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JP7374962B2 - Oil and fat compositions for spreads or infusions, bakery products coated or infused with them - Google Patents

Oil and fat compositions for spreads or infusions, bakery products coated or infused with them Download PDF

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JP7374962B2
JP7374962B2 JP2021124957A JP2021124957A JP7374962B2 JP 7374962 B2 JP7374962 B2 JP 7374962B2 JP 2021124957 A JP2021124957 A JP 2021124957A JP 2021124957 A JP2021124957 A JP 2021124957A JP 7374962 B2 JP7374962 B2 JP 7374962B2
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泉 高橋
祐貴 堀山
宏之 飯岡
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月島食品工業株式会社
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本発明は、連続相が油脂であり、酵素を含有するスプレッド用又は注入用の油脂組成物やそれをベーカリー焼成品に塗布又は注入したベーカリー製品に関する。 The present invention relates to a spreadable or injectable oil and fat composition in which the continuous phase is a fat and oil and contains an enzyme, and a bakery product obtained by applying or injecting the same to a bakery baked product.

従来、酵素を含む油脂組成物は知られており、例えば、製菓製パン類のソフト感と口どけ感を改善し、且つ保形成に優れ、ケービング(腰折れ)を改善する、αアミラーゼ、マルトース生成αアミラーゼ、及びエステル化度が23%以上75%未満であるアルギン酸エステルを含む油脂組成物(特許文献1)や、経時的な口溶けの低下が改善されたパンが得られるパン生地並びに、好ましくは焼成後時間が経過しても口溶けとソフトさを兼ね備えたパンが得られるパン生地として、構成脂肪酸としてC12~22の脂肪酸からなる脂肪酸AとC1~10の脂肪酸からなる脂肪酸Bを1:2のモル比で含むABB型トリグリセリドと、構成脂肪酸として脂肪酸Aと脂肪酸Bを2:1のモル比で含むAAB型トリグリセリドと、を含み、前記ABB型トリグリセリドの含量/前記AAB型トリグリセリドの含量(重量比)が0.02~2.0であり、パン生地に含まれる穀粉100重量部に対する前記ABB型トリグリセリドの含量が0.003~4.8重量部であり、更に乳化剤、アミラーゼを含有する可塑性油脂組成物を含有するパン生地(特許文献2)が知られている。 Hitherto, oil and fat compositions containing enzymes have been known, such as α-amylase and maltose production, which improve the soft feel and melt-in-the-mouth feel of confectionery and bread products, have excellent retention, and improve caving. An oil and fat composition containing α-amylase and an alginate ester having an esterification degree of 23% or more and less than 75%, a bread dough that yields bread with improved melting in the mouth over time, and preferably baked In order to obtain bread dough that has both melt-in-the-mouth texture and softness even after a period of time has passed, fatty acid A consisting of C12-22 fatty acids and fatty acid B consisting of C1-10 fatty acids are used in a 1:2 molar ratio. and AAB triglyceride containing fatty acid A and fatty acid B in a molar ratio of 2:1 as constituent fatty acids, the content of the ABB triglyceride/the content (weight ratio) of the AAB triglyceride. 0.02 to 2.0, the content of the ABB type triglyceride is 0.003 to 4.8 parts by weight based on 100 parts by weight of flour contained in the bread dough, and the plastic fat composition further contains an emulsifier and amylase. Bread dough (Patent Document 2) containing the same is known.

また、経時的な老化現象が抑制されたベーカリー製品、及びソフトな食感と歯切れ・口溶けとが両立されたベーカリー製品のための、4糖生成アミラーゼを含有するベーカリー用油脂組成物(特許文献3)や、ソフトでしっとりとした食感を有するベーカリー食品を、べとつき等の生地物性の悪化を引き起こすことなく、安定して得ることができる、ヘミセルラーゼを含有するベーカリー用油中水型乳化油脂組成物(特許文献4)や、ソフトな食感と弾力感に優れ、かつ、付着感が抑制されたベーカリー類が得られる、油脂及び糖分解酵素を含有するベーカリー用の油脂組成物(特許文献5)や、生食の際にソフトな食感と、歯切れ・口溶けが両立されており、かつ再加熱された場合にも、望ましい食感であるベーカリー製品用の酸性プロテアーゼ、及びマルトオリゴ糖生成アミラーゼを含有する油脂組成物(特許文献6)が知られている。 In addition, a bakery oil and fat composition containing tetrasaccharide-producing amylase (Patent Document 3) is used for bakery products that suppress the aging phenomenon over time, and for bakery products that have both a soft texture, crispness, and melt-in-the-mouth texture. ), a water-in-oil emulsified fat composition for bakery use containing hemicellulase, which can stably obtain bakery foods with a soft and moist texture without causing deterioration of physical properties of the dough such as stickiness. (Patent Document 4) and an oil and fat composition for bakery products containing fats and oils and glycolytic enzymes (Patent Document 5), which provide bakery items with excellent soft texture and elasticity and suppressed sticky feeling (Patent Document 5) ), acidic protease for bakery products, and maltooligosaccharide-forming amylase, which have a soft texture and crispness/melt in the mouth when eaten raw, and have a desirable texture even when reheated. An oil and fat composition (Patent Document 6) is known.

他方、フレンチトーストは、溶いた鶏卵と牛乳などの混合液をパンに染み込ませたものを、バターや植物油をフライパンなどに熱して焼いたパン料理で、パンがしっとりとした食感となり好まれている。しかし、いわゆるフレンチトーストは水分が多いため、2~4日の日持ちを前提に流通するホールセールのパンと同様の扱いはできない。そこで、水分を極力減らすためにマーガリン等の油脂組成物を焼成済みのパンに塗り、再加熱することで、油脂を多く含む成分をパンに染み込ませ、やわらかくしっとり感を持たせたベーカリー製品が販売されている。しかし、フレンチトーストのような滑らかさや口溶けとは異なっており、改良の余地があった。 On the other hand, French toast is a bread dish made by soaking bread in a mixture of beaten eggs and milk, then frying it in a frying pan with butter or vegetable oil, which gives the bread a moist texture that is popular. . However, because so-called French toast has a high water content, it cannot be treated in the same way as wholesale bread, which is meant to last for two to four days. Therefore, in order to reduce moisture as much as possible, bakery products are sold that are coated with oil and fat compositions such as margarine on baked bread and reheated to infiltrate the bread with ingredients containing a lot of oil and fat, giving it a soft and moist feel. has been done. However, it was different from the smoothness and melt-in-your-mouth texture of French toast, and there was room for improvement.

また、食パンの断面にマーガリン等の油中水型乳化油脂組成物を塗ったり、ロールパンなどに油中水型乳化油脂組成物を注入したベーカリー製品も販売されており、これらを喫食前にトースターなどで加熱して、すでに塗布や注入がなされている油中水型乳化油脂組成物をパンに染み込ませ、やわらかくしっとりとした食感を楽しむことも従来からなされていた。こうした場合にも、さらに異なる食感を持たせることで、さらなる価値を付与することが求められている。 In addition, bakery products are sold in which the cross section of bread is coated with a water-in-oil emulsified oil or fat composition such as margarine, or bread rolls are injected with a water-in-oil emulsified oil or fat composition. Conventionally, it has been possible to enjoy a soft and moist texture by heating the bread with a water-in-oil type emulsified fat composition that has already been applied or injected into the bread. In such cases as well, there is a need to add even more value by giving the food a different texture.

特開2016-054680号公報JP2016-054680A 特開2016-189724号公報Japanese Patent Application Publication No. 2016-189724 特開2019-071872号公報Japanese Patent Application Publication No. 2019-071872 特開2019-149982号公報JP2019-149982A 特開2020-178549号公報Japanese Patent Application Publication No. 2020-178549 特開2021-036865号公報JP2021-036865A

本発明の課題は、焼成後流通するベーカリー製品において、焼成後、再加熱前には食感が変化しないが、再加熱することによって、喫食時にフレンチトーストのように柔らかくジューシーな食感が得られるベーカリー製品を提供することにある。また再加熱することによって、柔らかくジューシーな食感でありながら、数日間の常温保管に耐えうる品質のベーカリー製品を提供することにある。 The problem of the present invention is to create a bakery product that is distributed after baking, but whose texture does not change after baking and before reheating, but by reheating, the texture becomes soft and juicy like French toast when eaten. Our goal is to provide products. Another objective is to provide a bakery product with a soft and juicy texture that can withstand storage at room temperature for several days by reheating.

本発明者らは、上記課題を解決するため鋭意検討し、ベーカリー焼成品に塗布又は注入された、連続相が油脂である可塑性の油脂組成物中に存在する酵素はベーカリー焼成品に作用しないが、再加熱することにより可塑性の油脂組成物を溶融すると、酵素がベーカリー焼成品と直接接触することにより、接触面を改質しうることを確認し、本発明を完成するに至った。なお、上記特許文献1~6は、酵素を含有する、油脂を連続相とする油脂組成物でベーカリー製品に用いるものの、焼成前のベーカリー生地に練り込む、又は折り込んで使用するものであり、ベーカリー焼成品に適用する本発明とは技術思想を全く異にするものである。 The present inventors have made extensive studies to solve the above problems, and found that enzymes present in a plastic fat composition whose continuous phase is oil and fat, which is applied or injected into baked goods, do not act on baked goods. It was confirmed that when a plastic fat composition is melted by reheating, the enzyme can directly contact the baked goods in a bakery, thereby modifying the contact surface, leading to the completion of the present invention. In addition, Patent Documents 1 to 6 mentioned above are oil and fat compositions containing enzymes and having oil and fat as a continuous phase, which are used in bakery products, but are kneaded or folded into bakery dough before baking, and are used in bakery products. The technical idea is completely different from the present invention applied to fired products.

すなわち、本発明は、特許請求の範囲に記載された事項により特定されるとおりのものである。
[1]連続相が油脂であり、糖分解酵素及びタンパク質分解酵素からなる群から選択される1以上の酵素を含有する、スプレッド用又は注入用の油脂組成物。
[2]ベーカリー焼成品に前記油脂組成物を塗布又は注入したベーカリー製品を再加熱することにより油脂組成物を溶融させ、糖分解酵素及びタンパク質分解酵素からなる群から選択される1以上の酵素をベーカリー焼成品に作用させるための上記[1]記載の油脂組成物。
[3]糖分解酵素がアミラーゼ及びヘミセルラーゼからなる群から選択される1以上の酵素であることを特徴とする上記[1]又は[2]記載の油脂組成物。
[4]ベーカリー焼成品に上記[1]~[3]のいずれかに記載の油脂組成物が塗布又は注入されていることを特徴とするベーカリー製品。
[5]再加熱することにより塗布又は注入されている油脂組成物を溶融させ、酵素をベーカリー焼成品に作用させるための上記[4]に記載のベーカリー製品。
[6]上記[4]又は[5]に記載のベーカリー製品を再加熱することにより油脂組成物を溶融させ、酵素をベーカリー生地に作用させることを特徴とする再加熱ベーカリー製品の製造方法。
That is, the present invention is as specified by the matters described in the claims.
[1] An oil or fat composition for spread or injection, the continuous phase of which is oil and fat, and which contains one or more enzymes selected from the group consisting of glycolytic enzymes and proteolytic enzymes.
[2] The oil and fat composition is melted by reheating the bakery product in which the oil and fat composition is applied or injected onto the baked goods, and one or more enzymes selected from the group consisting of glycolytic enzymes and proteolytic enzymes are added. The oil and fat composition described in [1] above for acting on bakery baked products.
[3] The oil and fat composition described in [1] or [2] above, wherein the glycolytic enzyme is one or more enzymes selected from the group consisting of amylase and hemicellulase.
[4] A bakery product, characterized in that the oil and fat composition according to any one of [1] to [3] above is coated or injected into a bakery baked product.
[5] The bakery product according to [4] above, which melts the oil and fat composition that has been applied or injected by reheating and causes the enzyme to act on the baked goods.
[6] A method for producing a reheated bakery product, which comprises reheating the bakery product according to [4] or [5] above to melt the oil and fat composition and allowing an enzyme to act on the bakery dough.

連続相が油脂であり、酵素を含有する本発明の油脂組成物を、パン工場等において、焼成後流通するベーカリー焼成品にあらかじめ塗布又は注入しておくと、再加熱前には酵素が作用せず、食感が変化しないが、パン工場や販売店、家庭内において再加熱することによって、油脂組成物が溶融し、酵素がベーカリー焼成品に作用することにより、喫食時にフレンチトーストのように柔らかくジューシーな食感でありながら、数日間の常温保管に耐えうる品質のベーカリー製品を提供することができる。 If the oil and fat composition of the present invention, in which the continuous phase is oil and fat and contains an enzyme, is applied or injected in advance into bakery baked products that are distributed after baking at a bakery, etc., the enzyme will not act on them before reheating. However, when reheated at a bakery, store, or home, the fat and oil composition melts and enzymes act on the baked product, making it soft and juicy like French toast when eaten. It is possible to provide a bakery product with a good texture and a quality that can withstand storage at room temperature for several days.

本発明の油脂組成物としては、連続相が油脂であり、アミラーゼ、ヘミセルラーゼ等の糖分解酵素、及びタンパク質分解酵素(プロテアーゼ)からなる群から選択される1以上の酵素を含有する、スプレッド用又は注入用という用途が特定されている油脂組成物であれば特に制限されず、ここで「スプレッド用」とは、ベーカリー焼成品に塗布するためのものをいい、また「注入用」とは、ベーカリー焼成品に注入するためのものをいう。本発明の油脂組成物は、ベーカリー焼成品に当該油脂組成物を塗布又は注入したベーカリー製品を再加熱することにより油脂組成物を溶融させ、酵素をベーカリー焼成品に作用させるためという用途が特定されるものが特に好ましい。 The oil and fat composition of the present invention has a continuous phase of oil and fat, and contains one or more enzymes selected from the group consisting of glycolytic enzymes such as amylase and hemicellulase, and proteinases (proteases). Or, there is no particular restriction as long as it is an oil or fat composition that has been specified for use as an infusion. Here, "for spread" refers to a composition for applying to bakery baked products, and "for infusion" refers to It is meant to be injected into bakery baked goods. The use of the oil and fat composition of the present invention has been specified, in which the oil and fat composition is melted by reheating the bakery product to which the oil and fat composition has been applied or injected, and the enzyme is caused to act on the bakery product. Particularly preferred are those that

また本発明のベーカリー製品としては、ベーカリー焼成品に本発明の油脂組成物が塗布又は注入されていれば特に制限されず、ベーカリー焼成品に本発明の油脂組成物が塗布又は注入された状態で、包装、流通、店頭で陳列されている状態の製品を具体的に例示することができる。そしてこのベーカリー製品は「再加熱することにより塗布又は注入されている油脂組成物を溶融させ、酵素をベーカリー焼成品に作用させるため」という用途を有するものが好ましい。 In addition, the bakery product of the present invention is not particularly limited as long as the oil and fat composition of the present invention is applied or injected to the bakery baked product, and the bakery product is not particularly limited as long as the oil and fat composition of the present invention is applied or injected to the bakery baked product. Specific examples include products that are packaged, distributed, and displayed in stores. This bakery product is preferably one that has the purpose of "melting the oil and fat composition that has been applied or injected by reheating and allowing the enzyme to act on the baked goods."

本発明に使用される連続相が油脂である油脂組成物としては、油相のみであるショートニングや油中水型であるマーガリン、ファットスプレッド等の可塑性油脂組成物を挙げることができる。可塑性油脂組成物の油脂含量は、例えば50~95質量%、50~100質量%、60~95質量%、60~100質量%、70~95質量%、70~100質量%、80~95質量%、80~100質量%であることが好ましい。 Examples of the oil and fat compositions in which the continuous phase is oil and fat used in the present invention include shortenings that have only an oil phase, margarine that is water-in-oil type, and plastic oil and fat compositions such as fat spreads. The fat content of the plastic fat composition is, for example, 50 to 95% by mass, 50 to 100% by mass, 60 to 95% by mass, 60 to 100% by mass, 70 to 95% by mass, 70 to 100% by mass, 80 to 95% by mass. %, preferably 80 to 100% by mass.

本発明に使用される連続相が油脂である油脂組成物に使用される油脂としては、通常のマーガリン、ショートニング等に使用される食用油脂であれば特に制限されず、例えば、大豆油、菜種油、パーム油、パーム核油、ヤシ油、コーン油、綿実油、米油、ヒマワリ油、サフラワー油、カカオ脂、サル脂、牛脂、豚脂、乳脂、魚油、鯨油等の各種の植物油脂及び動物油脂、並びにこれらの油脂に水素添加、分別及びエステル交換から選択された一又は二以上の処理を施した加工油脂や、中鎖脂肪酸トリグリセリド等の合成油脂を挙げることができ、これらの中から選ばれた1種又は2種以上を用いることができる。 The oil and fat used in the oil and fat composition in which the continuous phase is oil and fat used in the present invention are not particularly limited as long as they are edible oils and fats that are commonly used in margarine, shortening, etc., and include, for example, soybean oil, rapeseed oil, Various vegetable and animal fats such as palm oil, palm kernel oil, coconut oil, corn oil, cottonseed oil, rice oil, sunflower oil, safflower oil, cacao butter, monkey fat, beef tallow, lard, milk fat, fish oil, whale oil, etc. , as well as processed oils and fats that have been subjected to one or more treatments selected from hydrogenation, fractionation, and transesterification, and synthetic oils and fats such as medium-chain fatty acid triglycerides. One type or two or more types can be used.

本発明ではオーブンや電子レンジ、蒸し器等の再加熱時に溶融し、酵素がベーカリー焼成品に接することで効果が得られることから、本発明の油脂組成物に使用される油脂の融点は、45℃以下が好ましく、40℃以下がより好ましく、38℃以下がさらに好ましい。 In the present invention, the melting point of the fats and oils used in the fats and oils composition of the present invention is 45°C, since the enzyme melts during reheating in an oven, microwave oven, steamer, etc., and the effect is obtained when the enzyme comes into contact with bakery baked products. The temperature is preferably below, more preferably 40°C or below, and even more preferably 38°C or below.

また、再焼成前には、酵素が連続相である油脂によって保持されており、ベーカリー焼成品に作用しないことが好ましいことから、本発明の油脂組成物に使用される油脂の融点は、25℃以上が好ましく、28℃以上がより好ましく、30℃以上がさらに好ましい。融点は、基準油脂分析試験法「2.2.4.2-1996 融点(上昇融点)」に準じて測定することができる。 In addition, before re-baking, the enzyme is retained by the continuous phase of fat and oil, and it is preferable that it does not act on bakery baked goods. Therefore, the melting point of the fat and oil used in the fat and oil composition of the present invention is 25°C The temperature is preferably 28°C or higher, more preferably 30°C or higher, and even more preferably 30°C or higher. The melting point can be measured according to the standard oil and fat analysis test method "2.2.4.2-1996 Melting point (rising melting point)".

本発明の油脂組成物には、本発明の効果を損なわない限り、油脂以外の他原材料を含有させることができる。かかる他原材料の例としては、水、乳化剤、増粘安定剤、食塩や塩化カリウム等の塩味剤、酢酸、乳酸、グルコン酸等の酸味料、糖類や糖アルコール類、ステビア、アスパルテーム等の甘味料、β-カロテン、カラメル、紅麹色素等の着色料、トコフェロール、茶抽出物等の酸化防止剤、小麦蛋白や大豆蛋白といった植物蛋白、卵及び各種卵加工品、香料、脱脂粉乳やホエイパウダー等の乳製品、調味料、pH調整剤、食品保存料、果実、果汁、香辛料、穀類、豆類、野菜類、肉類、魚介類等の食品素材や食品添加物を挙げることができる。 The oil and fat composition of the present invention may contain raw materials other than oil and fat as long as the effects of the present invention are not impaired. Examples of such other raw materials include water, emulsifiers, thickening stabilizers, salting agents such as salt and potassium chloride, acidulants such as acetic acid, lactic acid, and gluconic acid, sugars and sugar alcohols, and sweeteners such as stevia and aspartame. , coloring agents such as β-carotene, caramel, and red yeast rice pigment, tocopherol, antioxidants such as tea extract, vegetable proteins such as wheat protein and soy protein, eggs and various egg processed products, fragrances, skim milk powder, whey powder, etc. Examples include food materials and food additives such as dairy products, seasonings, pH adjusters, food preservatives, fruits, fruit juices, spices, grains, beans, vegetables, meat, and seafood.

本発明に用いられる糖分解酵素としては、その由来は特に制限されず、例えば、アミラーゼ、アミログルコシダーゼ、プルラナーゼ、へミセルラーゼ、セルラーゼ、ペクチナーゼ等を挙げることができるが、アミラーゼ及びヘミセルラーゼからなる群から選ばれる少なくとも1種を含有することが好ましい。これら糖分解酵素としては、その由来は特に制限されないが、市販の製パン用糖分解酵素や耐熱性糖分解酵素が好ましい。 The origin of the glycolytic enzyme used in the present invention is not particularly limited, and examples include amylase, amyloglucosidase, pullulanase, hemicellulase, cellulase, pectinase, etc., but from the group consisting of amylase and hemicellulase. It is preferable to contain at least one selected type. The origin of these glycolytic enzymes is not particularly limited, but commercially available bread-making glycolytic enzymes and heat-stable glycolytic enzymes are preferred.

アミラーゼとしては、例えば、α-アミラーゼやβ-アミラーゼを挙げることができる。α-アミラーゼは、デンプンのα-1,4結合をランダムに切断するエンド型の酵素で、例えば、Bacillus subtilis由来のスミチームA-10、Bacillus sp.由来の耐熱性スミチームAH、Aspergillus niger由来のスミチームAS、Aspergillus oryzae由来のスミチームL(以上、新日本化学工業社製)、細菌由来の耐熱性のスピターゼXP-404V2、細菌由来の耐熱性のスピターゼHK/R(以上、ナガセケムテックスジャパン社製)、Bacillus sp.由来のクライスターゼT10S、Aspergillus属由来のビオザイムA(天野エンザイム社製)、Bacillus sp.由来のオプティケーキ フレッシュ50BG、Bacillus sp.由来のノバミル10000 BG、Bacillus sp.由来のノバミル 3D BG、Aspergillus属由来のファンガミル2500SG(以上、ノボザイムズ ジャパン社製)、Aspergillus oryzae由来のコクラーゼ(三菱ケミカルフーズ社製)、Aspergillus oryzae由来のベイクザイムP500、Bacillus amyloliquefaciens由来のベイクザイムAN301(以上、DSM社製)などが商業的に入手できる。 Examples of amylase include α-amylase and β-amylase. α-Amylase is an endo-type enzyme that randomly cleaves α-1,4 bonds in starch. Examples include Sumiteam A-10 derived from Bacillus subtilis, heat-stable Sumiteme AH derived from Bacillus sp., and Sumiteme derived from Aspergillus niger. AS, Sumiteam L derived from Aspergillus oryzae (manufactured by Shin Nihon Kagaku Kogyo Co., Ltd.), heat-stable spitase derived from bacteria XP-404V2, heat-stable spitase HK/R derived from bacteria (manufactured by Nagase ChemteX Japan Co., Ltd.) , Clistase T10S derived from Bacillus sp., Biozyme A derived from Aspergillus sp. (manufactured by Amano Enzyme), Opticake Fresh 50BG derived from Bacillus sp., Novamil 10000 BG derived from Bacillus sp., Novamil 3D BG derived from Bacillus sp. , Fungamyl 2500SG derived from the Aspergillus genus (manufactured by Novozymes Japan), Coclase derived from Aspergillus oryzae (manufactured by Mitsubishi Chemical Foods), Bakzyme P500 derived from Aspergillus oryzae, Bakzyme AN301 derived from Bacillus amyloliquefaciens (manufactured by DSM), etc. is commercially available.

また、β-アミラーゼは、澱粉のα-1,4グルコシド結合を非還元末端からエキソ型に二糖単位で加水分解してマルトースを生成する酵素で、例えば、大豆由来のβ-アミラーゼ#1500S(ナガセケムテックスジャパン社製)、Bacillus属由来のβ-アミラーゼF「アマノ」(天野エンザイム社製)などが商業的に入手できる。 In addition, β-amylase is an enzyme that hydrolyzes the α-1,4 glucosidic bond of starch from the non-reducing end to the exo form to generate maltose. For example, β-amylase #1500S derived from soybean ( (manufactured by Nagase ChemteX Japan Co., Ltd.), β-amylase F derived from the genus Bacillus "Amano" (manufactured by Amano Enzyme Co., Ltd.), and the like are commercially available.

その他、澱粉を非還元性末端からグルコース(β型)単位で逐次分解を行うエキソ型酵素であるグルコアミラーゼは、例えば、Aspergillus niger由来のベイクザイムAG800(DSM社製)、Aspergillus属由来のAMG1100BG(ノボザイムズ ジャパン社製)などが商業的に入手できる。また、β-1,4-グルカン(例えば、セルロース)のグリコシド結合を加水分解する酵素であるセルラーゼは、例えば、セルクラストBG(ノボザイムズ ジャパン社製)、Trichoderma reesei由来のベイクザイムX-CELL(DSM社製)などが商業的に入手できる。 In addition, glucoamylase, which is an exo-type enzyme that sequentially decomposes starch into glucose (β-type) units from the non-reducing end, is known as, for example, Bakzyme AG800 (manufactured by DSM) derived from Aspergillus niger, AMG1100BG (manufactured by Novozyme) derived from Aspergillus sp. (manufactured by Japan Co., Ltd.) are commercially available. In addition, cellulase, which is an enzyme that hydrolyzes the glycosidic bonds of β-1,4-glucan (for example, cellulose), includes, for example, Celluclast BG (manufactured by Novozymes Japan), Bakzyme X-CELL derived from Trichoderma reesei (DSM) commercially available.

ヘミセルラーゼは、植物組織からアルカリ抽出される多糖類であるヘミセルロースを加水分解する酵素で、その由来は特に制限されない。基質となるヘミセルロースとしては、キシラン、アラビノキシラン、アラビナン、マンナン、ガラクタン、キシログルカン、グルコマンナン等を挙げることができる。これらヘミセルロースを加水分解する酵素が一般的にはヘミセルラーゼといわれており、例えば、Aspergillus niger由来のスミチームSNX、Trichoderma reesei由来のスミチームX(以上、新日本化学工業社製)、Aspergillus niger由来のセルロシン HC100、Trichoderma reesei由来のセルロシン TP25(以上、エイチビィアイ社製)、Aspergillus niger由来のベイクザイムHS2000、ベイクザイムARA10000、Bacillus subtilis由来のベイクザイムBXP5001(以上、DSM社製)、ペントパン500BG(ノボザイム社製)、ヘミセルラーゼ「アマノ」90(天野エンザイム社製)、スクラーゼTMX(三菱化学フーズ社製)などが商業的に入手できる。 Hemicellulase is an enzyme that hydrolyzes hemicellulose, which is a polysaccharide extracted from plant tissues with alkaline, and its origin is not particularly limited. Examples of hemicellulose serving as a substrate include xylan, arabinoxylan, arabinan, mannan, galactan, xyloglucan, and glucomannan. These enzymes that hydrolyze hemicellulose are generally called hemicellulases, and examples include Sumiteam SNX derived from Aspergillus niger, Sumiteme HC100, cellulosin TP25 derived from Trichoderma reesei (manufactured by HBI), bakezyme HS2000 derived from Aspergillus niger, bakezyme ARA10000, bakezyme BXP5001 derived from Bacillus subtilis (manufactured by DSM), pentopan 500BG (manufactured by Novozyme), hemicellulase "Amano" 90 (manufactured by Amano Enzymes), SucraseTM X (manufactured by Mitsubishi Chemical Foods, Inc.), and the like are commercially available.

本発明に用いられるタンパク質分解酵素(プロテアーゼ)としては、その由来は特に制限されないが、市販の製パン用プロテアーゼや耐熱性プロテアーゼが好ましい。かかるプロテアーゼとしては、Aspergillus oryzae由来の中性プロテアーゼであるスミチームLP、スミチームLPL、スミチームOP(以上、新日本化学工業社製)、耐熱性プロテアーゼであるプロテアーゼS「アマノ」(天野製薬株式会社製)、ニュートラーゼ1.5MG(ノボザイム社製)、超耐熱性セリンプロテアーゼ Pfu Protease S(タカラバイオ社製)、Aspergillus sp.由来のパンチダーゼP(ヤクルト薬品工業社製)、Bacillus amyloliquefaciens由来のベイクザイムB500、Aspergillus oryzae由来のベイクザイムPPU95.000(以上、DSM社製)などが商業的に入手できる。 The origin of the proteolytic enzyme (protease) used in the present invention is not particularly limited, but commercially available bread-making proteases and thermostable proteases are preferred. Examples of such proteases include Aspergillus oryzae-derived neutral protease Sumiteam LP, Sumiteam LPL, Sumiteam OP (manufactured by Shin Nihon Kagaku Kogyo Co., Ltd.), and protease S "Amano" (manufactured by Amano Pharmaceutical Co., Ltd.) which is a heat-stable protease. , Neutrase 1.5MG (manufactured by Novozyme), super thermostable serine protease Pfu Protease S (manufactured by Takara Bio), punchdase P derived from Aspergillus sp. (manufactured by Yakult Pharmaceutical Co., Ltd.), Bakezyme B500 derived from Bacillus amyloliquefaciens, Aspergillus Bakezyme PPU95.000 (manufactured by DSM) derived from S. oryzae is commercially available.

糖分解酵素やプロテアーゼの添加量は、酵素の力価や耐熱性、至適温度によって適宜選択することができ、適宜必要な量を使用することができる。例えば、油脂組成物中に0.005~2質量%、好ましくは0.01~1質量%、より好ましくは0.1質量%であり、これら酵素をマーガリンやショートニングに混ぜ込むことにより本発明のスプレッド用又は注入用の油脂組成物を得ることができる。 The amount of the glycolytic enzyme or protease to be added can be appropriately selected depending on the titer, heat resistance, and optimum temperature of the enzyme, and a necessary amount can be used as appropriate. For example, by mixing these enzymes into margarine or shortening, the enzymes of the present invention can be added in an amount of 0.005 to 2% by mass, preferably 0.01 to 1% by mass, and more preferably 0.1% by mass in an oil or fat composition. Oil and fat compositions for spreads or injections can be obtained.

ベーカリー焼成品に塗布する油脂組成物の厚みや、注入する油脂組成物の量や注入される空間の大きさ、再加熱の方法、条件等により、再加熱工程における温度履歴は異なる。糖分解酵素やプロテアーゼの種類や添加量は、実際の温度履歴の条件に合わせて適宜選択することができる。より詳細に述べれば、再加熱工程において本発明の油脂組成物中の連続相である油脂が溶融し始める温度から、再加熱工程における最も高い温度までの範囲に含まれる、いずれかの温度帯において酵素活性を有していることが好ましい。さらには油脂組成物の融点以上の温度から100℃までの範囲に含まれるいずれかの温度帯において活性を有することがより好ましく、該温度帯の下限が40℃であることがさらに好ましく、45℃であることが最も好ましい。また、該温度帯の上限が95℃であることがさらに好ましく、90℃であることが最も好ましい。 The temperature history in the reheating process differs depending on the thickness of the oil and fat composition applied to the bakery baked product, the amount of the oil and fat composition injected, the size of the space into which it is injected, the reheating method and conditions, etc. The types and amounts of glycolytic enzymes and proteases to be added can be appropriately selected depending on the actual temperature history conditions. More specifically, in any temperature range included in the range from the temperature at which the fat or oil, which is the continuous phase in the oil or fat composition of the present invention, begins to melt in the reheating step to the highest temperature in the reheating step. Preferably, it has enzymatic activity. Furthermore, it is more preferable to have activity in any temperature range included in the range from the melting point of the oil and fat composition to 100°C, and it is even more preferable that the lower limit of the temperature range is 40°C, and even more preferably 45°C. Most preferably. Further, the upper limit of the temperature range is more preferably 95°C, and most preferably 90°C.

例えば油脂組成物をベーカリー焼成品に塗布し、再加熱工程をオーブン等で行う場合には、塗布された面の温度は焼成前の温度から上昇し、最高で100~200℃程度までに達するが、その温度履歴の間に油脂が溶融し、酵素がベーカリー焼成品に作用することにより効果を発揮することができる。 For example, when an oil or fat composition is applied to baked goods in a bakery and the reheating process is performed in an oven, the temperature of the applied surface rises from the temperature before baking, reaching a maximum of about 100 to 200°C. During that temperature history, the fats and oils melt and the enzymes can exert their effects by acting on the baked goods.

例えば、油脂組成物をベーカリー製品に注入し、再加熱工程をオーブン等で行う場合には、ベーカリー製品内部の温度が焼成前の温度から上昇し、40~80℃程度までに達するが、その温度履歴の間に油脂が溶融し、酵素がベーカリー製品に作用することにより効果を発揮することができる。また、油脂組成物をベーカリー製品に注入し、再加熱工程を電子レンジ等で行う場合には、ベーカリー製品内部の温度が焼成前の温度から上昇し、80~100℃程度までに達するが、その温度履歴の間に油脂が溶融し、酵素がベーカリー製品に作用することにより効果を発揮することができる。 For example, when an oil or fat composition is injected into a bakery product and the reheating process is performed in an oven or the like, the temperature inside the bakery product rises from the temperature before baking and reaches about 40 to 80 degrees Celsius. During heating, fats and oils melt and enzymes can exert their effect by acting on the bakery product. Furthermore, when an oil or fat composition is injected into a bakery product and the reheating process is performed in a microwave oven, etc., the temperature inside the bakery product rises from the temperature before baking, reaching about 80 to 100 degrees Celsius. During the temperature history, fats and oils melt and the enzymes can exert their effect by acting on the bakery product.

本発明の油脂組成物を製造する方法としては特に限定されないが、例えばショートニングやマーガリン、ファットスプレッドといった可塑性油脂組成物に酵素を混合し、可塑性油脂組成物中に分散させる方法や、酵素を水に分散させたものを可塑性油脂組成物中に分散又は乳化させる方法が挙げられる。また、融解した油脂に、酵素又は酵素を分散させた水相を、分散又は乳化させたものを、冷却、練りを加えて可塑性を有する油脂組成物を得る方法も挙げられる。あるいは、融解した油脂、又は融解した油脂に水相を加え乳化させたものを、冷却、練りを加えて可塑性を有する油脂組成物を得る工程のいずれかの時点において、酵素若しくは酵素を水に分散させたものを加えて混合する方法も挙げられる。具体的には、冷却をする前や、練りを加える前、練りを加えた後にラインから油脂組成物を取り出す前などに、酵素、もしくは酵素を油脂や水に分散させたものをライン中に注入しインラインミキサーで混合する方法が挙げられる。 The method for producing the oil and fat composition of the present invention is not particularly limited, but examples include a method of mixing an enzyme with a plastic oil and fat composition such as shortening, margarine, and fat spread and dispersing it in the plastic oil and fat composition, and a method of dispersing the enzyme in water. Examples include a method of dispersing or emulsifying the dispersed material in a plastic oil/fat composition. Another example is a method of obtaining a plastic fat composition by dispersing or emulsifying an enzyme or an aqueous phase in which an enzyme is dispersed in molten fat and oil, cooling and kneading the resulting mixture. Alternatively, the enzyme or the enzyme is dispersed in water at any point in the process of cooling and kneading the melted fat or the melted fat with an aqueous phase added thereto to emulsify it to obtain a plastic fat composition. There is also a method of adding and mixing a mixture. Specifically, enzymes or enzymes dispersed in oil or water are injected into the line before cooling, before adding kneading, or before removing the oil and fat composition from the line after kneading. An example of this method is mixing with an in-line mixer.

本発明において使用されるベーカリー焼成品は、穀粉類を主成分としたベーカリー生地を加熱処理(焼成、蒸し、フライ)することで得られ、例えばパン類、菓子類等を挙げることができ、具体的には、食パン、菓子パン、バラエティーブレッド、バターロール、ソフトロール、ハードロール、スイートロール、デニッシュ、ペストリー、フランスパン等のパン類の生地や、パイ、シュー、ドーナツ、バターケーキ、スポンジケーキ、カステラ、パンケーキ、蒸しケーキ、中華まん、饅頭、どら焼き、たい焼き、ハードビスケット、ワッフル、サブレ、ラングドシャ、スコーン等の菓子類などを挙げることができる。 The bakery baked products used in the present invention are obtained by heat-treating (baking, steaming, frying) bakery dough containing flour as a main component, and examples include breads, confectionery, etc. Examples include bread dough such as white bread, sweet bread, variety bread, butter rolls, soft rolls, hard rolls, sweet rolls, danishes, pastries, and French bread, as well as pies, choux, donuts, butter cakes, sponge cakes, and castella cakes. , pancakes, steamed cakes, Chinese steamed buns, steamed buns, dorayaki, taiyaki, hard biscuits, waffles, sables, langue de chat, scones, and other sweets.

上記ベーカリー生地に用いる穀粉類としては、小麦粉(薄力粉、中力粉、準強力粉、強力粉など)をはじめ、小麦胚芽、全粒粉、小麦ふすま、デュラム粉、大麦粉、米粉、ライ麦粉、ライ麦全粒粉、大豆粉、ハトムギ粉の他、コーンスターチ、タピオカ澱粉、小麦澱粉、甘藷澱粉、サゴ澱粉、米澱粉などの澱粉やそれらの化工澱粉等を挙げることができるが、これらの中でも、穀粉類中に小麦粉を、40質量%以上、好ましくは60質量%以上、より好ましくは80質量%以上使用することが望ましい。また、かかるベーカリー生地においては、必要に応じて、従来知られたベーカリー生地に使用することのできるその他の原料を配合することもできる。 The flours used in the above bakery dough include wheat flour (soft flour, medium flour, semi-strong flour, strong flour, etc.), wheat germ, whole wheat flour, wheat bran, durum flour, barley flour, rice flour, rye flour, whole rye flour, soybean flour. In addition to wheat flour and pearl barley flour, starches such as corn starch, tapioca starch, wheat starch, sweet potato starch, sago starch, and rice starch, as well as their modified starches, can be mentioned. It is desirable to use 40% by mass or more, preferably 60% by mass or more, more preferably 80% by mass or more. Moreover, in such bakery dough, other raw materials that can be used in conventionally known bakery dough can also be blended, if necessary.

ベーカリー焼成品に本発明の油脂組成物を塗布又は注入する方法は特に制限されず、常法により塗布又は注入を行うことができるが、ベーカリー焼成品の中心温度が50℃以下となった後で塗布又は注入を行うことが好ましい。また、ベーカリー焼成品に本発明の油脂組成物が塗布又は注入されているベーカリー製品を再加熱する方法としては特に制限されず、トースターで焼いたり、電子レンジで温めたり、フライパン、鉄板、又は焼き網で焼いたり、蒸したりする方法を挙げることができる。 The method of applying or injecting the oil and fat composition of the present invention to bakery baked goods is not particularly limited, and the coating or injection can be carried out by a conventional method, but the method of applying or injecting the oil and fat composition of the present invention to bakery baked goods is not particularly limited. Preferably, coating or injection is performed. Furthermore, there are no particular restrictions on the method of reheating bakery products in which the oil and fat composition of the present invention has been applied or injected. Methods include grilling and steaming.

〔酵素〕
<α-アミラーゼ>
・スミチームAH(新日本化学工業社製)
・スミチームA-10(新日本化学工業社製)
・スミチームAS(新日本化学工業社製)
・スミチームL(新日本化学工業社製)
・ノバミル 3D BG(ノボザイムズ ジャパン社製)
<ヘミセルラーゼ>
・スミチームSNX(新日本化学工業社製)
・ベイクザイムBXP5001(DSM社製)
<プロテアーゼ>
・スミチームOP(新日本化学工業社製)
〔enzyme〕
<α-amylase>
・SumiTeam AH (manufactured by Shin Nippon Chemical Industry Co., Ltd.)
・SumiTeam A-10 (manufactured by Shin Nihon Kagaku Kogyo Co., Ltd.)
・SumiTeam AS (manufactured by Shin Nihon Kagaku Kogyo Co., Ltd.)
・SumiTeam L (manufactured by Shin Nihon Kagaku Kogyo Co., Ltd.)
・Novamil 3D BG (manufactured by Novozymes Japan)
<Hemicellulase>
・SumiTeam SNX (manufactured by Shin Nippon Chemical Industry Co., Ltd.)
・Bakezyme BXP5001 (manufactured by DSM)
<Protease>
・SumiTeam OP (manufactured by Shin Nihon Kagaku Kogyo Co., Ltd.)

<スプレッド用又は注入用の油脂組成物>
おいしいソフトマーガリン(月島食品工業社製;融点34℃)に、α-アミラーゼ、ヘミセルラーゼ、及びプロテアーゼをそれぞれ0.01質量%、0.1質量%、1.0質量%となるように混合して、スプレッド用又は注入用の油脂組成物を調製した。また、2種類のα-アミラーゼの併用は、合わせて0.1質量%となるように混合して、スプレッド用又は注入用の油脂組成物を調製した。
<Oil and fat composition for spread or injection>
Delicious soft margarine (manufactured by Tsukishima Foods Co., Ltd.; melting point 34°C) was mixed with α-amylase, hemicellulase, and protease at concentrations of 0.01% by mass, 0.1% by mass, and 1.0% by mass, respectively. An oil and fat composition for spread or injection was prepared. In addition, two types of α-amylase were used in combination so that the total amount was 0.1% by mass to prepare an oil and fat composition for spread or injection.

<食感の官能評価>
上記のスプレッド用又は注入用の油脂組成物を、食パン(ベーカリー焼成品)1枚に15gスプレッドしたベーカリー製品(食パン)を、トースター(三洋電機製)を用いて1300Wで2分30秒焼成した。最終の表面温度は約150℃であった。このようにして得られたベーカリー製品は、溶いた鶏卵と牛乳などの混合液をパンに染み込ませたものを調理するいわゆるフレンチトーストとは異なる製造方法で得られたものであり、工場で再加熱され包装されて常温流通されることを想定している。また同様に、スプレッド用又は注入用の油脂組成物を、ロールパン(ベーカリー焼成品)1個に10g注入したベーカリー製品(ロールパン)を、トースター(三洋電機製)を用いて1300Wで2分焼成した。最終のロールパンの中心部分の温度は約68℃であった。得られた再加熱ベーカリー製品(食パン)及び再加熱ベーカリー製品(ロールパン)が冷めた後に4人のパネラーにより官能にて食感を合議で4段階で評価した。
3点;とても滑らかで口溶けがよい食感
2点;滑らかで口溶けがよい食感
1点;やや滑らかで口溶けがよい食感
0点;再加熱の前後で、滑らかさや口溶けの食感に変化なし
<Sensory evaluation of texture>
A bakery product (white bread) in which 15 g of the above-mentioned spreadable or injectable oil and fat composition was spread on one piece of bread (bakery baked product) was baked at 1300W for 2 minutes and 30 seconds using a toaster (manufactured by Sanyo Electric). The final surface temperature was approximately 150°C. The bakery products obtained in this way are produced using a different manufacturing method from the so-called French toast, in which bread is soaked in a mixture of beaten eggs and milk, and is not reheated at the factory. It is assumed that it will be packaged and distributed at room temperature. Similarly, a bakery product (roll bread) in which 10 g of the oil and fat composition for spread or injection was injected into one roll (bakery baked product) was baked at 1300 W for 2 minutes using a toaster (manufactured by Sanyo Electric). The temperature in the center of the final roll was approximately 68°C. After the obtained reheated bakery product (bread) and reheated bakery product (roll bread) had cooled, four panelists sensually evaluated the texture on a four-point scale.
3 points: Very smooth, melt-in-the-mouth texture 2 points: Smooth, melt-in-the-mouth texture 1 point: Slightly smooth, melt-in-the-mouth texture 0 points: No change in smoothness or melt-in-the-mouth texture before and after reheating

<結果>
食感の官能評価と硬さの結果を[表1]に示す。その結果、連続相が油脂であり、酵素を含有する油脂組成物を、ベーカリー焼成品にあらかじめ塗布又は注入しておくと、再加熱することによって、柔らかくジューシーな食感のベーカリー製品が得られることがわかった。また、2種のα-アミラーゼを併用した場合、各酵素の単独使用の場合と同等の結果が得られることがわかった。
<Results>
The results of sensory evaluation of texture and hardness are shown in [Table 1]. As a result, if an oil or fat composition in which the continuous phase is oil or fat and contains enzymes is applied or injected into bakery baked goods in advance, bakery products with a soft and juicy texture can be obtained by reheating. I understand. It was also found that when two types of α-amylases are used together, results equivalent to those obtained when each enzyme is used alone can be obtained.

Figure 0007374962000001
Figure 0007374962000001

Claims (6)

連続相が油脂であり、糖分解酵素及びタンパク質分解酵素からなる群から選択される1以上の酵素を含有する、塗布用又は注入用の油脂組成物であって、ベーカリー焼成品に前記油脂組成物を塗布又は注入したベーカリー製品を再加熱することにより油脂組成物を溶融させ、糖分解酵素及びタンパク質分解酵素からなる群から選択される1以上の酵素をベーカリー焼成品に作用させるための油脂組成物。 An oil and fat composition for coating or injection, the continuous phase of which is oil and fat, and containing one or more enzymes selected from the group consisting of glycolytic enzymes and proteolytic enzymes , the oil and fat composition being applied to bakery baked products. An oil and fat composition for causing one or more enzymes selected from the group consisting of glycolytic enzymes and proteolytic enzymes to act on baked goods by melting the oil and fat composition by reheating the bakery product coated or injected with . 油脂組成物が、油中水型の油脂組成物であることを特徴とする請求項1記載の油脂組成物。 The oil and fat composition according to claim 1, wherein the oil and fat composition is a water-in-oil type oil and fat composition. 糖分解酵素がアミラーゼ及びヘミセルラーゼからなる群から選択される1以上の酵素であることを特徴とする請求項1又は2記載の油脂組成物。 3. The oil and fat composition according to claim 1, wherein the glycolytic enzyme is one or more enzymes selected from the group consisting of amylase and hemicellulase. ベーカリー焼成品に請求項1~3のいずれかに記載の油脂組成物が塗布又は注入されていることを特徴とするベーカリー製品。 A bakery product characterized in that the oil and fat composition according to any one of claims 1 to 3 is coated or injected into a bakery baked product. 再加熱することにより塗布又は注入されている油脂組成物を溶融させ、酵素をベーカリー焼成品に作用させるための請求項4に記載のベーカリー製品。 5. The bakery product according to claim 4, wherein the oil and fat composition applied or injected is melted by reheating to cause the enzyme to act on the baked goods. 請求項4又は5に記載のベーカリー製品を再加熱することにより油脂組成物を溶融させ、酵素をベーカリー生地に作用させることを特徴とする再加熱ベーカリー製品の製造方法。 A method for producing a reheated bakery product, which comprises melting the oil and fat composition by reheating the bakery product according to claim 4 or 5, and allowing an enzyme to act on the bakery dough.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003325097A (en) 2002-05-08 2003-11-18 Asahi Denka Kogyo Kk Rice flour dough baked food
JP2010124760A (en) 2008-11-27 2010-06-10 Q P Corp Oil-and-fat food for toast
JP2016054680A (en) 2014-09-09 2016-04-21 日清オイリオグループ株式会社 Fat composition, and confectionary and bread having the same blended

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003325097A (en) 2002-05-08 2003-11-18 Asahi Denka Kogyo Kk Rice flour dough baked food
JP2010124760A (en) 2008-11-27 2010-06-10 Q P Corp Oil-and-fat food for toast
JP2016054680A (en) 2014-09-09 2016-04-21 日清オイリオグループ株式会社 Fat composition, and confectionary and bread having the same blended

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