JP7152177B2 - Roll-in fat composition - Google Patents
Roll-in fat composition Download PDFInfo
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- JP7152177B2 JP7152177B2 JP2018084964A JP2018084964A JP7152177B2 JP 7152177 B2 JP7152177 B2 JP 7152177B2 JP 2018084964 A JP2018084964 A JP 2018084964A JP 2018084964 A JP2018084964 A JP 2018084964A JP 7152177 B2 JP7152177 B2 JP 7152177B2
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- roll
- oil
- mass
- fat
- fat composition
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Landscapes
- Edible Oils And Fats (AREA)
- Bakery Products And Manufacturing Methods Therefor (AREA)
Description
本発明は、伸展性に優れ、且つ、良好な浮きと口溶けを有する層状ベーカリー製品を得ることができるロールイン油脂組成物に関する。 TECHNICAL FIELD The present invention relates to a roll-in oil and fat composition that can provide layered bakery products that are excellent in spreadability and have good floatability and meltability in the mouth.
パイやデニッシュ等の層状ベーカリー製品の製造に用いられるロールイン油脂は、ロールイン時の伸展性が良好であり、且つ、伸展時に生地に練り込まれないコシの強さが求められる。更に、デニッシュ等のイーストを含む生地の場合は、ホイロ時の耐熱性も求められる。 Roll-in oils and fats used in the production of layered bakery products such as pies and Danish pastries are required to have good spreadability during roll-in and to have firmness so that they are not kneaded into the dough during stretching. Furthermore, in the case of dough containing yeast such as Danish pastries, heat resistance is also required during final proofing.
そのためロールイン油脂は、油相については、液状油等の低融点の油脂とパーム系油脂等の融点が36℃超の高融点の油脂をブレンドして配合し、更に良好な可塑性を持たせるために油分を約80%、水分を約18%程度含有するマーガリンタイプとするのが基本である。しかし、このような配合のロールイン油脂を使用して得られた層状ベーカリー製品は、ねっとりとした口溶けの悪いものとなってしまうという問題があった。 Therefore, for the oil phase, the roll-in fat is blended with a low melting point fat such as liquid oil and a high melting point fat such as palm oil fat with a melting point of over 36 ° C., and furthermore good plasticity is obtained. Basically, it is a margarine type containing about 80% oil and about 18% water. However, the layered bakery products obtained by using such roll-in fats and oils have the problem of being sticky and poorly melting in the mouth.
そのため、例えば、パームステアリンとラードを特定比で含有するロールイン油脂(例えば特許文献1参照)や、豚脂系油脂とS1MS2(S1、S2は飽和脂肪酸、Mはモノ不飽和脂肪酸を表す)で表されるトリグリセリドを含有する油脂で構成されるコンパウンド結晶を含有するロールイン用油脂(例えば特許文献2参照)、動物油脂のランダムエステル交換油脂を使用する方法(例えば特許文献3参照)、特定のパーム系ランダムエステル交換油脂を使用する方法(例えば特許文献4参照)などの方法が提案されている。 Therefore, for example, a roll-in fat containing palm stearin and lard in a specific ratio (see, for example, Patent Document 1), pork fat and S 1 MS 2 (S 1 and S 2 are saturated fatty acids, M is monounsaturated Fats and oils for roll-in containing compound crystals composed of oils and fats containing triglycerides represented by (representing fatty acids) (see, for example, Patent Document 2), and methods using random transesterification oils and fats of animal fats and oils (for example, Patent Document 3 See), a method using a specific palm-based random transesterified oil (see, for example, Patent Document 4), and other methods have been proposed.
これらの油脂組成物を使用することにより、たしかに上記のようなロールイン油脂の要求特性を満たしながら口溶けを一定以上改善することが可能となる。しかし、それは通常のマーガリンタイプの場合であり、油脂含有量が高く水分を含有しないショートニングタイプのロールイン油脂や、逆に油脂含有量の低い低油分ロールイン油脂、特に加糖ロールイン油脂では、効果が限定的であるという問題があった。すなわち、ショートニングタイプのロールイン油脂は、伸展性が悪いという問題があった。また、低油分ロールイン油脂では油脂の効果が相対的に減少するため、コシの弱いロールイン油脂となってしまう問題とホイロ時の耐熱性が不足するという問題とがあった。 By using these oil and fat compositions, it is possible to improve meltability in the mouth to a certain extent while satisfying the properties required for roll-in fats and oils as described above. However, this is the case with ordinary margarine types, and shortening-type roll-in fats with a high fat content and no water content, and conversely, low-oil roll-in fats with a low fat content, especially sweetened roll-in fats, are not effective. is limited. That is, the shortening-type roll-in fat has a problem of poor extensibility. In addition, since the effects of low-oil roll-in fats and oils are relatively reduced, there is a problem that the roll-in fats and oils are weak in stiffness and the heat resistance at the time of proofing is insufficient.
従って、本発明の課題は油脂及び水分含有量に影響されることなく、伸展性に優れ、且つ、得られるパイやデニッシュの浮き及び口溶けを良好なものとすることのできるロールイン油脂組成物を提供することにある。 Therefore, the object of the present invention is to provide a roll-in fat composition that is excellent in spreadability and that can improve the floating and meltability in the mouth of the resulting pie or Danish without being affected by the fat and water content. to provide.
本発明者等は、上記課題を達成すべく種々検討した結果、ロールイン油脂を低比重とすることで、上記目的が達成可能であることを見出した。
すなわち本発明は、油相を連続相とし、比重が0.9未満であるロールイン油脂組成物を提供するものである。
The inventors of the present invention conducted various studies to achieve the above object, and found that the above object can be achieved by reducing the specific gravity of the roll-in fat.
That is, the present invention provides a roll-in fat composition having an oil phase as a continuous phase and a specific gravity of less than 0.9.
本発明のロールイン油脂組成物は、高融点の油脂を含有する場合であっても、また油脂含有量が高く水分含有量が低い場合であっても、伸展性が良好である。また、油脂含有量が低いロールイン油脂、更には加糖ロールイン油脂とした場合でも、ロールイン時にコシが強く、またホイロ耐性が高いものである。更に得られたパイやデニッシュ等の層状ベーカリー製品は浮きが良好で、且つ、口溶けが良好である。 The roll-in fat composition of the present invention has good spreadability even when it contains a high-melting-point fat or when the fat content is high and the water content is low. In addition, even when roll-in fats and oils having a low fat content and even sweetened roll-in fats and oils are used, the roll-in fats and oils have strong stiffness and high proofing resistance. Furthermore, the obtained layered bakery products such as pies and Danishes have good floating properties and good meltability in the mouth.
以下、本発明のロールイン油脂組成物について詳述する。
本発明のロールイン油脂組成物は油脂を含有する。本発明のロールイン油脂組成物で用いることができる油脂としては、食用の油脂であれば特に制限なく用いることができる。
具体的には、パーム油、パーム核油、ヤシ油、コーン油、綿実油、大豆油、ナタネ油、米油、ヒマワリ油、サフラワー油、オリーブ油、落花生油、カポック油、胡麻油、月見草油、カカオ脂、シア脂、マンゴー核油、サル脂及びイリッペ脂等の各種植物油脂、牛脂、乳脂、豚脂、魚油及び鯨油等の各種動物油脂、並びにこれらに水素添加、分別及びエステル交換から選択される1又は2以上の処理を施した加工油脂を使用することができる。本発明はこれらの中から選ばれた1種又は2種以上を用いることができる。
The roll-in fat composition of the present invention is described in detail below.
The roll-in fat composition of the present invention contains fat. As fats and oils that can be used in the roll-in fat composition of the present invention, any edible fats and oils can be used without particular limitation.
Specifically, palm oil, palm kernel oil, coconut oil, corn oil, cottonseed oil, soybean oil, rapeseed oil, rice oil, sunflower oil, safflower oil, olive oil, peanut oil, kapok oil, sesame oil, evening primrose oil, cacao selected from various vegetable fats and oils such as fat, shea butter, mango kernel oil, monkey fat and illipe fat, various animal fats and oils such as beef tallow, milk fat, lard, fish oil and whale oil, and hydrogenation, fractionation and transesterification thereof Processed fats that have undergone one or more treatments can be used. The present invention can use one or more selected from these.
本発明のロールイン油脂組成物は、油相の融点が、36℃以上、特に37℃以上であることが、高い浮きの層状ベーカリー製品が得られる点で好ましい。また、油相の融点の上限値に関しては、好ましくは45℃以下、より好ましくは42℃以下である。なお、本発明において油相とは、上記油脂のほか、油溶性の成分もあわせたものとする。本発明のロールイン油脂組成物において油相の融点とは上昇融点であり、日本油化学会制定 基準油脂分析試験法に記載の方法により測定することができる。 In the roll-in oil/fat composition of the present invention, the melting point of the oil phase is preferably 36° C. or higher, particularly 37° C. or higher, in order to obtain a highly floating layered bakery product. The upper limit of the melting point of the oil phase is preferably 45°C or lower, more preferably 42°C or lower. In the present invention, the oil phase includes not only the above oils and fats but also oil-soluble components. In the roll-in fat composition of the present invention, the melting point of the oil phase is an elevated melting point, and can be measured by the method described in the Standard Fats and Oils Analysis Test Method established by the Japan Oil Chemists' Society.
また、本発明のロールイン油脂組成物は、エステル交換油脂を油相中に25質量%以上含有することが好ましく、25~100質量%含有することがより好ましく、25~95質量%含有することが更に好ましく、30~90質量%含有することが特に好ましい。油相中のエステル交換油脂の含有量を上述の範囲とすることで、良好な伸展性のロールイン油脂組成物を得ることができる。更に、該ロールイン油脂組成物を用いて製造した層状ベーカリー製品は内層及び食感が良好なものとなる。
エステル交換油脂としては、上記食用の油脂をエステル交換したものを特に制限なく使用することができる。ロールイン油脂組成物が伸展性が良好なものとなりやすいという観点から、パーム油、パーム油の極度硬化油、パームオレイン及びパームステアリン等のパーム系油脂を含有する油脂をエステル交換したものが好ましい。パーム系油脂を含有する油脂におけるパーム系油脂の含有量は、50~100質量%が好ましく、70~100質量%がより好ましく、パーム系油脂を含有する油脂がパーム系油脂のみからなることが特に好ましい。
エステル交換の方法及び条件については特に制限はなく、公知の方法及び条件を採用することができる。
In addition, the roll-in oil and fat composition of the present invention preferably contains 25% by mass or more, more preferably 25 to 100% by mass, more preferably 25 to 95% by mass of the transesterified oil in the oil phase. is more preferable, and it is particularly preferable to contain 30 to 90% by mass. By setting the content of the transesterified fat in the oil phase within the above range, a roll-in fat composition with good spreadability can be obtained. Furthermore, the layered bakery product produced using the roll-in fat composition has a good inner layer and texture.
As the transesterified oil, any transesterified edible oil can be used without particular limitation. From the viewpoint that the roll-in fat composition tends to have good spreadability, it is preferable to transesterify fats and oils containing palm oils and fats such as palm oil, extremely hardened palm oil, palm olein and palm stearin. The content of palm-based fat in the fat containing palm-based fat is preferably 50 to 100% by mass, more preferably 70 to 100% by mass. preferable.
The transesterification method and conditions are not particularly limited, and known methods and conditions can be employed.
本発明のロールイン油脂組成物における油脂の含有量は、ロールイン油脂組成物中、好ましくは30質量%以上、より好ましくは35~100質量%である。 The content of fat in the roll-in fat composition of the present invention is preferably 30% by mass or more, more preferably 35 to 100% by mass in the roll-in fat composition.
ここで、ロールイン油脂組成物がショートニングタイプのロールイン油脂組成物、具体的には、油脂含有量が95質量%以上、好ましくは99~100質量%、より好ましくは99.5~100質量%のロールイン油脂組成物である場合、通常であればロールイン油脂組成物の伸展性が悪化する。しかしながら本発明のロールイン油脂組成物は、そのような油分含有量であっても良好な伸展性を有する。 Here, the roll-in fat composition is a shortening type roll-in fat composition, specifically, the fat content is 95% by mass or more, preferably 99 to 100% by mass, more preferably 99.5 to 100% by mass. In the case of the roll-in fat composition, the spreadability of the roll-in fat composition is usually deteriorated. However, the roll-in fat composition of the present invention has good spreadability even with such an oil content.
また、ロールイン油脂組成物が低油分ロールイン油脂組成物、具体的には、油脂含有量が30~80質量%以上、好ましくは30~75質量%、より好ましくは45~75質量%のロールイン油脂組成物である場合、通常であれば、コシの低下や浮きの減少を補うために、ロールイン油脂組成物中の高融点油脂の配合量を増やす、或いはロールイン油脂組成物に増粘安定剤は配合するなどの対応が必要となる。しかしながら本発明のロールイン油脂組成物は、そのような配合であっても良好な伸展性を有する。 In addition, the roll-in fat composition is a low-oil roll-in fat composition, specifically, a roll having a fat content of 30 to 80% by mass or more, preferably 30 to 75% by mass, more preferably 45 to 75% by mass In the case of an in-fat composition, usually, in order to compensate for the decrease in stiffness and the decrease in floating, the blending amount of the high melting point fat in the roll-in fat composition is increased, or the roll-in fat composition is thickened. It is necessary to take measures such as adding a stabilizer. However, the roll-in oil and fat composition of the present invention has good spreadability even with such a formulation.
本発明のロールイン油脂組成物は油相を連続相とする。また、本発明のロールイン油脂組成物は可塑性油脂であることが好ましい。その場合、本発明のロールイン油脂組成物は、水分を含有するマーガリンやファットスプレッドである場合があり、また、水分を実質的に含有しないショートニングである場合がある。本発明のロールイン油脂組成物が水分を含有する場合、油相を連続相とするものであればその乳化型に制限はなく、水を分散相とする油中水型であってもよく、油脂が分散した水を分散相とする油中水中油型などの、二重乳化以上の多重乳化型であってもよい。 The roll-in oil-fat composition of the present invention has an oil phase as a continuous phase. Moreover, it is preferable that the roll-in fat composition of the present invention is a plastic fat. In that case, the roll-in fat composition of the present invention may be water-containing margarine or fat spread, or may be shortening which does not substantially contain water. When the roll-in oil and fat composition of the present invention contains water, the emulsification type is not limited as long as the oil phase is a continuous phase, and it may be a water-in-oil type in which water is a dispersed phase. A multiple emulsification type more than double emulsification, such as an oil-in-water-in-oil type in which water in which fats and oils are dispersed, may be used as a dispersed phase.
本発明のロールイン油脂組成物における水の含有量は、油相が連続相となる範囲内であれば特に制限はないが、乳化安定性の面から、上限が好ましくは70質量%、より好ましくは55質量%である。本発明のロールイン油脂組成物がショートニングタイプである場合は、水の含有量が1質量%以下であることが好ましく、0.5質量%未満であることが更に好ましい。また、本発明のロールイン油脂組成物が低油分ロールイン油脂組成物である場合は、水の含有量が20~70質量%であることが好ましく、25~70質量%であることがより好ましい。 The content of water in the roll-in oil and fat composition of the present invention is not particularly limited as long as the oil phase is within the range where the continuous phase is used, but from the viewpoint of emulsion stability, the upper limit is preferably 70% by mass, more preferably 70% by mass. is 55% by mass. When the roll-in fat composition of the present invention is a shortening type, the water content is preferably 1% by mass or less, more preferably less than 0.5% by mass. When the roll-in oil composition of the present invention is a low-oil roll-in oil composition, the water content is preferably 20 to 70% by mass, more preferably 25 to 70% by mass. .
更に、ロールイン油脂組成物が加糖ロールイン油脂組成物である場合、具体的には糖類含有量が固形分として5~50質量%、より好ましくは20~40質量%である場合、通常であればコシの低下や浮きの減少を補うために高融点油脂の配合量を増やすなどの対応が必要になる。しかしながら、本発明のロールイン油脂組成物は、そのような配合であっても良好な伸展性のロールイン油脂組成物とすることができる。 Furthermore, when the roll-in fat composition is a sweetened roll-in fat composition, specifically, when the sugar content is 5 to 50% by mass, more preferably 20 to 40% by mass as a solid content, usually In order to compensate for the decrease in elasticity and the decrease in floating, it is necessary to take measures such as increasing the amount of high-melting-point fats and oils blended. However, the roll-in fat composition of the present invention can be a roll-in fat composition with good spreadability even with such a formulation.
なお、上記糖類としては、上白糖、グラニュー糖、粉糖、液糖、ブドウ糖、果糖、ショ糖、麦芽糖、乳糖、酵素糖化水飴、還元澱粉糖化物、異性化液糖、ショ糖結合水飴、オリゴ糖、還元糖、ポリデキストロース、還元乳糖、ソルビトール、トレハロース、キシロース、キシリトール、マルチトール、エリスリトール、マンニトール、フラクトオリゴ糖、大豆オリゴ糖、ガラクトオリゴ糖、乳果オリゴ糖、ラフィノース、ラクチュロース、パラチノースオリゴ糖等の糖類が挙げられる。これらの糖類は、単独で用いることができ、又は2種以上を組み合わせて用いることもできる。 The above sugars include refined sugar, granulated sugar, powdered sugar, liquid sugar, glucose, fructose, sucrose, maltose, lactose, enzymatically saccharified starch syrup, reduced starch saccharified product, isomerized liquid sugar, sucrose-bound starch syrup, oligo Sugar, reducing sugar, polydextrose, reduced lactose, sorbitol, trehalose, xylose, xylitol, maltitol, erythritol, mannitol, fructooligosaccharide, soybean oligosaccharide, galactooligosaccharide, milk oligosaccharide, raffinose, lactulose, palatinose oligosaccharide, etc. Sugars are mentioned. These saccharides can be used alone or in combination of two or more.
本発明のロールイン油脂組成物は、粘りのある物性となることにより、おそらくはロールイン時の気相の抜けを抑え、より高い本発明の効果が得られる点、更にはロールイン油脂組成物の保存中の物性の安定化、更には、得られるベーカリー製品の老化抑制の効果をも得ることが可能な点で、乳化剤を、好ましくは0.1~5質量%、より好ましくは0.2~2質量%含有することが好ましい。本発明のロールイン油脂組成物における乳化剤の含有量は、例えば、イアトロススキャンMk-6s((株)LSIメディエンス製)等を用いることにより測定することができる。 The roll-in oil and fat composition of the present invention has a sticky physical property, so that it is possible to suppress the gas phase from being released during roll-in, and to obtain a higher effect of the present invention. The emulsifier is preferably added in an amount of 0.1 to 5% by mass, more preferably 0.2 to 5% by mass, in that it is possible to obtain the effect of stabilizing the physical properties during storage and further suppressing aging of the resulting bakery product. It is preferable to contain 2% by mass. The emulsifier content in the roll-in oil and fat composition of the present invention can be measured by using, for example, Iatrosscan Mk-6s (manufactured by LSI Medience Co., Ltd.).
上記の乳化剤としては、例えば、グリセリン脂肪酸エステル、グリセリン酢酸脂肪酸エステル、グリセリン乳酸脂肪酸エステル、グリセリンコハク酸脂肪酸エステル、グリセリンジアセチル酒石酸脂肪酸エステル、ソルビタン脂肪酸エステル、ショ糖脂肪酸エステル、ショ糖酢酸イソ酪酸エステル、ポリグリセリン脂肪酸エステル、ポリグリセリン縮合リシノレイン酸エステル、プロピレングリコール脂肪酸エステル、ステアロイル乳酸カルシウム、ステアロイル乳酸ナトリウム、ポリオキシエチレンソルビタンモノグリセリド、レシチン、リゾレシチンを用いることができ、これらの中から選ばれた1種又は2種以上を用いることができる。 Examples of the emulsifier include glycerin fatty acid ester, glycerin acetic acid fatty acid ester, glycerin lactic acid fatty acid ester, glycerin succinic acid fatty acid ester, glycerin diacetyltartaric acid ester, sorbitan fatty acid ester, sucrose fatty acid ester, sucrose acetic acid isobutyric acid ester, Polyglycerin fatty acid ester, polyglycerin condensed ricinoleic acid ester, propylene glycol fatty acid ester, calcium stearoyl lactylate, sodium stearoyl lactylate, polyoxyethylene sorbitan monoglyceride, lecithin, lysolecithin can be used, and one or Two or more kinds can be used.
本発明のロールイン油脂組成物は、必要により、その他の材料を含有する場合がある。
上記その他の材料として、コーンスターチ・タピオカ澱粉・馬鈴薯澱粉・小麦澱粉・米澱粉・モチ米澱粉などの澱粉や加工澱粉、キサンタンガム・アルギン酸ナトリウム・グアガム・ローカストビーンガム・カラギーナンなどの増粘安定剤、卵類、β-カロチン・カラメル・紅麹色素などの着色料、トコフェロール・茶抽出物などの酸化防止剤、デキストリン、カゼイン・ホエー・クリーム・脱脂粉乳・発酵乳・牛乳・全粉乳・ヨーグルト・練乳・加糖練乳・全脂練乳・脱脂練乳・濃縮乳・純生クリーム・ホイップ用クリーム(コンパウンドクリーム)・植物性ホイップ用クリーム・乳清ミネラルなどの乳や乳製品、ナチュラルチーズ・プロセスチーズ・クリームチーズ・ゴーダチーズ・チェダーチーズなどのチーズ類、原料アルコール、焼酎・ウイスキー・ウオッカ・ブランデーなどの蒸留酒、ワイン・日本酒・ビールなどの醸造酒、各種リキュール、無機塩類、食塩、カカオ及びカカオ製品、コーヒー及びコーヒー製品、ハーブ、豆類、小麦蛋白や大豆蛋白といった植物蛋白、保存料、高甘味度甘味料、苦味料、酸味料、pH調整剤、日持ち向上剤、果実、果汁、ジャム、フルーツソース、調味料、香辛料、香料、野菜類・肉類・魚介類などの食品素材、コンソメ・ブイヨンなどの植物及び動物エキス、食品添加物などを用いることができる。その他の材料は、本発明の目的を損なわない限り任意に使用することができる。本発明のロールイン油脂組成物におけるその他の材料の含有量は、該ロールイン油脂組成物中、好ましくは30質量%以下、より好ましくは10質量%以下である。
The roll-in fat composition of the present invention may contain other materials, if necessary.
Other materials mentioned above include starches such as cornstarch, tapioca starch, potato starch, wheat starch, rice starch, glutinous rice starch, modified starches, thickeners such as xanthan gum, sodium alginate, guar gum, locust bean gum, and carrageenan, and eggs. Coloring agents such as β-carotene, caramel, monascus pigment, antioxidants such as tocopherol and tea extract, dextrin, casein, whey, cream, skim milk powder, fermented milk, milk, whole milk powder, yogurt, condensed milk, Sweetened condensed milk, full-fat condensed milk, skim condensed milk, concentrated milk, pure fresh cream, whipping cream (compound cream), vegetable whipping cream, milk and dairy products such as whey minerals, natural cheese, processed cheese, cream cheese, gouda Cheese, cheddar cheese and other cheeses, raw alcohol, distilled spirits such as shochu, whiskey, vodka, and brandy, brewed liquor such as wine, sake, and beer, various liqueurs, inorganic salts, salt, cacao and cacao products, coffee and coffee Products, herbs, legumes, vegetable proteins such as wheat protein and soybean protein, preservatives, high-intensity sweeteners, bittering agents, acidifiers, pH adjusters, shelf life improvers, fruits, fruit juices, jams, fruit sauces, seasonings, Spices, fragrances, food materials such as vegetables, meats, and seafood, plant and animal extracts such as consommé and bouillon, and food additives can be used. Other materials can be used arbitrarily as long as they do not impair the purpose of the present invention. The content of other materials in the roll-in fat composition of the present invention is preferably 30% by mass or less, more preferably 10% by mass or less, in the roll-in fat composition.
本発明のロールイン油脂組成物の比重は0.9未満、好ましくは0.4~0.84、さら好ましくは0.5~0.8、最も好ましくは0.60~0.75である。このような低比重とすることにより、使用油脂の融点が高い場合であっても伸展性に優れ、且つ、良好な浮きと口溶けを有する層状ベーカリー製品を得ることができる。
なお、上述の効果が奏される作用機構の詳細は不明であるが、おそらくはロールイン時に本発明のロールイン油脂組成物は気相を多く含むことから割れを生じながら伸展するため、ロールイン油脂組成物が、練りパイ生地に含まれる油脂組成物のように、生地に油脂小片となって含まれるようになり、ロールイン作業中にこの油脂小片が練り込まれることなく最終圧延時まで伸展されながら存在するため、高い浮きの層状ベーカリー製品が得られるものと考えられる。
上記油脂小片の大きさは、ロールイン油脂組成物の調温温度やロールイン時の生地温度、作業温度等を変更することで適宜調整することができる。
このように、一般のロールイン油脂は油脂が割れることなく伸展するのに対し、本発明のロールイン油脂組成物は割れながら伸展するという違いがある。そのため、本発明における「伸展性」とは、油脂が大きく割れるようなことなく、微細に割れながら伸展する状態を含むものとする。
The roll-in fat composition of the present invention has a specific gravity of less than 0.9, preferably 0.4 to 0.84, more preferably 0.5 to 0.8, and most preferably 0.60 to 0.75. By setting the specific gravity to such a low value, it is possible to obtain a layered bakery product which is excellent in spreadability and has good floating properties and meltability in the mouth even when the melting point of the oil used is high.
Although the details of the mechanism by which the above effects are exhibited are unknown, it is likely that the roll-in fat composition of the present invention expands while cracking during roll-in because it contains a large amount of gaseous phase. The composition is contained in the dough as small pieces of oil and fat, like the oil and fat composition contained in the kneaded pie dough, and is extended until the final rolling without kneading the small pieces of oil and fat during the roll-in operation. It is believed that the high float layered bakery product is obtained due to the presence of the
The size of the above fat pieces can be appropriately adjusted by changing the temperature control temperature of the roll-in fat composition, the dough temperature at the time of roll-in, the working temperature, and the like.
As described above, the roll-in fat composition of the present invention is different in that it spreads while cracking, whereas ordinary roll-in fats and oils spread without cracking. Therefore, the term "extendability" as used in the present invention includes the state in which the fat or oil expands while being finely cracked without large cracking.
なお、ロールイン油脂組成物の比重は、容積法により測定することができる。具体的には、一定容積の計量カップに油脂組成物を充填し、該カップ内の油脂組成物の質量を測定し、その質量を、同計量カップに入る水の質量で除して得られる数値をロールイン油脂組成物の比重とする。なお、ロールイン油脂組成物の比重は20℃において測定するものとする。 In addition, the specific gravity of the roll-in fat composition can be measured by a volumetric method. Specifically, a numerical value obtained by filling a measuring cup with a fixed volume with the fat composition, measuring the mass of the fat composition in the cup, and dividing the mass by the mass of water in the same measuring cup. is the specific gravity of the roll-in fat composition. In addition, the specific gravity of the roll-in fat composition shall be measured at 20 degreeC.
本発明のロールイン油脂組成物は、その形状に関して、シート状、ブロック状、円柱状、直方体等の形状としてもよい。各々の形状についての好ましいサイズは、シート状:縦50~1000mm、横50~1000mm、厚さ1~50mm、ブロック状:縦50~1000mm、横50~1000mm、厚さ50~500mm、円柱状:直径1~50mm、長さ5~100mm、直方体:縦5~50mm、横5~50mm、高さ5~100mmである。 The roll-in oil-fat composition of the present invention may have a sheet-like, block-like, columnar, rectangular parallelepiped shape, or the like. Preferred sizes for each shape are sheet: length 50 to 1000 mm, width 50 to 1000 mm, thickness 1 to 50 mm; block: length 50 to 1000 mm, width 50 to 1000 mm, thickness 50 to 500 mm; 1-50 mm in diameter, 5-100 mm in length, cuboid: 5-50 mm in length, 5-50 mm in width, and 5-100 mm in height.
次に上記のロールイン油脂組成物の製造方法について説明する。
上記のロールイン油脂組成物がショートニングの場合は、油脂に、油溶性の乳化剤やその他の材料を添加した油相を用意する。上記のロールイン油脂組成物がマーガリンの場合は、油脂に、油溶性の乳化剤やその他の材料を添加した油相と、水に必要により水溶性の乳化剤やその他の材料を添加した水相を準備し、油中水型乳化物とする。
Next, a method for producing the roll-in oil composition will be described.
When the roll-in fat composition is a shortening, an oil phase is prepared by adding an oil-soluble emulsifier and other materials to the fat. When the roll-in fat composition is margarine, prepare an oil phase in which an oil-soluble emulsifier and other materials are added to the fat, and an aqueous phase in which a water-soluble emulsifier and other materials are added to water if necessary. to form a water-in-oil emulsion.
次にショートニングの場合は油相を、マーガリンの場合は油中水型乳化物を、殺菌処理するのが望ましい。殺菌方式は、タンクでのバッチ式でも、プレート型熱交換機や掻き取り式熱交換機を用いた連続方式でも構わない。また殺菌温度は好ましくは80~100℃、更に好ましくは80~95℃、最も好ましくは80~90℃とする。その後、必要により油脂結晶が析出しない程度に予備冷却を行なう。予備冷却の温度は好ましくは40~60℃、更に好ましくは40~55℃、最も好ましくは40~50℃とする。 Next, it is desirable to sterilize the oil phase in the case of shortening, and the water-in-oil emulsion in the case of margarine. The sterilization method may be a batch method using a tank or a continuous method using a plate heat exchanger or a scraping heat exchanger. The sterilization temperature is preferably 80-100°C, more preferably 80-95°C, and most preferably 80-90°C. After that, pre-cooling is performed to the extent that fat crystals do not precipitate, if necessary. The pre-cooling temperature is preferably 40-60°C, more preferably 40-55°C, and most preferably 40-50°C.
次に冷却、好ましくは急冷可塑化を行なう。この急冷可塑化は、コンビネーター、ボテーター、パーフェクター、ケムテーターなどの密閉型連続式掻き取りチューブラー冷却機(Aユニット)、プレート型熱交換機などが挙げられ、また開放型冷却機のダイヤクーラーとコンプレクターを組み合わせが挙げられる。
これらの装置の後に、ピンマシンなどの捏和装置(Bユニット)やレスティングチューブ、ホールディングチューブを使用してもよい。
Cooling, preferably quenching, is then carried out. This quenching plasticization includes a closed-type continuous scraped tubular cooler (A unit) such as a combinator, a votator, a perfector, and a chemtator, a plate-type heat exchanger, etc., and a diamond cooler of an open-type cooling machine. Combining complexors.
After these devices, a kneading device (B unit) such as a pin machine, a resting tube, and a holding tube may be used.
上記のロールイン油脂組成物を製造する際のいずれかの製造工程で、ショートニングの場合は油相に、マーガリンの場合は油中水型乳化物に窒素、空気等を含気させ、比重を0.9未満、好ましくは0.4~0.84、さら好ましくは0.5~0.8、最も好ましくは0.60~0.75とすることにより、本発明のロールイン油脂組成物を製造することができる。 In one of the production processes for producing the roll-in oil composition, in the case of shortening, the oil phase is gasified, and in the case of margarine, the water-in-oil emulsion is gasified with nitrogen, air, etc., and the specific gravity is reduced to 0. less than .9, preferably 0.4 to 0.84, more preferably 0.5 to 0.8, and most preferably 0.60 to 0.75, to produce the roll-in oil and fat composition of the present invention can do.
次に、本発明の積層状生地について述べる。
本発明の積層状生地とは、本発明のロールイン油脂組成物を含有する積層状のベーカリー生地であり、好ましくは、小麦粉主体のドウに対し、上記本発明のロールイン油脂組成物をロールインすることによって得られるものである。
Next, the layered fabric of the present invention will be described.
The layered dough of the present invention is a layered bakery dough containing the roll-in fat composition of the present invention. It is obtained by
ここで、小麦粉主体のドウとは、小麦粉に、水と、必要に応じて小麦粉以外の穀粉、油脂、卵、粉乳、食塩、糖類、呈味剤、イースト、膨張剤等を加えて練り上げたものであり、例えば、パイ生地、デニッシュ生地、クロワッサン生地、ドーナツ生地、イーストドーナツ生地、タルト生地等が挙げられる。なお上記生地名称はここではロールイン油脂組成物をロールインする前の生地をさす。 Here, the flour-based dough is made by kneading wheat flour with water and, if necessary, cereal flour other than wheat flour, fats and oils, eggs, milk powder, salt, sugars, flavoring agents, yeast, leavening agents, and the like. Examples include pie dough, Danish pastry, croissant dough, donut dough, yeast donut dough, and tart dough. The name of the dough here refers to the dough before rolling in the roll-in fat composition.
ここで本発明の積層状生地における上記ロールイン油脂組成物の含有量、すなわちロールイン量は、目的とする製品により異なるものであり、特に限定されるものではないが、十分な浮きの層状ベーカリー製品を得るためには、小麦粉主体のドウがイーストを含まないものである場合、小麦粉主体のドウに使用する穀粉類100質量部に対し、本発明のロールイン油脂組成物の使用量は、好ましくは30~130質量部、より好ましくは50~100質量部である。小麦粉主体のドウがイーストを含むものである場合、小麦粉主体のドウに使用する穀粉類100質量部に対し、本発明のロールイン油脂組成物の使用量は、好ましくは20~100質量部、より好ましくは25~80質量部である。なお、本発明において「穀粉類」とは、小麦粉を含む全穀粉のことをさすものとする。 Here, the content of the roll-in fat composition in the layered dough of the present invention, that is, the amount of roll-in varies depending on the target product, and is not particularly limited. In order to obtain a product, when the wheat flour dough does not contain yeast, the amount of the roll-in oil composition of the present invention used is preferably is 30 to 130 parts by mass, more preferably 50 to 100 parts by mass. When the wheat flour dough contains yeast, the amount of the roll-in oil and fat composition of the present invention used is preferably 20 to 100 parts by mass, more preferably 100 parts by mass of the flour used in the wheat flour dough. 25 to 80 parts by mass. In the present invention, "flours" refer to whole flours including wheat flour.
また積層状生地の好ましい層数は目的とする製品により異なるものであり、特に限定されるものではないが、十分な浮きの層状ベーカリー製品を得るためには、小麦粉主体のドウがイーストを含まないものである場合、好ましくは16~1024層、より好ましくは64~256層である。また、小麦粉主体のドウがイーストを含むものである場合、好ましくは9~256層、より好ましくは16~81層である。 The preferred number of layers of the layered dough varies depending on the intended product, and is not particularly limited. , preferably 16 to 1024 layers, more preferably 64 to 256 layers. Also, when the flour-based dough contains yeast, it preferably has 9 to 256 layers, more preferably 16 to 81 layers.
上記ロールインの方法としては、折パイ方式であっても、練りパイ方式であってもよいが、より良好な食感と均質な層状構造を有する層状ベーカリー製品が得られる点で、シート状のロールイン油脂組成物を使用した折パイ方式であることが好ましい。ここで使用するロールイン油脂組成物は成形済みのものでもよいし、ブロック状の可塑性油脂組成物をバターポンプ等で送りだし、連続的に生地上にシート状にあわせていく方法によるものでもよく、この場合、通常は送ることができないような高融点の油脂配合であっても、送ることが可能になるという効果もある。 The roll-in method may be a folded pie method or a kneaded pie method. A folding pie method using the roll-in fat composition is preferred. The roll-in fat composition used here may be a pre-shaped one, or a method in which a block-shaped plastic fat composition is fed by a butter pump or the like and continuously formed into a sheet on the dough. In this case, there is also the effect that even high-melting-point oils and fats that cannot normally be sent can be sent.
次に本発明の層状ベーカリー製品について説明する。
本発明の層状ベーカリー製品は、上記本発明の積層状生地の焼成品であり、良好な浮きと口溶けを有するという特徴を示す。
なお、焼成温度や時間などの各種条件は通常の層状ベーカリー製品と同様、適宜選択可能である。
また、上記焼成は蒸し焼きを含むものである。
更に、この層状ベーカリー製品は、更に、チョココーティングや、グレーズ、バタークリーム、マヨネーズなどをサンド、トッピングするなどの装飾を施してもよい。
Next, the layered bakery product of the present invention will be described.
The layered bakery product of the present invention is a baked product of the layered dough of the present invention, and exhibits the characteristics of having good floatability and meltability in the mouth.
Various conditions such as baking temperature and time can be appropriately selected as in ordinary layered bakery products.
Moreover, the baking includes steam baking.
Additionally, the layered bakery product may be further decorated with chocolate coating, sandwiched or topped with glaze, buttercream, mayonnaise, or the like.
最後に本発明のロールイン油脂組成物の伸展性改良方法について述べる。
本発明のロールイン油脂組成物の伸展性の改良方法は、油相を連続相とする油脂組成物に比重が0.9未満となるように気相を含有させることを特徴とするものである。
なお、具体的な気相を含有させる方法については上述のとおりである。
Finally, the method for improving the spreadability of the roll-in oil composition of the present invention will be described.
The method for improving the spreadability of a roll-in fat composition of the present invention is characterized by including a gas phase so that the fat composition having an oil phase as a continuous phase has a specific gravity of less than 0.9. .
In addition, the specific method of containing the gas phase is as described above.
次に、実施例及び比較例を挙げ、本発明を更に詳細に説明するが、これらは本発明を何等制限するものではない。 EXAMPLES Next, the present invention will be described in more detail with reference to Examples and Comparative Examples, but these are not intended to limit the present invention in any way.
<エステル交換油脂の調製>
(油脂A)
ヨウ素価52のパーム油65質量部及びヨウ素価0.8のパーム油の極度硬化油脂35質量部を70℃にて混合溶解して得た油脂配合物を、ナトリウムメチラートを触媒として、ランダムエステル交換反応を行なった後、漂白(白土3%、85℃、0.93kPa以下の減圧下)、脱臭(250℃、60分間、水蒸気吹き込み量5%、0.4kPa以下の減圧下)を行ない、ランダムエステル交換油脂Aを得た。
<Preparation of transesterified oil>
(Fat A)
An oil-and-fat blend obtained by mixing and dissolving 65 parts by mass of palm oil with an iodine value of 52 and 35 parts by mass of extremely hardened palm oil with an iodine value of 0.8 at 70 ° C. is added to a random ester using sodium methylate as a catalyst. After the exchange reaction, bleaching (white clay 3%, 85°C, under reduced pressure of 0.93 kPa or less), deodorization (250°C, 60 minutes, steam blowing amount 5%, under reduced pressure of 0.4 kPa or less), A random transesterified fat A was obtained.
(油脂B)
パーム油をドライ分別して得られた低融点部であるヨウ素価55のパームオレインを、ナトリウムメチラートを触媒として、ランダムエステル交換反応を行なった後、漂白(白土3%、85℃、0.93kPa以下の減圧下)、脱臭(250℃、60分間、水蒸気吹き込み量5%、0.4kPa以下の減圧下)を行ない、ランダムエステル交換油脂Bを得た。
(Oil B)
Palm olein with an iodine value of 55, which is a low melting point part obtained by dry fractionation of palm oil, was subjected to a random transesterification reaction using sodium methylate as a catalyst, and then bleached (3% clay, 85 ° C., 0.93 kPa (under reduced pressure below) and deodorization (250° C., 60 minutes, 5% steam blowing, under reduced pressure of 0.4 kPa or less) to obtain random transesterified fat B.
<シート状のロールイン油脂組成物の製造>
[実施例1]
上記油脂Aを10質量部、油脂Bを70質量部、ナタネ油20質量部を60℃に加熱・混合し、混合油を得た。
次に得られた混合油82質量部に乳化剤としてステアリン酸モノグリセリド0.5質量部とレシチン0.5質量部を混合・溶解した油相と、水16質量部、食塩1質量部を混合・溶解した水相とを常法により、油中水型の乳化物とし、急冷可塑化工程(冷却速度-20℃/分以上)にかけた後、比重が0.75となるように窒素ガスを分散後、縦420mm、横285mm、厚さ9mmのシート状に成形し、本発明のシート状の可塑性を有するロールイン油脂組成物Aを得た。なお、ロールイン油脂組成物Aは、油相を連続相とするものであり、比重は0.75、油相の融点は37℃、油脂含有量は82質量%、水分含有量は16質量%であった。
<Production of sheet-like roll-in fat composition>
[Example 1]
10 parts by mass of the fat A, 70 parts by mass of the fat B, and 20 parts by mass of rapeseed oil were heated to 60° C. and mixed to obtain a mixed oil.
Next, in 82 parts by mass of the obtained mixed oil, 0.5 parts by mass of stearic acid monoglyceride and 0.5 parts by mass of lecithin as emulsifiers were mixed and dissolved in the oil phase, and 16 parts by mass of water and 1 part by mass of salt were mixed and dissolved. A water-in-oil emulsified product is prepared from the obtained water phase by a conventional method, subjected to a rapid cooling plasticization process (cooling rate of -20 ° C./min or more), and then dispersed with nitrogen gas so that the specific gravity becomes 0.75. , and molded into a sheet having a length of 420 mm, a width of 285 mm, and a thickness of 9 mm to obtain the roll-in fat composition A having sheet-like plasticity of the present invention. The roll-in oil and fat composition A has an oil phase as a continuous phase, has a specific gravity of 0.75, a melting point of the oil phase of 37 ° C., an oil content of 82% by mass, and a water content of 16% by mass. Met.
[実施例2]
上記混合油を、油脂B40質量部、パーム油をドライ分別して得られた高融点部であるヨウ素価36のパームステアリン30質量部、ナタネ油30質量部の混合油に変更した以外は実施例1と同様の配合・製法により、本発明のシート状の可塑性を有するロールイン油脂組成物Bを得た。なお、ロールイン油脂組成物Bは、油相を連続相とするものであり、比重は0.75であり、油相の融点は39℃、油脂含有量は82質量%、水分含有量は16質量%であった。
[Example 2]
Example 1 except that the mixed oil was changed to a mixed oil of 40 parts by mass of fat B, 30 parts by mass of palm stearin having an iodine value of 36, which is a high melting point obtained by dry fractionation of palm oil, and 30 parts by mass of rapeseed oil. A roll-in fat composition B having sheet-like plasticity of the present invention was obtained by the same blending and manufacturing method. The roll-in oil and fat composition B has an oil phase as a continuous phase, has a specific gravity of 0.75, has a melting point of 39 ° C., an oil content of 82% by mass, and a water content of 16%. % by mass.
[実施例3]
上記油脂Aを10質量部、油脂Bを70質量部、ナタネ油20質量部を60℃に加熱・混合し、混合油を得た。
次に得られた混合油99質量部に乳化剤としてステアリン酸モノグリセリド0.5質量部とレシチン0.5質量部を混合・溶解して得られた油相を、急冷可塑化工程(冷却速度-20℃/分以上)にかけた後、比重が0.75となるように窒素ガスを分散後、縦420mm、横285mm、厚さ9mmのシート状に成形し、本発明のシート状の可塑性を有するロールイン油脂組成物Cを得た。なお、ロールイン油脂組成物Cは、油相を連続相とするものであり、比重は0.75、油相の融点は37℃、油脂含有量は99質量%、水分含有量は0.5質量%未満であった。
[Example 3]
10 parts by mass of the fat A, 70 parts by mass of the fat B, and 20 parts by mass of rapeseed oil were heated to 60° C. and mixed to obtain a mixed oil.
Next, the oil phase obtained by mixing and dissolving 0.5 parts by mass of stearic acid monoglyceride and 0.5 parts by mass of lecithin as emulsifiers in 99 parts by mass of the mixed oil obtained is added to the rapid cooling plasticization step (cooling rate -20 ° C./min or more), after dispersing nitrogen gas so that the specific gravity is 0.75, it is formed into a sheet having a length of 420 mm, a width of 285 mm, and a thickness of 9 mm, and the roll having sheet-like plasticity of the present invention An in-fat composition C was obtained. The roll-in oil/fat composition C has an oil phase as a continuous phase, and has a specific gravity of 0.75, a melting point of the oil phase of 37° C., an oil content of 99% by mass, and a water content of 0.5. It was less than % by mass.
〔実施例4〕
窒素ガス分散量を比重が0.45となるように調整したほかは実施例3と同様の配合・製法により、本発明のシート状の可塑性を有するロールイン油脂組成物Dを得た。なお、ロールイン油脂組成物Dは、油相を連続相とするものであり、比重は0.45、油相の融点は37℃、油脂含有量は99質量%、水分含有量は0.5質量%未満であった。
[Example 4]
A roll-in fat composition D having sheet-like plasticity of the present invention was obtained by the same blending and manufacturing method as in Example 3, except that the amount of nitrogen gas dispersed was adjusted so that the specific gravity was 0.45. The roll-in oil-fat composition D has an oil phase as a continuous phase, and has a specific gravity of 0.45, a melting point of the oil phase of 37° C., an oil content of 99% by mass, and a water content of 0.5. It was less than % by mass.
〔実施例5〕
窒素ガス分散量を比重が0.60となるように調整したほかは実施例3と同様の配合・製法により、本発明のシート状の可塑性を有するロールイン油脂組成物Eを得た。なお、ロールイン油脂組成物Eは、油相を連続相とするものであり、比重は0.60、油相の融点は37℃、油脂含有量は99質量%、水分含有量は0.5質量%未満であった。
[Example 5]
A roll-in fat composition E having sheet-like plasticity of the present invention was obtained by the same blending and manufacturing method as in Example 3, except that the amount of nitrogen gas dispersed was adjusted so that the specific gravity was 0.60. The roll-in oil/fat composition E has an oil phase as a continuous phase, and has a specific gravity of 0.60, a melting point of the oil phase of 37° C., an oil content of 99% by mass, and a water content of 0.5. It was less than % by mass.
[実施例6]
上記混合油の配合量を82質量部から70質量部に変更し、更に水16質量部を28質量部に変更した以外は実施例1と同様の配合・製法により、低油分ロールイン油脂組成物である本発明の、シート状の可塑性を有するロールイン油脂組成物Fを得た。なお、ロールイン油脂組成物Fは、油相を連続相とするものであり、比重は0.75、油相の融点は37℃、油脂含有量は70質量%、水分含有量は28質量%であった。
[Example 6]
A low-oil roll-in fat composition was prepared by the same formulation and manufacturing method as in Example 1, except that the blending amount of the mixed oil was changed from 82 parts by mass to 70 parts by mass, and 16 parts by mass of water was changed to 28 parts by mass. A roll-in fat composition F having sheet-like plasticity of the present invention was obtained. The roll-in oil-fat composition F has an oil phase as a continuous phase, and has a specific gravity of 0.75, a melting point of the oil phase of 37 ° C., an oil content of 70% by mass, and a water content of 28% by mass. Met.
[実施例7]
上記混合油の配合量を82質量部から60質量部に変更し、水16質量部、食塩1質量部を混合・溶解した水相を、水8質量部、果糖ブドウ糖液糖(固形分75質量%)20質量部、上白糖10質量部、食塩1質量部を混合・溶解した水相に変更した以外は実施例1と同様の配合・製法により、加糖ロールイン油脂組成物である本発明の、シート状の可塑性を有するロールイン油脂組成物Gを得た。なお、ロールイン油脂組成物Gは、油相を連続相とするものであり、比重は0.75、油相の融点は37℃、糖類含有量が固形分として25質量%、油脂含有量は60質量%、水分含有量は13質量%であった。
[Example 7]
The blending amount of the mixed oil was changed from 82 parts by mass to 60 parts by mass, and the aqueous phase obtained by mixing and dissolving 16 parts by mass of water and 1 part by mass of salt was mixed with 8 parts by mass of water, fructose glucose liquid sugar (solid content: 75 parts by mass) %) 20 parts by mass, 10 parts by mass of white sugar, and 1 part by mass of salt were mixed and dissolved in the aqueous phase by the same formulation and manufacturing method as in Example 1. , a roll-in fat composition G having sheet-like plasticity was obtained. The roll-in oil-fat composition G has an oil phase as a continuous phase, has a specific gravity of 0.75, a melting point of the oil phase of 37 ° C., a sugar content of 25% by mass as a solid content, and a fat content of The water content was 60% by mass and the water content was 13% by mass.
〔比較例1〕
窒素ガス分散量を比重が0.9となるように調整したほかは実施例1と同様の配合・製法により、比較例のシート状の可塑性を有するロールイン油脂組成物Hを得た。なお、ロールイン油脂組成物Hは、油相を連続相とするものであり、比重は0.9、油相の融点は37℃、油脂含有量は82質量%、水分含有量は16質量%であった。
[Comparative Example 1]
A roll-in fat composition H having sheet-like plasticity as a comparative example was obtained by the same blending and manufacturing method as in Example 1, except that the amount of nitrogen gas dispersed was adjusted so that the specific gravity was 0.9. The roll-in oil/fat composition H has an oil phase as a continuous phase, and has a specific gravity of 0.9, a melting point of the oil phase of 37° C., an oil content of 82% by mass, and a water content of 16% by mass. Met.
〔比較例2〕
窒素ガス分散量を比重が0.9となるように調整したほかは実施例2と同様の配合・製法により、比較例のシート状の可塑性を有するロールイン油脂組成物Iを得た。なお、ロールイン油脂組成物Iは、油相を連続相とするものであり、比重は0.9、油相の融点は39℃、油脂含有量は82質量%、水分含有量は16質量%であった。
[Comparative Example 2]
A roll-in fat composition I having sheet-like plasticity as a comparative example was obtained by the same blending and manufacturing method as in Example 2, except that the amount of nitrogen gas dispersed was adjusted so that the specific gravity was 0.9. The roll-in oil/fat composition I has an oil phase as a continuous phase, and has a specific gravity of 0.9, a melting point of the oil phase of 39° C., an oil content of 82% by mass, and a water content of 16% by mass. Met.
〔比較例3〕
窒素ガス分散量を比重が0.9となるように調整したほかは実施例3と同様の配合・製法により、比較例のシート状の可塑性を有するロールイン油脂組成物Jを得た。なお、ロールイン油脂組成物Jは、油相を連続相とするものであり、比重は0.9、油相の融点は37℃、油脂含有量は99質量%、水分含有量は0.5質量%未満であった。
[Comparative Example 3]
A roll-in fat composition J having sheet-like plasticity as a comparative example was obtained by the same blending and manufacturing method as in Example 3, except that the amount of nitrogen gas dispersed was adjusted so that the specific gravity was 0.9. The roll-in oil/fat composition J has an oil phase as a continuous phase, and has a specific gravity of 0.9, a melting point of the oil phase of 37° C., an oil content of 99% by mass, and a water content of 0.5. It was less than % by mass.
〔比較例4〕
窒素ガス分散量を比重が0.9となるように調整したほかは実施例6と同様の配合・製法により、低油分ロールイン油脂組成物である比較例の、シート状の可塑性を有するロールイン油脂組成物Kを得た。なお、ロールイン油脂組成物Kは、油相を連続相とするものであり、比重は0.9、油相の融点は37℃、油脂含有量は70質量%、水分含有量は28質量%であった。
[Comparative Example 4]
Except for adjusting the nitrogen gas dispersion amount so that the specific gravity was 0.9, the composition and manufacturing method were the same as in Example 6. A roll-in sheet having plasticity in the form of a comparative example, which is a low-oil roll-in oil composition, was prepared. An oil composition K was obtained. The roll-in oil-fat composition K has an oil phase as a continuous phase, and has a specific gravity of 0.9, a melting point of the oil phase of 37 ° C., an oil content of 70% by mass, and a water content of 28% by mass. Met.
〔比較例5〕
窒素ガス分散量を比重が0.9となるように調整したほかは実施例7と同様の配合・製法により、加糖ロールイン油脂組成物である比較例の、シート状の可塑性を有するロールイン油脂組成物Lを得た。なお、ロールイン油脂組成物Lは、油相を連続相とするものであり、比重は0.9、油相の融点は37℃、糖類含有量が固形分として25質量%、油脂含有量は60質量%、水分含有量は13質量%であった。
[Comparative Example 5]
A roll-in fat having sheet-like plasticity, which is a sweetened roll-in fat composition of Comparative Example, was prepared by the same blending and manufacturing method as in Example 7, except that the nitrogen gas dispersion amount was adjusted so that the specific gravity was 0.9. Composition L was obtained. The roll-in oil and fat composition L has an oil phase as a continuous phase, has a specific gravity of 0.9, a melting point of the oil phase of 37 ° C., a sugar content of 25% by mass as a solid content, and a fat content of The water content was 60% by mass and the water content was 13% by mass.
<ベーカリー試験>
得られた本発明のロールイン油脂組成物A~G及び比較例であるロールイン油脂組成物H~Lを使用し、下記配合と製法によりデニッシュペストリーA~Lを製造した。
なお、ロールイン時の作業性(油脂の伸展性)について、下記基準で評価し、結果を[表1]に示した。
また、焼成1日後のデニッシュペストリーの浮き、内相及び食感について下記基準で評価し、結果をあわせ[表1]に示した。
<Bakery test>
Using the obtained roll-in fat compositions A to G of the present invention and roll-in fat compositions H to L as comparative examples, Danish pastries A to L were produced according to the following formulation and production method.
The workability (spreadability of fats and oils) during roll-in was evaluated according to the following criteria, and the results are shown in [Table 1].
In addition, the floating, internal phase and texture of the Danish pastry one day after baking were evaluated according to the following criteria, and the results are shown in [Table 1].
<デニッシュペストリーの配合・製法>
強力粉80質量部、薄力粉20質量部、イースト4質量部、イーストフード0.2質量部、上白糖15質量部、全卵(正味)10質量部、純植物性マーガリン5質量部、水45質量部をミキサーボールに入れ、フックを用い、縦型ミキサーにて低速3分、中速3分ミキシングし、デニッシュ生地を得た。得られたデニッシュ生地はフロアタイム20分、-5℃の冷凍庫で24時間リタードさせた。ここに、調温しておいた上記シート状ロールイン油脂組成物A~Lのいずれか45質量部を、途中、リタードをとりながらロールイン(3つ折り3回)し、デニッシュペストリー生地A~Lを得た。得られたデニッシュペストリー生地A~Lは厚さ4mmに圧延し、100mm×100mmの板状に切り出し、ピケを打った後、34℃60分ホイロ後、固定オーブンで200℃15分焼成し、デニッシュペストリーA~Lを得た。
<Formulation and manufacturing method of Danish pastry>
80 parts by weight of strong flour, 20 parts by weight of soft flour, 4 parts by weight of yeast, 0.2 parts by weight of yeast food, 15 parts by weight of white sugar, 10 parts by weight of whole eggs (net), 5 parts by weight of pure vegetable margarine, 45 parts by weight of water was placed in a mixer bowl and mixed with a vertical mixer at low speed for 3 minutes and medium speed for 3 minutes using a hook to obtain Danish dough. The resulting Danish pastry was retarded in a freezer at -5°C for 24 hours with a floor time of 20 minutes. Here, 45 parts by mass of any of the temperature-controlled sheet-shaped roll-in oil and fat compositions A to L is rolled in (three times folded in three) while retarding is taken on the way, and Danish pastry dough A to L got The resulting Danish pastry dough A to L was rolled to a thickness of 4 mm, cut into plates of 100 mm × 100 mm, picketed, after proofing at 34 ° C. for 60 minutes, baked in a fixed oven at 200 ° C. for 15 minutes, and baked. Pastries A-L were obtained.
<作業性評価基準(伸展性)>
◎:伸展性が非常に良好
○:伸展性が良好
△:大きな油脂切れが起こりやすく、やや不良
×:生地の伸びに油脂の伸びが伴わず、油脂の入らない部分が多い不均質な積層状生地になってしまった。
<浮き評価基準>
◎:高い浮きを示し、浮きも均質である。
○:高い浮きを示すが、やや不均質な浮きである。
△:高さが不足気味で、浮きも不均質である。
×:高さが不足し、浮きも不均質である。
<内相評価基準>
◎:薄い膜のきれいな層状で且つ、均一な内相である。
○:きれいな層状で且つ、均一な内相である。
△:やや不均質な部分が見られる内相である。
×:層状の部分とパン目の部分があり、不均一な内相である。
<食感評価基準>
焼成1日後の「食感」について、11人のパネラーにて下記評価基準にて官能試験を行なった。合計点が28点以上のものを◎、22~27点のものを○、17~21点のものを△、16点以下のものを×とした。
3点…非常に良好
2点…良好
1点…不良
<Workability evaluation criteria (extensibility)>
◎: Extensibility is very good ○: Extensibility is good △: Slightly poor due to large oil shortage It's become dough.
<Floating evaluation criteria>
⊚: Shows high float and uniform float.
◯: High floatation, but somewhat uneven floatation.
Δ: The height is slightly insufficient, and the float is uneven.
x: Insufficient height and uneven float.
<Internal Phase Evaluation Criteria>
⊚: The inner phase is a fine layered and uniform thin film.
◯: The internal phase is clean and layered and uniform.
Δ: Internal phase with slightly inhomogeneous portions.
x: A non-uniform inner phase having a layered portion and a bread-like portion.
<Texture evaluation criteria>
A sensory test was carried out on the "texture" after one day of baking by 11 panelists according to the following evaluation criteria. Those with a total score of 28 points or more were evaluated as ⊚, those with 22 to 27 points were evaluated as ◯, those with 17 to 21 points were evaluated as Δ, and those with 16 points or less were evaluated as x.
3 points: very good 2 points: good 1 point: poor
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