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JP7525789B2 - Connection structure and method for steel pipe and precast member - Google Patents

Connection structure and method for steel pipe and precast member Download PDF

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JP7525789B2
JP7525789B2 JP2020195935A JP2020195935A JP7525789B2 JP 7525789 B2 JP7525789 B2 JP 7525789B2 JP 2020195935 A JP2020195935 A JP 2020195935A JP 2020195935 A JP2020195935 A JP 2020195935A JP 7525789 B2 JP7525789 B2 JP 7525789B2
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steel pipe
connection
precast
insertion hole
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JP2022084216A (en
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真 池田
真樹 松野
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ジオスター株式会社
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
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    • Y02A10/11Hard structures, e.g. dams, dykes or breakwaters

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本発明は、防潮堤や梁柱構造に用いられる鋼管とプレキャスト部材の接続構造及びその接続方法に関する。 The present invention relates to a connection structure and a connection method for steel pipes and precast members used in seawalls and beam-column structures.

建築・土木の分野において、地上に突出した杭基礎と、当該杭基礎の頭部(杭頭)に結合される構造体(基礎躯体)とを用いて防潮堤や梁柱構造等を構築する技術が知られている。例えば特許文献1には、構造物の下部に設置されるフーチングと、そのフーチングの下部に設置される杭との間の結合構造(接続構造)が開示されている。特許文献1に記載の結合構造によれば、構造物を確実に支持し、地震力に対抗できると共に、施工性や経済性に優れた構造が実現される。 In the fields of architecture and civil engineering, there is known technology for constructing seawalls, beam-column structures, and the like, using pile foundations that protrude above ground and a structure (foundation body) that is connected to the heads (pile heads) of the pile foundations. For example, Patent Document 1 discloses a connection structure (connection structure) between a footing installed at the bottom of a structure and a pile installed at the bottom of the footing. The connection structure described in Patent Document 1 reliably supports a structure, can withstand earthquake forces, and realizes a structure that is easy to construct and economical.

また、近年では、施工性や工期短縮化といった観点から、工場などで予め製作された部材を現場に搬入し、既設部材に組み付けるといったいわゆるプレキャストコンクリート部材(単にプレキャスト部材とも呼称される)を用い種々の構造物を構成する技術が一般的となっている。そこで、杭基礎の上部に当該杭基礎を挿入するための開口を備えたプレキャスト部材を設置し、モルタル等によって固定させるといった接続構造も考えられる。 In recent years, from the standpoint of ease of construction and shortening construction time, a technique has become common for constructing various structures using so-called precast concrete members (also simply called precast members), in which members prefabricated in a factory or other location are brought to the site and assembled to existing members. Therefore, a connection structure can be considered in which a precast member with an opening for inserting the pile foundation is installed on top of the pile foundation and then fixed in place with mortar or the like.

特開2004-132009号公報JP 2004-132009 A

プレキャスト部材と基礎杭(鋼管杭等)を用いて接続構造を構成する場合、大きい開口部が必要となるため、大型のプレキャスト部材を基礎杭の周囲に外装させるといった手段が採られる。大型のプレキャスト部材では、開口部の周囲の厚みが杭基礎の幅より大きく構成され、杭基礎の杭径が大きくなればなるほどプレキャスト部材も大型化し、コスト増が懸念される。 When constructing a connection structure using precast members and foundation piles (steel pipe piles, etc.), a large opening is required, so measures are taken such as fitting large precast members around the foundation piles. With large precast members, the thickness around the opening is made larger than the width of the pile foundation, and the larger the pile diameter of the pile foundation, the larger the precast members will be, raising concerns about increased costs.

このような点に関し、上記特許文献1に記載の接続構造では、鋼管杭よりも外径の小さい鋼製結合部材を用いることで、プレキャスト部材の大型化を抑制し、施工性や経済性を向上させている。一方で、特許文献1の技術では、フーチングと杭及び杭中コンクリートとの間に所定の隙間を設け、鋼製結合部材を除き、フーチングと杭及び杭中コンクリートとの間に接触が無いような構成を採っている。これにより地震時に構造物の転倒等の致命的な被害を受けないといった効果があるものの、フーチングと杭及び杭中コンクリートが接触していないため、コンクリート同士の接触によって圧縮応力の伝達がされず、接続構造全体としての曲げ耐力が十分に担保されない恐れがある。 In this regard, the connection structure described in Patent Document 1 uses steel connecting members with a smaller outer diameter than the steel pipe pile, thereby preventing the precast members from becoming larger, and improving workability and economy. On the other hand, the technology in Patent Document 1 has a configuration in which a specified gap is provided between the footing and the pile and the concrete in the pile, and there is no contact between the footing and the pile and the concrete in the pile, except for the steel connecting members. This has the effect of preventing fatal damage such as the collapse of the structure during an earthquake, but since there is no contact between the footing and the pile and the concrete in the pile, compressive stress is not transmitted due to contact between the concrete, and there is a risk that the bending strength of the entire connection structure will not be sufficiently guaranteed.

また、本発明者が鋭意検討したところ、基礎杭(鋼管・鋼管杭等)とコンクリートからなるプレキャスト部材を直接接触させた場合には、接触箇所において局部支圧が発生し、プレキャスト部材にクラック(亀裂)等が生じる懸念がある。 Furthermore, after extensive research by the inventors, it was found that if foundation piles (steel pipes, steel pipe piles, etc.) were to come into direct contact with precast concrete members, localized bearing pressure would be generated at the contact points, raising concerns that cracks would form in the precast concrete members.

上記事情に鑑み、本発明の目的は、鋼管とプレキャスト部材との接続構造を構築させる場合、鋼管より外径の小さい接続部材を用いて接続を行い、施工性や経済性に優れ、且つ、鋼管とプレキャスト部材とを直接接触させることなく接続構造の曲げ耐力を十分に担保することが可能な鋼管とプレキャスト部材の接続構造及びその接続方法を提供することにある。 In view of the above circumstances, the object of the present invention is to provide a connection structure and a method for connecting steel pipes and precast members that uses a connection member with a smaller outer diameter than the steel pipe when constructing a connection structure between the steel pipes and precast members, is easy to install and economical, and can fully ensure the bending strength of the connection structure without direct contact between the steel pipes and the precast members.

前記の目的を達成するため、本発明によれば、コンクリート製のプレキャスト部材と、鋼管と、当該プレキャスト部材と当該鋼管とに跨って配置される接続部材と、からなる接続構造であって、前記接続部材の一方の端部は前記鋼管の内部に内包され、前記接続部材の他方の端部は前記プレキャスト部材に形成された挿入孔に内包され、前記接続部材は、前記鋼管の内部及び前記挿入孔の内部に充填された時経硬化材によって固定され、前記プレキャスト部材の接続端面の一部及び前記挿入孔の内部に充填された時経硬化材の端面は、前記鋼管の内部に充填された時経硬化材の端面と直接的に接触し、且つ、前記プレキャスト部材の接続端面と前記鋼管の端面との間には直接的な接触を回避する接触回避手段が施され、前記プレキャスト部材は、下部構造としての膨出部と、上部構造としてのパネル部からなる壁体構造物であり、前記膨出部の厚みは前記パネル部の厚みより厚く構成され、前記挿入孔は前記膨出部に形成されていることを特徴とする、接続構造が提供される。
In order to achieve the above-mentioned object, according to the present invention, there is provided a connection structure comprising a precast concrete member, a steel pipe, and a connection member arranged across the precast member and the steel pipe, wherein one end of the connection member is contained within the steel pipe, and the other end of the connection member is contained within an insertion hole formed in the precast member, the connection member is fixed by a time-hardening material filled within the steel pipe and the insertion hole, a part of the connection end face of the precast member and an end face of the time-hardening material filled within the insertion hole are in direct contact with the end face of the time-hardening material filled within the steel pipe, and a contact avoidance means is provided between the connection end face of the precast member and the end face of the steel pipe to avoid direct contact , the precast member is a wall structure comprising a bulge portion as a lower structure and a panel portion as an upper structure, the thickness of the bulge portion is configured to be thicker than the thickness of the panel portion, and the insertion hole is formed in the bulge portion .

前記接触回避手段は、前記鋼管の端面に施される緩衝材であっても良い。 The contact avoidance means may be a cushioning material applied to the end face of the steel pipe.

前記接触回避手段は、前記プレキャスト部材の端面に形成され、前記鋼管の端面形状に対応した円環形状の切欠き部であっても良い。 The contact avoidance means may be a circular cutout formed on the end face of the precast member and corresponding to the shape of the end face of the steel pipe.

前記接触回避手段は、前記鋼管の端面を覆う時経硬化材であり、当該時経硬化材は前記鋼管の内部に充填された時経硬化材と一体化して構成されても良い。 The contact avoidance means is a time-hardening material that covers the end surface of the steel pipe, and the time-hardening material may be integrated with the time-hardening material filled inside the steel pipe.

前記プレキャスト部材に形成された挿入孔は、当該プレキャスト部材を貫通する貫通孔であっても良い。 The insertion hole formed in the precast member may be a through hole that passes through the precast member.

また、別の観点からの本発明によれば、上記記載の接続構造を用いて、プレキャスト部材と、鋼管とを接続させる接続方法であって、前記鋼管を所望の位置に施工し、前記鋼管に一方の端部が内包され、他方の端部が当該鋼管から突出して配置された接続部材において、当該接続部材の他方の端部が前記挿入孔に挿通されるように前記プレキャスト部材を移動させ、前記挿入孔に前記接続部材の他方の端部が内包された状態で時経硬化材を当該挿入孔に充填させ、前記プレキャスト部材と前記鋼管とを一体化させることを特徴とする、接続方法が提供される。 According to another aspect of the present invention, there is provided a connection method for connecting a precast member and a steel pipe using the above-described connection structure, characterized in that the steel pipe is installed at a desired position, one end of the connection member is enclosed in the steel pipe and the other end is arranged protruding from the steel pipe, the precast member is moved so that the other end of the connection member is inserted into the insertion hole, and with the other end of the connection member enclosed in the insertion hole, a time-hardening material is filled into the insertion hole, and the precast member and the steel pipe are integrated together.

また、本発明によれば、上記記載の接続構造を用いて、プレキャスト部材と、鋼管とを接続させる接続方法であって、前記鋼管を所望の位置に施工し、前記接続部材を一方の端部が当該鋼管に内包され、他方の端部が当該鋼管から突出して配置し、前記鋼管の先端外側に当該鋼管より外径の大きい型枠鞘管を外挿させた状態で時経硬化材を当該鋼管及び当該型枠鞘管の内部に充填させ、前記接続部材の他方の端部が前記挿入孔に挿通されるように前記プレキャスト部材を移動させ、前記挿入孔に前記接続部材の他方の端部が内包された状態で時経硬化材を当該挿入孔に充填させ、前記プレキャスト部材と前記鋼管とを一体化させることを特徴とする、接続方法が提供される。 The present invention also provides a connection method for connecting a precast member and a steel pipe using the above-described connection structure, which is characterized in that the steel pipe is installed at a desired position, one end of the connection member is placed inside the steel pipe and the other end is placed protruding from the steel pipe, a formwork sheath tube having an outer diameter larger than the steel pipe is inserted outside the tip of the steel pipe, a time-hardening material is filled inside the steel pipe and the formwork sheath tube, the precast member is moved so that the other end of the connection member is inserted into the insertion hole, the time-hardening material is filled into the insertion hole with the other end of the connection member contained in the insertion hole, and the precast member and the steel pipe are integrated together.

本発明によれば、鋼管とプレキャスト部材との接続構造を構築させる場合、鋼管より外径の小さい接続部材を用いて接続を行い、施工性や経済性に優れ、且つ、鋼管とプレキャスト部材とを直接接触させることなく接続構造の曲げ耐力を十分に担保することが可能な鋼管とプレキャスト部材の接続構造及びその接続方法が提供される。 According to the present invention, when constructing a connection structure between a steel pipe and a precast member, the connection is made using a connection member with an outer diameter smaller than that of the steel pipe, and a connection structure and connection method therefor are provided that are excellent in workability and economy, and can fully ensure the bending strength of the connection structure without direct contact between the steel pipe and the precast member.

本発明の第1の実施の形態に係る接続構造を用いて構築された防潮堤の概略側面断面図である。1 is a schematic cross-sectional side view of a seawall constructed using a connection structure according to a first embodiment of the present invention. 本発明の第1の実施の形態に係る接続構造を用いて構築された防潮堤の概略正面断面図である。1 is a schematic front cross-sectional view of a seawall constructed using a connection structure according to a first embodiment of the present invention. 第1の実施の形態に係る防潮堤の構築方法を示す概略説明図である。FIG. 2 is a schematic explanatory diagram showing a method for constructing a seawall according to the first embodiment. 第1の実施の形態に係る防潮堤の構築方法を示す概略説明図である。FIG. 2 is a schematic explanatory diagram showing a method for constructing a seawall according to the first embodiment. 第1の実施の形態に係る防潮堤の構築方法を示す概略説明図である。FIG. 2 is a schematic explanatory diagram showing a method for constructing a seawall according to the first embodiment. 第1の実施の形態に係る防潮堤の構築方法を示す概略説明図である。FIG. 2 is a schematic explanatory diagram showing a method for constructing a seawall according to the first embodiment. 第1の実施の形態に係る防潮堤の構築方法を示す概略説明図である。FIG. 2 is a schematic explanatory diagram showing a method for constructing a seawall according to the first embodiment. 第1の実施の形態に係る防潮堤の構築方法を示す概略説明図である。FIG. 2 is a schematic explanatory diagram showing a method for constructing a seawall according to the first embodiment. 第1の実施の形態に係る防潮堤の構築方法を示す概略説明図である。FIG. 2 is a schematic explanatory diagram showing a method for constructing a seawall according to the first embodiment. 第1の実施の形態に係る防潮堤における力の伝達メカニズムに関する説明図である。FIG. 2 is an explanatory diagram relating to a force transmission mechanism in the seawall according to the first embodiment. 第1の実施の形態に係る防潮堤における力の伝達メカニズムに関する説明図である。FIG. 2 is an explanatory diagram relating to a force transmission mechanism in the seawall according to the first embodiment. 本発明の第2の実施の形態に係る接続構造を用いて構築された梁柱構造の概略説明図である。11 is a schematic explanatory diagram of a beam-column structure constructed using a connection structure according to a second embodiment of the present invention. FIG. 梁柱構造の概略平面断面図である。FIG. 1 is a schematic cross-sectional plan view of a beam-column structure. 第2の実施の形態に係る梁柱構造の構築方法を示す概略説明図である。13 is a schematic explanatory diagram showing a method for constructing a beam-column structure according to the second embodiment. FIG. 第2の実施の形態に係る梁柱構造の構築方法を示す概略説明図である。13 is a schematic explanatory diagram showing a method for constructing a beam-column structure according to the second embodiment. FIG. 第2の実施の形態に係る梁柱構造の構築方法を示す概略説明図である。13 is a schematic explanatory diagram showing a method for constructing a beam-column structure according to the second embodiment. FIG. 第2の実施の形態に係る梁柱構造の構築方法を示す概略説明図である。13 is a schematic explanatory diagram showing a method for constructing a beam-column structure according to the second embodiment. FIG. 第2の実施の形態に係る梁柱構造の構築方法を示す概略説明図である。13 is a schematic explanatory diagram showing a method for constructing a beam-column structure according to the second embodiment. FIG. 第2の実施の形態に係る梁柱構造の構築方法を示す概略説明図である。13 is a schematic explanatory diagram showing a method for constructing a beam-column structure according to the second embodiment. FIG. 第2の実施の形態に係る梁柱構造の構築方法を示す概略説明図である。13 is a schematic explanatory diagram showing a method for constructing a beam-column structure according to the second embodiment. FIG. 第2の実施の形態に係る梁柱構造の構築方法を示す概略説明図である。13 is a schematic explanatory diagram showing a method for constructing a beam-column structure according to the second embodiment. FIG. 本発明の第1変形例に係る接続構造についての概略説明図である。FIG. 11 is a schematic explanatory diagram of a connection structure according to a first modified example of the present invention. 本発明の第2変形例に係る接続構造についての概略説明図である。FIG. 11 is a schematic explanatory diagram of a connection structure according to a second modified example of the present invention.

以下、本発明の実施の形態について図面を参照して説明する。なお、本明細書および図面において、実質的に同一の機能構成を有する構成要素については、同一の符号を付することにより重複説明を省略する場合がある。即ち、以下の本明細書において、各実施の形態において共通する構成要素については同一の符号を付して図示し、その説明は省略する場合がある。また、説明のため、地盤や地表面などは図示しない場合がある。 The following describes an embodiment of the present invention with reference to the drawings. Note that in this specification and the drawings, components that have substantially the same functional configuration may be given the same reference numerals to avoid repeated explanation. In other words, in the following specification, components that are common to each embodiment may be illustrated with the same reference numerals, and their explanation may be omitted. Also, for the sake of explanation, the ground and ground surface may not be illustrated.

<第1の実施の形態:防潮堤>
(防潮堤の構成)
図1、図2は、本発明の第1の実施の形態に係る接続構造1を用いて構築された1又は複数のパネル部材10aからなる防潮堤10の概略説明図であり、図1は概略側面断面図、図2は概略正面断面図である。ここで、図2では複数(3つ)のパネル部材10aが並べて設置された状態を示している。
<First embodiment: seawall>
(Configuration of seawall)
1 and 2 are schematic explanatory diagrams of a seawall 10 consisting of one or more panel members 10a constructed using a connection structure 1 according to a first embodiment of the present invention, with Fig. 1 being a schematic side cross-sectional view and Fig. 2 being a schematic front cross-sectional view. Fig. 2 shows a state in which a plurality of (three) panel members 10a are installed side by side.

図1、2に示すように、防潮堤10(パネル部材10a)は、地中に打ち込まれた基礎杭としての1又は複数の円筒形状の鋼管である鋼管杭12、鋼管杭12の上方に設けられるコンクリート製のプレキャスト部材20、及び、鋼管杭12の内部から上方に突出して設置される接続部材30と、を備えている。鋼管杭12の地中への打ち込み方法は特に限定されない。プレキャスト部材20は、下部構造としての膨出部20aと、上部構造としてのパネル部20bからなる壁体構造物であっても良く、その場合、パネル部20bに比べ膨出部20aは厚みが厚くなっている。 As shown in Figures 1 and 2, the seawall 10 (panel member 10a) comprises one or more steel pipe piles 12, which are cylindrical steel pipes driven into the ground as foundation piles, a concrete precast member 20 provided above the steel pipe pile 12, and a connecting member 30 installed protruding upward from inside the steel pipe pile 12. There are no particular limitations on the method of driving the steel pipe pile 12 into the ground. The precast member 20 may be a wall structure consisting of a bulging portion 20a as a lower structure and a panel portion 20b as an upper structure, in which case the bulging portion 20a is thicker than the panel portion 20b.

ここで、プレキャスト部材20の膨出部20aには、鉛直方向において上下に開口する挿入孔22が設けられ、挿入孔22の内部空間は鋼管杭12の内部と挿通するように配置されている。防潮堤10は、鋼管杭12の上方にプレキャスト部材20を設置した状態で、これら挿入孔22と鋼管杭12内部に時経硬化材Uを充填することで一体化される構成となっている。 Here, the bulging portion 20a of the precast member 20 has an insertion hole 22 that opens up and down in the vertical direction, and the internal space of the insertion hole 22 is arranged so that it passes through the inside of the steel pipe pile 12. The seawall 10 is configured so that, with the precast member 20 installed above the steel pipe pile 12, these insertion holes 22 and the inside of the steel pipe pile 12 are filled with time-hardening material U to form an integrated structure.

防潮堤10の構築時には、挿入孔22の内部空間と鋼管杭12の内部空間に挿通するように挿入される接続部材30が配置された状態で、それら内部空間に時経硬化材Uが充填される。なお、時経硬化材Uは例えばコンクリート、モルタル、グラウト等であっても良く、接続部材30は例えばH形鋼やI形鋼等の鋼部材であっても良い。 When constructing the seawall 10, the connection member 30 is inserted so as to penetrate the internal space of the insertion hole 22 and the internal space of the steel pipe pile 12, and then the internal spaces are filled with a time-hardening material U. The time-hardening material U may be, for example, concrete, mortar, grout, etc., and the connection member 30 may be, for example, a steel member such as an H-shaped steel or an I-shaped steel.

また、プレキャスト部材20と鋼管杭12との接続箇所(地表面近傍の接続端面)において、プレキャスト部材20と鋼管杭12とは厳密には非接触となる構成が採られる。即ち、プレキャスト部材20に設けられた挿入孔22と、鋼管杭12の内部とは連通しており、そこに時経硬化材Uを充填し硬化させることで一体化させているが、鋼管杭12の上端面(円環状の鋼管の上端部)とプレキャスト部材20の接続端面とは直接的な接触をしないように接触回避手段が講じられている。本実施の形態に係る構成では、図1、2に示すように、接触回避手段として鋼管杭12の上端面に円環状の緩衝材40が施され、当該緩衝材40を介在して鋼管杭12とプレキャスト部材20が一体化している。なお、緩衝材40は、例えば鋼管杭12の端面に施された樹脂やゴム等である。 In addition, at the connection point between the precast member 20 and the steel pipe pile 12 (the connection end surface near the ground surface), the precast member 20 and the steel pipe pile 12 are not in contact with each other strictly speaking. That is, the insertion hole 22 provided in the precast member 20 communicates with the inside of the steel pipe pile 12, and is integrated by filling the insertion hole 22 with a time-hardening material U and hardening it, but a contact avoidance means is provided so that the upper end surface of the steel pipe pile 12 (the upper end of the annular steel pipe) and the connection end surface of the precast member 20 do not come into direct contact with each other. In the configuration according to this embodiment, as shown in Figs. 1 and 2, an annular buffer material 40 is applied to the upper end surface of the steel pipe pile 12 as a contact avoidance means, and the steel pipe pile 12 and the precast member 20 are integrated with the buffer material 40. The buffer material 40 is, for example, resin or rubber applied to the end surface of the steel pipe pile 12.

換言すると、プレキャスト部材20に設けられた挿入孔22と、鋼管杭12の内部が連通した空間において、鋼管杭12内部の時経硬化材をU1、挿入孔22内部の時経硬化材をU2とすると、プレキャスト部材20の接続端面(下面)の一部と、時経硬化材U2の端面(下面)は、時経硬化材U1と直接接触(密着)しているものの、プレキャスト部材20の接続端面と鋼管杭12の上端面とは緩衝材40が介在しているために直接接触しない構成となっている。 In other words, in the space where the insertion hole 22 provided in the precast member 20 is connected to the inside of the steel pipe pile 12, if the time-hardening material inside the steel pipe pile 12 is U1 and the time-hardening material inside the insertion hole 22 is U2, a part of the connection end face (bottom surface) of the precast member 20 and the end face (bottom surface) of the time-hardening material U2 are in direct contact (adherent adhesion) with the time-hardening material U1, but there is no direct contact between the connection end face of the precast member 20 and the upper end face of the steel pipe pile 12 due to the presence of the buffer material 40.

また、プレキャスト部材20の内部には、耐力向上のため、鉛直方向に延伸する複数の主鉄筋50が設けられている。更に、膨出部20aの内部においては、複数の主鉄筋50を束ねるように水平方向で略円形状に構成されるせん断補強筋53が複数設けられている。なお、これら主鉄筋50やせん断補強筋53の本数や形状は図1、2の構成に限定されるものではなく、プレキャスト部材20の形状や構成に合わせて任意に設計される。 In addition, multiple main reinforcing bars 50 extending vertically are provided inside the precast member 20 to improve strength. Furthermore, multiple shear reinforcement bars 53 configured in a horizontal, approximately circular shape to bundle the multiple main reinforcing bars 50 are provided inside the bulging portion 20a. Note that the number and shapes of these main reinforcing bars 50 and shear reinforcement bars 53 are not limited to the configurations shown in Figures 1 and 2, but are designed as desired to match the shape and configuration of the precast member 20.

図1、2を参照して説明したように構成される防潮堤10において、鋼管杭12や接続部材30、時経硬化材Uを用いた防潮堤10全体の構築は現場での施工によって行われる。一方で、プレキャスト部材20の部材自体は工場などで事前に製作されたものを現場まで運搬して用いている。即ち、プレキャスト部材20を用いることで、工事の効率化、工期の短縮化などが図られる。特に、パネル部20bのように高さの高い部材は、現場で製作する場合には施工足場を組んで施工することが求められ、足場の組み立てや解体といった種々の工程が必要となることから、防潮堤10を、プレキャスト部材20を用いたハーフプレキャスト構造とするメリットは大きい。 In the seawall 10 configured as described with reference to Figures 1 and 2, the construction of the entire seawall 10 using the steel pipe piles 12, connecting members 30, and time-hardening material U is carried out on-site. On the other hand, the precast members 20 themselves are manufactured in advance in a factory or the like and transported to the site for use. In other words, the use of precast members 20 improves the efficiency of construction and shortens the construction period. In particular, when high members such as the panel portion 20b are manufactured on-site, they must be constructed using scaffolding, and various processes such as assembling and dismantling the scaffolding are required, so there is a great advantage to using the half-precast structure of the seawall 10 using the precast members 20.

また、本実施の形態に係る防潮堤10では、鋼管杭12とプレキャスト部材20を接続させる際に、挿入孔22の内部空間と鋼管杭12の内部空間に挿通するように挿入される接続部材30と、その周囲を覆うような時経硬化材Uを用いた接続構造1を用いている。これにより、プレキャスト部材20の大きさを必要以上に大きくすることなく十分な曲げ耐力が担保された接続構造1が実現され、施工性や経済性に優れた構造物が実現される。加えて、本実施の形態に係る構成では、鋼管杭12とプレキャスト部材20との間に接触回避手段としての緩衝材40を介在させている。これにより、鋼管杭12とコンクリートからなるプレキャスト部材20を直接接触させた際に接触箇所において局部支圧が発生し、プレキャスト部材20にクラック(亀裂)が生じるといった問題を回避することができる。 In addition, in the seawall 10 according to this embodiment, when connecting the steel pipe pile 12 and the precast member 20, a connection structure 1 is used that uses a connection member 30 that is inserted so as to pass through the internal space of the insertion hole 22 and the internal space of the steel pipe pile 12, and a time-hardening material U that covers the periphery. This realizes a connection structure 1 that ensures sufficient bending strength without making the precast member 20 larger than necessary, and realizes a structure that is easy to construct and economical. In addition, in the configuration according to this embodiment, a buffer material 40 is interposed between the steel pipe pile 12 and the precast member 20 as a contact avoidance means. This makes it possible to avoid problems such as local bearing pressure occurring at the contact point when the steel pipe pile 12 and the precast member 20 made of concrete are brought into direct contact with each other, causing cracks in the precast member 20.

(防潮堤の構築方法)
本実施の形態に係る防潮堤10の構築方法は以下の通りである。以下で参照する図3~図9は、第1の実施の形態に係る防潮堤10の構築方法を示す概略説明図であり、以下ではこれら図3~図9を参照して構築方法について説明する。
(How to construct seawalls)
The method for constructing the seawall 10 according to this embodiment is as follows. Figures 3 to 9, which will be referred to below, are schematic explanatory diagrams showing the method for constructing the seawall 10 according to the first embodiment, and the construction method will be described below with reference to Figures 3 to 9.

先ず、図3に示すように、地中に鋼管杭12が打ち込まれる。そして、鋼管杭12の内部から所定の長さだけ地表面に突出するように接続部材30が配置される。ここで、鋼管杭12はその全体が地中に埋まるように打ち込まれ、鋼管杭12の上端面には接触回避手段としての円環状の緩衝材40が施されている。 First, as shown in FIG. 3, a steel pipe pile 12 is driven into the ground. Then, a connecting member 30 is placed so that it protrudes a predetermined length from the inside of the steel pipe pile 12 to the ground surface. Here, the steel pipe pile 12 is driven so that its entirety is buried in the ground, and a circular buffer material 40 is attached to the upper end surface of the steel pipe pile 12 as a contact avoidance means.

続いて、図4に示すように、鋼管杭12の内部に時経硬化材U1が充填される。充填された時経硬化材U1の上面は地表面と概ね同じ高さレベルとされる。これにより、鋼管杭12の内部から突出するように配置された接続部材30は固定される。なお、鋼管杭12の内部において、打ち込み時に内部空間の下方の一部に土砂が入り込む場合があるが、接続部材30が配置できる程度の高さだけ空間が確保できれば十分である。 Next, as shown in FIG. 4, the inside of the steel pipe pile 12 is filled with time-hardening material U1. The top surface of the filled time-hardening material U1 is made to be at roughly the same height level as the ground surface. This fixes the connecting member 30 arranged to protrude from the inside of the steel pipe pile 12. Note that, while soil and sand may get into a part of the lower internal space inside the steel pipe pile 12 when it is driven, it is sufficient to secure a space high enough to accommodate the connecting member 30.

次いで、図5に示すように、挿入孔22が形成されたプレキャスト部材20を鋼管杭12の上方から降下させ、挿入孔22の内部に接続部材30の上部が挿通されるように設置する。そして、図6に示すように、プレキャスト部材20の接続端面(下面)は鋼管杭12の内部に充填された時経硬化材U1の上面(表面)に密着するように設置される。一方で、鋼管杭12の上端面には緩衝材40が施されているために、当該鋼管杭12の上端面自体には接触せず、鋼管杭12とプレキャスト部材20とは緩衝材40を介した非接触な関係となる。 Next, as shown in FIG. 5, the precast member 20 with the insertion hole 22 formed therein is lowered from above the steel pipe pile 12, and the upper part of the connection member 30 is inserted into the insertion hole 22. Then, as shown in FIG. 6, the connection end surface (lower surface) of the precast member 20 is installed so as to be in close contact with the upper surface (surface) of the time-hardening material U1 filled inside the steel pipe pile 12. On the other hand, since the upper end surface of the steel pipe pile 12 is provided with the buffer material 40, the precast member 20 does not come into contact with the upper end surface of the steel pipe pile 12 itself, and the steel pipe pile 12 and the precast member 20 are in a non-contact relationship via the buffer material 40.

そして、図7に示すように、プレキャスト部材20が鋼管杭12上に設置された状態で、挿入孔22の上部開口から当該挿入孔22の内部に時経硬化材U2が充填される。図示のように、時経硬化材U2の下面は、時経硬化材U1の上面の一部と密着し、硬化することで一体化される。なお、図8は防潮堤10の概略平面断面図であり、(a)は図7のA-A断面、(b)は図7のB-B断面を示している。また、図9は防潮堤10の概略正面断面図である。挿入孔22の形状は任意であるが、図8(a)のように、接続部材30を挿入することができ、且つ、時経硬化材U2の充填量を抑える観点から、接続部材30がH形鋼である場合には矩形断面であることが好ましい。 As shown in FIG. 7, with the precast member 20 installed on the steel pipe pile 12, the time-hardening material U2 is filled into the insertion hole 22 from the upper opening of the insertion hole 22. As shown in the figure, the lower surface of the time-hardening material U2 comes into close contact with a part of the upper surface of the time-hardening material U1, and is integrated with it by hardening. Note that FIG. 8 is a schematic plan cross-sectional view of the seawall 10, where (a) shows the A-A cross section of FIG. 7 and (b) shows the B-B cross section of FIG. 7. Also, FIG. 9 is a schematic front cross-sectional view of the seawall 10. The shape of the insertion hole 22 is arbitrary, but as shown in FIG. 8(a), from the viewpoint of being able to insert the connection member 30 and suppressing the filling amount of the time-hardening material U2, if the connection member 30 is an H-shaped steel, it is preferable that the cross section be rectangular.

以上、図3~図9を参照して説明したような方法により防潮堤10が構築される。このように構築された防潮堤10によれば、接続構造1において十分な曲げ耐力が担保される。そのメカニズムについて以下に図面を参照して説明する。 The seawall 10 is constructed by the method described above with reference to Figures 3 to 9. The seawall 10 constructed in this way ensures sufficient bending strength in the connection structure 1. The mechanism behind this is described below with reference to the drawings.

(防潮堤における力の伝達メカニズム)
図10、図11は、本実施の形態に係る防潮堤10における使用時の力の伝達メカニズムに関する説明図である。なお、図11は図10の一部拡大図であり、図10、図11には防潮堤10に加え、部材に作用する作用荷重Wの分布を図示している。
(Force transmission mechanism in seawalls)
Figures 10 and 11 are explanatory diagrams relating to the force transmission mechanism when the seawall 10 according to this embodiment is in use. Note that Figure 11 is an enlarged view of a portion of Figure 10, and in addition to the seawall 10, Figures 10 and 11 also show the distribution of the applied load W acting on the members.

図10、図11に示すように、防潮堤10において津波などによって力がかかった場合、プレキャスト部材20の接続端面と、鋼管杭12内部の時経硬化材U1とは直接接触しており、曲げがかかった時に圧縮力はコンクリート等の時経硬化材が受け持ち、引張り力は接続部材30が受け持つように力の伝達が行われる。 As shown in Figures 10 and 11, when a force is applied to the seawall 10 due to a tsunami or the like, the connection end face of the precast member 20 and the time-hardening material U1 inside the steel pipe pile 12 are in direct contact, and when bending is applied, the force is transmitted so that the compressive force is borne by the time-hardening material such as concrete, and the tensile force is borne by the connection member 30.

コンクリート等の時経硬化材Uと鋼管杭12とでは弾性係数が約10倍程度異なっており、鋼管杭12の材質の方が硬いのが一般的である。防潮堤10に力がかかった場合、プレキャスト部材20に曲げがかかるため鋼管杭12と直接接触していると局部的な力がかかることで接触箇所でのクラック等の発生が懸念される。そこで、本実施の形態では、鋼管杭12の上端面には接触回避手段としての円環状の緩衝材40を施している。一方で、プレキャスト部材20の接続端面と、鋼管杭12内部の時経硬化材U1とは直接接触しているため、図10、11のように力の伝達は十分に行われると考えられ、十分な曲げ耐力が担保される。 The elastic modulus of the time-hardening material U such as concrete and the steel pipe pile 12 differs by about 10 times, and the material of the steel pipe pile 12 is generally harder. When force is applied to the seawall 10, the precast member 20 is bent, and if it is in direct contact with the steel pipe pile 12, there is a concern that cracks will occur at the contact point due to the localized force. Therefore, in this embodiment, a ring-shaped buffer material 40 is applied to the upper end surface of the steel pipe pile 12 as a contact avoidance means. On the other hand, since the connection end surface of the precast member 20 and the time-hardening material U1 inside the steel pipe pile 12 are in direct contact with each other, it is considered that force is transmitted sufficiently as shown in Figures 10 and 11, and sufficient bending strength is ensured.

クラック等の発生を抑制するために、緩衝材40の弾性係数はコンクリート等の時経硬化材よりも小さいことが求められる。併せて、緩衝材40は時経硬化材Uの充填時に鋼管杭12の上端部型枠としての機能も果たすことができるだけの強度を有しており、具体的には樹脂あるいはゴム等が望ましい。 To prevent cracks from occurring, the elastic modulus of the buffer material 40 must be smaller than that of time-hardening materials such as concrete. In addition, the buffer material 40 must be strong enough to function as a formwork for the upper end of the steel pipe pile 12 when filled with the time-hardening material U, and specifically, it is preferable for the buffer material 40 to be made of resin or rubber.

<第2の実施の形態:梁柱構造>
(梁柱構造の構成)
図12は、本発明の第2の実施の形態に係る接続構造1を用いて構築された梁柱構造60の概略説明図である。また、図13は梁柱構造60の概略平面断面図であり、(a)が図12のA-A断面、(b)が図12のB-B断面を示している。なお、本実施の形態に係る説明において、上記第1の実施の形態と同様の機能構成を有する構成要素については同一の符号を付して図示し、その説明は省略する場合がある。
<Second embodiment: beam-column structure>
(Beam-column structure configuration)
Fig. 12 is a schematic explanatory diagram of a beam-column structure 60 constructed using a connection structure 1 according to a second embodiment of the present invention. Fig. 13 is a schematic plan sectional view of the beam-column structure 60, where (a) shows the A-A section in Fig. 12 and (b) shows the B-B section in Fig. 12. In the description of this embodiment, components having the same functional configuration as those in the first embodiment are illustrated with the same reference numerals, and their description may be omitted.

図12に示すように、梁柱構造60は、中央の鋼管柱12aと、その両端に設けられる一対のプレキャスト梁部材65(65a、65b)を備えている。また、鋼管柱12aとプレキャスト梁部材65と、は接続部材30を用いた接続構造1を介して接続されている。図13に示すように、各プレキャスト梁部材65a、65bには、それぞれその中央に時経硬化材Uを充填するための挿入孔が形成されている。一例として、一方のプレキャスト梁部材65aには挿入孔としての非貫通孔70が形成され、他方のプレキャスト梁部材65bには挿入孔としての貫通孔71が形成されても良い。 As shown in FIG. 12, the beam-column structure 60 includes a central steel pipe column 12a and a pair of precast beam members 65 (65a, 65b) at both ends. The steel pipe column 12a and the precast beam member 65 are connected via a connection structure 1 using a connection member 30. As shown in FIG. 13, each of the precast beam members 65a, 65b has an insertion hole formed in the center for filling with a time-hardening material U. As an example, a non-through hole 70 may be formed as an insertion hole in one precast beam member 65a, and a through hole 71 may be formed as an insertion hole in the other precast beam member 65b.

そして、梁柱構造60においては、鋼管柱12aの両端内部と、非貫通孔70、貫通孔71それぞれに跨って挿通される位置に、2つの接続部材30(30a、30b)が内包されている。非貫通孔70、貫通孔71、及び、鋼管柱12aの内部空間は挿通しており、その内部には時経硬化材Uが充填されている。 In the beam-column structure 60, two connection members 30 (30a, 30b) are included inside both ends of the steel pipe column 12a and at positions where they are inserted across the non-through hole 70 and the through hole 71. The non-through hole 70, the through hole 71, and the internal space of the steel pipe column 12a are inserted, and the interior is filled with a time-hardening material U.

ここで、鋼管柱12aの両端面とプレキャスト梁部材65a、65bとの間には、両者が直接的に接触しないような接触回避手段が講じられている。具体的には、接触回避手段として鋼管柱12aの両側端面に円環状の緩衝材40(40a、40b)が施され、当該緩衝材40(40a、40b)を介在して鋼管柱12aとプレキャスト梁部材65a、65bが一体化している。 Here, contact avoidance means are provided between both end faces of the steel pipe column 12a and the precast beam members 65a, 65b to prevent direct contact between the two. Specifically, annular cushioning materials 40 (40a, 40b) are provided on both end faces of the steel pipe column 12a as contact avoidance means, and the steel pipe column 12a and the precast beam members 65a, 65b are integrated through the cushioning materials 40 (40a, 40b).

なお、図13に示すように、非貫通孔70及び貫通孔71の断面形状は上記第1の実施の形態と同様に矩形断面であることが好ましい。また、プレキャスト梁部材65a、65bの内部には図示しない主鉄筋やせん断補強筋が複数設けられても良く、その本数や形状は任意に設計される。 As shown in FIG. 13, the cross-sectional shape of the non-through holes 70 and through holes 71 is preferably rectangular, as in the first embodiment. In addition, multiple main reinforcement bars and shear reinforcement bars (not shown) may be provided inside the precast beam members 65a and 65b, and the number and shape of the bars can be designed as desired.

図12、図13に示したように構成される梁柱構造60において、鋼管柱12aや接続部材30(30a、30b)、時経硬化材Uを用いた梁柱構造60全体の構築は現場での施工によって行われる。一方で、プレキャスト梁部材65a、65bの部材自体は工場などで事前に製作されたものを現場まで運搬して用いている。これにより、工事の効率化、工期の短縮化などが図られる。また、プレキャスト梁部材65a、65bの大きさを必要以上に大きくすることなく十分な曲げ耐力が担保された接続構造1が実現され、施工性や経済性に優れた構造物が実現される。加えて、鋼管柱12aとプレキャスト梁部材65a、65bとの間に接触回避手段としての緩衝材40(40a、40b)を介在させている。これにより、鋼管柱12aとコンクリートからなるプレキャスト梁部材65a、65bを直接接触させた際に接触箇所において局部支圧が発生し、プレキャスト梁部材65にクラック(亀裂)が生じるといった問題を回避することができる。 In the beam-column structure 60 configured as shown in Figures 12 and 13, the entire beam-column structure 60 is constructed on-site using the steel pipe column 12a, the connection members 30 (30a, 30b), and the time-hardening material U. On the other hand, the precast beam members 65a, 65b themselves are manufactured in advance at a factory or the like and transported to the site for use. This improves the efficiency of construction and shortens the construction period. In addition, a connection structure 1 is realized that ensures sufficient bending strength without making the precast beam members 65a, 65b larger than necessary, resulting in a structure with excellent workability and economy. In addition, a buffer material 40 (40a, 40b) is interposed between the steel pipe column 12a and the precast beam members 65a, 65b as a contact avoidance means. This makes it possible to avoid problems such as local support pressure occurring at the contact points when the steel pipe column 12a and the precast beam members 65a, 65b made of concrete are brought into direct contact with each other, causing cracks in the precast beam members 65.

(梁柱構造の構築方法)
本実施の形態に係る梁柱構造60の構築方法は以下の通りである。以下で参照する図14~図21は、第2の実施の形態に係る梁柱構造60の構築方法を示す概略説明図であり、以下ではこれら図14~図21を参照して構築方法について説明する。
(How to build a beam-column structure)
The method for constructing the beam-column structure 60 according to this embodiment is as follows. Figures 14 to 21, which will be referred to below, are schematic explanatory diagrams showing the method for constructing the beam-column structure 60 according to the second embodiment, and the construction method will be described below with reference to these Figures 14 to 21.

先ず、図14に示すように、非貫通孔70が形成された第1のプレキャスト梁部材65aが所定の位置に設置される。そして、図15に示すように、接続部材30aが、その上側所定長さが第1のプレキャスト梁部材65aから上方に向かって突出するように非貫通孔70内に配置される。この状態で非貫通孔70内には時経硬化材U3(U)が充填される。 First, as shown in FIG. 14, a first precast beam member 65a having a non-through hole 70 formed therein is installed in a predetermined position. Then, as shown in FIG. 15, a connecting member 30a is placed in the non-through hole 70 so that a predetermined upper length of the connecting member 30a protrudes upward from the first precast beam member 65a. In this state, the non-through hole 70 is filled with time-hardening material U3 (U).

次いで、図16に示すように、第1のプレキャスト梁部材65aの上面において接続部材30aを内包させるように鋼管柱12aが配置される。鋼管柱12aの両端面には接触回避手段としての緩衝材40(40a、40b)が施されており、鋼管柱12aの下端面と第1のプレキャスト梁部材65aは直接接触しない構成となっている。 Next, as shown in FIG. 16, the steel pipe column 12a is placed on the upper surface of the first precast beam member 65a so as to enclose the connection member 30a. Both end surfaces of the steel pipe column 12a are provided with cushioning materials 40 (40a, 40b) as contact avoidance means, so that the lower end surface of the steel pipe column 12a and the first precast beam member 65a do not come into direct contact with each other.

続いて、図17に示すように、鋼管柱12aの内部に時経硬化材U4(U)が所定の高さまで充填される。この時、鋼管柱12aの内部において上端側には、接続部材30bを配置するために、ある程度、時経硬化材Uの非充填空間を設ける必要がある。そして、図18に示すように、鋼管柱12aの上端側において、その一部が鋼管柱12aの内部に内包されるように接続部材30bが配置される。 Next, as shown in FIG. 17, the steel pipe column 12a is filled with time-hardening material U4 (U) to a predetermined height. At this time, it is necessary to provide a certain amount of unfilled space of the time-hardening material U at the upper end side of the interior of the steel pipe column 12a in order to place the connecting member 30b. Then, as shown in FIG. 18, the connecting member 30b is placed at the upper end side of the steel pipe column 12a so that a portion of it is contained within the interior of the steel pipe column 12a.

そして、図19に示すように、接続部材30bの一部が鋼管柱12aの内部に内包された状態で鋼管柱12aの内部に時経硬化材U4’(U)が充填される。これにより、接続部材30bは、鋼管柱12aの上端から一部が突出した状態で固定される。次いで、図20に示すように、接続部材30bが貫通孔71の内部に内包され、第2のプレキャスト梁部材65bが鋼管柱12aの上端面に施された緩衝材40bと接触するような位置まで当該第2のプレキャスト梁部材65bが上方から降下させられる。その際、鋼管柱12aの上端面と第2のプレキャスト梁部材65bは、予め鋼管柱12aの上端面に施された緩衝材40bにより直接接触しない構成となる。 Then, as shown in FIG. 19, the time-hardening material U4'(U) is filled into the steel pipe column 12a with a part of the connection member 30b contained within the steel pipe column 12a. As a result, the connection member 30b is fixed with a part protruding from the upper end of the steel pipe column 12a. Next, as shown in FIG. 20, the connection member 30b is contained within the through hole 71, and the second precast beam member 65b is lowered from above to a position where the connection member 30b contacts the buffer material 40b applied to the upper end surface of the steel pipe column 12a. At that time, the upper end surface of the steel pipe column 12a and the second precast beam member 65b are not in direct contact with each other due to the buffer material 40b previously applied to the upper end surface of the steel pipe column 12a.

そして、図21に示すように、第2のプレキャスト梁部材65bに形成された貫通孔71の上部開口から、時経硬化材U5が当該貫通孔71内部に充填される。ここで、本構築方法において非貫通孔70、貫通孔71、及び、鋼管柱12aの内部空間は挿通しており、これらの空間に充填される時経硬化材U3、U4(U4’含む)、U5は一体化されて硬化する。これにより、第1のプレキャスト梁部材65a、鋼管柱12a、及び、第2のプレキャスト梁部材65bは時経硬化材Uによって一体化され、梁柱構造60が構築される。以上、図14~21を参照して説明した構築方法により、本実施の形態に係る接続構造1を用いた梁柱構造60が構築される。 Then, as shown in FIG. 21, the time-hardening material U5 is filled into the through hole 71 formed in the second precast beam member 65b from the upper opening of the through hole 71. Here, in this construction method, the non-through hole 70, the through hole 71, and the internal space of the steel pipe column 12a are inserted, and the time-hardening materials U3, U4 (including U4'), and U5 filled into these spaces are integrated and hardened. As a result, the first precast beam member 65a, the steel pipe column 12a, and the second precast beam member 65b are integrated by the time-hardening material U, and the beam-column structure 60 is constructed. As described above, the construction method described with reference to FIGS. 14 to 21 constructs the beam-column structure 60 using the connection structure 1 according to this embodiment.

(作用効果)
以上説明したように構成された本発明の実施の形態に係る接続構造1を用いて構築される防潮堤10や梁柱構造60によれば、プレキャスト部材(プレキャスト部材20、プレキャスト梁部材65)を用いた構築方法を採っているため工事の効率化、工期の短縮化などが図られる。また、図10、11を参照して説明したように、接続部材30と時経硬化材Uを組み合わせた接続構造1を用いて鋼管杭12とプレキャスト部材(プレキャスト部材20、プレキャスト梁部材65)との接続を行っているため、曲げ耐力を担保しつつ、施工性や経済性に優れた構造物が実現される。
(Action and Effect)
According to the seawall 10 and beam-column structure 60 constructed using the connection structure 1 according to the embodiment of the present invention configured as described above, a construction method using precast members (precast members 20, precast beam members 65) is adopted, which improves the efficiency of construction and shortens the construction period, etc. Also, as described with reference to Figures 10 and 11, the steel pipe pile 12 and the precast members (precast members 20, precast beam members 65) are connected using the connection structure 1 combining the connection member 30 and the time-hardening material U, so that a structure with excellent workability and economy while ensuring bending strength is realized.

また、防潮堤10、梁柱構造60のいずれにおいても、鋼管杭12あるいは鋼管柱12aとプレキャスト部材(プレキャスト部材20、プレキャスト梁部材65)との間に接触回避手段として緩衝材40を施しており、両者が直接接触しない構成を採っている。これにより、鋼管杭12あるいは鋼管柱12aとコンクリートからなるプレキャスト部材(プレキャスト部材20、プレキャスト梁部材65)を直接接触させた際に接触箇所において局部支圧が発生し、クラック(亀裂)が生じるといった問題を回避することができる。 In addition, in both the seawall 10 and the beam-column structure 60, cushioning material 40 is provided between the steel pipe piles 12 or steel pipe columns 12a and the precast members (precast members 20, precast beam members 65) as a contact avoidance means, and a configuration is adopted in which the two do not come into direct contact. This makes it possible to avoid problems such as localized bearing pressure occurring at the contact points and cracks occurring when the steel pipe piles 12 or steel pipe columns 12a come into direct contact with the precast members (precast members 20, precast beam members 65) made of concrete.

以上、本発明の実施の形態の一例を説明したが、本発明は図示の形態に限定されない。当業者であれば、特許請求の範囲に記載された思想の範疇内において、各種の変形例または修正例に想到し得ることは明らかであり、それらについても当然に本発明の技術的範囲に属するものと了解される。そこで、以下では本発明の変形例について図面を参照して説明する。なお、以下の変形例において上記各実施の形態と同じ機能構成を有する構成要素については同一の符号を付して図示し、その説明は省略する場合がある。 Although one embodiment of the present invention has been described above, the present invention is not limited to the illustrated form. It is clear that a person skilled in the art can conceive of various modified or revised examples within the scope of the ideas described in the claims, and it is understood that these naturally fall within the technical scope of the present invention. Therefore, modified examples of the present invention will be described below with reference to the drawings. Note that in the following modified examples, components having the same functional configuration as the above-mentioned embodiments are illustrated with the same reference numerals, and their description may be omitted.

<変形例:接触回避手段の変形例>
上記実施の形態に係る接続構造1においては、接触回避手段として鋼管杭12や鋼管柱12aの端面に緩衝材40を施す構成を図示して説明したが、接触回避手段はこれに限られるものではない。そこで、本発明の変形例として、接触回避手段の他の構成について図面を参照して説明する。なお、上記実施の形態と同様の機能構成を有する構成要素については同一の符号を付して図示し、その説明は省略する場合がある。
<Modification: Modification of Contact Avoidance Means>
In the connection structure 1 according to the above embodiment, a configuration in which the buffer material 40 is applied to the end surface of the steel pipe pile 12 or the steel pipe column 12a is illustrated and described as a contact avoidance means, but the contact avoidance means is not limited to this. Therefore, as a modification of the present invention, other configurations of the contact avoidance means will be described with reference to the drawings. Note that components having the same functional configuration as those in the above embodiment are illustrated with the same reference numerals, and their description may be omitted.

(第1変形例)
図22は本発明の第1変形例に係る接続構造1aについての概略説明図であり、プレキャスト部材20と鋼管杭12との接続箇所を拡大したものである。図22に示すように、本変形例では、プレキャスト部材20の端面(下面)に円環状の溝である切欠き部80が形成されている。この切欠き部80は鋼管杭12の端面形状に対応した形状に形成されておりプレキャスト部材20の端面と鋼管杭12とは直接接触しない構成となっている。一方でプレキャスト部材20と鋼管杭12とは、それぞれの内部に充填された時経硬化材Uが一体化しているために一体的に構成されており、プレキャスト部材20と鋼管杭12とが直接接触していなくとも、接続構造1aとして一体的に構築され、十分な曲げ耐力が担保される。
(First Modification)
FIG. 22 is a schematic diagram of the connection structure 1a according to the first modified example of the present invention, and shows an enlarged view of the connection portion between the precast member 20 and the steel pipe pile 12. As shown in FIG. 22, in this modified example, a notch 80, which is a circular groove, is formed on the end face (lower surface) of the precast member 20. The notch 80 is formed in a shape corresponding to the end face shape of the steel pipe pile 12, and the end face of the precast member 20 and the steel pipe pile 12 are not in direct contact with each other. On the other hand, the precast member 20 and the steel pipe pile 12 are integrally constructed because the time-hardening material U filled inside each of them is integrated, and even if the precast member 20 and the steel pipe pile 12 are not in direct contact with each other, they are integrally constructed as the connection structure 1a, and sufficient bending strength is ensured.

この第1変形例ではプレキャスト部材20と鋼管杭12との接触回避手段として切欠き部80を形成する構成を説明したが、形成した切欠き部に緩衝材を施すといった構成も考え得る。 In this first modified example, a configuration in which a notch 80 is formed as a means for preventing contact between the precast member 20 and the steel pipe pile 12 is described, but a configuration in which a cushioning material is applied to the formed notch is also conceivable.

(第2変形例)
また、図23は本発明の第2変形例に係る接続構造1bについての概略説明図であり、プレキャスト部材20と鋼管杭12との接続箇所を拡大したものである。図23に示すように、本変形例では、鋼管杭12とプレキャスト部材20とは非接触であり、時経硬化材Uが鋼管杭12の内部に加え、鋼管杭12の上部端面を覆うように構成されている。このような時経硬化材Uの構成は、図示のように、鋼管杭12より外径の大きい型枠鞘管90を、鋼管杭12の先端よりプレキャスト部材20方向に突出させるように、鋼管杭12の先端外側に型枠鞘管90を外挿させた状態で時経硬化材Uを充填し固体化させることで、鋼管杭12内部の時経硬化材Uと一体物して施工される。即ち、型枠鞘管90の内部においては、鋼管杭12に比べ外径が大きい状態にて時経硬化材Uが充填され、それにより鋼管杭12の上部端面が時経硬化材Uによって覆われることになる。
(Second Modification)
23 is a schematic explanatory diagram of a connection structure 1b according to a second modified example of the present invention, which shows an enlarged connection portion between a precast member 20 and a steel pipe pile 12. As shown in FIG. 23, in this modified example, the steel pipe pile 12 and the precast member 20 are not in contact with each other, and the time-hardening material U is configured to cover the inside of the steel pipe pile 12 as well as the upper end surface of the steel pipe pile 12. The time-hardening material U is configured as shown in the figure by filling and solidifying the time-hardening material U in a state where a formwork sheath pipe 90 having an outer diameter larger than that of the steel pipe pile 12 is inserted outside the tip of the steel pipe pile 12 so that the formwork sheath pipe 90 protrudes from the tip of the steel pipe pile 12 toward the precast member 20, and the time-hardening material U is constructed as an integral part of the time-hardening material U inside the steel pipe pile 12. That is, the time-hardening material U is filled inside the formwork sheath pipe 90 in a state where the outer diameter is larger than that of the steel pipe pile 12, and the upper end surface of the steel pipe pile 12 is covered with the time-hardening material U.

本変形例において、型枠鞘管90は時経硬化材Uの硬化後において残留させても良く、あるいは、撤去しても良い。また、型枠鞘管90の素材は、時経硬化材Uを充填させる際の型枠としての強度を備えていれば特に限定されるものではなく、例えば、樹脂やゴム等の緩衝性能を有する素材でも良く、鋼製でも良い。 In this modified example, the formwork sheath tube 90 may be left in place after the time-hardening material U has hardened, or may be removed. The material of the formwork sheath tube 90 is not particularly limited as long as it has the strength required for the formwork when filling it with the time-hardening material U. For example, it may be made of a material with cushioning properties, such as resin or rubber, or it may be made of steel.

但し、鋼製の型枠鞘管90を用いる場合、当該型枠鞘管90とプレキャスト部材20との接触箇所において局部支圧が発生し、プレキャスト部材にクラック(亀裂)等が生じるのを防止するような構成が必要となる。例えば、鋼管杭12に型枠鞘管90を外挿させるに際し、負荷を受けた場合に型枠鞘管90が鋼管杭12の外面を容易にスライドする程度の最小限の固定に留めても良い。一例としては、鋼管杭12に対し最小限の点溶接でもって型枠鞘管90を固定させても良い。 However, when using a steel formwork sheath pipe 90, a configuration is required that prevents localized pressure from occurring at the contact points between the formwork sheath pipe 90 and the precast member 20, which would cause cracks in the precast member. For example, when inserting the formwork sheath pipe 90 onto the steel pipe pile 12, the formwork sheath pipe 90 may be fixed to a minimum extent so that it can easily slide on the outer surface of the steel pipe pile 12 when a load is applied. As an example, the formwork sheath pipe 90 may be fixed to the steel pipe pile 12 with a minimum of spot welding.

なお、上記実施の形態では、基礎杭として一般的な円筒形状の鋼管である鋼管杭12や鋼管柱12aを用いる場合を挙げて図示・説明したが、本発明はこれに限られるものではない。例えば、基礎杭として、種々の形状の鋼管、鋼管矢板などを用いても良い。 In the above embodiment, the steel pipe piles 12 and steel pipe columns 12a, which are typical cylindrical steel pipes, are used as foundation piles, but the present invention is not limited to this. For example, steel pipes and steel pipe sheet piles of various shapes may be used as foundation piles.

本発明は、防潮堤や梁柱構造に用いられる鋼管とプレキャスト部材の接続構造及びその接続方法に適用できる。 The present invention can be applied to the connection structure and connection method between steel pipes and precast members used in seawalls and beam-column structures.

1…接続構造
10…防潮堤
12…鋼管杭
12a…鋼管柱
20…プレキャスト部材
22…挿入孔
30…接続部材
40、40a、40b…緩衝材
50…主鉄筋
53…せん断補強筋
60…梁柱構造
65(65a、65b)…プレキャスト梁部材
70…非貫通孔
71…貫通孔
80…切欠き部
90…型枠鞘管
U(U1~U5)…時経硬化材
Reference Signs List 1...Connection structure 10...Tide embankment 12...Steel pipe pile 12a...Steel pipe column 20...Precast member 22...Insertion hole 30...Connection member 40, 40a, 40b...Buffer material 50...Main steel bar 53...Shear reinforcement bar 60...Beam-column structure 65 (65a, 65b)...Precast beam member 70...Non-through hole 71...Through hole 80...Notch 90...Formwork sheath tube U (U1 to U5)...Time-hardening material

Claims (7)

コンクリート製のプレキャスト部材と、鋼管と、当該プレキャスト部材と当該鋼管とに跨って配置される接続部材と、からなる接続構造であって、
前記接続部材の一方の端部は前記鋼管の内部に内包され、前記接続部材の他方の端部は前記プレキャスト部材に形成された挿入孔に内包され、
前記接続部材は、前記鋼管の内部及び前記挿入孔の内部に充填された時経硬化材によって固定され、
前記プレキャスト部材の接続端面の一部及び前記挿入孔の内部に充填された時経硬化材の端面は、前記鋼管の内部に充填された時経硬化材の端面と直接的に接触し、且つ、前記プレキャスト部材の接続端面と前記鋼管の端面との間には直接的な接触を回避する接触回避手段が施され
前記プレキャスト部材は、下部構造としての膨出部と、上部構造としてのパネル部からなる壁体構造物であり、前記膨出部の厚みは前記パネル部の厚みより厚く構成され、前記挿入孔は前記膨出部に形成されていることを特徴とする、接続構造。
A connection structure comprising a concrete precast member, a steel pipe, and a connection member disposed across the precast member and the steel pipe,
One end of the connection member is contained within the steel pipe, and the other end of the connection member is contained within an insertion hole formed in the precast member,
The connection member is fixed by a time-hardening material filled in the inside of the steel pipe and the inside of the insertion hole,
a part of the connection end face of the precast member and an end face of the time-hardened material filled inside the insertion hole are in direct contact with an end face of the time-hardened material filled inside the steel pipe, and a contact avoidance means is provided between the connection end face of the precast member and the end face of the steel pipe to avoid direct contact ;
A connection structure characterized in that the precast member is a wall structure consisting of a bulge portion as a lower structure and a panel portion as an upper structure, the thickness of the bulge portion is configured to be thicker than the thickness of the panel portion, and the insertion hole is formed in the bulge portion .
前記接触回避手段は、前記鋼管の端面に施される緩衝材であることを特徴とする、請求項1に記載の接続構造。 The connection structure according to claim 1, characterized in that the contact avoidance means is a cushioning material applied to the end face of the steel pipe. 前記接触回避手段は、前記プレキャスト部材の端面に形成され、前記鋼管の端面形状に対応した円環形状の切欠き部であることを特徴とする、請求項1に記載の接続構造。 The connection structure described in claim 1, characterized in that the contact avoidance means is a circular cutout portion formed on the end face of the precast member and corresponding to the shape of the end face of the steel pipe. 前記接触回避手段は、前記鋼管の端面を覆う時経硬化材であり、当該時経硬化材は前記鋼管の内部に充填された時経硬化材と一体化して構成されることを特徴とする、請求項1に記載の接続構造。 The connection structure described in claim 1, characterized in that the contact avoidance means is a time-hardening material covering the end surface of the steel pipe, and the time-hardening material is integrated with the time-hardening material filled inside the steel pipe. 前記プレキャスト部材に形成された挿入孔は、当該プレキャスト部材を貫通する貫通孔であることを特徴とする、請求項1~4のいずれか一項に記載の接続構造。 The connection structure according to any one of claims 1 to 4, characterized in that the insertion hole formed in the precast member is a through hole penetrating the precast member. 請求項1~5のいずれか一項に記載の接続構造を用いて、プレキャスト部材と、鋼管とを接続させる接続方法であって、A connection method for connecting a precast member and a steel pipe using the connection structure according to any one of claims 1 to 5,
前記鋼管を所望の位置に施工し、The steel pipe is installed at a desired position,
前記鋼管に一方の端部が内包され、他方の端部が当該鋼管から突出して配置された接続部材において、当該接続部材の他方の端部が前記挿入孔に挿通されるように前記プレキャスト部材を移動させ、In a connection member in which one end is contained in the steel pipe and the other end is arranged protruding from the steel pipe, the precast member is moved so that the other end of the connection member is inserted into the insertion hole;
前記挿入孔に前記接続部材の他方の端部が内包された状態で時経硬化材を当該挿入孔に充填させ、前記プレキャスト部材と前記鋼管とを一体化させることを特徴とする、接続方法。A connection method characterized by filling the insertion hole with a time-hardening material while the other end of the connection member is enclosed in the insertion hole, thereby integrating the precast member and the steel pipe.
請求項4に記載の接続構造を用いて、プレキャスト部材と、鋼管とを接続させる接続方法であって、A connection method for connecting a precast member and a steel pipe using the connection structure according to claim 4,
前記鋼管を所望の位置に施工し、前記接続部材を一方の端部が当該鋼管に内包され、他方の端部が当該鋼管から突出して配置し、The steel pipe is installed at a desired position, and the connecting member is arranged so that one end is contained within the steel pipe and the other end protrudes from the steel pipe,
前記鋼管の先端外側に当該鋼管より外径の大きい型枠鞘管を外挿させた状態で時経硬化材を当該鋼管及び当該型枠鞘管の内部に充填させ、A formwork sheath pipe having an outer diameter larger than that of the steel pipe is inserted outside the tip of the steel pipe, and a time-hardening material is filled inside the steel pipe and the formwork sheath pipe in this state;
前記接続部材の他方の端部が前記挿入孔に挿通されるように前記プレキャスト部材を移動させ、The precast member is moved so that the other end of the connecting member is inserted into the insertion hole;
前記挿入孔に前記接続部材の他方の端部が内包された状態で時経硬化材を当該挿入孔に充填させ、前記プレキャスト部材と前記鋼管とを一体化させることを特徴とする、接続方法。A connection method characterized by filling the insertion hole with a time-hardening material while the other end of the connection member is enclosed in the insertion hole, thereby integrating the precast member and the steel pipe.
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