一括添加、分割添加
または連続添加のいずれの方法でもできる。また重合中
の粒子の安定化のため例えばアルキルベンゼンスルホン
峡ソーダ、アルキル硫酸ソーダ、アルキルアルコール硫
酸ソーダ等の乳化剤やヒドロ中ジエチルセルロース、カ
ルがキシメチルセルロース、−リビニールアルコール等
の保鏝コロイド剤を添加することも出来る。このとき乳
化剤の全単量体に対する添加量を多くすると粒子径が小
さくなシ、少なくする程粒子径は大きくなる。また分子
量の調節剤としてはアルキルメルカプタン、第3級メル
カグタン等のメルカプタン類や四塩化炭素、高級アルコ
ール等を用いて行うことができる。従って上記の如き構
成および製造方法で本発明の粒子径o、i−o、3μm
および0.5−1.5μmの合成バインダー組成物は自
在に調製することができる。
In the production of the synthetic binder of the present invention, the above-mentioned monomers are used, and as a polymerization initiation catalyst, a common initiator such as a water-soluble peroxide such as potassium persulfate, sodium persulfate, ammonium persulfate, etc., or these and bisulfite are used. It is also possible to use it in combination with a water-soluble reducing agent such as soda, sodium sulfite, and sodium thiosulfate. The polymerization temperature of the monomers is usually 50-100°C, and the pressure is in the range of O-10Kf/II'' in Guzo pressure.All the monomers used can be added at once, in parts, or continuously. In addition, to stabilize the particles during polymerization, emulsifiers such as alkylbenzene sulfone sodium sulfate, alkyl sodium sulfate, and alkyl alcohol sodium sulfate, diethyl cellulose in hydrochloride, carboxymethyl cellulose, and vinyl alcohol, etc. can be used. It is also possible to add a protective colloidal agent.At this time, if the amount of the emulsifier added to the total monomers is increased, the particle size becomes smaller, and as the amount is reduced, the particle size becomes larger.Also, as a molecular weight regulator, an alkyl This can be carried out using mercaptans such as mercaptan and tertiary mercagutan, carbon tetrachloride, higher alcohols, etc. Therefore, with the above structure and production method, the particle size of the present invention is o, io, 3 μm.
and 0.5-1.5 μm synthetic binder compositions can be freely prepared.

本発明に用いられるラテックスおよびアクリルエマルシ
曹ンは / リマーの分子量および架橋度と関連する乾
燥フィルムのトルエン不溶解分(通常rル含有率と称す
)をある程度以上含有することが好ましく、本発明の目
的で°ある高速生産性を確保するためには15重t%以
上が好ましい。塗料に使用する顔料は、通常塗工紙に使
用されるクレー、炭酸カルシウム、チタンホワイト、ブ
チ/ホワイト、水酸化アルミニウム、硫酸バリウム、酸
イヒ亜鉛、酸化マグネシウム等の類の無機顔料及びグラ
スチックピグメント、白色尿素樹脂顔料等の類の有機顔
料は全て使用することができ、本発明の目的では特に顔
料の選択に制約はない。
The latex and acrylic emulsion used in the present invention preferably contain at least a certain amount of toluene-insoluble content (usually referred to as the R content) of the dry film, which is related to the molecular weight and degree of crosslinking of the remer. In order to ensure high-speed productivity for the purpose of this, it is preferable that the content is 15% by weight or more. Pigments used in paints include clay, calcium carbonate, titanium white, black/white, aluminum hydroxide, barium sulfate, zinc oxide, magnesium oxide, and other inorganic pigments and glass pigments that are normally used in coated paper. , white urea resin pigments, etc., can all be used, and for the purposes of the present invention, there are no particular restrictions on the selection of pigments.

接着剤は前記した■および0)の合成バインダーの他に
カゼイン、変性澱粉等の水溶性高分子を塗料中の顔料1
00重量部に対して2−15重量部使用することができ
る。
In addition to the above-mentioned synthetic binders ① and 0), the adhesive contains water-soluble polymers such as casein and modified starch as pigments 1 in the paint.
2-15 parts by weight can be used for 00 parts by weight.

また本発明の塗料組成物にギ酸カルシウム、ギ酸マグネ
シウム、ギ酸亜鉛、酢酸カルシウム、酢酸マグネシウム
、酢酸亜鉛等の公知の凝固剤或はステアリン酸マグネシ
ウム、ステアリン酸亜鉛等の公知の離型剤を適宜使用す
ることが出来る。塗料中におけるアクリル二マルク璽ン
伸)の粒子の凝集状態を安定に保持するため予め含まれ
ている安定剤とは別に塗料組成物中に陰イオン界面活性
剤、非イオン界面活性剤等を添加することも出来る。
In addition, known coagulants such as calcium formate, magnesium formate, zinc formate, calcium acetate, magnesium acetate, zinc acetate, etc., or known mold release agents such as magnesium stearate, zinc stearate, etc. may be appropriately used in the coating composition of the present invention. You can. In order to stably maintain the agglomerated state of the particles of acrylic resin in the paint, anionic surfactants, nonionic surfactants, etc. are added to the paint composition in addition to the pre-contained stabilizers. You can also do that.

本発明の中ヤストコート紙は原紙にこのようKして得ら
れた本発明の塗料組成物をエアーナイフされ一旦乾燥し
た後、湿潤水で再湿潤されて60’C(作用) 前記詳細説明の如く、本発明によって得られた塗料組成
物即ち顔料および接着剤を主成分としたキャストコート
紙用塗料において、2種類のラテックス(4)とアクリ
ルエマルシ璽ン01)との合計量を塗料中の顔料100
重量部に対して9−30重量部使用し、それぞれの合成
バインダーの粒子径が(ト)は0.1−0.3 am、
01)は0゜5−1.5μmで、ラテックス囚は6−1
8重量部、アクリルエマルシ璽ン(A)ti3−12重
量部の範囲であるように調整された塗料組成物を公知の
方法で塗工しキャストドラムで密着乾燥することによシ
得られたキャストコート紙は、表面光沢が優れビットの
ない均一表面品質を有し、しかも透気性および離型性が
優れているので高速生産も可能となる。尚本発明の塗料
組成物はりウェット法以外の直接法、凝固法等によるキ
ャストコート紙用塗料としてもリウェツト法に於けると
同様に有用である。
The medium coated paper of the present invention is prepared by applying the coating composition of the present invention obtained by K. to the base paper with an air knife, once drying it, and then rewetting it with humidifying water at 60'C (function) as described in the above detailed explanation. In the paint composition obtained according to the present invention, that is, the paint for cast coat paper containing pigment and adhesive as main components, the total amount of two types of latex (4) and acrylic emulsion 01) in the paint is pigment 100
9-30 parts by weight are used, and the particle size of each synthetic binder is 0.1-0.3 am.
01) is 0°5-1.5μm, latex prisoner is 6-1
8 parts by weight, 3 to 12 parts by weight of acrylic emulsion (A) Ti was coated by a known method and dried in close contact with a cast drum. Cast-coated paper has excellent surface gloss and uniform surface quality with no bits, and also has excellent air permeability and mold release properties, making high-speed production possible. The coating composition of the present invention is also useful as a paint for cast-coated paper by a direct method, a coagulation method, or the like other than the rewetting method.

以下実施例及び比較例等をあげ更に詳細に説明するが、
本発明はこれら実施例によシ何等限定をうけるものでは
ない。尚これらに於ける部、襲は特記のない限9重量基
準である。
It will be explained in more detail below by giving Examples and Comparative Examples, etc.
The present invention is not limited in any way by these Examples. In addition, parts and weights in these are based on 9 weight unless otherwise specified.

実施例 l 先ず本実施例において用いるラテックス(4)およびア
クリルエマルシ冒ン(B)の製造例を示し、次いで塗料
の調製例について示す。
Example 1 First, an example of manufacturing the latex (4) and acrylic emulsion resin (B) used in this example will be shown, and then an example of preparing the paint will be shown.

くラテックス(A−1)の製造例〉 窒素置換したオートクレーブ中に脱イオン水120部、
ドデシルベンゼンスルホン酸ソーダ0.2部、過硫酸カ
リウム0.8部、ターシャリドデシルメルカプタン0.
6部と単量体組成としてブタジェン40部、スチレン4
5部、メチルメタクリレート8部および官能基モノマー
としてアクリル酸2部、アクリルアミド2部とヒドロキ
シエチルメタクリレート3部の合計100部を仕込み7
01にて重合を行い重合開始後15時間で重合率が98
5を越え九ので反応を停止し冷却後、水酸化す) 17
ウムにて−を7に調整しラテックス(A−1)を得た。
Production example of latex (A-1)> 120 parts of deionized water in a nitrogen-substituted autoclave,
Sodium dodecylbenzenesulfonate 0.2 part, potassium persulfate 0.8 part, tertiary dodecyl mercaptan 0.
6 parts, monomer composition: butadiene 40 parts, styrene 4 parts
5 parts, 8 parts of methyl methacrylate, and 2 parts of acrylic acid, 2 parts of acrylamide, and 3 parts of hydroxyethyl methacrylate as functional group monomers, for a total of 100 parts.
Polymerization was carried out at 01, and the polymerization rate was 98 15 hours after the start of polymerization.
When the temperature exceeds 9, the reaction is stopped, cooled, and then hydroxylated) 17
The - value was adjusted to 7 using a microcentrifuge to obtain latex (A-1).

尚粒子径は0.15μmであった。The particle size was 0.15 μm.

〈アクリルエマルシ冒ン(B)の前駆体の製造例〉窒素
置換した三つロガラス製反応器中に脱イオン水120部
、ドデシルベンゼンスルホン酸ソーダ0.1部、過硫酸
アンモニウム0.8部と単量体組成としてブチルアクリ
レート40部、スチレン50部、メチルメタクリレート
7部、メタクリル酸3部の合計100部を仕込み70℃
にて重合を行い重合開始後8時間で重合率が97%を越
えたので反応を停止し冷却後アンモニア水溶液にて−を
7に調整しアクリルエマルシ田ン(B)の前駆体を得た
<Production example of precursor of acrylic emulsion (B)> In a nitrogen-substituted tri-glass reactor, 120 parts of deionized water, 0.1 part of sodium dodecylbenzenesulfonate, and 0.8 part of ammonium persulfate were added. A total of 100 parts of monomer composition: 40 parts of butyl acrylate, 50 parts of styrene, 7 parts of methyl methacrylate, and 3 parts of methacrylic acid was prepared at 70°C.
8 hours after the start of polymerization, the polymerization rate exceeded 97%, so the reaction was stopped, and after cooling, - was adjusted to 7 with an ammonia aqueous solution to obtain a precursor of acrylic emulsion (B). .

尚粒子径は0.18μmであった。The particle size was 0.18 μm.

〈塗料の調製〉 28襲のアンモニア水0.8部、ミルクカゼイン8部お
よび水44.5部を用い、加熱溶解して得たカゼイ/水
溶液53.3部(固形分換算で8部に相当)と水100
部をカラレスミキサー中に投入し攪拌下に炭酸カルシウ
ム(奥多摩工業製: TP−222H8)40部オヨヒ
カオリy (EMC製:UW−90)60部を加え混合
分散した後20襲酢酸カルシウム水溶液3.5部(固形
分換算で0.7部に相当)を加えてからラテックス(A
−1)を固形分で12部とアクリルエマルシ1ンC)の
前駆体を固形分で7部加えた。
<Preparation of paint> 53.3 parts of casein/aqueous solution obtained by heating and dissolving 28 parts of ammonia water, 8 parts of milk casein, and 44.5 parts of water (equivalent to 8 parts in terms of solid content) ) and water 100
1 part was put into a colorless mixer, and while stirring, 40 parts of calcium carbonate (manufactured by Okutama Kogyo: TP-222H8) and 60 parts of Oyohikaoriy (manufactured by EMC: UW-90) were added and mixed and dispersed. (equivalent to 0.7 parts in terms of solid content) and then add latex (A
12 parts of solid content of -1) and 7 parts of a precursor of acrylic emulsion C) were added.

最後に塗料固形分を40%に調整して本願発明のキャス
トコート紙用塗料組成物−1を得た。尚塗料粘度はブル
ックフィールド粘度計で25℃、60r、p4の条件で
測定した結果は30 epsでありた。
Finally, the solid content of the coating material was adjusted to 40% to obtain a coating composition-1 for cast coated paper of the present invention. The viscosity of the paint was measured using a Brookfield viscometer at 25°C, 60r, and p4, and the result was 30 eps.

また塗料中の合成バインダーの粒子径を透過型電子顕微
鏡で確認した結果、ラテックス(ム−1)の粒子径は0
.15μmであったのく対してアクリルエマルシ璽ン伸
)の粒子径は0.85−1.0μsKなっていた。これ
ら塗料組成物−1の原料配合割合及び物性等を表−IK
示した。
In addition, as a result of checking the particle size of the synthetic binder in the paint using a transmission electron microscope, the particle size of the latex (Mu-1) was 0.
.. The particle size of the acrylic emulsion resin was 0.85-1.0 μsK, whereas the particle size of the acrylic emulsion resin was 15 μm. Table-IK shows the raw material blending ratio and physical properties of these coating compositions-1.
Indicated.

実施例 2−7 実施例−1に於て用いたカゼイン量、ラテックス(A−
1)とアクリル二マルク1ンΦ)の前駆体の添加量およ
び合計量更に酢酸カルシウムの添加量を表−IK示した
ように変更し九以外は実施例−1と全く同一要領および
条件にて塗料組成物−2から塗料組成物−71での各々
の塗料組成物を得た。これらの組成物の固形分濃度、ブ
ルックフィールド粘度、塗料中のラテックス(A−1)
およびアクリルエマルシ冒ンω)の粒子径等についても
実施例−1と同一方法にて測定および観察してその結果
を表−IK示した。
Example 2-7 Casein amount and latex (A-
The process and conditions were exactly the same as in Example 1, except for the addition amount and total amount of the precursors of 1) and acrylic dimark 1n Φ), and the addition amount of calcium acetate as shown in Table IK. Each coating composition from coating composition-2 to coating composition-71 was obtained. Solid content concentration of these compositions, Brookfield viscosity, latex in paint (A-1)
The particle diameter of the acrylic emulsion and the acrylic emulsion (ω) were also measured and observed in the same manner as in Example 1, and the results are shown in Table IK.

実施例 8 本実施例において用いるラテックス(A−2)の製造例
を示し、次いで塗料の調製例について示す。
Example 8 An example of manufacturing the latex (A-2) used in this example will be shown, followed by an example of preparing the paint.

〈ラテックス(A−2)の製造例〉 窒素置換したオートクレーブ中に脱イオン水120部、
ドデシルベンゼンスルホン酸ソーダ0.3部、過硫酸カ
リウム0.8部、ターシャリドデシル/に−hfタン0
.6部と単量体組成としてツタ21740部、スチレン
45部、メチルメタクリレート8部および官能基モノマ
ーとしてアクリル酸2部、アクリルアミド2部とヒドロ
キシエチルメタクリレート3部の合計100部を仕込み
70℃にて重合を行い重合開始後14時間で重合率が9
8%を越えたので反応を停止し冷却後、水酸化ナトリウ
ムにて声を7に調整しラテックス(A−2)を得た。尚
粒子径は0.1μmであった。
<Production example of latex (A-2)> 120 parts of deionized water in a nitrogen-substituted autoclave,
Sodium dodecylbenzenesulfonate 0.3 parts, potassium persulfate 0.8 parts, tert-dodecyl/ni-hftan 0
.. 6 parts, 21,740 parts of ivy as a monomer composition, 45 parts of styrene, 8 parts of methyl methacrylate, and 2 parts of acrylic acid, 2 parts of acrylamide, and 3 parts of hydroxyethyl methacrylate as functional group monomers, a total of 100 parts, and polymerized at 70 ° C. 14 hours after the start of polymerization, the polymerization rate was 9.
Since it exceeded 8%, the reaction was stopped, and after cooling, the temperature was adjusted to 7 with sodium hydroxide to obtain latex (A-2). The particle size was 0.1 μm.

〈塗料の調製〉 28%のアンモニア水0.8部、ミルクカゼイン8部お
よび水44.5部を用い、加熱溶解して得たカゼイン水
溶液53.3部(固形分換算で8部に相当)と水100
部をカラレスミキサー中に投入し攪拌下に炭酸カルシウ
ム(奥多摩工業製: TP−222H8)40部および
カオリン(EMC製:売−90) 60部を加え混合分
散した後20%酢酸カルシウム水溶液1.5部(固形分
換算で0.3部に相当)を加えてからラテックス(A−
2)を固形分で12部とアクリルエマルシ璽ン0)の前
駆体を固形分で7部加えた。最後に塗料固形分を40%
に調整して本願発明のキャストコート紙用塗料組成物−
8を得た。
<Preparation of paint> 53.3 parts of casein aqueous solution obtained by heating and dissolving 0.8 parts of 28% ammonia water, 8 parts of milk casein, and 44.5 parts of water (equivalent to 8 parts in solid content) and water 100
1 part was put into a colorless mixer, and while stirring, 40 parts of calcium carbonate (manufactured by Okutama Kogyo: TP-222H8) and 60 parts of kaolin (manufactured by EMC: sales-90) were added and mixed and dispersed, and then 1.5 parts of a 20% calcium acetate aqueous solution was added. (equivalent to 0.3 parts in terms of solid content) and then add latex (A-
12 parts (solid content) of 2) and 7 parts (solid content) of the precursor of acrylic emulsion 0) were added. Finally, increase the paint solids content to 40%.
The coating composition for cast coated paper of the present invention is adjusted to -
I got 8.

尚塗料粘度はブルックフィールド粘度計で25℃、60
 r、penの条件で測定した結果は115 cp−で
ありた。ま九塗料中のラテックスの粒子径を透過型電子
顕微鏡で確認した結果、ラテックス(A−2)の粒子径
は0.1μmであったのに対してアクリルエマルシ嘗ン
(B)の粒子径は0.5−0.7μmになっていた。
The viscosity of the paint was measured using a Brookfield viscometer at 25°C and 60°C.
The result of measurement under r, pen conditions was 115 cp-. When the particle size of the latex in the paint was confirmed using a transmission electron microscope, the particle size of the latex (A-2) was 0.1 μm, whereas the particle size of the acrylic emulsion (B) was was 0.5-0.7 μm.

これら塗料組成物−8の原料配合割合及び物性等を表−
IK示した。
The raw material blending ratio and physical properties of these coating compositions-8 are listed below.
Showed IK.

実施例 9 実施例−8に於て酢酸カルシウムの添加量を表−1に示
したように変更した以外は実施例−8と全く同一要領お
よび条件にて塗料組成物−9を得た。これらの組成物の
固形分濃度、ブルックフィールド粘度、塗料中のラテッ
クス(A−2)およびアクリルエマルシ璽ン0)の粒子
径等についても実施例−8と同一方法にて測定および観
察して、その結果も表−1に示した。
Example 9 A coating composition-9 was obtained in exactly the same manner and under the same conditions as in Example-8, except that the amount of calcium acetate added was changed as shown in Table-1. The solid content concentration, Brookfield viscosity, and particle size of latex (A-2) and acrylic emulsion 0) in the paint of these compositions were also measured and observed in the same manner as in Example-8. The results are also shown in Table-1.

実施例 10 本実施例において用いるラテックス(A−3)の製造例
を示し、次いで塗料の調整例について示す。
Example 10 An example of manufacturing the latex (A-3) used in this example will be shown, and then an example of preparing the paint will be shown.

゛くラテックス(A−3)の製造例〉 窒素置換したオートクレーブ中に脱イオン水120 m
、ドデシルベンゼンスルホ/酸ソーダ0.15部、過硫
酸カリウム0.8部、ターシャリドデシルメルカグタン
0.6部と単量体組成としてツタジェノ40部、スチレ
ン45部、メチルメタクリレート8部および官能基モノ
マーとしてアクリル酸2部、アクリルアミド2部とヒド
ロキシエチルメタクリレート3部の合計100部を仕込
み701にて重合を行い重合開始後16時間で重合率が
98%を越えたので反応を停止し冷却後、水酸化ナトリ
ウムにて−を7に調整しラテックス(A−3)を得た。
゛Production example of latex (A-3)〉 120 m of deionized water in a nitrogen-substituted autoclave
, 0.15 parts of dodecylbenzene sulfo/acid soda, 0.8 parts of potassium persulfate, 0.6 parts of tertiary dodecyl mercagutan, and the monomer composition of 40 parts of Tutageno, 45 parts of styrene, 8 parts of methyl methacrylate, and functional A total of 100 parts of 2 parts of acrylic acid, 2 parts of acrylamide and 3 parts of hydroxyethyl methacrylate were charged as base monomers and polymerized at 701.The polymerization rate exceeded 98% 16 hours after the start of polymerization, so the reaction was stopped and after cooling. The - was adjusted to 7 with sodium hydroxide to obtain latex (A-3).

尚粒子径は0.3μmであった。The particle size was 0.3 μm.

く塗料の調製〉 28%のアンモニア水0.8部、ミルクカゼイン8部お
よび水44部5部を用い、加熱溶解して得たカゼイン水
溶液53,3部(固形分換算で8部に相当)と水100
部をカラレスミキサー中に投入し攪拌下に炭酸カルシウ
ム(奥多摩工業製: TP−222H8)40部および
カオリン(EMC製H屡−90)60部を加え混合分散
した後20%酢酸カルシクム水溶液1.5部(固形分換
算で0.3部に相当)を加えてからラテックス(A−3
)を固形分で12部とアクリルエマルシ璽ン(A)の前
駆体を固形分で7部加えた。最後に塗料固形分を40襲
に調整して本願発明の中ヤストコート紙用塗料組成物−
10を得た。
Preparation of paint> 53.3 parts of casein aqueous solution obtained by heating and dissolving 0.8 parts of 28% ammonia water, 8 parts of milk casein, and 44 parts of water (equivalent to 8 parts in terms of solid content) and water 100
1 part was put into a colorless mixer, and while stirring, 40 parts of calcium carbonate (manufactured by Okutama Kogyo: TP-222H8) and 60 parts of kaolin (manufactured by EMC H-90) were added and mixed and dispersed, followed by 1.5 parts of a 20% aqueous calcium acetate solution. (equivalent to 0.3 parts in terms of solid content) and then add latex (A-3
) was added in a solid content of 12 parts and a precursor of acrylic emulsion resin (A) was added in a solid content of 7 parts. Finally, the coating composition for medium coated paper of the present invention was prepared by adjusting the coating solid content to 40%.
Got 10.

尚塗料粘度はブルックフィールド粘度計で25℃、60
 r、p、mの条件で測定した結果は35 cpsでら
った。また塗料中のラテックスの粒子径を透過型電子顕
微鏡で確認した結果、ラテックス(A−3)の粒子径は
0.3μ渭であったのに対してアクリルエマルシ1ン0
)の粒子径は0.5−0.7μmnK、なっていた。
The viscosity of the paint was measured using a Brookfield viscometer at 25°C and 60°C.
The result measured under the conditions of r, p, and m was 35 cps. In addition, as a result of checking the particle size of latex in the paint using a transmission electron microscope, the particle size of latex (A-3) was 0.3μ, whereas acrylic emulsion 1 was 0.3μ.
) had a particle size of 0.5-0.7 μmnK.

これら塗料組成物−10の原料配合割合及び物性等を表
−1に示した。
Table 1 shows the blending ratio of raw materials, physical properties, etc. of these coating compositions-10.

実施例 11 実施例−10に於て酢酸カルシウムの添加量を表−1に
示したように変更した以外は実施例−10と全く同一要
領および条件にて塗料組成物−11を得た。これらの組
成物の固形分濃度、プルツクフィー/l’ ト粘度、塗
料中のラテックス(A−3)およびアクリルエマルシ冒
ン俤)の粒子径等についても実施例−10と同一方法に
て測定および観察して、その結果も表−1に示した。
Example 11 Coating composition-11 was obtained in exactly the same manner and under the same conditions as in Example-10, except that the amount of calcium acetate added was changed as shown in Table-1. The solid content concentration, the viscosity of pulsing feet/l', and the particle diameter of the latex (A-3) and acrylic emulsion in the paint of these compositions were also measured in the same manner as in Example 10. The results were also shown in Table 1.

比較例 1−6 実施例−1に於て、用いたカゼイン量、酢酸カルシウム
量を変更し、ラテックス(A−1)およびアクリルエマ
ルシ璽ン(B)の前駆体の使用量或は合計量が表−1に
示すように本発明の範囲外である他は実施例1と全く同
一要領および条件にて比較塗料組成物−1から比較塗料
組成物−61での各々の比較塗料組成物を得たこれら塗
料の固形分濃度、ブルックフィールド粘度、塗料中のラ
テックス(A−1)およびアクリルエマルシ曹ン0)の
粒子径も表−1に示した。
Comparative Example 1-6 In Example-1, the amount of casein and calcium acetate used were changed, and the amount or total amount of the precursor of latex (A-1) and acrylic emulsion (B) was changed. As shown in Table 1, each comparative coating composition from Comparative Coating Composition-1 to Comparative Coating Composition-61 was prepared in exactly the same manner and under the same conditions as in Example 1, except that these were outside the scope of the present invention. The solid content concentration, Brookfield viscosity, and particle size of latex (A-1) and acrylic emulsion carbon 0) in the paints are also shown in Table 1.

比較例 7および8 本比較例ではラテックス(A−1)とアクリルエマルシ
1ン(B)との併用の有用性を一層明確にするため、ラ
テックス(A−1)とアクリルエマルシ、/(B)をそ
れぞれ単独で用いた場合を例示する。
Comparative Examples 7 and 8 In this comparative example, in order to further clarify the usefulness of the combination of latex (A-1) and acrylic emulsion (B), latex (A-1) and acrylic emulsion (B) were combined. A case where each of B) is used alone will be exemplified.

即ち表−1に示すように、実施例−1において酢酸カル
シウムの使用量を変え、用いたラテックスとアクリルエ
マルシ璽ンをそれぞれ単独で合計量と同一量用いる以外
は実施例−1と同−要領及び条件にて比較塗料組成物−
7および比較塗料組成物−8を得た。これらの塗料固形
分濃度、ブルックフィールド粘度、塗料中でのラテック
ス及びアクリルエマルシ冒ンの粒子径も表−1に示した
That is, as shown in Table 1, the procedure was the same as Example 1, except that the amount of calcium acetate used in Example 1 was changed, and the latex and acrylic emulsion used were each used in the same amount as the total amount. Comparative coating compositions according to procedures and conditions
7 and comparative coating composition-8 were obtained. Table 1 also shows the solid content concentration, Brookfield viscosity, and particle size of the latex and acrylic emulsion in the paint.

比較例 9 本比較例において用いるラテックス(A−4)の製造例
を示し、次いで塗料の調製例について示す・ くラテックス(A−4)の製造例〉 窒素置換したオートクレーブ中に脱イオン水120i1
S、ドデシルベンゼンスルホン醸ソーダ0.4部、過硫
酸カリウム0.8部、ターシャリドデシルメルカプタン
0.6部と単量体組成としてブタジェン40部、スチレ
ン45部、メチルメタクリレート8部および官能基モノ
マーとしてアクリル酸2部、アクリルアミド2部とヒド
ロキシエチルメタクリレート3部の合計100部を仕込
み70℃にて重合を行い重合開始後13時間で重合率が
99%を越えたので反応を停止し冷却後、水酸化す) 
IJりムにて−を7に調整しラテックス(A−4)を得
九、尚粒子径は0.08μmであった。
Comparative Example 9 An example of manufacturing the latex (A-4) used in this comparative example will be shown, followed by an example of preparing the paint. Example of manufacturing latex (A-4)> 120 ml of deionized water was placed in an autoclave purged with nitrogen.
S, 0.4 parts of dodecylbenzenesulfonated soda, 0.8 parts of potassium persulfate, 0.6 parts of tertiary dodecyl mercaptan, and monomer composition of 40 parts of butadiene, 45 parts of styrene, 8 parts of methyl methacrylate, and functional group monomers. A total of 100 parts of 2 parts of acrylic acid, 2 parts of acrylamide and 3 parts of hydroxyethyl methacrylate were charged and polymerized at 70°C. The polymerization rate exceeded 99% 13 hours after the start of polymerization, so the reaction was stopped and after cooling, hydroxide)
The latex (A-4) was adjusted to 7 using an IJ rim, and the particle size was 0.08 μm.

く塗料の調整〉 28チのアンモニア水0.8部、ミルクカゼイン8部お
よび水44.5部を用い、加熱溶解して得九カゼイン水
溶液53.3部(固形分換算で8部に相当〕と水100
部をカフレスミキサー中に投入し攪拌下に炭酸カルシウ
ム(奥多摩業製:TP−22218)40部およびカオ
IJ 7 (KMC製:tJW−90)60部を加え混
合分散した後ラテックス(A−4)を固形分で12部と
アクリルエマルシ嘗ン(A)の前駆体を固形分で7部加
えた。最後に塗料固形分を40%に調整して比較塗料組
成物−9を得た。尚塗料粘胆ブルックフィールド粘度計
で25℃s 60 r*p*mの条件で測定した結果は
460 aplであった。また塗料中のラテックスの粒
子径を透過型電子顕微鏡で蓚認した結果、ラテックス(
ム−4〕の粒子径は0.08μmでありアクリルエマル
シ、ン俤)の針径は0.18μmであった。これら比較
塗料組成物−9の原料配合割合及び物性等を表−IK示
した。
Preparation of paint> Using 0.8 parts of ammonia water, 8 parts of milk casein, and 44.5 parts of water, 53.3 parts of an aqueous casein solution was obtained by heating and dissolving 28 parts of ammonia water (equivalent to 8 parts in terms of solid content). and water 100
1 part was put into a cuffless mixer, and while stirring, 40 parts of calcium carbonate (manufactured by Okutama Gyo: TP-22218) and 60 parts of Kao IJ 7 (manufactured by KMC: tJW-90) were added, mixed and dispersed, and latex (A-4) was added. ) was added in a solid content of 12 parts and a precursor of acrylic emulsion (A) was added in a solid content of 7 parts. Finally, the solid content of the paint was adjusted to 40% to obtain Comparative Paint Composition-9. The result of measurement using a paint viscosity Brookfield viscometer under the conditions of 25° C. s 60 r*p*m was 460 apl. In addition, as a result of checking the particle size of latex in the paint using a transmission electron microscope, it was found that latex (
The particle diameter of the acrylic emulsion (Mo-4) was 0.08 μm, and the needle diameter of the acrylic emulsion (N-4) was 0.18 μm. The blending ratio of raw materials, physical properties, etc. of these comparative coating compositions-9 are shown in Table-IK.

比較例 10 本比較例において用いるラテックス(A−5)の製造例
を示し、次いで塗料の調製例について示す・ 〈ラテックス(A−5)の製造例〉 窒素置換したオートクレーブ中に脱イオン水120部、
ドデシルベンゼンスルホン醸ソーダ0,1部、過硫酸カ
リウム0.8部、ターシャリドデシルメルカプタン0.
6部と単量体組成としてブタノエフ40部、スチレン4
5部、メチルメタクリレート8部および官能基モノマー
としてアクリル酸2部、アクリルアミド2部とヒドロキ
シエチルメタクリレート3部の合計100部を仕込み7
0℃にて重合を行い重合開始後18時間で重合率が97
%を越えたので反応を停止し冷却後、水酸化ナトリウム
にてpHt−7Kg!*L、ラテックス(A−5)を得
九、尚粒子径は0.35μmであった。
Comparative Example 10 An example of manufacturing the latex (A-5) used in this comparative example will be shown, followed by an example of preparing the paint. <Example of manufacturing latex (A-5)> 120 parts of deionized water was placed in an autoclave purged with nitrogen. ,
Dodecylbenzenesulfonated soda 0.1 part, potassium persulfate 0.8 part, tertiary dodecyl mercaptan 0.1 part.
6 parts and monomer composition: 40 parts of butanoef, 4 parts of styrene.
5 parts, 8 parts of methyl methacrylate, and 2 parts of acrylic acid, 2 parts of acrylamide, and 3 parts of hydroxyethyl methacrylate as functional group monomers, for a total of 100 parts.
Polymerization was carried out at 0°C and the polymerization rate was 97 18 hours after the start of polymerization.
%, the reaction was stopped and after cooling, the pH was adjusted to -7Kg with sodium hydroxide! *L, latex (A-5) was obtained, and the particle size was 0.35 μm.

〈塗料の調製〉 28%のアンモニア水0.8部、ミルクカゼイ/8部お
よび水44.5部を用い、加熱溶解して得たカゼイン水
溶液53.3部(固形分換算で8部に相当)と水100
部をカラレスミキサー中に投入し攪拌下に炭酸カルシウ
ム(奥多摩工業製: TP−222Ha )40部およ
びカオリy (EMCM : UW−90) 60部を
加え混合分散した後20優酢酸カルシウム水溶液7部(
固形分換算で1.4部に相当)を加えてからラテックス
(A−5)を固形分で12部とアクリルエマルシ1ン(
B)の前駆体を固形分で7部加えた。
<Preparation of paint> 53.3 parts of casein aqueous solution obtained by heating and dissolving 0.8 parts of 28% ammonia water, 8 parts of milk casein, and 44.5 parts of water (equivalent to 8 parts in terms of solid content) and water 100
of calcium carbonate (manufactured by Okutama Kogyo: TP-222Ha) and 60 parts of Kaori Y (EMCM: UW-90) were mixed and dispersed.
(equivalent to 1.4 parts in terms of solid content), then add 12 parts of latex (A-5) in terms of solid content and 1 part of acrylic emulsion (equivalent to 1.4 parts in terms of solid content).
7 parts solids of the precursor of B) were added.

最後に塗料固形分を40’16に調整して比較塗料組成
物−1Oを得た。尚塗料粘度はブルックフィールド粘度
計で25℃% 60 r、p、mの条件で測定した結果
は25 cpsであった。また塗料中のラテックスの粒
子径を透過型電子!11微鏡で確認した結果、ラテック
ス(A−5)の粒子径は0.35μmでありたのに対し
てアクリルエマルシ璽ン(B)の粒子径は1.08−2
.16μmになって込た。これら比較塗料組成物−1O
の原料配合割合及び物性等を表−IK示した。
Finally, the solid content of the paint was adjusted to 40'16 to obtain comparative paint composition-1O. The viscosity of the coating material was measured using a Brookfield viscometer at 25° C.% 60 r, p, m and was found to be 25 cps. In addition, the particle size of latex in the paint can be measured using transmission electronics! 11 The particle size of the latex (A-5) was 0.35 μm, while the particle size of the acrylic emulsion (B) was 1.08-2 μm.
.. It became 16 μm. These comparative coating compositions-1O
The raw material blending ratio, physical properties, etc. are shown in Table IK.

応用例 上記実施例及び比較例で得られた塗料組成物を坪量64
.Of/m”の原紙を用いて、エアーナイフコーターに
て各々の塗料組成物が乾燥重量で25 t/m”Kなる
よう塗工し乾燥後再湿液を与えてキャストドラムに通し
た。キャスティングは径12000゜プレス圧50Kt
/α、表面温度95−100℃のドラムを用いて、離型
性が良くコート紙面にピットの認められないキャスティ
ング最大速度を、求めた。またキャスト前の塗工紙の透
気度を測定し、更に得られたキャストコート紙について
は光沢度、表面強度の評価を行い、これらの結果を表−
2に示し九。尚透気度は王研式透気度試験機にて測定し
、光沢度はJISのP−8142に準じて測定した。表
面強度はRI印刷試験機(明製作所製)によシ印刷を行
い、表面のピッキング状態の目視観察によシlO段階評
価した(10は表面にピッキング無しで最も良好、1は
表面全体にピッキングが発生し最も不良であり、この間
を10水準に分けて評価した)。
Application Example The coating compositions obtained in the above Examples and Comparative Examples were
.. Using an air knife coater, each coating composition was coated to a dry weight of 25 t/m"K using a base paper of 250 m/m", and after drying, a rewetting solution was applied and the coating was passed through a casting drum. Casting diameter 12000゜press pressure 50Kt
/α and a drum with a surface temperature of 95 to 100° C., the maximum casting speed at which mold release was good and no pits were observed on the coated paper surface was determined. In addition, the air permeability of the coated paper before casting was measured, and the glossiness and surface strength of the cast coated paper were evaluated, and these results are tabulated.
9 shown in 2. The air permeability was measured using an Oken air permeability tester, and the gloss was measured according to JIS P-8142. The surface strength was evaluated by printing with an RI printing tester (manufactured by Mei Seisakusho) and visually observing the picking state of the surface (10 being the best with no picking on the surface, 1 being the best with no picking on the entire surface). occurred and was the worst, and this period was divided into 10 levels for evaluation).

表− (発明の効果) 表−2の数値が示すように、本願発明の限定範囲にある
実施例の塗料組成物は高速生産にも拘らず、これKより
たキャストコート紙は光沢、表面強度および透気度にお
いてバランスの取れた優れた品質を有する。このことか
ら本発明がキャストコート紙の塗料組成物として従来に
ない非常に有用な塗料組成物であることは明かである。
Table - (Effects of the Invention) As shown by the numerical values in Table 2, the coating composition of the Example within the limited range of the present invention was manufactured at high speed, but the cast-coated paper made from this K layer had a high gloss and surface strength. It has an excellent balance of quality and air permeability. From this, it is clear that the present invention is an unprecedented and extremely useful coating composition for cast coated paper.

Claims (2)

【特許請求の範囲】[Claims] (1)顔料および接着剤を主成分として含有してなるキ
ャストコート紙用塗料において、該顔料100重量部に
対して、該接着剤として平均粒子径0.1−0.3μm
のラテックス(A)を固形分で6−18重量部および平
均粒子径0.5−1.5μmのアクリルエマルション(
B)を固形分で3−12重量部、かつラテックス(A)
およびアクリルエマルション(B)を固形分で9−30
重量部含有してなるキャストコート紙用塗料組成物。
(1) In a paint for cast coat paper containing a pigment and an adhesive as main components, the adhesive has an average particle diameter of 0.1-0.3 μm per 100 parts by weight of the pigment.
Latex (A) is mixed into an acrylic emulsion (solid content: 6-18 parts by weight and an average particle size of 0.5-1.5 μm).
3-12 parts by weight of B) as solid content, and latex (A)
and acrylic emulsion (B) with a solid content of 9-30
A coating composition for cast coated paper containing parts by weight.
(2)請求項1記載の組成物を塗工してなるキャストコ
ート紙。
(2) Cast coated paper coated with the composition according to claim 1.
JP63047497A 1988-03-02 1988-03-02 Coating composition and cast-coated paper obtained by applying the composition Expired - Lifetime JPH0826272B2 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
JP63047497A JPH0826272B2 (en) 1988-03-02 1988-03-02 Coating composition and cast-coated paper obtained by applying the composition
KR1019890002351A KR920002988B1 (en) 1988-03-02 1989-02-27 Paint Composition and Cast-coated Paper Covering It
EP89103574A EP0331143B1 (en) 1988-03-02 1989-03-01 Coating composition and cast-coated paper coated with same
DE89103574T DE68911554D1 (en) 1988-03-02 1989-03-01 Coating slip and coated coating paper.
FI890981A FI890981L (en) 1988-03-02 1989-03-01 FAERGKOMPOSITION OCH PAPPER SOM AER GJUTBESTRUKET MED DENNA.
US07/317,366 US4975473A (en) 1988-03-02 1989-03-01 Coating composition and cast-coated paper coated with the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP63047497A JPH0826272B2 (en) 1988-03-02 1988-03-02 Coating composition and cast-coated paper obtained by applying the composition

Publications (2)

Publication Number Publication Date
JPH01223170A true JPH01223170A (en) 1989-09-06
JPH0826272B2 JPH0826272B2 (en) 1996-03-13

Family

ID=12776747

Family Applications (1)

Application Number Title Priority Date Filing Date
JP63047497A Expired - Lifetime JPH0826272B2 (en) 1988-03-02 1988-03-02 Coating composition and cast-coated paper obtained by applying the composition

Country Status (1)

Country Link
JP (1) JPH0826272B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011132649A (en) * 2009-11-27 2011-07-07 Oji Paper Co Ltd Pigment-coated paper for printing and method for producing pigment-coated paper for printing
JP2011132648A (en) * 2009-11-27 2011-07-07 Oji Paper Co Ltd Pigment-coated paper for printing and method for producing pigment-coated paper for printing

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57117694A (en) * 1980-12-30 1982-07-22 Asahi Dow Ltd Coating liquid composition for cast coat paper
JPS60139762A (en) * 1983-12-28 1985-07-24 Japan Synthetic Rubber Co Ltd Coating composition for cast-coated paper
JPS6285094A (en) * 1985-06-03 1987-04-18 旭化成株式会社 Latex for cast coat paper
JPS62215091A (en) * 1986-03-10 1987-09-21 神崎製紙株式会社 Production of coated paper for double-surface printing

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57117694A (en) * 1980-12-30 1982-07-22 Asahi Dow Ltd Coating liquid composition for cast coat paper
JPS60139762A (en) * 1983-12-28 1985-07-24 Japan Synthetic Rubber Co Ltd Coating composition for cast-coated paper
JPS6285094A (en) * 1985-06-03 1987-04-18 旭化成株式会社 Latex for cast coat paper
JPS62215091A (en) * 1986-03-10 1987-09-21 神崎製紙株式会社 Production of coated paper for double-surface printing

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011132649A (en) * 2009-11-27 2011-07-07 Oji Paper Co Ltd Pigment-coated paper for printing and method for producing pigment-coated paper for printing
JP2011132648A (en) * 2009-11-27 2011-07-07 Oji Paper Co Ltd Pigment-coated paper for printing and method for producing pigment-coated paper for printing

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