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JP7164312B2 - Powder composition for noodle making - Google Patents

Powder composition for noodle making Download PDF

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JP7164312B2
JP7164312B2 JP2018052201A JP2018052201A JP7164312B2 JP 7164312 B2 JP7164312 B2 JP 7164312B2 JP 2018052201 A JP2018052201 A JP 2018052201A JP 2018052201 A JP2018052201 A JP 2018052201A JP 7164312 B2 JP7164312 B2 JP 7164312B2
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JP2019162071A (en
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幹数 矢嶋
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NIPPN Corp
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Nippon Flour Mills Co Ltd
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Description

本発明は、製麺用粉体組成物及び製麺用粉体組成物を使用した麺類の製造方法に関する。詳細には、難消化性澱粉、バイタルグルテン及び任意の成分として小麦粉からなる混合物(A)並びに含硫還元剤である成分(B)を含有する製麺用粉体組成物、この製麺用粉体組成物を使用した麺類の製造方法に関するものである。 TECHNICAL FIELD The present invention relates to a powder composition for noodle making and a method for producing noodles using the powder composition for noodle making. Specifically, a powder composition for noodle production containing a mixture (A) consisting of resistant starch, vital gluten, and wheat flour as an optional component, and a component (B) that is a sulfur-containing reducing agent, this noodle powder The present invention relates to a method for producing noodles using the body composition.

近年、肥満や糖尿病などの生活習慣病の増加が大きな社会問題となっているが、その大きな原因の一つとして食習慣の変化に伴った脂質や糖質の過剰摂取が上げられる。この対策の一つとして、食品の低糖質化が考えられ、数多くの低糖質化食品が市場に流通するようになってきた。
中華麺、うどん、スパゲッティーなどの麺類は、小麦粉と任意の副原料に水を加えて捏ね上げ、定法の製麺工程を得て製造される。麺類は、その大半の原料が小麦粉であり、小麦粉には主要構成成分として澱粉質が含まれており、それが糖質含量を押し上げる原因となっている。麺類を低糖質化する有効な手段として、小麦粉(つまり澱粉質)を食物繊維等に置換することが知られている。食物繊維は、様々な健康機能を有していることから、低糖質化のための澱粉質代替原料として注目されている。なお本明細書において、「低糖質麺」とは麺に使用される小麦粉などの澱粉質原料の使用量を通常より少なくし、澱粉代替原料を使用して全体として糖質含量を低減した麺を言う。特許文献1では、難消化性小麦澱粉を30~50質量%、難消化性デキストリンを2~15質量%及びバイタルグルテンを5~23質量%を含む製麺用粉体組成物が開示されており、これにより、50質量%以上の糖質を低減しつつ、通常の麺に期待される外観や食感を維持し、良好な作業性を有する麺類を製造できることが記載されている。
しかしながら、難消化性澱粉等の食物繊維素材を主体とした低糖質麺用生地は、小麦粉を主体とした生地と生地性が異なり、生地の伸展性の悪さ及び麺帯表面の荒れを十分に改善するには至っていないのが現状である。このような問題は、麺の品質にも悪影響を与えるため、低糖質麺における生地性のさらなる改良が求められている。
一方、小麦粉を主体とした製麺原料を使用した通常の麺類を改質するために、製麺原料としてシステイン等の還元剤を使用することが知られている。特許文献2では、麺類の茹でのびおよび老化を改良するための、アスコルビン酸類および含硫化合物(シスチン、グルタチオン、還元型グルタチオン、及びシステインからなる群から選ばれる1以上)を含有することを特徴とする麺類の茹でのびおよび老化改良剤が開示されている。特許文献3では、チルド麺等の麺類における澱粉の老化と食感の経時変化を抑制するための、トランスグルタミナーゼ及びキレート剤及び還元剤(グルタチオン及び/又はシステイン)を含有することを特徴とする酵素製剤が開示されている。特許文献4では、食塩を添加しなくとも麺質良好な麺類を得るための、小麦粉を主体とする穀物粉を配合してなる麺類において、前記穀物粉100質量部に対し、グルタチオンを0.02~1.0質量部含有することを特徴とする麺類が開示されている。特許文献5では、麺線の幅や厚みに拘わらず短時間で即席麺を復元するための、油脂α化澱粉及びグルタチオンを含有することを特徴とする即席麺の復元改善剤が開示されている。特許文献6では、麺線同士の結着が抑制され、茹でこぼし不要な生中華麺のための、副原料として、食塩、かんすい、食用油脂、アルコール、乳酸ナトリウム、グルタチオン、及び水と、を含む生中華麺であって、前記生中華麺の水分活性が0.85以上0.90未満であることを特徴とする生中華麺が開示されている。
しかしながら、これらの発明は小麦粉を主体とした製麺原料を使用した麺類の改良に関するものであり、低糖質麺が抱える問題を解決できるものではない。
In recent years, an increase in lifestyle-related diseases such as obesity and diabetes has become a major social problem, and one of the major causes is excessive intake of lipids and carbohydrates accompanying changes in eating habits. As one of the countermeasures, it is considered to reduce the sugar content of food, and many low-sugar food products have come to be distributed on the market.
Noodles such as Chinese noodles, udon noodles, and spaghetti are produced by adding water to wheat flour and optional auxiliary ingredients, kneading them, and subjecting them to a standard noodle-making process. Most of noodles are made from wheat flour, and wheat flour contains starch as a major component, which causes an increase in sugar content. Substituting wheat flour (that is, starch) with dietary fiber or the like is known as an effective means of reducing sugar content in noodles. Since dietary fiber has various health functions, it has been attracting attention as a starch alternative raw material for low-saccharification. As used herein, the term "low-sugar noodles" refers to noodles in which the amount of starch material such as wheat flour used in the noodles is less than usual, and the sugar content is reduced as a whole by using starch alternative materials. To tell. Patent Document 1 discloses a powder composition for noodle production containing 30 to 50% by mass of resistant wheat starch, 2 to 15% by mass of resistant dextrin, and 5 to 23% by mass of vital gluten. It is described that, as a result, noodles having good workability can be produced while maintaining the appearance and texture expected of ordinary noodles while reducing sugars by 50% by mass or more.
However, the low-sugar noodle dough mainly composed of dietary fiber materials such as resistant starch is different from the dough mainly composed of wheat flour, and the poor extensibility of the dough and the roughness of the surface of the noodle band are sufficiently improved. The current situation is that it is not possible to do so. Since such problems also adversely affect the quality of noodles, there is a demand for further improvement in texture properties of low-sugar noodles.
On the other hand, it is known to use a reducing agent such as cysteine as a noodle raw material in order to improve the quality of ordinary noodles using a noodle raw material mainly composed of wheat flour. Patent Document 2 is characterized by containing ascorbic acids and a sulfur-containing compound (one or more selected from the group consisting of cystine, glutathione, reduced glutathione, and cysteine) for improving the boiled spreadability and aging of noodles. A boiled spreadability and aging improver for noodles is disclosed. In Patent Document 3, an enzyme characterized by containing transglutaminase and a chelating agent and a reducing agent (glutathione and/or cysteine) for suppressing starch aging and changes in texture over time in noodles such as chilled noodles. Formulations are disclosed. In Patent Document 4, 0.02 glutathione is added to 100 parts by mass of the grain flour in the noodles containing grain flour mainly composed of wheat flour in order to obtain noodles with good quality without adding salt. Noodles characterized by containing up to 1.0 parts by mass are disclosed. Patent Document 5 discloses an instant noodle restoration improving agent characterized by containing oil-pregelatinized starch and glutathione for restoring instant noodles in a short time regardless of the width and thickness of noodle strings. . In Patent Document 6, salt, brine, edible oil, alcohol, sodium lactate, glutathione, and water are included as auxiliary raw materials for raw Chinese noodles that suppress binding between noodle strings and do not require boiling spillage. A raw Chinese noodle is disclosed, which is characterized in that the water activity of the raw Chinese noodle is 0.85 or more and less than 0.90.
However, these inventions relate to the improvement of noodles using noodle-making raw materials mainly composed of wheat flour, and cannot solve the problems of low-sugar noodles.

特開2017-23050JP 2017-23050 特開2003-210126JP 2003-210126 特開2006-288218JP 2006-288218 特開平10-262588Japanese Patent Laid-Open No. 10-262588 特開2005-65505JP 2005-65505 特開2017-29079JP 2017-29079

生地の作業性(伸展性)に優れ、麺帯及び麺線の表面に荒れがなくつるみのある食感を有する低糖質麺を提供する。 To provide low-sugar noodles excellent in workability (extensibility) of dough, smooth on the surface of noodle strips and noodle strips and smooth in palate feeling.

本発明者等は上記課題を解決する為鋭意研究を重ねた結果、麺類に高い含有量で難消化性澱粉を使用した場合におこる生地の作業性の低下(生地の低い伸展性、生地を麺帯や麺線とした場合に生じる表面の荒れ)や麺本来の食感への影響(主に、ボソボソとした食感)を、含硫還元剤の添加により補完できることを見いだした。具体的には難消化性澱粉、バイタルグルテン及び任意の成分として小麦粉からなる混合物(A)並びに含硫還元剤である成分(B)を所定量含有する製麺用粉体組成物を使用することで、生地の作業性(伸展性)に優れ、麺帯及び麺線の表面に荒れがなくつるみのある食感を有する低糖質麺を提供することができることを見いだし、本発明を完成するに至った。
すなわち本発明は以下の通りである。
[1]難消化性澱粉、バイタルグルテン及び任意の成分として小麦粉からなる混合物(A)並びに含硫還元剤である成分(B)を含有する製麺用粉体組成物。
[2]混合物(A)100質量部に対して成分(B)を0.00005~0.6質量部含有する、前記[1]に記載の製麺用粉体組成物。
[3]含硫還元剤がシスチン、グルタチオン、還元型グルタチオン、及びシステインからなる群から選ばれる1種以上である、前記[1]又は[2]に記載の製麺用粉体組成物。
[4]難消化性小麦澱粉の含有量が、混合物(A)の全量に対して30~85質量%である、前記[1]~[3]のいずれか1項に記載の製麺用粉体組成物。
[5]小麦粉の含有量が、混合物(A)の全量に対して0~50質量%である、前記[1]~[4]のいずれか1項に記載の製麺用粉体組成物。
[6]前記難消化性澱粉が、難消化性小麦澱粉である、前記[1]~[5]のいずれか1項に記載の製麺用粉体組成物。
[7]前記[1]~[6]のいずれかに記載の製麺用粉体組成物を製麺用粉原料として用いて製麺することを特徴とする製麺方法。
The inventors of the present invention have conducted intensive studies to solve the above problems, and found that when a high content of resistant starch is used in noodles, the workability of the dough is reduced (low extensibility of the dough, It was found that the addition of a sulfur-containing reducing agent can compensate for the roughness of the surface that occurs when the noodles are made into a band or noodle string) and the effect on the original texture of the noodles (mainly the dry texture). Specifically, a powder composition for noodle making containing predetermined amounts of a mixture (A) consisting of resistant starch, vital gluten, wheat flour as an optional component, and component (B), which is a sulfur-containing reducing agent, is used. It was found that it is possible to provide low-sugar noodles having excellent dough workability (extensibility) and a smooth texture without roughening on the surfaces of the noodle strips and noodle strings, and completed the present invention. rice field.
That is, the present invention is as follows.
[1] A powdery composition for noodle production containing a mixture (A) comprising a resistant starch, vital gluten and wheat flour as an optional ingredient, and a sulfur-containing reducing agent (B).
[2] The powder composition for noodle production according to [1] above, containing 0.00005 to 0.6 parts by mass of component (B) per 100 parts by mass of mixture (A).
[3] The powder composition for making noodles according to [1] or [2], wherein the sulfur-containing reducing agent is one or more selected from the group consisting of cystine, glutathione, reduced glutathione, and cysteine.
[4] The noodle-making flour according to any one of [1] to [3], wherein the content of the resistant wheat starch is 30 to 85% by mass with respect to the total amount of the mixture (A). body composition.
[5] The powder composition for noodle production according to any one of [1] to [4], wherein the content of wheat flour is 0 to 50% by mass with respect to the total amount of the mixture (A).
[6] The powder composition for noodle production according to any one of [1] to [5], wherein the resistant starch is resistant wheat starch.
[7] A noodle-making method, comprising making noodles using the powder composition for noodle-making according to any one of [1] to [6] as a powder material for noodle-making.

本発明によれば、生地の作業性(伸展性)に優れ、麺帯及び麺線の表面に荒れがなくつるみのある食感を有する低糖質麺を提供することが出来、より高品質な製品を安定して製造することができる。 According to the present invention, it is possible to provide low-sugar noodles that have excellent dough workability (extensibility), have smooth texture without roughening on the surface of the noodle strips and noodle strings, and are of higher quality. can be produced stably.

本願発明の製麺用粉体組成物は、難消化性澱粉、バイタルグルテン及び任意の成分として小麦粉からなる混合物(A)並びに含硫還元剤である成分(B)を含有する製麺用粉体組成物であって、混合物(A)100質量部に対して成分(B)を0.00005~0.6質量部含有する。 The powder composition for noodle production of the present invention comprises a mixture (A) comprising a resistant starch, vital gluten, and wheat flour as an optional component, and a component (B) which is a sulfur-containing reducing agent. A composition containing 0.00005 to 0.6 parts by mass of component (B) per 100 parts by mass of mixture (A).

難消化性澱粉はヒトの胃及び小腸では消化されにくく、大腸に届く澱粉、および、澱粉分解物の総称である。難消化性澱粉は以下に示すようにRS1~RS4に分類されている。
RS1:雑穀のように、澱粉が物理的に硬い組織に囲まれていることで消化酵素が澱粉まで届かないタイプ(物理的に閉じ込められた澱粉)
RS2:十分に加熱されていない未糊化の澱粉やアミロースの極めて多い澱粉など、澱粉の粒子自体が消化されにくいタイプ(抵抗性澱粉粒)
RS3:澱粉を一度糊化(α化)した後、澱粉が再結晶して安定な構造(β化)をとるようになったタイプ(老化澱粉)
RS4:澱粉を高程度に化学修飾することで消化酵素が作用しにくくなったタイプ(加工澱粉)
Resistant starch is a general term for starches and starch hydrolysates that are difficult to digest in the human stomach and small intestine and reach the large intestine. Resistant starch is classified into RS1 to RS4 as shown below.
RS1: Like grains, the starch is physically surrounded by hard tissue, so that digestive enzymes cannot reach the starch (physically confined starch).
RS2: A type in which the starch particles themselves are difficult to digest (resistant starch granules), such as ungelatinized starch that has not been heated sufficiently or starch with an extremely large amount of amylose.
RS3: A type in which starch is once gelatinized (alpha) and then recrystallized to take a stable structure (beta) (aged starch)
RS4: A type in which digestive enzymes are less likely to act by chemically modifying starch to a high degree (processed starch)

本発明に用いる「難消化性澱粉」は、澱粉を物理的及び/又は化学的に加工して得られる上記RS3及び/又はRS4に分類される難消化性澱粉であって、消化酵素により消化されない難消化性成分(食物繊維)の含量が少なくとも70質量%以上含まれるものをいう。
RS3に分類される難消化性澱粉としては、例えば湿熱処理、パーボイル加工、プルラナーゼ処理により得られるものが挙げられる。またRS4に分類される難消化性小麦澱粉としては、化学修飾により、エステル化やエーテル化による架橋を施したものなどが挙げられる。
好ましくは澱粉をリン酸架橋して得られる難消化性小麦澱粉であり、これは上記RS4に区分される難消化性小麦澱粉であって、澱粉を高度にリン酸架橋処理して消化酵素が極めて作用し難くなっているものをいう。
リン酸架橋処理された澱粉は、難消化性小麦澱粉と易消化性である品質改良用加工澱粉に大別される。難消化性澱粉を評価するパラメーターには膨潤度、架橋度及び食物繊維含量(プロスキー法による)が使われる。架橋度が高くても食物繊維含量が極めて低いリン酸架橋澱粉もあるため、本願発明においては難消化性澱粉であるか否かは実質的に食物繊維含量で評価し、食物繊維含量が70質量%以上であるものを難消化性澱粉に分類する。なお、RS3及びRS4の難消化性澱粉の食物繊維含量は、プロスキー法、プロスキー変法、衛新第13号の酵素-HPLC法の何れによっても測定可能である。
「難消化性澱粉」は公知の方法で製造することができるが、市販されているものを使用することもできる。原料とする澱粉には特に限定がなく、馬鈴薯やタピオカの様な根菜系、小麦や米、コーンの様な穀物系、サゴの様な樹幹系の澱粉を使用することができる。好ましくは、小麦澱粉を原料とする難消化性小麦澱粉である。市販されているものの好適な例として小麦澱粉を原料としたファイバージムRW(松谷化学社製)、タピオカ澱粉を原料としたパインスターチRT(松谷化学社製)、甘藷澱粉を原料とした松谷さつま(松谷化学社製)等が挙げられ、これらの食物繊維含量は70質量%以上である。
本発明において、難消化性澱粉の含有量は、好ましくは混合物(A)の全量に対して30~85質量%である。より好ましくは30~50質量%である。難消化性澱粉の含量が85質量%を超えると、つながりが悪くなり生地の製造が困難になる。難消化性澱粉の含量が30質量%未満でも効果は得られるが、低糖質麺とするには不十分である。
なお「難消化性デキストリン」は、コーンスターチなどの澱粉を酸存在下で焙焼して得られるデキストリンをアミラーゼ等の消化酵素で加水分解し、その内の難消化性成分を回収して得られる水溶性の食物繊維のことをいい、難消化性澱粉には分類されないが、本発明の効果を損なわない範囲で難消化性澱粉以外の任意の成分として使用することができる。
The "resistant starch" used in the present invention is a resistant starch classified as RS3 and/or RS4 obtained by physically and/or chemically processing starch, and is not digested by digestive enzymes. It means that the content of indigestible ingredients (dietary fiber) is at least 70% by mass or more.
Resistant starch classified as RS3 includes, for example, those obtained by wet heat treatment, parboiling, and pullulanase treatment. Indigestible wheat starch classified as RS4 includes those subjected to cross-linking by chemical modification such as esterification or etherification.
Preferred is a resistant wheat starch obtained by phosphoric acid cross-linking of starch. It means something that has become difficult to work.
Phosphate-crosslinked starches are roughly classified into indigestible wheat starches and easily digestible modified starches for quality improvement. Swelling degree, cross-linking degree and dietary fiber content (by Prosky method) are used as parameters for evaluating resistant starch. Since there are phosphate-crosslinked starches with a high degree of cross-linking but an extremely low dietary fiber content, in the present invention, whether or not the starch is resistant to digestion is evaluated substantially by the dietary fiber content, and the dietary fiber content is 70 mass. % or more is classified as resistant starch. The dietary fiber content of the resistant starches of RS3 and RS4 can be measured by any of the Prosky method, modified Prosky method, and Eishin No. 13 enzyme-HPLC method.
"Resistant starch" can be produced by a known method, but commercially available products can also be used. The starch used as the raw material is not particularly limited, and root vegetable starch such as potato and tapioca, grain starch such as wheat, rice and corn, and tree trunk starch such as sago can be used. Preferred is a resistant wheat starch made from wheat starch. Preferable examples of commercially available products include Fibergym RW (made by Matsutani Chemical Co., Ltd.) made from wheat starch, Pine Starch RT (made by Matsutani Chemical Co., Ltd.) made from tapioca starch, and Matsutani Satsuma (made from sweet potato starch). Matsutani Chemical Co., Ltd.) and the like, and the dietary fiber content of these is 70% by mass or more.
In the present invention, the content of the resistant starch is preferably 30-85% by mass relative to the total amount of the mixture (A). More preferably, it is 30 to 50% by mass. If the content of resistant starch exceeds 85% by mass, the cohesion will be poor and it will be difficult to produce the dough. Even if the content of resistant starch is less than 30% by mass, the effect can be obtained, but it is insufficient for low-sugar noodles.
In addition, "indigestible dextrin" is a dextrin obtained by roasting starch such as cornstarch in the presence of acid. Although it is not classified as a resistant starch, it can be used as an arbitrary component other than the resistant starch within a range that does not impair the effects of the present invention.

本発明において、「バイタルグルテン」とは生のグルテンの活性を損なわないように乾燥し粉末状にしたグルテンであり、活性グルテンともいう。
本発明において、バイタルグルテンは、混合物(A)のタンパク質総含量(混合物(A)に含まれる小麦粉に含まれるタンパク質量も合わせる)が好ましくは10~30質量%となるように添加する。混合物(A)におけるタンパク質総含量が30質量%を超えると、生地のゴム感が強くなる傾向にあり、10質量%未満では、生地のつながりが悪くなる傾向にある。
In the present invention, "vital gluten" is gluten that has been dried and powdered so as not to impair the activity of raw gluten, and is also called active gluten.
In the present invention, vital gluten is added so that the total protein content of the mixture (A) (including the amount of protein contained in the flour contained in the mixture (A)) is preferably 10 to 30% by mass. If the total protein content in the mixture (A) exceeds 30% by mass, the dough tends to have a strong rubber feel, and if it is less than 10% by mass, the dough tends to be poorly connected.

本発明に使用する小麦粉の原料小麦としては、通常製麺用として用いられる小麦粉の原料小麦とされるものであれば特に限定されず、例えば1CW、DNS、SH、ASW等を使用することができ、単独の品種又は2種以上の異なる品種を配合した原料小麦として使用してもよい。糖質を低減させるという観点から、小麦粉は、好ましくは混合物(A)の全量に対して0~50質量%の範囲で添加することが好ましい。より好ましくは30~50質量%添加する。 The raw material wheat for the wheat flour used in the present invention is not particularly limited as long as it is used as the raw material wheat for the wheat flour normally used for making noodles, and for example, 1CW, DNS, SH, ASW, etc. can be used. , a single cultivar or a mixture of two or more different cultivars may be used as a raw material wheat. From the viewpoint of reducing carbohydrates, it is preferable to add wheat flour in the range of 0 to 50% by mass relative to the total amount of the mixture (A). More preferably, it is added in an amount of 30 to 50% by mass.

本発明に使用する含硫還元剤は、還元性を有する含硫化合物であれば何れでも良い。本発明において含硫還元剤は、製麺用粉体組成物に含まれるバイタルグルテンや任意の成分である小麦粉のグルテンに対して収斂作用を有すると考えられる。そのような含硫還元剤の例としてはシスチン、グルタチオン、還元型グルタチオン、システイン及びそれらの食品として許容しうる塩等を挙げることができ、好ましくはシスチン、グルタチオン、還元型グルタチオン、及びシステインからなる群から選ばれる1種以上であり、さらに好ましくはシスチン及びシステインであり、最も好ましくはシステインである。なお、酵母、小麦等の穀類胚芽等の含硫還元剤を含有する天然原料を使用する場合においては、天然原料中の含硫還元剤の含有量を考慮して、添加量を調節することができる。
本発明の製麺用粉体組成物において、含硫還元剤である成分(B)の含有量は、難消化性澱粉、バイタルグルテン及び任意の成分として小麦粉からなる混合物(A)100質量部に対して好ましくは0.00005~0.6質量部である。混合物(A)100質量部に対する成分(B)の含有量の下限は、より好ましくは0.0001質量部、さらに好ましくは0.0005質量部、なお好ましくは0.001質量部であり、また混合物(A)100質量部に対する成分(B)の含有量の上限は、より好ましくは0.5質量部、さらに好ましくは0.4質量部、なお好ましくは0.15質量部である。
The sulfur-containing reducing agent used in the present invention may be any sulfur-containing compound having reducing properties. In the present invention, the sulfur-containing reducing agent is considered to have an astringent effect on vital gluten contained in the powder composition for making noodles and gluten of wheat flour, which is an optional component. Examples of such sulfur-containing reducing agents include cystine, glutathione, reduced glutathione, cysteine, and salts thereof acceptable for foods, and preferably cystine, glutathione, reduced glutathione, and cysteine. It is one or more selected from the group, more preferably cystine and cysteine, most preferably cysteine. When using natural raw materials containing a sulfur-containing reducing agent, such as yeast and cereal germ such as wheat, the amount of the sulfur-containing reducing agent to be added may be adjusted in consideration of the content of the sulfur-containing reducing agent in the natural raw material. can.
In the powder composition for noodle making of the present invention, the content of component (B), which is a sulfur-containing reducing agent, is added to 100 parts by mass of the mixture (A) consisting of resistant starch, vital gluten and wheat flour as an optional component. It is preferably 0.00005 to 0.6 parts by mass. The lower limit of the content of component (B) with respect to 100 parts by mass of mixture (A) is more preferably 0.0001 parts by mass, still more preferably 0.0005 parts by mass, still more preferably 0.001 parts by mass. The upper limit of the content of component (B) with respect to 100 parts by mass of (A) is more preferably 0.5 parts by mass, still more preferably 0.4 parts by mass, and still more preferably 0.15 parts by mass.

本発明の製麺用粉体組成物は、麺質を改良し、食感を改良するために任意に増粘剤を配合することができる。そのような増粘剤としてガム質(キサンタンガム、グアーガム、アルギン酸塩等)、寒天、化学変性澱粉、化学変性セルロース等が挙げられ、好ましくはアルギン酸ナトリウムである。本発明の製麺用粉体組成物において、増粘剤は製麺用粉体組成物全量に対して3質量%未満の範囲、好ましくは0.1~1.5質量%の範囲で添加することができる。 The powder composition for making noodles of the present invention can optionally contain a thickening agent in order to improve the quality of the noodles and improve the texture. Such thickeners include gums (xanthan gum, guar gum, alginates, etc.), agar, chemically modified starch, chemically modified cellulose, etc., preferably sodium alginate. In the powder composition for noodle production of the present invention, the thickener is added in the range of less than 3% by mass, preferably in the range of 0.1 to 1.5% by mass, based on the total amount of the powder composition for noodle production. be able to.

その他、製造する麺の種類に応じて、通常使用される副原料や添加物を本発明の効果を損なわない範囲で製麺用粉体組成物に配合しても良い。例えば、米粉、大麦粉、ライ麦粉、蕎麦粉、トウモロコシ粉等の小麦粉以外の穀粉;大豆蛋白質、卵黄粉、卵白粉、全卵粉、脱脂粉乳等の小麦蛋白以外の蛋白質素材;動物油脂、植物油脂、硬化油脂、粉末油脂等の油脂類;かんすい、ミネラル等の無機塩類、上記で規定した以外の食物繊維;膨張剤;乳化剤;糖類;甘味料;香辛料;調味料;ビタミン類;色素;香料;デキストリン等の澱粉分解物等が挙げられる。 In addition, according to the type of noodles to be produced, commonly used auxiliary raw materials and additives may be added to the noodle-making powder composition within limits that do not impair the effects of the present invention. For example, grain flour other than wheat flour such as rice flour, barley flour, rye flour, buckwheat flour, and corn flour; protein materials other than wheat protein such as soybean protein, egg yolk powder, egg white powder, whole egg powder, skim milk powder; animal oils and fats, plants Oils and fats such as oils and fats, hardened oils and powdered oils; inorganic salts such as brine and minerals, dietary fibers other than those specified above; swelling agents; emulsifiers; sugars; sweeteners; spices; seasonings; vitamins; ; Starch decomposition products such as dextrin and the like can be mentioned.

本発明の麺類の製造方法は、製麺用粉原料として本発明の製麺用粉体組成物を使用する以外は、常法の製麺方法を用いることができる。
例えば製麺用粉原料を十分に混合し、その製麺用粉原料100質量部に対して塩類等を溶解させた練水を44質量部添加し混捏して生地を得る。得られた生地をロール機で成形、複合及び圧延して麺帯とし、ビニール袋で包み、30分間室温で熟成させる。熟成の後、更にロール機で厚さ2.5mmになるまで圧延し、切刃10番薄で切り出して生麺を得ることができる。
また例えば製麺用粉原料を十分に混合した後、水55質量部に食塩5質量部を溶解させた練り水を投入して20分間混捏して生地を得る。捏ねあがった生地を足踏みしつつ板状に成形し、30分間熟成させた後、「板切り」→「油返し」→「こより」→「小巻き」→「かけば」→「小引き」→「門干し」→「裁断」→「ねかし」の各工程を経て、手延べ干しめん(素麺)を得ることが出来る。
As the method for producing the noodles of the present invention, a conventional noodle-making method can be used, except that the powder composition for noodle-making of the present invention is used as a flour raw material for noodle-making.
For example, the raw material for making noodles is sufficiently mixed, and 44 parts by mass of kneading water in which salts and the like are dissolved is added to 100 parts by mass of the raw material for making noodles, and the mixture is kneaded to obtain a dough. The dough thus obtained is formed, combined and rolled into a noodle strip using a roll machine, wrapped in a plastic bag, and aged at room temperature for 30 minutes. After aging, the noodles are further rolled with a roll machine to a thickness of 2.5 mm and cut with a No. 10 thin cutting blade to obtain raw noodles.
Alternatively, for example, after sufficiently mixing the raw materials for noodle making, kneading water prepared by dissolving 5 parts by mass of salt in 55 parts by mass of water is added and the mixture is kneaded for 20 minutes to obtain a dough. The kneaded dough is shaped into a plate while stepping on it, and after it is aged for 30 minutes, it is cut into plates → oil return → Koyori → Komaki → Kakebake → Kobiki → Hand-stretched dried noodles (somen) can be obtained through each process of “drying” → “cutting” → “nekashi”.

本発明の製麺用粉体組成物により得られる麺類としては、うどん、冷麦、そうめん、ラーメン、日本そば、パスタ、ビーフンなどの麺線や、餃子、春巻の皮などの麺皮が挙げられる。 Examples of noodles obtained from the powder composition for noodle production of the present invention include noodle strings such as udon, cold barley, somen, ramen, Japanese soba, pasta, and rice vermicelli, and noodle skins such as gyoza and spring roll skins. .

以下本発明を具体的に説明する為に実施例を示すが、本発明は以下の実施例のみに限定されるものではない。
[製造例1 システイン含有低糖質生麺の製造]
表1記載の通りの配合で原料をミキサー(スズキ麺工社製ピンミキサー)に投入して粉体混合し製麺用粉体組成物を得た後、水40質量部に食塩4質量部を溶解させた練り水を投入して13分間混捏して生地を得た。得られた生地をロール機(スズキ麺工製製麺用ロール機)で成形、複合及び圧延して麺帯とし、ビニール袋で包み、30分間室温で熟成させた。熟成の後、更にロール機で厚さ2.5mmになるまで圧延し、切刃10番薄で切り出して生麺を得た。
なお小麦粉はニップン北海道(日本製粉社製)、難消化性澱粉はファイバージムRW(難消化性小麦澱粉、松谷化学社製)、バイタルグルテンはバイグル(マニルドラ社製)、システインはLシステイン塩酸塩一水和物(日本理化学薬品社製)を使用した。

Figure 0007164312000001
EXAMPLES Hereinafter, examples will be given in order to specifically describe the present invention, but the present invention is not limited only to the following examples.
[Production Example 1 Production of low-sugar raw noodles containing cysteine]
After the raw materials were put into a mixer (pin mixer manufactured by Suzuki Menko Co., Ltd.) according to the formulation shown in Table 1 and powder-mixed to obtain a powder composition for making noodles, 4 parts by weight of salt was added to 40 parts by weight of water. The dissolved kneading water was added and kneaded for 13 minutes to obtain a dough. The obtained dough was formed, combined and rolled with a roll machine (Suzuki Menko noodle making roll machine) to form a noodle band, wrapped in a plastic bag, and aged at room temperature for 30 minutes. After aging, the dough was further rolled with a rolling machine to a thickness of 2.5 mm, and cut with a No. 10 thin cutting blade to obtain raw noodles.
Wheat flour is Nippon Hokkaido (manufactured by Nippon Flour Mills), resistant starch is Fibergym RW (resistant wheat starch, manufactured by Matsutani Chemical Co., Ltd.), vital gluten is Bigle (manildra), and cysteine is L-cysteine hydrochloride. A hydrate (manufactured by Nippon Rika Chemical Co., Ltd.) was used.
Figure 0007164312000001

[製造例2 システイン含有低糖質手延べ干しめんの製造]
製麺用粉体組成物においてシステインを0.02質量部にした以外は表1記載の通りの配合で原料をミキサー(スズキ麺工社製ニーダーミキサー)に投入して粉体混合した後、水55質量部に食塩5質量部を溶解させた練り水を投入して20分間混捏して生地を得た。捏ねあがった生地を足踏みしつつ板状に成形し、30分間熟成させた後、「板切り」→「油返し」→「こより」→「小巻き」→「かけば」→「小引き」→「門干し」→「裁断」→「ねかし」の各工程を経て、手延べ干しめん(素麺)を得た。
[Production Example 2 Production of low-sugar hand-rolled dried noodles containing cysteine]
In the powder composition for noodle making, the raw materials were put into a mixer (kneader mixer manufactured by Suzuki Menko Co., Ltd.) with the formulation as shown in Table 1 except that cysteine was changed to 0.02 parts by mass. Kneading water prepared by dissolving 5 parts by mass of salt in 55 parts by mass was added and kneaded for 20 minutes to obtain a dough. The kneaded dough is shaped into a plate while stepping on it, and after it is aged for 30 minutes, it is cut into plates → oil return → Koyori → Komaki → Kakebake → Kobiki → Hand-stretched dried noodles (somen) were obtained through each process of “drying” → “cutting” → “nekashi”.

[評価例1 作業性評価]
作業性は、製造例1では圧延時の、製造例2では「こより」、「小巻き」、「小引き」各工程の生地の伸展性について、下記表2に記載の評価基準に従って評価した。製麺用粉体組成物に代えて小麦粉を使用した標準的な生麺又は手延べ干しめんの評価点をそれぞれ5点とした。

Figure 0007164312000002
[Evaluation Example 1 Workability Evaluation]
Workability was evaluated according to the evaluation criteria shown in Table 2 below for the extensibility of the dough during rolling in Production Example 1, and in each step of "rolling", "small rolling", and "small pulling" in Production Example 2. Standard raw noodles and hand-stretched dried noodles using wheat flour in place of the powder composition for noodle making were each rated at 5 points.
Figure 0007164312000002

[評価例2 食感評価]
製造例1で得られたシステイン含有低糖質生麺を沸騰湯浴中に投入して20分間茹で上げ、30秒間水洗冷却した。熟練のパネラー10名により、表3に記載の評価基準に従って食感評価し、その平均値を求めた。製麺用粉体組成物に代えて小麦粉を使用した標準的な生麺の評価点を5点とした。
製造例2で得られたシステイン含有低糖質手延べ干しめんを沸騰湯浴中に投入して3分間茹で上げ、30秒間水洗冷却した。熟練のパネラー10名により、表3に記載の評価基準に従って食感評価し、その平均値を求めた。製麺用粉体組成物に代えて小麦粉を使用した標準的な手延べ干しめんの評価点を5点とした。なお、製麺用粉体組成物に代えて小麦粉を使用した標準的な生麺線又は手延べ干しめんは麺表面に荒れがなく、つるみ(滑らかな口当たり、ツルツルした食感)のある茹で麺が得られる。

Figure 0007164312000003
[Evaluation Example 2 Texture Evaluation]
The cysteine-containing low-sugar raw noodles obtained in Production Example 1 were placed in a boiling water bath, boiled for 20 minutes, washed and cooled for 30 seconds. Ten experienced panelists evaluated the texture according to the evaluation criteria shown in Table 3, and the average value was obtained. Standard raw noodles using wheat flour in place of the powder composition for noodle making were evaluated as 5 points.
The cysteine-containing low-sugar hand-rolled dried noodles obtained in Production Example 2 were placed in a boiling water bath, boiled for 3 minutes, washed and cooled for 30 seconds. Ten experienced panelists evaluated the texture according to the evaluation criteria shown in Table 3, and the average value was obtained. Standard hand-rolled dried noodles using wheat flour in place of the powder composition for noodle making were evaluated as 5 points. Standard raw noodle strands or hand-stretched dried noodles using wheat flour instead of the powder composition for noodle production have no roughness on the surface of the noodles and are boiled noodles with smoothness (smooth mouthfeel, slippery texture). is obtained.
Figure 0007164312000003

[試験例1 低糖質生麺におけるシステイン添加量の検討]
表4記載のシステイン添加量(混合物(A)100質量部に対する質量部)にした以外は製造例1に従って低糖質生麺を製造し、評価例1及び2に従って評価し、結果を表4に記載した。

Figure 0007164312000004
システインの添加がない場合(対照例1)では、生地を抵抗感なく伸ばすことができ、許容範囲であり、作業性の評点は3.0となった。また食感はわずかにザラつきがあるが、ボソつきはなく、許容範囲であり、食感の評点は3.0となった。実施例1~6のいずれにおいても対照例1と比較して作業性と食感が改善された。特に混合物(A)100質量部に対しシステインを0.001~0.1質量部添加した実施例2~4では、製麺用粉体組成物に代えて小麦粉を使用した標準的な生麺に近い作業性、食感を得ることができた。 [Test Example 1 Examination of the amount of cysteine added in low-sugar raw noodles]
Low-sugar raw noodles were produced according to Production Example 1 except that the amount of cysteine added shown in Table 4 (parts by mass relative to 100 parts by mass of mixture (A)) was used, and evaluated according to Evaluation Examples 1 and 2. The results are shown in Table 4. did.
Figure 0007164312000004
In the case where no cysteine was added (Control Example 1), the dough could be stretched without resistance, which was acceptable and the workability score was 3.0. In addition, the texture was slightly rough, but not rough, and was within an acceptable range, and the texture score was 3.0. In all of Examples 1 to 6, workability and texture were improved as compared with Control 1. In particular, in Examples 2 to 4 in which 0.001 to 0.1 parts by mass of cysteine was added to 100 parts by mass of the mixture (A), standard raw noodles using wheat flour instead of the powder composition for noodle making Similar workability and texture could be obtained.

[試験例2 低糖質生麺における難消化性澱粉配合量の検討]
製麺用粉体組成物の各成分を表5記載の配合(質量部)にした以外は製造例1に従って低糖質生麺を製造し、評価例1及び2に従って評価し、結果を表5に記載した。なお、バイタルグルテン添加量は、小麦粉中のタンパク質含量を13質量%、バイタルグルテン中のタンパク質含量を70質量%として、製麺用粉体組成物中のたんぱく質含量がほぼ一定になるように調節した。

Figure 0007164312000005

Figure 0007164312000006
対照例1~6の結果にも示されているように通常であれば難消化性でん粉の配合量が増えるに従い作業性及び食感が悪化するところ、システインを添加することによって難消化性でん粉の量にかかわらず、生地性及び食感を改善することが出来ることが確認された。 [Test Example 2 Investigation of resistant starch content in low-sugar raw noodles]
Low-carbohydrate raw noodles were produced according to Production Example 1 except that each component of the powder composition for noodle making was blended (parts by mass) shown in Table 5, and evaluated according to Evaluation Examples 1 and 2. The results are shown in Table 5. Described. The amount of vital gluten added was adjusted so that the protein content in the flour composition was 13% by mass, the protein content in the vital gluten was 70% by mass, and the protein content in the powder composition for noodle making was almost constant. .
Figure 0007164312000005

Figure 0007164312000006
As shown in the results of Control Examples 1 to 6, normally, as the amount of resistant starch added increases, the workability and texture deteriorate. It was confirmed that the texture and texture could be improved regardless of the amount.

[試験例3 低糖質手延べ干しめんにおけるシステイン添加量の検討]
表6記載のシステイン添加量(混合物(A)100質量部に対する質量部)にした以外は製造例2に従って低糖質手延べ干しめんを製造し、評価例1及び2に従って評価し、結果を表6に記載した。

Figure 0007164312000007
システインの添加がない場合(対照例7)では手延べ製法での製麺自体が困難であり作業性の評点は1.0となった。また食感は評価できなかった。これに対し、システインを添加した実施例12~17ではいずれも手延製法での製麺が可能であった。特に混合物(A)100質量部に対しシステインを0.002~0.02質量部添加した実施例13~14では製麺用粉体組成物に代えて小麦粉を使用した標準的な手延べ干しめんに近い作業性、食感を得ることができた。 [Test Example 3 Examination of the amount of cysteine added in low-sugar hand-rolled dried noodles]
Low-sugar hand-rolled dried noodles were produced according to Production Example 2 except that the amount of cysteine added in Table 6 (parts by mass relative to 100 parts by mass of mixture (A)) was used, and evaluated according to Evaluation Examples 1 and 2. The results are shown in Table 6. described in
Figure 0007164312000007
In the case where cysteine was not added (Control Example 7), it was difficult to make noodles by the hand-rolling method, and the workability score was 1.0. Moreover, texture could not be evaluated. On the other hand, in Examples 12 to 17 in which cysteine was added, it was possible to make noodles by the hand-rolling method. In particular, in Examples 13 and 14 in which 0.002 to 0.02 parts by mass of cysteine was added to 100 parts by mass of the mixture (A), standard hand-rolled dried noodles using wheat flour instead of the powder composition for noodle making It was possible to obtain workability and texture similar to

[試験例4 低糖質手延べ干しめんにおける難消化性澱粉配合量の検討]
製麺用粉体組成物の各成分を表7記載の配合(質量部)にした以外は製造例2に従って低糖質手延べ干しめんを製造し、評価例1及び2に従って評価し、結果を表7に記載した。なお、バイタルグルテン添加量は、小麦粉中のグルテン含量を13質量%、バイタルグルテン中のグルテン含量を70質量%として、低糖質麺用粉末原料中のグルテン含量がほぼ一定なるように調節した。

Figure 0007164312000008

Figure 0007164312000009
その結果、システインを添加しない対照例8~11では手延べ製法での製麺自体が困難であり作業性の評点は1.0となった。また食感は評価できなかった。なお小麦粉を60質量部使用した対照例12では、作業性は極めて悪いものの辛うじて製麺することが出来た。これに対し、システインを添加した実施例18~23ではいずれも手延べ製法での製麺が可能であった。また特に混合物(A)100質量部に対し小麦粉を30質量部以上添加した実施例20~23では製麺用粉体組成物に代えて小麦粉を使用した標準的な手延べ干しめんに近い作業性、食感を得ることができた。 [Test Example 4 Examination of the content of resistant starch in low-sugar hand-rolled dried noodles]
Low-sugar hand-rolled dried noodles were produced according to Production Example 2, except that each component of the powder composition for noodle making was mixed (parts by mass) shown in Table 7, evaluated according to Evaluation Examples 1 and 2, and the results are shown. 7. The amount of vital gluten added was adjusted so that the gluten content in the wheat flour was 13% by mass and the gluten content in the vital gluten was 70% by mass, so that the gluten content in the powdery raw material for low-sugar noodles was almost constant.
Figure 0007164312000008

Figure 0007164312000009
As a result, in Control Examples 8 to 11, in which cysteine was not added, it was difficult to make the noodles by the hand-rolling method, and the workability score was 1.0. Moreover, texture could not be evaluated. In Control Example 12, in which 60 parts by mass of wheat flour was used, although the workability was extremely poor, noodles could be produced with difficulty. On the other hand, in Examples 18 to 23 in which cysteine was added, it was possible to make noodles by the hand-rolling method. In particular, in Examples 20 to 23 in which 30 parts by mass or more of wheat flour was added to 100 parts by mass of the mixture (A), the workability was similar to that of standard hand-rolled dried noodles using wheat flour instead of the powder composition for noodle making. , I was able to get the texture.

Claims (8)

難消化性澱粉、バイタルグルテン及び小麦粉からなる混合物(A)並びに含硫還元剤である成分(B)を含有する製麺用粉体組成物であって、
小麦粉の含有量が、混合物(A)の全量に対して20~60質量%であり、
難消化性澱粉の含有量が、混合物(A)の全量に対して26.7~59.4質量%であり、
バイタルグルテンの含有量が、混合物(A)の全量に対して13.3~20.6質量%であり、
成分(B)の含有量が、混合物(A)100質量部に対して0.00005~0.6質量部であり、
含硫還元剤が、システインであり、
バイタルグルテンの添加量が、混合物(A)のタンパク質総量が10~30質量%になるように調節されてなる、
前記組成物(ただし、前記組成物が難消化性デキストリンを含む場合を除く)。
A powder composition for noodle making containing a mixture (A) comprising a resistant starch, vital gluten and wheat flour and a component (B) which is a sulfur-containing reducing agent,
The content of wheat flour is 20 to 60% by mass with respect to the total amount of the mixture (A) ,
The content of the resistant starch is 26.7 to 59.4% by mass with respect to the total amount of the mixture (A),
The content of vital gluten is 13.3 to 20.6% by mass with respect to the total amount of the mixture (A),
The content of component (B) is 0.00005 to 0.6 parts by mass with respect to 100 parts by mass of mixture (A),
the sulfur-containing reducing agent is cysteine,
The amount of vital gluten added is adjusted so that the total protein content of the mixture (A) is 10 to 30% by mass ,
Said composition, except when said composition comprises an indigestible dextrin.
混合物(A)100質量部に対して成分(B)を0.0001~0.4質量部含有する、請求項1に記載の製麺用粉体組成物。 2. The powder composition for noodle production according to claim 1, containing 0.0001 to 0.4 parts by mass of component (B) per 100 parts by mass of mixture (A). 難消化性澱粉の含有量が、混合物(A)の全量に対して30~59.4質量%である、請求項1又は2に記載の製麺用粉体組成物。 3. The powder composition for noodle production according to claim 1, wherein the content of the resistant starch is 30 to 59.4% by mass relative to the total amount of the mixture (A). 小麦粉の含有量が、混合物(A)の全量に対して20~50質量%である、請求項1~3のいずれか1項に記載の製麺用粉体組成物。 The powder composition for noodle making according to any one of claims 1 to 3, wherein the content of wheat flour is 20 to 50% by mass with respect to the total amount of the mixture (A). 小麦粉の含有量が、混合物(A)の全量に対して20~30質量%であり、難消化性澱粉の含有量が、混合物(A)の全量に対して51.3~59.4質量%であり、バイタルグルテンの含有量が、混合物(A)の全量に対して18.7~20.6質量%である、請求項1~4のいずれか1項に記載の製麺用粉体組成物。The content of wheat flour is 20-30% by mass relative to the total amount of the mixture (A), and the content of the resistant starch is 51.3-59.4% by mass relative to the total amount of the mixture (A). The powder composition for noodle production according to any one of claims 1 to 4, wherein the content of vital gluten is 18.7 to 20.6% by mass with respect to the total amount of the mixture (A). thing. 前記難消化性澱粉が、難消化性小麦澱粉である、請求項1~5のいずれか1項に記載の製麺用粉体組成物。 The powder composition for making noodles according to any one of claims 1 to 5, wherein the resistant starch is resistant wheat starch. 請求項1~6のいずれか1項に記載の製麺用粉体組成物を製麺用粉原料として用いて製麺することを特徴とする製麺方法。 A noodle-making method, comprising making noodles using the powder composition for noodle-making according to any one of claims 1 to 6 as a powder material for noodle-making. 麺が手延べ干しめんである、請求項1~7のいずれか1項に記載の製麺用粉体組成物。The powder composition for making noodles according to any one of claims 1 to 7, wherein the noodles are hand-stretched dried noodles.
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