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JP7623149B2 - Dried meat-like protein processed food and its manufacturing method - Google Patents

Dried meat-like protein processed food and its manufacturing method Download PDF

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JP7623149B2
JP7623149B2 JP2021015338A JP2021015338A JP7623149B2 JP 7623149 B2 JP7623149 B2 JP 7623149B2 JP 2021015338 A JP2021015338 A JP 2021015338A JP 2021015338 A JP2021015338 A JP 2021015338A JP 7623149 B2 JP7623149 B2 JP 7623149B2
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dough
weight
glucomannan
protein
gellan gum
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JP2022118655A (en
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紫乃 中村
和樹 吉田
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Nissin Foods Holdings Co Ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23JPROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J3/00Working-up of proteins for foodstuffs
    • A23J3/14Vegetable proteins
    • A23J3/16Vegetable proteins from soybean
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof

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  • Nutrition Science (AREA)
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  • Meat, Egg Or Seafood Products (AREA)

Description

本発明は、乾燥肉様蛋白加工食品及びその製造方法に関する。 The present invention relates to a dried meat-like protein processed food and a method for producing the same.

近年、ベジタリアン向けだけでなく、環境面からも植物蛋白質を使用した代替肉(肉様蛋白加工食品)が検討されており、多数の代替肉が上市されている。これらの代替肉の製造方法として、大豆、エンドウ豆、小麦などの植物蛋白粉をエクストルーダーで押し出して製造した組織状植物蛋白が使用されているが、組織状植物蛋白だけでは、肉様蛋白加工食品とはならず、これらの組織状植物蛋白そのものを味付けしたり(例えば、特許文献1)、組織状植物蛋白を卵白、大豆蛋白粉末、メチルセルロース、カードランまたはグルコマンナンなどの結着材を用いて結着させて一つの塊として肉様蛋白加工食品を製造している(例えば特許文献2~5)。 In recent years, meat substitutes (meat-like protein processed foods) using plant proteins have been considered, not only for vegetarians but also from an environmental perspective, and many meat substitutes have been put on the market. These meat substitutes are produced using textured plant proteins produced by extruding soybean, pea, wheat, or other plant protein powders with an extruder. However, textured plant proteins alone do not make meat-like protein processed foods, and meat-like protein processed foods are produced by seasoning the textured plant proteins themselves (e.g., Patent Document 1), or binding the textured plant proteins with binding agents such as egg white, soybean protein powder, methylcellulose, curdlan, or glucomannan to form a single mass (e.g., Patent Documents 2 to 5).

特許第6495990号公報Patent No. 6495990 特表2018-533945号公報Special Publication No. 2018-533945 特表2017-509349号公報Special table 2017-509349 publication 特開2005-21163号公報JP 2005-21163 A 国際公開第2007/013146号International Publication No. 2007/013146

本発明は、組織状植物蛋白を多く含む場合でも食感、製造適性に優れた乾燥肉様蛋白加工食品及びその製造方法を提供することを目的とする。 The present invention aims to provide a dried meat-like protein processed food that has excellent texture and manufacturing suitability even when it contains a large amount of textured vegetable protein, and a manufacturing method thereof.

本発明の発明者らは、動物性の資材を使用せず、組織状植物蛋白を多く使用した乾燥肉様蛋白加工食品及びその製造方法を検討するにあたり、グルコマンナンを結着材として使用する方法を検討した。しかしながら、組織状植物蛋白を多く使用した場合、結着に必要な量のグルコマンナンを配合すると、真空凍結乾燥時に、肉様蛋白加工食品同士が結着してしまうといった課題が発生した。そこで、鋭意検討した結果、本発明に至った。 In investigating a dried meat-like protein processed food and its manufacturing method that uses a large amount of textured plant protein without using any animal materials, the inventors of the present invention investigated a method of using glucomannan as a binder. However, when using a large amount of textured plant protein, a problem occurs in that the meat-like protein processed food sticks together during vacuum freeze-drying if glucomannan is added in the amount required for binding. As a result of extensive research, the inventors have arrived at the present invention.

すなわち、組織状植物蛋白由来の固形分含量が40.0~70.0重量%、グルコマンナン由来の固形分含量が2.6~9.3重量%、ジェランガム由来の固形分含量が1.3~5.5重量%、グルコマンナン由来とジェランガム由来の合計の固形分含量が4.9~12.4重量%であることを特徴とする乾燥肉様蛋白加工食品である。 That is, the dried meat-like protein processed food is characterized by having a solid content of 40.0 to 70.0% by weight derived from textured plant protein, a solid content of 2.6 to 9.3% by weight derived from glucomannan, a solid content of 1.3 to 5.5% by weight derived from gellan gum, and a total solid content of 4.9 to 12.4% by weight derived from glucomannan and gellan gum.

また、本発明に係る乾燥肉様蛋白加工食品の製造方法としては、組織状植物蛋白と、グルコマンナンと、ジェランガムと、及び水と、を含む生地原料を混合し、生地を作製する生地作製工程と、前記生地作製工程で作製した生地を加熱、凝固する加熱工程と、前記加熱工程で加熱、凝固した生地を凍結する凍結工程と、前記凍結工程で凍結した生地を真空凍結乾燥する乾燥工程と、を含む乾燥肉様蛋白加工食品の製造方法であって、前記生地の重量に対する前記組織状植物蛋白の固形分含有量が10.0~22.5重量%、前記グルコマンナンの含有量が0.8~3.0重量%、前記ジェランガムの含有量が0.4~1.7重量%であり、前記グルコマンナンと前記ジェランガムの含有量の合計が、1.8~4.0重量%であり、前記生地の水分が68.0~75.0重量%であることを特徴とする乾燥肉様蛋白加工食品の製造方法が挙げられる。 The method for producing a dried meat-like protein processed food according to the present invention includes a dough preparation step of mixing dough ingredients containing textured vegetable protein, glucomannan, gellan gum, and water to prepare a dough, a heating step of heating and coagulating the dough prepared in the dough preparation step, a freezing step of freezing the dough heated and coagulated in the heating step, and a drying step of vacuum freeze-drying the dough frozen in the freezing step, and is characterized in that the solid content of the textured vegetable protein is 10.0 to 22.5% by weight, the content of the glucomannan is 0.8 to 3.0% by weight, and the content of the gellan gum is 0.4 to 1.7% by weight, the total content of the glucomannan and the gellan gum is 1.8 to 4.0% by weight, and the moisture content of the dough is 68.0 to 75.0% by weight.

また、本発明に係る乾燥肉様蛋白加工食品の製造方法としては、組織状大豆蛋白を結合する結着材として使用するグルコマンナンとジェランガムの含有量の比が5:1~1:2の範囲であることが好ましい。 In addition, in the method for producing the dried meat-like protein processed food according to the present invention, it is preferable that the content ratio of glucomannan and gellan gum used as the binding agent for binding the textured soy protein is in the range of 5:1 to 1:2.

本発明により、組織状植物蛋白を多く含む場合でも食感、製造適性に優れた乾燥肉様蛋白加工食品及びその製造方法を提供することができる。 The present invention makes it possible to provide a dried meat-like protein processed food that has excellent texture and manufacturing suitability even when it contains a large amount of textured vegetable protein, and a manufacturing method thereof.

以下、本発明について詳細に説明する。ただし、本発明は以下の記載に限定されるものではない。 The present invention will be described in detail below. However, the present invention is not limited to the following description.

1.原料
本発明に係る乾燥肉様蛋白加工食品に使用する組織状植物蛋白は、大豆蛋白(大豆粉を含む)、エンドウ豆蛋白、小麦蛋白などの植物蛋白粉や、必要により澱粉などの植物素材、カルシウム塩など無機物を二軸エクストルーダーにより高温高圧で押し出すことで作製され、膨化した粒状植物蛋白や、冷却ダイなどにより吐出口を冷却しながら押し出すことで膨化を抑えて線維の方向性をもたせた繊維状植物蛋白などが挙げられる。膨化した粒状植物蛋白は、ハンバーグのようなミンチ肉などの弾力のある粒的な食感が得られ、繊維状植物蛋白は、ステーキ肉のような筋肉の繊維っぽい食感が得られる。これらの組織状蛋白は求める乾燥肉様蛋白加工食品の食感に合わせて単独または混合して使用することができる。また、破砕や切断することにより、大きさや長さなどを適宜調整して使用することができる。
1. Raw materials The textured vegetable protein used in the dried meat-like protein processed food according to the present invention includes vegetable protein powder such as soybean protein (including soybean flour), pea protein, wheat protein, etc., and optionally vegetable materials such as starch and inorganic substances such as calcium salts, which are extruded at high temperature and high pressure using a twin-screw extruder, and swelled granular vegetable protein, and fibrous vegetable protein which is extruded while cooling the discharge port using a cooling die or the like to suppress swelling and give fiber directionality. The swelled granular vegetable protein gives an elastic granular texture like minced meat such as hamburger, and the fibrous vegetable protein gives a fibrous texture like muscle like steak meat. These textured proteins can be used alone or in combination according to the desired texture of the dried meat-like protein processed food. In addition, the size and length can be appropriately adjusted by crushing or cutting.

これらは、乾燥しているか、水分が少ない状態の場合は、一度水や熱湯で吸水させて復水してから使用することが好ましい。また、必要により、油の中に浸漬しながら加温する油調処理によって組織状植物蛋白の持つ植物由来の風味を低減することもできる。 If these are dry or have little moisture, it is preferable to rehydrate them by absorbing them in cold or hot water before using them. If necessary, the vegetable flavor of the textured vegetable protein can be reduced by subjecting them to an oil treatment in which they are immersed in oil and heated.

本発明に係る乾燥肉様蛋白加工食品中の組織状植物蛋白の量としては、生地中に固形分含有量(生地の重量に対する苔う分重量の割合)として10.0~22.5重量%(固形分含量(乾燥肉様蛋白加工食品の総固形分重量に対する固形分重量の割合)として40.0~70.0重量%)が好ましい。10.0重量%未満だと、肉感が減り、食感が悪く、22.5重量%よりも多いと硬い食感となるだけでなく、保形性が悪くなる。 The amount of textured vegetable protein in the dried meat-like protein processed food of the present invention is preferably 10.0 to 22.5% by weight as the solid content in the dough (ratio of the weight of the solid content to the weight of the dough) (40.0 to 70.0% by weight as the solid content (ratio of the weight of the solid content to the total solid content weight of the dried meat-like protein processed food). If it is less than 10.0% by weight, the meatiness will be reduced and the texture will be poor, and if it is more than 22.5% by weight, not only will the texture be hard, but shape retention will also be poor.

本発明に係る乾燥肉様蛋白加工食品の組織状植物蛋白質の結着材として用いるグルコマンナンとしては、特に限定はなく、グルコマンナン単体としてだけでなく、こんにゃく粉も使用することができる。また、グルコマンナンとしては、予めアルカリ剤などで処理されており、水を加えるだけでゲル化するグルコマンナン製剤や、予めアルカリ剤で処理されておらず、生地作製中にアルカリ剤を入れて凝固するものであってもよい。予めグルコマンナンがアルカリ処理されているグルコマンナン製剤の方が、アルカリ剤添加によるゲル化処理が無く、簡便であり、ゲル化も均質に起きやすい。 The glucomannan used as a binder for the textured plant protein in the dried meat-like protein processed food according to the present invention is not particularly limited, and not only glucomannan alone but also konjac flour can be used. In addition, the glucomannan may be a glucomannan preparation that has been pre-treated with an alkaline agent and that gels simply by adding water, or a glucomannan that has not been pre-treated with an alkaline agent and that solidifies by adding an alkaline agent during dough preparation. A glucomannan preparation in which the glucomannan has been pre-treated with an alkaline agent is simpler and more likely to gel uniformly as it does not require gelling treatment by adding an alkaline agent.

グルコマンナンの含有量(生地の重量に対する配合重量)としては、乾燥肉様蛋白加工食品の乾燥前の生地中に0.8~3.0重量%(固形分含量として2.6~9.3重量%)含まれることが好ましい。0.8重量%よりも少ないと組織状植物蛋白の結着性が悪くなり、3.0重量%よりも多いと復元性が悪く、食感が固くなる。 The glucomannan content (weight of glucomannan relative to the weight of dough) in the dough of the dried meat-like protein processed food before drying is preferably 0.8-3.0% by weight (2.6-9.3% by weight as solid content). If it is less than 0.8% by weight, the binding properties of the textured vegetable protein will be poor, and if it is more than 3.0% by weight, the reconstitution will be poor and the texture will be hard.

本発明に係る乾燥肉様蛋白加工食品の組織状植物蛋白の結着材として用いるジェランガムとしては、特に限定はなく、アシル基の高いHAジェランガムでも脱アシル化されたLAジェランガムでもよい。HAジェランガムの方が、ゲルが硬く、カットしやすく、生地同士の結着がしにくい点で好ましい。 The gellan gum used as a binder for the textured vegetable protein in the dried meat-like protein processed food of the present invention is not particularly limited, and may be HA gellan gum with a high acyl group or deacylated LA gellan gum. HA gellan gum is preferred in that the gel is harder, easier to cut, and less likely to bind together dough pieces.

ジェランガムの含有量としては、乾燥肉様蛋白加工食品の乾燥前の生地中に0.4~1.7重量%(固形分含量として1.3~5.5重量%)含まれることが好ましい。0.4重量%より少ないと、真空凍結乾燥時の生地同士の結着を防ぐことができず、1.7重量%より多いと組織状植物蛋白同士の結着が弱くなる。 The gellan gum content in the dough of the dried meat-like protein processed food before drying is preferably 0.4 to 1.7% by weight (1.3 to 5.5% by weight as solid content). If it is less than 0.4% by weight, it is not possible to prevent the dough from sticking together during vacuum freeze-drying, and if it is more than 1.7% by weight, the adhesion between the textured vegetable proteins will be weakened.

また、結着材であるグルコマンナンとジェランガムの配合量としては、生地中にグルコマンナンとジェランガムの合計が1.8~4.0重量%(固形分含量として4.9~12.4重量%)含むことが好ましい。1.8重量%よりも少ないと保形性が悪く、4.0重量%よりも多いと復元性や食感が悪くなる。 The amount of glucomannan and gellan gum used as binding agents is preferably 1.8 to 4.0% by weight (4.9 to 12.4% by weight as solid content) in the dough. If it is less than 1.8% by weight, shape retention will be poor, and if it is more than 4.0% by weight, reconstitution and texture will be poor.

結着材であるグルコマンナンとジェランガムの含有量の比(グルコマンナン:ジェランガム)は、5:1~1:2が好ましい。グルコマンナンが多すぎると、ゲルが固くなり、真空凍結乾燥時に結着しやすくなるだけでなく、乾燥肉様蛋白加工食品の復元性や食感が悪くなる。逆にジェランガムの量が多すぎると組織状植物蛋白の結着が弱くなり型崩れしやすくなる。 The ratio of the content of the binding agents glucomannan and gellan gum (glucomannan:gellan gum) is preferably 5:1 to 1:2. If there is too much glucomannan, not only will the gel harden and be more likely to stick during vacuum freeze-drying, but the reconstitution and texture of the dried meat-like protein processed food will be poor. Conversely, if there is too much gellan gum, the binding of the textured vegetable protein will be weaker and the product will be more likely to lose its shape.

その他の材料としては、食塩、砂糖、核酸、グルタミンソーダ、酵母エキス(分解物含む)、醤油、赤ワイン、胡椒などの調味成分、パーム油、大豆油、菜種油などの植物油、香料、大豆蛋白粉などや、タマネギ、ニンジン、キャベツなどの生地に混ぜる具材などが挙げられる。本発明においては、牛肉、豚肉、鶏肉などの肉類は使用せず、鶏ガラ、豚骨などの動物由来のエキスやパウダー、動物由来の酵素なども使用しないことが好ましい。乳蛋白や卵由来の卵黄、卵白なども使用しないことが好ましい。 Other ingredients include salt, sugar, nucleic acid, monosodium glutamine, yeast extract (including hydrolyzates), soy sauce, red wine, pepper and other seasonings, vegetable oils such as palm oil, soybean oil, rapeseed oil, flavorings, soy protein powder, and ingredients to be mixed into the dough such as onion, carrot, cabbage, etc. In the present invention, it is preferable not to use meat such as beef, pork, or chicken, and not to use animal-derived extracts or powders such as chicken bones or pork bones, or animal-derived enzymes. It is also preferable not to use dairy proteins, egg yolks, or egg whites derived from eggs.

また、生地の水分が多すぎると生地中の固形分が少なくなり、組織状植物蛋白由来の固形分が少なく、食感が悪くなり、少なすぎると生地中の組織状植物蛋白由来の固形分が多く、硬い食感となるだけでなく、保形性が悪くなる。そのため、加水によって、生地の水分が68.0~75.0重量%となるように調整することが好ましい。 In addition, if the dough contains too much water, the solid content in the dough will be low, resulting in a poor texture due to the low solid content derived from textured vegetable protein, and if the moisture content is too low, the solid content in the dough will be high due to the textured vegetable protein, resulting in a hard texture and poor shape retention. For this reason, it is preferable to adjust the moisture content of the dough to 68.0 to 75.0% by weight by adding water.

2.乾燥肉様蛋白加工食品の製造
(生地作製)
組織状植物蛋白を必要により水で戻した後、食塩、砂糖、胡椒などの調味成分や香料などを溶解または分散させた水を添加してよく撹拌し、次いで食用油脂や結着材であるグルコマンナン及びジェランガムを添加し、更に撹拌して生地を作製する。このとき、グルコマンナンが予めアルカリ処理されているものである場合は、油脂とグルコマンナンを混合してから添加することが好ましい。そうすることで、グルコマンナンが局所的にゲル化してしまうことを防ぎ、生地全体にグルコマンナンが分散してからゲル化し、組織状植物蛋白を結着することができる。グルコナンナンがアルカリ処理していない場合は、生地を作製した後、生地を撹拌しながら炭酸ナトリウムなどのアルカリ剤を添加し、生地を完成させる。
2. Manufacturing of dried meat-like protein processed foods (dough preparation)
After the textured vegetable protein is reconstituted with water as necessary, water in which seasonings such as salt, sugar, pepper, and other flavorings and spices are dissolved or dispersed is added and thoroughly stirred, and then edible fats and oils and binding agents glucomannan and gellan gum are added and further stirred to prepare a dough. At this time, if the glucomannan has been pre-treated with alkali, it is preferable to mix the fats and oils and then add them. This prevents the glucomannan from gelling locally, and allows the glucomannan to be dispersed throughout the dough before gelling and binding the textured vegetable protein. If the glucomannan has not been alkali-treated, after the dough is prepared, an alkali agent such as sodium carbonate is added while stirring the dough to complete the dough.

(加熱)
作製した生地は、袋や型(トレー)などに充填し、加熱する。加熱方法は特に限定はないが、スチームや湯煎(ボイル)が好ましい。加熱することで、結着材をしっかり凝固(ゲル化)させ、組織状植物蛋白同士を結着させるとともに、加熱殺菌する。加熱温度は特に限定はないが、生地の芯温が70℃以上となるように加熱すればよい。
(heating)
The prepared dough is filled into a bag or a mold (tray) and heated. The heating method is not particularly limited, but steam or boiling is preferable. By heating, the binder is firmly solidified (gelled), the textured vegetable protein is bound to each other, and the dough is sterilized by heating. The heating temperature is not particularly limited, but the dough should be heated so that the core temperature is 70°C or higher.

(凍結)
加熱工程で加熱、凝固した生地は、粗熱を取った後、凍結する。凍結方法は特に限定はなく、従来技術を適用することができる。例えば、エアブラスト式のトンネルフリーザー、スパイラルフリーザー、ワゴンフリーザーや急速凍結庫、ブライン式のフレキシブルフリーザー等の商業用の凍結装置だけでなく、一般的な業務用、家庭用の冷凍庫も適用できる。冷凍は、例えば約-35℃の急速凍結庫を利用して急速凍結してもよく、業務用の-18℃の冷凍庫に入れて凍結させてもよい。
(frozen)
The dough heated and solidified in the heating step is cooled and then frozen. There is no particular limitation on the freezing method, and conventional techniques can be applied. For example, not only commercial freezing devices such as air blast type tunnel freezers, spiral freezers, wagon freezers, quick freezers, and brine type flexible freezers, but also general commercial and home freezers can be applied. Freezing can be performed by quick freezing using a quick freezer at about -35°C, or by freezing in a commercial freezer at -18°C.

冷凍した生地は、必要により、所定の形状に切断して使用してもよい。復元性を考えると、乾燥肉様蛋白加工食品の厚みは、15mm以下が好ましい。このとき、グルコマンナンのみを結着材とした場合、切断時に組織状植物蛋白がボロボロと崩れやすいが、ジェランガムを添加することにより、崩れずにきれいに切断できるようになる。 The frozen dough may be cut into a desired shape if necessary before use. Considering reconstitution, the thickness of the dried meat-like protein processed food is preferably 15 mm or less. In this case, if glucomannan is used as the only binding agent, the textured vegetable protein tends to crumble when cut, but by adding gellan gum, it becomes possible to cut it neatly without crumbling.

(真空凍結乾燥)
所定の形状に成形され凍結物を真空凍結乾燥に用いるトレーに充填し、真空凍結乾燥機を用いて減圧下で真空凍結乾燥する。加熱時に生地を入れるトレーが真空凍結乾燥可能なものであれば、そのまま用いてもよい。このとき、凍結した生地を1個ずつ個別のトレーに充填する場合以外は、生産効率を上げるため、成形した複数の生地が重なった状態で、真空凍結乾燥されることが一般的である。このとき、グルコマンナンのみを結着に使用した場合は、隣同士の生地が結着してしまい、乾燥後分離することが困難となる。しかしながら、結着材にジェランガムを加えることにより、乾燥時の生地同士の結着が抑えられる。
(Vacuum freeze drying)
The frozen product molded into a predetermined shape is filled into a tray used for vacuum freeze-drying, and is vacuum freeze-dried under reduced pressure using a vacuum freeze-dryer. If the tray in which the dough is placed during heating is capable of vacuum freeze-drying, it may be used as is. At this time, except when the frozen dough is filled into individual trays one by one, in order to increase production efficiency, it is common to vacuum freeze-dry multiple molded dough pieces in an overlapping state. At this time, if only glucomannan is used for binding, adjacent dough pieces will be bound together, making it difficult to separate them after drying. However, by adding gellan gum to the binding material, the binding of dough pieces during drying can be suppressed.

真空凍結乾燥条件は特に限定されず、凍結物が解凍しない程度の真空度、棚加熱温度で乾燥すればよい。好ましい範囲としては真空度が1.5torr以下、棚加熱温度が90℃以下、乾燥後の水分としては1~7重量%となるように乾燥し、乾燥肉様蛋白加工食品とする。乾燥しすぎると壊れやすくなるため、必要により、乾燥後に調湿処理を行い、水分調整してもよい。 The conditions for vacuum freeze-drying are not particularly limited, and the frozen product may be dried at a vacuum level and shelf heating temperature that does not thaw. The preferred ranges are a vacuum level of 1.5 torr or less, a shelf heating temperature of 90°C or less, and a moisture content of 1 to 7% by weight after drying to produce a dried meat-like protein processed food. If the product is dried too much, it becomes fragile, so if necessary, a moisture control treatment may be performed after drying to adjust the moisture content.

真空凍結乾燥した乾燥肉様蛋白加工食品は、熱湯を入れて調理するか、水を入れて電子レンジ調理する即席麺や即席スープ、即席ライスなどの具材として用いることができるだけでなく、お湯や水で復元して肉の代替として調理し、喫食することができる。 Vacuum freeze-dried dried meat-like protein processed foods can be used as ingredients in instant noodles, instant soups, instant rice, etc., which can be cooked by adding boiling water or by adding water and cooking in a microwave oven, and can also be reconstituted in hot water or water and cooked and eaten as a meat substitute.

以下に実施例を挙げて本実施形態をさらに詳細に説明する。 The following examples will explain this embodiment in more detail.

<実験1>結着材の検討
(実施例1-1)
市販の粒状大豆蛋白(アペックス(登録商標)950:水分10重量%)5kgに水5kgを加え、完全に吸水させた後、-20℃の冷凍庫で凍結し、φ3mmのチョッパーでミンチ状にして、常温で解凍し、使用する組織状植物蛋白とした。
<Experiment 1> Study of binder (Example 1-1)
5 kg of water was added to 5 kg of commercially available granular soy protein (Apex (registered trademark) 950: moisture content 10% by weight), and after complete absorption of water, the mixture was frozen in a freezer at -20°C, minced with a φ3 mm chopper, and thawed at room temperature to obtain the textured vegetable protein to be used.

次いで、食塩16g、上白糖25g、トコフェロール製剤5g、白コショウ2g、酵母エキス15g、ガーリックオイル3g、チキン風フレーバー4gを水560gに溶解、分散させたものを用意し、作製した組織状植物蛋白300gに加え、良く撹拌した後、結着材として、アルカリ化されたグルコマンナン(水分12重量%)15g、HAジェランガム(水分12重量%)10gをパームオレイン45gに分散させたものを添加し、更によく撹拌して生地を作製した。 Next, 16g of salt, 25g of white sugar, 5g of tocopherol preparation, 2g of white pepper, 15g of yeast extract, 3g of garlic oil, and 4g of chicken flavor were dissolved and dispersed in 560g of water, and added to the 300g of textured vegetable protein prepared above and thoroughly mixed. After that, 15g of alkalized glucomannan (moisture content 12% by weight) and 10g of HA gellan gum (moisture content 12% by weight) dispersed in 45g of palm olein were added as a binding agent, and the mixture was thoroughly mixed to prepare a dough.

作製した生地を型枠に厚さ30mmとなるように入れ、98℃のスチーマーで芯温(中心温)が80℃となるまで加熱し、粗熱を取った後、-20℃の冷凍庫で凍結し、芯温が-10℃以下となったところで、10mm角となるように切断し、真空凍結乾燥用のトレーにカットした生地を積載し、再度-35℃の凍結庫で30分凍結し、真空凍結乾燥機(東洋技研株式会社製TFD10LF4)にて0.1torr以下で、棚温を87℃4時間、75℃3時間、その後60℃に設定し、品温が58℃になるまで乾燥し、乾燥肉様蛋白加工食品サンプルとした。 The dough was placed in a mold to a thickness of 30 mm, heated in a 98°C steamer until the core temperature reached 80°C, and then frozen in a -20°C freezer after cooling. When the core temperature reached -10°C or below, the dough was cut into 10 mm square pieces, placed on a tray for vacuum freeze-drying, and frozen again in a -35°C freezer for 30 minutes. The dough was then dried in a vacuum freeze-dryer (TFD10LF4, manufactured by Toyo Giken Co., Ltd.) at 0.1 torr or less, with shelf temperatures of 87°C for 4 hours, 75°C for 3 hours, and then set to 60°C until the product temperature reached 58°C, producing a dried meat-like protein processed food sample.

(比較例1-1)
結着材をアルカリ化されたグルコマンナン25gとする以外は、実施例1-1の方法に従って、乾燥肉様蛋白加工食品を作製した。
(Comparative Example 1-1)
A dried meat-like protein processed food was prepared according to the method of Example 1-1, except that the binder was 25 g of alkalized glucomannan.

(比較例1-2)
結着材をジェランガム25gとする以外は、実施例1-1の方法に従って、乾燥肉様蛋白加工食品を作製した。
(Comparative Example 1-2)
A dried meat-like protein processed food was prepared according to the method of Example 1-1, except that the binder was 25 g of gellan gum.

(比較例1-3)
結着材をカードラン25gとする以外は、実施例1-1の方法に従って、乾燥肉様蛋白加工食品を作製した。
(Comparative Example 1-3)
A dried meat-like protein processed food was prepared according to the method of Example 1-1, except that the binder was 25 g of curdlan.

(比較例1-4)
結着材を寒天25gとする以外は、実施例1-1の方法に従って、乾燥肉様蛋白加工食品を作製した。
(Comparative Examples 1 to 4)
A dried meat-like protein processed food was prepared according to the method of Example 1-1, except that the binder was 25 g of agar.

(比較例1-5)
食塩16g、上白糖25g、トコフェロール製剤5g、白コショウ2g、酵母エキス15g、ガーリックオイル3g、チキン風フレーバー4gを水300gに溶解、分散させたものを用意し、実施例1で作製した組織状植物蛋白300gに加え、良く撹拌した後、メチルセルロース10g、パームオレイン45g、水260g(10℃以下)を混合したスラリーを用意し、さらに加えてよく撹拌し、生地を作製した。その後の操作については実施例1-1の方法に従って、乾燥肉様蛋白加工食品を作製した。
(Comparative Example 1-5)
16 g of salt, 25 g of white sugar, 5 g of tocopherol preparation, 2 g of white pepper, 15 g of yeast extract, 3 g of garlic oil, and 4 g of chicken flavor were dissolved and dispersed in 300 g of water, and added to 300 g of the textured vegetable protein prepared in Example 1 and thoroughly stirred, and then 10 g of methylcellulose, 45 g of palm olein, and 260 g of water (10° C. or less) were mixed to prepare a slurry, which was then further added and thoroughly stirred to prepare a dough. The subsequent operations were carried out according to the method of Example 1-1 to prepare a dried meat-like protein processed food.

(比較例1-6)
結着材をアルカリ化されたグルコマンナン15gとカードラン10gとする以外は、実施例1-1の方法に従って、乾燥肉様蛋白加工食品を作製した。
(Comparative Example 1-6)
A dried meat-like protein processed food was prepared according to the method of Example 1-1, except that the binder was 15 g of alkalized glucomannan and 10 g of curdlan.

(比較例1-7)
結着材をアルカリ化されたグルコマンナン15gと寒天10gとする以外は、実施例1-1の方法に従って、乾燥肉様蛋白加工食品を作製した。
(Comparative Example 1-7)
A dried meat-like protein processed food was prepared according to the method of Example 1-1, except that the binder was 15 g of alkalized glucomannan and 10 g of agar.

各試験区について、評価を行った。製造適性については、カット時の保形性、真空凍結乾燥時の結着性を評価し、カット時の保形性については、カット時の組織状植物蛋白の崩れが無く非常に良好なものを◎、カット時に組織状植物蛋白の崩れが若干みられるが概ね保形性が良好なものを○、カット時に組織状蛋白の崩れが散見され保形性が不十分なものを△、カット時に組織状蛋白が著しく崩れ、保形性が悪いものを×とした。 Each test group was evaluated. For suitability for manufacturing, shape retention when cut and adhesion during vacuum freeze-drying were evaluated. For shape retention when cut, those with very good shape retention and no collapse of the textured vegetable protein when cut were rated as ◎, those with some collapse of the textured vegetable protein when cut but generally good shape retention were rated as ○, those with occasional collapse of the textured protein when cut and insufficient shape retention were rated as △, and those with significant collapse of the textured protein when cut and poor shape retention were rated as ×.

真空凍結乾燥時の結着性については、乾燥品が容易にほぐれ、結着がほとんどないものを◎、結着は若干あるが、十分解すことができるものを○、結着が目立ち解れが悪いものを△、著しく決着し、解れないものを×とした。 Regarding adhesion during vacuum freeze-drying, the dried product was rated as ◎ if it easily loosened and had almost no adhesion, ○ if it was slightly stuck but could be sufficiently loosened, △ if it was noticeably stuck and did not come apart easily, and × if it was extremely stuck and could not be loosened.

復元性、食感については、各試験区のサンプルを10gとり、発泡紙カップに370gの熱湯を注ぎ、蓋をして3分後にお湯から取り出して、喫食し評価を行った。また、お湯から取り出したときの重量を測定し、復元率(復元後の重量/復元前の重量 x100)を算出した。 For reconstitution and texture, 10 g of each test sample was taken, poured into a foam paper cup with 370 g of boiling water, covered, and after 3 minutes, removed from the hot water and eaten for evaluation. The weight of the sample was also measured when it was removed from the hot water, and the reconstitution rate (weight after reconstitution/weight before reconstitution x 100) was calculated.

復元性については、全体として水が十分行き渡っているものを◎、概ね全体的に水が行き渡っているものを○、部分的に水の入りが悪いところがあるものを△、明らかに復水していない部分があるものを×とした。 Regarding resilience, items with sufficient water circulation overall were rated as ◎, items with water circulation generally throughout were rated as ○, items with some areas where water had not fully rehydrated were rated as △, and items with some areas where water had clearly not rehydrated were rated as ×.

食感については、肉様の硬さ、弾力について評価を行い、非常に良好なものを◎とし、硬さ、弾力がやや強いもしくはやや弱いが概ね良好なものを○、硬さ、弾力が強くもしくは弱く劣るものを△、硬さ、弾力が著しく強くもしくは弱く、著しく劣るものを×とした。 For texture, the meat-like firmness and elasticity were evaluated, with ◎ being very good, ○ being slightly strong or weak but generally good, △ being strong or weak and poor in firmness or elasticity, and × being extremely strong or weak and extremely poor in firmness or elasticity.

実験1の生地配合を下記表1に、評価結果を下記表2に示す。 The dough composition for Experiment 1 is shown in Table 1 below, and the evaluation results are shown in Table 2 below.

Figure 0007623149000001
Figure 0007623149000001

Figure 0007623149000002
Figure 0007623149000002

実施例1-1で示すように、結着材にグルコマンナンとジェランガムを組み合わせるこ
とで、カット時に保形性が良く、真空凍結乾燥時に結着が起こりにくい乾燥肉様蛋白加工食品を製造することができた。また、官能評価においても、適度な硬さ、弾力を有し、復元性も十分水分が行き渡っており、非常に良好な結果となった。
As shown in Example 1-1, by combining glucomannan and gellan gum as a binder, it was possible to produce a dried meat-like protein processed food that has good shape retention when cut and is less likely to stick when vacuum-lyophilized. In addition, in the sensory evaluation, it had moderate hardness and elasticity, and the moisture was sufficiently distributed in the restoring property, and the results were very good.

それに対し、比較例1-1で示すように結着材がグルコマンナン単体の場合には、製造
時の保形性が良いものの、乾燥時に結着が目立ち、官能評価においては、食感が硬く、弾
力が強く、復元性も不十分であった。また、実施例1-1よりもカット時の断面が荒く、
組織状植物蛋白が所々落下していた。
In contrast, when the binder was glucomannan alone as shown in Comparative Example 1-1, the shape retention during production was good, but the binding was noticeable when dried, and in the sensory evaluation, the texture was hard, the elasticity was strong, and the restorability was insufficient. In addition, the cross section when cut was rougher than in Example 1-1.
Textured vegetable protein had fallen off in places.

また、比較例1-2で示すように結着材がジェランガム単体の場合には、製造時の保形
性が著しく悪く、ゲル化が不十分であり、乾燥時にも結着が著しく多く発生した。官能評
価においては、食感が著しく弱いが、水の入りが非常によく、復元性は非常に良好であっ
た。
In addition, as shown in Comparative Example 1-2, when the binder was gellan gum alone, the shape retention during production was extremely poor, gelation was insufficient, and significant adhesion occurred even when dried. In the sensory evaluation, the texture was extremely weak, but water absorption was very good and the reconstitution was very good.

その他の結着材として比較例1-3で示すように、カードラン単体では、製造時の保形
性は良好だが、乾燥時に結着が目立ち、官能評価においては、復元性は良好であるもの
の、食感としてはジェランガムほどではないが柔らか過ぎる結果となった。
As shown in Comparative Example 1-3 as another binder, when curdlan was used alone, the shape retention during production was good, but the adhesion was noticeable when dried, and in the sensory evaluation, the restorability was good, but the texture was too soft, although not as soft as that of gellan gum.

また、比較例1-4で示すように、寒天単体では、製造時の保形性が弱く、乾燥時に結
着が目立った。官能評価においては、復元性は良好であるものの、カードラン同様に食感
としてはジェランガムほどではないが柔らか過ぎる結果となった。
In addition, as shown in Comparative Example 1-4, when agar was used alone, the shape retention during production was poor and adhesion was noticeable when dried. In the sensory evaluation, although the reconstitution was good, the texture was too soft, similar to curdlan, although not as soft as gellan gum.

また、比較例1-5で示すように、メチルセルロース単体では、粘着性があり、カット
しにくく、乾燥時に結着が目立った。官能評価においては、復元性は良好であるものの、
カードラン同様に食感としてはジェランガムほどではないが柔らか過ぎる結果となった。
In addition, as shown in Comparative Example 1-5, methylcellulose alone was sticky, difficult to cut, and had noticeable adhesion when dried.
Like curdlan, the texture was too soft, although not as soft as gellan gum.

比較例1-6及び比較例1-7で示すように、グルコマンナンと他の結着材の組み合わ
せでは、カット時の保形性が良好になるものの、乾燥時の結着は改善せず、官能評価もグ
ルコマンナン単体よりかは硬さや弾力の強さは弱くなるが、依然強く、復元性も劣る結果
となった。
As shown in Comparative Examples 1-6 and 1-7, the combination of glucomannan with other binders improved shape retention when cut, but did not improve adhesion when dried, and the sensory evaluation showed that the hardness and elasticity were weaker than those of glucomannan alone, but were still strong and had poor recovery properties.

以上の結果から、結着材としては、グルコマンナンとジェランガムの組合せが最適であ
った。
From the above results, the combination of glucomannan and gellan gum was found to be optimal as a binding material.

<実験2>グルコマンナンとジェランガムの配合量についての検討
(実施例2-1)
結着材をグルコマンナン21g、ジェランガム4gとする以外は実施例1-1の方法に
従って乾燥肉様蛋白加工食品サンプルを作製した。
<Experiment 2> Study on the blending amount of glucomannan and gellan gum (Example 2-1)
A dried meat-like protein processed food sample was prepared according to the method of Example 1-1, except that the binding materials were 21 g of glucomannan and 4 g of gellan gum.

(実施例2-2)
結着材をグルコマンナン8g、ジェランガム17gとする以外は実施例1-1の方法に
従って乾燥肉様蛋白加工食品サンプルを作製した。
(Example 2-2)
A dried meat-like protein processed food sample was prepared according to the method of Example 1-1, except that the binding materials were 8 g of glucomannan and 17 g of gellan gum.

(実施例2-3)
結着材をグルコマンナン10g、ジェランガム10gとする以外は実施例1-1の方法
に従って乾燥肉様蛋白加工食品サンプルを作製した。
(Example 2-3)
A dried meat-like protein processed food sample was prepared according to the method of Example 1-1, except that the binding materials were 10 g of glucomannan and 10 g of gellan gum.

(実施例2-4)
結着材をグルコマンナン30g、ジェランガム10gとする以外は実施例1-1の方法
に従って乾燥肉様蛋白加工食品サンプルを作製した。
(Example 2-4)
A dried meat-like protein processed food sample was prepared according to the method of Example 1-1, except that the binding materials were 30 g of glucomannan and 10 g of gellan gum.

(実施例2-5)
結着材をグルコマンナン12g、ジェランガム8gとする以外は実施例1-1の方法
に従って乾燥肉様蛋白加工食品サンプルを作製した。
(Example 2-5)
A dried meat-like protein processed food sample was prepared according to the method of Example 1-1, except that the binding materials were 12 g of glucomannan and 8 g of gellan gum.

(実施例2-6)
結着材をグルコマンナン24g、ジェランガム16gとする以外は実施例1-1の方法
に従って乾燥肉様蛋白加工食品サンプルを作製した。
(Example 2-6)
A dried meat-like protein processed food sample was prepared according to the method of Example 1-1, except that the binding materials were 24 g of glucomannan and 16 g of gellan gum.

(比較例2-1)
結着材をグルコマンナン5g、ジェランガム10gとする以外は実施例1-1の方法
に従って乾燥肉様蛋白加工食品サンプルを作製した。
(Comparative Example 2-1)
A dried meat-like protein processed food sample was prepared according to the method of Example 1-1, except that the binding materials were 5 g of glucomannan and 10 g of gellan gum.

(比較例2-2)
結着材をグルコマンナン40g、ジェランガム10gとする以外は実施例1-1の方法
に従って乾燥肉様蛋白加工食品サンプルを作製した。
(Comparative Example 2-2)
A dried meat-like protein processed food sample was prepared according to the method of Example 1-1, except that the binding materials were 40 g of glucomannan and 10 g of gellan gum.

(比較例2-3)
結着材をグルコマンナン6g、ジェランガム4gとする以外は実施例1-1の方法
に従って乾燥肉様蛋白加工食品サンプルを作製した。
(Comparative Example 2-3)
A dried meat-like protein processed food sample was prepared according to the method of Example 1-1, except that the binding materials were 6 g of glucomannan and 4 g of gellan gum.

(比較例2-4)
結着材をグルコマンナン30g、ジェランガム20gとする以外は実施例1-1の方法
に従って乾燥肉様蛋白加工食品サンプルを作製した。
(Comparative Example 2-4)
A dried meat-like protein processed food sample was prepared according to the method of Example 1-1, except that the binding materials were 30 g of glucomannan and 20 g of gellan gum.

実験2について実験1同様に評価を行った。また、実験2については、生地中の固形分
含有量(g)から、乾燥肉様蛋白加工食品の総固形分に対する組織状植物蛋白由来の固形
分含量(%)、グルコマンナンの固形分含量(%)、ジェランガムの固形分含量(%)を
算出した。実験2の生地配合を下記表3、表4、表5に、評価結果を下記表6に示す。
Experiment 2 was evaluated in the same manner as Experiment 1. In addition, for Experiment 2, the solid content (%) derived from textured vegetable protein, the solid content (%) of glucomannan, and the solid content (%) of gellan gum relative to the total solid content of the dried meat-like protein processed food were calculated from the solid content (g) in the dough. The dough formulation for Experiment 2 is shown in Tables 3, 4, and 5 below, and the evaluation results are shown in Table 6 below.

Figure 0007623149000003
Figure 0007623149000003

Figure 0007623149000004
Figure 0007623149000004

Figure 0007623149000005
Figure 0007623149000005

Figure 0007623149000006
Figure 0007623149000006

比較例1-1、比較例1-2、実施例1-1、実施例2-1、実施例2-2で示すよう
に、結着材の生地中の配合を25gに固定し、グルコマンナンとジェランガムの比率を検
討した結果、グルコマンナンの比率が高くなると、保形性は良好になるものの、結着性が
悪く、食感がコンニャクゲルっぽく硬く、復元性が悪くなり、ジェランガムが多くなる
と、復元性が良くなるが、保形性や結着性が悪く、食感が柔らかくなった。よって、グル
コマンナン対ジェランガムの比率が、概ね5:1~1:2の範囲が好ましいと考える。
As shown in Comparative Example 1-1, Comparative Example 1-2, Example 1-1, Example 2-1, and Example 2-2, the amount of binder in the dough was fixed at 25 g, and the ratio of glucomannan to gellan gum was examined. As a result, when the ratio of glucomannan was increased, the shape retention was good, but the binding property was poor, the texture was hard like konjac gel, and the restorability was poor, and when the amount of gellan gum was increased, the restorability was good, but the shape retention and binding property were poor, and the texture was soft. Therefore, it is considered that the ratio of glucomannan to gellan gum is preferably in the range of about 5:1 to 1:2.

比較例2-1、比較例2-2、実施例1-1、実施例2-3、実施例2-4で示すよう
に、ジェランガムの生地中の配合を10gに固定し、グルコマンナンの配合量を検討した
結果、グルコマンナンの配合量が少なくなると、復元性が良くなるが、保形性や結着性が
悪くなり、食感も柔らかくなり、グルコマンナンの配合量が多くなると、保形性は良くな
るが、結着性や復元性が悪くなり、食感がコンニャクゲルっぽく、硬くなった。実験2-
2の結果も考慮すると、生地中のグルコナンナンの含有量は、0.8~3.0重量%(固
形分含量として2.6~9.3重量%)が好ましいと考える。
As shown in Comparative Example 2-1, Comparative Example 2-2, Example 1-1, Example 2-3, and Example 2-4, the amount of gellan gum in the dough was fixed at 10 g, and the amount of glucomannan was examined. As a result, when the amount of glucomannan was reduced, the restoring property improved, but the shape retention and binding properties deteriorated, and the texture became softer. When the amount of glucomannan was increased, the shape retention improved, but the binding properties and restoring properties deteriorated, and the texture became similar to konjac gel and became harder.
Taking the results of 2 into consideration, it is considered preferable that the content of gluconan in the dough is 0.8 to 3.0% by weight (2.6 to 9.3% by weight as solid content).

比較例2-3、比較例2-4、実施例1-1、実施例2-5、実施例2-6で示すよう
に、グルコマンナンとジェランガムの含有量の比を3:2に固定し、結着材の含有量を検
討した結果、結着材の含有量が多くなると、保形性は良好になるものの、復元性が悪く、
食感が硬くなり、結着材の含有量が少なくなると、復元性は良くなるものの、保形性が悪
く、食感が柔らかくなった。実施例2-4と比較例2-4を比較して、グルコマンナンの
生地中の含有量が3重量%でも、比較例2-4の方が結着材の合計の含有量が5重量%と
多いため、復元性や食感に影響が出たものと考える。よって、生地中に含まれる結着材の
含有量をしては、グルコマンナンをジェランガムの含有量を合計して4重量%以下(固
形分含量として12.4重量%以下)が好ましいと考える。
As shown in Comparative Example 2-3, Comparative Example 2-4, Example 1-1, Example 2-5, and Example 2-6, the ratio of the glucomannan and gellan gum contents was fixed at 3:2, and the binder content was examined. As a result, it was found that when the binder content was increased, the shape retention was good, but the restoration property was poor.
When the texture becomes hard and the content of the binder is reduced, the restorability improves, but the shape retention is poor and the texture becomes soft. Comparing Example 2-4 and Comparative Example 2-4, even though the content of glucomannan in the dough is 3% by weight, the total content of the binder in Comparative Example 2-4 is 5% by weight, which is higher, and it is considered that this affects the restorability and texture. Therefore, it is considered that the content of the binder contained in the dough is preferably 4% by weight or less (12.4% by weight or less as solid content) in total including the content of glucomannan and gellan gum.

<実験3>組織状植物蛋白の配合量の検討
(実施例3-1)
組織状植物蛋白の配合量を200gとする以外は、実施例1-1の方法に従って乾燥肉
様蛋白加工食品サンプルを作製した。
<Experiment 3> Examination of the amount of textured vegetable protein (Example 3-1)
A dried meat-like protein processed food sample was prepared according to the method of Example 1-1, except that the blended amount of textured vegetable protein was 200 g.

(実施例3-2)
組織状植物蛋白の配合量を700gとする以外は、実施例1-1の方法に従って乾燥肉
様蛋白加工食品サンプルを作製した。
(Example 3-2)
A dried meat-like protein processed food sample was prepared according to the method of Example 1-1, except that the blended amount of textured vegetable protein was 700 g.

(比較例3-1)
組織状植物蛋白の配合量を100gとする以外は、実施例1-1の方法に従って乾燥肉
様蛋白加工食品サンプルを作製した。
(Comparative Example 3-1)
A dried meat-like protein processed food sample was prepared according to the method of Example 1-1, except that the blended amount of textured vegetable protein was 100 g.

(比較例3-2)
組織状植物蛋白の配合量を1000gとする以外は、実施例1-1の方法に従って乾燥
肉様蛋白加工食品サンプルを作製した。
(Comparative Example 3-2)
A dried meat-like protein processed food sample was prepared according to the method of Example 1-1, except that the blended amount of textured vegetable protein was 1000 g.

実験3について実験2同様に評価を行った。実験3の生地配合を下記表7に、評価結果
を下記表8に示す。
Experiment 3 was evaluated in the same manner as Experiment 2. The dough composition for Experiment 3 is shown in Table 7 below, and the evaluation results are shown in Table 8 below.

Figure 0007623149000007
Figure 0007623149000007

Figure 0007623149000008
Figure 0007623149000008

実験3の結果、組織状植物蛋白の配合量を少なくすると、生地の総固形分重量が減り、
生地の水分量が多くなり、生地がゲル状に近く、保形性は良くなるが、食感が肉様でな
く、柔らかいコンニャクゲル様となる。逆に組織状植物蛋白の配合量を多くすると、生地
の総固形分重量が多くなり、生地の水分量が減り、結着材の含有量も減るため、保形性が
悪く、復元しているものの、詰まった食感となり肉らしくなくなる。よって、好ましく
は、生地中の組織状植物蛋白の固形分含有量が10.0~22.5重量%、固形分含量と
しては、40.0~70.0重量%の範囲が好ましいと考える。
The results of experiment 3 showed that when the amount of textured vegetable protein was reduced, the total solid weight of the dough decreased.
The moisture content of the dough increases, the dough becomes more gel-like, and the shape retention improves, but the texture becomes soft and similar to konjac gel, not like meat. Conversely, if the amount of textured vegetable protein is increased, the total solid weight of the dough increases, the moisture content of the dough decreases, and the content of the binder also decreases, resulting in poor shape retention and a dense texture that is not like meat, even though the dough is restored. Therefore, it is considered that the solid content of the textured vegetable protein in the dough is preferably 10.0 to 22.5% by weight, and the solid content is preferably in the range of 40.0 to 70.0% by weight.

また、生地中の水分量が多くなると、生地の総固形分重量が少なくなり、十分な組織状
植物蛋白を配合しづらくなる。逆に生地中の水分が少なくなると、生地の総固形分重量が高くなるため、生地中に沢山の組織状植物蛋白を配合する必要が出てくる。そのため、適正な生地の水分含量としては、68.0~75.0重量%程度が好ましいと考える。
Also, if the moisture content in the dough is high, the total solids weight of the dough will be low, making it difficult to incorporate a sufficient amount of textured vegetable protein. Conversely, if the moisture content in the dough is low, the total solids weight of the dough will be high, making it necessary to incorporate a large amount of textured vegetable protein into the dough. Therefore, it is considered that the appropriate moisture content of the dough is preferably about 68.0 to 75.0% by weight.

Claims (3)

組織状植物蛋白由来の固形分含量が40.0~70.0重量%、グルコマンナン由来の固形分含量が2.6~9.3重量%、ジェランガム由来の固形分含量が1.3~5.5重量%、グルコマンナン由来とジェランガム由来の合計の固形分含量が4.9~12.4重量%であることを特徴とする乾燥肉様蛋白加工食品。 A dried meat-like protein processed food characterized in that the solid content derived from textured vegetable protein is 40.0-70.0% by weight, the solid content derived from glucomannan is 2.6-9.3% by weight, the solid content derived from gellan gum is 1.3-5.5% by weight, and the total solid content derived from glucomannan and gellan gum is 4.9-12.4% by weight. 組織状植物蛋白と、グルコマンナンと、ジェランガムと、及び水と、を含む生地原料を混合し、生地を作製する生地作製工程と、
前記生地作製工程で作製した生地を加熱、凝固する加熱工程と、
前記加熱工程で加熱、凝固した生地を凍結する凍結工程と、
前記凍結工程で凍結した生地を真空凍結乾燥する乾燥工程と、を含む乾燥肉様蛋白加工食品の製造方法であって、
前記生地の重量に対する
前記組織状植物蛋白の固形分含有量が10.0~22.5重量%、
前記グルコマンナンの含有量が0.8~3.0重量%、
前記ジェランガムの含有量が0.4~1.7重量%であり、
前記グルコマンナンと前記ジェランガムの含有量の合計が、1.8~4.0重量%であり、
前記生地の水分が68.0~75.0重量%であることを特徴とする乾燥肉様蛋白加工食品の製造方法。
A dough preparation process in which dough ingredients containing textured vegetable protein, glucomannan, gellan gum, and water are mixed to prepare dough;
A heating step of heating and solidifying the dough prepared in the dough preparation step;
A freezing step of freezing the dough heated and solidified in the heating step;
A method for producing a dried meat-like protein processed food, comprising: a drying step of vacuum freeze-drying the dough frozen in the freezing step,
The solid content of the textured vegetable protein relative to the weight of the dough is 10.0 to 22.5% by weight;
The content of the glucomannan is 0.8 to 3.0% by weight,
The gellan gum content is 0.4 to 1.7% by weight,
The total content of the glucomannan and the gellan gum is 1.8 to 4.0% by weight,
A method for producing a dried meat-like protein processed food, characterized in that the moisture content of the dough is 68.0 to 75.0% by weight.
前記グルコマンナンと前記ジェランガムの生地中の含有量の比が5:1~1:2であることを特徴とする請求項2記載の乾燥肉様蛋白加工食品の製造方法。




The method for producing a dried meat-like protein processed food according to claim 2, characterized in that the content ratio of said glucomannan and said gellan gum in the dough is 5:1 to 1:2.




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