JP7098223B2 - Wafer processing method - Google Patents
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- JP7098223B2 JP7098223B2 JP2017178720A JP2017178720A JP7098223B2 JP 7098223 B2 JP7098223 B2 JP 7098223B2 JP 2017178720 A JP2017178720 A JP 2017178720A JP 2017178720 A JP2017178720 A JP 2017178720A JP 7098223 B2 JP7098223 B2 JP 7098223B2
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- 238000003672 processing method Methods 0.000 title description 3
- 239000003566 sealing material Substances 0.000 claims description 29
- 239000008393 encapsulating agent Substances 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 15
- 239000006229 carbon black Substances 0.000 claims description 9
- 238000003331 infrared imaging Methods 0.000 claims description 7
- 238000002679 ablation Methods 0.000 claims description 4
- 230000002745 absorbent Effects 0.000 claims description 4
- 239000002250 absorbent Substances 0.000 claims description 4
- 229910000530 Gallium indium arsenide Inorganic materials 0.000 claims description 3
- 235000012431 wafers Nutrition 0.000 description 69
- 239000002184 metal Substances 0.000 description 12
- 238000002507 cathodic stripping potentiometry Methods 0.000 description 7
- 238000005520 cutting process Methods 0.000 description 6
- 239000011347 resin Substances 0.000 description 6
- 229920005989 resin Polymers 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 239000003822 epoxy resin Substances 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 229920000647 polyepoxide Polymers 0.000 description 3
- 239000004065 semiconductor Substances 0.000 description 3
- 239000002390 adhesive tape Substances 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000003384 imaging method Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910000000 metal hydroxide Inorganic materials 0.000 description 1
- 150000004692 metal hydroxides Chemical class 0.000 description 1
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- 230000035945 sensitivity Effects 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 230000008685 targeting Effects 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
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- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
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- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/50—Working by transmitting the laser beam through or within the workpiece
- B23K26/53—Working by transmitting the laser beam through or within the workpiece for modifying or reforming the material inside the workpiece, e.g. for producing break initiation cracks
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Description
本発明は、WL-CSPウェーハの加工方法に関する。 The present invention relates to a method for processing a WL-CSP wafer.
WL-CSP(Wafer-level Chip Size Package)ウェーハとは、ウェーハの状態で再配線層や電極(金属ポスト)を形成後、表面側を樹脂封止し、切削ブレード等で各パッケージに分割する技術であり、ウェーハを個片化したパッケージの大きさが半導体デバイスチップの大きさになるため、小型化及び軽量化の観点からも広く採用されている。 WL-CSP (Wafer-level Chip Size Package) wafer is a technology that forms a rewiring layer and electrodes (metal posts) in the state of the wafer, seals the surface side with resin, and divides it into each package with a cutting blade or the like. Therefore, since the size of the package in which the wafer is separated is the size of the semiconductor device chip, it is widely adopted from the viewpoint of miniaturization and weight reduction.
WL-CSPウェーハの製造プロセスでは、複数のデバイスが形成されたデバイスウェーハのデバイス面側に再配線層を形成し、更に再配線層を介してデバイス中の電極に接続する金属ポストを形成した後、金属ポスト及びデバイスを樹脂で封止する。 In the WL-CSP wafer manufacturing process, a rewiring layer is formed on the device surface side of the device wafer in which multiple devices are formed, and then a metal post connected to an electrode in the device is formed via the rewiring layer. , Metal posts and devices are sealed with resin.
次いで、封止材を薄化するとともに金属ポストを封止材表面に露出させた後、金属ポストの端面に電極バンプと呼ばれる外部端子を形成する。その後、切削装置等でWL-CSPウェーハを切削して個々のCSPへと分割する。 Next, after the encapsulant is thinned and the metal post is exposed on the surface of the encapsulant, an external terminal called an electrode bump is formed on the end surface of the metal post. After that, the WL-CSP wafer is cut with a cutting device or the like and divided into individual CSPs.
半導体デバイスを衝撃や湿気等から保護するために、封止材で封止することが重要である。通常、封止材として、エポキシ樹脂中にSiCからなるフィラーを混入した封止材を使用することで、封止材の熱膨張率を半導体デバイスチップの熱膨張率に近づけ、熱膨張率の差によって生じる加熱時のパッケージの破損を防止している。 It is important to seal the semiconductor device with a sealing material in order to protect it from impact, moisture, and the like. Normally, by using a sealing material in which a filler made of SiC is mixed in an epoxy resin as the sealing material, the coefficient of thermal expansion of the sealing material is brought close to the coefficient of thermal expansion of the semiconductor device chip, and the difference in the coefficient of thermal expansion is obtained. Prevents damage to the package during heating caused by.
WL-CSPウェーハは、一般的に切削装置を使用して個々のCSPに分割される。この場合、WL-CSPウェーハは、分割予定ラインを検出するために利用するデバイスが樹脂で覆われているため、表面側からデバイスのターゲットパターンを検出することができない。 WL-CSP wafers are typically split into individual CSPs using cutting equipment. In this case, in the WL-CSP wafer, the device used for detecting the planned division line is covered with resin, so that the target pattern of the device cannot be detected from the surface side.
その為、WL-CSPウェーハの樹脂上に形成された電極バンプをターゲットにして分割予定ラインを割り出したり、樹脂の上面にアライメント用のターゲットを印刷する等して分割予定ラインと切削ブレードとのアライメントをおこなっていた。 Therefore, alignment between the planned division line and the cutting blade is performed by targeting the electrode bumps formed on the resin of the WL-CSP wafer to determine the planned division line, or printing the alignment target on the upper surface of the resin. Was done.
しかし、電極バンプや樹脂上に印刷されたターゲットはデバイスのように高精度には形成されていないため、アライメント用のターゲットとしては精度が低いという問題がある。従って、電極バンプや印刷されたターゲットに基づいて分割予定ラインを割り出した場合、分割予定ラインから外れてデバイス部分を切削してしまうという恐れがあった。 However, since the electrode bumps and the target printed on the resin are not formed with high accuracy like the device, there is a problem that the accuracy is low as a target for alignment. Therefore, when the planned division line is determined based on the electrode bumps and the printed target, there is a risk that the device portion may be cut off the planned division line.
そこで、例えば特開2013-74021号公報では、ウェーハの外周で露出するデバイスウェーハのパターンを基にアライメントする方法が提案されている。 Therefore, for example, Japanese Patent Application Laid-Open No. 2013-74021 proposes a method of alignment based on a pattern of a device wafer exposed on the outer periphery of the wafer.
しかし、一般にウェーハの外周ではデバイス精度が悪く、ウェーハの外周で露出するパターンを基にアライメントを実施すると、分割予定ラインとは外れた位置でウェーハを分割してしまう恐れがある上、ウェーハによってはデバイスウェーハのパターンが外周で露出していないものもある。 However, in general, the device accuracy is poor on the outer circumference of the wafer, and if alignment is performed based on the pattern exposed on the outer circumference of the wafer, the wafer may be divided at a position deviating from the planned division line, and some wafers may be divided. In some cases, the pattern of the device wafer is not exposed on the outer circumference.
本発明はこのような点に鑑みてなされたものであり、その目的とするところは、ウェーハ表面に被覆されたカーボンブラックを含む封止材を通してアライメント工程を実施可能なウェーハの加工方法を提供することである。 The present invention has been made in view of these points, and an object of the present invention is to provide a method for processing a wafer in which an alignment step can be carried out through a sealing material containing carbon black coated on the wafer surface. That is.
本発明によると、表面に交差して形成された複数の分割予定ラインによって区画されたチップ領域にそれぞれデバイスが形成されたデバイスウェーハの表面が封止材で封止され、該封止材の該チップ領域にそれぞれ複数のバンプが形成されたウェーハの加工方法であって、該デバイスウェーハの表面側から露光時間を調整可能なエキスポジャーを備える赤外線撮像手段によって該封止材を透過して該デバイスウェーハの表面側を撮像してアライメントマークを検出し、該アライメントマークに基づいてレーザー加工すべき該分割予定ラインを検出するアライメント工程と、該アライメント工程を実施した後、該デバイスウェーハの表面側から該分割予定ラインに沿って該封止材及び該デバイスウェーハに対して吸収性を有する波長のレーザービームを照射して、アブレーション加工により表面が該封止材によって封止された個々のデバイスチップに分割する分割工程と、を備え、該封止材は、該赤外線撮像手段が受光する赤外線が透過するような透過性を有し、該封止材はカーボンブラックを含み、該カーボンブラックの含有率は0.1質量%以上0.2質量%以下であることを特徴とするウェーハの加工方法が提供される。 According to the present invention, the surface of a device wafer in which a device is formed in a chip region partitioned by a plurality of scheduled division lines formed intersecting the surface is sealed with a sealing material, and the sealing material is sealed. A method for processing a wafer in which a plurality of bumps are formed in each chip region, and the device is transmitted through the encapsulant by an infrared imaging means equipped with an expoger capable of adjusting the exposure time from the surface side of the device wafer. An alignment step of imaging the surface side of the wafer to detect an alignment mark and detecting the planned division line to be laser-processed based on the alignment mark, and after performing the alignment step, from the surface side of the device wafer. A laser beam having an absorbent wavelength is applied to the encapsulant and the device wafer along the planned division line, and the surface of each device chip is encapsulated by the encapsulant by ablation processing. The sealing material comprises a dividing step of dividing, and the sealing material has a transparency such that infrared rays received by the infrared imaging means are transmitted, and the sealing material contains carbon black, and the content of the carbon black is contained. Is provided with a method for processing a wafer, which comprises 0.1% by mass or more and 0.2% by mass or less.
好ましくは、アライメント工程で用いる赤外線撮像手段はInGaAs撮像素子を含む。 Preferably, the infrared image pickup means used in the alignment step includes an InGaAs image pickup device.
本発明のウェーハの加工方法によると、赤外線撮像手段が受光する赤外線が透過するような封止材でデバイスウェーハの表面を封止し、赤外線撮像手段によって封止材を透過してデバイスウェーハに形成されたアライメントマークを検出し、アライメントマークに基づいてアライメントを実施できるようにしたので、従来のようにウェーハの表面の外周部分の封止材を除去することなく、簡単にアライメント工程を実施できる。 According to the wafer processing method of the present invention, the surface of the device wafer is sealed with a sealing material that transmits infrared rays received by the infrared imaging means, and the sealing material is transmitted by the infrared imaging means to form the device wafer. Since the alignment mark is detected and the alignment can be performed based on the alignment mark, the alignment process can be easily performed without removing the sealing material on the outer peripheral portion of the surface of the wafer as in the conventional case.
よって、ウェーハの表面側から封止材及びデバイスウェーハに対して吸収性を有する波長のレーザービームを分割予定ラインに沿って照射して、アブレーション加工によりウェーハを個々のデバイスチップに分割することができる。 Therefore, the wafer can be divided into individual device chips by ablation processing by irradiating the encapsulant and the device wafer with a laser beam having a wavelength that is absorbent along the planned division line from the surface side of the wafer. ..
以下、本発明の実施形態を図面を参照して詳細に説明する。図1(A)を参照すると、WL-CSPウェーハ27の分解斜視図が示されている。図1(B)はWL-CSPウェーハ27の斜視図である。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. Referring to FIG. 1A, an exploded perspective view of the WL-
図1(A)に示されているように、デバイスウェーハ11の表面11aには格子状に形成された複数の分割予定ライン(ストリート)13によって区画された各領域にLSI等のデバイス15が形成されている。
As shown in FIG. 1A, a
デバイスウェーハ、(以下、単にウェーハと略称することがある)11は予め裏面11bが研削されて所定の厚さ(100~200μm程度)に薄化された後、図2に示すように、デバイス15中の電極17に電気的に接続された複数の金属ポスト21を形成した後、ウェーハ11の表面11a側を金属ポスト21が埋設するように封止材23で封止する。
The device wafer, 11 (hereinafter, may be simply abbreviated as a wafer), has a
封止材23としては、質量%でエポキシ樹脂又はエポキシ樹脂+フェノール樹脂10.3%、シリカフィラー8.53%、カーボンブラック0.1~0.2%、その他の成分4.2~4.3%を含む組成とした。その他の成分としては、例えば、金属水酸化物、三酸化アンチモン、二酸化ケイ素等を含む。
The
このような組成の封止材23でウェーハ11の表面11aを被覆してウェーハ11の表面11aを封止すると、封止材23中にごく少量含まれているカーボンブラックにより封止材23が黒色となるため、封止材23を通してウェーハ11の表面11aを見ることは通常困難である。
When the
ここで封止材23中にカーボンブラックを混入させるのは、主にデバイス15の静電破壊を防止するためであり、現在のところカーボンブラックを含有しない封止材は市販されていない。
Here, the reason why carbon black is mixed in the sealing
他の実施形態として、デバイスウェーハ11の表面11a上に再配線層を形成した後、再配線層上にデバイス15中の電極17に電気的に接続された金属ポスト21を形成するようにしても良い。
As another embodiment, after the rewiring layer is formed on the
次いで、単結晶ダイアモンドからなるバイト切削工具を有する平面切削装置(サーフェスプレイナー)やグラインダーと呼ばれる研削装置を使用して封止材23を薄化する。封止材23を薄化した後、例えばプラズマエッチングにより金属ポスト21の端面を露出させる。
Next, the sealing
次いで、露出した金属ポスト21の端面によく知られた方法によりハンダ等の金属バンプ25を形成して、WL-CSPウェーハ27が完成する。本実施形態のWL-CSPウェーハ27では、封止材23の厚さは100μm程度である。
Next, a
WL-CSPウェーハ27をレーザー加工装置で加工するのに当たり、図3に示すように、好ましくは、WL-CSPウェーハ27を外周部が環状フレームFに貼着された粘着テープとしてのダイシングテープTに貼着する。これにより、WL-CSPウェーハ27はダイシングテープTを介して環状フレームFに支持された状態となる。
When processing the WL-CSP wafer 27 with a laser processing device, as shown in FIG. 3, the WL-
しかし、WL-CSPウェーハ27をレーザー加工装置で加工するのに当たり、環状フレームFを使用せずに、WL-CSPウェーハ27の裏面に粘着テープを貼着する形態でもよい。
However, when processing the WL-CSP wafer 27 with a laser processing device, an adhesive tape may be attached to the back surface of the WL-
本発明のウェーハの加工方法では、まず、WL-CSPウェーハ27の表面側から赤外線撮像手段によって封止材23を通してデバイスウェーハ11の表面11aを撮像し、デバイスウェーハ11の表面に形成されている少なくとも2つのターゲットパターン等のアライメントマークを検出し、これらのアライメントマークに基づいてレーザー加工すべき分割予定ライン13を検出するアライメント工程を実施する。
In the wafer processing method of the present invention, first, the
このアライメント工程について、図4を参照して詳細に説明する。アライメント工程では、図4に示すように、ダイシングテープTを介してレーザー加工装置のチャックテーブル10でWL-CSPウェーハ27を吸引保持し、デバイスウェーハ11の表面11aを封止している封止材23を上方に露出させる。そして、クランプ12で環状フレームFをクランプして固定する。
This alignment process will be described in detail with reference to FIG. In the alignment step, as shown in FIG. 4, a sealing material that sucks and holds the WL-
次いで、図示しないレーザー加工装置の撮像ユニット14の赤外線撮像素子でWL-CSPウェーハ27の封止材23を通してデバイスウェーハ11の表面11aを撮像する。封止材23は、撮像ユニット14の赤外線撮像素子が受光する赤外線が透過する封止材から構成されているため、赤外線撮像素子によってデバイスウェーハ11の表面11aに形成された少なくとも2つのターゲットパターン等のアライメントマークを検出することができる。
Next, the
好ましくは、赤外線撮像素子としては感度の高いInGaAs撮像素子を採用する。好ましくは、撮像ユニット14は、露光時間等を調整できるエキスポジャーを備えている。
Preferably, an InGaAs image sensor having high sensitivity is adopted as the infrared image sensor. Preferably, the
次いで、これらのアライメントマークを結んだ直線が加工送り方向と平行となるようにチャックテーブル10をθ回転し、更にアライメントマークと分割予定ライン13の中心との距離だけチャックテーブル10を加工送り方向と直交する方向に移動することにより、レーザー加工すべき分割予定ライン13を検出する。
Next, the chuck table 10 is rotated by θ so that the straight line connecting these alignment marks is parallel to the machining feed direction, and the chuck table 10 is further aligned with the machining feed direction by the distance between the alignment mark and the center of the scheduled
アライメント工程を実施した後、図5(A)に示すように、WL-CSPウェーハ27の表面側から分割予定ライン13に沿ってレーザー加工装置のレーザーヘッド(集光器)16から封止材23及びデバイスウェーハ11に対して吸収性を有する波長(例えば,355nm)のレーザービームLBを照射して、アブレーション加工により、図5(B)に示すようなレーザー加工溝29を形成し、WL-CSPウェーハ27を表面が封止材23で封止された個々のデバイスチップ(CSP)31に分割する。
After performing the alignment step, as shown in FIG. 5 (A), from the surface side of the WL-
この分割工程を、第1の方向に伸長する分割予定ライン13に沿って次々と実施した後、チャックテーブル10を90°回転し、第1の方向に直交する第2の方向に伸長する分割予定ライン13に沿って次々と実施することにより、図5(B)に示したように、WL-CSPウェーハ27を表面が封止材23によって封止された個々のCSP31に分割することができる。
After performing this division step one after another along the
このようにして製造したデバイスチップ(CSP)31は、CSP31の表裏を反転してバンプ25をマザーボードの導電パッドに接続するフリップチップボンディングにより、マザーボードに実装することができる。
The device chip (CSP) 31 manufactured in this manner can be mounted on the motherboard by flip-chip bonding in which the front and back of the
11 デバイスウェーハ
13 分割予定ライン
14 撮像ユニット
15 デバイス
16 レーザーヘッド(集光器)
21 金属ポスト
23 封止材
25 バンプ
27 WL-CSPウェーハ
31 デバイスチップ(CSP)
11
21
Claims (2)
該デバイスウェーハの表面側から露光時間を調整可能なエキスポジャーを備える赤外線撮像手段によって該封止材を透過して該デバイスウェーハの表面側を撮像してアライメントマークを検出し、該アライメントマークに基づいてレーザー加工すべき該分割予定ラインを検出するアライメント工程と、
該アライメント工程を実施した後、該デバイスウェーハの表面側から該分割予定ラインに沿って該封止材及び該デバイスウェーハに対して吸収性を有する波長のレーザービームを照射して、アブレーション加工により表面が該封止材によって封止された個々のデバイスチップに分割する分割工程と、を備え、
該封止材は、該赤外線撮像手段が受光する赤外線が透過するような透過性を有し、
該封止材はカーボンブラックを含み、
該カーボンブラックの含有率は0.1質量%以上0.2質量%以下であることを特徴とするウェーハの加工方法。 The surface of the device wafer in which the device is formed in the chip region partitioned by the plurality of planned division lines formed intersecting the surface is sealed with the encapsulant, and a plurality of each in the chip region of the encapsulant. It is a method of processing a wafer on which bumps are formed.
An alignment mark is detected by transmitting an image of the surface side of the device wafer through the encapsulant by an infrared imaging means equipped with an expoger capable of adjusting the exposure time from the surface side of the device wafer, and based on the alignment mark. An alignment process that detects the planned division line to be laser-machined,
After performing the alignment step, the sealing material and the device wafer are irradiated with a laser beam having an absorbent wavelength from the surface side of the device wafer along the planned division line, and the surface is subjected to ablation processing. Also comprises a splitting step of splitting into individual device chips sealed by the encapsulant.
The encapsulant has a transparency such that the infrared rays received by the infrared imaging means are transmitted.
The encapsulant contains carbon black
A method for processing a wafer, wherein the content of the carbon black is 0.1% by mass or more and 0.2% by mass or less.
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