JPH01190854A - Wall panel fitting method for prefabricated room and wall panel - Google Patents

Abstract

PURPOSE:To simplify a work to form a room space, by a method wherein a wall panel to support and reinforce a wall forming part by means of a reinforcing frame is supported in a bridging manner between the ceiling and the floor of an indoor space through the use of strut mechanisms to form an inner wall. CONSTITUTION:An assembly type inner wall is formed in a wall body Wb to partition an indoor space Si of a building body Bd for partitioning a given room space St. The inner wall is formed with a wall panel 5 to support and reinforce a panelform wall forming part 6 by means of a reinforcing frame 7. The reinforcing frame 7 is supported in a bridging manner between the ceiling and the floor of the indoor space Si by means of strut mechanisms 8 mounted to the upper and the lower part of the reinforcing frame. This constitution facilitates fitting even a single wall panel 5 without using beam material, resulting in the possibility to simply form the room space St.

Description

DETAILED DESCRIPTION OF THE INVENTION (Industrial Application Field) The present invention relates to a method for installing wall panels in a prefabricated room provided to define a required room space inside a building, and a wall panel exclusively applied to the method. .

(Conventional technology) Prefabricated rooms, which are room-like structures constructed using the prefabricated method, in which panels and units manufactured in advance at a factory, etc., are brought to the site and assembled are installed inside a building. When installed, a prefabricated inner wall is generally placed further inside the wall structure that defines a given indoor space, and this is used as a side wall of a room-like structure to define the intended room space. In such cases, the inner wall is usually constructed by erecting a wall panel consisting of a panel-shaped wall covering and a reinforcing frame that supports and reinforces the panel-shaped wall covering.

However, such prefabricated plume wall panels are usually
It is not designed to stand on its own, and even if you simply put your feet together and take a standing position, it will fall down if you let go.
Some kind of assistance is required for construction.

Therefore, in the past, by passing girder materials called frameworks to the continuous wall panels to organize the head, the raising and lowering of each flat wall unit of appropriate wall covering was done as a series, and such flat walls were connected to each other by L. They were made to intersect in a T-shape to prevent them from falling, and if necessary, pillars were placed at the intersections to supplement the strength of the building.

(Problem to be solved by the invention) For this reason, it is unsuitable to extend a flat wall by itself, and it is necessary to attach a retaining wall or to bring girders from elsewhere.In the former case, the space is In the latter case, there are significant restrictions in terms of
There are undeniable disadvantages in terms of workability and cost, such as the need for long girder materials and the difficulty of finding a partner for the end of the material, and even more so when constructing a single wall panel. I had no choice but to destroy it. Furthermore, since girder materials are required, long members are required, which is one of the reasons why it takes time to transport them, and their assembly is also a troublesome work depending on the site.

The present invention has been devised to effectively solve the problems of the conventional art, and its purpose is that even a single wall panel can be easily erected without the need for girder materials, and therefore can be easily constructed without any work. To provide a prefabricated room wall panel erecting method and wall panel which are advantageous in terms of performance, construction period, and cost, and which also lead to the utilization of space.

(Means for Solving the Problems) In order to solve the above-mentioned problems, the present invention provides for the erection of wall panels by holding a reinforcing frame in an upright position by keeping it in tension with the ceiling that defines the indoor space of a building. I decided to do this.

In addition, in order to effectively implement such an erection method, we have installed a tension rod member that is interposed approximately vertically between the ceiling of the indoor space and the reinforcing frame, and the vertical position of this rod member is determined so that the reinforcing frame The wall panel is provided with a position adjustment mechanism for fixing it to the wall panel.

(Function) According to the above means, since the reinforcing frame as the axis of each wall panel is made to stand up simply by tension with the ceiling located above it, even just one wall spring can be used. It can be easily erected without using girder materials, and does not require any special space.

(Embodiments) Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.

First, with reference to FIG. 5, the overall structure of a toilet as a prefabricated room to which this embodiment is applied will be explained.

Figure 5 is an overhead view of a toilet installed indoors in a building, excluding the ceiling.

In the figure, T represents the entire toilet, and the toilet T constructs a room-like structure R in the indoor space Si defined by the building frame Bd to surround the required toilet space St. In it, install a piping unit with a toilet (Ul...), a piping unit with a urinal (U2), and a piping unit with a sink counter (U3), set up booths B1-B5 and a screen PL, install partitions as appropriate, and add lighting. and installing ventilation equipment, etc.
It is configured with so-called toilet interior equipment (hereinafter referred to generically as It). In the figure, BJlj is a blindfold, Dr is a door, and Mr is a makeup mirror.

The room-like structure R is constructed by laying the foundation frame l as a foundation on the floor frame Fb, erecting the corner pillars 2a to 2d and side pillars 2e and 2f, and extending the girders 3a to 3e and magsa 3f to the ceiling. Around the frame 3, a flat wall panel 4a~ is placed between the base frame 1 and the ceiling frame 3.
4n are lined up to form the room side wall 4, and the girder material 3a
It is constructed by suspending a ceiling (not shown) from beams suspended between 38 and 38, and the foundation frame 1 is made of base timbers.

In this embodiment, the outer surface of the side wall 4' of the adjacent existing prefabricated room Rp is used to provide the entrance/exit passage Pe for the toilet T, and in order to make this turn to the left along the wall, the side wall 4'
A wall panel 5 is installed by the method of the present invention between the corner pillar 2'a of the toilet and the lower side pillar 2e of the toilet.

Now, with reference to FIGS. 1 to 3, the wall panel 5
The structure and installation method will be explained.

FIG. 1 is a construction procedure diagram showing the relationship between the building frame and the wall panel, and FIGS. 2 and 3 are a partially cut-away enlarged perspective view and longitudinal sectional view of the main part of the wall panel.

The wall panel 5 consists of a panel-shaped wall covering part 6 and a reinforcing frame 7 that supports and reinforces this from the back side, and the wall covering part 6 has a wall covering base board 6 as a core material made of, for example, a calcium silicate board.
a and a toilet wall finishing material 6b, such as porcelain tiles, attached thereto. On the other hand, the reinforcing frame 7 consists of a rectangular frame 7a and reinforcing members 7b such as crosspieces, braces, etc. that reinforce this from the inside, and if necessary, the corners are fastened together with angle members 7c.

Further, the wall panel 5 is provided with vertical tensioning mechanisms 8 at appropriate locations along the upper and lower sides of the stile 7a, each having a tension rod 8a protruding from the stile 7a and a tension rod 8a at its tip. The disk 8b is provided with a support disk 8b which is horizontally rotatably pivotally connected to the rod 8a, and the protruding length of the rod 8a from the stile 7a is changed by turning a hexagonal nut 8C fixed to the rod 8a with a tool. can be moved up and down.

In order to obtain such a function, in this embodiment, the frame 7a
A through hole 7d is bored in the corresponding part of the rod, and screw nuts 7e, 7e are vertically aligned and fixed by welding, and the threaded part 8d of the rod 8a is screwed into the screw nuts 7e. In addition, holder play) 7f is stile 7.
The rod base end portion 8e is fixedly fitted inside the rod a to hold the rod base end portion 8e, thereby providing a double-supported type.

When installing the wall panel 5, first adjust the protruding length of the rod 8a of each tension mechanism 8 on the lower side of the panel, and then
The vertical distance h1 between the lower edge 6C and the lower surface of the disk 8b is adjusted to the height of the skirting board of the base frame 1 on the lower side of the toilet, and the height h2 of the wall panel 5 is set to this hl. Knowing the added value, that is, the panel height hl+h2, further subtract this value from the ceiling height H to find the value ΔH=H−(hDh2).

Next, by adjusting the protruding length of the rod 8a of each tensioning mechanism 8 on the upper side of the panel, the vertical distance h3 between the upper edge 6d of the wall covering part 6 and the upper surface of the disk 8b is set slightly smaller than the value ΔH determined above. Set it to a small size.

Then, using the lower tension mechanism 8 as a support leg, stand the wall panel 5 on the floor frame Fb, and after confirming that it is parallel to the wall frame wb, turn the nut 8C of the upper tension mechanism 8.
=ΔH.

Then, while looking horizontally and vertically, turn each oak (8c) further and attach the wall panel 5 to the floor Fb and ceiling cb on the side of the frame Bd.
A baseboard is placed in between and hangs down along the lower edge 6C of the wall covering.

According to this embodiment, the wall panel 5 can be erected by simply butting directly against the floor Fb and ceiling cb on the side of the frame Bd, and there is no need for a foundation frame, ceiling frame, pillars, etc. This not only simplifies on-site work and enables quick construction, but also makes it easier to transport materials and is convenient for extensions and renovations.

In addition, the tension rods 8a of each tension mechanism 8 are attached to the reinforcing frame 7.
Since it is attached so that it can move up and down, the same wall panel 5 can be used even at sites with different ceiling heights H. Also, since multiple such tension mechanisms 8 are provided at the top and bottom, it is possible to Even if there are some level differences between the surfaces, it can be easily dealt with.

Furthermore, since the rod 8a is screwed into the frame 7a, not only fine adjustments can be made, but also sufficient durability can be obtained by filling the threaded portion with an appropriate filler after installation.

Furthermore, since the rod 8a of the tension mechanism 8 on the lower side of the panel has a variable protrusion length, it can also be used as a height adjustment member for the wall panel 5, which is both advantageous and advantageous.

In addition, in the above example, if the tensioning is not suitable due to the procedure before and after finishing work on the floor Fb side or the relationship with the material, remove the tensioning mechanism 8 of the legal example and replace the reinforcing frame 7 with an appropriate underframe. There is no problem in erecting the wall panel 5 with only the ceiling cb side facing each other.

In addition, although the wall panel 5 is one-sided wall covering,
A double-sided wall covering may also be used, and a modified embodiment in this respect is shown in FIG.

FIG. 4 is a longitudinal sectional view of the main part of the wall panel according to the modified example.
Similar parts to the previous embodiments are designated by the same reference numerals.

In the figure, reference numeral 9 represents a double-sided wall-mounted tension-standing wall panel. 6° is formed by pasting a wall finishing material 6°b for indoor decoration made of, for example, synthetic resin or cloth onto a suitable wall base plate 6''a.

Each tensioning mechanism 10 of the wall panel 9 is constructed by screwing together the opposing ends of the tension rod 10a and Job, which are divided into upper and lower halves, through a turnbuckle member 10c so as to be able to move forward and backward relative to each other.
The rod holder 10d is fixed to both ends of the rod c. And the support disk 1 is attached to the upper end of the rod loa.
0e is pivotally attached, while the lower end of the rod 10b is made into a disc-shaped flange portion 10f, and the lower surface of the flange portion 10f is welded and fixed to the outer surface of the stile 7a to prevent interaction with the wall covering portions 6 and 6°. There is.

By the way, in the toilet T according to the above embodiment, only one wall panel 5 of the standing type is used, but the entire side wall of the toilet may be formed of such a wall panel.
The different actual flow in this respect will be explained below based on FIG.

FIG. 6 is an overhead view of a toilet according to another embodiment, in which the same parts as in the previous embodiment are given the same reference numerals.

In the figure, T' represents a prefabricated toilet installed indoors in a building, and the toilet T° is constructed by erecting upstanding wall panels Pw, which differ only in width from the wall panel 5, at each corner. A side wall 13 that surrounds and defines the required toilet space St from the side by attaching a body (not shown) to the back of the flat wall part with a chevron member 11, and then passing a skirting board 12 to separate it from the floor. A suspended ceiling Ct is provided on this structure to obtain a room-like structure R', and toilet interior equipment It is provided.

The ceiling Ct of the toilet T° is constructed by hanging frame supports 16 at appropriate intervals from ceiling reinforcing materials such as cross beams 14 and flint beams 15 passed between the upper edges of wall panels Pw... Panel Pc... is formed in a suspended manner.

(Effects of the Invention) As is clear from the above explanation, according to the present invention, when installing a wall panel of a prefabricated room provided indoors of a building, it is possible to Since the reinforcing frame of the wall panel is held in an upright position, even one wall panel can be easily erected without girder materials, which is advantageous in terms of workability, construction period, and cost. In addition, many effects can be obtained, such as the utilization of space.

In addition, a tension rod member interposed approximately perpendicularly between the ceiling of the indoor space and the reinforcing frame, and a position adjustment mechanism for determining the vertical position of this rod member and fixing it to the reinforcing frame are installed on the wall panel. Since the above-mentioned construction method can be more effectively implemented.

[Brief explanation of the drawing]

The drawings are of a toilet as a pre-fabricated room to which an embodiment of the present invention is applied. Figure 1 is a construction procedure diagram showing the relationship between the building frame and wall panels, and Figures 2 and 3 are of a toilet as a prefabricated room. Partially cutaway enlarged perspective view and vertical sectional view of the main part of the panel, No. 4
The figure is a vertical sectional view of the main part of the wall panel according to the modified example, FIG. 5 is an overhead view of the toilet excluding the ceiling, and FIG. 6 is an overhead view of the toilet related to the separate flow side. In the figure, 4, 4°, 13 are side walls, 5, 9. Pw is a standing wall panel, 6, 6° is a wall covering, 6C is a lower edge of the wall covering, 6d is an upper edge of the wall covering, 7 is a reinforcing frame, 7a is a stile, 7e is a screw nut, 8. lO is a tension mechanism, 8a, 10
a, 10b are tension rods, 8d is a screw part, loc is a turnbuckle member, Bd is a building frame, cb is a ceiling frame, Ct is a toilet ceiling, Fb is a floor frame, Pe is an entrance/exit passage, St is an indoor space, St is the toilet space, T,
T' represents a toilet as a prefabricated room, and wb represents a wall frame. Kusunha (ko)

Claims (5)

[Claims] (1) When defining the required room space by installing a prefabricated inner wall further inside the wall structure that defines the indoor space of the building,
In the prefabricated room wall panel installation method, the interior wall is constructed by installing a wall panel consisting of a panel-shaped wall covering part and a reinforcing frame for supporting and reinforcing the wall covering part, wherein the ceiling of the indoor space and A method for erecting wall panels in a prefabricated room, characterized in that the wall panels are erected by tensioning each other and holding the reinforcing frame in an upright position. (2) The prefabricated room wall according to claim 1, wherein the tension between the ceiling and the upper part of the reinforcing frame is adjusted by adjusting the distance between the ceiling and the upper part of the reinforcing frame. Panel installation method. (3) The prefabricated product according to claim 1, wherein the tension is achieved by adjusting the distance between the floor of the indoor space and the lower part of the reinforcing frame. How to install wall panels in a room. (4) Further inside the wall structure that defines the indoor space of the building,
A prefabricated room in which a wall panel comprising a panel-shaped wall covering part and a reinforcing frame for supporting and reinforcing the wall covering part is erected to form an inner wall, and a required room space is defined by the inner wall. In the wall panel, a tension rod member interposed approximately vertically between the ceiling of the indoor space and the reinforcing frame, and a position adjustment for determining the vertical position of the rod member and fixing it to the reinforcing frame. A prefabricated room wall panel further comprising a mechanism. (5) The prefabricated room wall panel according to claim 4, wherein the position adjustment mechanism includes a screw mechanism that screws the rod member into the upper part of the reinforcing frame. (6) The position adjustment mechanism includes a mounting mechanism that can freely lock the rod member to the reinforcing frame, and a height adjustment mechanism that determines the height position of the reinforcing frame. Prefabricated room wall panels as described in scope 4.