JP7236834B2 - absorbent article - Google Patents

Description

TECHNICAL FIELD The present invention relates to an absorbent article in which a plurality of absorbent elements are arranged in series in the front-rear direction.

Absorbent articles such as disposable diapers and sanitary napkins generally use an absorbent body in which pulp fibers and superabsorbent polymer particles are accumulated. Since such an absorbent body is thick, it tends to be uncomfortable to wear.

Therefore, in recent years, research and development of techniques for thinning the absorber have been actively carried out. Specifically, a technique for thinning the absorbent body by reducing the amount of pulp fibers in the absorbent body has been researched and developed, and as a result, a sheet-shaped superabsorbent polymer particle has been developed. Specifically, there is one in which superabsorbent polymer particles are sandwiched and fixed between a lower nonwoven fabric and an upper nonwoven fabric (between two nonwoven fabrics). Such products are generally called SAP (Super Absorbent Polymer) sheets.

As an absorbent article using an SAP sheet, there is, for example, Patent Document 1 below. This absorbent article comprises a liquid-permeable sheet, a first absorbent body, a second absorbent body and a liquid-impermeable sheet in this order. It is sandwiched between core wraps, and the second absorbent body is obtained by wrapping pulp fibers and absorbent polymer powder with the second core wrap.

JP 2018-50835 A

However, when the SAP sheet is used in an absorbent article, the thickness of the absorbent body is reduced, and although the wearing comfort is improved, another problem arises.

For example, since general SAP sheets do not contain pulp fibers, they are slow in absorbing excretions such as urine. Therefore, there is a problem that the excreted liquid stays on the surface of the SAP sheet, and the excreted liquid comes into contact with the wearer's skin, causing discomfort.

In addition, since the SAP sheet does not contain pulp fibers, it has a low ability to temporarily retain the excreted liquid inside the SAP sheet. Therefore, there is also the problem that excreted fluid that has not been absorbed by the superabsorbent polymer particles inside the SAP sheet flows to the edges of the SAP sheet and seeps out.

Moreover, since the absorbent article described in Patent Document 1 has a two-layer structure in which the first absorbent body and the second absorbent body are stacked, there is also a problem that the absorbent article is thick and uncomfortable to wear.

Furthermore, the absorbable amount of an absorbent article is maximized when it is absorbed in all areas of the absorbent article, but in reality, even if it is repeatedly absorbed by multiple excretions, the entire absorbent article will be absorbed. Excrement does not spread evenly. Therefore, it is not possible to effectively use up the entire absorber. In other words, in order to increase the absorbable amount, it is necessary to improve not only the material and content of the absorber but also the diffusibility.

Therefore, a main object of the present invention is to reduce the thickness of the absorbent body. A secondary problem is to make it difficult for the excreted liquid to leak.

A representative aspect of the present invention that solves the above problems is as follows.
<First Aspect>
An absorbent article in which a plurality of absorbent elements are arranged in series in the front-rear direction,
The plurality of absorbing elements are
a front absorption element provided on the front side in the front-rear direction;
an intermediate absorbent element provided in the middle in the front-rear direction;
a rear absorption element provided on the rear side in the front-rear direction,
The intermediate absorbent element includes a first nonwoven fabric layer provided on the front side, a second nonwoven fabric layer provided on the back side, and superabsorbent polymer particles held between the first nonwoven layer and the second nonwoven layer. A laminate having
The front absorbent element and the rear absorbent element are an assembly of pulp fibers and superabsorbent polymer particles wrapped in a packaging sheet,
the rear end portion of the front absorbent element and the front end portion of the intermediate absorbent element are adjacent to or overlap each other;
the rear end portion of the intermediate absorbent element and the front end portion of the rear absorbent element are adjacent to or overlap each other;
An absorbent article characterized by:

(Effect)
In this aspect, a front absorbent element is provided on the front side of the absorbent article, and the front absorbent element contains pulp fibers. Since the front absorbent element contains pulp fibers, the absorption speed of the front absorbent element is increased, and leakage of excreted fluid from the front (so-called abdominal leakage) can be prevented. Similarly, a rear absorbent element is provided on the back side of the absorbent article, and the rear absorbent element also contains pulp fibers. This aspect can prevent leakage of excreted liquid from the rear side (so-called back leakage).

Further, an intermediate absorbent element is provided in the middle of the absorbent article in the front-rear direction, and this intermediate absorbent element is a laminate in which superabsorbent polymer particles are held between the first nonwoven fabric layer and the second nonwoven fabric layer. By adopting such a mode, the thickness of the middle portion in the front-rear direction of the absorbent article is reduced, and the wearing comfort of the absorbent article is improved.

In addition, when body pressure is applied to the pulp fibers of the absorbent element, the excreted liquid absorbed by the pulp fibers may leak out (so-called backflow) to the skin side of the absorbent element. By not including pulp fibers in the intermediate absorbent element arranged at a position where body pressure is likely to be applied, such a reversion prevention effect can be enhanced.

Furthermore, since body pressure is likely to be applied to the place where the intermediate absorbent element is arranged, the shape of the intermediate absorbent element is likely to collapse. This deformation of the intermediate absorbent element is more conspicuous when the intermediate absorbent element contains pulp fibers. If the intermediate absorbent element loses its shape and becomes twisted or cracked, it will lead to leakage of excrement. Therefore, in this aspect, by not including pulp fibers in the intermediate absorbent element, the shape of the intermediate absorbent element is prevented from collapsing, which in turn prevents leakage of excreted liquid.

As described above, according to this aspect, it is possible to reduce the thickness of the absorbent element. At the same time, it is possible to make it difficult for the excreted liquid to leak.

<Second Aspect>
The absorbent article according to the first aspect, wherein at least one of the nonwoven fabric of the first nonwoven layer and the nonwoven fabric of the second nonwoven layer is a spunbond nonwoven fabric or an SMS nonwoven fabric.

(Effect)
In general, spunbond nonwoven fabrics and SMS nonwoven fabrics have low bulk. Therefore, by using a spunbonded nonwoven fabric or an SMS nonwoven fabric for at least one of the nonwoven fabric of the first nonwoven fabric layer and the nonwoven fabric of the second nonwoven fabric layer, the thickness of the intermediate absorbent element is reduced, and the wearer's discomfort is significantly reduced. become.

<Third Aspect>
The absorbent article according to the first aspect, wherein the nonwoven fabric of the second nonwoven fabric layer is an air-laid nonwoven fabric.

(Effect)
By using an air-laid nonwoven fabric as the second nonwoven fabric layer of the intermediate absorbent element, the cellulose fibers of the air-laid nonwoven fabric diffuse the excreted liquid excreted in the intermediate absorbent element over a wide range in the planar direction (XY direction). As a result, the intermediate absorbent element absorbs more bodily fluids.

<Fourth Aspect>
the superabsorbent polymer particles contained in the intermediate absorbent element are fixed to both the first nonwoven layer and the second nonwoven layer;
the superabsorbent polymer particles fixed to the first nonwoven layer and the superabsorbent polymer particles fixed to the second nonwoven layer are of different types;
The absorbent article according to any one of the first to third aspects.

(Effect)
Preferably, different types of superabsorbent polymer particles are arranged in the first nonwoven layer and the second nonwoven layer. For example, for the first nonwoven fabric layer (upper nonwoven fabric layer), it is preferable to use superabsorbent polymer particles that have a slow absorption speed of excreted fluid and do not easily leak the absorbed excreted fluid. The second woven fabric layer (lower nonwoven fabric layer) is not limited to the first nonwoven fabric layer, and it is preferable to use any superabsorbent polymer particles in view of manufacturing costs and the like.

If the absorption speed of the superabsorbent polymer particles contained in the first nonwoven fabric layer is high, the superabsorbent polymer particles in the first nonwoven fabric layer will swell quickly, and the excreted fluid will be difficult to reach the second nonwoven fabric layer. In addition, when the superabsorbent polymer particles leak excreted fluid, the excreted fluid flows back and the wearer tends to feel uncomfortable. These problems can be solved by using the superabsorbent polymer particles contained in the first nonwoven fabric layer as described above.

Specifically, for example, the superabsorbent polymer particles contained in the first nonwoven fabric layer can be crushed type, and the superabsorbent polymer particles contained in the second nonwoven fabric layer can be pearl type. Crushed-type superabsorbent polymer particles have the advantage of slow absorption of excrement compared to pearl-type particles. On the other hand, the pearl-type superabsorbent polymer particles have the advantage that they are less likely to let go of the excreted fluid they have absorbed and are less likely to return to their bodies, compared to the crushed-type particles.

<Fifth Aspect>
an intermediate nonwoven layer is provided between the first nonwoven layer and the second nonwoven layer;
said superabsorbent polymer particles are retained between said first nonwoven layer and said intermediate nonwoven layer and also retained between said intermediate nonwoven layer and said second nonwoven layer;
The superabsorbent polymer particles held between the first nonwoven layer and the intermediate nonwoven layer and the superabsorbent polymer particles held between the intermediate nonwoven layer and the second nonwoven layer are of different types. belongs to,
The absorbent article according to any one of the first to third aspects.

(Effect)
It is preferable to place different types of superabsorbent polymers on the first nonwoven layer side and the second nonwoven layer side with the intermediate nonwoven layer as a boundary. For example, between the first nonwoven fabric layer (the upper nonwoven fabric layer; the same shall apply hereinafter) and the intermediate nonwoven fabric layer, superabsorbent polymer particles that absorb excrement at a slow rate and do not easily leak the absorbed excrement may be used. preferable. Moreover, between the second nonwoven fabric layer (lower nonwoven fabric layer; the same shall apply hereinafter) and the intermediate nonwoven fabric layer, there is no limitation between the first nonwoven fabric layer and the intermediate nonwoven fabric layer. It is better to use superabsorbent polymer particles.

If the absorption speed of the superabsorbent polymer particles located between the first nonwoven fabric layer and the intermediate nonwoven fabric layer is high, the superabsorbent polymer particles will swell quickly, and excreted liquid will flow between the second nonwoven fabric layer and the intermediate nonwoven fabric layer. hard to get to. In addition, when the superabsorbent polymer particles located between the first nonwoven fabric layer and the intermediate nonwoven fabric layer leak excreted fluid, the excreted fluid will return and the wearer will likely feel discomfort. These problems can be solved by using the above superabsorbent polymer particles positioned between the first nonwoven fabric layer and the intermediate nonwoven fabric layer.

Specifically, for example, the superabsorbent polymer particles located between the first nonwoven fabric layer and the intermediate nonwoven fabric layer are crushed, and the superabsorbent polymer particles located between the second nonwoven fabric layer and the intermediate nonwoven fabric layer are crushed. It can be pearl type. Crushed-type superabsorbent polymer particles have the advantage of slow absorption of excrement compared to pearl-type particles. On the other hand, the pearl-type superabsorbent polymer particles have the advantage that they are less likely to let go of the excreted fluid they have absorbed and are less likely to return to their bodies, compared to the crushed-type particles.

As a method for manufacturing such an intermediate absorbent element, for example, after scattering superabsorbent polymer particles on the intermediate nonwoven fabric layer, the intermediate nonwoven fabric layer is turned over and another kind of superabsorbent polymer particles are scattered. and then sandwiching this intermediate nonwoven fabric layer between the first nonwoven fabric layer and the second nonwoven fabric layer. When the superabsorbent polymer particles are held between the first nonwoven layer and the intermediate nonwoven layer, it means that the superabsorbent polymer particles are freely movable between the first nonwoven layer and the intermediate nonwoven layer. a form in which the superabsorbent polymer particles are fixed in a position of the intermediate nonwoven fabric layer closer to the first nonwoven layer, and a form in which these two forms are combined. Similarly, holding the superabsorbent polymer particles between the second nonwoven layer and the intermediate nonwoven layer means that the superabsorbent polymer particles are freely movable between the second nonwoven layer and the intermediate nonwoven layer. It includes a laying configuration, a configuration in which the superabsorbent polymer particles are fixed in a position of the intermediate nonwoven fabric layer closer to the second nonwoven layer, and a configuration in which these two configurations are combined.

<Sixth Aspect>
an intermediate nonwoven layer is provided between the first nonwoven layer and the second nonwoven layer;
The superabsorbent polymer particles are fixed to the intermediate nonwoven fabric layer,
The intermediate nonwoven fabric layer has a basis weight of 20 to 50 g/m ² ,
The intermediate nonwoven fabric layer has a thickness of 1 to 10 mm,
The fineness of the fibers constituting the intermediate nonwoven layer is 2.0 to 6.0 dtex,
The absorbent article according to any one of the first to third aspects.

(Effect)
An intermediate nonwoven layer is preferably provided between the first nonwoven layer and the second nonwoven layer. The basis weight of this intermediate nonwoven fabric layer is preferably 20 to 50 g/m ² , more preferably 30 to 40 g/m ² . At this time, the thickness of the intermediate nonwoven fabric layer is preferably 1 mm to 10 mm, more preferably 3 mm to 5 mm. Furthermore, the fineness of the fibers constituting the intermediate nonwoven fabric layer is preferably 2.0 to 6.0 dtex, more preferably 3.0 to 5.0 dtex.

When the basis weight of the intermediate nonwoven layer is lower than 20 g/m ² , the thickness of the intermediate nonwoven layer is thicker than 10 mm, and the fineness of the fibers constituting the intermediate nonwoven layer is higher than 6.0 dtex, the interfiber space in the intermediate nonwoven layer The gaps between the layers become too large, making it difficult to fix the superabsorbent polymer particles in the spaces inside the intermediate nonwoven layer. The superabsorbent polymer particles are not fixed within the intermediate nonwoven layer and are freely movable in the space between the first nonwoven layer and the intermediate nonwoven layer (and/or between the intermediate nonwoven layer and the second nonwoven layer). If placed in such a state, the superabsorbent polymer particles will gather in one area due to the influence of the wearer's body position, etc., causing uneven absorption in the middle absorbent element (the middle absorbent element has a high absorption capacity There is a problem that a low part is generated). In order to avoid such uneven absorption, the first nonwoven layer and the intermediate nonwoven layer (and/or the intermediate nonwoven layer and the second nonwoven layer) are adhered with a hot-melt adhesive or the like. In addition to the problem of hardening, there is also the problem of an increase in the amount of adhesive used, which increases the cost.

On the other hand, when the basis weight of the intermediate nonwoven layer is higher than 50 g/m ² , the thickness of the intermediate nonwoven layer is thinner than 1 mm, and the fineness of the fibers constituting the intermediate nonwoven layer is lower than 2.0 dtex, The spaces between the fibers become too small, making it difficult to fix the superabsorbent polymer particles in the spaces inside the intermediate nonwoven layer. In this case as well, there is the problem that the absorption capacity of the intermediate absorbent element is biased, as in the case described above. In addition, if a large amount of hot-melt adhesive is used to avoid such bias, there is a problem that the intermediate absorbent element is hardened by the adhesive, and the amount of adhesive used increases, which increases the cost. There is also a problem. In addition, there is a fundamental problem that the wearer tends to feel discomfort when the thickness of the intermediate nonwoven fabric layer increases.

As the above-mentioned intermediate nonwoven fabric layer, an air-through nonwoven fabric is preferably used because it requires a basis weight of 20 g/m ² or more and a thickness of 1 mm or more.
On the contrary, the first nonwoven fabric layer and the second nonwoven fabric layer are preferably thinner in order to reduce the thickness of the intermediate absorbent element itself. Specifically, the thickness of each nonwoven fabric layer is preferably 0.2 mm to 0.8 mm, more preferably 0.4 mm to 0.6 mm. In this case, the basis weight of each nonwoven fabric layer is preferably less than 20 g/m ² , more preferably less than 18 g/m ² .

<Seventh Aspect>
The absorbent article according to any one of the first to sixth aspects, wherein a non-existent region, which is elongated in the front-rear direction and is free of the superabsorbent polymer particles, is provided in the middle of the intermediate absorbent element in the width direction.

(Effect)
By providing a longitudinally elongated non-existent region in which there are no superabsorbent polymer particles in the middle of the intermediate absorbent element in the width direction, the excreted fluid can be easily diffused in the longitudinal direction.

<Eighth Aspect>
At least one of the rear end portion of the front absorbent element and the front end portion of the intermediate absorbent element, and at least one of the rear end portion of the intermediate absorbent element and the front end portion of the rear absorbent element overlap in the thickness direction,
The absorbent article according to the first to seventh aspects, wherein the length of the overlapped portion in the front-rear direction is 10 mm or less.

(Effect)
It is preferable to provide an overlap of 10 mm or less between the rear end of the front absorbent element and the front end of the intermediate absorbent element. By providing the overlapped portion, excreted fluid can easily transfer from the middle absorbent element to the front absorbent element, thereby improving the absorbent capacity of the absorbent article. For the same reason, the rear end portion of the intermediate absorbent element and the front end portion of the rear absorbent element may be overlapped by 10 mm or less. This overlapping portion may be provided either between the front absorbent element and the intermediate absorbent element or between the intermediate absorbent element and the rear absorbent element, but if it is provided in both, the absorbent capacity of the absorbent article will increase. improve more.

As described above, according to the present invention, it is possible to reduce the thickness of the absorbent body. In addition, it becomes possible to make it difficult for the excreted liquid to leak.

Fig. 2 is a plan view showing the inner surface of the underpants-type disposable diaper in an unfolded state; Fig. 2 is a plan view showing the outer surface of the pants-type disposable diaper in an unfolded state; 2 is a cross-sectional view taken along line 2-2 of FIG. 1; FIG. 3 is a cross-sectional view taken along line 3-3 of FIG. 1; FIG. 4 is a cross-sectional view taken along line 4-4 of FIG. 1; FIG. (a) 5-5 cross-sectional view of FIG. 1, and (b) 6-6 cross-sectional view of FIG. Fig. 3 is a cross-sectional view of an intermediate absorbent element; (a) A configuration in which superabsorbent polymer particles are present in the space between the first nonwoven fabric layer and the second nonwoven fabric layer, (b) A configuration in which an intermediate nonwoven fabric layer is provided and superabsorbent polymer particles are fixed to the intermediate nonwoven fabric layer and (c) a form in which superabsorbent polymer particles are fixed to each of the first nonwoven fabric layer and the second nonwoven fabric layer. FIG. 10 is a plan view showing the inner surface of the pants-type disposable diaper in an unfolded state in another embodiment; FIG. 9 is a cross-sectional view taken along line 7-7 of FIG. 8;

BEST MODE FOR CARRYING OUT THE INVENTION A preferred embodiment of the absorbent article 1 according to the present invention will be described below with reference to the drawings. The following description and drawings merely show examples of embodiments of the present invention, and the content of the present invention should not be construed as being limited to these embodiments.

<Example of pants-type disposable diaper>
1 to 6 show an example of a pants-type disposable diaper as an absorbent article. This pants-type disposable diaper includes a front outer body 12F that constitutes at least the waist circumference of the front body F, a rear outer body 12B that constitutes at least the waist circumference of the back body B, and a front outer body 12F through the crotch. and an interior body 200 provided on the exterior bodies 12F and 12B so as to extend to the rear exterior body 12B, and both sides of the front exterior body 12F and both sides of the rear exterior body 12B are joined together. By forming the side seal portions 12A, the openings formed by the front and rear end portions of the exterior bodies 12F and 12B serve as waist openings through which the wearer's torso passes. The portions surrounded by the lower edge of 12B and the side edge of the inner body 200 are leg openings through which the legs are passed. The inner body 200 is a part that absorbs and holds excrement such as urine, and the outer bodies 12F and 12B are parts that support the inner body 200 against the wearer's body. Symbol Y indicates the total length of the diaper in the unfolded state (the length LD in the front-rear direction from the edge of the waist opening of the front body F to the edge of the waist opening of the back body B), and the symbol X indicates the diaper in the unfolded state. Shows full width.

The pants-type disposable diaper of this embodiment includes a waist region T defined as a front-rear direction LD range (a front-rear direction LD range from the waist opening to the upper ends of the leg openings) having the side seal portions 12A, and front and rear portions forming the leg openings. It has an intermediate region L defined as a direction LD range (between the front-back direction LD region having the side seal portions 12A of the front body F and the front-back direction LD region having the side seal portions 12A of the back body B). The waist region T can be divided into a “waist portion” W conceptually forming the edge of the waist opening and a “lower waist portion” U below this. Normally, when there is a boundary where the elastic stress in the width direction WD changes in the waist region T (for example, the thickness or elongation rate of the elastic member changes), the waist part W is closer to the waist opening than the boundary closest to the waist opening. If there is no such boundary, the waist extension portion 12E extending from the inner body 200 to the waist opening side becomes the waist portion W. As shown in FIG. The length of these LDs in the front-rear direction varies depending on the size of the product and can be determined as appropriate. For example, the waist portion W can be 15 to 40 mm, and the waist lower portion U can be 65 to 120 mm. On the other hand, both side edges of the intermediate region L are constricted in a U-shape or a curvilinear shape so as to fit around the wearer's legs, and these are portions that fit around the wearer's legs.

(inner body)
The inner body 200 can take any shape, but in the illustrated form it is rectangular. As shown in FIGS. 3 to 6, the inner body 200 includes a top sheet 30 located on the wearer's skin side, a liquid impermeable sheet 11 located on the back side, and an absorbent sheet 11 interposed therebetween. It is a main body part that has an element 50 and is responsible for the absorption function. Reference numeral 40 denotes an intermediate sheet (second sheet) provided between the top sheet 30 and the absorbent element 50 in order to quickly transfer the liquid permeating the top sheet 30 to the absorbent element 50, and reference numeral 60 denotes an intermediate sheet. 4 shows rise gathers 60 extending from both sides of the inner body 200 so as to come in contact with the legs of the wearer in order to prevent leakage of excrement to both sides of the inner body 200. FIG.

(top sheet)
The top sheet 30 is liquid-permeable, and examples thereof include perforated or non-perforated nonwoven fabrics and porous plastic sheets. In addition, among these, the nonwoven fabric is not particularly limited as to what the raw material fibers are. For example, synthetic fibers such as olefins such as polyethylene and polypropylene, polyesters, and polyamides, regenerated fibers such as rayon and cupra, natural fibers such as cotton, and mixed fibers and composite fibers using two or more of these. etc. can be exemplified. Furthermore, the nonwoven fabric may be manufactured by any processing. Examples of processing methods include known methods such as spunlace, spunbond, thermal bond, meltblown, needle punch, air through, and point bond methods. For example, if flexibility and drapeability are desired, the spunbond method and spunlace method are preferable, and if bulkiness and softness are desired, the air through method, point bond method, and thermal bond method are preferable processing methods. .

Further, the top sheet 30 may be composed of one sheet, or may be composed of a laminated sheet obtained by laminating two or more sheets. Similarly, the top sheet 30 may consist of one sheet or two or more sheets in the planar direction.

Both sides of the top sheet 30 may be folded back at the side edges of the absorbent element 50 , or may protrude laterally from the side edges of the absorbent element 50 without being folded.

The top sheet 30 is desirably fixed to a member adjacent to the back side by means of material welding such as heat sealing or ultrasonic sealing, or by a hot melt adhesive.

(intermediate sheet)
An intermediate sheet (also referred to as a “second sheet”) 40 having a faster liquid permeation rate than the top sheet 30 can be provided in order to transfer the liquid that permeates the top sheet 30 to the absorbent element 50 quickly. The intermediate sheet 40 is intended to quickly transfer the liquid to the absorbent element 50 to enhance the absorption performance of the absorbent element 50 and prevent the phenomenon of "backflow" of the absorbed liquid from the absorbent element 50. FIG. It is preferable to provide an intermediate sheet 40 between the top sheet 30 and the absorbent element 50 in view of preventing the backflow phenomenon. The intermediate sheet 40 can also be omitted.

Examples of the intermediate sheet 40 include materials similar to those of the top sheet 30, spunlace nonwoven fabric, spunbond nonwoven fabric, SMS nonwoven fabric, pulp nonwoven fabric, mixed sheet of pulp and rayon, pointbond nonwoven fabric, and crepe paper. In particular, an air-through nonwoven fabric is preferred because it is bulky. Composite fibers having a core-sheath structure are preferably used for the air-through nonwoven fabric. In this case, the resin used for the core may be polypropylene (PP), but polyester (PET) having high rigidity is preferable. The basis weight is preferably 17-80 g/m ² , more preferably 25-60 g/m ² . The thickness of the raw fibers of the nonwoven fabric is preferably 2.0 to 10 dtex. In order to make the non-woven fabric bulky, it is also preferable to use eccentric fibers, hollow fibers, or eccentric and hollow fibers whose core is not in the center as mixed fibers of all or part of the raw material fibers.

The intermediate sheet 40 illustrated in the drawings is shorter than the width of the intermediate absorbent element 50M and arranged in the center, but may be provided over the entire width of the intermediate absorbent element 50M. The length of the intermediate sheet 40 in the front-rear direction LD may be the same as the full length of the diaper, or may be the same as the lengths of the absorbent elements 50F, 50M, and 50B, or may be within a short length range centered on the liquid-receiving area. may be

The intermediate sheet 40 is desirably fixed to a member adjacent to the front side or the back side by means of material welding such as heat sealing or ultrasonic sealing, or by hot melt adhesive.

(liquid-impermeable sheet)
The material of the liquid-impermeable sheet 11 is not particularly limited, but examples thereof include plastic films made of olefin resins such as polyethylene and polypropylene, laminated nonwoven fabrics in which a plastic film is provided on the surface of nonwoven fabrics, and plastic films. A laminated sheet in which a nonwoven fabric or the like is laminated and joined to the sheet can be exemplified. For the liquid-impermeable sheet 11, it is preferable to use a liquid-impermeable and moisture-permeable material that is preferably used from the viewpoint of preventing stuffiness. Moisture-permeable plastic films include microporous plastic films obtained by kneading an inorganic filler into an olefin resin such as polyethylene or polypropylene, forming a sheet, and then stretching the sheet in a uniaxial or biaxial direction. is widely used. Other methods include non-woven fabrics using microdenier fibers, leak-proof enhancement by reducing fiber voids by applying heat and pressure, and coating with superabsorbent or hydrophobic resins or water repellents. Therefore, a sheet made liquid-impermeable without using a plastic film can also be used as the liquid-impermeable sheet 11, but sufficient adhesive strength is obtained when bonding with the cover nonwoven fabric 13 described later via a hot-melt adhesive. It is desirable to use a resin film in order to obtain

The liquid-impermeable sheet 11 has a width that can be accommodated on the back side of the absorbent element 50 as shown in the figure, and also wraps around both sides of the absorbent element 50 to extend to both sides of the top sheet 30 in order to improve leakproofness. You can also let It is appropriate that the width of this extended portion is about 5 to 20 mm on each side.

(Getting up gathers)
The rising gathers 60 are for preventing side leakage, extend along both sides of the inner body 200 over the entire front-rear direction LD, and stand up from the sides of the inner body 200 to the front side.

1 and 3 to 5, the base side portion 60B stands obliquely toward the center in the width direction WD, and the tip side portion 60A from the middle portion obliquely outwards in the width direction WD. However, it is not limited to this, and appropriate modifications are possible, such as a form in which the entirety is raised on the center side in the width direction WD.

More specifically, the illustrated riser gathers 60 are formed by folding a band-shaped gathered nonwoven fabric 62 having a length equal to the length of the inner body 200 in the front-rear direction LD in the width direction WD at the leading end portion. A plurality of slender gathering elastic members 63 are fixed in a stretched state along the longitudinal direction at intervals in the width direction WD between the folded portions and the adjacent sheets. A base end portion of the rising gathers 60 located on the opposite side to the tip portion (the end portion on the side opposite to the sheet folded portion in the width direction WD) is fixed to the side portion of the inner body 200 on the back side of the liquid-impermeable sheet 11. The base portion 65 is formed as a flattened base portion 65, and the portion other than the base portion 65 is a body portion 66 extending from the base portion 65 (portion on the folded portion side). Further, the body portion 66 has a root side portion 60B extending toward the center in the width direction WD, and a distal end portion 60A that is folded back at the tip of the root side portion 60B and extends outward in the width direction WD. Although this form is a surface contact type rising gather 60, a line contact type rising gather 60 that is not folded outward in the width direction WD can also be adopted. Both ends of the main body portion 66 in the front-rear direction LD are laid down portions 67 fixed to the side surfaces of the top sheet 30 in the laid-down state, while an intermediate portion in the front-rear direction LD is positioned between them. is a non-fixed free portion 68, and a gathered elastic member 63 extending in the front-rear direction LD is fixed to at least the tip of the free portion 68 in a stretched state.

In the rising gathers 60 configured as described above, the contractile force of the gather elastic members 63 acts to bring both ends of the front-rear direction LD closer together, but the main body portion 66 is fixed so that both ends of the front-back direction LD do not stand up. On the other hand, since there is a non-fixed free portion 68 between them, only the free portion 68 stands up so as to abut on the body side as indicated by the arrow in FIG. In particular, when the root portion 65 is positioned on the back side of the inner body 200, the free portion 68 in and near the crotch portion is raised so as to open outward in the width direction WD, so that the rise gathers 60 come into contact with the leg circumference. It comes to touch and the fit improves.

Like the rising gathers 60 in the illustrated example, the main body portion 66 is composed of a root side portion 60B extending toward the center in the width direction WD and a tip side portion 60A extending outward in the width direction WD by folding back at the tip of the root side portion 60B. In this bent form, the tip side portion 60A and the root side portion 60B are joined in the fallen state at the fallen portion 67, and the root side portion 60B is joined to the top sheet 30 in the fallen state. At least one of hot-melt adhesives by various application methods and material welding means such as heat sealing and ultrasonic sealing can be used to join the facing surfaces in the lodging portion 67 .

As the gathered nonwoven fabric 62, nonwoven fabric such as spunbond nonwoven fabric (SS, SSS, etc.), SMS nonwoven fabric (SMS, SSMMS, etc.), meltblown nonwoven fabric, etc., which is flexible and excellent in uniformity and concealability, is water-repellent with silicone or the like as necessary. A treated material can be preferably used, and the fiber basis weight is preferably about 10 to 30 g/m ² . A thread rubber or the like can be used as the gather elastic member 63 . When spandex thread rubber is used, the thickness is preferably 470 to 1240 dtex, more preferably 620 to 940 dtex. The elongation rate when fixed is preferably 150 to 350%, more preferably 200 to 300%. The term "elongation rate" means a value when the natural length is taken as 100%. Also, as shown in the figure, a waterproof film 64 can be interposed between the gathered nonwoven fabrics 62 folded in two. In this case, the gathered nonwoven fabrics 62 can be partially omitted where the waterproof film 64 exists. However, in order to make the appearance and feel of the product like cloth, it is necessary that at least the outer surface of the riser gathers 60 from the base end to the tip be formed of the gathered nonwoven fabric 62, as shown in the illustrated example. be.

The number of gather elastic members 63 is preferably 2-6, more preferably 3-5. A suitable arrangement interval 60d is 3 to 10 mm. With this configuration, the area in which the gather elastic member 63 is arranged can easily come into contact with the skin. The gather elastic member 63 may be arranged not only on the tip side but also on the base side.

The dimensions of the rising gathers 60 in the illustrated example can be determined as appropriate. ) W2 is preferably 15 to 60 mm, particularly preferably 20 to 40 mm. In addition, the separation distance W1 between the innermost creases in the state where the rising gathers 60 are folded flat so as to be parallel to the surface of the top sheet 30 is preferably 60 to 190 mm, particularly preferably 70 to 140 mm.

(absorbing element)
A plurality of absorbent elements 50 are arranged in series along the front-rear direction LD of the absorbent article. In the embodiment of FIG. 1, a front absorbent element 50F is provided on the front side in the longitudinal direction LD, a middle absorbent element 50M is provided in the middle in the longitudinal direction LD, and a rear absorbent element 50B is provided on the rear side in the longitudinal direction LD. More specifically, the front absorbent element 50F is arranged in the front-rear direction LD intermediate portion of the lower waist portion U of the front body F. In addition, an intermediate absorbent element 50M is arranged between the front-rear direction LD intermediate portion of the lower waist portion U of the front body F and the front-rear direction LD intermediate portion of the intermediate region L of the back body B. Further, the back absorbent element 50B is arranged between the front-rear direction LD intermediate portion of the intermediate region L of the back body B and the front-rear direction LD intermediate portion of the lower waist portion U of the back body B.

The intermediate absorbent element 50M is composed of a first nonwoven fabric layer 51 provided on the front side, a second nonwoven fabric layer 52 provided on the back side, and a high density material held between the first nonwoven fabric layer 51 and the second nonwoven fabric layer 52. It is a laminate having absorbent polymer particles 53 . The front absorbent element 50</b>F and the rear absorbent element 50</b>B are formed by wrapping an aggregate (absorbent body 56 ) of pulp fibers and superabsorbent polymer particles 53 with a packaging sheet 58 . These structures will be detailed later.

The front absorbent element 50F and the rear absorbent element 50B can be of any shape, such as rectangular or square. The length in the width direction WD of the front absorbent element 50F is substantially the same as the length in the width direction WD of the rear absorbent element 50B. Also, the lengths in the width direction WD of the front absorbent element 50F and the rear absorbent element 50B are substantially the same as the length in the width direction WD of the inner body 200 . Specifically, when the length in the width direction WD of the inner body 200 is 100 to 200 mm, the length in the width direction WD of the front absorbent element 50F is preferably about 90 to 220 mm, and the rear absorbent element 50B. It is preferable that the length in the width direction WD is about 90 to 220 mm. That is, the length in the width direction WD of the front absorbent element 50F and the rear absorbent element 50B is preferably about 90% to 110%, more preferably about 95% to 105%, of the length in the width direction WD of the inner body 200. is more preferable. This is because if it is shorter than 90%, there is a risk of abdominal leakage or back leakage, and if it is longer than 110%, there is a risk of interference with the sit-up gathers 60 .

In the case of disposable diapers for men (boys), the length of the front absorbent element 50F in the front-rear direction LD is preferably shorter than the length of the lower waist portion U of the front body F in the front-rear direction LD. Since the urination opening of a man is located on the front side of the center of the body, it is necessary to arrange the intermediate absorbent element 50M at the position of the urination opening. because there is Specifically, when the length LD in the front-rear direction of the lower waist portion U of the front body F is 65 mm-120 mm, the length LD in the front-rear direction of the front absorbent element 50F is preferably about 30 mm-90 mm. . That is, the length of the front absorbent element 50F in the front-rear direction LD is preferably about 50% to 75% of the length of the lower waist portion U of the front body F in the front-rear direction LD. If it is shorter than 50%, abdominal leakage may occur, and if it is longer than 75%, the thickness of the front absorbent element 50F may cause discomfort to the wearer.

On the other hand, the length of the back absorbent element 50B in the front-back direction LD is preferably from the front-back direction LD middle of the lower waist portion U of the back body B to the front-back direction LD middle of the intermediate region L of the back body B. Specifically, it is preferably about 100 mm to 200 mm. The length of the rear absorbent element 50B in the front-rear direction LD is about two to three times longer than the length of the front absorbent element 50F in the front-rear direction LD. Generally, when wearers of disposable diapers sleep on their backs, they are more likely to sleep on their backs than on their stomachs, and are thus more likely to have back leaks than belly leaks. .

As described above, it is preferable to arrange the intermediate absorbent element 50M in the vicinity of the urination opening of the wearer and in the area having a certain length in the front-rear direction LD from there. As will be described later, the thickness of the intermediate absorbent element 50M is thinner than the thickness of the front absorbent element 50F and the rear absorbent element 50B, so that the wearer is less likely to feel discomfort. Specifically, the length of the intermediate absorbent element 50M in the front-rear direction LD is preferably about 150 mm to 200 mm.

In the above description, a disposable diaper for men (boys) has been described. In the case of disposable diapers for women (girls), the urination opening of a woman is located in the center of the body. should be arranged near the center of the LD in the front-rear direction. Therefore, the position of the intermediate absorbent element 50M is closer to the center than in the disposable diaper for men as shown in FIG. Accordingly, the length of the front absorbent element 50F in the front-rear direction LD becomes longer than that in FIG. 1, and the length of the rear absorption element 50B in the front-rear direction LD becomes shorter than that in FIG.

In the embodiment of FIG. 1, the rear end portion of the front absorbent element 50F in the front-rear direction LD and the front end portion of the intermediate absorbent element 50M in the front-rear direction LD overlap in the thickness direction. By providing the overlapping portion, the excreted liquid Li is easily transferred from the middle absorbent element 50M to the front absorbent element 50F, thereby improving the absorbent capacity of the absorbent article. In FIG. 1, the length of the overlapping portion in the front-rear direction LD is set to 10 mm, but this length can be changed arbitrarily. Specifically, the length of the overlapping portion in the front-rear direction LD is preferably 5 mm to 10 mm, more preferably 5 mm to 7 mm. If the length of the overlapping portion in the front-rear direction LD is shorter than 5 mm, there is a problem that the excreted liquid Li is difficult to transfer from the intermediate absorbent element 50M to the front absorbent element 50F. Further, if the length of the overlapping portion in the front-rear direction LD is longer than 10 mm, there is a problem that the wearer may feel the thickness of the absorbent element 50 and feel discomfort.

Similarly, in the embodiment of FIG. 1, the rear end portion of the intermediate absorbent element 50M in the front-rear direction LD and the front end portion of the rear absorbent element 50B in the front-rear direction LD overlap in the thickness direction. This is to improve the absorbent capacity of the absorbent article by transferring the excrement Li from the middle absorbent element 50M to the rear absorbent element 50B. In FIG. 1, the length of the longitudinal direction LD of this overlapping portion is set to 10 mm, but the length of the longitudinal direction LD of this overlapping portion is arbitrary in the range of 5 mm to 10 mm (more preferably in the range of 5 mm to 7 mm). can be changed to This is for the same reason as described above.

The rear end of the front-rear direction LD of the front absorbent element 50F and the front end of the front-rear direction LD of the intermediate absorbent element 50M may be adjacent to each other. Here, to make the front absorbent element 50F and the intermediate absorbent element 50M adjacent to each other means that no overlapping portion is provided between the front absorbent element 50F and the intermediate absorbent element 50M, and the front absorbent element 50F and the intermediate absorbent element 50M are arranged in the front-rear direction LD. It means to place them not too far apart. The distance between the front absorbent element 50F and the intermediate absorbent element 50M is preferably 5 mm or less, preferably 3 mm or less, and more preferably 0 mm. This is because when the separation distance between the front absorbent element 50F and the intermediate absorbent element 50M increases, it becomes difficult for the excreted liquid Li to migrate from the intermediate absorbent element 50M to the front absorbent element 50F.

Similarly, the front-rear LD rear end portion of the intermediate absorbent element 50M and the front-rear LD front end portion of the rear absorbent element 50B may be adjacent to each other. Adjacent the middle absorbent element 50M and the rear absorbent element 50B means that no overlapping portion is provided between the middle absorbent element 50M and the rear absorbent element 50B, and the middle absorbent element 50M and the rear absorbent element 50B are too far apart in the front-rear direction LD. It means to place without Here, the distance between the middle absorbent element 50M and the rear absorbent element 50B is preferably 5 mm or less, preferably 3 mm or less, and more preferably 0 mm. This is for the same reason as described above.

In the embodiment of FIG. 6, the intermediate absorbent element 50M is arranged on the skin surface side ( front side ) in the thickness direction, and the front absorbent element 50F and the rear absorbent element 50B are arranged on the back side ( back side ) in the thickness direction. . When the intermediate absorbent element 50M is arranged on the skin surface side, the distance between the wearer's excretory opening and the intermediate absorbent element 50M becomes shorter than when the intermediate absorbent element 50M is arranged on the back side, so that the excretory liquid Li is distributed in the middle. It is possible to shorten the time until it is absorbed by the absorbent element 50M. Without considering such advantages, the front absorbent element 50F and the rear absorbent element 50B may be arranged on the skin surface side, and the intermediate absorbent element 50M may be arranged on the back side.

In addition, in the embodiment of FIG. 1, the length in the width direction WD of the middle absorbent element 50M is shorter than the length in the width direction WD of the front absorbent element 50F and the rear absorbent element 50B. Reducing the width of the intermediate absorbent element 50M makes it easier for the absorbent article to fit around the wearer's leg.

If the length of the intermediate absorbent element 50M in the width direction WD becomes shorter, the possibility of leakage of the excreted liquid Li to the outside from the outside of the intermediate absorbent element 50M in the width direction WD (so-called side leakage) increases. Therefore, in order to prevent such side leakage, the side absorbent elements 50S may be provided outside the intermediate absorbent elements 50M in the width direction WD. FIG. 8 shows an arrangement example of the side absorbing elements 50S. At that time, in order to make the side absorbent elements 50S easier to see, the portions where the side absorbent elements 50S are arranged are shaded with rhombuses. In FIG. 8, in order to facilitate transfer of excrement Li from the middle absorbent element 50M to the side absorbent elements 50S, the left end of the middle absorbent element 50M and the right side of the left side absorbent element 50SL are approximately 5 mm to 10 mm apart. They overlap. Similarly, the right end of the middle absorbent element 50M and the left end of the right side absorbent element 50SR are overlapped by about 5 mm to 10 mm. As shown in FIG. 9, in this overlapping portion, the middle absorbent element 50M is positioned on the skin surface side and the side absorbent element 50S is positioned on the back side, but the side absorbent element 50S is arranged on the skin surface side. However, the intermediate absorbent element 50M may be placed on the back side. Also, the middle absorbent element 50M and the side absorbent elements 50S may be arranged adjacent to each other without overlapping. The concept of adjacency is similar to that of the front absorbent element 50F and the intermediate absorbent element 50M. Furthermore, the front end portion of the front-rear direction LD of the side absorbent element 50S and the rear end portion of the front-rear direction LD of the front absorbent element 50F may be adjacent to each other or overlap each other. Similarly, the front-rear LD rear end portion of the side absorbent element 50S and the front-rear LD front end portion of the rear absorbent element 50B may be adjacent to each other or overlap each other.

In order to fit the side absorbent elements 56S and the riser gathers 60 around the wearer's leg, for example, the edge shape of the lateral absorbent elements 50S on the outer side in the width direction WD may be directed toward the inner side in the width direction WD, as shown in FIG. A constricted shape (an hourglass shape) may be used.

The front absorbent element 50F has an absorbent body 56F and a packaging sheet 58 that wraps the entire absorbent body 56F. Similarly, the rear absorbent element 50B also has an absorbent body 56B and a packaging sheet 58 that wraps the entire absorbent body 56B. Further, the left side absorbent element 50SL has an absorbent body 56SL and a packaging sheet 58 that wraps the entire absorbent body 56SL, and the right side absorbent element 50SR has the absorbent body 56SR and a wrapping that wraps the entire absorbent body 56SL. A seat 58 may be provided. Incidentally, as shown in FIG. 6, the absorbent body 56F of the front absorbent element 50F and the absorbent body 56B of the rear absorbent element 50B may be integrally wrapped using the same wrapping sheet 58. FIG. Also, the packaging sheet 58 may be omitted.

(Absorber)
Absorbent body 56 can be formed from an aggregate of fibers. The filament assembly may be a filament assembly obtained by laminating short fibers such as cotton pulp or synthetic fibers, or by opening tows (fiber bundles) of synthetic fibers such as cellulose acetate as necessary. can also be used. The fiber basis weight can be, for example, about 100 to 300 g/m ² when piling up cotton pulp or short fibers, and for example, about 30 to 120 g/m ² for filament aggregates. can be done. The fineness of synthetic fibers is, for example, 1 to 16 dtex, preferably 1 to 10 dtex, more preferably 1 to 5 dtex. In the case of a filament assembly, the filaments may be non-crimped fibers, but crimped fibers are preferred. It is preferable to disperse and hold the superabsorbent polymer particles 53 in the absorbent body 56 .

(superabsorbent polymer particles)
The absorber 56 can contain superabsorbent polymer particles 53 in part or all of the fiber assembly. The superabsorbent polymer particles 53 include "powder" as well as "particles". As the superabsorbent polymer particles 53, those used in this type of disposable diaper can be used as they are. The ratio of particles remaining on the top is preferably 30% by weight or less, and the ratio of particles remaining on the sieve after sieving (shaking for 5 minutes) using a 180 μm standard sieve (JIS Z8801-1: 2006) A content of 60% by weight or more is desirable.

The material of the superabsorbent polymer particles 53 can be used without any particular limitation, but a material having a water absorption of 40 g/g or more is suitable. The superabsorbent polymer particles 53 include starch-based, cellulose-based, and synthetic polymer-based particles, including starch-acrylic acid (salt) graft copolymers, saponified starch-acrylonitrile copolymers, and sodium carboxymethyl cellulose. A crosslinked product, an acrylic acid (salt) polymer, or the like can be used. As for the shape of the superabsorbent polymer particles 53, a powdery or granular shape that is commonly used is suitable, but other shapes can also be used.

As the superabsorbent polymer particles 53, those having a water absorption rate of 70 seconds or less, particularly 40 seconds or less are preferably used. If the water absorption rate is too slow, the liquid supplied into the absorbent body 56 tends to return to the outside of the absorbent body 56, which is called reversion.

Moreover, as the superabsorbent polymer particles 53, those having a gel strength of 1000 Pa or more are preferably used. As a result, even when the absorbent body 56 is bulky, it is possible to effectively suppress the feeling of stickiness after liquid absorption.

The basis weight of the superabsorbent polymer particles 53 can be appropriately determined according to the absorption amount required for the use of the absorbent body 56 . Therefore, although it cannot be generalized, it can be 50 to 350 g/m ² . If the weight per unit area of the polymer is less than 50 g/m ² , it becomes difficult to secure the absorption amount. Above 350 g/m ² , the effect saturates.

If necessary, the superabsorbent polymer particles 53 can be adjusted in the planar direction of the absorbent body 56 in terms of density or amount of application. For example, the liquid excretion site can be sprayed with a larger amount than other sites. In consideration of gender differences, it is possible to increase the spraying density (amount) in the front for men and to increase the spraying density (amount) in the center for women. Moreover, it is also possible to provide a portion where the polymer does not exist locally (for example, spot-like) in the planar direction of the absorbent body 56 .

(packaging sheet)
When the packaging sheet 58 is used, tissue paper, particularly crepe paper, non-woven fabric, poly-laminated non-woven fabric, a perforated sheet, or the like can be used as the material. However, it is desirable that the sheet is such that the superabsorbent polymer particles 53 do not escape. When a non-woven fabric is used instead of crepe paper as the packaging sheet 58 for wrapping the lower absorbent body 56D, a hydrophilic SMS non-woven fabric (SMS, SSMMS, etc.) is particularly suitable, and its material is polypropylene, polyethylene/polypropylene composite material, or the like. can be used. The basis weight is preferably 5 to 40 g/m ² , particularly 10 to 30 g/m ² .

At least one of the packaging sheets 58 arranged on the skin side and the back side of the absorbent body 56 preferably uses a bulky air-through nonwoven fabric manufactured by an air-through manufacturing method. The air-through nonwoven fabric preferably has a bulk height of 1 to 5 mm and a weight per unit area of 25 to 50 g/m ² . By using a bulky air-through nonwoven fabric, it is possible to secure a swelling space when the superabsorbent polymer particles 53 absorb bodily fluids such as urine and swell.

The packaging form of the packaging sheet 58 can be determined as appropriate, but from the viewpoint of ease of manufacture, prevention of leakage of the superabsorbent polymer particles 53 from the front and back edges, reduction in the number of materials, etc., the front and back surfaces and both sides of the absorbent body 56 The material is wound in a cylindrical shape so as to surround the surface, and the front and rear edges thereof protrude from the front and rear of the absorbent body 56, and the overlapping portion of the winding and the overlapping portion of the front and rear protruding portions are joined by a joining means such as hot melt adhesive or material welding. Morphology is preferred.

(intermediate absorption element)
The intermediate absorbent element 50M includes a first nonwoven fabric layer 51, a second nonwoven fabric layer 52, and a combination of the first nonwoven fabric layer 51 and the second nonwoven fabric layer 52, as shown in FIGS. 2 is a laminate having superabsorbent polymer particles 53 held therebetween. As shown in FIG. 7(a), when the superabsorbent polymer particles 53 are placed between the first nonwoven fabric layer 51 and the second nonwoven fabric layer 52 in a movable state, the effects of the wearer's body position and the like are minimized. As a result, the superabsorbent polymer particles 53 are concentrated in one part and hardly exist in other parts, resulting in uneven absorption of the intermediate absorbent element 50M. Therefore, in such a form, it is preferable that the first nonwoven fabric layer 51 and the second nonwoven fabric layer 52 are bonded with a large amount of hot-melt adhesive or the like to restrict the movement of the superabsorbent polymer particles 53 .

On the other hand, as shown in FIG. 7(b), an intermediate nonwoven fabric layer 57 is provided between the first nonwoven fabric layer 51 and the second nonwoven fabric layer 52, and superabsorbent polymer particles 53 are fixed to this intermediate nonwoven fabric layer 57. This is a preferred embodiment. In this case, the basis weight of the intermediate nonwoven fabric layer 57 is preferably 20-50 g/m ² , more preferably 30-40 g/m ² . In addition, the thickness of the intermediate nonwoven fabric layer 57 is preferably 1 mm to 10 mm, more preferably 3 mm to 5 mm. In addition, the fineness constituting the intermediate nonwoven fabric layer 57 is preferably 2.0 to 6.0 dtex, more preferably 3.0 to 5.0 dtex.

When the basis weight of the intermediate nonwoven fabric layer 57 is lower than 20 g/m ² , the thickness of the intermediate nonwoven fabric layer 57 is greater than 10 mm, and the fineness of the fibers constituting the intermediate nonwoven fabric layer 57 is higher than 6.0 dtex, the intermediate nonwoven fabric layer 57 If the gaps between the fibers inside the intermediate nonwoven layer 57 become too large, it becomes difficult to fix the superabsorbent polymer particles 53 in the space inside the intermediate nonwoven layer 57 . For example, when the superabsorbent polymer particles 53 are sprinkled on the intermediate nonwoven fabric layer 57 under such conditions during manufacturing, the superabsorbent polymer particles 57 pass through the gaps between the fibers of the intermediate nonwoven fabric layer 57 and escape to the back side. end up In this way, the superabsorbent polymer particles 53 are not fixed inside the intermediate nonwoven layer 57 and the space between the first nonwoven layer 51 and the intermediate nonwoven layer 57 or between the intermediate nonwoven layer 57 and the second nonwoven layer 52 When placed in the space between them in a freely movable state, the superabsorbent polymer particles 53 are affected by the wearer's body position, etc., and the superabsorbent polymer particles 53 gather in one part, resulting in uneven absorption in the middle absorbent element 50M. . Then, in order to avoid uneven absorption, a large amount of hot-melt adhesion is applied between each nonwoven fabric layer (between the first nonwoven fabric layer 51 and the intermediate nonwoven layer 57, and between the intermediate nonwoven layer 57 and the second nonwoven layer 52). If adhesive is used, the adhesive will harden the intermediate absorbent element 50M.

On the other hand, when the basis weight of the intermediate nonwoven fabric layer 57 is higher than 50 g/m ² , the thickness of the intermediate nonwoven fabric layer 57 is thinner than 1 mm, and the fineness of the fibers constituting the intermediate nonwoven fabric layer is lower than 2.0 dtex, the intermediate nonwoven fabric layer Since the gaps between the fibers inside the intermediate nonwoven fabric layer 57 become too small, it becomes difficult for the superabsorbent polymer particles 53 to enter the gaps between the fibers in the intermediate nonwoven fabric layer 57. 57 is difficult to fix. Therefore, as described above, the intermediate absorbent element 50M has an uneven absorption capacity. If a large amount of hot-melt adhesive is used to avoid such bias, the intermediate absorbent element 50M is hardened by the adhesive, and the amount of adhesive used increases, increasing the cost.

Alternatively, superabsorbent polymer particles 53 may be fixed to each of the first nonwoven fabric layer 51 and the second nonwoven fabric layer 52, as shown in FIG. 7(c). It is a preferred form that the superabsorbent polymer particles 53 contained in the intermediate absorbent element 50M are fixed to at least one of the first nonwoven fabric layer 51 and the second nonwoven fabric layer 52 in this manner. The intermediate absorbent element 50M having such a structure improves its rigidity when the superabsorbent polymer particles 53 absorb the excrement Li and swells. Since the gap is easily maintained, the diffusibility during repeated absorption is excellent. Note that the intermediate absorbent element 50M having such a structure, for example, has the hot-melt adhesive 44 applied continuously or intermittently over the entire opposing surfaces of the first nonwoven fabric layer 51 and the second nonwoven fabric layer 52, and The first nonwoven fabric layer 51 and the second nonwoven fabric layer 52 can be laminated together after sprinkling the superabsorbent polymer particles 53 on the surface.

In addition, as long as the superabsorbent polymer particles 53 are held between the first nonwoven fabric layer 51 and the second nonwoven fabric layer 52, the intermediate absorbent element 50M can contain the superabsorbent polymer particles 53 at any position. may

In addition, it is preferable that the adjacent layers in each laminate are bonded to each other with a hot-melt adhesive or the like. However, if the amount of hot-melt adhesive is increased, the intermediate absorbent element 50M will become stiff and the wearer will likely feel uncomfortable, so it is preferable not to use a large amount.

The first nonwoven fabric layer 51 and the second nonwoven fabric layer 52 are not particularly limited. It is preferable to use a spunbond nonwoven fabric or an SMS nonwoven fabric in which the gaps are smaller than the diameter of the superabsorbent polymer particles 53 . Moreover, the first nonwoven fabric layer 51 and the second nonwoven fabric layer 52 are preferably made hydrophilic in order to transfer the excrement Li to the internal space 54 . Furthermore, it is preferable to keep the thickness of the entire intermediate absorbent element 50M thin to prevent discomfort to the wearer. Specifically, the basis weight of the first nonwoven fabric layer 51 is preferably 8-20 g/m ² , more preferably 13-18 g/m ² . In addition, the thickness of the first nonwoven fabric layer 51 is preferably 0.2 to 0.8 mm, more preferably 0.4 to 0.6 mm. In addition, the fineness of the fibers forming the first nonwoven fabric layer 51 is preferably 1.5 to 4.0 dtex, more preferably 2.5 to 3.0 dtex. The second nonwoven fabric layer 52 also preferably has the same basis weight, thickness, and fineness as those of the first nonwoven fabric layer 51 .

As the superabsorbent polymer particles 53 contained in the middle absorbent element 50M, the same ones as those used for the front absorbent element 50F and the rear absorbent element 50B can be used. of 20 to 35 seconds and an absorption of 50 to 70 g/g. On the other hand, the superabsorbent polymer particles 53 contained in the front absorbent element 50F and the rear absorbent element 50B have a large absorption amount, specifically, a water absorption rate of 60 to 80 seconds and an absorption amount of 50 to 70 g/g. is preferred. The basis weight of the superabsorbent polymer particles 53 in the intermediate absorbent element 50M can be appropriately determined, but it is preferably about 50 to 200 g/m ² .

Since the intermediate absorbent element 50M also has a function of improving diffusion, it is arranged midway between the front absorbent element 50F and the rear absorbent element 50B in the front-rear direction LD and midway between the front absorbent element 50F and the rear absorbent element 50B in the width direction WD. be.

Characteristically, the intermediate absorbent element 50M has joints 80 where the intermediate absorbent element 50M and the front absorbent element 50F are joined at both ends in the front-rear direction LD of the intermediate absorbent element 50M, and the intermediate absorbent element 50M and the rear absorbent element 50B are joined together. Between these joints 80, the intermediate absorbent element 50M and the front absorbent element 50F, and the intermediate absorbent element 50M and the rear absorbent element 50B are provided over the entire front-rear direction LD of the intermediate absorbent element 50M. It has a non-joint portion 81 where is not joined. The width of the non-bonded portion 81 is not particularly limited, but is preferably 80% to 100% of the total length of the intermediate absorbent element 50M (the length in the front-rear direction LD). The joint portions 80 may be provided continuously in the width direction WD, or may be provided intermittently in the width direction WD.

At the time of excretion, the excreted liquid Li supplied to the intermediate absorbent element 50M permeates and diffuses into the intermediate absorbent element 50M, part of which is absorbed by the superabsorbent polymer particles 53 in the intermediate absorbent element 50M, and the rest is highly absorbent. It permeates and diffuses without being absorbed by the polymer particles 53, and goes toward the front absorbent element 50F and the rear absorbent element 50B. Here, as shown by arrows in FIG. 6 to indicate the flow of the excrement Li, since there is no other absorbent element behind the intermediate absorbent element 50M in the non-bonded portion 81, the excreta Li is transferred downward from the intermediate absorbent element 50M. is unlikely to occur. Therefore, the excreted liquid Li in the middle absorbent element 50M is easily diffused to the surroundings, and easily reaches the front absorbent element 50F and the rear absorbent element 50B. In other words, the absorbable amount can be increased by improving the diffusibility. Moreover, since the intermediate absorbent element 50M is mainly made of nonwoven fabric, it has high strength. Furthermore, since the intermediate absorbent element 50M increases the absorbable amount by the superabsorbent polymer particles 53, even if the absorbable amount is significantly increased, the increase in thickness is very small.

Also, the middle absorbent element 50M is thinner than the front absorbent element 50F and the rear absorbent element 50B. Since the front absorbent element 50F and the rear absorbent element 50B contain pulp fibers, they are bulky due to the pulp fibers. thickness can be reduced. Therefore, the thickness of the intermediate region L, which is likely to be pressed by the wearer, is reduced, and the wearer is less likely to feel discomfort. Furthermore, as described above, the excretory liquid Li that has not been absorbed by the intermediate absorbent element 50M reaches the front absorbent element 50F and the rear absorbent element 50B and is quickly absorbed there, thereby preventing abdominal leakage and back leakage. be able to.

The front absorbent element 50F and the rear absorbent element 50B are preferably an aggregate of pulp fibers and superabsorbent polymer particles 53, or an aggregate wrapped with a packaging sheet 58, as shown in the figure. By combining the front absorbent element 50F and the rear absorbent element 50B with the intermediate absorbent element 50M described above, it is possible to effectively prevent a decrease in the strength of the absorbent body 56 and an increase in the thickness of the absorbent body 56 while enabling absorption. The absorption rate can be secured while increasing the amount.

Considering the role of the intermediate absorbent element 50M described above, the intermediate absorbent element 50M is a superabsorbent polymer particle elongated in the front-rear direction LD at least midway between the front-rear direction LD and the width direction WD in the non-bonded portion 81. It is preferable to provide a region without 53 (referred to as non-existing region 59; the same shall apply hereinafter). The non-existing region 59 is not limited to a region where no superabsorbent polymer particles 53 are present, and includes a region where about 0 to 50 g/cm ² of superabsorbent polymer particles 53 are present. The non-existent region 59 can improve the diffusibility of the excreted liquid Li in the front-rear direction LD, thereby improving the absorption capacity of the absorbent article as a whole. Further, when urination is performed for the first time, the superabsorbent polymer particles 53 of the first nonwoven fabric layer 51 of the intermediate absorbent element 50M swell, so when urination is performed for the second and subsequent times, the first nonwoven fabric layer 51 The swollen superabsorbent polymer particles 53 become an obstacle, making it difficult for urine to reach the second nonwoven fabric layer 52, and the absorption performance deteriorates. Therefore, by providing the non-existing region 59, the urine discharged from the second time onward reaches the second non-woven fabric layer 52 through the non-existing region 59, so that deterioration of the absorption performance can be prevented.

As an arrangement example of the nonexistent region 59, when the front end of the intermediate absorbent element 50M is 0% and the rear end of the intermediate absorbent element 50M is 100%, the front end of the nonexistent region 59 is in the range of 20% to 40%. and the trailing edge of the nonexistent region 59 is preferably located in the range of 60% to 80%. In addition, the absent area 59 may be provided one at the center in the width direction WD, or may be provided at intervals in the width direction WD, such as one on each of the left and right sides. When a plurality of non-existing regions 59 are provided at intervals in the width direction WD, the positions of the non-existing regions 59 in the width direction WD are preferably left-right symmetrical. Also, the interval in the width direction WD of the non-existing regions 59 can be set to about 10% to 20% of the width of the intermediate absorbent element 50M. The width of the absent region 59 can be about 5% to 15% of the width of the intermediate absorbent element 50M.

In the example shown in FIG. 1, a nonexistent region 59 extending in the front-rear direction is provided in the center of the intermediate absorbent element 50M. The non-existent regions 59 are formed by not scattering the superabsorbent polymer particles 53 in the non-existent regions 59 when manufacturing the intermediate absorbent element 50M. The non-existent region 59 may be formed by providing a slit in the intermediate absorbent element 50M and embossing the inside of the slit to recess it.

As described above, the intermediate absorbent element 50M is a super absorbent polymer sheet (SAP sheet, Super Absorbent) in which the super absorbent polymer particles 53 are intermittently placed between the first nonwoven fabric layer 51 and the second nonwoven fabric layer 52. Polymer Sheet) is preferably used. This is because the superabsorbent polymer sheet does not contain pulp, and thus has the advantage of being less bulky. In addition, unlike the front absorbent element 50F and the rear absorbent element 50B, in which the fiber assembly contains the superabsorbent polymer particles 53, the superabsorbent polymer particles 53 are positioned on the skin surface side, so that the excrement Li There is also the advantage of being able to prevent reversing.

Of the intermediate absorbent element 50M, the superabsorbent polymer particles 53U fixed to the first nonwoven fabric layer 51 and the superabsorbent polymer particles 53U held between the first nonwoven fabric layer 51 and the intermediate nonwoven fabric layer 57 are particles. A crushed type is preferred. The crushed type superabsorbent polymer particles 53U have high liquid permeability, and prevent the excreted liquid Li from flowing into the lower side of the intermediate nonwoven fabric layer 57 (the second nonwoven fabric layer 52 in the mode in which the intermediate nonwoven fabric layer 57 is not provided). This is because it is difficult to inhibit. On the other hand, the superabsorbent polymer particles 53D fixed to the second nonwoven fabric layer 52 and the superabsorbent polymer particles 53D held between the second nonwoven fabric layer 52 and the intermediate nonwoven fabric layer 57 are not crushed. Uncrushed polymer particles, i.e. pearl-type superabsorbent polymer particles 53 can be used.

On the contrary, the superabsorbent polymer particles 53U fixed to the first nonwoven fabric layer 51 and the superabsorbent polymer particles 53U held between the first nonwoven fabric layer 51 and the intermediate nonwoven fabric layer 57 have high liquid permeability. Besides the crushed type, a pearl type with high water retention may be used. As the superabsorbent polymer particles 53U fixed to the first nonwoven fabric layer 51 and the superabsorbent polymer particles 53U held between the first nonwoven fabric layer 51 and the intermediate nonwoven fabric layer 57, a superabsorbent polymer with high water retention When the particles 53 are used, the effect of preventing backflow of urine becomes higher than when the crushed type superabsorbent polymer particles 53 are used.

As the nonwoven fabric used for the first nonwoven fabric layer 51 and the second nonwoven fabric layer 52, a known nonwoven fabric can be appropriately used depending on the purpose. Constituent fibers of non-woven fabrics include, for example, synthetic fibers such as olefin-based, polyester-based, and polyamide-based fibers such as polyethylene or polypropylene (including composite fibers such as core-sheath fibers in addition to single-component fibers), as well as recycled rayon and cupra. Fibers, natural fibers such as cotton, etc., can be selected without particular limitation, and these can also be mixed and used. In order to increase the softness of the nonwoven fabric, it is preferable to use crimped fibers as the constituent fibers. In addition, even if the constituent fibers of the nonwoven fabric are hydrophilic fibers (including hydrophobic fibers made hydrophilic by a hydrophilic agent), they may be hydrophobic fibers or water-repellent fibers (water-repellent fibers made water-repellent by a water-repellent agent). including aqueous fibers). In addition, nonwoven fabrics are generally classified into short fiber nonwoven fabrics, long fiber nonwoven fabrics, spunbond nonwoven fabrics, meltblown nonwoven fabrics, spunlace nonwoven fabrics, thermal bonded (air-through) nonwoven fabrics, and needle punched nonwoven fabrics, depending on the fiber length, sheet forming method, fiber bonding method, and laminate structure. Nonwoven fabrics are classified into nonwoven fabrics, point-bonded nonwoven fabrics, laminated nonwoven fabrics (such as SMS nonwoven fabrics and SMMS nonwoven fabrics in which a meltblown layer is sandwiched between spunbond layers), and any of these nonwoven fabrics can be used.

At this time, at least one of the nonwoven fabric of the first nonwoven fabric layer 51 and the nonwoven fabric 52 of the second nonwoven fabric layer is preferably a spunbond nonwoven fabric or an SMS nonwoven fabric. This is because spunbonded nonwoven fabrics and SMS nonwoven fabrics are generally less bulky, so that the thickness of the intermediate absorbent element 50M can be reduced, and discomfort to the wearer can be further reduced.

It is also preferable to use an air-laid nonwoven fabric as the nonwoven fabric of the second nonwoven fabric layer 52 . Since the cellulose fibers of the air-laid nonwoven fabric diffuse the excrement Li excreted in the intermediate absorbent element 50M in a wide range in the plane direction (XY direction), the intermediate absorbent element 50M can absorb more excrement Li. is.

In the example of FIGS. 7A and 7B, 15 g/m ² spunbond nonwoven fabric is used for the first nonwoven fabric layer 51 and the second nonwoven fabric layer 52 . When inserting another nonwoven fabric in the gap 54 between the first nonwoven fabric layer 51 and the second nonwoven fabric layer 52, for example, a 30 g/m ² air-through nonwoven fabric can be used.

The first nonwoven fabric layer 51 may be a laminate of a plurality of nonwoven fabrics, or may be a single nonwoven fabric folded back to form a plurality of layers. This point is the same for the second nonwoven fabric layer 52 . However, in order to make the intermediate absorbent element 50M thin and reduce discomfort to the wearer, it is preferable to make the first nonwoven fabric layer 51 one layer, and it is also preferable to make the second nonwoven fabric layer 52 also one layer.

(Exterior body)
Although the outer bodies 12F and 12B are not particularly limited, they may be an integral body extending from the front body F to the back body B through the crotch, but in the illustrated example, they constitute at least the waist portion of the front body F. and a rectangular rear exterior body 12B that constitutes at least the waist portion of the back body B. The front exterior body 12F and the rear exterior body 12B are on the crotch side. , and are spaced apart in the front-rear direction LD. This separation distance 12d can be, for example, approximately 150 to 250 mm.

The outer bodies 12F and 12B have a waist area T. As shown in FIG. In this embodiment, the rear armor 12B is longer in the front-rear direction LD than the front armor 12F, and the rear armor 12B extends from the waist region T toward the intermediate region L. Although it has a buttocks cover portion C, the front exterior body 12F does not have the buttocks cover portion C. As shown in FIG. Although not shown, the front exterior body 12F may also be provided with a groin cover portion extending from the waist region T toward the intermediate region L side.

As illustrated, the exterior bodies 12F and 12B are formed by joining an outer sheet layer 12S and an inner sheet layer 12H positioned outside and inside elastic members 15 to 19, respectively, by a joining means such as a hot-melt adhesive or welding. It is a thing. The sheet material forming the outer sheet layer 12S and the sheet material forming the inner sheet layer 12H may be a common sheet material as in the illustrated example, or may be separate sheet materials. That is, in the former case, in part or all of the exterior body, the inner sheet layer is formed by the inner portion and the outer portion of a single sheet material folded back at the edge of the waist opening WO (which may be the edge on the crotch side). 12H and an outer sheet layer 12S are formed respectively.

The sheet materials used for the outer sheet layer 12S and the inner sheet layer 12H are not particularly limited, but nonwoven fabrics are preferable. A nonwoven fabric made of mixed fibers, composite fibers, etc., in which more than one kind is used, can be used. Furthermore, the nonwoven fabric may be manufactured by any processing. Examples of processing methods include known methods such as spunlace, spunbond, thermal bond, meltblown, needle punch, air through, and point bond methods. When a non-woven fabric is used, it is preferable that its basis weight is about 10 to 30 g/m ² .

(stretchable area/non-stretchable area)
Elastic members 15 to 19 are provided between the outer sheet layer 12S and the inner sheet layer 12H in order to enhance the fit around the wearer's waist in the outer bodies 12F and 12B. A stretchable region A2 that elastically stretches is formed in the WD. In the stretchable region A2, the outer sheet layer 12S and the inner sheet layer 12H contract with the contraction of the elastic member in the natural length state, forming wrinkles or folds. The sheet layer 12S and the inner sheet layer 12H can be stretched up to a predetermined elongation rate at which they are completely stretched without wrinkles. As the elastic members 15 to 19, in addition to elongated elastic members such as thread rubber (illustrated example), well-known elastic members such as belt-like, mesh-like, and film-like elastic members can be used without particular limitation. As the elastic members 15 to 19, synthetic rubber or natural rubber may be used.

For bonding the outer sheet layer 12S and the inner sheet layer 12H in the exterior bodies 12F and 12B and fixing the elastic members 15 to 19 sandwiched between them, hot-melt adhesives, heat sealing, and ultrasonic sealing by various coating methods are used. At least one of fixing means by material welding such as welding can be used. If the entire surfaces of the exterior bodies 12F and 12B are firmly fixed, the flexibility is impaired, so it is preferable that the elastic members 15 to 19 are not adhered or adhered weakly except for the adhered portions. In the illustrated example, the hot-melt adhesive is applied only to the outer peripheral surfaces of the elastic members 15 to 19 by applying means such as a comb gun or a sure wrap nozzle, and the elastic members 15 to 19 are sandwiched between the sheet layers 12S and 12H. The elastic members 15 to 19 are fixed to the sheet layers 12S and 12H and fixed between the sheet layers 12S and 12H only by the hot-melt adhesive applied to the outer peripheral surface of the sheet layers 12S and 12H. The elastic members 15 to 19 can be fixed to the outer sheet layer 12S and the inner sheet layer 12H only at both ends of the elastic region in the elastic direction.

When the elastic members 15, 16, 19 are provided in the range of the front-rear direction LD having the absorber 56, as in the lower waist portion U and the buttocks cover portion C in the illustrated example, the absorber 56 is partially or wholly covered. In order to prevent shrinkage in the width direction WD, the middle portion in the width direction WD (preferably including the entire inner and outer joints 201 and 202) including part or all of the portion overlapping the absorbent body 56 in the width direction WD is a non-stretchable region. A1 and both sides thereof in the width direction WD are elastic regions A2. It is preferable that the waist portion W is the stretchable region A2 over the entire width direction WD, but like the waist lower portion U, the non-stretchable region A1 may be provided in the middle of the width direction WD.

The stretchable region A2 and the non-stretchable region A1 supply the elastic members 15 to 17 and 19 between the inner sheet layer 12H and the outer sheet layer 12S, and the elastic members 15, 16 and 19 are arranged in the stretchable region A2. At least at both ends in the stretch direction of the elastic members 15, 16, and 19 are pressurized and It can be constructed by cutting at one point in the middle of the width direction WD by heating, or by finely cutting at multiple points, leaving the stretchability in the stretchable area A2 and eliminating the stretchability in the non-stretchable area A1. In the former case, as shown in FIG. 4 , in the non-stretchable region A1, the uncut portion of the elastic members 15, 16, and 19 continuing from the elastic members 15, 16, and 19 of the stretchable region A2 is shrunk to its natural length as the unnecessary elastic member 18. It will remain between the outer sheet layer 12S and the inner sheet layer 12H. In the latter case, although not shown, the remaining cut portions continuing from the elastic members 15, 16, 19 of the elastic regions A2 and the elastic members 15 of both elastic regions A2 , 16, 19 and the cut piece of the elastic member that is not continuous with the outer sheet layer 12S and the inner sheet layer 12H remains as an unnecessary elastic member alone in a state of being contracted to its natural length.

(Cover nonwoven fabric)
In a pants-type disposable diaper with an exterior that is divided into two parts, the interior body 200 is exposed between the front exterior body 12F and the rear exterior body 12B. A cover nonwoven fabric 13 covering the back surface of the inner body 200 is preferably provided from between the front outer body 12F and the inner body 200 to between the rear outer body 12B and the inner body 200 .

The nonwoven fabric used for the cover nonwoven fabric 13 is not particularly limited depending on the type of fiber and the method of binding (entangling) the fibers, for example, the same material as the material of the exterior bodies 12F and 12B can be appropriately selected. , it is desirable to use an air-through nonwoven fabric, and in that case, the basis weight is preferably 20 to 40 g/m ² and the thickness is preferably 0.3 to 1.0 mm. As the cover nonwoven fabric 13, a non-porous nonwoven fabric having no holes penetrating from the front to the back may be used, or a perforated nonwoven fabric having a large number of spaced holes penetrating from the front to the back may be used.

The range of the cover nonwoven fabric 13 in the front-rear direction LD is not particularly limited, and as shown in FIGS. It may extend in the front-rear direction LD from the front-rear direction LD middle position of the region where the exterior body 12F and the interior body 200 overlap to the front-rear direction LD middle position of the region where the rear exterior body 12B and the interior body 200 overlap. In the case of the example shown in FIG. 6, the length 13y in the front-rear direction LD of the overlapping portion between the cover nonwoven fabric 13 and the front exterior body 12F and the length 13y in the front-rear direction LD of the overlapping portion between the cover nonwoven fabric 13 and the rear exterior body 12B are Although the length 13y can be determined as appropriate, it can be approximately 20 to 40 mm in normal cases.

A range in the width direction WD of the cover nonwoven fabric 13 is a range capable of hiding the rear surface exposed portion of the liquid-impermeable sheet 11 . For this reason, in the illustrated example, since the liquid-impermeable sheet 11 is exposed between the base ends of the left and right upright gathers 60 , the liquid-impermeable sheet 11 is exposed from the back side of the base end of at least one of the upright gathers 60 to the base end of the other upright gather 60 . A cover nonwoven fabric 13 is provided so as to cover the range in the width direction WD up to the back side of the part. Thereby, the liquid-impermeable sheet 11 can be concealed by the cover nonwoven fabric 13 and the gathered nonwoven fabric 62 of the rising gathers 60 . Also, instead of covering the back side of the base end of the riser gathers 60 at both ends in the width direction WD of the cover nonwoven fabric 13, the gathered nonwoven fabric 62 may cover the back sides at both ends in the width direction WD of the cover nonwoven fabric 13. It is possible to hide the liquid-impermeable sheet 11 with the nonwoven fabric 13 and the gathered nonwoven fabric 62 . In this case, both sides of the cover nonwoven fabric 13 are covered with the gathered nonwoven fabric 62 , so there is an advantage that both sides of the cover nonwoven fabric 13 are less likely to peel off from the liquid-impermeable sheet 11 .

The inner surface and outer surface of the cover nonwoven fabric 13 can be adhered to the opposing surfaces via a hot-melt adhesive. The fixed region of the cover nonwoven fabric 13 may be the entire front-rear direction LD and the width direction WD of the cover nonwoven fabric 13, or may be partially unfixed. For example, if both ends in the width direction WD of the cover nonwoven fabric 13 are not fixed, even if the side portions of the absorbent body 56 are slightly shrunk due to the influence of the rising gathers 60, they are less likely to be affected, and the cover nonwoven fabric 13 does not wrinkle or fold. The advantage is that it is difficult to form. In this case, the width of the non-fixed portions at both ends in the width direction WD of the cover nonwoven fabric 13 may be appropriately determined, and may be, for example, 3 to 10 mm, preferably 5 to 8 mm.

(internal and external joints)
Fixing of the inner body 200 to the outer bodies 12F and 12B can be performed by means of material welding such as heat sealing or ultrasonic sealing, or hot melt adhesive. In the illustrated example, the hot-melt adhesive applied to the back surface of the inner body 200, that is, the back surface of the liquid-impermeable sheet 11 and the base portion 65 of the rising gather 60 in this case, is applied to the inner surfaces of the exterior bodies 12F and 12B. is fixed. As shown in FIG. 2, the inner and outer joints 201 and 202 for fixing the inner body 200 and the outer bodies 12F and 12B can be provided almost entirely in the region where the two overlap. It can also be provided in a portion other than both ends.

(Production method)
The front absorbent element 50F and the rear absorbent element 50B are placed on the packaging sheet 58 . At that time, a gap (a gap in the front-rear direction LD of the product) is provided between the front absorbent element 50F and the rear absorbent element 50B. Then, the front absorbent element 50F and the rear absorbent element 50B are covered with the packaging sheet 58, and the middle absorbent element 50M is placed thereon. The position where the intermediate absorbent element 50M is placed is the gap between the front absorbent element 50F and the rear absorbent element 50B. After that, the connecting body of these absorbent elements 50F, 50M, 50B is cut at an arbitrary position. In the case of disposable diapers for men (for boys), since the urination opening is located on the front side, the intermediate absorbent element 50M is cut so as to be positioned on the front side in the front-rear direction LD of the product. On the other hand, in the case of disposable diapers for women (for girls), since the urination opening is located near the center, the intermediate absorbent element 50M is cut so as to be positioned at the center of the product in the front-rear direction LD. As described above, it is possible to manufacture gender-specific disposable diapers simply by changing the cutting position.

(stiffness)
Compared to the case where the intermediate absorbent element 50M is an assembly of pulp fibers and superabsorbent polymer particles wrapped in a packaging sheet, the intermediate absorbent element 50M is highly absorbent between the first nonwoven fabric layer and the second nonwoven fabric layer. Rigidity can be increased by forming a laminate that retains the flexible polymer particles. This is because a large amount of adhesive is often applied to the first nonwoven fabric layer and the second nonwoven fabric layer when the laminate is produced, so the laminate often has a higher rigidity. The stiffness in this case means the one measured by JIS L 1913:2010 "41.5° cantilever method" (the same shall apply hereinafter). As a result, when the crotch portion where the intermediate absorbent element 50M is arranged is sandwiched between the wearer's legs, the intermediate absorbent element 50M is less likely to wrinkle, and a gap is formed between the wearer's skin and the front absorbent element. As a result, side leakage of the excreted fluid can be suppressed.

(others)
In the above description, urination was exemplified, but the present invention is not limited to this, and is effective not only for urine but also for stool with a large amount of water (soft stool).

In the drawings, the front absorbent element 50F is shown to be composed of one absorbent element 50, but it is not limited to such a configuration, and a plurality of absorbent elements 50 are arranged in the front-rear direction LD and the width direction WD. Side by side, it may be referred to as a front absorbent element 50F. This point also applies to the middle absorbent element 50M and the rear absorbent element 50B. Importantly, the front absorbent element 50F is arranged on the front side in the longitudinal direction LD, the intermediate absorbent element 50M is arranged in the middle of the longitudinal direction LD, and the rear absorbent element 50B is arranged on the rear side in the longitudinal direction LD. The element 50F and the rear absorbent element 50B are an assembly of pulp fibers and superabsorbent polymer particles 53 wrapped in a wrapping sheet 58, and the intermediate absorbent element 50M is the first nonwoven fabric layer 51 provided on the front side, It is a laminate having a second nonwoven fabric layer 52 provided on the back side and superabsorbent polymer particles 53 held between the first nonwoven fabric layer 51 and the second nonwoven fabric layer 52 . Therefore, in the absorbent article according to the present invention, the absorbent elements 50 other than the front absorbent element 50F, the intermediate absorbent element 50M, and the rear absorbent element 50B may be arranged, but the absorbent element 50 is thinned so that the wearer's comfort is improved. In view of reducing discomfort, it is preferable not to place other absorbent elements 50 . In particular, it is preferable not to place other absorbent elements 50 on the skin side and back side of the intermediate absorbent element 50M. Since the part where the intermediate absorbent element 50M is arranged is the wearer's crotch, the wearer tends to feel discomfort due to the thickness of the absorbent element 50, and since it is tightened by both legs of the wearer, twisting and cracking occur. As a result, leakage of the excreted liquid Li is likely to occur, so the thinness is particularly important.

In addition, in the intermediate element 50M, the fact that the superabsorbent polymer particles 53 are held between the first nonwoven fabric layer 51 provided on the front side and the second nonwoven fabric layer 52 provided on the back side means that FIG. ), in which the superabsorbent polymer particles 53 are arranged in the gaps 54 between the first nonwoven fabric layer 51 and the second nonwoven fabric layer 52, as shown in FIG. 7B, the first nonwoven fabric layer 51 It also includes a form in which the superabsorbent polymer particles 53 are arranged inside the second nonwoven fabric layer 52 . Of course, the superabsorbent polymer particles 53 are arranged in the gap 54 between the first nonwoven fabric layer 51 and the second nonwoven fabric layer 52, and the superabsorbent polymer particles 53 are placed inside the first nonwoven fabric layer 51 and the second nonwoven fabric layer 52. Also includes a form in which Furthermore, a form in which the superabsorbent polymer particles 53 are arranged inside either the first nonwoven fabric layer 51 or the second nonwoven fabric layer 52 is also included.

<Description of terms in the specification>
The following terms in the specification have the following meanings unless otherwise specified in the specification.

・"Front and back (longitudinal) direction" means the direction connecting the ventral side (front side) and the dorsal side (rear side), and the "width direction" WD means the direction (horizontal direction) perpendicular to the front and back direction LD. .

・"Front side" and "skin side" mean the side closest to the wearer's skin when wearing a pants-type disposable diaper, and "back side" and "back side" are worn when wearing a pants-type disposable diaper. means farther from the person's skin.

・"Front surface" and "skin surface" refer to the side of the member that is closest to the wearer's skin when wearing a pants-type disposable diaper, and the "back surface" refers to the side that is worn when wearing a pants-type disposable diaper. means the side farthest from a person's skin.

- "Elongation rate" means a value when the natural length is taken as 100%.

- "Gel strength" is measured as follows. Artificial urine (urea: 2 wt%, sodium chloride: 0.8 wt%, calcium chloride dihydrate: 0.03 wt%, magnesium sulfate heptahydrate: 0.08 wt%, and deionized water: 97.09 wt% 1.0 g of superabsorbent polymer is added to 49.0 g of the mixture) and stirred with a stirrer. The resulting gel is left in a constant temperature and humidity bath at 40° C. and 60% RH for 3 hours, then returned to room temperature, and the gel strength is measured with a card meter (Curdmeter-MAX ME-500 manufactured by I. techno Engineering).

- "Matsuke" is measured as follows. After pre-drying the sample or test piece, it is left in a test room or apparatus under standard conditions (test location: temperature 23±1° C., relative humidity 50±2%) to a constant weight. Pre-drying refers to making a sample or test piece constant weight in an environment at a temperature of 100°C. Fibers with an official moisture content of 0.0% do not need to be pre-dried. Using a sampling template (100 mm x 100 mm), a sample with dimensions of 100 mm x 100 mm is cut from the constant weight specimen. The weight of the sample is measured, multiplied by 10 to calculate the weight per square meter, and used as the basis weight.

・The “thickness” is automatically measured using an automatic thickness gauge (KES-G5 handy compression measurement program) under the conditions of a load of 0.098 N/cm ² and a pressurized area of 2 cm ² .

・The amount of water absorption is measured according to JIS K7223-1996 "Testing method for water absorption of superabsorbent resin".

・The water absorption rate is the "time to the end point" when JIS K7224-1996 "Test method for water absorption rate of superabsorbent polymer" is performed using 2g of superabsorbent polymer and 50g of physiological saline. .

- "Unfolded state" means a flat unfolded state without contraction or slack.

・Unless otherwise specified, the dimensions of each part mean the dimensions in the unfolded state, not in the natural length state.

・If there is no description about environmental conditions for testing and measurement, the test and measurement shall be performed in a laboratory or equipment under standard conditions (test location: temperature 23±1°C, relative humidity 50±2%). do.

The present invention can be applied to general disposable diapers such as pants-type disposable diapers, tape-type disposable diapers, pad-type disposable diapers, and other absorbent articles such as sanitary napkins. It goes without saying that it can also be applied to

DESCRIPTION OF SYMBOLS 11... Liquid impermeable sheet, 12A... Side seal part, 12B... Rear exterior body, 12E... Waist extension part, 12F... Front exterior body, 12H... Inner sheet layer, 12S... Outer sheet layer, 13... Cover nonwoven fabric , 16... Cover part elastic member 17... Waist part elastic member 18... Unnecessary elastic member 200... Inner body 201, 202... Inner/outer joint part 30... Top sheet 40... Intermediate sheet 50... Absorbent element 50F Front absorbent element 50M Intermediate absorbent element 50B Rear absorbent element 51 First nonwoven layer 52 Second nonwoven layer 53 Superabsorbent polymer particles 54 First nonwoven layer and second nonwoven layer Gap 56... Absorbent body 56F... Absorbent body of front absorbent element 56M... Absorbent body of intermediate absorbent element 56B... Absorbent body of rear absorbent element 57... Intermediate nonwoven fabric layer 58... Packaging sheet 59... Absent Regions 60... Raising gathers 60A... Tip side portion 60B... Base side portion 62... Gathered nonwoven fabric 67... Lodging portion 80... Joint portion 81... Non-joint portion A1... Non-stretchable region A2... Stretchable region , C... buttock cover part, H... fixed part, L... intermediate area, LD... front-back direction, T... waist area, U... waist lower part, W... waist part, WD... width direction, Li... excrement (urine , stool fluid, etc.)

Claims (3)

An absorbent article in which a plurality of absorbent elements are arranged in series in the front-rear direction,
The plurality of absorbing elements are
a front absorption element provided on the front side in the front-rear direction;
an intermediate absorbent element provided in the middle in the front-rear direction;
a rear absorption element provided on the rear side in the front-rear direction,
The intermediate absorbent element includes a first nonwoven fabric layer provided on the front side, a second nonwoven fabric layer provided on the back side, and superabsorbent polymer particles held between the first nonwoven layer and the second nonwoven layer. A laminate having
The front absorbent element and the rear absorbent element are an assembly of pulp fibers and superabsorbent polymer particles wrapped in a packaging sheet,
the rear end portion of the front absorbent element and the front end portion of the intermediate absorbent element are adjacent to or overlap each other;
the rear end portion of the intermediate absorbent element and the front end portion of the rear absorbent element are adjacent to or overlap each other;
The intermediate absorbent element is arranged on the front side in the thickness direction relative to the surface of the front absorbent element and the surface of the rear absorbent element ,
The widthwise length of the intermediate absorbent element is shorter than the widthwise length of the front absorbent element and the widthwise length of the rear absorbent element,
Side absorbent elements are provided on the left and right widthwise outer sides of the intermediate absorbent element,
The side absorbent elements are provided from the front end to the rear end of the intermediate absorbent element,
the left and right widthwise outer end portions of the intermediate absorbent element and the widthwise inner end portions of the side absorbent elements are adjacent to or overlap each other;
The intermediate absorbent element is arranged on the front side in the thickness direction from the surface of the side absorbent element,
The widthwise outer edge of the side absorbent element has a constricted portion that curves from the widthwise outer side to the widthwise inner side and fits around the wearer's leg,
the rear end of the front absorbent element is positioned forward in the front-rear direction relative to the front end of the constricted portion of the side absorbent element,
The front end portion of the rear absorbent element is positioned rearward in the front-rear direction from the rear end portion of the constricted portion of the side absorbent element.
An absorbent article characterized by: the superabsorbent polymer particles contained in the intermediate absorbent element are fixed to both the first nonwoven layer and the second nonwoven layer;
the superabsorbent polymer particles fixed to the first nonwoven layer and the superabsorbent polymer particles fixed to the second nonwoven layer are of different types;
said superabsorbent polymer particles secured to said first nonwoven layer comprise crushed type particles;
said superabsorbent polymer particles secured to said second nonwoven layer comprise non-crushed type particles;
The absorbent article according to claim 1. an intermediate nonwoven layer is provided between the first nonwoven layer and the second nonwoven layer;
said superabsorbent polymer particles are retained between said first nonwoven layer and said intermediate nonwoven layer and also retained between said intermediate nonwoven layer and said second nonwoven layer;
The superabsorbent polymer particles held between the first nonwoven layer and the intermediate nonwoven layer and the superabsorbent polymer particles held between the intermediate nonwoven layer and the second nonwoven layer are of different types. is of
said superabsorbent polymer particles retained between said first nonwoven layer and said intermediate nonwoven layer comprise crushed type particles;
said superabsorbent polymer particles retained between said intermediate nonwoven layer and said second nonwoven layer comprise uncrushed type particles;
The absorbent article according to claim 1.

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