JP7175958B2 - Screw removal aid - Google Patents
Screw removal aid Download PDFInfo
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- JP7175958B2 JP7175958B2 JP2020503467A JP2020503467A JP7175958B2 JP 7175958 B2 JP7175958 B2 JP 7175958B2 JP 2020503467 A JP2020503467 A JP 2020503467A JP 2020503467 A JP2020503467 A JP 2020503467A JP 7175958 B2 JP7175958 B2 JP 7175958B2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/02—Anionic compounds
- C11D1/04—Carboxylic acids or salts thereof
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/02—Inorganic compounds ; Elemental compounds
- C11D3/04—Water-soluble compounds
- C11D3/10—Carbonates ; Bicarbonates
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/02—Inorganic compounds ; Elemental compounds
- C11D3/12—Water-insoluble compounds
- C11D3/14—Fillers; Abrasives ; Abrasive compositions; Suspending or absorbing agents not provided for in one single group of C11D3/12; Specific features concerning abrasives, e.g. granulometry or mixtures
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/26—Organic compounds containing nitrogen
- C11D3/32—Amides; Substituted amides
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/37—Polymers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Inorganic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Detergent Compositions (AREA)
- Lubricants (AREA)
Description
本発明は、樹脂加工機用のスクリュー抜き補助剤に関する。 The present invention relates to a screw removal aid for resin processing machines.
一般に、樹脂の着色、混合、成形等に押出成形機や射出成形機等の樹脂加工機が用いられる。これらの装置では所定の作業終了時に、当該樹脂そのものや成形材料中に含まれている染顔料等の添加剤、また樹脂等から形成された焦げ等の劣化物が成形機内に残留する場合がある。これら残留物は、次に行われる樹脂の成形時に成形品中に混入し、製品外観不良の原因となることがある。特に透明の樹脂においては微小の焼け炭化物の混入が、成形品不良の発生率を増大させるという問題を生じる。 In general, resin processing machines such as extruders and injection molding machines are used for coloring, mixing and molding of resins. In these devices, when the predetermined work is completed, the resin itself, additives such as dyes and pigments contained in the molding material, and deteriorated substances such as burns formed from the resin may remain in the molding machine. . These residues are mixed into the molded product during the subsequent resin molding, and may cause poor appearance of the product. Particularly in transparent resins, the inclusion of minute burnt carbides causes the problem of increasing the rate of occurrence of defects in molded products.
従来、残留物を成形機内から除去するため、(1)洗浄剤を用いる方法、(2)成形機を停止せずにそのまま次に使用する成形材料を成形機に充填し、これにより残留物を徐々に置換して行く方法、(3)人手により成形機の分解を行い、シリンダー(バレル)からスクリューを抜いて直接掃除をする方法等が採られている。 Conventionally, in order to remove the residue from the inside of the molding machine, (1) a method using a cleaning agent, (2) the molding material to be used next without stopping the molding machine is filled into the molding machine, and the residue is removed. (3) Manual disassembly of the molding machine, removal of the screw from the cylinder (barrel) and direct cleaning, and the like are adopted.
近年では上記(1)洗浄剤を用いる方法が積極的に採用されており、装置停止の必要が無く、作業効率性も上がる等の利点が挙げられる。ただし、洗浄力が弱い洗浄剤を使用した場合、前の成形材料が成形機内に残存して次の成形材料に異物となって混入するだけでなく、成形機を休止する時に残存した成形材料が劣化し、再度成形機を立ち上げる時に劣化物となって混入するという問題が生じやすくなる。上記(2)の方法は、残留物を除去するために多量の成形材料を必要とする場合が多く、作業が完了するまでに時間を要し、さらに廃棄物が多量に発生するという問題がある。また上記(1)、(2)の方法だけでは長時間の利用により劣化した樹脂がスクリュー表面に焦げ付きとして残ることもあり、また焦げ付く前に定期的なメンテナンスを行うケースも含めると、上記(3)の分解掃除をする方法は高い頻度で現在も行われている。 In recent years, the above method (1) using a cleaning agent has been actively adopted, and has advantages such as no need to stop the apparatus and improved work efficiency. However, if a cleaning agent with a weak detergency is used, not only will the previous molding material remain in the molding machine and mix with the next molding material as foreign matter, but the remaining molding material will be removed when the molding machine is stopped. When the molding machine is started up again, the problem that it deteriorates and mixes as a deteriorated product tends to occur. The above method (2) often requires a large amount of molding material to remove the residue, takes time to complete the work, and has the problem of generating a large amount of waste. . In addition, if the above methods (1) and (2) are used alone, resin that has deteriorated due to long-term use may remain as scorch on the screw surface. ) is still used frequently today.
ただし、上記(3)の方法は、成形機を停止する必要があるため効率的でない面もある。樹脂加工機の使用後のスクリュー抜き取りは、前に流した樹脂の残留等に起因するスクリューの汚れから、大きな抜き負荷が生じてしまうこともあり、過大な労力を必要とする。また、その後のスクリューに付着した樹脂を剥がす操作も必要であることから、その手間を加味した場合、分解掃除では大きな時間を費やすこともある。 However, the above method (3) is not efficient because it requires the molding machine to be stopped. Removal of the screw after use of the resin processing machine requires an excessive amount of labor because the screw may become dirty due to residual resin that has flowed before, resulting in a large removal load. In addition, since it is necessary to peel off the resin adhering to the screw after that, if this time and effort are taken into account, it may take a long time to disassemble and clean.
そのため、材料の後にスクリュー抜き取りを容易にするスクリュー抜き補助剤をスクリュー抜きの前に樹脂加工機へ流すことが行われている。このスクリュー抜き補助剤を流すことで、抜き負荷の低減を促し、次の操作を容易くすることが可能となる。 For this reason, a screw removal aid that facilitates screw removal after the material is poured into the resin processing machine before screw removal. By pouring this screw removal aid, it is possible to reduce the removal load and facilitate the next operation.
スクリュー抜き補助剤としては、汎用樹脂であるポリエチレンやポリプロピレンが主に利用されているが、樹脂加工機の洗浄剤を転用することで抜き補助剤として利用される場合もある。 General-purpose resins such as polyethylene and polypropylene are mainly used as screw removal aids, but they may also be used as removal aids by diverting cleaning agents for resin processing machines.
スクリュー抜き補助剤に関して、その現象と技術知見に関しては広く知られているわけではなく、洗浄剤用途として、特許文献1には滑剤として金属石鹸を用いることが記載されている。また、特許文献2や3においては発泡剤を用いることが記載されている。さらに、特許文献4には、発泡剤と脂肪酸金属塩を併用した洗浄剤組成物が記載されている。 The phenomenon and technical findings regarding screw removal aids are not widely known, and Patent Document 1 describes the use of metal soaps as lubricants for use as detergents. Moreover, in Patent Documents 2 and 3, it is described that a foaming agent is used. Further, Patent Literature 4 describes a detergent composition using both a foaming agent and a fatty acid metal salt.
スクリュー抜き補助剤として汎用樹脂であるポリエチレンやポリプロピレンを用いた場合、スクリュー表面の汚れ等を落とすことは難しく、また積層した汚れがスクリューの抜き負荷を上げてしまうこともあり、抜き負荷が必ずしも小さくなるとは限らない。
また樹脂加工機の洗浄剤の転用では、スクリュー表層汚れの一部除去は可能であるが、シリンダー(バレル)やスクリューへの洗浄剤自身の付着もあるため、抜き負荷を大きく抑制することは難しい。また付着を抑制するために添加される特殊な樹脂、滑剤等の各種添加剤は、スクリュー抜きの際の負荷低減に有効な手段であるが、添加剤による耐熱性の低下や高コスト化等問題もある。また、洗浄効果と抜き負荷低減効果の両立が難しく、添加剤の選定や含有量の設定には課題が残る。When polyethylene or polypropylene, which are general-purpose resins, are used as screw removal aids, it is difficult to remove dirt from the surface of the screw. Not necessarily.
Although it is possible to partially remove dirt on the surface of the screw by using a cleaning agent for resin processing machines, it is difficult to significantly reduce the removal load because the cleaning agent itself adheres to the cylinder (barrel) and screw. . In addition, various additives such as special resins and lubricants that are added to suppress adhesion are effective means for reducing the load when removing the screw, but there are problems such as a decrease in heat resistance and an increase in cost due to additives. There is also In addition, it is difficult to achieve both a cleaning effect and a removal load reduction effect, and problems remain in selecting additives and setting their content.
特許文献1に記載の組成物では、滑剤としての効果は得られるが、樹脂加工を行う程度の温度では劣化も起こり得るため、特許文献1に記載の条件では洗浄剤自体の劣化が顕著となり、劣化からの粘つきが抜き負荷を増大させる結果となる。 With the composition described in Patent Document 1, the effect as a lubricant can be obtained, but deterioration may occur at the temperature at which resin processing is performed. Stickiness from deterioration results in increased extraction loads.
また、特許文献2や3に記載されているような発泡剤を用いた洗浄剤組成物では、発泡効果によって樹脂のシリンダーへの付着が顕著に起こり、抜き負荷は上がることとなった。さらに、特許文献4に記載の洗浄剤組成物では、分解掃除中に樹脂が劣化し、粘つきが抜き負荷の増大を招く。 Further, in the detergent composition using a foaming agent as described in Patent Documents 2 and 3, the foaming effect caused the resin to adhere to the cylinder remarkably, increasing the removal load. Furthermore, in the detergent composition described in Patent Document 4, the resin deteriorates during disassembly and cleaning, causing the stickiness to be removed and the load to increase.
本発明は、系内の樹脂汚れを排出することに加え、シリンダーとスクリュー間の摩擦を低減し、スクリューを抜き出す際の負荷を大きく低減し、スクリュー抜きの負荷を大きく低減させるスクリュー抜き補助剤を提供することを目的とする。さらに、スクリューを抜いた後にスクリュー表面に付着した樹脂の剥がし易さを向上させる特性を兼ね備えており、従来行っていたスクリュー抜き操作全般の利便性を大きく改善し、装置分解掃除に割いていた時間を大きく短縮することが可能となる。 In addition to discharging resin dirt in the system, the present invention reduces the friction between the cylinder and the screw, greatly reduces the load when pulling out the screw, and greatly reduces the load when pulling out the screw. intended to provide In addition, it also has the property of improving the ease of peeling off the resin adhering to the screw surface after the screw is pulled out, greatly improving the convenience of the screw removal operation that was previously performed, and saving time spent on disassembling and cleaning the device. can be greatly shortened.
本発明者らは、上記課題を解決するために鋭意検討した結果、特定の(A)滑剤及び(B)熱可塑性樹脂を含む樹脂組成物をスクリュー抜き補助剤として用いることを見出し、本発明を開発するに至った。 As a result of intensive studies to solve the above problems, the present inventors found that a resin composition containing a specific (A) lubricant and (B) a thermoplastic resin can be used as a screw removal aid, and have completed the present invention. developed.
すなわち、本発明は、以下に示すとおりである。
[1]下記の方法(1)により求められる表面張力が32mN/m以下であり、融点または軟化温度が70℃以上である滑剤(A)と、
下記の方法(2)により求められる表面張力が前記(A)成分よりも5mN/m以上大きい値である熱可塑性樹脂(B)と、
(D)発泡剤と、
(E)フッ素系樹脂と
を含有する樹脂組成物からなり、
前記(A)成分と前記(D)成分との質量割合(前記(A)成分の質量/前記(D)成分の質量)が1~300であり、
下記の方法(2)により求められる80℃で16時間加温した後の表面張力が32mN/m以下である
ことを特徴とする、樹脂加工機用のスクリュー抜き補助剤。
方法(1):(A)滑剤を圧縮成形して得られる板状試験片について、40℃で16時間加熱後、室温まで冷却し、JIS R3257に準拠して下記の測定条件にて接触角θを求め、下記の計算式にて算出する。
測定条件:液体として精製水、ジヨードメタンの二種を用い、温度は23℃、測定数は5点とし、その平均値を測定結果として用いる。読み取り時間は着滴後1分、測定装置はFTÅ188(FirstTenÅngstroms社製)等を用いる。
計算式:(1+cosθ)γL=2(γs
D
・γL
D
)
1/2
+2(γs
P
・γL
P
)
1/2
(γLは液体の表面張力、γs
D
、γs
P
は、それぞれ測定対象の表面張力の分散力成分、極性力成分、γL
D
、γL
P
は、それぞれ液体の表面張力の分散力成分、極性力成分を表す。)
方法(2):(B)熱可塑性樹脂を圧縮成形して得られる板状試験片、またはスクリュー抜き補助剤を圧縮成形して得られる板状試験片について、80℃で16時間加熱後、室温まで冷却し、JIS R3257に準拠して下記の測定条件にて接触角θを求め、下記の計算式にて算出する。
測定条件:液体として精製水、ジヨードメタンの二種を用い、温度は23℃、測定数は5点とし、その平均値を測定結果として用いる。読み取り時間は着滴後1分、測定装置はFTÅ188(FirstTenÅngstroms社製)等を用いる。
計算式:(1+cosθ)γL=2(γs
D
・γL
D
)
1/2
+2(γs
P
・γL
P
)
1/2
(γLは液体の表面張力、γs
D
、γs
P
は、それぞれ測定対象の表面張力の分散力成分、極性力成分、γL
D
、γL
P
は、それぞれ液体の表面張力の分散力成分、極性力成分を表す。)
[2](C)無機充填剤
をさらに含有する、[1]に記載の樹脂加工機用のスクリュー抜き補助剤。
[3]前記(A)成分が、有機酸、有機酸の金属塩、及び有機酸アミドからなる群から選ばれる少なくとも1種である、[1]または[2]に記載の樹脂加工機用のスクリュー抜き補助剤。
[4]前記(A)成分が、有機酸の亜鉛塩である、[1]~[3]のいずれか一つに記載の樹脂加工機用のスクリュー抜き補助剤。
[5]前記有機酸が、脂肪酸である、[3]または[4]に記載の樹脂加工機用のスクリュー抜き補助剤。
[6]前記スクリュー抜き補助剤中に、前記(A)成分を0.1~30質量%、前記(C)成分を20~70質量%、前記(D)成分を0.1~20質量%、前記(E)成分を0.01~5質量%含有する、[2]~[5]のいずれか一つに記載の樹脂加工機用のスクリュー抜き補助剤。
[7]前記(B)成分が、スチレン系樹脂及びオレフィン系樹脂からなる群から選ばれる少なくとも1種である、[1]~[6]のいずれか一つに記載の樹脂加工機用のスクリュー抜き補助剤。
[8][1]~[7]のいずれか一つに記載の樹脂加工機用のスクリュー抜き補助剤を用いることを特徴とする、樹脂加工機の分解掃除方法。
[9][1]~[7]のいずれか一つに記載の樹脂加工機用のスクリュー抜き補助剤を用いることを特徴とする、分解操作前の樹脂加工機内の予備洗浄方法。
[10]下記の方法(1)により求められる表面張力が32mN/m以下であり、融点又は軟化温度が70℃以上である滑剤(A)と、下記の方法(2)により求められる表面張力が前記(A)成分よりも5mN/m以上大きい値である熱可塑性樹脂(B)と、(D)発泡剤と、(E)フッ素系樹脂とを含有する樹脂組成物の使用であり、前記(A)成分と前記(D)成分との質量割合(前記(A)成分の質量/前記(D)成分の質量)が1~300であり、樹脂加工機用のスクリュー抜き補助剤として使用されることを特徴とする、樹脂組成物の使用。
方法(1):(A)滑剤を圧縮成形して得られる板状試験片について、40℃で16時間加熱後、室温まで冷却し、JIS R3257に準拠して下記の測定条件にて接触角θを求め、下記の計算式にて算出する。
測定条件:液体として精製水、ジヨードメタンの二種を用い、温度は23℃、測定数は5点とし、その平均値を測定結果として用いる。読み取り時間は着滴後1分、測定装置はFTÅ188(FirstTenÅngstroms社製)等を用いる。
計算式:(1+cosθ)γL=2(γs
D
・γL
D
)
1/2
+2(γs
P
・γL
P
)
1/2
(γLは液体の表面張力、γs
D
、γs
P
は、それぞれ測定対象の表面張力の分散力成分、極性力成分、γL
D
、γL
P
は、それぞれ液体の表面張力の分散力成分、極性力成分を表す。)
方法(2):(B)熱可塑性樹脂を圧縮成形して得られる板状試験片について、80℃で16時間加熱後、室温まで冷却し、JIS R3257に準拠して下記の測定条件にて接触角θを求め、下記の計算式にて算出する。
測定条件:液体として精製水、ジヨードメタンの二種を用い、温度は23℃、測定数は5点とし、その平均値を測定結果として用いる。読み取り時間は着滴後1分、測定装置はFTÅ188(FirstTenÅngstroms社製)等を用いる。
計算式:(1+cosθ)γL=2(γs
D
・γL
D
)
1/2
+2(γs
P
・γL
P
)
1/2
(γLは液体の表面張力、γs
D
、γs
P
は、それぞれ測定対象の表面張力の分散力成分、極性力成分、γL
D
、γL
P
は、それぞれ液体の表面張力の分散力成分、極性力成分を表す。)
That is, the present invention is as shown below.
[1] Lubricant (A) having a surface tension of 32 mN/m or less and a melting point or softening temperature of 70°C or more as determined by the following method (1) ;
a thermoplastic resin (B) having a surface tension determined by the following method (2) that is at least 5 mN/m higher than that of component (A);
(D) a blowing agent;
(E) made of a resin composition containing a fluororesin,
The mass ratio of the component (A) and the component (D) (mass of the component (A)/mass of the component (D)) is 1 to 300,
A screw removal aid for a resin processing machine, characterized by having a surface tension of 32 mN/m or less after being heated at 80°C for 16 hours as determined by the following method (2) .
Method (1): (A) A plate-shaped test piece obtained by compression molding a lubricant was heated at 40°C for 16 hours, then cooled to room temperature, and the contact angle θ was measured under the following measurement conditions in accordance with JIS R3257. is calculated by the following formula.
Measurement conditions: Purified water and diiodomethane are used as liquids, the temperature is 23° C., the number of measurements is 5, and the average value is used as the measurement result. The reading time is 1 minute after the droplets are applied, and the measuring device is FTÅ188 (manufactured by FirstTenÅngstroms) or the like.
Calculation formula: (1 + cos θ) γL = 2 (γs D · γL D ) 1/2 + 2 (γs P · γL P ) 1/2
(γL is the surface tension of the liquid, γs D and γs P are the dispersive force component and polar force component of the surface tension of the object to be measured, and γL D and γL P are the dispersive force component and polar force component of the surface tension of the liquid, respectively. represents.)
Method (2): (B) A plate-shaped test piece obtained by compression-molding a thermoplastic resin or a plate-shaped test piece obtained by compression-molding a screw removal aid was heated at 80°C for 16 hours and then cooled to room temperature. Then, the contact angle θ is obtained under the following measurement conditions in accordance with JIS R3257, and calculated using the following formula.
Measurement conditions: Purified water and diiodomethane are used as liquids, the temperature is 23° C., the number of measurements is 5, and the average value is used as the measurement result. The reading time is 1 minute after the droplets are applied, and the measuring device is FTÅ188 (manufactured by FirstTenÅngstroms) or the like.
Calculation formula: (1 + cos θ) γL = 2 (γs D · γL D ) 1/2 + 2 (γs P · γL P ) 1/2
(γL is the surface tension of the liquid, γs D and γs P are the dispersive force component and polar force component of the surface tension of the object to be measured, and γL D and γL P are the dispersive force component and polar force component of the surface tension of the liquid, respectively. represents.)
[2] The screw removing aid for a resin processing machine according to [1], which further contains (C) an inorganic filler.
[3] The resin processing machine according to [1] or [2], wherein the component (A) is at least one selected from the group consisting of organic acids, metal salts of organic acids, and organic acid amides. Screw extraction aid.
[4] The screw extraction aid for a resin processing machine according to any one of [1] to [3], wherein the component (A) is a zinc salt of an organic acid.
[5] The screw removing aid for a resin processing machine according to [3] or [4], wherein the organic acid is a fatty acid.
[6] 0.1 to 30% by mass of component (A), 20 to 70% by mass of component (C), and 0.1 to 20% by mass of component (D) in the screw removal aid. , The screw extraction aid for a resin processing machine according to any one of [2] to [5], containing 0.01 to 5% by mass of the component (E).
[7] The screw for a resin processing machine according to any one of [1] to [6], wherein the component (B) is at least one selected from the group consisting of styrene resins and olefin resins. removal aid.
[8] A method for disassembling and cleaning a resin processing machine, characterized by using the screw removal aid for resin processing machines according to any one of [1] to [7].
[9] A pre-cleaning method for the inside of a resin processing machine before disassembly operation, characterized by using the screw removal aid for a resin processing machine according to any one of [1] to [7].
[10] Lubricant (A) having a surface tension of 32 mN/m or less and a melting point or softening temperature of 70°C or higher as determined by the following method (1) , and a lubricant (A) having a surface tension determined by the following method (2) Use of a resin composition containing a thermoplastic resin (B) having a value greater than that of the component (A) by 5 mN/m or more, (D) a foaming agent, and (E) a fluororesin, wherein the ( The mass ratio of the component A) to the component (D) (mass of the component (A)/the mass of the component (D)) is 1 to 300, and it is used as a screw removal aid for resin processing machines. Use of a resin composition characterized by:
Method (1): (A) A plate-shaped test piece obtained by compression molding a lubricant was heated at 40°C for 16 hours, then cooled to room temperature, and the contact angle θ was measured under the following measurement conditions in accordance with JIS R3257. is calculated by the following formula.
Measurement conditions: Purified water and diiodomethane are used as liquids, the temperature is 23° C., the number of measurements is 5, and the average value is used as the measurement result. The reading time is 1 minute after the droplets are deposited, and the measuring device is FTÅ188 (manufactured by FirstTenÅngstroms) or the like.
Calculation formula: (1 + cos θ) γL = 2 (γs D · γL D ) 1/2 + 2 (γs P · γL P ) 1/2
(γL is the surface tension of the liquid, γs D and γs P are the dispersive force component and polar force component of the surface tension of the object to be measured, and γL D and γL P are the dispersive force component and polar force component of the surface tension of the liquid, respectively. represents.)
Method (2): (B) A plate-shaped test piece obtained by compression molding a thermoplastic resin is heated at 80°C for 16 hours, cooled to room temperature, and contacted under the following measurement conditions in accordance with JIS R3257. Find the angle θ and calculate it by the following formula.
Measurement conditions: Purified water and diiodomethane are used as liquids, the temperature is 23° C., the number of measurements is 5, and the average value is used as the measurement result. The reading time is 1 minute after the droplets are deposited, and the measuring device is FTÅ188 (manufactured by FirstTenÅngstroms) or the like.
Calculation formula: (1 + cos θ) γL = 2 (γs D · γL D ) 1/2 + 2 (γs P · γL P ) 1/2
(γL is the surface tension of the liquid, γs D and γs P are the dispersive force component and polar force component of the surface tension of the object to be measured, and γL D and γL P are the dispersive force component and polar force component of the surface tension of the liquid, respectively. represents.)
本発明の樹脂加工機用のスクリュー抜き補助剤は、系内の樹脂汚れを排出することに加え、シリンダーとスクリュー間の摩擦を低減し、スクリューを抜き出す際の負荷を大きく低減させることができる。さらに、スクリューを抜いた後にスクリュー表面に付着した樹脂の剥がし易さを向上させる特性を兼ね備えており、従来行っていた操作全般の利便性を大きく改善し、装置分解掃除に割いていた時間を大きく短縮することが可能となる。 The screw extraction aid for resin processing machines of the present invention can reduce the friction between the cylinder and the screw, in addition to discharging the resin dirt in the system, and greatly reduce the load when extracting the screw. In addition, it also has the property of making it easier to peel off the resin that adheres to the screw surface after the screw is pulled out, greatly improving the convenience of conventional operations in general, and increasing the time spent disassembling and cleaning the device. can be shortened.
以下、本発明を実施するための形態(以下、「本実施形態」という。)について詳細に説明する。なお、本発明は、下記の本実施形態に限定されるものではなく、その要旨の範囲内で種々変形して実施することができる。 EMBODIMENT OF THE INVENTION Hereinafter, the form (henceforth "this embodiment") for implementing this invention is demonstrated in detail. It should be noted that the present invention is not limited to the present embodiment described below, and various modifications can be made within the scope of the gist of the present invention.
[スクリュー抜き補助剤]
本実施形態の樹脂加工機用スクリュー抜き補助剤は、表面張力が32mN/m以下であり、融点または軟化温度が70℃以上である(A)滑剤と、前記(A)成分よりも5mN/m以上大きい表面張力を有する(B)熱可塑性樹脂とを含有する樹脂組成物からなり、必要に応じて、(C)無機充填剤、(D)発泡剤、並びに(E)フッ素系樹脂、酸化防止剤、及び熱安定剤から選ばれる少なくとも1種をさらに含有してもよい。
また、本実施形態の樹脂加工機用スクリュー抜き補助剤を、単に補助剤と称する場合がある。[Screw removal aid]
The screw removal aid for a resin processing machine of the present embodiment comprises (A) a lubricant having a surface tension of 32 mN/m or less and a melting point or softening temperature of 70° C. or more, and 5 mN/m It consists of a resin composition containing (B) a thermoplastic resin having a surface tension greater than or equal to, if necessary, (C) an inorganic filler, (D) a foaming agent, and (E) a fluororesin, an antioxidant and at least one selected from heat stabilizers.
Further, the screw extraction aid for resin processing machines of the present embodiment may be simply referred to as an aid.
[樹脂組成物]
本実施形態の樹脂組成物は、表面張力が32mN/m以下であり、融点または軟化温度が70℃以上である(A)滑剤と、前記(A)成分よりも5mN/m以上大きい表面張力を有する(B)熱可塑性樹脂とを含有する。必要に応じて、(C)無機充填剤、(D)発泡剤、並びに(E)フッ素系樹脂、酸化防止剤、及び熱安定剤から選ばれる少なくとも1種をさらに含有してもよい。
本実施形態の樹脂組成物は、樹脂加工機用スクリュー抜き補助剤として使用することができる。[Resin composition]
The resin composition of the present embodiment has a surface tension of 32 mN/m or less and a lubricant (A) having a melting point or softening temperature of 70° C. or higher, and a surface tension 5 mN/m or more higher than that of the component (A). It contains (B) a thermoplastic resin. If necessary, at least one selected from (C) an inorganic filler, (D) a foaming agent, and (E) a fluororesin, an antioxidant, and a heat stabilizer may be further contained.
The resin composition of the present embodiment can be used as a screw removing aid for resin processing machines.
((A)滑剤)
(A)滑剤は、表面張力が32mN/m以下であり、融点または軟化温度が70℃以上である。(A)滑剤は、上記の特性を有することにより、先のスクリュー抜き作業に適している。
(A)滑剤は、外部滑性を有し、(B)樹脂の表面にブリードアウトさせることで、スクリュー抜き時の負荷低減、(B)樹脂の金属への易剥離性に寄与することが必要である。そのため、一つの指標として、表面張力によって規定することが有効であり、(B)樹脂に対して、表面張力がより小さい(A)滑剤を用いる。
外部滑性を得るためには、表面張力が出来る限り小さいことが好ましく、(A)滑剤の表面張力は、32mN/m以下であり、より好ましくは28mN/m以下、さらに好ましくは26mN/m以下である。
なお、(A)滑剤の表面張力は、(A)滑剤を圧縮成形して得られる板状試験片について、40℃で16時間加熱後、室温まで冷却し、JIS R3257に準拠して下記の測定条件にて接触角θを求め、下記の計算式にて算出することができる。具体的には、後述の実施例に記載の方法で算出することができる。
測定条件:液体として精製水、ジヨードメタンの二種を用い、温度は23℃、測定数は5点とし、その平均値を測定結果として用いる。読み取り時間は着滴後1分、測定装置はFTÅ188(FirstTenÅngstroms社製)等を用いる。
計算式:(1+cosθ)γL=2(γsD・γLD)1/2+2(γsP・γLP)1/2
(γLは液体の表面張力、γsD、γsPは、それぞれ測定対象の表面張力の分散力成分、極性力成分、γLD、γLPは、それぞれ液体の表面張力の分散力成分、極性力成分を表す。)((A) lubricant)
(A) The lubricant has a surface tension of 32 mN/m or less and a melting point or softening temperature of 70° C. or more. (A) Lubricant is suitable for the previous screw extraction operation by having the above properties.
(A) Lubricant must have external lubricity, (B) bleed out to the surface of the resin to reduce the load when the screw is pulled out, and (B) contribute to easy peeling of the resin from the metal. is. Therefore, it is effective to use the surface tension as an indicator, and the (A) lubricant having a smaller surface tension than the (B) resin is used.
In order to obtain external lubricity, it is preferable that the surface tension is as low as possible. is.
The surface tension of the (A) lubricant was measured by heating a plate-shaped test piece obtained by compression molding the (A) lubricant at 40° C. for 16 hours, cooling it to room temperature, and measuring the following according to JIS R3257. The contact angle θ can be obtained under the conditions and calculated by the following formula. Specifically, it can be calculated by the method described in Examples below.
Measurement conditions: Purified water and diiodomethane are used as liquids, the temperature is 23° C., the number of measurements is 5, and the average value is used as the measurement result. The reading time is 1 minute after the droplets are deposited, and the measuring device is FTÅ188 (manufactured by FirstTenÅngstroms) or the like.
Formula: (1 + cos θ) γL = 2 (γs D · γL D ) 1/2 + 2 (γs P · γL P ) 1/2
(γL is the surface tension of the liquid, γs D and γs P are the dispersion force component and polar force component of the surface tension of the object to be measured, and γL D and γL P are the dispersion force component and polar force component of the surface tension of the liquid, respectively. represents.)
(A)滑剤は、保管時の劣化や加工性を安定させるため、また外部滑性の効果を十分に発揮させるために、融点または軟化温度が70℃以上であり、90℃以上であることが好ましく、110℃以上であることがより好ましい。 (A) The lubricant should have a melting point or softening temperature of 70° C. or higher, and preferably 90° C. or higher, in order to stabilize deterioration and workability during storage and to fully exhibit the effect of external lubricity. It is preferably 110° C. or higher, and more preferably 110° C. or higher.
(A)滑剤としては、有機酸、有機酸金属塩、有機酸アミド、有機酸エステルなどの有機酸誘導体、各種エステルワックス、オレフィンワックスなどが挙げられるが、これらに特に限定されるものではない。滑剤(A)は、表面張力が32mN/m以下であり、融点または軟化温度が70℃以上であれば、特に限定されることはなく、例えば、ステアリン酸亜鉛の表面張力は24mN/m、ステアリン酸アルミニウムの表面張力は25mN/m、ポリオレフィンワックスの表面張力は32mN/mなどとなっている。 (A) Lubricants include, but are not limited to, organic acids, organic acid metal salts, organic acid amides, organic acid derivatives such as organic acid esters, various ester waxes, and olefin waxes. The lubricant (A) is not particularly limited as long as it has a surface tension of 32 mN/m or less and a melting point or softening temperature of 70° C. or more. The surface tension of aluminum oxide is 25 mN/m, and the surface tension of polyolefin wax is 32 mN/m.
(A)成分における有機酸としては、炭素数9~28の飽和脂肪酸、炭素数9~28の不飽和脂肪酸、安息香酸が好ましい。鎖の一部にヒドロキシル基を有していても良い。特に入手のしやすさ、耐熱性の観点から、ステアリン酸、12-ヒドロキシステアリン酸、パルミチン酸、ミリスチン酸、ラウリン酸がより好ましい。また、アルキル鎖の異なる混合脂肪酸であってもよい。炭素数がこの範囲であると、ガスの発生や臭気の問題がなく、入手の容易さや界面での滑剤としての特性がうまく機能するといった点で好ましい。 As the organic acid in component (A), saturated fatty acids with 9 to 28 carbon atoms, unsaturated fatty acids with 9 to 28 carbon atoms, and benzoic acid are preferred. A part of the chain may have a hydroxyl group. Stearic acid, 12-hydroxystearic acid, palmitic acid, myristic acid, and lauric acid are more preferred from the standpoints of availability and heat resistance. Mixed fatty acids having different alkyl chains may also be used. When the number of carbon atoms is within this range, there is no problem of gas generation or odor, and it is easy to obtain and the properties as a lubricant at the interface function well, which is preferable.
上記有機酸は金属塩であってもよい。
有機酸金属塩における金属塩としては、ナトリウム、カリウム、リチウム、セシウム、マグネシウム、カルシウム、アルミニウム、亜鉛、鉄、コバルト、バリウム塩等があり、限定されるものではないが、中でも滑剤としての効果が最も発揮されるリチウム、カルシウム、バリウム、亜鉛又はアルミニウムの金属塩が好ましい。中でも、アルミニウム、亜鉛の金属塩は極性が低く、(B)樹脂からのブリードアウトにより外部滑性を発現しやすく、より好ましい。特に好ましくは、亜鉛金属塩である。
炭化水素部位は先に記述の脂肪酸の鎖長と同じく、入手のしやすさ、耐熱性の観点から、ステアリン酸あるいは12-ヒドロキシステアリン酸、パルミチン酸、ミリスチン酸、ラウリン酸が好ましい。The organic acid may be a metal salt.
Examples of the metal salt in the metal salt of the organic acid include sodium, potassium, lithium, cesium, magnesium, calcium, aluminum, zinc, iron, cobalt, barium salts, etc., and are not limited, but are effective as lubricants. The metal salts of lithium, calcium, barium, zinc or aluminum which perform best are preferred. Among them, metal salts of aluminum and zinc are more preferable because they have low polarity and tend to exhibit external lubricity due to bleeding out from the resin (B). Particularly preferred are zinc metal salts.
The hydrocarbon moiety is preferably stearic acid, 12-hydroxystearic acid, palmitic acid, myristic acid, or lauric acid from the viewpoint of availability and heat resistance, as with the chain length of fatty acids described above.
(A)成分における有機酸アミドとしては、炭素数9~28の、飽和脂肪酸アミド、不飽和脂肪酸アミド、飽和脂肪酸ビスアミド、不飽和脂肪酸ビスアミド等が挙げられる。中でも、ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸等の炭素数12~18の脂肪酸、エルカ酸等の不飽和脂肪酸のアミド、エチレンビスステアリン酸アミド等の飽和脂肪酸ビスアミドが、入手のしやすさ、滑剤の効果から好ましく、より好ましくはエチレンビスステアリン酸アミド等の飽和脂肪酸ビスアミドである。 Organic acid amides in component (A) include saturated fatty acid amides, unsaturated fatty acid amides, saturated fatty acid bisamides and unsaturated fatty acid bisamides having 9 to 28 carbon atoms. Among them, fatty acids having 12 to 18 carbon atoms such as lauric acid, myristic acid, palmitic acid, and stearic acid, unsaturated fatty acid amides such as erucic acid, and saturated fatty acid bisamides such as ethylenebisstearic acid amide are readily available. , and more preferably a saturated fatty acid bisamide such as ethylenebisstearic acid amide, because of its lubricating effect.
(A)成分における有機酸エステル、エステルワックスとしては、炭素数9~28の飽和脂肪酸エステル、不飽和脂肪酸エステル、中鎖脂肪酸トリグリセリド、硬化油などのポリオールエステル等が挙げられる。入手のしやすさ、滑剤の効果から、ステアリン酸ステアレート、グリセリン脂肪酸エステルモノグリセライドなどが好ましい。 Organic acid esters and ester waxes for component (A) include saturated fatty acid esters having 9 to 28 carbon atoms, unsaturated fatty acid esters, medium-chain fatty acid triglycerides, and polyol esters such as hardened oils. Stearic acid stearate, glycerin fatty acid ester monoglyceride, and the like are preferable in terms of availability and lubricating effect.
(A)成分におけるオレフィンワックスとしては、低分子ポリオレフィン等が挙げられ、特に種類を限定するものではないが、一般的な低密度あるいは高密度ポリエチレン、ポリプロピレン等が用いられる。分子量は重量平均分子量で1,000~20,000程度、滴点80~180℃が最も滑剤としての効果を得られやすい。なお、本明細書において、重量平均分子量は、最も一般的なTHFやクロロホルムを用いたゲル浸透クロマトグラフィーなどの分析により測定される値をいい、上記滴点は、特に決まりはないが、メトラートレド社のDP70 自動滴点・軟化点測定システムなどを用いた方法により測定される値をいう。 The olefin wax in the component (A) includes low-molecular-weight polyolefins and the like, and although the type is not particularly limited, general low-density or high-density polyethylene, polypropylene, and the like are used. A molecular weight of about 1,000 to 20,000 in weight average molecular weight and a dropping point of 80 to 180° C. are most likely to produce an effect as a lubricant. In the present specification, the weight average molecular weight refers to a value measured by analysis such as gel permeation chromatography using the most common THF or chloroform, and the dropping point is not particularly defined, but Mettler Toledo A value measured by a method using the DP70 automatic dropping point/softening point measurement system of the company.
(A)滑剤はその効果に応じて、単独で使用してもよく、又は複数の種類を混合して使用しても良い。特に(B)熱可塑性樹脂として、スチレン系樹脂、ポリオレフィン系樹脂を用いる場合、脂肪酸亜鉛、脂肪酸カルシウム、脂肪酸アルミニウムなどの金属石鹸に、脂肪酸アミド、脂肪酸などの脂肪酸誘導体やポリオレフィンワックスなど他の滑剤を組み合わせることでより高い滑剤効果を付与可能となるため好ましい。また、金属石鹸に関しても脂肪酸亜鉛に、脂肪酸カルシウム、脂肪酸アルミニウムなどを併用させた組み合わせでもより滑剤としての効果が高めることが可能である。また、脂肪酸は脂肪酸アミドなどとの組み合わせでより効果を発揮される。 (A) Lubricants may be used alone or in combination of multiple types, depending on their effects. In particular, when a styrene-based resin or a polyolefin-based resin is used as the thermoplastic resin (B), other lubricants such as fatty acid derivatives such as fatty acid amides and fatty acids, and polyolefin waxes are added to metal soaps such as fatty acid zinc, fatty acid calcium, and fatty acid aluminum. A combination is preferable because a higher lubricating effect can be imparted. Also, with respect to metal soap, it is possible to further enhance the effect as a lubricant by combining fatty acid zinc with fatty acid calcium, fatty acid aluminum, or the like. In addition, fatty acids are more effective in combination with fatty acid amides and the like.
補助剤全量(100質量%)に対する(A)滑剤の含有量としては、滑剤としての効果が十分に得られる観点から、0.1~30質量%であることが好ましく、より好ましくは0.2~20質量%、さらに好ましくは0.3~10質量%である。この含有量である場合、滑剤としての効果を十分に発揮できるため、抜き負荷を一層低減でき、また樹脂をスクリュー表面から、一層剥がしやすくなるため好ましい。 The content of (A) the lubricant with respect to the total amount of the auxiliary agent (100% by mass) is preferably 0.1 to 30% by mass, more preferably 0.2, from the viewpoint of obtaining a sufficient effect as a lubricant. to 20% by mass, more preferably 0.3 to 10% by mass. When it is this content, since the effect as a lubricating agent can fully be exhibited, the extraction load can be further reduced, and the resin can be more easily peeled off from the screw surface, which is preferable.
((B)熱可塑性樹脂)
(B)熱可塑性樹脂としては、射出成形や押出成形等に用いられる一般的な樹脂を用いることができる。その具体例としては、例えば、ポリスチレン等のスチレン系樹脂;ポリエチレン、ポリプロピレン、ポリブテン等のポリオレフィン系樹脂;ポリメタクリル酸メチル等のアクリル系樹脂;ポリ塩化ビニル;ポリアミド系樹脂;ポリカーボネート等のポリカーボネート系樹脂;ポリエステル系樹脂;ポリエーテル系樹脂;等が挙げられる。これらの中でも、スチレン系樹脂、ポリオレフィン系樹脂が好ましい。
(B)熱可塑性樹脂は、1種を単独で用いてもよいし、2種以上を併用してもよく、2種以上の同一種又は異種の樹脂を併用してもよい。((B) thermoplastic resin)
(B) As the thermoplastic resin, a general resin used for injection molding, extrusion molding, or the like can be used. Specific examples thereof include, for example, styrene resins such as polystyrene; polyolefin resins such as polyethylene, polypropylene, and polybutene; acrylic resins such as polymethyl methacrylate; polyvinyl chloride; polyamide resins; polyester-based resin; polyether-based resin; and the like. Among these, styrene-based resins and polyolefin-based resins are preferred.
(B) The thermoplastic resin may be used singly, or two or more of them may be used in combination, or two or more of the same or different resins may be used in combination.
(B)熱可塑性樹脂は、先の(A)滑剤よりも表面張力が大きいものを使用する必要があり、その差が大きいほど(A)滑剤の外部滑性が効果として得られやすくなる。(A)滑剤の表面張力に対して、(B)樹脂の表面張力は、5mN/m以上大きく、好ましくは10mN/m以上大きく、より好ましくは12mN/m以上大きい。複数種類の(A)滑剤と、複数種類の樹脂との組み合わせの場合は、最も表面張力が小さい(A)滑剤と最も表面張力が大きい(B)樹脂との間で、表面張力差が5mN/m以上であり、好ましくは10mN/m以上、より好ましくは12mN/m以上である。
なお、(B)熱可塑性樹脂の表面張力は、(B)熱可塑性樹脂を圧縮成形して得られる板状試験片について、80℃で16時間加熱後、室温まで冷却し、JIS R3257に準拠して下記の測定条件にて接触角θを求め、下記の計算式にて算出することができる。具体的には、後述の実施例に記載の方法で算出することができる。
測定条件:液体として精製水、ジヨードメタンの二種を用い、温度は23℃、測定数は5点とし、その平均値を測定結果として用いる。読み取り時間は着滴後1分、測定装置はFTÅ188(FirstTenÅngstroms社製)等を用いる。
計算式:(1+cosθ)γL=2(γsD・γLD)1/2+2(γsP・γLP)1/2
(γLは液体の表面張力、γsD、γsPは、それぞれ測定対象の表面張力の分散力成分、極性力成分、γLD、γLPは、それぞれ液体の表面張力の分散力成分、極性力成分を表す。)The thermoplastic resin (B) must have a higher surface tension than the lubricant (A), and the larger the difference, the easier it is to obtain the external lubricity of the lubricant (A). The surface tension of the resin (B) is 5 mN/m or more, preferably 10 mN/m or more, and more preferably 12 mN/m or more, as compared to the surface tension of the lubricant (A). In the case of a combination of multiple types of (A) lubricants and multiple types of resins, the surface tension difference between the (A) lubricant with the lowest surface tension and the (B) resin with the highest surface tension is 5 mN/ m or more, preferably 10 mN/m or more, more preferably 12 mN/m or more.
The surface tension of the (B) thermoplastic resin was determined by heating a plate-shaped test piece obtained by compression molding the (B) thermoplastic resin at 80 ° C. for 16 hours and then cooling it to room temperature, according to JIS R3257. Then, the contact angle θ can be obtained under the following measurement conditions, and can be calculated by the following formula. Specifically, it can be calculated by the method described in Examples below.
Measurement conditions: Purified water and diiodomethane are used as liquids, the temperature is 23° C., the number of measurements is 5, and the average value is used as the measurement result. The reading time is 1 minute after the droplets are applied, and the measuring device is FTÅ188 (manufactured by FirstTenÅngstroms) or the like.
Formula: (1 + cos θ) γL = 2 (γs D · γL D ) 1/2 + 2 (γs P · γL P ) 1/2
(γL is the surface tension of the liquid, γs D and γs P are the dispersion force component and polar force component of the surface tension of the object to be measured, and γL D and γL P are the dispersion force component and polar force component of the surface tension of the liquid, respectively. represents.)
スチレン系樹脂とは、ポリスチレン又はスチレンと1種もしくは2種以上の他の単量体との共重合体であって、スチレンに由来する構成単位の含有量が50質量%以上のものをいう。スチレンと共重合させる他の単量体としては、例えば、アクリロニトリル、ブタジエン、イソプレン等が挙げられる。このスチレン系樹脂の具体例としては、ポリスチレン、スチレン-アクリロニトリル共重合体、スチレン-ブタジエン-アクリロニトリル共重合体、スチレン-イソプレン共重合体等が挙げられる。これらの中でもポリスチレン、スチレン-アクリロニトリル共重合体、スチレン-ブタジエン-アクリロニトリル共重合体が好ましい。 The styrene-based resin refers to polystyrene or a copolymer of styrene and one or more other monomers in which the content of structural units derived from styrene is 50% by mass or more. Other monomers to be copolymerized with styrene include, for example, acrylonitrile, butadiene, isoprene, and the like. Specific examples of the styrene resin include polystyrene, styrene-acrylonitrile copolymer, styrene-butadiene-acrylonitrile copolymer, styrene-isoprene copolymer and the like. Among these, polystyrene, styrene-acrylonitrile copolymer, and styrene-butadiene-acrylonitrile copolymer are preferred.
ポリオレフィン系樹脂とは、エチレン系樹脂、プロピレン系樹脂等が挙げられ、エチレン及び/又はプロピレンとα-オレフィンとの共重合樹脂も含む。これらの中でもポリエチレンが、成形機中への残留性が低く、シリンダーとスクリュー間に滞留した場合の金属部位との摩擦が小さいことから、好ましい。 Polyolefin-based resins include ethylene-based resins, propylene-based resins, and the like, and include copolymer resins of ethylene and/or propylene and α-olefins. Among these, polyethylene is preferable because it has a low residual property in the molding machine and low friction with metal parts when it remains between the cylinder and the screw.
補助剤全量(100質量%)に対する(B)熱可塑性樹脂の含有量は、本実施形態の補助剤の効果を十分に発揮させるための、つなぎとしての役割及びシリンダー中への残留抑制の観点から、10~90質量%が好ましく、より好ましくは25~50質量%である。この範囲であると、つなぎとしての効果が向上し、補助剤自身の残留性の改善や抜き負荷の低減効果が一層向上する。 The content of (B) the thermoplastic resin with respect to the total amount of the auxiliary agent (100% by mass) is used as a binder to fully exhibit the effect of the auxiliary agent of the present embodiment, and from the viewpoint of suppressing residual in the cylinder. , preferably 10 to 90% by mass, more preferably 25 to 50% by mass. Within this range, the effect as a binder is improved, and the effect of improving the persistence of the adjuvant itself and reducing the removal load is further improved.
(B)熱可塑性樹脂のメルトフローレート(MFR)は、シリンダーやスクリューへの樹脂の付着性の観点から、0.005~80g/10分であることが好ましく、より好ましくは0.01~50g/10分、さらに好ましくは0.05~30g/10分である。この範囲であれば、成形機に過度の負荷をかけることなく、金属面への付着が発生しにくくなり、残留による抜き負荷の増大や耐熱性の低下等を引き起こしにくい。
なお、熱可塑性樹脂のメルトフローレートは、樹脂に応じて変わるが、ISO-R1133に準拠して測定されるものを意味し、測定条件は、ポリエチレンでは温度190℃、荷重2.16kg、ポリプロピレンでは温度230℃、荷重2.16kg、スチレン-アクリロニトリル共重合体、スチレン-ブタジエン-アクリロニトリル共重合体を代表とするスチレン系樹脂では温度220℃、荷重10kg、ポリスチレンでは温度200℃、荷重5kg、PMMAでは230℃、荷重は3.7kg、ポリカーボネートでは300℃、荷重1.2kgである。その他の熱可塑性樹脂の条件としては、樹脂種ごとに定められている標準成形条件あるいは使用温度範囲内で、規格あるいは製造業者の推奨するMFR条件に従って測定した値とする。(B) The melt flow rate (MFR) of the thermoplastic resin is preferably 0.005 to 80 g/10 minutes, more preferably 0.01 to 50 g, from the viewpoint of the adhesion of the resin to the cylinder or screw. /10 minutes, more preferably 0.05 to 30 g/10 minutes. Within this range, adhesion to the metal surface is less likely to occur without applying an excessive load to the molding machine, and it is less likely to cause an increase in the removal load due to residue and a decrease in heat resistance.
Although the melt flow rate of a thermoplastic resin varies depending on the resin, it means that it is measured in accordance with ISO-R1133. Temperature 230°C, load 2.16 kg, styrene-acrylonitrile copolymer, styrene-butadiene-acrylonitrile copolymer, typified by styrene resin, temperature 220°C, load 10 kg, polystyrene temperature 200°C, load 5 kg, PMMA 230° C., load of 3.7 kg; for polycarbonate, 300° C., load of 1.2 kg. The conditions for other thermoplastic resins are the values measured according to the standard or MFR conditions recommended by the manufacturer within the standard molding conditions or operating temperature range specified for each resin type.
単一の熱可塑性樹脂を用いる場合は、上記メルトフローレート範囲内のものを用いることが好ましく、複数の熱可塑性樹脂を用いる場合は、上記メルトフローレート範囲内のものや、上記メルトフローレート範囲外のものを混合して上記範囲内に調整することが好ましい。なお複数の熱可塑性樹脂を用いる場合のメルトフローレートに関しては最も多い成分のメルトフローレートの条件を用いることとする。 When using a single thermoplastic resin, it is preferable to use one within the above melt flow rate range, and when using a plurality of thermoplastic resins, those within the above melt flow rate range or the above melt flow rate range It is preferable to adjust the content within the above range by mixing other ingredients. Regarding the melt flow rate in the case of using a plurality of thermoplastic resins, the conditions for the melt flow rate of the most abundant component are used.
((C)無機充填剤)
(C)無機充填剤としては、通常使用される炭酸カルシウム、炭酸マグネシウム、酸化チタン、酸化亜鉛、アルミナ、シリカ、タルク、水酸化アルミニウム、水酸化マグネシウム、ゼオライト、ウォラストナイト、マイカ、ケイソウ土、ガラス繊維、ガラス粉末、ガラス球、シラスバルーン、クエックサンド等が挙げられる。コスト、(A)成分との相性、スクリューの滑りを上げる効果を高めることが可能なことから、炭酸カルシウム、ウォラストナイト、タルクが好ましい。
(C)無機充填剤は、1種を単独で用いることも、2種以上を併用することもできる。((C) inorganic filler)
(C) As inorganic fillers, commonly used calcium carbonate, magnesium carbonate, titanium oxide, zinc oxide, alumina, silica, talc, aluminum hydroxide, magnesium hydroxide, zeolite, wollastonite, mica, diatomaceous earth, Examples include glass fibers, glass powder, glass balls, shirasu balloons, and quex sand. Calcium carbonate, wollastonite, and talc are preferred because they can increase the cost, compatibility with component (A), and the effect of increasing screw slippage.
(C) An inorganic filler can be used individually by 1 type, and can also use 2 or more types together.
補助剤全量(100質量%)に対する(C)無機充填剤の含有量は、限定されないが、(A)滑剤の効果を十分に発揮させるためには、20~70質量%であることが好ましく、より好ましくは30~60質量%である。この範囲であると、本実施形態の補助剤による前樹脂の排出性が向上し、抜き負荷の低減や汚れの除去が容易になるため好ましい。 The content of (C) the inorganic filler with respect to the total amount of the auxiliary agent (100% by mass) is not limited, but in order to fully exhibit the effect of (A) the lubricant, it is preferably 20 to 70% by mass, More preferably, it is 30 to 60% by mass. Within this range, the dischargeability of the pre-resin by the adjuvant of the present embodiment is improved, and the removal load can be reduced and stains can be easily removed, which is preferable.
炭酸カルシウムは、平均粒径が0.1~100μmのものが好ましく、0.5~50μmのものがより好ましい。
平均粒子径(SW径)はJIS M-8511に準じた空気透過法による比表面積の測定や画像解析式粒子径測定装置等から算出することができる。Calcium carbonate preferably has an average particle size of 0.1 to 100 μm, more preferably 0.5 to 50 μm.
The average particle diameter (SW diameter) can be calculated from the measurement of the specific surface area by the air permeation method according to JIS M-8511, the image analysis type particle diameter measuring device, or the like.
ウォラストナイトとしては、一般的に市販されているものを用いることができ、アスペクト比は1~30、平均繊維長が800μm以下、平均繊維径が1~50μmのものが好ましい。粒度分布に関しては、画像解析式粒子径測定装置やロータップ式篩振とう機等により測定を行い、上記範囲のサイズのものが入手性、性能を得る上で特に好ましい。 As the wollastonite, generally commercially available ones can be used, and those having an aspect ratio of 1 to 30, an average fiber length of 800 μm or less, and an average fiber diameter of 1 to 50 μm are preferable. The particle size distribution is measured by an image analysis type particle size measuring device, a rotary tap type sieve shaker, or the like, and particles having sizes within the above range are particularly preferable for obtaining availability and performance.
タルクは、平均粒子径が0.1~20μmのものが好ましい。平均粒子径は、画像解析式粒子径測定装置やレーザー回折法等によって求めることができる。 Talc preferably has an average particle size of 0.1 to 20 μm. The average particle size can be determined by an image analysis type particle size measuring device, a laser diffraction method, or the like.
((D)発泡剤)
本実施形態の樹脂加工機用スクリュー抜き補助剤は、(D)発泡剤を含有してもよく、(A)滑剤による潤滑効果と、(D)発泡剤による樹脂表面の空孔化による摩擦低減の相乗効果によって、スクリュー抜き時の抜き負荷を大幅に低減することができる。
(D)発泡剤に関しては、加熱により発泡、すなわち気体を発生する有機あるいは無機の化合物であれば使用可能である。
有機系発泡剤としては、アゾジカルボンアミド、N,N’-ジニトロソペンタメチレンテトラミン等が挙げられる。
無機系発泡剤としては、水等の無機物理発泡剤、炭酸水素ナトリウム(重曹)や炭酸水素アンモニウム等の炭酸水素塩、炭酸ナトリウム、炭酸アンモニウム等の炭酸塩、亜硝酸アンモニウム等の亜硝酸塩等が挙げられる。特に使用の簡便さ、入手のしやすさから重曹や炭酸水素アンモニウム等の炭酸水素塩が好ましい。((D) blowing agent)
The screw removal aid for a resin processing machine of the present embodiment may contain (D) a foaming agent, and (A) the lubricating effect of the lubricant and (D) the friction reduction due to the pore formation of the resin surface by the foaming agent. Due to the synergistic effect of this, it is possible to greatly reduce the pull-out load when pulling out the screw.
(D) As for the foaming agent, any organic or inorganic compound that foams when heated, that is, generates gas can be used.
Organic foaming agents include azodicarbonamide, N,N'-dinitrosopentamethylenetetramine, and the like.
Examples of inorganic foaming agents include inorganic physical foaming agents such as water, hydrogen carbonates such as sodium hydrogen carbonate (sodium bicarbonate) and ammonium hydrogen carbonate, carbonates such as sodium carbonate and ammonium carbonate, and nitrites such as ammonium nitrite. be done. In particular, bicarbonate of sodium bicarbonate and hydrogencarbonate such as ammonium hydrogencarbonate are preferred because of their ease of use and availability.
(D)発泡剤の形状としては、特に限定されないが、コンパウンドした均一ペレット、マスターバッチによる混合物、粉末混合物等で使用することも可能である。 (D) The shape of the foaming agent is not particularly limited, but it can be used in the form of compounded uniform pellets, masterbatch mixtures, powder mixtures, and the like.
補助剤全量(100質量%)に対する(D)発泡剤の含有量としては、発泡効果を十分に得る観点から、0.1~20質量%であることが好ましく、安全に作業を進め、かつ効果も十分に得る観点から、0.1~5質量%が特に好ましい。含有量がこの範囲であると、樹脂の空孔が適度に形成でき、可塑効果が強まり、抜き負荷を十分に低下させることができる。 The content of the foaming agent (D) relative to the total amount of the auxiliary agent (100% by mass) is preferably 0.1 to 20% by mass from the viewpoint of obtaining a sufficient foaming effect. 0.1 to 5% by mass is particularly preferable from the viewpoint of obtaining sufficient content. When the content is within this range, the pores of the resin can be appropriately formed, the plasticizing effect is enhanced, and the extraction load can be sufficiently reduced.
本実施形態の補助剤において、(A)滑剤と(D)発泡剤との質量割合((A)滑剤の質量/(D)発泡剤の質量)としては、スクリュー抜き負荷を一層低減させることができる観点から、0.01~300であることが好ましく、より好ましくは0.1~100であり、さらに好ましくは1~50である。 In the adjuvant of the present embodiment, the mass ratio of (A) lubricant and (D) foaming agent (mass of (A) lubricant / mass of (D) foaming agent) can further reduce the screw removal load. It is preferably 0.01 to 300, more preferably 0.1 to 100, still more preferably 1 to 50, from the viewpoint of being able to.
((E)フッ素系樹脂、酸化防止剤、及び熱安定剤からなる群から選ばれる少なくとも1種)
本実施形態の樹脂加工機用スクリュー抜き補助剤は、(E)フッ素系樹脂、酸化防止剤、及び熱安定剤からなる群から選ばれる少なくとも1種を含有してもよく、金属面への樹脂付着性を抑制するフッ素系樹脂、樹脂劣化を抑制する酸化防止剤または熱安定剤の添加、(B)熱可塑性樹脂の選定及び配合比を最適化することにより、スクリューへの付着性及びスクリュー抜き後の樹脂の除去のしやすさが向上し、そして優れた前樹脂の除去性能を備えることで、樹脂加工機のスクリュー抜き操作における利便性をより一層改善させることが可能となる。((E) at least one selected from the group consisting of fluororesins, antioxidants, and heat stabilizers)
The screw removal aid for a resin processing machine of the present embodiment may contain (E) at least one selected from the group consisting of fluororesins, antioxidants, and heat stabilizers. Addition of fluororesin to suppress adhesion, antioxidant or heat stabilizer to suppress resin deterioration, (B) selection of thermoplastic resin and optimization of compounding ratio to improve adhesion to screw and screw removal By improving the easiness of removing the resin afterward and having excellent removal performance of the previous resin, it is possible to further improve the convenience in the operation of unscrewing the resin processing machine.
(E)フッ素系樹脂は、金属面への樹脂付着性を抑える効果が期待でき、PTFEやPFA、PVDF、ETFE、PFE等が挙げられる。特に限定されるものではないが、金属面への樹脂付着性を抑制可能で且つ耐熱性が比較的優れている点で、PTFEが好ましい。
形状としては、ペレット状、パウダー状と種々あるが、加工する際に均一に分散させるためにパウダー状のものが特に好ましい。平均粒径は大きく限定はされないが、1,000μm以下が好ましい。(E) The fluororesin is expected to have the effect of suppressing resin adhesion to metal surfaces, and examples thereof include PTFE, PFA, PVDF, ETFE, and PFE. Although not particularly limited, PTFE is preferable because it can suppress resin adhesion to metal surfaces and has relatively excellent heat resistance.
As for the shape, there are various shapes such as pellets and powder, but the powder is particularly preferable in order to disperse uniformly during processing. Although the average particle size is not greatly limited, it is preferably 1,000 μm or less.
補助剤全量(100質量%)に対する(E)フッ素系樹脂の含有量は、十分な効果が得られる観点から、0.01~5質量%であることが好ましく、より好ましくは0.05~2質量%である。この範囲であれば、スクリューを抜く際に負荷を強めることなく、抜いた後の付着樹脂の剥がしやすさを付与可能となる。また、樹脂そのものも排出しやすくなるため、残存樹脂によるスクリューの抜き負荷を低減可能である。 The content of the (E) fluororesin relative to the total amount of the auxiliary agent (100% by mass) is preferably 0.01 to 5% by mass, more preferably 0.05 to 2, from the viewpoint of obtaining a sufficient effect. % by mass. Within this range, it is possible to impart ease of peeling off the adhering resin after the screw is pulled out without increasing the load when the screw is pulled out. In addition, since the resin itself can be easily discharged, it is possible to reduce the load of removing the screw due to the residual resin.
(E)酸化防止剤又は熱安定剤に関しては、一般的なヒンダードフェノール系、ヒドロキシルアミン系、リン系、ビタミン類等が挙げられるが、特に限定されるものではない。特に分解掃除時の樹脂劣化や脂肪族酸、金属石鹸等の滑剤の劣化を抑制し、抜く際の負荷増大を抑制可能な点で、ヒンダートフェノール系酸化防止剤、リン系熱安定剤が好ましい。 (E) Antioxidants or heat stabilizers include general hindered phenols, hydroxylamines, phosphorus, vitamins, etc., but are not particularly limited. In particular, hindered phenol-based antioxidants and phosphorus-based heat stabilizers are preferable in that they can suppress resin deterioration during disassembly and cleaning and deterioration of lubricants such as aliphatic acids and metal soaps, and can suppress an increase in load during removal. .
補助剤全量(100質量%)に対する(E)酸化防止剤又は熱安定剤の含有量は、十分な効果が得られる観点から、0.01~5質量%であることが好ましく、より好ましくは0.05~2質量%である。この範囲であれば、酸化防止剤や熱安定剤自身の分解生成物自身が他の添加剤(滑剤等)に対して阻害効果を及ぼすことが少ないため好ましい。 The content of (E) antioxidant or heat stabilizer with respect to the total amount of auxiliary agent (100% by mass) is preferably 0.01 to 5% by mass, more preferably 0, from the viewpoint of obtaining a sufficient effect. 0.05 to 2% by mass. Within this range, decomposition products of antioxidants and heat stabilizers themselves are less likely to exert an inhibitory effect on other additives (lubricants, etc.), which is preferable.
(添加剤)
滑剤効果を一層高めるために、(A)滑剤以外のその他の滑剤を用いてもよい。上記その他の滑剤としては、蜜蝋などの天然ワックス等が挙げられる。上記その他の滑剤は、一種類あるいは二種類以上を組み合わせてもよい。
補助剤全量(100質量%)に対する上記その他の滑剤の含有量としては、0.01~20質量%であることが好ましく、特に十分な効果を得るためには0.1~10質量%がより好ましい。この含有量であれば有効成分の特性を阻害しない。(Additive)
In order to further enhance the lubricant effect, lubricants other than (A) the lubricant may be used. Examples of the other lubricants include natural waxes such as beeswax. These other lubricants may be used alone or in combination of two or more.
The content of the other lubricants relative to the total amount of the auxiliary agent (100% by mass) is preferably 0.01 to 20% by mass, and more preferably 0.1 to 10% by mass in order to obtain a particularly sufficient effect. preferable. This content does not impair the properties of the active ingredient.
また、本実施形態の補助剤は、つなぎ成分として、ミネラルオイル等の潤滑油を含んでいてもよい。 In addition, the adjuvant of the present embodiment may contain lubricating oil such as mineral oil as a binding component.
本実施形態の補助剤は、洗浄性に優れ、スクリュー抜き負荷が低減され、スクリュー抜き後にスクリューから樹脂を剥がしやすく、スクリュー抜き操作の利便性が大幅に向上する観点から、特に樹脂加工機用のスクリュー抜き補助剤として好適に用いることができる。
上記樹脂加工機の具体例としては、スクリューを含む樹脂を加工する機器が挙げられ、具体的には射出成形機、押出成形機等が挙げられる。The adjuvant of the present embodiment is particularly suitable for resin processing machines from the viewpoint of excellent washability, reduced screw extraction load, easy peeling of the resin from the screw after screw extraction, and greatly improved convenience of screw extraction operation. It can be suitably used as a screw removal aid.
Specific examples of the resin processing machine include equipment for processing resin including a screw, and specific examples include an injection molding machine, an extrusion molding machine, and the like.
本実施形態の補助剤は、80℃で16時間加温した後の表面張力が32mN/m以下であり、28mN/m以下であることが好ましく、25mN/m以下であることがより好ましい。表面張力が上記範囲であると、添加した(A)滑剤が外部滑性として機能していることになる。
補助剤の表面張力を上記範囲に制御するためには、(A)滑剤の熱による劣化を抑えることが必要であり、高温で滞留させた場合は表面張力が上がる傾向にある。
なお、補助剤の表面張力は、補助剤を圧縮成形して得られる板状試験片について、80℃で16時間加熱後、室温まで冷却し、JIS R3257に準拠して下記の測定条件にて接触角θを求め、下記の計算式にて算出することができる。具体的には、後述の実施例に記載の方法で算出することができる。
測定条件:液体として精製水、ジヨードメタンの二種を用い、温度は23℃、測定数は5点とし、その平均値を測定結果として用いる。読み取り時間は着滴後1分、測定装置はFTÅ188(FirstTenÅngstroms社製)等を用いる。
計算式:(1+cosθ)γL=2(γsD・γLD)1/2+2(γsP・γLP)1/2
(γLは液体の表面張力、γsD、γsPは、それぞれ測定対象の表面張力の分散力成分、極性力成分、γLD、γLPは、それぞれ液体の表面張力の分散力成分、極性力成分を表す。)The adjuvant of the present embodiment has a surface tension of 32 mN/m or less, preferably 28 mN/m or less, more preferably 25 mN/m or less after being heated at 80° C. for 16 hours. When the surface tension is within the above range, the added (A) lubricant functions as external lubricity.
In order to control the surface tension of the adjuvant within the above range, (A) it is necessary to suppress deterioration of the lubricant due to heat.
The surface tension of the adjuvant was measured by heating a plate-shaped test piece obtained by compression molding the adjuvant at 80°C for 16 hours, cooling it to room temperature, and contacting it under the following measurement conditions in accordance with JIS R3257. The angle θ can be obtained and calculated by the following formula. Specifically, it can be calculated by the method described in Examples below.
Measurement conditions: Purified water and diiodomethane are used as liquids, the temperature is 23° C., the number of measurements is 5, and the average value is used as the measurement result. The reading time is 1 minute after the droplets are applied, and the measuring device is FTÅ188 (manufactured by FirstTenÅngstroms) or the like.
Formula: (1 + cos θ) γL = 2 (γs D · γL D ) 1/2 + 2 (γs P · γL P ) 1/2
(γL is the surface tension of the liquid, γs D and γs P are the dispersion force component and polar force component of the surface tension of the object to be measured, and γL D and γL P are the dispersion force component and polar force component of the surface tension of the liquid, respectively. represents.)
本実施形態の補助剤は、算術平均粗さRaが5μm以下であることが好ましく、1μm以下であることがより好ましい。算術平均粗さRaが上記範囲よりも大きい場合、表面粗さによる表面張力のばらつきの影響を無視できなくなるため、好ましくない。特に表面が粗い場合、表面張力が小さくなる傾向にある。
なお、補助剤の算術平均粗さRaは、補助剤を圧縮成形して得られる板状試験片について、JIS B 0601に準拠して表面粗さ測定機を用いて測定される値であり、具体的には、後述の実施例に記載の方法で測定することができる。The adjuvant of the present embodiment preferably has an arithmetic mean roughness Ra of 5 μm or less, more preferably 1 μm or less. If the arithmetic mean roughness Ra is larger than the above range, the influence of variations in surface tension due to surface roughness cannot be ignored, which is not preferable. Especially when the surface is rough, the surface tension tends to be small.
The arithmetic mean roughness Ra of the adjuvant is a value measured using a surface roughness measuring machine in accordance with JIS B 0601 for a plate-shaped test piece obtained by compression molding the adjuvant. Specifically, it can be measured by the method described in Examples below.
(製造方法)
本実施形態の補助剤の製造方法は、特に限定されないが、例えば、上記各成分を混合機で予備混合した後、押出機で混練押出し、ペレタイズする方法、加熱ロール、バンバリーミキサーとで溶融混練し、後にペレタイズする方法等により製造することができる。発泡剤成分に関しては発泡による劣化を抑制するために、分解発泡温度以下の条件にて加工することが好ましい。例えば、押出機を用いて低温押出後、ペレタイズする方法、造粒機等を用いて、バインダーとの混練、粒状化させる方法等が挙げられる。この時のバインダー成分はオレフィンワックスや滑剤等、粒状化時の温度で融点に達するような固体を用いることができる。(Production method)
The method for producing the adjuvant of the present embodiment is not particularly limited, but for example, a method of premixing the above components in a mixer, kneading and extruding with an extruder and pelletizing, or melt-kneading with a heating roll and a Banbury mixer. , a method of pelletizing later, or the like. As for the foaming agent component, it is preferable to process it under the condition of decomposition foaming temperature or lower in order to suppress deterioration due to foaming. Examples thereof include a method of pelletizing after low-temperature extrusion using an extruder, and a method of kneading with a binder and granulating using a granulator or the like. As the binder component at this time, a solid such as an olefin wax or a lubricant that reaches a melting point at the temperature during granulation can be used.
本実施形態の補助剤の製造に用いる材料はマスターバッチ方式での数種類のペレットサンプルを組み合わせてもよく、その形状やマスターバッチ中の成分の制限は特にない。 The material used for producing the adjuvant of the present embodiment may be a combination of several types of pellet samples in the masterbatch system, and there are no particular restrictions on the shape or the components in the masterbatch.
[分解掃除方法]
本実施形態の分解掃除方法は、本実施形態の補助剤を用いる。本実施形態の分解掃除方法としては、樹脂加工機に本実施形態の補助剤を投入し、樹脂加工機内の少なくともスクリューに補助剤が触れるように補助剤を流し、樹脂加工機を分解する方法等が挙げられる。[How to disassemble and clean]
The disassembly cleaning method of this embodiment uses the adjuvant of this embodiment. As the disassembly cleaning method of this embodiment, the auxiliary agent of this embodiment is put into the resin processing machine, the auxiliary agent is poured so that the auxiliary agent touches at least the screw in the resin processing machine, and the resin processing machine is disassembled. is mentioned.
本実施形態に係る樹脂加工機の分解掃除方法は、特に限定されるものではないが、次のような方法が挙げられる。
前樹脂を可能な限り排出させ、その後スクリュー抜き補助剤を投入する。投入量はシリンダー容量の半分から2倍程度が好ましく、前樹脂が補助剤に切り替わる程度は投入する。温度は加工時の前樹脂を流していた温度を踏襲して実施するのが好ましく、樹脂が固まる前の140℃以上や樹脂の分解が起こらない350℃よりも低い条件が好ましい。補助剤をパージし、ダイの分解、スクリューの抜き操作を行う。スクリュー抜きを行う際に、スクリュー抜き補助剤を投入することにより、抜き負荷が低減され、スクリュー抜き操作にかかっていた時間を短縮できる。これに加えて、従来の方法では、樹脂や添加剤の劣化によりべたつきが発生し、これが抜いた後のスクリュー表面から剥がしにくくなること、ひいては分解掃除に費やすトータルの時間増に繋がっていたが、本実施形態のスクリュー抜き補助剤の効果で改善され、結果的にスクリュー分解掃除にかかっている時間を大きく短縮することが可能となる。Although the method for disassembling and cleaning the resin processing machine according to the present embodiment is not particularly limited, the following method can be used.
The previous resin is discharged as much as possible, and then the screw removal aid is added. The amount to be charged is preferably about half to twice the capacity of the cylinder, and is charged to such an extent that the former resin is switched to the auxiliary agent. The temperature is preferably the same as the temperature at which the resin was flowed before processing, preferably 140° C. or higher before the resin hardens and lower than 350° C. at which the resin does not decompose. Purge the auxiliary agent, disassemble the die, and remove the screw. By adding a screw removal aid when removing the screw, the removal load can be reduced and the time required for the screw removal operation can be shortened. In addition to this, in the conventional method, stickiness occurs due to the deterioration of the resin and additives, which makes it difficult to peel off the screw surface after it is pulled out. This is improved by the effect of the screw removal aid of the present embodiment, and as a result, it becomes possible to greatly shorten the time required for disassembly and cleaning of the screw.
[予備洗浄方法]
スクリューの分解操作前の本実施形態の樹脂加工機内の予備洗浄方法は、本実施形態の補助剤を用いる。本実施形態の予備洗浄方法は、樹脂加工機内に補助剤を投入し、樹脂加工機内の少なくともスクリューに補助剤が触れるように補助剤を流して予備洗浄をする工程を含み、さらに、スクリューを樹脂加工機から抜く工程を含んでいてもよい。[Preliminary cleaning method]
The auxiliary agent of the present embodiment is used in the method of pre-cleaning the inside of the resin processing machine of the present embodiment before disassembling the screw. The pre-washing method of the present embodiment includes a step of pre-washing by introducing an auxiliary agent into the resin processing machine, flowing the auxiliary agent so that the auxiliary agent touches at least the screw in the resin processing machine, and further, It may include a step of pulling out from the processing machine.
上記予備洗浄方法としては、例えば、通常の分解掃除の際に補助剤として本実施形態の補助剤を投入し、パージすることで、前樹脂やそれに由来するゲル、焦げ等を排出することが可能である。汚れがひどい場合は投入量を増やすことで、内部の汚れを除去し、汚れが原因で発生するべたつき等による抜き負荷の増大を予備洗浄により、低減することが可能となる。
また、本実施形態に係る樹脂加工機の予備洗浄方法は、上述の補助剤を樹脂加工機内に滞留させる工程を有してもよい。As the pre-cleaning method, for example, the auxiliary agent of the present embodiment is added as an auxiliary agent during normal disassembly and cleaning, and purging makes it possible to discharge the previous resin, gel derived from it, scorch, etc. is. If the dirt is severe, the amount of dirt to be added can be increased to remove the dirt inside, and the increase in the removal load due to the stickiness caused by the dirt can be reduced by pre-washing.
Further, the pre-cleaning method for a resin processing machine according to the present embodiment may have a step of causing the above-described adjuvant to remain in the resin processing machine.
以下に、実施例、参考例及び比較例を挙げて本実施形態をより具体的に説明するが、本実施形態はその要旨を超えない限り、以下の実施例に限定されるものではない。
EXAMPLES Hereinafter, the present embodiment will be described in more detail with reference to examples , reference examples, and comparative examples, but the present embodiment is not limited to the following examples as long as the gist thereof is not exceeded.
実施例、参考例又は比較例において使用した各成分は、以下の通りである。
<成分(A):滑剤>
(A-1)ステアリン酸
(A-2)ラウリン酸カルシウム
(A-3)12-ヒドロキシステアリン酸亜鉛
(A-4)エチレンビスステアリン酸アミド
(A-5)ステアリン酸マグネシウム
(A-6)ステアリン酸亜鉛
(A-7)グリセリン脂肪酸エステルモノグリセライド
成分(A)の融点または軟化温度(℃)、表面張力(mN/m)を表1に示す。
Components used in Examples , Reference Examples and Comparative Examples are as follows.
<Component (A): Lubricant>
(A-1) stearic acid (A-2) calcium laurate (A-3) zinc 12-hydroxystearate (A-4) ethylene bis stearamide (A-5) magnesium stearate (A-6) stearic acid Zinc (A-7) Glycerin Fatty Acid Ester Monoglyceride Table 1 shows the melting point or softening temperature (° C.) and surface tension (mN/m) of component (A).
<成分(B):熱可塑性樹脂>
(B-1)高密度ポリエチレン(密度0.95g/cm3、MFR:0.1g/10分、条件:190℃、2.16kg)
(B-2)ポリプロピレン(MFR:0.6g/10分、条件:230℃、2.16kg)
(B-3)スチレン-アクリロニトリル共重合体(MFR:27g/10分、条件:220℃、10kg)
(B-4)ポリスチレン(MFR:2g/10分、条件:200℃、5kg)
(B-5)スチレン-ブタジエン-アクリロニトリル共重合体(MFR:5g/10分、条件:220℃、10kg)
(B-6)ポリメタクリル酸メチル(MFR:4g/10分、条件:230℃、3.7kg)
(B-7)ポリカーボネート(MFR:4g/10分、条件:300℃、1.2kg)
成分(B)の表面張力(mN/m)を表1に示す。<Component (B): Thermoplastic resin>
(B-1) High density polyethylene (density 0.95 g/cm3, MFR: 0.1 g/10 min, conditions: 190°C, 2.16 kg)
(B-2) polypropylene (MFR: 0.6 g/10 minutes, conditions: 230°C, 2.16 kg)
(B-3) Styrene-acrylonitrile copolymer (MFR: 27 g/10 min, conditions: 220° C., 10 kg)
(B-4) Polystyrene (MFR: 2 g/10 minutes, conditions: 200° C., 5 kg)
(B-5) Styrene-butadiene-acrylonitrile copolymer (MFR: 5 g/10 min, conditions: 220° C., 10 kg)
(B-6) Polymethyl methacrylate (MFR: 4 g/10 min, conditions: 230°C, 3.7 kg)
(B-7) polycarbonate (MFR: 4 g/10 minutes, conditions: 300 ° C., 1.2 kg)
Table 1 shows the surface tension (mN/m) of component (B).
<成分(C):無機充填剤>
(C-1)炭酸カルシウム(平均粒子径:10μm)
(C-2)タルク(平均粒子径:5μm)
(C-3)ウォラストナイト(平均繊維長:200μm、平均繊維径:8μm、アスペクト比25)<Component (C): Inorganic filler>
(C-1) Calcium carbonate (average particle size: 10 μm)
(C-2) Talc (average particle size: 5 μm)
(C-3) wollastonite (average fiber length: 200 μm, average fiber diameter: 8 μm, aspect ratio 25)
<成分(D):発泡剤>
(D-1)重曹
(D-2)アゾジカルボンアミド<Component (D): Foaming agent>
(D-1) sodium bicarbonate (D-2) azodicarbonamide
<成分(E):フッ素系樹脂、酸化防止剤、又は熱安定剤>
(E-1)ポリフロンPTFE-M(ダイキン社製、平均粒径400μm)
(E-2)IRGANOX1010(BASF社製)
(E-3)PTFEファインパウダー(AGC社製、平均粒径550μm)<Component (E): fluorine-based resin, antioxidant, or heat stabilizer>
(E-1) Polyflon PTFE-M (manufactured by Daikin, average particle size 400 μm)
(E-2) IRGANOX1010 (manufactured by BASF)
(E-3) PTFE fine powder (manufactured by AGC, average particle size 550 μm)
<添加剤>
(F-1)ミネラルオイル(動粘度95mm2/秒)<Additive>
(F-1) Mineral oil (kinematic viscosity 95 mm 2 /sec)
実施例、参考例又は比較例で得られた補助剤の評価方法は、以下の通りである。
[表面張力]
成分(A)、成分(B)、及び実施例・参考例・比較例で得られたサンプルの表面張力(mN/m)を以下のようにして求めた。
成分(B)及びサンプルペレットについては、所定の温度(B-1の樹脂がメイン組成の場合は150℃、B-2の樹脂がメイン組成の場合は180℃、B-3、B-4、B-5、B-6の樹脂がメイン組成の場合は240℃、B-7の樹脂がメイン組成の場合は280℃)にて圧縮成形することにより、算術平均粗さRaが1μm以下となる様にし、板状試験片を作製した(25cm×50mm)。柔らかい布で表面を拭きとり、80℃で16時間、オーブンで板状試験片を加温した後、室温まで冷却した。
成分(A)については、同様にして各サンプルの融点まで加熱、熱溶融した後に、圧縮成形することにより板状試験片を作製後、40℃で16時間、オーブンで板状試験片を加温した後、室温まで冷却した。
測定対象の表面の接触角θをJIS R3257に準拠して測定した。
測定条件は、液体として精製水、ジヨードメタンの二種を用い、温度は23℃、測定数は5点とし、その平均値を測定結果として用いた。読み取り時間は着滴後1分、測定装置はFTÅ188(FirstTenÅngstroms社製)を用いた。
得られた接触角θを用いて、表面張力を以下の計算式にて算出した。
(1+cosθ)γL=2(γsD・γLD)1/2+2(γsP・γLP)1/2
(γLは液体の表面張力、γsD、γsPは、それぞれ測定対象の表面張力の分散力成分、極性力成分、γLD、γLPは、それぞれ液体の表面張力の分散力成分、極性力成分を表す。)
Evaluation methods for the adjuvants obtained in Examples , Reference Examples and Comparative Examples are as follows.
[surface tension]
The surface tension (mN/m) of component (A), component (B), and the samples obtained in Examples , Reference Examples , and Comparative Examples were determined as follows.
For component (B) and sample pellets, a predetermined temperature (150 ° C. when resin B-1 is the main composition, 180 ° C. when resin B-2 is the main composition, B-3, B-4, By compression molding at 240 ° C. when the resins B-5 and B-6 are the main composition, and 280 ° C. when the resin B-7 is the main composition), the arithmetic average roughness Ra becomes 1 μm or less. Similarly, a plate-shaped test piece was produced (25 cm x 50 mm). The surface was wiped off with a soft cloth, heated in an oven at 80° C. for 16 hours, and then cooled to room temperature.
For component (A), each sample was heated to the melting point in the same manner, thermally melted, and then subjected to compression molding to prepare a plate-shaped test piece, which was then heated in an oven at 40°C for 16 hours. After that, it was cooled to room temperature.
The contact angle θ of the surface of the object to be measured was measured according to JIS R3257.
The measurement conditions were as follows: Purified water and diiodomethane were used as liquids, the temperature was 23° C., the number of measurements was 5, and the average value was used as the measurement result. The reading time was 1 minute after the droplets were applied, and the measuring device used was FTÅ188 (manufactured by FirstTenÅngstroms).
Using the obtained contact angle θ, the surface tension was calculated by the following formula.
(1+cos θ) γL=2(γs D γL D ) 1/2 +2(γs P γL P ) 1/2
(γL is the surface tension of the liquid, γs D and γs P are the dispersive force component and polar force component of the surface tension of the object to be measured, and γL D and γL P are the dispersive force component and polar force component of the surface tension of the liquid, respectively. represents.)
[算術平均粗さRa]
算術平均粗さRa(μm)は下記の通り測定した。
上記の表面接触角の測定に使用した板状試験片について、JIS B 0601に準拠して以下の条件にて測定を実施した。
測定条件:評価長さ4mm、測定速度0.3mm/秒、カットオフ値0.8mm、測定回数3回、測定環境:23℃、50%RH、測定装置:表面粗さ輪郭形状測定機(サーフコム130A、東京精密社製)。[Arithmetic mean roughness Ra]
Arithmetic mean roughness Ra (μm) was measured as follows.
The plate-shaped test piece used for the measurement of the surface contact angle was measured under the following conditions in accordance with JIS B 0601.
Measurement conditions: Evaluation length 4 mm, measurement speed 0.3 mm/sec, cutoff value 0.8 mm, number of measurements 3 times, measurement environment: 23 ° C., 50% RH, measuring device: surface roughness contour measuring machine (Surfcom 130A, manufactured by Tokyo Seimitsu Co., Ltd.).
[スクリュー抜き負荷、樹脂の剥がし易さ、洗浄性]
先行樹脂(前樹脂)であるアクリロニトリル-ブタジエン-スチレン共重合合成樹脂の黒着色成形材料500gを、シリンダー温度240℃にて二軸押出機成形機(株式会社池貝製PCM30、フルフライトスクリュー径30mm、L/D=40)に投入、樹脂の排出が終わるまでスクリュー回転(100rpm)を続け、回転停止後、30分同一温度で保持させた。
その後、シリンダーの温度を補助剤のベース樹脂の使用温度に合わせて変更した(ベース樹脂とは、補助剤の組成中に最も多く含まれる樹脂であり、同一比で複数樹脂が含まれている場合は、一番使用温度が高い樹脂とした)。B-1、B-2の樹脂がメイン組成の場合は200℃、B-3、B-4、B-5、B-6の樹脂がメイン組成の場合は240℃、B-7の樹脂がメイン組成の場合は280℃とした。実施例、参考例又は比較例で得られたスクリュー抜き補助剤500gを先行樹脂と同じように流した。
その後、シリンダー内の樹脂を可能な限り排出し、ダイを外し、スクリューを抜く際の負荷を評価した。抜く際はスクリュー先端にウエス等を巻き、シリンダーから引き抜く方法を用い、実際の抜き負荷は全く負荷を感じないか、負荷を感じるか、スクリューがまったく抜けないかの基準とした。この時、スクリューを引き抜く速度はおおよそ1.5m/10secで固定して実施した。
-スクリュー抜き負荷-
◎(優れる):スクリューの溝に樹脂の付着が殆どなく、抜き負荷は無い。
○(やや優れる):スクリューの溝に樹脂の付着があるが、抜き負荷は無い。
△(良好):スクリューの溝に樹脂の付着があり、抜き負荷がある。
×(不良):スクリューの溝に樹脂の付着があり、スクリューを抜くことが困難。
またスクリューを抜いた後のスクリューに付着した樹脂を剥がす試験を以下の評価基準に従って実施した。
-樹脂の剥がし易さ-
◎(優れる):スクリューの溝に樹脂の付着が殆どなく、剥がす手間は無し。
○(やや優れる):スクリューに樹脂の付着があり、エアブロー及び手で除去可能。
△(良好):スクリューに樹脂の付着があり、真鍮ブラシ等で擦り落とすことが可能。
×(不良):スクリューに樹脂の付着があり、粘性があるため、除去困難。
その後、補助剤を剥がした後のスクリュー表面に付着した先行樹脂、スクリュー抜き補助剤の残渣やスクリュー表面の焦げ等を直接目視にて観察し、洗浄性として以下の基準で評価した。
-洗浄性-
◎(優れる):黒着色成形材料は完全に除去され、焦げも見られない。
〇(やや優れる):黒着色成形材料は殆ど除去され、焦げも見られない。
△(良好):黒着色成形材料がある程度除去され、焦げが僅かに見られる。
×(不良):黒着色成形材料がスクリューに残存しており、焦げも発生している。
[Screw removal load, ease of resin peeling, washability]
500 g of a black-colored molding material of acrylonitrile-butadiene-styrene copolymer synthetic resin, which is the preceding resin (previous resin), was processed at a cylinder temperature of 240 ° C. by a twin-screw extruder molding machine (PCM30 manufactured by Ikegai Co., Ltd., full-flight screw diameter 30 mm, L/D=40), screw rotation (100 rpm) was continued until the resin was completely discharged, and after rotation was stopped, the same temperature was maintained for 30 minutes.
After that, the temperature of the cylinder was changed according to the usage temperature of the base resin of the adjuvant (the base resin is the resin that is contained most in the composition of the adjuvant, and when multiple resins are included in the same ratio is the resin with the highest operating temperature). 200°C when B-1 and B-2 resins are the main composition; 240°C when B-3, B-4, B-5 and B-6 are the main composition; In the case of the main composition, it was set at 280°C. 500 g of the screw removal aid obtained in Example , Reference Example or Comparative Example was poured in the same manner as the preceding resin.
After that, the resin in the cylinder was discharged as much as possible, the die was removed, and the load when the screw was pulled out was evaluated. When pulling out, a waste cloth was wrapped around the tip of the screw, and the screw was pulled out from the cylinder. At this time, the screw was pulled out at a fixed speed of approximately 1.5 m/10 sec.
-Screw extraction load-
⊚ (excellent): Almost no resin adheres to the groove of the screw, and there is no extraction load.
◯ (slightly excellent): Resin adheres to the groove of the screw, but there is no removal load.
Δ (Good): Resin adheres to the groove of the screw, and there is a pulling load.
x (defective): Resin adheres to the groove of the screw, making it difficult to pull out the screw.
Further, a test for peeling off the resin adhering to the screw after pulling out the screw was carried out according to the following evaluation criteria.
-Removability of resin-
⊚ (excellent): Almost no resin adheres to the groove of the screw, and there is no need to remove it.
○ (slightly excellent): Resin adheres to the screw and can be removed by air blow or by hand.
△ (Good): Resin adheres to the screw and can be scraped off with a brass brush or the like.
x (defective): Resin adheres to the screw and is viscous and difficult to remove.
Thereafter, the preceding resin adhering to the screw surface after the auxiliary agent was peeled off, the residue of the screw removal auxiliary agent, scorching of the screw surface, etc. were directly observed, and the washability was evaluated according to the following criteria.
-Cleanability-
⊚ (excellent): The black colored molding material was completely removed, and no scorching was observed.
◯ (slightly excellent): Almost all of the black molding material was removed, and no scorching was observed.
(triangle|delta) (good): The black colored molding material is removed to some extent, and a little scorch is seen.
x (defective): Black colored molding material remained on the screw, and scorching occurred.
[実施例1~6、8~11、14~19、21、参考例7、12、13、20、比較例1~7]
[サンプル1]
各成分を表2に示す割合で含む組成物を、予めタンブラーブレンダーを用いて5分間予備混合し、得られた混合物を二軸押出機によって混練した。混練には二軸押出機(東芝機械製、TEM26SS)を使用し、それぞれの樹脂にて設定したシリンダーの温度(B-1、B-2の樹脂がメイン組成の場合は200℃、B-3、B-4、B-5、B-6の樹脂がメイン組成の場合は240℃、B-7の樹脂がメイン組成の場合は280℃)にて、押出レート20kg/時間の条件で行った。このようにして得られた溶融混練物をストランド状に押し出し、水冷してからストランドカッターにて切断し、ペレット状の固形物を得た。
[サンプル2]
発泡剤を含むものに関しては、造粒機(DALTON社製、ペレッターダブルEXD型)を用いて、つなぎ成分である鉱油としてのミネラルオイル及びエステルワックスとしてのグリセリン脂肪酸エステルモノグリセライドを溶融させながら、発泡剤成分及び無機成分を添加し、混練した後に粒状化させた。その後、ペレットサイズにカッティングし、作製したサンプル1のペレットとドライブレンドして混ぜ合わせ評価サンプルとした。
[Examples 1 to 6, 8 to 11, 14 to 19, 21, Reference Examples 7, 12, 13, 20, Comparative Examples 1 to 7]
[Sample 1]
A composition containing each component in the ratio shown in Table 2 was premixed for 5 minutes using a tumbler blender, and the resulting mixture was kneaded with a twin screw extruder. A twin-screw extruder (Toshiba Kikai, TEM26SS) is used for kneading, and the temperature of the cylinder set for each resin (200 ° C. when the main composition is B-1 and B-2, B-3 , B-4, B-5, and B-6 at 240° C. when the main composition is B-4, B-5, and B-6, and 280° C. when B-7 is the main composition) at an extrusion rate of 20 kg/hour. . The melt-kneaded product thus obtained was extruded into a strand, cooled with water, and then cut with a strand cutter to obtain a solid pellet.
[Sample 2]
For those containing a foaming agent, a granulator (Pelleter Double EXD type manufactured by DALTON) is used to melt mineral oil as a binder component and glycerin fatty acid ester monoglyceride as an ester wax to foam. Agent components and inorganic components were added, kneaded, and then granulated. After that, it was cut to a pellet size and dry-blended with the prepared pellets of sample 1 to prepare a mixed evaluation sample.
表2に実施例1~6、8~11、14~19、21、参考例7、12、13、20、及び比較例1~7の配合組成比、及び評価結果を示す。
Table 2 shows the compounding composition ratios and evaluation results of Examples 1 to 6, 8 to 11, 14 to 19 and 21, Reference Examples 7, 12, 13 and 20, and Comparative Examples 1 to 7.
本発明によれば、分解掃除におけるスクリュー抜き操作の負荷低減、及びその後の樹脂除去や汚れの予備洗浄等加工機の分解掃除全般の手間を低減することが可能なスクリュー抜き補助剤として優れている。これにより、従来時間を取られていた分解掃除を短縮化し、樹脂成形を初めとする一連の操作の効率化が図られるため、その工業的な価値は高い。 According to the present invention, it is excellent as a screw removal auxiliary agent that can reduce the load of screw removal operation in disassembly cleaning and reduce the labor of general disassembly cleaning of processing machines such as subsequent resin removal and preliminary cleaning of dirt. . As a result, it is possible to shorten the time required for overhauling and cleaning, and to improve the efficiency of a series of operations including resin molding, which is of high industrial value.
Claims (10)
下記の方法(2)により求められる表面張力が前記(A)成分よりも5mN/m以上大きい値である熱可塑性樹脂(B)と、
(D)発泡剤と、
(E)フッ素系樹脂と
を含有する樹脂組成物からなり、
前記(A)成分と前記(D)成分との質量割合(前記(A)成分の質量/前記(D)成分の質量)が1~300であり、
下記の方法(2)により求められる80℃で16時間加温した後の表面張力が32mN/m以下である
ことを特徴とする、樹脂加工機用のスクリュー抜き補助剤。
方法(1):(A)滑剤を圧縮成形して得られる板状試験片について、40℃で16時間加熱後、室温まで冷却し、JIS R3257に準拠して下記の測定条件にて接触角θを求め、下記の計算式にて算出する。
測定条件:液体として精製水、ジヨードメタンの二種を用い、温度は23℃、測定数は5点とし、その平均値を測定結果として用いる。読み取り時間は着滴後1分、測定装置はFTÅ188(FirstTenÅngstroms社製)等を用いる。
計算式:(1+cosθ)γL=2(γs D ・γL D ) 1/2 +2(γs P ・γL P ) 1/2
(γLは液体の表面張力、γs D 、γs P は、それぞれ測定対象の表面張力の分散力成分、極性力成分、γL D 、γL P は、それぞれ液体の表面張力の分散力成分、極性力成分を表す。)
方法(2):(B)熱可塑性樹脂を圧縮成形して得られる板状試験片、またはスクリュー抜き補助剤を圧縮成形して得られる板状試験片について、80℃で16時間加熱後、室温まで冷却し、JIS R3257に準拠して下記の測定条件にて接触角θを求め、下記の計算式にて算出する。
測定条件:液体として精製水、ジヨードメタンの二種を用い、温度は23℃、測定数は5点とし、その平均値を測定結果として用いる。読み取り時間は着滴後1分、測定装置はFTÅ188(FirstTenÅngstroms社製)等を用いる。
計算式:(1+cosθ)γL=2(γs D ・γL D ) 1/2 +2(γs P ・γL P ) 1/2
(γLは液体の表面張力、γs D 、γs P は、それぞれ測定対象の表面張力の分散力成分、極性力成分、γL D 、γL P は、それぞれ液体の表面張力の分散力成分、極性力成分を表す。) a lubricant (A) having a surface tension of 32 mN/m or less and a melting point or softening temperature of 70° C. or more, as determined by the following method (1) ;
a thermoplastic resin (B) having a surface tension determined by the following method (2) that is at least 5 mN/m higher than that of component (A);
(D) a blowing agent;
(E) made of a resin composition containing a fluororesin,
The mass ratio of the component (A) and the component (D) (mass of the component (A)/mass of the component (D)) is 1 to 300,
A screw removal aid for a resin processing machine, characterized by having a surface tension of 32 mN/m or less after being heated at 80°C for 16 hours as determined by the following method (2) .
Method (1): (A) A plate-shaped test piece obtained by compression molding a lubricant was heated at 40°C for 16 hours, then cooled to room temperature, and the contact angle θ was measured under the following measurement conditions in accordance with JIS R3257. is calculated by the following formula.
Measurement conditions: Purified water and diiodomethane are used as liquids, the temperature is 23° C., the number of measurements is 5, and the average value is used as the measurement result. The reading time is 1 minute after the droplets are deposited, and the measuring device is FTÅ188 (manufactured by FirstTenÅngstroms) or the like.
Calculation formula: (1 + cos θ) γL = 2 (γs D · γL D ) 1/2 + 2 (γs P · γL P ) 1/2
(γL is the surface tension of the liquid, γs D and γs P are the dispersive force component and polar force component of the surface tension of the object to be measured, and γL D and γL P are the dispersive force component and polar force component of the surface tension of the liquid, respectively. represents.)
Method (2): (B) A plate-shaped test piece obtained by compression-molding a thermoplastic resin or a plate-shaped test piece obtained by compression-molding a screw removal aid was heated at 80°C for 16 hours and then cooled to room temperature. Then, the contact angle θ is obtained under the following measurement conditions in accordance with JIS R3257, and calculated using the following formula.
Measurement conditions: Purified water and diiodomethane are used as liquids, the temperature is 23° C., the number of measurements is 5, and the average value is used as the measurement result. The reading time is 1 minute after the droplets are deposited, and the measuring device is FTÅ188 (manufactured by FirstTenÅngstroms) or the like.
Calculation formula: (1 + cos θ) γL = 2 (γs D · γL D ) 1/2 + 2 (γs P · γL P ) 1/2
(γL is the surface tension of the liquid, γs D and γs P are the dispersive force component and polar force component of the surface tension of the object to be measured, and γL D and γL P are the dispersive force component and polar force component of the surface tension of the liquid, respectively. represents.)
方法(1):(A)滑剤を圧縮成形して得られる板状試験片について、40℃で16時間加熱後、室温まで冷却し、JIS R3257に準拠して下記の測定条件にて接触角θを求め、下記の計算式にて算出する。
測定条件:液体として精製水、ジヨードメタンの二種を用い、温度は23℃、測定数は5点とし、その平均値を測定結果として用いる。読み取り時間は着滴後1分、測定装置はFTÅ188(FirstTenÅngstroms社製)等を用いる。
計算式:(1+cosθ)γL=2(γs D ・γL D ) 1/2 +2(γs P ・γL P ) 1/2
(γLは液体の表面張力、γs D 、γs P は、それぞれ測定対象の表面張力の分散力成分、極性力成分、γL D 、γL P は、それぞれ液体の表面張力の分散力成分、極性力成分を表す。)
方法(2):(B)熱可塑性樹脂を圧縮成形して得られる板状試験片について、80℃で16時間加熱後、室温まで冷却し、JIS R3257に準拠して下記の測定条件にて接触角θを求め、下記の計算式にて算出する。
測定条件:液体として精製水、ジヨードメタンの二種を用い、温度は23℃、測定数は5点とし、その平均値を測定結果として用いる。読み取り時間は着滴後1分、測定装置はFTÅ188(FirstTenÅngstroms社製)等を用いる。
計算式:(1+cosθ)γL=2(γs D ・γL D ) 1/2 +2(γs P ・γL P ) 1/2
(γLは液体の表面張力、γs D 、γs P は、それぞれ測定対象の表面張力の分散力成分、極性力成分、γL D 、γL P は、それぞれ液体の表面張力の分散力成分、極性力成分を表す。)
A lubricant (A) having a surface tension of 32 mN/m or less and a melting point or softening temperature of 70° C. or higher as determined by the following method (1) , and a lubricant (A) having a surface tension determined by the following method (2) of (A ) is the use of a resin composition containing a thermoplastic resin (B) having a value 5 mN/m or more greater than the component (B), (D) a foaming agent, and (E) a fluororesin, wherein the component (A) and the component (D) (the mass of the component (A)/the mass of the component (D)) is 1 to 300, and is used as a screw extraction aid for a resin processing machine. and the use of a resin composition.
Method (1): (A) A plate-shaped test piece obtained by compression molding a lubricant was heated at 40°C for 16 hours, then cooled to room temperature, and the contact angle θ was measured under the following measurement conditions in accordance with JIS R3257. is calculated by the following formula.
Measurement conditions: Purified water and diiodomethane are used as liquids, the temperature is 23° C., the number of measurements is 5, and the average value is used as the measurement result. The reading time is 1 minute after the droplets are applied, and the measuring device is FTÅ188 (manufactured by FirstTenÅngstroms) or the like.
Calculation formula: (1 + cos θ) γL = 2 (γs D · γL D ) 1/2 + 2 (γs P · γL P ) 1/2
(γL is the surface tension of the liquid, γs D and γs P are the dispersive force component and polar force component of the surface tension of the object to be measured, and γL D and γL P are the dispersive force component and polar force component of the surface tension of the liquid, respectively. represents.)
Method (2): (B) A plate-shaped test piece obtained by compression molding a thermoplastic resin is heated at 80°C for 16 hours, cooled to room temperature, and contacted under the following measurement conditions in accordance with JIS R3257. Find the angle θ and calculate it by the following formula.
Measurement conditions: Purified water and diiodomethane are used as liquids, the temperature is 23° C., the number of measurements is 5, and the average value is used as the measurement result. The reading time is 1 minute after the droplets are deposited, and the measuring device is FTÅ188 (manufactured by FirstTenÅngstroms) or the like.
Calculation formula: (1 + cos θ) γL = 2 (γs D · γL D ) 1/2 + 2 (γs P · γL P ) 1/2
(γL is the surface tension of the liquid, γs D and γs P are the dispersive force component and polar force component of the surface tension of the object to be measured, and γL D and γL P are the dispersive force component and polar force component of the surface tension of the liquid, respectively. represents.)
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