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JP7499114B2 - Semiconductor device and its manufacturing method - Google Patents

Semiconductor device and its manufacturing method Download PDF

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Publication number
JP7499114B2
JP7499114B2 JP2020140090A JP2020140090A JP7499114B2 JP 7499114 B2 JP7499114 B2 JP 7499114B2 JP 2020140090 A JP2020140090 A JP 2020140090A JP 2020140090 A JP2020140090 A JP 2020140090A JP 7499114 B2 JP7499114 B2 JP 7499114B2
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Japan
Prior art keywords
semiconductor chip
main surface
semiconductor device
die pad
lead frame
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JP2020140090A
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Japanese (ja)
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JP2022035627A (en
Inventor
敏幸 岡部
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Shinko Electric Industries Co Ltd
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Shinko Electric Industries Co Ltd
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Publication date
Application filed by Shinko Electric Industries Co Ltd filed Critical Shinko Electric Industries Co Ltd
Priority to JP2020140090A priority Critical patent/JP7499114B2/en
Priority to US17/444,779 priority patent/US11810840B2/en
Priority to CN202110916242.5A priority patent/CN114078802A/en
Publication of JP2022035627A publication Critical patent/JP2022035627A/en
Application granted granted Critical
Publication of JP7499114B2 publication Critical patent/JP7499114B2/en
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    • H01L23/49503Lead-frames or other flat leads characterised by the die pad
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  • Lead Frames For Integrated Circuits (AREA)

Description

本開示は、半導体装置及びその製造方法に関する。 This disclosure relates to a semiconductor device and a method for manufacturing the same.

ダイパッドの上に半導体素子搭載基板が設けられ、半導体素子搭載基板の上に半導体素子が搭載されるリードフレームが提案されている(特許文献1)。 A lead frame has been proposed in which a semiconductor element mounting substrate is provided on a die pad, and a semiconductor element is mounted on the semiconductor element mounting substrate (Patent Document 1).

特開平5-21480号公報Japanese Patent Application Laid-Open No. 5-21480

従来のリードフレームを用いて製造した半導体装置では、内部で短絡が生じることがある。 Semiconductor devices manufactured using conventional lead frames can sometimes experience internal short circuits.

本開示は、短絡を抑制することができる半導体装置及びその製造方法を提供することを目的とする。 The present disclosure aims to provide a semiconductor device that can suppress short circuits and a method for manufacturing the same.

本開示の一形態によれば、第1主面と、前記第1主面とは反対側の第2主面とを備え、前記第1主面に凹部を含むリードフレームと、第3主面と、前記第3主面とは反対側の第4主面とを備え、前記第4主面を前記凹部の底面に対向させて前記凹部内に配置された中継基板と、前記第3主面の上に設けられた第1半導体チップと、前記リードフレームと前記中継基板とを接続する第1導電材と、前記中継基板と前記第1半導体チップとを接続する第2導電材と、前記中継基板、前記第1半導体チップ、前記第1導電材及び前記第2導電材を封止する樹脂部と、を有し、前記リードフレームは、ダイパッドと、前記ダイパッドの周囲に配置されたリードと、を有し、前記リードは、前記第1主面に含まれる第1上面と、前記第2主面に含まれる第1下面と、前記第1上面及び前記第1下面に繋がる第1側面と、を有し、前記ダイパッドは、前記第1主面に含まれ、前記第1上面と面一の第2上面と、前記第2主面に含まれ、前記第1下面と面一の第2下面と、前記第2上面及び前記第2下面に繋がる第2側面と、を有し、前記ダイパッドの最大厚さは、前記第1上面と前記第1下面との間の距離と等しく、前記樹脂部は、前記第1下面及び前記第2下面と面一の第3下面を有し、前記樹脂部により、前記第1上面と、前記第1側面の一部と、前記第2上面と、前記第2側面とが被覆され、前記第3下面から、前記第1下面と、前記第2下面とが露出し、前記第2主面と前記第3主面との間の第2距離は、前記第2主面と前記第1主面との間の第1距離以下である半導体装置が提供される。 According to one aspect of the present disclosure, there is provided a lead frame including a first main surface and a second main surface opposite to the first main surface, the lead frame including a recess in the first main surface, an intermediate substrate including a third main surface and a fourth main surface opposite to the third main surface, the intermediate substrate being disposed in the recess with the fourth main surface facing a bottom surface of the recess, a first semiconductor chip provided on the third main surface, a first conductive material connecting the lead frame and the intermediate substrate, a second conductive material connecting the intermediate substrate and the first semiconductor chip, and a resin portion sealing the intermediate substrate, the first semiconductor chip, the first conductive material, and the second conductive material, wherein the lead frame has a die pad and leads arranged around the die pad, the leads having a first upper surface included in the first main surface and a second upper surface included in the second main surface. a first bottom surface, and a first side surface connected to the first top surface and the first bottom surface, the die pad having a second top surface included in the first main surface and flush with the first top surface, a second bottom surface included in the second main surface and flush with the first bottom surface, and a second side surface connected to the second top surface and the second bottom surface, a maximum thickness of the die pad is equal to a distance between the first top surface and the first bottom surface, the resin part has a third bottom surface flush with the first bottom surface and the second bottom surface, the first top surface, a portion of the first side surface, the second top surface, and the second side surface are covered by the resin part, the first bottom surface and the second bottom surface are exposed from the third bottom surface, and a second distance between the second main surface and the third main surface is equal to or less than a first distance between the second main surface and the first main surface.

開示の技術によれば、短絡を抑制することができる。 The disclosed technology makes it possible to suppress short circuits.

第1実施形態に係る半導体装置を示す模式図である。1 is a schematic diagram showing a semiconductor device according to a first embodiment; 第1実施形態に係る半導体装置を示す断面図である。1 is a cross-sectional view showing a semiconductor device according to a first embodiment. 中継基板の例を示す断面図である。FIG. 4 is a cross-sectional view showing an example of an intermediate substrate. リードフレーム集合体のレイアウトを示す図である。FIG. 1 is a diagram showing the layout of a lead frame assembly. 第1実施形態に係る半導体装置の製造方法を示す断面図(その1)である。1A to 1C are cross-sectional views (part 1) illustrating a method for manufacturing a semiconductor device according to a first embodiment. 第1実施形態に係る半導体装置の製造方法を示す断面図(その2)である。5A to 5C are cross-sectional views (part 2) illustrating the method for manufacturing the semiconductor device according to the first embodiment. 第1実施形態に係る半導体装置の製造方法を示す断面図(その3)である。5A to 5C are cross-sectional views (part 3) showing the method for manufacturing the semiconductor device according to the first embodiment. 第1実施形態に係る半導体装置の製造方法を示す断面図(その4)である。4 is a cross-sectional view (part 4) showing the method for manufacturing the semiconductor device according to the first embodiment; 第1実施形態に係る半導体装置の製造方法を示す断面図(その5)である。5A to 5C are cross-sectional views showing the method for manufacturing the semiconductor device according to the first embodiment; 第1実施形態に係る半導体装置の製造方法を示す断面図(その6)である。6 is a cross-sectional view (part 6) showing the method for manufacturing the semiconductor device according to the first embodiment; 第2例に係る中継基板の形成方法を示す断面図である。10A to 10C are cross-sectional views showing a method for forming an intermediate substrate according to a second example. 第2実施形態に係る半導体装置を示す模式図である。FIG. 11 is a schematic diagram showing a semiconductor device according to a second embodiment. 第2実施形態に係る半導体装置を示す断面図である。FIG. 11 is a cross-sectional view showing a semiconductor device according to a second embodiment. 第3実施形態に係る半導体装置を示す断面図である。FIG. 11 is a cross-sectional view showing a semiconductor device according to a third embodiment.

本願発明者は、従来の半導体装置において内部で短絡が生じる原因を究明すべく鋭意検討を行った。この結果、リードフレームと半導体素子とを接続する一部のボンディングワイヤが樹脂封止の際に封止樹脂の圧力によって移動し、他のボンディングワイヤに接触していることが判明した。また、このようなボンディングワイヤの移動はボンディングワイヤを短くすることで生じにくくなることも判明した。 The inventors of the present application conducted extensive research to determine the cause of internal short circuits in conventional semiconductor devices. As a result, they discovered that some of the bonding wires connecting the lead frame and the semiconductor element move due to the pressure of the encapsulation resin during resin encapsulation, and come into contact with other bonding wires. They also discovered that such movement of the bonding wires is less likely to occur if the bonding wires are shortened.

以下、実施形態について添付の図面を参照しながら具体的に説明する。なお、本明細書及び図面において、実質的に同一の機能構成を有する構成要素については、同一の符号を付することにより重複した説明を省くことがある。また、本開示においては、X1-X2方向、Y1-Y2方向、Z1-Z2方向を相互に直交する方向とする。X1-X2方向及びY1-Y2方向を含む面をXY面と記載し、Y1-Y2方向及びZ1-Z2方向を含む面をYZ面と記載し、Z1-Z2方向及びX1-X2方向を含む面をZX面と記載する。なお、便宜上、Z1-Z2方向を上下方向とする。また、平面視とは、Z1側から対象物を見ることをいう。但し、半導体装置及びリードフレームは天地逆の状態で用いることができ、又は任意の角度で配置することができる。 The following describes the embodiments in detail with reference to the attached drawings. In this specification and the drawings, components having substantially the same functional configuration may be denoted by the same reference numerals to avoid repetitive description. In this disclosure, the X1-X2, Y1-Y2, and Z1-Z2 directions are defined as mutually orthogonal directions. A plane including the X1-X2 and Y1-Y2 directions is referred to as the XY plane, a plane including the Y1-Y2 and Z1-Z2 directions is referred to as the YZ plane, and a plane including the Z1-Z2 and X1-X2 directions is referred to as the ZX plane. For convenience, the Z1-Z2 direction is referred to as the up-down direction. Planar view refers to viewing an object from the Z1 side. However, the semiconductor device and the lead frame can be used upside down or can be arranged at any angle.

(第1実施形態)
まず、第1実施形態について説明する。第1実施形態は半導体装置に関する。
First Embodiment
First, a first embodiment will be described. The first embodiment relates to a semiconductor device.

[半導体装置の構造]
まず、半導体装置の構造について説明する。図1は、第1実施形態に係る半導体装置を示す模式図である。図2は、第1実施形態に係る半導体装置を示す断面図である。図2は、図1中のII-II線に沿った断面図である。
[Structure of Semiconductor Device]
First, the structure of the semiconductor device will be described. Fig. 1 is a schematic diagram showing the semiconductor device according to the first embodiment. Fig. 2 is a cross-sectional view showing the semiconductor device according to the first embodiment. Fig. 2 is a cross-sectional view taken along line II-II in Fig. 1.

図1及び図2に示すように、第1実施形態に係る半導体装置1は、リードフレーム10と、中継基板20と、第1半導体チップ30と、第2半導体チップ40とを有する。なお、図1では、樹脂部70を透過してリードフレーム10、中継基板20、第1半導体チップ30及び第2半導体チップ40等を図示している。 As shown in Figures 1 and 2, the semiconductor device 1 according to the first embodiment has a lead frame 10, an intermediate substrate 20, a first semiconductor chip 30, and a second semiconductor chip 40. Note that in Figure 1, the lead frame 10, intermediate substrate 20, first semiconductor chip 30, and second semiconductor chip 40 are shown through a resin portion 70.

リードフレーム10は、上面10Aと、上面10Aとは反対側の下面10Bとを備える。平面視で、リードフレーム10は、平面形状が矩形のダイパッド16と、ダイパッド16の周囲に配置された複数のリード17とを有する。例えば、リード17の平面形状は矩形状であり、リード17は立方体状である。ダイパッド16の下面と、リード17の下面とが面一になっている。ダイパッド16の下面及びリード17の下面は、リードフレーム10の下面10Bを構成する。また、ダイパッド16の上面には凹部11が形成されている。ダイパッド16の上面のうち凹部が形成されていない部分の上面と、リード17の上面とが面一になっており、ダイパッド16の上面のうち凹部が形成されていない部分の上面及びリード17の上面は、リードフレーム10の上面10Aを構成する。リード17の上面に金属膜13が形成され、ダイパッド16の上面で凹部11の周囲に金属膜14が形成されている。ダイパッド16及びリード17の下面には金属膜15が形成されている。図1では、金属膜13及び14の図示を省略している。 The lead frame 10 has an upper surface 10A and a lower surface 10B opposite to the upper surface 10A. In a plan view, the lead frame 10 has a die pad 16 having a rectangular planar shape and a plurality of leads 17 arranged around the die pad 16. For example, the planar shape of the leads 17 is rectangular, and the leads 17 are cubic. The lower surface of the die pad 16 and the lower surface of the leads 17 are flush with each other. The lower surface of the die pad 16 and the lower surfaces of the leads 17 constitute the lower surface 10B of the lead frame 10. In addition, a recess 11 is formed on the upper surface of the die pad 16. The upper surface of the part of the upper surface of the die pad 16 where the recess is not formed is flush with the upper surface of the leads 17, and the upper surface of the part of the upper surface of the die pad 16 where the recess is not formed and the upper surface of the leads 17 constitute the upper surface 10A of the lead frame 10. A metal film 13 is formed on the upper surface of the leads 17, and a metal film 14 is formed around the recess 11 on the upper surface of the die pad 16. A metal film 15 is formed on the underside of the die pad 16 and the leads 17. Metal films 13 and 14 are omitted from FIG. 1.

リードフレーム10の材料としては、例えば、銅(Cu)、Cuをベースにした合金、鉄-ニッケル(Fe-Ni)、Fe-Niをベースにした合金、又はステンレス等を用いることができる。金属膜13、14及び15としては、例えば、Ag膜、Au膜、Ni/Au膜(リードフレーム10側からNi膜とAu膜をこの順番で積膜した金属膜)、Ni/Pd/Au膜(リードフレーム10側からNi膜とPd膜とAu膜をこの順番で積膜した金属膜)等を用いることができる。例えば、リードフレーム10の凹部11が形成されていない部分の厚さは、150μm~300μmであり、凹部11の深さは、100μm~250μmである。 The lead frame 10 may be made of, for example, copper (Cu), a Cu-based alloy, iron-nickel (Fe-Ni), an Fe-Ni-based alloy, or stainless steel. The metal films 13, 14, and 15 may be, for example, an Ag film, an Au film, a Ni/Au film (a metal film in which a Ni film and an Au film are laminated in this order from the lead frame 10 side), or a Ni/Pd/Au film (a metal film in which a Ni film, a Pd film, and an Au film are laminated in this order from the lead frame 10 side). For example, the thickness of the portion of the lead frame 10 where the recess 11 is not formed is 150 μm to 300 μm, and the depth of the recess 11 is 100 μm to 250 μm.

中継基板20は、上面20Aと、上面20Aとは反対側の下面20Bとを備える。中継基板20の厚さは、リード17の厚さよりも小さく、ダイパッド16の凹部11が形成されていない部分の厚さよりも小さい。中継基板20は凹部11内に配置されている。中継基板20は上面20Aに配線21を有する。中継基板20は下面20Bが凹部11の底面11Aに対向するように配置されている。底面11Aと下面20Bとが接着剤61により接合されている。接着剤61としては、例えばダイアタッチフィルム、Agペースト等が用いられる。図1では、配線21の図示を省略している。 The relay board 20 has an upper surface 20A and a lower surface 20B opposite to the upper surface 20A. The thickness of the relay board 20 is smaller than the thickness of the leads 17 and smaller than the thickness of the portion of the die pad 16 where the recess 11 is not formed. The relay board 20 is disposed within the recess 11. The relay board 20 has wiring 21 on the upper surface 20A. The relay board 20 is disposed so that the lower surface 20B faces the bottom surface 11A of the recess 11. The bottom surface 11A and the lower surface 20B are bonded with an adhesive 61. For example, a die attach film, Ag paste, or the like is used as the adhesive 61. The wiring 21 is not shown in FIG. 1.

中継基板20の上面20Aの上に第1半導体チップ30が設けられている。第1半導体チップ30は上面に電極31を有する。中継基板20の上面20Aと第1半導体チップ30の下面とが接着剤62により接合されている。接着剤62としては、ダイアタッチフィルム、Agペースト等が用いられる。図1では、電極31の図示を省略している。 The first semiconductor chip 30 is provided on the upper surface 20A of the relay substrate 20. The first semiconductor chip 30 has an electrode 31 on its upper surface. The upper surface 20A of the relay substrate 20 and the lower surface of the first semiconductor chip 30 are joined with an adhesive 62. The adhesive 62 may be a die attach film, Ag paste, or the like. The electrodes 31 are not shown in FIG. 1.

第1半導体チップ30の上に第2半導体チップ40が設けられている。第2半導体チップ40は上面に電極41を有する。第1半導体チップ30の上面と第2半導体チップの下面とが接着剤63により接合されている。接着剤63としては、ダイアタッチフィルム、Agペースト等が用いられる。図1では、電極41の図示を省略している。 A second semiconductor chip 40 is provided on the first semiconductor chip 30. The second semiconductor chip 40 has an electrode 41 on its upper surface. The upper surface of the first semiconductor chip 30 and the lower surface of the second semiconductor chip are joined with an adhesive 63. As the adhesive 63, a die attach film, Ag paste, or the like is used. The electrode 41 is not shown in FIG. 1.

半導体装置1は、第1ボンディングワイヤ51と、第2ボンディングワイヤ52と、第3ボンディングワイヤ53と、第4ボンディングワイヤ54とを有する。第1ボンディングワイヤ51は、リードフレーム10の金属膜13又は14と中継基板20の配線21とを接続する。第2ボンディングワイヤ52は、中継基板20の配線21と第1半導体チップ30の電極31とを接続する。第3ボンディングワイヤ53は、中継基板20の配線21と第2半導体チップ40の電極41とを接続する。第4ボンディングワイヤ54は、第1半導体チップ30の電極31と第2半導体チップ40の電極41とを接続する。1本又は複数本の第1ボンディングワイヤ51は、リード17の金属膜13と中継基板20の配線21とを接続し、他の1本又は複数本の第1ボンディングワイヤ51は、ダイパッド16の金属膜14と中継基板20の配線21とを接続する。半導体装置1は、リードフレーム10の金属膜13又は14と第1半導体チップ30の電極31とを接続するボンディングワイヤを含んでもよい。第1ボンディングワイヤ51は第1導電材の一例であり、第2ボンディングワイヤ52は第2導電材の一例であり、第3ボンディングワイヤ53は第3導電材の一例であり、第4ボンディングワイヤ54は第4導電材の一例である。ボンディングワイヤとしては、例えば、銅、金等の金属のワイヤが用いられる。 The semiconductor device 1 has a first bonding wire 51, a second bonding wire 52, a third bonding wire 53, and a fourth bonding wire 54. The first bonding wire 51 connects the metal film 13 or 14 of the lead frame 10 and the wiring 21 of the relay substrate 20. The second bonding wire 52 connects the wiring 21 of the relay substrate 20 and the electrode 31 of the first semiconductor chip 30. The third bonding wire 53 connects the wiring 21 of the relay substrate 20 and the electrode 41 of the second semiconductor chip 40. The fourth bonding wire 54 connects the electrode 31 of the first semiconductor chip 30 and the electrode 41 of the second semiconductor chip 40. One or more first bonding wires 51 connect the metal film 13 of the lead 17 and the wiring 21 of the relay substrate 20, and the other one or more first bonding wires 51 connect the metal film 14 of the die pad 16 and the wiring 21 of the relay substrate 20. The semiconductor device 1 may include a bonding wire that connects the metal film 13 or 14 of the lead frame 10 to the electrode 31 of the first semiconductor chip 30. The first bonding wire 51 is an example of a first conductive material, the second bonding wire 52 is an example of a second conductive material, the third bonding wire 53 is an example of a third conductive material, and the fourth bonding wire 54 is an example of a fourth conductive material. As the bonding wire, for example, a wire made of a metal such as copper or gold is used.

第1ボンディングワイヤ51には、例えば、リード17の金属膜13と中継基板20の配線21とを接続する第1ボンディングワイヤ51Aと、ダイパッド16の金属膜14と中継基板20の配線21とを接続する第1ボンディングワイヤ51Bとが含まれる。例えば、第1ボンディングワイヤ51Aは信号の伝送に用いられ、第1ボンディングワイヤ51Bは接地電位の印加に用いられる。 The first bonding wires 51 include, for example, a first bonding wire 51A that connects the metal film 13 of the lead 17 to the wiring 21 of the relay substrate 20, and a first bonding wire 51B that connects the metal film 14 of the die pad 16 to the wiring 21 of the relay substrate 20. For example, the first bonding wire 51A is used to transmit signals, and the first bonding wire 51B is used to apply a ground potential.

半導体装置1は、中継基板20、第1半導体チップ30、第2半導体チップ40、第1ボンディングワイヤ51、第2ボンディングワイヤ52、第3ボンディングワイヤ53及び第4ボンディングワイヤ54を封止する樹脂部70を有する。樹脂部70としては、例えば、エポキシ樹脂にフィラーを含有させた所謂モールド樹脂等が用いられる。 The semiconductor device 1 has a resin part 70 that seals the relay substrate 20, the first semiconductor chip 30, the second semiconductor chip 40, the first bonding wire 51, the second bonding wire 52, the third bonding wire 53, and the fourth bonding wire 54. For example, a so-called mold resin made of epoxy resin containing a filler is used as the resin part 70.

ダイパッド16の下面と樹脂部70の下面とが面一になっており、ダイパッド16の下面が樹脂部70の下面から露出している。また、ダイパッド16の上面及び側面は樹脂部70により被覆されている。 The bottom surface of the die pad 16 and the bottom surface of the resin part 70 are flush with each other, and the bottom surface of the die pad 16 is exposed from the bottom surface of the resin part 70. In addition, the top surface and side surfaces of the die pad 16 are covered by the resin part 70.

リード17の下面と樹脂部70の下面とが面一になっており、リード17の下面が樹脂部70の下面から露出している。また、リード17の上面は樹脂部70により被覆されている。リード17の側面のうち、ダイパッド16に対向する側面は樹脂部70により被覆され、この側面とは反対側の側面は樹脂部70の側面から露出している。また、リード17の側面のうち、ダイパッド16に対向する側面とこの側面とは反対側の側面との間の側面は樹脂部70により被覆されている。 The lower surface of the lead 17 and the lower surface of the resin part 70 are flush with each other, and the lower surface of the lead 17 is exposed from the lower surface of the resin part 70. The upper surface of the lead 17 is covered by the resin part 70. Of the side surfaces of the lead 17, the side surface facing the die pad 16 is covered by the resin part 70, and the side surface opposite this side surface is exposed from the side surface of the resin part 70. Of the side surfaces of the lead 17, the side surface between the side surface facing the die pad 16 and the side surface opposite this side surface is covered by the resin part 70.

ここで、中継基板20の例について説明する。図3は、中継基板20の例を示す断面図である。 Here, an example of the relay board 20 will be described. Figure 3 is a cross-sectional view showing an example of the relay board 20.

図3(a)に示すように、第1例に係る中継基板201では、絶縁性の基材22の上に、銅、銅合金等の金属を用いて配線21が形成されている。例えば、基材22の材料はガラスエポキシ樹脂である。すなわち、基材22と配線21とから片面配線基板が構成されている。基材22の材料は、半導体装置1の用途に応じて選択できる。 As shown in FIG. 3(a), in the relay board 201 according to the first example, the wiring 21 is formed on the insulating base material 22 using a metal such as copper or a copper alloy. For example, the material of the base material 22 is glass epoxy resin. In other words, the base material 22 and the wiring 21 constitute a single-sided wiring board. The material of the base material 22 can be selected according to the application of the semiconductor device 1.

図3(b)に示すように、第2例に係る中継基板202では、テープ基材81の上に、銅、銅合金等の金属を用いて配線21が形成されている。すなわち、テープ基材81と配線21とからTAB(tape automated bonding)テープ等のフレキシブル配線基板が構成されている。テープ基材81は下面に設けられた接着層82によりキャリア83に接合されている。例えば、テープ基材81の材料はポリイミド等の絶縁樹脂であり、キャリア83の材料は銅、銅合金、アルミニウム及びアルミニウム合金等の金属である。第2例によれば、第1例よりも中継基板20を薄く構成しやすい。また、キャリア83をヒートシンクとして機能させることも可能である。キャリア83の材料が絶縁体であってもよい。なお、キャリア83の材料が導電性を有する場合、平面視で、キャリア83はテープ基材81の縁の内側にあることが好ましい。これは、詳細は後述するが、製造時におけるキャリア83と配線21との間の絶縁信頼性の低下を抑制するためである。 3B, in the relay board 202 according to the second example, the wiring 21 is formed on the tape base material 81 using a metal such as copper or a copper alloy. That is, the tape base material 81 and the wiring 21 constitute a flexible wiring board such as a TAB (tape automated bonding) tape. The tape base material 81 is bonded to the carrier 83 by an adhesive layer 82 provided on the lower surface. For example, the material of the tape base material 81 is an insulating resin such as polyimide, and the material of the carrier 83 is a metal such as copper, a copper alloy, aluminum, or an aluminum alloy. According to the second example, it is easier to configure the relay board 20 thinner than in the first example. It is also possible to make the carrier 83 function as a heat sink. The material of the carrier 83 may be an insulator. In addition, when the material of the carrier 83 is conductive, it is preferable that the carrier 83 is inside the edge of the tape base material 81 in a plan view. This is to suppress a decrease in the insulation reliability between the carrier 83 and the wiring 21 during manufacturing, as will be described in detail later.

中継基板20として、多層配線構造のコアレス基板等のモジュール基板が用いられてもよい。 A module substrate such as a coreless substrate with a multilayer wiring structure may be used as the relay substrate 20.

リードフレーム10の下面10Bと中継基板20の上面20Aとの間の距離L2が、リードフレーム10の下面10Bと上面10Aとの間の距離L1以下である。距離L2が距離L1と等しくてもよい。上面10Aは第1主面の一例であり、下面10Bは第2主面の一例であり、上面20Aは第3主面の一例であり、下面10Bは第4主面の一例である。 The distance L2 between the lower surface 10B of the lead frame 10 and the upper surface 20A of the relay substrate 20 is equal to or less than the distance L1 between the lower surface 10B of the lead frame 10 and the upper surface 10A. Distance L2 may be equal to distance L1. The upper surface 10A is an example of the first main surface, the lower surface 10B is an example of the second main surface, the upper surface 20A is an example of the third main surface, and the lower surface 10B is an example of the fourth main surface.

このように、第1実施形態に係る半導体装置1では、中継基板20が凹部11内に配置され、リードフレーム10の下面10Bと中継基板20の上面20Aとの間の距離L2が、リードフレーム10の下面10Bと上面10Aとの間の距離L1以下である。また、第1半導体チップ30及び第2半導体チップ40が中継基板20の上に設けられている。このため、ボンディングワイヤ51~54として短いボンディングワイヤを用いることができる。例えば、距離L2が距離L1超であると、リードフレーム10と中継基板20とを接続する第1ボンディングワイヤ51が長くなり、その分だけ第1ボンディングワイヤ51が移動しやすくなる。本実施形態では、距離L2が距離L1以下であるため、第1ボンディングワイヤ51の移動を抑制できる。また、リードフレーム10と第2半導体チップ40とを1本のボンディングワイヤで接続しようとする場合、当該ボンディングワイヤは長くなりやすいが、第1実施形態では、第1ボンディングワイヤ51、配線21及び第3ボンディングワイヤ53を介してリードフレーム10と第2半導体チップ40とを互いに接続することができる。このため、長くなりやすいボンディングワイヤを用いる必要がなく、半導体装置1の内部での短絡を抑制しやすい。なお、距離L1に金属膜14の厚さが含まれると共に、距離L2に配線21の厚さが含まれ、距離L2が距離L1以下になっていてもよい。 In this way, in the semiconductor device 1 according to the first embodiment, the relay substrate 20 is disposed in the recess 11, and the distance L2 between the lower surface 10B of the lead frame 10 and the upper surface 20A of the relay substrate 20 is equal to or less than the distance L1 between the lower surface 10B of the lead frame 10 and the upper surface 10A of the relay substrate 20. In addition, the first semiconductor chip 30 and the second semiconductor chip 40 are provided on the relay substrate 20. For this reason, short bonding wires can be used as the bonding wires 51 to 54. For example, if the distance L2 is greater than the distance L1, the first bonding wire 51 connecting the lead frame 10 and the relay substrate 20 becomes longer, and the first bonding wire 51 becomes more likely to move. In this embodiment, the distance L2 is equal to or less than the distance L1, so that the movement of the first bonding wire 51 can be suppressed. In addition, when attempting to connect the lead frame 10 and the second semiconductor chip 40 with one bonding wire, the bonding wire tends to be long, but in the first embodiment, the lead frame 10 and the second semiconductor chip 40 can be connected to each other via the first bonding wire 51, the wiring 21, and the third bonding wire 53. Therefore, there is no need to use a bonding wire that tends to be long, and it is easy to suppress short circuits inside the semiconductor device 1. Note that the distance L1 may include the thickness of the metal film 14, and the distance L2 may include the thickness of the wiring 21, and the distance L2 may be equal to or less than the distance L1.

更に、距離L2が距離L1以下であるため、半導体装置1の厚さ(Z1-Z2方向の寸法)を小さくすることができる。 Furthermore, since the distance L2 is equal to or less than the distance L1, the thickness of the semiconductor device 1 (the dimension in the Z1-Z2 direction) can be reduced.

[半導体装置の製造方法]
次に、第1実施形態に係る半導体装置1の製造方法について説明する。この方法では、複数のリードフレーム10を含むリードフレーム集合体を形成し、その後に中継基板20をリードフレーム10の凹部11に配置し、中継基板20の上に第1半導体チップ30及び第2半導体チップ40を設ける。図4は、リードフレーム集合体のレイアウトを示す図である。図5~図10は、第1実施形態に係る半導体装置1の製造方法を示す断面図である。
[Method of Manufacturing Semiconductor Device]
Next, a method for manufacturing the semiconductor device 1 according to the first embodiment will be described. In this method, a leadframe assembly including a plurality of leadframes 10 is formed, and then an intermediate substrate 20 is placed in the recess 11 of the leadframe 10, and a first semiconductor chip 30 and a second semiconductor chip 40 are provided on the intermediate substrate 20. Fig. 4 is a diagram showing the layout of the leadframe assembly. Figs. 5 to 10 are cross-sectional views showing the method for manufacturing the semiconductor device 1 according to the first embodiment.

まず、リードフレーム集合体90の平面構成について説明する。図4に示すように、リードフレーム集合体90は、平面視略矩形状の基板フレーム91に、複数のリードフレーム領域群92が離間して配列された構造を有している。 First, the planar configuration of the lead frame assembly 90 will be described. As shown in FIG. 4, the lead frame assembly 90 has a structure in which a plurality of lead frame region groups 92 are arranged at a distance from each other on a substrate frame 91 that is generally rectangular in plan view.

図4に示す例では、3つのリードフレーム領域群92を1列に配列しているが、配列するリードフレーム領域群92の数は任意に決定することができる。また、リードフレーム領域群92を複数列に配列しても構わない。また、図4に示す例では、互いに隣り合うリードフレーム領域群92の間にスリット91Xが設けられているが、これは必須ではない。 In the example shown in FIG. 4, three lead frame region groups 92 are arranged in one row, but the number of lead frame region groups 92 to be arranged can be determined arbitrarily. Also, the lead frame region groups 92 may be arranged in multiple rows. Also, in the example shown in FIG. 4, a slit 91X is provided between adjacent lead frame region groups 92, but this is not required.

リードフレーム領域群92には、複数のリードフレーム領域93がマトリクス状に配列されている。リードフレーム領域93は、最終的に第1半導体チップ30及び第2半導体チップ40が搭載され、切断位置C1で切断されて、個々のリードフレーム10となる領域である。なお、図4に示す例では、リードフレーム領域群92が8行8列に配列されたリードフレーム領域93から構成されているが、リードフレーム領域群92を構成するリードフレーム領域93の数は任意に決定することができる。 In the leadframe region group 92, a plurality of leadframe regions 93 are arranged in a matrix. The leadframe region 93 is an area where the first semiconductor chip 30 and the second semiconductor chip 40 are ultimately mounted and cut at the cutting position C1 to become individual leadframes 10. Note that in the example shown in FIG. 4, the leadframe region group 92 is composed of leadframe regions 93 arranged in 8 rows and 8 columns, but the number of leadframe regions 93 constituting the leadframe region group 92 can be determined arbitrarily.

リードフレーム集合体90は、このような平面構成を備える。 The lead frame assembly 90 has such a planar configuration.

リードフレーム集合体90の形成に際して、まず、図5(a)に示すように、金属板101を準備する。金属板101は、上面101Aと、上面101Aとは反対側の下面101Bとを備える。金属板101は、最終的にリードフレーム10となる部材であり、上面101Aがリードフレーム10の上面10Aとなり、下面101Bがリードフレーム10の下面10Bとなる。金属板101の材料としては、例えば、銅(Cu)、Cuをベースにした合金、鉄-ニッケル(Fe-Ni)、Fe-Niをベースにした合金、又はステンレス等を用いることができる。 When forming the lead frame assembly 90, first, a metal plate 101 is prepared as shown in FIG. 5(a). The metal plate 101 has an upper surface 101A and a lower surface 101B opposite to the upper surface 101A. The metal plate 101 is a member that will eventually become the lead frame 10, with the upper surface 101A becoming the upper surface 10A of the lead frame 10 and the lower surface 101B becoming the lower surface 10B of the lead frame 10. Examples of materials that can be used for the metal plate 101 include copper (Cu), a Cu-based alloy, iron-nickel (Fe-Ni), an Fe-Ni-based alloy, and stainless steel.

次に、図5(b)に示すように、金属板101の上面101Aの全面に感光性のレジスト層111を形成し、金属板101の下面101Bの全面に感光性のレジスト層112を形成する。レジスト層111及び112は、例えばレジスト液の塗布及び乾燥により形成してもよく、レジストフィルムの貼り付けにより形成してもよい。レジスト層111及び112としては、例えば、ドライフィルムレジストや電着レジスト等を用いることができる。 Next, as shown in FIG. 5(b), a photosensitive resist layer 111 is formed on the entire upper surface 101A of the metal plate 101, and a photosensitive resist layer 112 is formed on the entire lower surface 101B of the metal plate 101. The resist layers 111 and 112 may be formed, for example, by applying and drying a resist liquid, or by attaching a resist film. For example, dry film resist or electrodeposition resist can be used as the resist layers 111 and 112.

次に、図5(c)に示すように、レジスト層111の露光及び現像により、レジスト層111に開口部111X及び111Yを形成し、レジスト層112の露光及び現像により、レジスト層112に開口部112Yを形成する。開口部111Xは、凹部11を形成する予定の領域に形成される。開口部111Y及び112Yは、ダイパッド16とリード17とを互いから離間させる貫通孔を形成する予定の領域に形成される。 Next, as shown in FIG. 5(c), the resist layer 111 is exposed and developed to form openings 111X and 111Y in the resist layer 111, and the resist layer 112 is exposed and developed to form openings 112Y in the resist layer 112. The openings 111X are formed in the area where the recess 11 is to be formed. The openings 111Y and 112Y are formed in the area where the through holes that separate the die pad 16 and the leads 17 from each other are to be formed.

次に、図6(a)に示すように、開口部111X及び111Y内に露出する金属板101を上面101A側からハーフエッチングすると共に、開口部112Y内に露出する金属板101を下面101B側からハーフエッチングする。これにより、上面101Aに凹部11が形成され、金属板101を貫通する貫通孔12が形成される。凹部11は底面11Aを有する。金属板101が銅である場合には、金属板101のハーフエッチングには、例えば、塩化第二鉄又は塩化第二銅の水溶液を用いることができる。 Next, as shown in FIG. 6(a), the metal plate 101 exposed in the openings 111X and 111Y is half-etched from the upper surface 101A side, and the metal plate 101 exposed in the opening 112Y is half-etched from the lower surface 101B side. As a result, a recess 11 is formed in the upper surface 101A, and a through hole 12 penetrating the metal plate 101 is formed. The recess 11 has a bottom surface 11A. When the metal plate 101 is copper, for example, an aqueous solution of ferric chloride or cupric chloride can be used for half-etching the metal plate 101.

次に、図6(b)に示すように、レジスト層111及び112を剥離液により剥離する。 Next, as shown in FIG. 6(b), the resist layers 111 and 112 are stripped using a stripping solution.

次に、図6(c)に示すように、金属板101の上面101A及び下面101Bと、凹部11の側壁面及び底面と、貫通孔12の側壁面とに感光性のめっきレジスト層113を形成する。 Next, as shown in FIG. 6(c), a photosensitive plating resist layer 113 is formed on the upper surface 101A and the lower surface 101B of the metal plate 101, the side wall surface and bottom surface of the recess 11, and the side wall surface of the through hole 12.

次に、図7(a)に示すように、めっきレジスト層113の露光及び現像により、めっきレジスト層113に開口部113X及び113Yを形成する。開口部113Xは上面101Aの金属膜13を形成する予定の領域に形成される。開口部113Yは上面101Aの金属膜14を形成する予定の領域に形成される。 Next, as shown in FIG. 7(a), the plating resist layer 113 is exposed to light and developed to form openings 113X and 113Y in the plating resist layer 113. The openings 113X are formed in the area of the upper surface 101A where the metal film 13 is to be formed. The openings 113Y are formed in the area of the upper surface 101A where the metal film 14 is to be formed.

次に、図7(b)に示すように、開口部113X内に金属膜13を形成し、開口部113Y内に金属膜14を形成する。金属膜13及び14は、例えば、金属板101を給電経路とする電解めっき法により形成できる。 Next, as shown in FIG. 7(b), a metal film 13 is formed in the opening 113X, and a metal film 14 is formed in the opening 113Y. The metal films 13 and 14 can be formed, for example, by electrolytic plating using the metal plate 101 as a power supply path.

次に、図7(c)に示すように、レジスト層113を剥離液により剥離する。 Next, as shown in FIG. 7(c), the resist layer 113 is stripped using a stripping solution.

このようにして、リードフレーム集合体90が形成される。 In this manner, the lead frame assembly 90 is formed.

次に、図8(a)に示すように、中継基板20を凹部11内に配置する。中継基板20は下面20Bが凹部11の底面11Aに対向するように配置する。このとき、底面11Aと下面20Bとを接着剤61により接合する。接着剤61としては、ダイアタッチフィルム、Agペースト等が用いられる。 Next, as shown in FIG. 8(a), the relay substrate 20 is placed in the recess 11. The relay substrate 20 is placed so that the lower surface 20B faces the bottom surface 11A of the recess 11. At this time, the bottom surface 11A and the lower surface 20B are joined with an adhesive 61. As the adhesive 61, a die attach film, Ag paste, etc. are used.

次に、図8(b)に示すように、中継基板20の上に第1半導体チップ30を設ける。第1半導体チップ30は上面に電極31を有する。このとき、中継基板20の上面20Aと第1半導体チップ30の下面とを接着剤62により接合する。接着剤62としては、ダイアタッチフィルム、Agペースト等が用いられる。 Next, as shown in FIG. 8(b), a first semiconductor chip 30 is provided on the relay substrate 20. The first semiconductor chip 30 has an electrode 31 on its upper surface. At this time, the upper surface 20A of the relay substrate 20 and the lower surface of the first semiconductor chip 30 are joined with an adhesive 62. As the adhesive 62, a die attach film, Ag paste, or the like is used.

更に、同じく図8(b)に示すように、第1半導体チップ30の上に第2半導体チップ40を設ける。第2半導体チップ40は上面に電極41を有する。このとき、第1半導体チップ30の上面と第2半導体チップの下面とを接着剤63により接合する。接着剤63としては、ダイアタッチフィルム、Agペースト等が用いられる。 Furthermore, as also shown in FIG. 8(b), a second semiconductor chip 40 is provided on the first semiconductor chip 30. The second semiconductor chip 40 has an electrode 41 on its upper surface. At this time, the upper surface of the first semiconductor chip 30 and the lower surface of the second semiconductor chip are joined with an adhesive 63. As the adhesive 63, a die attach film, Ag paste, or the like is used.

次に、図9(a)に示すように、第1ボンディングワイヤ51(51A及び51B)と、第2ボンディングワイヤ52と、第3ボンディングワイヤ53と、第4ボンディングワイヤ54とを形成する。第1ボンディングワイヤ51は、リードフレーム集合体90の金属膜13又は14と中継基板20の配線21とを接続する。第2ボンディングワイヤ52は、中継基板20の配線21と第1半導体チップ30の電極31とを接続する。第3ボンディングワイヤ53は、中継基板20の配線21と第2半導体チップ40の電極41とを接続する。第4ボンディングワイヤ54は、第1半導体チップ30の電極31と第2半導体チップ40の電極41とを接続する。更に、リードフレーム10の金属膜13又は14と第1半導体チップ30の電極31とを接続するボンディングワイヤを形成してもよい。 9(a), a first bonding wire 51 (51A and 51B), a second bonding wire 52, a third bonding wire 53, and a fourth bonding wire 54 are formed. The first bonding wire 51 connects the metal film 13 or 14 of the lead frame assembly 90 to the wiring 21 of the relay substrate 20. The second bonding wire 52 connects the wiring 21 of the relay substrate 20 to the electrode 31 of the first semiconductor chip 30. The third bonding wire 53 connects the wiring 21 of the relay substrate 20 to the electrode 41 of the second semiconductor chip 40. The fourth bonding wire 54 connects the electrode 31 of the first semiconductor chip 30 to the electrode 41 of the second semiconductor chip 40. Furthermore, a bonding wire may be formed that connects the metal film 13 or 14 of the lead frame 10 to the electrode 31 of the first semiconductor chip 30.

次に、図9(b)に示すように、中継基板20、第1半導体チップ30、第2半導体チップ40、第1ボンディングワイヤ51、第2ボンディングワイヤ52、第3ボンディングワイヤ53及び第4ボンディングワイヤ54を封止する樹脂部70を形成する。金属板101の下面101Bが樹脂部70の下面から露出するようにして、金属板101も樹脂部70により封止される。例えば、金属板101は、その下面101Bと樹脂部70の下面とが面一になるように、樹脂部70により封止される。樹脂部70としては、例えば、エポキシ樹脂にフィラーを含有させた所謂モールド樹脂等を用いることができる。樹脂部70は、例えば、トランスファーモールド法やコンプレッションモールド法等により形成できる。 9(b), a resin portion 70 is formed to seal the relay substrate 20, the first semiconductor chip 30, the second semiconductor chip 40, the first bonding wire 51, the second bonding wire 52, the third bonding wire 53, and the fourth bonding wire 54. The metal plate 101 is also sealed by the resin portion 70 so that the lower surface 101B of the metal plate 101 is exposed from the lower surface of the resin portion 70. For example, the metal plate 101 is sealed by the resin portion 70 so that the lower surface 101B of the metal plate 101 is flush with the lower surface of the resin portion 70. For example, the resin portion 70 can be a so-called mold resin in which a filler is contained in an epoxy resin. The resin portion 70 can be formed by, for example, a transfer molding method or a compression molding method.

次に、図10(a)に示すように、金属板101の下面101Bに金属膜15を形成する。金属膜15は、例えば、金属板101を給電経路とする電解めっき法により形成できる。 Next, as shown in FIG. 10(a), a metal film 15 is formed on the lower surface 101B of the metal plate 101. The metal film 15 can be formed, for example, by electrolytic plating using the metal plate 101 as a power supply path.

次に、図10(b)に示すように、図10(a)に示す構造体を切断位置C1で切断して個片化することにより、複数の半導体装置1が完成する。金属板101からリードフレーム10が得られる。切断は、例えば、スライサー等により実行できる。 Next, as shown in FIG. 10(b), the structure shown in FIG. 10(a) is cut at cutting positions C1 to separate the structure, thereby completing a number of semiconductor devices 1. A lead frame 10 is obtained from the metal plate 101. The cutting can be performed, for example, by a slicer or the like.

なお、半導体装置1を1つの製品として流通させてもよいし、リードフレーム集合体90を1つの製品として流通させてもよい。また、図8(a)に示すようなリードフレーム集合体90に中継基板20が搭載された状態の中継基板搭載リードフレームを1つの製品として流通させてもよい。 The semiconductor device 1 may be distributed as a single product, or the lead frame assembly 90 may be distributed as a single product. Also, a relay board-mounted lead frame in which a relay board 20 is mounted on a lead frame assembly 90 as shown in FIG. 8(a) may be distributed as a single product.

ここで、第2例に係る中継基板202の形成方法について説明する。図11は、第2例に係る中継基板202の形成方法を示す断面図である。 Here, we will explain the method of forming the relay substrate 202 according to the second example. Figure 11 is a cross-sectional view showing the method of forming the relay substrate 202 according to the second example.

まず、図11(a)に示すように、複数のテープ基材81が集合したテープ基材181と、テープ基材181の上面に形成された配線21とを備えるTABテープ等のフレキシブル基板を準備する。テープ基材181は、後に切断位置C2で切断されてテープ基材81となる。 First, as shown in FIG. 11(a), a flexible substrate such as a TAB tape is prepared, which includes a tape substrate 181 formed of a plurality of tape substrates 81 and wiring 21 formed on the upper surface of the tape substrate 181. The tape substrate 181 is later cut at a cutting position C2 to form the tape substrate 81.

次に、図11(b)に示すように、テープ基材181の下面に接着層182を形成する。 Next, as shown in FIG. 11(b), an adhesive layer 182 is formed on the lower surface of the tape substrate 181.

次に、図11(c)に示すように、テープ基材181のテープ基材81となる領域ごとにキャリア83を接着層182に貼り付ける。 Next, as shown in FIG. 11(c), a carrier 83 is attached to the adhesive layer 182 in each area of the tape substrate 181 that will become the tape substrate 81.

次に、図11(d)に示すように、図11(c)に示す構造体を切断位置C2で切断して個片化することにより、複数の中継基板202が完成する。テープ基材181からテープ基材81が得られ、接着層182から接着層82が得られる。 Next, as shown in FIG. 11(d), the structure shown in FIG. 11(c) is cut at cutting position C2 to separate it into individual pieces, thereby completing a plurality of relay substrates 202. Tape substrate 81 is obtained from tape substrate 181, and adhesive layer 82 is obtained from adhesive layer 182.

図11(c)に示す工程では、テープ基材181のテープ基材81となる領域ごとにキャリア83を貼り付けているが、キャリア83が集合して構成された1つのキャリア集合体を貼り付け、図11(d)に示す工程においてキャリア集合体を含む構造体を切断位置C2で切断してもよい。ただし、キャリア集合体が金属製である場合、キャリア集合体の切断時に金属バリが生じたり、金属の切断粉がテープ基材81の側面に付着したりするおそれがある。そして、金属バリや切断粉により、キャリア83と配線21とがショートするおそれがある。このため、キャリア83が金属製である場合は、絶縁信頼性の低下を抑制するために、キャリア83をテープ基材81となる領域ごとに準備し、その切断を行わないことが好ましい。そして、この場合には、結果的に、平面視で、キャリア83がテープ基材81の縁の内側に位置するようになる。 11(c), the carrier 83 is attached to each region of the tape substrate 181 that will become the tape substrate 81, but a single carrier assembly formed by assembling the carriers 83 may be attached, and the structure including the carrier assembly may be cut at the cutting position C2 in the process shown in FIG. 11(d). However, if the carrier assembly is made of metal, there is a risk that metal burrs may be generated when the carrier assembly is cut, or that metal cutting powder may adhere to the side of the tape substrate 81. The metal burrs or cutting powder may cause a short circuit between the carrier 83 and the wiring 21. For this reason, if the carrier 83 is made of metal, it is preferable to prepare the carrier 83 for each region that will become the tape substrate 81 and not cut it, in order to suppress a decrease in insulation reliability. In this case, the carrier 83 will end up being located inside the edge of the tape substrate 81 in a plan view.

(第2実施形態)
次に、第2実施形態について説明する。第2実施形態は、主として第1半導体チップ及び第2半導体チップの配置の点で第1実施形態と相違する。図12は、第2実施形態に係る半導体装置を示す模式図である。図13は、第2実施形態に係る半導体装置を示す断面図である。図13は、図12中のXIII-XIII線に沿った断面図である。なお、図12では、樹脂部70を透過してリードフレーム10、中継基板20、第1半導体チップ30及び第2半導体チップ40等を図示している。また、図12では、配線21等の図示を省略している。
Second Embodiment
Next, a second embodiment will be described. The second embodiment differs from the first embodiment mainly in the arrangement of the first semiconductor chip and the second semiconductor chip. FIG. 12 is a schematic diagram showing a semiconductor device according to the second embodiment. FIG. 13 is a cross-sectional view showing a semiconductor device according to the second embodiment. FIG. 13 is a cross-sectional view taken along line XIII-XIII in FIG. 12. Note that FIG. 12 illustrates the lead frame 10, relay substrate 20, first semiconductor chip 30, second semiconductor chip 40, etc. through the resin part 70. Also, FIG. 12 omits the illustration of wiring 21, etc.

図12及び図13に示すように、第2実施形態に係る半導体装置2では、第2半導体チップ40が中継基板20の上に第1半導体チップ30と並んで設けられている。中継基板20の上面20Aと第2半導体チップ40の下面とが接着剤63により接合されている。 As shown in Figures 12 and 13, in the semiconductor device 2 according to the second embodiment, the second semiconductor chip 40 is provided on the relay substrate 20 alongside the first semiconductor chip 30. The upper surface 20A of the relay substrate 20 and the lower surface of the second semiconductor chip 40 are joined with an adhesive 63.

半導体装置2は、第1ボンディングワイヤ51と、第2ボンディングワイヤ52と、第3ボンディングワイヤ53と、第4ボンディングワイヤ54とを有する。第1ボンディングワイヤ51は、リードフレーム10の金属膜13又は14と中継基板20の配線21とを接続する。第2ボンディングワイヤ52は、中継基板20の配線21と第1半導体チップ30の電極31とを接続する。第3ボンディングワイヤ53は、中継基板20の配線21と第2半導体チップ40の電極41とを接続する。第4ボンディングワイヤ54は、第1半導体チップ30の電極31と第2半導体チップ40の電極41とを接続する。 The semiconductor device 2 has a first bonding wire 51, a second bonding wire 52, a third bonding wire 53, and a fourth bonding wire 54. The first bonding wire 51 connects the metal film 13 or 14 of the lead frame 10 to the wiring 21 of the relay substrate 20. The second bonding wire 52 connects the wiring 21 of the relay substrate 20 to the electrode 31 of the first semiconductor chip 30. The third bonding wire 53 connects the wiring 21 of the relay substrate 20 to the electrode 41 of the second semiconductor chip 40. The fourth bonding wire 54 connects the electrode 31 of the first semiconductor chip 30 to the electrode 41 of the second semiconductor chip 40.

他の構成は第1実施形態と同様である。 The other configurations are the same as in the first embodiment.

例えば、平面視で、リードフレーム10は、平面形状が矩形のダイパッド16と、ダイパッド16の周囲に配置された複数のリード17とを有する。例えば、リード17の平面形状は矩形状であり、リード17は立方体状である。ダイパッド16の下面と、リード17の下面とが面一になっている。ダイパッド16の下面及びリード17の下面は、リードフレーム10の下面10Bを構成する。また、ダイパッド16の上面には凹部11が形成されている。ダイパッド16の上面のうち凹部が形成されていない部分の上面と、リード17の上面とが面一になっており、ダイパッド16の上面のうち凹部が形成されていない部分の上面及びリード17の上面は、リードフレーム10の上面10Aを構成する。 For example, in a plan view, the lead frame 10 has a die pad 16 with a rectangular planar shape and a number of leads 17 arranged around the die pad 16. For example, the planar shape of the leads 17 is rectangular, and the leads 17 are cubic. The lower surface of the die pad 16 and the lower surface of the leads 17 are flush with each other. The lower surface of the die pad 16 and the lower surfaces of the leads 17 constitute the lower surface 10B of the lead frame 10. In addition, a recess 11 is formed on the upper surface of the die pad 16. The upper surface of the portion of the upper surface of the die pad 16 where the recess is not formed is flush with the upper surface of the leads 17, and the upper surface of the portion of the upper surface of the die pad 16 where the recess is not formed and the upper surface of the leads 17 constitute the upper surface 10A of the lead frame 10.

ダイパッド16の下面と樹脂部70の下面とが面一になっており、ダイパッド16の下面が樹脂部70の下面から露出している。また、ダイパッド16の上面及び側面は樹脂部70により被覆されている。 The bottom surface of the die pad 16 and the bottom surface of the resin part 70 are flush with each other, and the bottom surface of the die pad 16 is exposed from the bottom surface of the resin part 70. In addition, the top surface and side surfaces of the die pad 16 are covered by the resin part 70.

リード17の下面と樹脂部70の下面とが面一になっており、リード17の下面が樹脂部70の下面から露出している。また、リード17の上面は樹脂部70により被覆されている。リード17の側面のうち、ダイパッド16に対向する側面は樹脂部70により被覆され、この側面とは反対側の側面は樹脂部70の側面から露出している。また、リード17の側面のうち、ダイパッド16に対向する側面とこの側面とは反対側の側面との間の側面は樹脂部70により被覆されている。 The lower surface of the lead 17 and the lower surface of the resin part 70 are flush with each other, and the lower surface of the lead 17 is exposed from the lower surface of the resin part 70. The upper surface of the lead 17 is covered by the resin part 70. Of the side surfaces of the lead 17, the side surface facing the die pad 16 is covered by the resin part 70, and the side surface opposite this side surface is exposed from the side surface of the resin part 70. Of the side surfaces of the lead 17, the side surface between the side surface facing the die pad 16 and the side surface opposite this side surface is covered by the resin part 70.

第2実施形態においても、ボンディングワイヤ51~54として短いボンディングワイヤを用いることができる。例えば、本実施形態でも、距離L2が距離L1以下であるため、第1ボンディングワイヤ51の移動を抑制できる。また、第2半導体チップ40の電極41に電気的に接続されるリード17と第2半導体チップ40との間に第1半導体チップ30が位置する場合でも、第1ボンディングワイヤ51、配線21及び第3ボンディングワイヤ53を介してリードフレーム10と第2半導体チップ40とを互いに接続することができる。つまり、第1半導体チップ30を跨ぎ、長くなりやすいボンディングワイヤを用いる必要がなく、半導体装置2の内部での短絡を抑制しやすい。 In the second embodiment, short bonding wires can be used as the bonding wires 51 to 54. For example, in this embodiment, the distance L2 is equal to or less than the distance L1, so that the movement of the first bonding wire 51 can be suppressed. Even if the first semiconductor chip 30 is located between the second semiconductor chip 40 and the lead 17 electrically connected to the electrode 41 of the second semiconductor chip 40, the lead frame 10 and the second semiconductor chip 40 can be connected to each other via the first bonding wire 51, the wiring 21, and the third bonding wire 53. In other words, there is no need to use a bonding wire that spans the first semiconductor chip 30 and is likely to become long, making it easier to suppress short circuits inside the semiconductor device 2.

(第3実施形態)
次に、第3実施形態について説明する。第3実施形態は、主として第1半導体チップの実装の形態の点で第1実施形態と相違する。図14は、第3実施形態に係る半導体装置を示す断面図である。
Third Embodiment
Next, a third embodiment will be described. The third embodiment differs from the first embodiment mainly in the manner in which the first semiconductor chip is mounted. Fig. 14 is a cross-sectional view showing a semiconductor device according to the third embodiment.

図14に示すように、第3実施形態に係る半導体装置3では、第1半導体チップ30が電極31に代えて電極331を有する。第1半導体チップ30は、電極331が形成された面が中継基板20の上面20Aに対向するようにして中継基板20に実装されている。すなわち、第1半導体チップ30は中継基板20にフリップチップ実装されている。配線21と電極331との間には導電バンプ352が設けられており、導電バンプ352により、配線21と電極331とが互いに接続されている。導電バンプ352は第2導電材の一例である。導電バンプ352としては、例えばはんだバンプが用いられる。 As shown in FIG. 14, in the semiconductor device 3 according to the third embodiment, the first semiconductor chip 30 has an electrode 331 instead of the electrode 31. The first semiconductor chip 30 is mounted on the relay substrate 20 such that the surface on which the electrode 331 is formed faces the upper surface 20A of the relay substrate 20. In other words, the first semiconductor chip 30 is flip-chip mounted on the relay substrate 20. A conductive bump 352 is provided between the wiring 21 and the electrode 331, and the wiring 21 and the electrode 331 are connected to each other by the conductive bump 352. The conductive bump 352 is an example of a second conductive material. For example, a solder bump is used as the conductive bump 352.

第2半導体チップ40は、第1半導体チップ30の電極331が設けられた面とは反対側の面の上に設けられている。第1半導体チップ30と第2半導体チップ40とが接着剤63により接合されている。 The second semiconductor chip 40 is provided on the surface opposite to the surface on which the electrodes 331 of the first semiconductor chip 30 are provided. The first semiconductor chip 30 and the second semiconductor chip 40 are joined by an adhesive 63.

第1実施形態と同様に、半導体装置2は、第1ボンディングワイヤ51と、第3ボンディングワイヤ53とを有する。中継基板20の配線21と第1半導体チップ30の電極31とを接続する第2ボンディングワイヤ52は必要とされない。第1半導体チップ30の電極31と第2半導体チップ40の電極41とを接続する第4ボンディングワイヤ54も必要とされない。 As in the first embodiment, the semiconductor device 2 has a first bonding wire 51 and a third bonding wire 53. The second bonding wire 52 that connects the wiring 21 of the relay substrate 20 and the electrode 31 of the first semiconductor chip 30 is not required. The fourth bonding wire 54 that connects the electrode 31 of the first semiconductor chip 30 and the electrode 41 of the second semiconductor chip 40 is also not required.

他の構成は第1実施形態と同様である。 The other configurations are the same as in the first embodiment.

例えば、平面視で、リードフレーム10は、平面形状が矩形のダイパッド16と、ダイパッド16の周囲に配置された複数のリード17とを有する。例えば、リード17の平面形状は矩形状であり、リード17は立方体状である。ダイパッド16の下面と、リード17の下面とが面一になっている。ダイパッド16の下面及びリード17の下面は、リードフレーム10の下面10Bを構成する。また、ダイパッド16の上面には凹部11が形成されている。ダイパッド16の上面のうち凹部が形成されていない部分の上面と、リード17の上面とが面一になっており、ダイパッド16の上面のうち凹部が形成されていない部分の上面及びリード17の上面は、リードフレーム10の上面10Aを構成する。 For example, in a plan view, the lead frame 10 has a die pad 16 with a rectangular planar shape and a number of leads 17 arranged around the die pad 16. For example, the planar shape of the leads 17 is rectangular, and the leads 17 are cubic. The lower surface of the die pad 16 and the lower surface of the leads 17 are flush with each other. The lower surface of the die pad 16 and the lower surfaces of the leads 17 constitute the lower surface 10B of the lead frame 10. In addition, a recess 11 is formed on the upper surface of the die pad 16. The upper surface of the portion of the upper surface of the die pad 16 where the recess is not formed is flush with the upper surface of the leads 17, and the upper surface of the portion of the upper surface of the die pad 16 where the recess is not formed and the upper surface of the leads 17 constitute the upper surface 10A of the lead frame 10.

ダイパッド16の下面と樹脂部70の下面とが面一になっており、ダイパッド16の下面が樹脂部70の下面から露出している。また、ダイパッド16の上面及び側面は樹脂部70により被覆されている。 The bottom surface of the die pad 16 and the bottom surface of the resin part 70 are flush with each other, and the bottom surface of the die pad 16 is exposed from the bottom surface of the resin part 70. In addition, the top surface and side surfaces of the die pad 16 are covered by the resin part 70.

リード17の下面と樹脂部70の下面とが面一になっており、リード17の下面が樹脂部70の下面から露出している。また、リード17の上面は樹脂部70により被覆されている。リード17の側面のうち、ダイパッド16に対向する側面は樹脂部70により被覆され、この側面とは反対側の側面は樹脂部70の側面から露出している。また、リード17の側面のうち、ダイパッド16に対向する側面とこの側面とは反対側の側面との間の側面は樹脂部70により被覆されている。 The lower surface of the lead 17 and the lower surface of the resin part 70 are flush with each other, and the lower surface of the lead 17 is exposed from the lower surface of the resin part 70. The upper surface of the lead 17 is covered by the resin part 70. Of the side surfaces of the lead 17, the side surface facing the die pad 16 is covered by the resin part 70, and the side surface opposite this side surface is exposed from the side surface of the resin part 70. Of the side surfaces of the lead 17, the side surface between the side surface facing the die pad 16 and the side surface opposite this side surface is covered by the resin part 70.

第3実施形態においても、ボンディングワイヤ51及び53として短いボンディングワイヤを用いることができる。例えば、本実施形態でも、距離L2が距離L1以下であるため、第1ボンディングワイヤ51の移動を抑制できる。また、リードフレーム10と第2半導体チップ40とを1本のボンディングワイヤで接続しようとする場合、当該ボンディングワイヤは長くなりやすいが、第3実施形態では、第1ボンディングワイヤ51、配線21及び第3ボンディングワイヤ53を介してリードフレーム10と第2半導体チップ40とを互いに接続することができる。このため、長くなりやすいボンディングワイヤを用いる必要がなく、半導体装置3の内部での短絡を抑制しやすい。 In the third embodiment, short bonding wires can be used as the bonding wires 51 and 53. For example, in this embodiment, the distance L2 is equal to or less than the distance L1, so that the movement of the first bonding wire 51 can be suppressed. In addition, when attempting to connect the lead frame 10 and the second semiconductor chip 40 with a single bonding wire, the bonding wire tends to be long. However, in the third embodiment, the lead frame 10 and the second semiconductor chip 40 can be connected to each other via the first bonding wire 51, the wiring 21, and the third bonding wire 53. Therefore, there is no need to use a bonding wire that tends to be long, and it is easy to suppress short circuits inside the semiconductor device 3.

以上、好ましい実施の形態等について詳説したが、上述した実施の形態等に制限されることはなく、特許請求の範囲に記載された範囲を逸脱することなく、上述した実施の形態等に種々の変形及び置換を加えることができる。 Although the preferred embodiments have been described above in detail, the present invention is not limited to the above-described embodiments, and various modifications and substitutions can be made to the above-described embodiments without departing from the scope of the claims.

1、2、3 半導体装置
10 リードフレーム
10A 上面(第1主面)
10B 下面(第2主面)
11 凹部
11A 底面
16 ダイパッド
17 リード
20、201、202 中継基板
20A 上面(第3主面)
20B 下面(第4主面)
30、40 半導体チップ
51、52、53、54 ボンディングワイヤ
1, 2, 3 Semiconductor device 10 Lead frame 10A Top surface (first main surface)
10B Lower surface (second main surface)
11: Recess 11A: Bottom surface 16: Die pad 17: Leads 20, 201, 202: Interconnect substrate 20A: Top surface (third main surface)
20B Lower surface (fourth main surface)
30, 40 Semiconductor chip 51, 52, 53, 54 Bonding wire

Claims (10)

第1主面と、前記第1主面とは反対側の第2主面とを備え、前記第1主面に凹部を含むリードフレームと、
第3主面と、前記第3主面とは反対側の第4主面とを備え、前記第4主面を前記凹部の底面に対向させて前記凹部内に配置された中継基板と、
前記第3主面の上に設けられた第1半導体チップと、
前記リードフレームと前記中継基板とを接続する第1導電材と、
前記中継基板と前記第1半導体チップとを接続する第2導電材と、
前記中継基板、前記第1半導体チップ、前記第1導電材及び前記第2導電材を封止する樹脂部と、
を有し、
前記リードフレームは、
前記凹部を含むダイパッドと、
前記ダイパッドの周囲に配置されたリードと、
を有し、
前記リードは、
前記第1主面に含まれる第1上面と、
前記第2主面に含まれる第1下面と、
前記第1上面及び前記第1下面に繋がる第1側面と、
を有し、
前記ダイパッドは、
前記第1主面に含まれ、前記第1上面と面一の第2上面と、
前記第2主面に含まれ、前記第1下面と面一の第2下面と、
前記第2上面及び前記第2下面に繋がる第2側面と、
を有し、
前記ダイパッドの最大厚さは、前記第1上面と前記第1下面との間の距離と等しく、
前記樹脂部は、前記第1下面及び前記第2下面と面一の第3下面を有し、
前記樹脂部により、前記第1上面と、前記第1側面の一部と、前記第2上面と、前記第2側面とが被覆され、
前記第3下面から、前記第1下面と、前記第2下面とが露出し、
前記第2主面と前記第3主面との間の第2距離は、前記第2主面と前記第1主面との間の第1距離以下であることを特徴とする半導体装置。
a lead frame having a first major surface and a second major surface opposite the first major surface, the first major surface including a recess;
an intermediate substrate including a third main surface and a fourth main surface opposite to the third main surface, the intermediate substrate being disposed in the recess with the fourth main surface facing a bottom surface of the recess;
a first semiconductor chip provided on the third main surface;
a first conductive material connecting the lead frame and the intermediate substrate;
a second conductive material that connects the intermediate substrate and the first semiconductor chip;
a resin portion that seals the relay substrate, the first semiconductor chip, the first conductive material, and the second conductive material;
having
The lead frame is
a die pad including the recess;
leads arranged around the die pad;
having
The lead is
A first upper surface included in the first main surface;
A first lower surface included in the second main surface;
a first side surface connected to the first upper surface and the first lower surface;
having
The die pad is
a second upper surface included in the first main surface and flush with the first upper surface;
a second lower surface included in the second main surface and flush with the first lower surface;
a second side surface connected to the second upper surface and the second lower surface;
having
a maximum thickness of the die pad is equal to a distance between the first upper surface and the first lower surface;
the resin portion has a third lower surface that is flush with the first lower surface and the second lower surface,
the resin portion covers the first upper surface, a portion of the first side surface, the second upper surface, and the second side surface;
the first lower surface and the second lower surface are exposed from the third lower surface,
A semiconductor device, wherein a second distance between the second main surface and the third main surface is equal to or smaller than a first distance between the second main surface and the first main surface.
前記第1導電材は、ボンディングワイヤであり、
前記第2導電材は、ボンディングワイヤ又は導電バンプであることを特徴とする請求項1に記載の半導体装置。
the first conductive material is a bonding wire;
2. The semiconductor device according to claim 1, wherein the second conductive material is a bonding wire or a conductive bump.
前記第3主面の上方に設けられた第2半導体チップと、
前記中継基板と前記第2半導体チップとを接続する第3導電材と、
を有することを特徴とする請求項1又は2に記載の半導体装置。
a second semiconductor chip provided above the third main surface;
a third conductive material that connects the intermediate substrate and the second semiconductor chip;
3. The semiconductor device according to claim 1, further comprising:
前記第3導電材は、ボンディングワイヤであることを特徴とする請求項3に記載の半導体装置。 The semiconductor device according to claim 3, characterized in that the third conductive material is a bonding wire. 前記第1半導体チップと前記第2半導体チップとを接続する第4導電材を有することを特徴とする請求項3又は4に記載の半導体装置。 The semiconductor device according to claim 3 or 4, characterized in that it has a fourth conductive material that connects the first semiconductor chip and the second semiconductor chip. 前記第2半導体チップは、前記第1半導体チップの上に設けられていることを特徴とする請求項3乃至5のいずれか1項に記載の半導体装置。 The semiconductor device according to any one of claims 3 to 5, characterized in that the second semiconductor chip is provided on the first semiconductor chip. 前記第2半導体チップは、前記中継基板の上に、前記第1半導体チップと並んで設けられていることを特徴とする請求項3乃至5のいずれか1項に記載の半導体装置。 The semiconductor device according to any one of claims 3 to 5, characterized in that the second semiconductor chip is provided on the intermediate substrate alongside the first semiconductor chip. 前記中継基板は、配線基板を含むことを特徴とする請求項1乃至7のいずれか1項に記載の半導体装置。 The semiconductor device according to any one of claims 1 to 7, characterized in that the relay substrate includes a wiring substrate. 前記中継基板は、フレキシブル配線基板を含むことを特徴とする請求項1乃至7のいずれか1項に記載の半導体装置。 The semiconductor device according to any one of claims 1 to 7, characterized in that the relay substrate includes a flexible wiring substrate. 第1主面と、前記第1主面とは反対側の第2主面とを備え、前記第1主面に凹部を含むリードフレームを作成する工程と、
第3主面と、前記第3主面とは反対側の第4主面とを備える中継基板を、前記第4主面を前記凹部の底面に対向させて前記凹部内に配置する工程と、
前記第3主面の上に第1半導体チップを設ける工程と、
前記リードフレームと前記中継基板とを接続する第1導電材を設ける工程と、
前記中継基板と前記第1半導体チップとを接続する第2導電材を設ける工程と、
前記中継基板、前記第1半導体チップ、前記第1導電材及び前記第2導電材を封止する樹脂部を設ける工程と、
を有し、
前記リードフレームは、
前記凹部を含むダイパッドと、
前記ダイパッドの周囲に配置されたリードと、
を有し、
前記リードは、
前記第1主面に含まれる第1上面と、
前記第2主面に含まれる第1下面と、
前記第1上面及び前記第1下面に繋がる第1側面と、
を有し、
前記ダイパッドは、
前記第1主面に含まれ、前記第1上面と面一の第2上面と、
前記第2主面に含まれ、前記第1下面と面一の第2下面と、
前記第2上面及び前記第2下面に繋がる第2側面と、
を有し、
前記ダイパッドの最大厚さは、前記第1上面と前記第1下面との間の距離と等しく、
前記樹脂部は、前記第1下面及び前記第2下面と面一の第3下面を有し、
前記樹脂部により、前記第1上面と、前記第1側面の一部と、前記第2上面と、前記第2側面とが被覆され、
前記第3下面から、前記第1下面と、前記第2下面とが露出し、
前記第2主面と前記第3主面との間の第2距離は、前記第2主面と前記第1主面との間の第1距離以下であることを特徴とする半導体装置の製造方法。
creating a leadframe having a first major surface and a second major surface opposite the first major surface, the first major surface including a recess;
a step of disposing an intermediate substrate having a third main surface and a fourth main surface opposite to the third main surface in the recess with the fourth main surface facing a bottom surface of the recess;
providing a first semiconductor chip on the third major surface;
providing a first conductive material that connects the lead frame and the relay substrate;
providing a second conductive material that connects the relay substrate and the first semiconductor chip;
providing a resin portion that seals the relay substrate, the first semiconductor chip, the first conductive material, and the second conductive material;
having
The lead frame is
a die pad including the recess;
leads arranged around the die pad;
having
The lead is
A first upper surface included in the first main surface;
A first lower surface included in the second main surface;
a first side surface connected to the first upper surface and the first lower surface;
having
The die pad is
a second upper surface included in the first main surface and flush with the first upper surface;
a second lower surface included in the second main surface and flush with the first lower surface;
a second side surface connected to the second upper surface and the second lower surface;
having
a maximum thickness of the die pad is equal to the distance between the first upper surface and the first lower surface;
the resin portion has a third lower surface that is flush with the first lower surface and the second lower surface,
the resin portion covers the first upper surface, a portion of the first side surface, the second upper surface, and the second side surface;
the first lower surface and the second lower surface are exposed from the third lower surface,
A method for manufacturing a semiconductor device, wherein a second distance between the second main surface and the third main surface is equal to or less than a first distance between the second main surface and the first main surface.
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JP2004522297A (en) 2001-02-27 2004-07-22 チップパック,インク. Plastic semiconductor package
JP2006086337A (en) 2004-09-16 2006-03-30 Sanken Electric Co Ltd Resin-sealed electronic device and manufacturing method thereof
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Publication number Priority date Publication date Assignee Title
JPH0521480A (en) 1991-07-12 1993-01-29 Dainippon Printing Co Ltd Lead frame
JP4268607B2 (en) * 2005-09-30 2009-05-27 富士通マイクロエレクトロニクス株式会社 Relay member disposed in semiconductor device and semiconductor device
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JP2001274312A (en) 2000-03-28 2001-10-05 Sanyo Electric Co Ltd Semiconductor device and its manufacturing method
JP2004522297A (en) 2001-02-27 2004-07-22 チップパック,インク. Plastic semiconductor package
JP2006086337A (en) 2004-09-16 2006-03-30 Sanken Electric Co Ltd Resin-sealed electronic device and manufacturing method thereof
JP2007110108A (en) 2005-10-14 2007-04-26 Integrant Technologies Inc Stacked integrated circuit chip and package

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