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JP7623869B2 - Method for producing liquid food containing wheat bran sterilized by pressurized heating - Google Patents

Method for producing liquid food containing wheat bran sterilized by pressurized heating Download PDF

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JP7623869B2
JP7623869B2 JP2021053761A JP2021053761A JP7623869B2 JP 7623869 B2 JP7623869 B2 JP 7623869B2 JP 2021053761 A JP2021053761 A JP 2021053761A JP 2021053761 A JP2021053761 A JP 2021053761A JP 7623869 B2 JP7623869 B2 JP 7623869B2
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wheat bran
liquid food
wheat
white
pressurized
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JP2022150939A (en
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捺津美 平井
洋介 菊池
明彦 菅野
知之 藤井
匡昭 木本
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Nisshin Seifun Group Inc
Nisshin Seifun Welna Inc
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Nisshin Seifun Welna Inc
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Description

本発明は、小麦ふすま含有加圧加熱殺菌液状食品の製造方法、及び小麦ふすま含有加圧加熱殺菌液状食品に関する。 The present invention relates to a method for producing a wheat bran-containing liquid food that is sterilized by pressurization and heating, and a wheat bran-containing liquid food that is sterilized by pressurization and heating.

近年、健康意識の高まりから、ビタミン、ミネラルなどの栄養素や、食物繊維等の機能性成分を含む、小麦ふすまなどの穀物外皮を用いて、パンや焼き菓子等のベーカリー食品、麺類等の加工飲食品を製造することが行われている。
小麦ふすまを含む飲食品の喫食形態として、ソースやスープなどの液状食品も要望されるところ、ソースやスープなどの液状食品は、加熱加圧処理を施し、常温保存可能なレトルト食品等の加圧加熱食品として提供されることも多い。
In recent years, due to increased health consciousness, bakery foods such as bread and baked goods, and processed foods and beverages such as noodles are being produced using grain husks such as wheat bran, which contain nutrients such as vitamins and minerals, and functional ingredients such as dietary fiber.
Liquid foods such as sauces and soups are also in demand as consumption forms of foods and beverages containing wheat bran. Liquid foods such as sauces and soups are often provided as pressurized and heated foods, such as retort foods, that can be stored at room temperature after being heated and pressurized.

小麦ふすまが配合された加圧加熱食品として、例えば、特許文献1には、粉粋したふすまを加水加熱処理してペースト状ふすまとし、これを耐熱性容器に封入し、これに加圧加熱のレトルト処理を施してペースト状包装ふすまを得ることが知られている。
また特許文献2には、穀物外皮を原料とした食物繊維を含む飲食品の記載があり、特許文献2の実施例4には、コーンポタージュを製造した例が記載されている。
For example, Patent Document 1 discloses a pressurized and heated food product containing wheat bran, in which powdered bran is subjected to a hydrous and heated treatment to produce a paste-like bran, which is then sealed in a heat-resistant container and subjected to a pressurized and heated retort treatment to obtain a paste-like packaged bran.
Furthermore, Patent Document 2 describes food and drink products containing dietary fiber made from cereal husks, and Example 4 of Patent Document 2 describes an example of the production of corn potage.

特開平10-262586号公報Japanese Patent Application Publication No. 10-262586 特開平3-49662号公報Japanese Patent Application Publication No. 3-49662

本発明者らは、小麦ふすまを配合したソースやスープなどの液状食品をレトルト処理して加圧加熱食品を製造すると、保管後喫食したときに小麦ふすまが有するエグミをより強く感じたり、小麦ふすまを配合しない場合に比して褐変が目立ち見た目が悪化することがあることを知見した。これらの不都合は、例えば加熱調理条件や加圧加熱条件を調整する等の対策を講じることにより抑制することは可能であるが、当該対策の効果の程度は、風味や色調などの液状食品元来の特性によって異なるため、統一的な対策を講じることが困難である。 The inventors have found that when liquid foods such as sauces and soups containing wheat bran are retorted to produce pressurized and heated foods, the harsh taste of the wheat bran may be felt more strongly when eaten after storage, and browning may become more noticeable and the appearance may deteriorate compared to when wheat bran is not added. These inconveniences can be suppressed by taking measures such as adjusting the cooking conditions or pressurized heating conditions, but the degree of effectiveness of such measures varies depending on the inherent characteristics of the liquid food, such as flavor and color, making it difficult to take a unified measure.

特許文献1の技術は、食感と風味に優れ、異物感なく、多量の食物繊維を含んだ麺類を得ることを目的とするものであり、小麦ふすまを含む液状食品を加熱加圧処理すること及びその場合の課題について記載されていない。
特許文献2の技術は、植物繊維質原料をアルカリ抽出し、その抽出物を酵素で処理して得られたヘミセルロースの部分分解物を飲食品に含有させる技術であり、小麦ふすまを含む液状食品を加熱加圧処理すること及びその場合の課題について記載されていない。
The technology of Patent Document 1 aims to obtain noodles that have excellent texture and flavor, are free of a foreign body sensation, and contain a large amount of dietary fiber, but does not describe the heating and pressurizing of liquid foods containing wheat bran or the issues that arise when doing so.
The technology in Patent Document 2 involves extracting a plant fiber raw material with an alkali, treating the extract with an enzyme, and then incorporating a partial hydrolysis product of hemicellulose into food or beverages. However, there is no mention of the heating and pressurizing of liquid foods containing wheat bran, nor of the problems that arise in this case.

したがって、本発明の課題は、小麦ふすまを配合して健康志向に応えつつ、加圧加熱処理する場合に生じやすい風味や食味の低下及び褐変を簡便に効果的に抑制することができる、小麦ふすま含有加圧加熱殺菌液状食品及びその製造方法を提供することにある。 The object of the present invention is therefore to provide a wheat bran-containing, pressurized and heated sterilized liquid food, which contains wheat bran to meet the health-conscious needs of consumers, while easily and effectively suppressing the deterioration of flavor and taste and browning that tend to occur when the food is pressurized and heated, and to provide a method for producing the same.

本発明は、小麦ふすま含有加圧加熱殺菌液状食品の製造方法であって、小麦ふすまとして、白小麦由来の小麦ふすまを用いることを特徴とする、小麦ふすま含有加圧加熱殺菌液状食品の製造方法を提供するものである。 The present invention provides a method for producing a wheat bran-containing liquid food that is sterilized by pressurizing and heating, characterized in that wheat bran derived from white wheat is used as the wheat bran.

また本発明は、白小麦由来の小麦ふすまを乾燥質量換算で5~80質量%配合してなる、小麦ふすま含有加圧加熱殺菌液状食品を提供するものである。 The present invention also provides a wheat bran-containing liquid food sterilized by pressurization and heating, which contains 5 to 80% by mass, calculated as the dry mass, of wheat bran derived from white wheat.

本発明の小麦ふすま含有加圧加熱殺菌液状食品の製造方法及び小麦ふすま含有加圧加熱殺菌液状食品によれば、小麦ふすまを配合して健康志向に応えつつ、加圧加熱処理する場合に生じやすい風味や食味の低下及び褐変を簡便に効果的に抑制することができる。 The method for producing a wheat bran-containing liquid food sterilized by pressurizing and heating and the wheat bran-containing liquid food sterilized by pressurizing and heating of the present invention can easily and effectively suppress the deterioration of flavor and taste and browning that tend to occur when the food is pressurized and heated, while responding to health-conscious trends by incorporating wheat bran.

以下に本発明を、その好ましい実施形態に基づいて説明する。以下の説明では、「X~Y」(X及びYは任意の数字)と記載した場合、特に断らない限り「X以上Y以下」を意味し、「X~Y[Z]」(X及びYは任意の数字、[Z]は任意の単位)と記載した場合、特に断らない限り「X[Z]以上Y[Z]以下」を意味する。 The present invention will be described below based on its preferred embodiments. In the following description, "X to Y" (X and Y are any numbers) means "X or more and Y or less" unless otherwise specified, and "X to Y[Z]" (X and Y are any numbers and [Z] is any unit) means "X[Z] or more and Y[Z] or less" unless otherwise specified.

本発明は、小麦ふすま含有加圧加熱殺菌液状食品の製造方法、及び小麦ふすま含有加圧加熱殺菌液状食品に関する。本明細書における加圧加熱殺菌液状食品の「液状食品」とは、常温常圧で流動性を有する食品を指し、例えば固形状のソースやルウは本発明から除外される。 The present invention relates to a method for producing a wheat bran-containing liquid food sterilized by pressure and heat, and a wheat bran-containing liquid food sterilized by pressure and heat. In this specification, the term "liquid food" in the context of a pressure and heat sterilized liquid food refers to a food that has fluidity at room temperature and normal pressure, and solid sauces and rouxes, for example, are excluded from the scope of the present invention.

以下に、小麦ふすま含有加圧加熱殺菌液状食品の製造方法及び小麦ふすま含有加圧加熱殺菌液状食品の一実施形態を説明する。
本実施形態の製造方法は、白小麦由来の小麦ふすま(白小麦ふすま)を得る工程、及び白小麦ふすまを配合した液状食品に加圧加熱殺菌処理を施す工程を備える。
Hereinafter, one embodiment of a method for producing a wheat bran-containing pressurized and heated sterilized liquid food and a wheat bran-containing pressurized and heated sterilized liquid food will be described.
The manufacturing method of this embodiment includes a step of obtaining wheat bran derived from white wheat (white wheat bran), and a step of subjecting a liquid food containing the white wheat bran to a pressurized, heated and sterilized treatment.

〔白小麦ふすまを得る工程〕
まず、原料となる小麦の穀粒を粉砕し、胚乳及び胚芽を分離して、穀物外皮である小麦ふすまを得る。粉砕に用いられる小麦の穀粒は、穀粒に加水して調質してもよく、又は加水調質せずに粉砕してもよい。穀粒粉砕物から小麦ふすま画分を採取する方法は特に制限されず、例えば篩分け等の公知の分級方法により、穀粒粉砕物を、小麦ふすま画分とそれ以外の成分とに分離し、小麦ふすま画分を採取する方法を利用できる。
[Process for obtaining white wheat bran]
First, the wheat grains as the raw material are pulverized, and the endosperm and germ are separated to obtain wheat bran, which is the outer layer of the grain. The wheat grains used for pulverization may be conditioned by adding water to the grains, or may be pulverized without adding water and conditioning. There is no particular restriction on the method for extracting the wheat bran fraction from the pulverized grains. For example, a method can be used in which the pulverized grains are separated into the wheat bran fraction and other components by a known classification method such as sieving, and the wheat bran fraction is then extracted.

穀粒の粉砕は、本技術分野で通常用いられる粉砕方法を用いることができ、例えば、ロール式粉砕、衝撃式粉砕、気流式粉砕等の方法を用いることができる。穀粒の粉砕は、1回のみ行ってもよく、同一の又は異なる粉砕方法で複数回行ってもよい。例えば、ロール式粉砕と衝撃式粉砕とを組み合わせてこの順で実施してもよく、ロール式粉砕を多段階で複数回行ってもよい。また、衝撃式粉砕に用いる粉砕機としては、衝撃板と回転ローター間で機械的衝撃により粉砕を行うものであれば特に限定されない。穀粒の粉砕効率とふすまの分離効率とを両立して高める観点から、ロール式粉砕を採用することが好ましい。 The grains can be ground by any grinding method commonly used in this technical field, such as roll grinding, impact grinding, airflow grinding, etc. The grains can be ground once, or multiple times using the same or different grinding methods. For example, roll grinding and impact grinding can be combined and performed in that order, or roll grinding can be performed multiple times in multiple stages. The grinder used for impact grinding is not particularly limited as long as it grinds the grains by mechanical impact between an impact plate and a rotating rotor. From the viewpoint of simultaneously improving the grain grinding efficiency and the bran separation efficiency, it is preferable to employ roll grinding.

本発明は、液状食品の製造方法において、イネ科コムギ属の一種である小麦を原料として得られる小麦ふすまを原料として用いる。一般的に、小麦頴果(小麦の穀粒)は、胚乳部、外皮部(外皮及び種皮)並びに胚芽(胚部)に大別されるところ、小麦穀粒を粉砕し、胚乳部及び胚芽を除去して得られた外皮部由来の画分が、小麦ふすまとなる。 In the present invention, in the manufacturing method of liquid food, wheat bran obtained from wheat, a species of the genus Triticum in the family Poaceae, is used as a raw material. Generally, wheat caryopsis (wheat kernel) is roughly divided into endosperm, outer skin (outer skin and seed coat), and germ (embryo), and wheat bran is obtained by crushing wheat kernels and removing the endosperm and germ to obtain a fraction derived from the outer skin.

小麦は、その穀粒を視認したときに観察される色に応じて、赤小麦と白小麦との二つの種類に大別される。赤小麦は、外皮部に赤色色素を含有する小麦であり、小麦穀粒を視認したときに、赤色、赤褐色又は褐色として観察される。一方、白小麦は、外皮部に赤色色素を略含有しない小麦であり、小麦穀粒を視認したときに、白色又は淡黄色として観察される。これらのうち、小麦ふすまの原料として白小麦を用いることが好ましい。白小麦を用いることによって、小麦ふすまを配合した液状食品を加圧加熱処理する場合に増強されやすい、小麦外皮である小麦ふすまに由来するエグミや不快臭等の食味や風味の低下を簡便に抑制することができる。また白小麦を用いることによって、小麦ふすまを配合した液状食品を加圧加熱処理する場合に生じやすい液状食品の褐変を簡便に抑制することができる。褐変が抑制される機構は定かではないが、赤小麦の小麦ふすまを用いた場合には、ふすま由来色素の液状食品への移行と加熱時に生じるメイラード反応などの褐変反応が相まって、強い褐変が生じるのに対して、白小麦の小麦ふすまを用いた場合には、ふすま由来色素の移行が生じにくく、結果として褐変が抑制されるのではないかと推測している。白小麦を用いることによる褐変の抑制によって、見栄えの低下を抑制することができる。またエグミの抑制のために、本来加えることが不要なマスキング原料を追加してエグミを抑制する必要がなくなる利点もある。なお、液状食品の種類に応じて、乳等の異味マスキング効果を有する原料を本来配合すべきである場合に、液状食品に、それらの成分を配合することを排除するものではない。白小麦を用いることにより、食感が滑らかなものとなる利点もある。 Wheat is broadly divided into two types, red wheat and white wheat, according to the color observed when the grain is visually observed. Red wheat is wheat that contains a red pigment in the outer skin, and when the wheat grain is visually observed, it is observed as red, reddish brown, or brown. On the other hand, white wheat is wheat that contains almost no red pigment in the outer skin, and when the wheat grain is visually observed, it is observed as white or pale yellow. Of these, it is preferable to use white wheat as a raw material for wheat bran. By using white wheat, it is possible to easily suppress the deterioration of taste and flavor, such as acridness and unpleasant odor derived from wheat bran, which is the outer skin of wheat, that tends to be enhanced when liquid foods containing wheat bran are pressurized and heated. In addition, by using white wheat, it is possible to easily suppress the browning of liquid foods that tends to occur when liquid foods containing wheat bran are pressurized and heated. Although the mechanism by which browning is suppressed is unclear, it is speculated that when red wheat bran is used, strong browning occurs due to a combination of the migration of bran-derived pigments into liquid foods and browning reactions such as the Maillard reaction that occur during heating, whereas when white wheat bran is used, the migration of bran-derived pigments is less likely to occur, resulting in suppression of browning. The suppression of browning by using white wheat can suppress the deterioration of appearance. Another advantage is that it is no longer necessary to suppress the bitterness by adding masking ingredients that are not normally required. Note that this does not exclude the addition of ingredients that have an off-flavor masking effect such as milk to liquid foods when they should be added depending on the type of liquid food. The use of white wheat also has the advantage of making the texture smooth.

本発明に用いられる白小麦の具体例としては、普通小麦では、オーストラリア・スタンダード・ホワイト(ASW、オーストラリア産)、プライムハード(PH、オーストラリア産)、ソフトホワイト(SW、アメリカ合衆国産)、ウエスタン・ホワイト(WW、アメリカ合衆国産)、デュラム小麦(世界各国で生産)等が挙げられる。これらの白小麦は、例えば遺伝学的特徴で適宜選別することができる。 Specific examples of white wheat that can be used in the present invention include, for ordinary wheat, Australian Standard White (ASW, produced in Australia), Prime Hard (PH, produced in Australia), Soft White (SW, produced in the United States), Western White (WW, produced in the United States), and durum wheat (produced in various countries around the world). These white wheats can be appropriately selected, for example, based on genetic characteristics.

また普通小麦は、小麦穀粒の硬さに応じて、硬質小麦と、軟質小麦と、硬質と軟質との中間の硬さを有する中間質小麦との三つの種類に大別される。これらの種類のうち、加圧加熱殺菌液状食品の褐変抑制の観点から、白小麦のうち、中間質小麦又は軟質小麦に分類される白小麦を用いることが好ましく、中間質小麦に分類される白小麦を用いることがより好ましい。白小麦且つ普通小麦を例にとると、硬質小麦としてはPH等が挙げられ、中間質小麦としてはASW等が挙げられ、軟質小麦の具体例としてはWW等が挙げられる。 Furthermore, ordinary wheat is broadly divided into three types according to the hardness of the wheat kernel: hard wheat, soft wheat, and medium wheat, which has a hardness intermediate between hard and soft. Of these types, from the viewpoint of suppressing browning of pressurized heat sterilized liquid foods, it is preferable to use white wheat classified as medium or soft wheat, and it is more preferable to use white wheat classified as medium wheat. Taking white wheat and ordinary wheat as an example, an example of hard wheat is PH, an example of medium wheat is ASW, and a specific example of soft wheat is WW.

以上の理由から、液状食品に小麦ふすまとして配合する小麦ふすまとしては、白小麦由来の小麦ふすま(白小麦ふすま)を用いることが好ましく、ASW及びWWのうち少なくとも一種を用いることがより好ましく、ASWを用いることが更に好ましい。このような白小麦ふすまを、液状食品に配合することによって、得られる加圧加熱殺菌液状食品が、健康増進の観点から有用であることに加えて、エグミの発生が抑制され、食味、風味が良好であり、褐変が抑制されたものとなる。 For the above reasons, it is preferable to use wheat bran derived from white wheat (white wheat bran) as the wheat bran to be blended into liquid foods, more preferably to use at least one of ASW and WW, and even more preferably to use ASW. By blending such white wheat bran into liquid foods, the resulting pressurized and heated sterilized liquid foods are not only useful from the perspective of health promotion, but also suppress the generation of bitterness, have good taste and flavor, and are inhibited from browning.

白小麦ふすまは、乾熱処理及び湿熱処理などの熱処理が施されたものを用いることが好ましく、湿熱処理されたものを用いることがより好ましい。熱処理が施されているものを用いることによって、エグミの発生が一層抑制され、風味が一層向上した加圧加熱殺菌液状食品が得られる。熱処理が湿熱処理であると、より一層エグミの発生が抑えられ、より一層良好な風味を有する加圧加熱殺菌液状食品が得られる。 It is preferable to use white wheat bran that has been subjected to heat treatment such as dry heat treatment and moist heat treatment, and it is even more preferable to use moist heat treatment. By using heat-treated bran, the generation of bitterness is further suppressed and a pressurized and heated sterilized liquid food with an improved flavor can be obtained. If the heat treatment is moist heat treatment, the generation of bitterness is further suppressed and a pressurized and heated sterilized liquid food with an even better flavor can be obtained.

また熱処理を経ることによって、白小麦ふすまを細かく粉砕することができるので、白粒径の小さい小麦ふすまを生産性高く得る点で有利である。また、熱処理工程を経ることによって、アミラーゼやプロテアーゼなどの各種酵素の活性を低減、あるいは失活させることができるため、液状食品の製造時における粘度安定性を更に向上できる点で特に有利である。
白小麦ふすまに熱処理が施されているか否かの判断は、例えば酵素活性の測定やグルテンバイタリティの測定によって行うことができる。具体的には、酵素活性を例にとると、熱処理された白小麦ふすまは未加熱の白小麦ふすまよりも酵素活性が少ないか、又は検出限界未満であるので、この点で区別可能である。
In addition, the heat treatment process can be used to finely pulverize the white wheat bran, which is advantageous in terms of obtaining wheat bran with a small white particle size with high productivity. In addition, the heat treatment process can reduce or inactivate various enzymes such as amylase and protease, which is particularly advantageous in terms of further improving the viscosity stability during the production of liquid foods.
Whether or not the white wheat bran has been heat-treated can be determined, for example, by measuring the enzyme activity or gluten vitality. Specifically, in the case of enzyme activity, the heat-treated white wheat bran has less enzyme activity than the unheated white wheat bran, or the enzyme activity is below the detection limit, so that the heat-treated white wheat bran can be distinguished from the unheated white wheat bran in this respect.

湿熱処理は、処理対象(小麦ふすま)中の水分を維持するか、又は水分を外部から供給して、処理対象を加熱する処理である。湿熱処理においては、水、飽和水蒸気、過熱水蒸気等の水分を供給して用いることができる。
熱処理として乾熱処理を行う場合、白小麦ふすまの品温が好ましくは80~200℃、更に好ましくは90~150℃となるようにして、好ましくは1~120分間、更に好ましくは3~50分間処理を行う方法を例示できる。乾熱処理においては、例えば特開2004-9022号公報に記載されている熱処理撹拌装置と同様の構成を有する装置に小麦ふすまを導入して、前記温度及び時間になるように行うことができる。この熱処理撹拌装置は、被処理物を収容する円筒状容器と、該容器の内部に備えられた中空構造の回転シャフトと、該シャフトに連通して形成された中空のパイプスクリューと、回転シャフト及びパイプスクリュー内に蒸気を供給する蒸気供給源とを備え、回転シャフト及びパイプスクリュー内に蒸気を供給して生じた伝熱を、回転シャフト及びパイプスクリューを介して被処理物に伝播させて、乾熱処理できるように構成されている。
The moist heat treatment is a treatment in which the moisture in the treatment object (wheat bran) is maintained or moisture is supplied from the outside and the treatment object is heated. In the moist heat treatment, water, saturated steam, superheated steam, etc. can be supplied and used.
When dry heat treatment is performed as the heat treatment, the product temperature of the white wheat bran is preferably 80 to 200 ° C., more preferably 90 to 150 ° C., and the treatment is preferably performed for 1 to 120 minutes, more preferably 3 to 50 minutes. In the dry heat treatment, the wheat bran can be introduced into an apparatus having a configuration similar to that of the heat treatment stirring apparatus described in JP-A-2004-9022, for example, and the temperature and time can be set as described above. This heat treatment stirring apparatus includes a cylindrical container for accommodating the object to be treated, a hollow rotating shaft provided inside the container, a hollow pipe screw formed in communication with the shaft, and a steam supply source for supplying steam into the rotating shaft and the pipe screw, and is configured to transmit heat generated by supplying steam into the rotating shaft and the pipe screw to the object to be treated via the rotating shaft and the pipe screw, thereby performing dry heat treatment.

乾熱処理は、処理対象(小麦ふすま)を水分無添加の条件で加熱する処理であり、処理対象中の水分を積極的に蒸発させながら行う加熱処理である。乾熱処理は、例えば、オーブンでの加熱、焙焼窯での加熱、恒温槽を用いる加熱、熱風を吹き付ける加熱、高温低湿度環境での放置などによって実施することができる。
熱処理として湿熱処理を行う場合、水蒸気を導入する密閉系容器内において、白小麦ふすまの品温が、好ましくは80~110℃、更に好ましくは85~95℃となるようにして、好ましくは1~60秒間、更に好ましくは3~30秒間滞留させることにより行う方法を例示できる。湿熱処理においては、例えば特許第2784505号公報に記載の粉粒体加熱装置に、被処理物である小麦ふすまと、飽和水蒸気とを導入して前記温度及び時間になるように行うことができる。この粉粒体加熱装置は、飽和水蒸気の吹込口を有し、被処理物を収容する円筒形圧力容器と、該容器の一端に配された投入口から投入された粉粒体を撹拌しながら、該容器の他端に配された排出口に向けて移送するように、円筒内径に近い寸法の複数の棒状羽根を回転軸上に有する撹拌手段とを備えている。特に、湿熱処理を行うことによって、エグミが抑制され、得られる加圧加熱殺菌液状食品の風味がより一層良好なものとなる。
Dry heat treatment is a process in which the target (wheat bran) is heated without adding moisture, and is a heat treatment carried out while actively evaporating the moisture in the target. Dry heat treatment can be carried out, for example, by heating in an oven, heating in a roasting kiln, heating using a thermostatic bath, heating by blowing hot air, or leaving in a high-temperature, low-humidity environment.
When the heat treatment is performed using moist heat, the temperature of the white wheat bran is preferably 80 to 110°C, more preferably 85 to 95°C, and the bran is allowed to remain in the sealed container for 1 to 60 seconds, more preferably 3 to 30 seconds. The moist heat treatment can be performed, for example, by introducing the wheat bran and saturated steam into a powder/grain heating device described in Japanese Patent No. 2784505 so as to reach the above-mentioned temperature and time. This powder/grain heating device is equipped with a cylindrical pressure vessel having an inlet for saturated steam and containing the material to be treated, and a stirring means having a plurality of rod-shaped blades on a rotating shaft with dimensions close to the inner diameter of the cylinder, so that the powder/grain introduced from an inlet at one end of the vessel is stirred and transferred toward an outlet at the other end of the vessel. In particular, the moist heat treatment suppresses harshness, and the flavor of the resulting pressurized, heated, and sterilized liquid food is further improved.

小麦ふすまに起因するざらつきを抑制して、加圧加熱殺菌液状食品を食感のよいものとする観点から、小麦ふすまは、その平均粒径が好ましくは30~180μm、より好ましくは50~150μm、更に好ましくは70~120μm、一層好ましくは80~100μmである。本発明における平均粒径は、レーザ回折散乱式粒度分布測定装置(例えば、日機装株式会社製、「マイクロトラック粒径分布測定装置9200FRA」)を用いて乾式で測定したときの累積体積50容量%における体積累積粒径D50を指す。このような平均粒径を有する白小麦ふすまは、例えば篩や空気分級機等の分級によって容易に得ることができる。 From the viewpoint of suppressing the roughness caused by wheat bran and making the pressurized and heated sterilized liquid food have a good texture, the wheat bran preferably has an average particle size of 30 to 180 μm, more preferably 50 to 150 μm, even more preferably 70 to 120 μm, and even more preferably 80 to 100 μm. The average particle size in the present invention refers to the volume cumulative particle size D50 at 50% cumulative volume when measured in a dry state using a laser diffraction scattering type particle size distribution measuring device (for example, "Microtrack Particle Size Distribution Measuring Device 9200FRA" manufactured by Nikkiso Co., Ltd.). White wheat bran having such an average particle size can be easily obtained by classification, for example, using a sieve or an air classifier.

〔白小麦ふすまを配合した液状食品に加圧加熱殺菌処理を施す工程〕
本発明における加圧加熱殺菌液状食品は、典型的には、白小麦ふすまを配合した液状食品に、加圧加熱殺菌処理を施すことによって得られる。
白小麦ふすまを配合した液状食品、及びそれに加圧加熱殺菌処理を施して得られる加圧加熱殺菌液状食品(以下、まとめて液状食品ともいう)は、白小麦ふすまが配合された液状食品であれば、どのような種類の食品であってもよく、ソース、スープ、液状ルウ、あん、たれ、ドレッシング又は惣菜が例示される。液状食品は、流動性を有する食品であり、例えば、水分量が60質量%以上であり、好ましくは60~95質量%、より好ましくは65~90質量%である。水分量は、絶乾法ベースで求められ、具体的には、絶乾処理した液状食品と該絶乾前の質量差を、該絶乾処理前の液状食品の質量に対する百分率として算出することができる。液状食品は、典型的には常温保存後そのまま喫食できるスープ、ソースなどを指す。
[Process for subjecting liquid food containing white wheat bran to pressurized heat sterilization treatment]
The pressurized and heated sterilized liquid food of the present invention is typically obtained by subjecting a liquid food containing white wheat bran to pressurized and heated sterilization treatment.
The liquid food containing white wheat bran and the pressurized heat sterilized liquid food obtained by subjecting the liquid food to pressurized heat sterilization (hereinafter collectively referred to as liquid food) may be any type of food, as long as it contains white wheat bran, and examples of such food include sauce, soup, liquid roux, bean paste, sauce, dressing, and side dish. The liquid food is a food having fluidity, and for example, the moisture content is 60% by mass or more, preferably 60 to 95% by mass, and more preferably 65 to 90% by mass. The moisture content is determined based on the bone drying method, and specifically, the difference in mass between the liquid food subjected to bone drying treatment and the liquid food before bone drying can be calculated as a percentage of the mass of the liquid food before bone drying treatment. The liquid food typically refers to soup, sauce, etc. that can be eaten as is after storage at room temperature.

液状食品は、好ましくは、ソース、スープ、又は惣菜である。液状食品の味には、制限はなく、例えば、ソースとしては、ミートソース、デミグラスソース、カルボナーラソース、チーズソース、ホワイトソース、ケチャップソース、アラビアータソース、トマトソース、ブラウンソース、カレーソース、コンソメソース、中華風ソース、オイルソース、タラコソース、バジルソース、バターソース、塩、味噌もしくは醤油ベースのソースなどが挙げられる。スープとしては、トマトスープ、コンソメスープ、わかめスープ等が挙げられる。液状食品である惣菜は、液状部と具材を有する惣菜類を指し、そのような惣菜としては、例えばシチュー、肉じゃが、ロールキャベツ等が挙げられる。上述したソース、スープ及び惣菜の具体例は、例示であり、ソース、スープ及び惣菜は上述のものに限定されない。ソースは、通常、他の食材又は料理とともに喫食される。 The liquid food is preferably a sauce, soup, or side dish. There is no limitation on the flavor of the liquid food. For example, sauces include meat sauce, demi-glace sauce, carbonara sauce, cheese sauce, white sauce, ketchup sauce, arrabbiata sauce, tomato sauce, brown sauce, curry sauce, consommé sauce, Chinese-style sauce, oil sauce, cod roe sauce, basil sauce, butter sauce, salt, miso or soy sauce-based sauce, etc. Soups include tomato soup, consommé soup, wakame soup, etc. Side dishes, which are liquid foods, refer to side dishes that have a liquid portion and ingredients, and examples of such side dishes include stew, meat and potatoes, and rolled cabbage. The specific examples of sauces, soups, and side dishes mentioned above are merely examples, and sauces, soups, and side dishes are not limited to those mentioned above. Sauces are usually eaten with other ingredients or dishes.

また白小麦ふすまは、固形の具材の原料に含めない形で液状食品に配合することが、固形の具材の品質に影響を与えない観点から好ましい。また白小麦ふすまは、小麦の全粒粉の一部としてではなく、白小麦ふすま単独で、液状食品に配合することが好ましい。
白小麦ふすまは、粉体のまま、あるいは水等に溶解若しくは分散した状態として、液状食品の他の成分と混合することが好ましい。
液状食品の調整は、液状食品の種類に応じて該液状食品製造の常法に従って行うことができる。典型的には、白小麦ふすま及び他の原材料を、水(冷水でも温水でもよい)等の液体に添加し、公知の攪拌装置を用いて混合することで調製する。原材料を添加する液体は、通常は水であるが特に制限されず、例えば、水に塩などの調味料を溶解又は分散させた調味液等を用いることもできる。原材料を添加するという表現には、原材料を液体に添加する場合と原材料に液体を添加する場合の両方が含まれる。
例えば、液状食品には白小麦ふすま以外の原材料を添加してもよく、他の原材料としては、液状食品の種類に応じた各種の原材料を添加することができる。一例を挙げれば、白小麦ふすま以外の穀粉類、大豆蛋白質、卵黄粉、卵白粉、全卵粉、脱脂粉乳等の蛋白質素材;動植物油脂、粉末油脂等の油脂類;かんすい、焼成カルシウム、膨張剤、乳化剤、食塩、糖類、甘味料、香辛料、調味料、ビタミン類、ミネラル類、色素、香料、アルコール、保存剤、酵素剤、食物繊維、デキストリン(難消化性含む)、増粘剤、保水剤、pH調整剤、酸化還元剤等が挙げられる。これらは1種を単独で又は2種以上を組み合わせて用いることができる。
In addition, it is preferable to incorporate white wheat bran into the liquid food without including it in the raw materials of the solid ingredients, from the viewpoint of not affecting the quality of the solid ingredients. Also, it is preferable to incorporate white wheat bran into the liquid food alone, not as a part of whole wheat flour.
It is preferable that the white wheat bran is mixed with other ingredients of the liquid food either in powder form or dissolved or dispersed in water or the like.
The liquid food can be prepared according to a conventional method for producing the liquid food depending on the type of the liquid food. Typically, the white wheat bran and other raw materials are added to a liquid such as water (which may be cold or hot water) and mixed using a known stirring device. The liquid to which the raw materials are added is usually water, but is not particularly limited, and for example, a seasoning liquid in which seasonings such as salt are dissolved or dispersed in water can also be used. The expression "adding raw materials" includes both the case where raw materials are added to a liquid and the case where a liquid is added to raw materials.
For example, raw materials other than white wheat bran may be added to liquid foods, and various raw materials according to the type of liquid food may be added as the other raw materials. Examples include protein materials such as cereal flours other than white wheat bran, soy protein, egg yolk powder, egg white powder, whole egg powder, and skim milk powder; fats and oils such as animal and vegetable fats and oil powders; kansui, calcined calcium, leavening agents, emulsifiers, salt, sugars, sweeteners, spices, seasonings, vitamins, minerals, colorants, flavorings, alcohol, preservatives, enzymes, dietary fiber, dextrin (including resistant to digestion), thickeners, water retention agents, pH adjusters, and oxidation-reducing agents. These may be used alone or in combination of two or more.

白小麦ふすま以外の穀粉類としては、白小麦ふすま以外の、穀粉及び澱粉が挙げられる。穀粉としては、米類、大麦類、トウモロコシ類、モロコシ類、ヒエ類、アワ類、キビ類、オーツ麦類(カラス麦類)及びライ麦類等の各種穀類の粉末が挙げられる。澱粉としては、馬鈴薯澱粉、タピオカ澱粉、小麦澱粉、コーンスターチ、ワキシーコーンスターチ、米澱粉などの未加工澱粉、及び前記の各未加工澱粉に、エーテル化、エステル化、アセチル化、架橋処理、酸化処理等の処理を施したもの等の各種加工澱粉等が挙げられ、これらの1種を単独で又は2種以上を組み合わせて用いることができる。 Examples of flours other than white wheat bran include flours and starches other than white wheat bran. Examples of flours include powders of various grains such as rice, barley, corn, sorghum, barnyard millet, foxtail millet, millet, oats (oats), and rye. Examples of starches include unprocessed starches such as potato starch, tapioca starch, wheat starch, corn starch, waxy corn starch, and rice starch, as well as various processed starches such as those obtained by subjecting the above-mentioned unprocessed starches to etherification, esterification, acetylation, cross-linking, oxidation, and the like, and these can be used alone or in combination of two or more.

液状食品は、非粉体の固形具材を含んでいてもよい。非粉体の具材としては、例えば、鶏、豚、牛等の畜肉類の塊肉;ソーセージ、ハム、ベーコン等の畜肉加工物;キャベツ、レタス、キュウリ、トマト等の未加熱又は加熱済みの野菜類;ニンジン、ジャガイモ等の根菜類;みかん、いちご、桃、梨、メロン、いちじく、パイナップル等の果実類;鶏卵等の卵類;カスタードクリーム、ホイップクリーム、生クリーム等のクリーム類;バター、ジャム、マーガリン等のスプレッド類等が挙げられる。これらの1種を単独で又は2種以上を組み合わせて用いることができる。
非粉体の固形具材の一例としては、例えば、液状食品が、ミートソースである場合の挽肉類、液状食品がトマトスープである場合のトマト果肉、液状食品が肉じゃがである場合のジャガイモ等が挙げられる。
The liquid food may contain a non-powdered solid ingredient. Examples of non-powdered ingredients include chunks of meat such as chicken, pork, and beef; processed meat such as sausage, ham, and bacon; unheated or heated vegetables such as cabbage, lettuce, cucumber, and tomato; root vegetables such as carrots and potatoes; fruits such as mandarin oranges, strawberries, peaches, pears, melons, figs, and pineapples; eggs such as chicken eggs; creams such as custard cream, whipped cream, and fresh cream; spreads such as butter, jam, and margarine. These may be used alone or in combination of two or more.
Examples of non-powdered solid ingredients include minced meat when the liquid food is meat sauce, tomato pulp when the liquid food is tomato soup, and potatoes when the liquid food is meat and potato stew.

本発明に係る小麦ふすま含有加圧加熱殺菌液状食品は、その全量中に、白小麦ふすまを乾燥質量換算で、好ましくは5~80質量%、より好ましくは10~80質量%、更に好ましくは15~80質量%含む。白小麦ふすまを、このような量配合することで、小麦ふすまによる健康増進機能を期待でき、またエグミ及び褐変が抑制された風味、食味、見栄え等に一層優れる。白小麦ふすまの乾燥質量換算の含有量は、以下のようにして測定される。
(含有量の測定方法)
白小麦ふすまの乾燥質量換算の含有量は、絶乾法ベースで求められる。具体的には、液状食品に添加する白小麦ふすまの絶乾処理後の質量を、白小麦ふすまを添加した液状食品の絶乾処理後の質量に対する百分率として算出することができる。
The wheat bran-containing pressurized and heated sterilized liquid food according to the present invention contains white wheat bran in an amount of preferably 5 to 80% by mass, more preferably 10 to 80% by mass, and even more preferably 15 to 80% by mass, calculated as a dry mass, based on the total amount of the food. By incorporating white wheat bran in such an amount, the health promoting function of wheat bran can be expected, and the food has better flavor, taste, appearance, etc., with less harshness and browning. The content of white wheat bran calculated as a dry mass is measured as follows.
(Method of measuring content)
The content of white wheat bran in terms of dry mass is calculated based on the bone-drying method. Specifically, the mass of the white wheat bran added to the liquid food after bone-drying can be calculated as a percentage of the mass of the liquid food to which the white wheat bran has been added after bone-drying.

加圧加熱殺菌処理は、典型的には、常温保存を可能とするための殺菌処理であり、100℃超で5分以上加熱処理する。好ましくは、一般的な条件、例えば、厚生労働省による「容器包装詰加圧加熱殺菌食品の製造基準」に従った処理を行い、例えば100℃超、好ましくは品温102~130℃で3~120分間加熱処理する。より好ましくは、品温120℃で4分間加熱する処理、又はこれと同等以上の効果を有する加圧加熱殺菌処理である。
加圧加熱殺菌処理は、白小麦ふすまが配合された加圧加熱殺菌処理前の液状食品を、密封包装した状態で行うことが好ましい。密封包装した状態で行うことで、保存性や取扱性に優れた常温保存可能な小麦ふすま含有加圧加熱殺菌液状食品が容易に得られる。これに代えて、加圧加熱殺菌処理後に密封包装することもできる。密封包装とは、収容物に対して、固体、液体及び気体のすべての混入を防ぐように包装された形態を指す。密封包装するために用いられる容器は、密封可能な形態であれば特に制限はなく、プラスチック、ガラス、金属若しくはこれらの組み合わせからなる袋体又は成形体等を用いることができ、より具体的には、プラスチック容器、瓶、缶、パウチ容器等が挙げられる。食品混合物を密封包装する際に、不活性ガス置換充填等のガス置換処理等の微生物制御処理が施されてもよい。
The pressurized heat sterilization treatment is typically a sterilization treatment to enable storage at room temperature, and involves heat treatment at over 100° C. for 5 minutes or more. Preferably, the treatment is carried out under general conditions, for example, in accordance with the "Manufacturing Standards for Packaged, Pressurized, Heat-Sterilized Foods" by the Ministry of Health, Labor and Welfare, and involves heat treatment at over 100° C., preferably at a product temperature of 102 to 130° C., for 3 to 120 minutes. More preferably, the treatment involves heating at a product temperature of 120° C. for 4 minutes, or a pressurized heat sterilization treatment having an effect equal to or greater than that.
The pressurized heat sterilization treatment is preferably performed in a sealed packaged state of the liquid food containing white wheat bran before the pressurized heat sterilization treatment. By performing the pressurized heat sterilization treatment in a sealed packaged state, a wheat bran-containing pressurized heat sterilized liquid food that is excellent in storage stability and handling and can be stored at room temperature can be easily obtained. Alternatively, the pressurized heat sterilization treatment can be performed in a sealed package after the pressurized heat sterilization treatment. The sealed package refers to a packaged form that prevents the inclusion of all solids, liquids, and gases in the contents. The container used for the sealed package is not particularly limited as long as it is in a sealable form, and can be a bag or molded body made of plastic, glass, metal, or a combination thereof, and more specifically, can be a plastic container, a bottle, a can, a pouch container, etc. When the food mixture is sealed and packaged, a microbial control treatment such as a gas replacement treatment such as inert gas replacement filling can be performed.

本発明に係る小麦ふすま含有加圧加熱殺菌液状食品は、典型的には、通常のレトルト食品と同様に、密閉包装された状態で保管、流通、保存等された後、密閉包装が開封されて喫食される。喫食前に加熱を行わなくてもよいが、喫食前に、湯煎、電子レンジ等により加熱を行うことも好ましい。本発明に係る小麦ふすま含有加圧加熱殺菌液状食品によれば、小麦ふすまが配合されて健康の維持増進への寄与を図ることができる上に、加圧加熱処理する場合に生じやすい風味や食味の低下及び褐変を簡便に抑制されているので、風味、食味が良好であり、褐変に伴う不都合も抑制される。
以上、本発明をその好ましい実施形態に基づき説明したが、本発明は上述の実施形態に限定されない。
The wheat bran-containing pressurized and heated sterilized liquid food according to the present invention is typically stored, distributed, preserved, etc. in a sealed package, similar to ordinary retort foods, and then the sealed package is opened and eaten. Heating is not required before eating, but it is also preferable to heat the food in a hot water bath, a microwave oven, etc. before eating. The wheat bran-containing pressurized and heated sterilized liquid food according to the present invention contains wheat bran, which contributes to the maintenance and promotion of health, and the deterioration of flavor and taste and browning that are likely to occur when the food is pressurized and heated are simply suppressed, so that the food has a good flavor and taste, and the inconvenience associated with browning is also suppressed.
Although the present invention has been described based on the preferred embodiments, the present invention is not limited to the above-mentioned embodiments.

以下、実施例を挙げて本発明を更に詳細に説明するが、本発明は下記の実施例に限定されるものではない。 The present invention will be described in more detail below with reference to examples, but the present invention is not limited to the following examples.

〔実施例1、2及び比較例1〕
小麦ふすまの原料となる小麦として、以下に示す白小麦又は赤小麦を用いた。この小麦籟果を精選してロール式粉砕機にて粉砕し、その粉砕物を目開き200μmの篩で分級して、篩上残存物として小麦ふすま画分を採取した。
次いで、採取した小麦ふすま画分を、ターボミル(東京製粉機製作所製)を用いて衝撃的粉砕を行った後、この粉砕物に対して、特許第2784505号明細書に記載される粉粒体加熱装置を用いて飽和水蒸気を導入しながら、品温90℃で5秒間の条件で湿熱処理を行った。続いて、湿熱処理後の粉砕物を、衝撃式微粉砕機(ACMパルベライザー、ホソカワミクロン社製)を用いて微粉砕し、その後、目開き150μmの篩を用いて分級し、篩を通過する粒径150μm未満の分級物を分取して、粉末状の小麦ふすまを得た(平均粒径約90μm、水分量8.6質量%)。
[Examples 1 and 2 and Comparative Example 1]
The wheat bran was produced from the following white or red wheat. The wheat berries were selected and crushed in a roll crusher, and the crushed product was classified using a sieve with a mesh size of 200 μm to obtain the wheat bran fraction.
The collected wheat bran fraction was then impact-pulverized using a turbo mill (manufactured by Tokyo Flour Mills), and the pulverized product was subjected to a wet heat treatment at a product temperature of 90° C. for 5 seconds while introducing saturated steam using a powder/granule heating device described in Patent No. 2784505. The pulverized product after the wet heat treatment was then finely pulverized using an impact pulverizer (ACM Pulverizer, manufactured by Hosokawa Micron Corporation), and then classified using a sieve with an opening of 150 μm. The fraction with a particle size of less than 150 μm that passed through the sieve was collected to obtain powdered wheat bran (average particle size about 90 μm, moisture content 8.6% by mass).

各実施例及び比較例で用いた原料小麦は、以下のとおりとした。
・実施例1,3:ASW(白小麦且つ中間質小麦)
・実施例2,4:WW(白小麦且つ軟質小麦)
・比較例1,2:1CW(No.1カナダ・ウエスタン・レッド・スプリング;赤小麦且つ硬質小麦)
The raw wheat used in each of the Examples and Comparative Examples was as follows:
Examples 1 and 3: ASW (white and medium wheat)
Examples 2 and 4: WW (white and soft wheat)
Comparative Examples 1 and 2: 1CW (No. 1 Canada Western Red Spring; red and hard wheat)

〔実施例3,4及び比較例2〕
実施例1、2及び比較例1と同様の方法で、上述の白小麦又は赤小麦の小麦ふすま画分を採取し、ターボミルを用いて衝撃的粉砕を行った後、この粉砕物に対して、特開2004-9022号公報に記載の熱処理攪拌装置と同様の構成の装置を用いて、被乾熱物の品温が120℃となるように25分間加熱して、乾熱処理を行った。続いて、乾熱処理後の粉砕物を、上述の衝撃式微粉砕機を用いて微粉砕し、その後、目開き150μmの篩を用いて分級し、篩を通過する粒径150μm未満の分級物を分取して、粉末状の小麦ふすまを得た(平均粒径約90μm、水分量8.6質量%)。
[Examples 3 and 4 and Comparative Example 2]
In the same manner as in Examples 1 and 2 and Comparative Example 1, the above-mentioned wheat bran fraction of white wheat or red wheat was collected and impact-pulverized using a turbo mill, and then the pulverized product was subjected to dry heat treatment by heating for 25 minutes using an apparatus having a similar configuration to the heat treatment stirring apparatus described in JP 2004-9022 A so that the product temperature of the dried heat-treated product reached 120° C. Next, the pulverized product after the dry heat treatment was finely pulverized using the above-mentioned impact type fine pulverizer, and then classified using a sieve with an opening of 150 μm. The fraction with a particle size of less than 150 μm that passed through the sieve was collected to obtain powdered wheat bran (average particle size about 90 μm, moisture content 8.6% by mass).

〔加圧加熱殺菌液状食品の製造〕
(1)ソースの製造
各実施例及び比較例で得た熱処理小麦ふすまと、以下に示す原材料とを以下に示す割合で混合して液状食品を得た後、加圧加熱殺菌処理して、加圧加熱殺菌液状食品としてミートソースを製造した。
具体的には、鍋に油とひき肉を加え、肉を崩しながら赤みがなくなるまで炒め、玉葱と人参を加えてさらに炒めた後、水に事前分散させたふすまとトマトペースト、調味料、香辛料を全て加えてひと煮たちさせることでミートソースを製造した。さらに上記の方法で製造したミートソースをレトルトパウチに充填し、レトルト殺菌(品温123℃,20分)を行った。ふすまは予めふすま重量に対して2倍量の水に分散して配合した。
<ミートソースの原材料>(以下に示す原材料の単位は「質量部」である。)
・小麦ふすま :10
・油 :1
・玉葱 :18
・人参 :1.5
・ひき肉 :7
・トマトペースト :13
・水 :43
・調味料、香辛料等:6.5
・ 合計 :100
得られたミートソース(加圧加熱殺菌液状食品)は、水分量が75.5%程度であり、小麦ふすまの乾燥質量換算の配合量は約37質量%であった。乾燥質量換算の配合量は、次式で求められる。乾燥質量換算の配合量(%)=〔小麦ふすまの乾燥質量/液状食品の乾燥質量)×100
本明細書における乾燥質量は、日本食品標準成分表2015年版(七訂)分析マニュアルに基づく質量であり、同マニュアルに記載の方法で測定された水分量を測定対象物の全質量から差し引いた質量を指す。
[Production of pressurized, heated and sterilized liquid food]
(1) Production of sauce The heat-treated wheat bran obtained in each of the Examples and Comparative Examples was mixed with the raw materials shown below in the ratios shown below to obtain a liquid food, which was then subjected to pressure-heat sterilization to produce a meat sauce as a pressure-heat sterilized liquid food.
Specifically, oil and minced meat were added to a pan, and the meat was fried while crumbling until it was no longer red, and then onions and carrots were added and fried further, after which the bran pre-dispersed in water, tomato paste, seasonings, and spices were all added and boiled to produce the meat sauce. The meat sauce produced by the above method was then filled into a retort pouch and retort sterilized (product temperature 123°C, 20 minutes). The bran was mixed by dispersing it in water in an amount twice the weight of the bran.
<Ingredients for meat sauce> (The units of ingredients shown below are "parts by mass.")
・Wheat bran: 10
・Oil: 1
・Onion: 18
Carrots: 1.5
Minced meat: 7
・Tomato paste: 13
Water: 43
・Seasonings, spices, etc.: 6.5
Total: 100
The obtained meat sauce (pressure-heat-sterilized liquid food) had a moisture content of about 75.5%, and the amount of wheat bran in terms of dry mass was about 37% by mass. The amount in terms of dry mass can be calculated using the following formula: Amount in terms of dry mass (%) = [Dry mass of wheat bran / Dry mass of liquid food) x 100
In this specification, the dry mass is the mass based on the Analysis Manual of the 2015 Edition (7th Revised Edition) of the Standard Tables of Food Composition in Japan, and refers to the mass obtained by subtracting the water content measured by the method described in the manual from the total mass of the object to be measured.

(2)スープの製造
各実施例及び比較例で得た熱処理小麦ふすまと、以下に示す原材料とを以下に示す割合で混合して液状食品を得た後、加圧加熱殺菌処理して、加圧加熱殺菌液状食品としてのトマトスープを製造した。
具体的には、鍋に小麦ふすまと小麦ふすまの2倍量の水を加えて分散させた。これにトマトペーストとその他の原材料を加えてよく撹拌した後に、残りの水と牛乳を加えてひと煮たちさせることでトマトスープを製造した。さらに上記の方法で製造したトマトスープをレトルトパウチに充填し、レトルト殺菌(品温115℃,30分)を行った。
<トマトスープの原材料>(以下に示す原材料の単位は「質量部」である。)
・小麦ふすま :10
・トマトペースト :7
・牛乳 :10
・水 :70.9
・調味料、香辛料等:2.1
・ 合計 :100
使用した小麦ふすまの水分量が8.6質量%、得られたトマトスープ(加圧加熱殺菌液状食品)の水分量が87%程度であり、小麦ふすまの乾燥質量換算の配合量は約70質量%であった。
(2) Production of soup The heat-treated wheat bran obtained in each of the Examples and Comparative Examples was mixed with the raw materials shown below in the ratios shown below to obtain a liquid food, which was then subjected to pressure-heat sterilization to produce tomato soup as a pressure-heat sterilized liquid food.
Specifically, wheat bran was dispersed in a pot with twice the amount of water as wheat bran. Tomato paste and other raw materials were added and stirred well, and the remaining water and milk were added and boiled to produce tomato soup. The tomato soup produced by the above method was then filled into a retort pouch and retort sterilized (product temperature 115°C, 30 minutes).
<Ingredients for Tomato Soup> (The units of ingredients shown below are "parts by mass.")
・Wheat bran: 10
・Tomato paste: 7
・Milk: 10
Water: 70.9
・Seasonings, spices, etc.: 2.1
Total: 100
The moisture content of the wheat bran used was 8.6% by mass, the moisture content of the resulting tomato soup (pressure-heat sterilized liquid food) was approximately 87%, and the amount of wheat bran in terms of dry mass was approximately 70% by mass.

〔評価〕
各実施例及び比較例で得た各小麦ふすまを用いて製造したミートソース及びトマトソースについて、喫食直前に100℃で3分湯煎加熱した後、レトルトパウチを開封して、10名の専門パネラーに喫食してもらった。
10名の専門パネラーに風味(エグミの程度)及び褐変の程度を、以下の評価基準1及び2で評価してもらい、10名の点数の算術平均値を表1に示した。風味は、点数の算術平均値が大きいほど、小麦ふすま由来のエグミが少なく、風味に優れる。褐変は、点数の算術平均値が大きいほど褐変が少なく、例えば見栄えが良好である。
〔evaluation〕
The meat sauce and tomato sauce produced using the wheat bran obtained in each Example and Comparative Example were heated in a water bath at 100°C for 3 minutes just before consumption, and then the retort pouches were opened and the sauces were eaten by 10 expert panelists.
Ten expert panelists were asked to evaluate the flavor (degree of harshness) and the degree of browning according to the following evaluation criteria 1 and 2, and the arithmetic mean scores of the 10 panelists are shown in Table 1. The higher the arithmetic mean score, the less harshness derived from wheat bran and the better the flavor. The higher the arithmetic mean score, the less browning and, for example, the better the appearance.

<風味の評価基準(評価基準1)>
5点:エグミをほとんど感じない。
4点:エグミをわずかに感じる。
3点:エグミをやや感じるが、大きな支障はない。
2点:エグミを感じる。
1点:エグミを強く感じる。
<Flavor evaluation criteria (evaluation criteria 1)>
5 points: Almost no bitterness is felt.
4 points: Slightly bitter taste.
3 points: A slight bitter taste is felt, but it does not cause any major problems.
2 points: Smells bitter.
1 point: Strongly bitter taste.

<褐変の評価基準(評価基準2)>
5点:褐変がほとんどない。
4点:褐変がわずかに生じている。
3点:褐変がやや生じているが、大きな支障はない。
2点:褐変が生じている。
1点:褐変が強く生じている。
<Evaluation Criteria for Browning (Evaluation Criteria 2)>
5 points: Almost no browning.
4 points: slight browning is observed.
3 points: Some browning has occurred, but it does not cause any major problems.
2 points: Browning has occurred.
1 point: Strong browning.

Figure 0007623869000001
Figure 0007623869000001

表1に示すように、赤小麦由来の小麦ふすまを用いた比較例と比較して、白小麦由来の小麦ふすまを用いた実施例は、エグミ及び褐変の評価結果が良く、小麦ふすまとして、白小麦ふすまを用いることで、簡便な方法によって、加圧加熱殺菌処理に伴うエグミの発生等の風味食味の低下や褐変を効果的に抑制することができることが判る。また実施例1,2の結果と実施例3,4の対比から、湿熱処理を施した白小麦ふすまが、乾熱処理を施した白小麦ふすまよりもエグミの抑制効果が高いことが判る。
As shown in Table 1, the examples using wheat bran derived from white wheat had better evaluation results for bitterness and browning than the comparative examples using wheat bran derived from red wheat, and it can be seen that by using white wheat bran as wheat bran, it is possible to effectively suppress the deterioration of flavor and taste, such as the generation of bitterness, and browning associated with pressurized heat sterilization treatment by a simple method. In addition, a comparison of the results of Examples 1 and 2 with Examples 3 and 4 shows that white wheat bran subjected to moist heat treatment has a higher bitterness suppressing effect than white wheat bran subjected to dry heat treatment.

Claims (7)

熱処理された小麦ふすまを液状食品に配合する配合工程と、
前記熱処理された小麦ふすまが配合された前記液状食品を加圧加熱殺菌する加圧加熱殺菌工程とを備えた、小麦ふすま含有加圧加熱殺菌液状食品の製造方法であって、
前記小麦ふすまとして、白小麦由来の小麦ふすまを用い
前記液状食品がソース若しくはスープ、又は液状部と具材を有する惣菜類である、小麦ふすま含有加圧加熱殺菌液状食品の製造方法。
A blending step of blending the heat-treated wheat bran into a liquid food product;
A method for producing a wheat bran-containing pressurized and heat-sterilized liquid food, comprising: a pressurized and heat-sterilizing step of pressurizing and heat-sterilizing the liquid food containing the heat-treated wheat bran ;
As the wheat bran, wheat bran derived from white wheat is used ,
The method for producing a wheat bran-containing pressurized and heated sterilized liquid food , wherein the liquid food is a sauce or soup, or a side dish having a liquid portion and ingredients .
前記白小麦として、オーストラリア・スタンダード・ホワイト及びウエスタン・ホワイトのうち一種以上を用いる、請求項に記載の製造方法。 The method according to claim 1 , wherein the white wheat used is at least one of Australian Standard White and Western White. 前記小麦ふすま含有加圧加熱殺菌液状食品中に、前記白小麦由来の小麦ふすまを乾燥質量換算で5~80質量%含む、請求項1又は2に記載の製造方法。 The method according to claim 1 or 2 , wherein the wheat bran-containing pressurized and heated sterilized liquid food contains 5 to 80% by mass of wheat bran derived from white wheat in terms of dry mass. 品温102~130℃で3~120分加圧加熱する加圧加熱殺菌工程を含む、請求項1~いずれか1項に記載の製造方法。 The method according to any one of claims 1 to 3 , further comprising a pressurized heat sterilization step of pressurizing and heating the product at a temperature of 102 to 130 ° C. for 3 to 120 minutes. 前記加圧加熱殺菌食品が、ソース又はスープから選択される、請求項1~のいずれか1項に記載の製造方法。 The method according to any one of claims 1 to 4 , wherein the pressurized and heated sterilized food is selected from a sauce or a soup. 前記小麦ふすまの平均粒径が30~180μmである、請求項1~のいずれか1項に記載の製造方法。 The method according to any one of claims 1 to 5 , wherein the wheat bran has an average particle size of 30 to 180 μm. 熱処理された白小麦由来の小麦ふすまが液状食品に配合されてなる小麦ふすま含有加圧加熱殺菌液状食品であって、
前記小麦ふすまを乾燥質量換算で5~80質量%配合してなり、
ソース若しくはスープ、又は液状部と具材を有する惣菜類である、小麦ふすま含有加圧加熱殺菌液状食品。
A wheat bran-containing pressurized and heat-sterilized liquid food comprising heat-treated wheat bran derived from white wheat blended into a liquid food,
The wheat bran is blended in an amount of 5 to 80% by mass in terms of dry mass ,
A wheat bran-containing liquid food sterilized by pressurization and heating , which is a sauce or soup, or a side dish having a liquid portion and ingredients .
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