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JP7025915B2 - Diaphragm valve - Google Patents

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JP7025915B2
JP7025915B2 JP2017241620A JP2017241620A JP7025915B2 JP 7025915 B2 JP7025915 B2 JP 7025915B2 JP 2017241620 A JP2017241620 A JP 2017241620A JP 2017241620 A JP2017241620 A JP 2017241620A JP 7025915 B2 JP7025915 B2 JP 7025915B2
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diaphragm
holding member
diaphragm valve
valve
valve seat
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JP2019108920A (en
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朝克図 高
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Kitz SCT Corp
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Description

本発明は、ダイヤフラムバルブに関し、例えば、ALD(Atomic Layer Deposition:原子層堆積法)プロセスのように極めて高い機能性が要求されるダイヤフラムバルブに関する。 The present invention relates to a diaphragm valve, for example, a diaphragm valve that requires extremely high functionality such as an ALD (Atomic Layer Deposition) process.

近年、半導体製造用ガス供給装置では、例えば、ALDに代表されるような短時間でバルブを開閉するプロセスが導入されることが多くなってきている。ALDプロセスでは、約200℃程度或はそれ以上の高温雰囲気の下、ガス供給系から、前駆体、不活性ガス、酸化種ガスなどの複数種のガスが、極めて短いサイクルの高速切換により安定した流量で交互にチャンバーに供給され、チャンバー内のウエハにナノレベルで原子層が一層ずつ均質・均一に積み重ねられて薄膜が形成される。 In recent years, in gas supply devices for semiconductor manufacturing, for example, a process of opening and closing a valve in a short time as typified by ALD has been introduced in many cases. In the ALD process, under a high temperature atmosphere of about 200 ° C. or higher, multiple types of gas such as precursor, inert gas, and oxidized gas are stabilized by high-speed switching in an extremely short cycle from the gas supply system. It is alternately supplied to the chamber at a flow rate, and atomic layers are uniformly and uniformly stacked layer by layer on the wafer in the chamber at the nano level to form a thin film.

その際、特に、ALDプロセスで使用されるダイヤフラムバルブには、弁閉時のシール性の確保に加えて、およそ200℃の高熱に耐え得る耐熱性、ガスを短時間で正確に供給する流量の安定性、ガスの混合を避けるために高い締切性能を伴いつつ短時間でガスの供給を切替えるための高速作動性、多数回のバルブ開閉サイクルに耐え得る高耐久性などの機能性が要求される。 At that time, in particular, the diaphragm valve used in the ALD process has heat resistance that can withstand high heat of about 200 ° C. and a flow rate that accurately supplies gas in a short time, in addition to ensuring sealing performance when the valve is closed. Functionality such as stability, high-speed operability to switch gas supply in a short time with high deadline performance to avoid gas mixing, and high durability that can withstand multiple valve opening / closing cycles is required. ..

この場合、ALDプロセスでは、前記のようにダイヤフラムバルブを短時間で高速開閉させることで消耗や劣化が早く進みやすくなり、弁体や弁座が故障したり汚れが付着した際には、シール性及び上記機能性を維持できなくなる場合がある。
これを回復するためにはメンテナンスが必要になり、メンテナンスを実施する場合、通常は、ダイヤフラム弁体や弁座等の部品が本体に組み込まれた状態で内部を洗浄したり、或は、バルブ全体を交換することが多い。
In this case, in the ALD process, by opening and closing the diaphragm valve at high speed in a short time as described above, wear and deterioration are likely to proceed quickly, and when the valve body or valve seat breaks down or becomes dirty, the sealing property is improved. And the above functionality may not be maintained.
Maintenance is required to recover this, and when performing maintenance, usually, the inside is cleaned with parts such as the diaphragm valve body and valve seat incorporated in the main body, or the entire valve. Is often replaced.

一方、メンテナンスを容易にするために、ダイヤフラム弁体や弁座が組込まれたユニットを設け、このユニットを本体から取外し可能にし、ユニットごと弁体や弁座を交換可能にしたものが知られている。
例えば、特許文献1のダイヤフラム弁では、ダイヤフラム及び弁座が、離散弁アセンブリとして組み合わされたものが記載され、これにより弁アセンブリを着脱して洗浄したり、カートリッジとして交換可能になっている。この弁アセンブリは、環状弁座担体の外側リムにダイヤフラムが溶接されることにより、ダイヤフラム弁体が弁アセンブリに固定されている。
On the other hand, in order to facilitate maintenance, it is known that a unit with a built-in diaphragm valve body and valve seat is provided, this unit can be removed from the main body, and the valve body and valve seat can be replaced together with the unit. There is.
For example, in the diaphragm valve of Patent Document 1, a diaphragm and a valve seat combined as a discrete valve assembly are described, whereby the valve assembly can be attached and detached for cleaning or can be replaced as a cartridge. In this valve assembly, the diaphragm valve body is fixed to the valve assembly by welding the diaphragm to the outer rim of the annular valve seat carrier.

特表2016―505125号公報Special Table 2016-505125 Gazette

しかしながら、特許文献1のダイヤフラム弁のように、ダイヤフラム弁体が弁座担体に溶接で固着されている場合、溶接時の熱の影響によりダイヤフラム弁体や弁座担体に熱影響や歪み、余計な応力が発生して残存する可能性がある。これにより、弁閉時のシール性、及びその機能性に悪影響を及ぼすおそれがあり、例えば、ALDプロセスで使用するダイヤフラムバルブでは、シール漏れの発生に加えて、バルブ動作時の耐熱性、流量の安定性、高速の作動性、耐久性などの機能性が低下する可能性が生じる。 However, when the diaphragm valve body is fixed to the valve seat carrier by welding as in the diaphragm valve of Patent Document 1, the diaphragm valve body and the valve seat carrier are thermally affected or distorted due to the influence of heat during welding, which is unnecessary. Stress may occur and remain. This may adversely affect the sealing performance when the valve is closed and its functionality. For example, in a diaphragm valve used in the ALD process, in addition to the occurrence of seal leakage, the heat resistance and flow rate during valve operation Functionality such as stability, high speed operability and durability may be reduced.

これに加えて、ダイヤフラム弁体を溶接で弁座担体に固定する場合、均一な溶着状態で高精度に固着する必要があるため、その作業性が悪くなると同時に作業時間も長くなり、歩留りの低下にもつながりやすい。 In addition to this, when the diaphragm valve body is fixed to the valve seat carrier by welding, it is necessary to fix it with high accuracy in a uniform welded state, so that the workability is deteriorated and the working time is lengthened, and the yield is lowered. It is easy to connect to.

本発明は、上記の問題点を解決するために開発したものであり、その目的とするところは、ダイヤフラム弁体や弁座を取外し可能に設けてメンテナンス可能なダイヤフラムバルブであり、ダイヤフラム弁体や弁座の装着時のバルブ機能への影響を最小限に抑えて、弁閉時の漏れを確実に防ぎつつ、その機能性を十分に発揮しながら開閉動作する製作容易なダイヤフラムバルブを提供することにある。 The present invention has been developed in order to solve the above-mentioned problems, and an object thereof is a diaphragm valve body or a diaphragm valve that is removable and maintainable, such as a diaphragm valve body or a valve seat. To provide an easy-to-manufacture diaphragm valve that opens and closes while minimizing the effect on the valve function when the valve seat is installed, reliably preventing leakage when the valve is closed, and fully demonstrating its functionality. It is in.

上記目的を達成するため、請求項1に係る発明は、ボデー内に、ダイヤフラム弁体とこのダイヤフラム弁体が接離される弁座部材とを有するダイヤフラムユニットが着脱自在に装着され、このダイヤフラムユニットは、略環状の保持部材を有し、この保持部材の略中央位置に弁座部材が固定され、保持部材の上部には、ダイヤフラム弁体の周縁部が、保持部材のかしめにより保持されているダイヤフラムバルブである。
In order to achieve the above object, in the invention according to claim 1, a diaphragm unit having a diaphragm valve body and a valve seat member to which the diaphragm valve body is attached and detached is detachably mounted in the body, and the diaphragm unit is , The diaphragm has a substantially annular holding member, and the valve seat member is fixed at a substantially central position of the holding member . It is a valve.

請求項に係る発明は、保持部材の上面外周縁に環状突起部が形成され、この環状突起部の内周面にダイヤフラム弁体の外周縁が当接してこのダイヤフラム弁体が芯出し状態に保持されたダイヤフラムバルブである。
In the invention according to claim 2 , an annular protrusion is formed on the outer peripheral edge of the upper surface of the holding member, and the outer peripheral edge of the diaphragm valve body abuts on the inner peripheral surface of the annular protrusion to bring the diaphragm valve body into a centered state. It is a held diaphragm valve.

請求項に係る発明は、保持部材は、中央付近の一次側開口部と、この一次側開口部の周囲に複数設けられた二次側開口部とを有し、一次側開口部に弁座部材が圧入状態で装着されたダイヤフラムバルブである。
According to the third aspect of the present invention, the holding member has a primary side opening near the center and a plurality of secondary side openings provided around the primary side opening, and a valve seat is provided in the primary side opening. It is a diaphragm valve with a member mounted in a press-fitted state.

請求項に係る発明は、保持部材は、中央付近の一次側開口部と、この一次側開口部の周囲に複数設けられた二次側開口部とを有し、一次側開口部に弁座部材が保持用の押え部材を介して装着されたダイヤフラムバルブである。
In the invention according to claim 4 , the holding member has a primary side opening near the center and a plurality of secondary side openings provided around the primary side opening, and a valve seat is provided in the primary side opening. It is a diaphragm valve in which a member is mounted via a holding member for holding.

請求項に係る発明は、保持部材が、ボデーとこのボデーの上部に装着されるボンネットとの間に位置決め状態で固定され、弁座部材の一次開口側がボデーに密着されたダイヤフラムバルブである。
The invention according to claim 5 is a diaphragm valve in which a holding member is fixed in a positioned state between a body and a bonnet mounted on the upper portion of the body, and the primary opening side of the valve seat member is in close contact with the body.

請求項に係る発明は、ボデーの当該位置に、保持部材の底面側に当接シールするシール部が形成されたダイヤフラムバルブである。
The invention according to claim 6 is a diaphragm valve in which a sealing portion for abutting and sealing is formed on the bottom surface side of the holding member at the position of the body.

請求項に係る発明は、シール部と保持部材との間にガスケットが装着されたダイヤフラムバルブである。
The invention according to claim 7 is a diaphragm valve in which a gasket is mounted between the seal portion and the holding member.

請求項1に係る発明によると、ダイヤフラム弁体、弁座部材、保持部材によるダイヤフラムユニットを設けていることで、このダイヤフラムユニットをボデー内部から一体に取外しできる。これにより、ダイヤフラムユニットごと洗浄したり交換可能になり、容易にメンテナンスを実施可能になる。保持部材の略中央位置に弁座部材を固定し、一方、保持部材の上面側には、ダイヤフラム弁体及び保持部材の何れか一方或は双方の塑性変形によりダイヤフラム弁体の周縁部を保持している。このため、これらの部品に熱影響や歪み、余分な応力が発生するおそれがなく、ダイヤフラム弁体や弁座の装着時のバルブ機能への影響を最小限に抑えて、弁閉時の漏れを確実に防ぎつつ、ダイヤフラムバルブとしての機能性を十分に発揮可能になる。バルブの動作時には、保持部材に固定された弁座部材に対して、保持部材上面側に保持されたダイヤフラム弁体が高精度に開閉動作し、例えば、ALDプロセスに用いる場合にも、耐熱性、流量の安定性、高速応答性、耐久性等の機能性を十分に発揮しつつ開閉動作可能となる。しかも、塑性変形によりダイヤフラム弁体を装着できるため、製作も容易である。さらには、かしめ加工により、容易にダイヤフラム弁体を保持部材に保持させた状態のダイヤフラムユニットを構成でき、製作時に部品が熱影響を受けたり、歪んだり、余計な応力の影響を受けるおそれがない。このため、加工時にダイヤフラム弁体の弁開閉機能に悪影響を及ぼす部位が変形することがなく、弁閉時のシール性を確保しつつ、耐熱性、流量安定性、高速応答性、耐久性の機能性にも優れた高精度のダイヤフラムバルブを提供できる。ダイヤフラムユニットごとの加工精度のバラツキも少なくなるため、歩留りも向上する。
According to the first aspect of the present invention, by providing the diaphragm unit with the diaphragm valve body, the valve seat member, and the holding member, the diaphragm unit can be integrally removed from the inside of the body. As a result, the entire diaphragm unit can be cleaned and replaced, and maintenance can be easily performed. The valve seat member is fixed at a substantially central position of the holding member, while the peripheral portion of the diaphragm valve body is held on the upper surface side of the holding member by plastic deformation of either one or both of the diaphragm valve body and the holding member. ing. For this reason, there is no risk of thermal effects, distortion, or extra stress being generated on these parts, minimizing the effect on the valve function when the diaphragm valve body or valve seat is installed, and preventing leakage when the valve is closed. While reliably preventing it, it will be possible to fully demonstrate its functionality as a diaphragm valve. When the valve operates, the diaphragm valve body held on the upper surface side of the holding member opens and closes with high accuracy with respect to the valve seat member fixed to the holding member. It is possible to open and close while fully exhibiting functionality such as flow rate stability, high-speed response, and durability. Moreover, since the diaphragm valve body can be mounted by plastic deformation, it is easy to manufacture. Furthermore, by caulking, the diaphragm unit can be easily configured with the diaphragm valve body held by the holding member, and there is no risk that the parts will be affected by heat, distortion, or extra stress during manufacturing. .. For this reason, the parts that adversely affect the valve opening / closing function of the diaphragm valve body are not deformed during processing, and while ensuring the sealing performance when the valve is closed, the functions of heat resistance, flow rate stability, high-speed response, and durability are achieved. It is possible to provide a high-precision diaphragm valve with excellent properties. Since the variation in processing accuracy for each diaphragm unit is reduced, the yield is also improved.

請求項に係る発明によると、ダイヤフラム弁体を保持部材に対して芯出し状態に保持することで、弁体が高精度に動作して適正量のガスを供給でき、異なるバルブごとの性能のバラツキや個体差を抑え、弁体に偏った力が加わることを防いで外部リークやシートリークを阻止し、耐久性も向上できる。
According to the invention of claim 2 , by holding the diaphragm valve body in the centered state with respect to the holding member, the valve body can operate with high accuracy and supply an appropriate amount of gas, and the performance of each different valve can be improved. It suppresses variations and individual differences, prevents biased force from being applied to the valve body, prevents external leaks and seat leaks, and can improve durability.

請求項に係る発明によると、弁座部材を圧入状態で保持部材の一次側開口部に装着することにより、適宜の治具を用いて弁座部材を保持部材から抜き取り、この弁座部材の交換が可能になる。そのため、弁座部材のみを交換し、その他の部品を再利用することが可能になる。
According to the third aspect of the present invention, the valve seat member is attached to the primary side opening of the holding member in a press-fitted state, and the valve seat member is pulled out from the holding member by using an appropriate jig. It can be exchanged. Therefore, it is possible to replace only the valve seat member and reuse other parts.

請求項に係る発明によると、保持部材の一次側開口部に押え部材を介して弁座部材を装着することで、この押え部材を弁座部材に対して圧入して弁座部材を保持部材に保持する力を働かせることができ、弁座部材を保持部材に対して強固に固定できる。しかも、適宜の治具で押え部材のみを抜き取るようにすれば、自然に弁座が保持部材から外れるため、治具を弁座部材に接触させて傷付けることなく、容易に弁座部材を取外すことができる。これにより、弁座部材のみの交換はおろか、弁座部材を洗浄して再利用することも可能になる。
According to the fourth aspect of the present invention, by mounting the valve seat member on the primary side opening of the holding member via the pressing member, the pressing member is press-fitted into the valve seat member to hold the valve seat member. The force to hold the valve seat member can be exerted, and the valve seat member can be firmly fixed to the holding member. Moreover, if only the holding member is pulled out with an appropriate jig, the valve seat will naturally come off from the holding member, so the valve seat member can be easily removed without contacting the jig with the valve seat member and damaging it. Can be done. This makes it possible not only to replace only the valve seat member, but also to clean and reuse the valve seat member.

請求項に係る発明によると、保持部材をボデーとボンネットとの間に位置決め固定しつつ、弁座部材の一次開口側をボデーに密着することにより、弁座部材とボデーとの間の漏れを確実に防ぐことが可能となる。
According to the fifth aspect of the present invention, the holding member is positioned and fixed between the body and the bonnet, and the primary opening side of the valve seat member is brought into close contact with the body to prevent leakage between the valve seat member and the body. It will be possible to prevent it with certainty.

請求項に係る発明によると、ボデーの当該位置に形成したシール部が保持部材の底面側に当接シールすることにより、ボデーと保持部材との間の漏れを確実に防ぐことが可能となる。
According to the invention of claim 6 , the sealing portion formed at the position of the body abuts and seals on the bottom surface side of the holding member, so that leakage between the body and the holding member can be reliably prevented. ..

請求項に係る発明によると、シール部と保持部材との間にガスケットを装着することにより、ボデーのシール部、及びボデーのシール部に対向する保持部材の対向側の潰れや傷の発生を抑え、ダイヤフラムユニットを繰り返し交換した場合にもシール性を維持できる。
According to the invention of claim 7 , by mounting a gasket between the seal portion and the holding member, the sealing portion of the body and the holding member facing the seal portion of the body are crushed or scratched on the opposite side. It can be suppressed and the sealing performance can be maintained even when the diaphragm unit is repeatedly replaced.

本発明におけるダイヤフラムバルブの実施形態を示す要部断面図である。It is sectional drawing of the main part which shows the embodiment of the diaphragm valve in this invention. 図1におけるダイヤフラムユニットを示す拡大断面図である。It is an enlarged sectional view which shows the diaphragm unit in FIG. 図1のダイヤフラムバルブが分離した状態を示す断面図である。It is sectional drawing which shows the state which the diaphragm valve of FIG. 1 is separated. 本発明におけるダイヤフラムバルブの他の実施形態を示す要部断面図である。It is sectional drawing of the main part which shows the other embodiment of the diaphragm valve in this invention. 図4におけるダイヤフラムユニットを示す拡大断面図である。It is an enlarged sectional view which shows the diaphragm unit in FIG. 図4のダイヤフラムバルブが分離した状態を示す断面図である。It is sectional drawing which shows the state which the diaphragm valve of FIG. 4 is separated.

以下に、本発明におけるダイヤフラムバルブの実施形態を図面に基づいて詳細に説明する。
図1は、本発明のダイヤフラムバルブの実施形態の要部を示した断面図であり、ダイヤフラムバルブの流路開閉部付近を示している。図2は、ダイヤフラムユニットの断面図を示し、図3においては、図1のダイヤフラムバルブの分離状態を示している。
Hereinafter, embodiments of the diaphragm valve in the present invention will be described in detail with reference to the drawings.
FIG. 1 is a cross-sectional view showing a main part of an embodiment of the diaphragm valve of the present invention, and shows the vicinity of a flow path opening / closing part of the diaphragm valve. FIG. 2 shows a cross-sectional view of the diaphragm unit, and FIG. 3 shows a separated state of the diaphragm valve of FIG.

図1~図3において、本発明のダイヤフラムバルブは、ボデー1、ダイヤフラムユニット2、ボンネット3、ダイヤフラムピース4、駆動軸5、ベース体6を有している。 In FIGS. 1 to 3, the diaphragm valve of the present invention has a body 1, a diaphragm unit 2, a bonnet 3, a diaphragm piece 4, a drive shaft 5, and a base body 6.

ボデー1は、例えばSUS316Lなどのステンレス材料により、外観略直方体状で容体状に一体形成され、その上部には開口部10が形成され、この開口部10の内周側には雌螺子11が形成されている。雌螺子11よりも奥側には円形状の嵌合部12が形成され、この嵌合部12よりも奥側には空間よりなる弁室13が形成されている。 The body 1 is integrally formed of a stainless steel material such as SUS316L in a substantially rectangular parallelepiped appearance and a body shape, an opening 10 is formed in the upper portion thereof, and a female screw 11 is formed on the inner peripheral side of the opening 10. Has been done. A circular fitting portion 12 is formed on the back side of the female screw 11, and a valve chamber 13 formed of a space is formed on the back side of the fitting portion 12.

ボデー1の底面側には一次側流路14、二次側流路15が弁室13に連通して形成され、これら一、二次側流路14、15と連通した状態で内部の弁室13にダイヤフラムユニット2が着脱自在に装着される。
ボデー1の当該位置、本実施形態では弁室13の底面側には、断面台形状に突出する環状のシール部16が形成され、このシール部16は、後述する保持部材20の底面側に当接シール可能に設けられる。
On the bottom surface side of the body 1, a primary side flow path 14 and a secondary side flow path 15 are formed so as to communicate with the valve chamber 13, and the internal valve chamber is in a state of communicating with these primary and secondary side flow paths 14 and 15. The diaphragm unit 2 is detachably attached to the 13th.
An annular sealing portion 16 projecting in a trapezoidal cross section is formed at the position of the body 1 on the bottom surface side of the valve chamber 13 in the present embodiment, and the sealing portion 16 hits the bottom surface side of the holding member 20 described later. It is provided so that it can be contacted and sealed.

ダイヤフラムユニット2は、ダイヤフラム弁体21、弁座部材22、保持部材20を有し、これらが一体に組み合わせられて、ボデー1内部に着脱自在に装着される。 The diaphragm unit 2 has a diaphragm valve body 21, a valve seat member 22, and a holding member 20, which are integrally combined and detachably mounted inside the body 1.

ダイヤフラム弁体21は、金属製の薄板状の部材が所定枚数重ねられて構成され、自然状態において片側(上方)に向けて中心部を頂点とした緩やかな凸曲面状を呈した外観略円盤状に形成され、この自然状態の形態に自己復帰可能な弾性力を有している。ダイヤフラム弁体21は保持部材20に取付けられ、この保持部材20に取付けられた弁座部材22のシール部位に接離可能に設けられている。 The diaphragm valve body 21 is composed of a predetermined number of thin metal plate-shaped members stacked on top of each other, and has a substantially disk-like appearance having a gently convex curved surface shape with a central portion as an apex toward one side (upper side) in a natural state. It is formed in the natural state and has an elastic force that can self-return to this natural state. The diaphragm valve body 21 is attached to the holding member 20, and is provided so as to be detachable from the seal portion of the valve seat member 22 attached to the holding member 20.

弁座部材22は、フッ素樹脂等の樹脂材料により略円筒状に設けられ、保持部材20の略中央位置に設けられる。弁座部材22の外周面の略中間位置には、所定高さの環状凸部25が形成されている。 The valve seat member 22 is provided in a substantially cylindrical shape with a resin material such as fluororesin, and is provided at a substantially central position of the holding member 20. An annular convex portion 25 having a predetermined height is formed at a substantially intermediate position on the outer peripheral surface of the valve seat member 22.

保持部材20は金属材料により略環状に設けられ、中央付近には挿通穴からなる一次側開口部26、この一次側開口部26の周囲には、一次側開口部26よりもやや小径の挿通穴からなる複数の二次側開口部27が形成される。一次側開口部26は、保持部材20の両面側にやや突出した突出部位が形成されてその流路の長さが確保され、この一次側開口部26の内周面の略中間位置には、弁座部材22の環状凸部25と嵌合可能な環状凹部28が形成される。 The holding member 20 is provided in a substantially annular shape made of a metal material, and has a primary side opening 26 composed of an insertion hole near the center, and an insertion hole having a diameter slightly smaller than that of the primary side opening 26 around the primary side opening 26. A plurality of secondary side openings 27 made of the same are formed. The primary side opening 26 has a slightly protruding protruding portion formed on both side surfaces of the holding member 20 to secure the length of the flow path, and the primary side opening 26 is located at a substantially intermediate position on the inner peripheral surface of the primary side opening 26. An annular recess 28 that can be fitted with the annular protrusion 25 of the valve seat member 22 is formed.

保持部材20の上面外周縁には環状突起部30が形成され、この環状突起部30の内周面は、ダイヤフラム弁体21の外径と略同じか或はやや大径に設けられる。環状突起部30の上端部(先端側)は、かしめ加工等の塑性加工により、内径側(内側)に折り曲げ可能に設けられる。環状突起部30の内周側には環状の台形部29が形成され、この台形部29の上底側に平坦な環状シール面32が設けられる。 An annular protrusion 30 is formed on the outer peripheral edge of the upper surface of the holding member 20, and the inner peripheral surface of the annular protrusion 30 is provided with a diameter substantially equal to or slightly larger than the outer diameter of the diaphragm valve body 21. The upper end portion (tip side) of the annular protrusion 30 is provided so as to be bendable toward the inner diameter side (inside) by plastic working such as caulking. An annular trapezoidal portion 29 is formed on the inner peripheral side of the annular projection portion 30, and a flat annular sealing surface 32 is provided on the upper bottom side of the trapezoidal portion 29.

保持部材20の一次側開口部26には、前述した弁座部材22が圧入状態で装着され、これにより、弁座部材22が保持部材20の略中央位置に固定される。このとき、環状凸部25が環状凹部28に嵌合することで、弁座部材22が保持部材20に位置決め状態で強固に保持され、保持部材20に対する弁座部材22のずれや脱落が防止される。 The valve seat member 22 described above is attached to the primary side opening 26 of the holding member 20 in a press-fitted state, whereby the valve seat member 22 is fixed at a substantially central position of the holding member 20. At this time, by fitting the annular convex portion 25 into the annular concave portion 28, the valve seat member 22 is firmly held by the holding member 20 in the positioned state, and the valve seat member 22 is prevented from slipping or falling off with respect to the holding member 20. To.

一方、保持部材20上部のシール面32にはダイヤフラム弁体21が載置され、この状態で環状突起部30が内側に絞られてかしめ加工により塑性変形される。これにより、ダイヤフラム弁体21の周縁部が変形した環状突起部30に押えられ、ダイヤフラム弁体21が保持部材20に対して保持される。このとき、ダイヤフラム弁体21は、保持部材20に対して完全に固定されることはなく、無負荷の状態で軽く保持された状態になっている。
ダイヤフラム弁体21の保持部材20への装着後には、かしめ部である環状突起部30の内周面にダイヤフラム弁体21の外周縁が当接した状態となり、ダイヤフラム弁体21が芯出しされた状態となる。
On the other hand, the diaphragm valve body 21 is placed on the sealing surface 32 on the upper part of the holding member 20, and in this state, the annular protrusion 30 is squeezed inward and plastically deformed by caulking. As a result, the peripheral edge of the diaphragm valve 21 is pressed by the deformed annular protrusion 30, and the diaphragm valve 21 is held against the holding member 20. At this time, the diaphragm valve body 21 is not completely fixed to the holding member 20, and is lightly held in a no-load state.
After the diaphragm valve body 21 was attached to the holding member 20, the outer peripheral edge of the diaphragm valve body 21 was in contact with the inner peripheral surface of the annular protrusion 30 which was a caulking portion, and the diaphragm valve body 21 was centered. It becomes a state.

前述のように一体化されたダイヤフラムユニット2は、ボデー1の上方より弁室13内に装着され、この上からボンネット3、ダイヤフラムピース4が装着された状態で、ボデー1にベース体6が固定されて一体化される。 The diaphragm unit 2 integrated as described above is mounted in the valve chamber 13 from above the body 1, and the base body 6 is fixed to the body 1 with the bonnet 3 and the diaphragm piece 4 mounted from above. And integrated.

ボンネット3は、大径の円板部位である大径部40と、小径の円筒部位である小径部41とを有する略筒状に形成される。大径部40は、弁室13内に嵌め込み可能な外径に設けられ、その底面側が凹曲面状に形成される。これにより、大径部40底面の外周縁には、図1においてボンネット3の最も下方に位置する環状の押圧部42が設けられる。小径部41は、後述のベース体6の下部に形成された嵌合凹部43に嵌め込み可能な外径に設けられる。 The bonnet 3 is formed in a substantially tubular shape having a large-diameter portion 40 which is a large-diameter disk portion and a small-diameter portion 41 which is a small-diameter cylindrical portion. The large diameter portion 40 is provided with an outer diameter that can be fitted into the valve chamber 13, and the bottom surface side thereof is formed in a concave curved surface shape. As a result, an annular pressing portion 42 located at the lowermost part of the bonnet 3 in FIG. 1 is provided on the outer peripheral edge of the bottom surface of the large diameter portion 40. The small diameter portion 41 is provided with an outer diameter that can be fitted into the fitting recess 43 formed in the lower portion of the base body 6 described later.

ボンネット3の中央内周には装着穴44が形成され、この装着穴44にダイヤフラムピース4が装着される。ダイヤフラムピース4は、装着穴44に挿着可能な外径の略円柱状に設けられ、挿着後には、装着穴44に対して摺動してボンネット3内を昇降動可能になっている。 A mounting hole 44 is formed in the central inner circumference of the bonnet 3, and the diaphragm piece 4 is mounted in the mounting hole 44. The diaphragm piece 4 is provided in a substantially columnar shape having an outer diameter that can be inserted into the mounting hole 44, and after mounting, the diaphragm piece 4 slides with respect to the mounting hole 44 and can move up and down in the bonnet 3.

ベース体6は、ボデー1と図示しないアクチュエータとの間に設けられ、その下部外周にはボデー1の雌螺子11と螺合可能な雄螺子45、下部内周側にはボンネット3の小径部41が嵌合可能な嵌合凹部43が形成される。ベース体6の上部外周側にはおねじ部47が形成され、ベース体6の中央には貫通孔48が形成される。 The base body 6 is provided between the body 1 and an actuator (not shown), has a male screw 45 that can be screwed with the female screw 11 of the body 1 on the lower outer periphery thereof, and a small diameter portion 41 of the bonnet 3 on the lower inner peripheral side. A fitting recess 43 is formed in which the fitting recess 43 can be fitted. A male threaded portion 47 is formed on the upper outer peripheral side of the base body 6, and a through hole 48 is formed in the center of the base body 6.

ベース体6の貫通孔48には、Oリング49を介して駆動軸5が昇降動可能に挿着され、この駆動軸5の上部には、例えば、図示しないピストンとシリンダとを有するエア駆動式のエアアクチュエータが設けられる。 A drive shaft 5 is movably inserted into the through hole 48 of the base body 6 via an O-ring 49, and an air-driven type having, for example, a piston and a cylinder (not shown) above the drive shaft 5. Air actuator is provided.

ベース体6の嵌合凹部43には、ボンネット3の小径部41が嵌合状態で挿着され、この状態で雄螺子45と雌螺子11とが螺合されてベース体6とボデー1とが一体化される。その際、ボンネット3の装着穴44には、ダイヤフラムピース4が挿着されている。ベース体6とボデー1との螺着時には、ベース体6の底面側でボンネット3の大径部40上面が押圧され、このボンネット3底面側の押圧部42によりダイヤフラム弁体21の上面外周縁が押圧され、ダイヤフラムユニット2全体がボンネット3とボデー1のシール部16との間に挟まれた状態でこれらが固着される。 A small diameter portion 41 of the bonnet 3 is inserted into the fitting recess 43 of the base body 6 in a fitted state, and in this state, the male screw 45 and the female screw 11 are screwed together to form the base body 6 and the body 1. Be integrated. At that time, the diaphragm piece 4 is inserted into the mounting hole 44 of the bonnet 3. When the base body 6 and the body 1 are screwed together, the upper surface of the large diameter portion 40 of the bonnet 3 is pressed on the bottom surface side of the base body 6, and the pressing portion 42 on the bottom surface side of the bonnet 3 presses the outer peripheral edge of the upper surface of the diaphragm valve body 21. When pressed, the entire diaphragm unit 2 is fixed between the bonnet 3 and the seal portion 16 of the body 1.

これにより、ボデー1とベース体6との間に、ダイヤフラムユニット2と、ダイヤフラムピース4が装着されたボンネット3とが介在された状態で、ダイヤフラムバルブとして一体化される。 As a result, the diaphragm unit 2 and the bonnet 3 to which the diaphragm piece 4 is mounted are interposed between the body 1 and the base body 6, and are integrated as a diaphragm valve.

本実施形態のダイヤフラムバルブは、上記構成により、エアアクチュエータの動作が駆動軸5を介してダイヤフラムピース4に伝達可能に設けられる。駆動軸5が下降してその先端部でダイヤフラムピース4が押圧されたときには、このダイヤフラムピース4が下降してダイヤフラム弁体21の中央付近がその弾性力に抗して押圧され、ダイヤフラム弁体21が中央付近を中心に変形して弁座部材22に着座して弁閉状態となる。 With the above configuration, the diaphragm valve of the present embodiment is provided so that the operation of the air actuator can be transmitted to the diaphragm piece 4 via the drive shaft 5. When the drive shaft 5 is lowered and the diaphragm piece 4 is pressed at the tip thereof, the diaphragm piece 4 is lowered and the vicinity of the center of the diaphragm valve body 21 is pressed against the elastic force, and the diaphragm valve body 21 is pressed. Deforms around the center and sits on the valve seat member 22 to close the valve.

一方、エアアクチュエータにより駆動軸5が上昇すると、ダイヤフラム弁体21がその弾性力によりダイヤフラムピース4を押し上げながら凸曲面状に復帰する方向に変形することで、ダイヤフラム弁体21が弁座部材22から離間して弁開状態となる。 On the other hand, when the drive shaft 5 is raised by the air actuator, the diaphragm valve body 21 is deformed in a direction of returning to a convex curved surface shape while pushing up the diaphragm piece 4 by its elastic force, so that the diaphragm valve body 21 is displaced from the valve seat member 22. The valve is opened at a distance.

なお、上記実施形態では、環状突起部30のかしめ加工による塑性変形により、ダイヤフラム弁体21を保持部材20に保持しているが、塑性変形によってダイヤフラム弁体21を保持可能であれば、かしめ加工以外の塑性変形手段を用いてもよい。さらに、塑性変形をさせる側は保持部材に限らず、ダイヤフラム弁体21及び保持部材20の何れか一方或は双方の塑性変形により固定可能である。 In the above embodiment, the diaphragm valve body 21 is held by the holding member 20 by plastic deformation due to caulking of the annular protrusion 30, but if the diaphragm valve body 21 can be held by plastic deformation, caulking is performed. Other plastic deformation means may be used. Further, the side to be plastically deformed is not limited to the holding member, and can be fixed by plastically deforming either one or both of the diaphragm valve body 21 and the holding member 20.

また、駆動軸5でダイヤフラム弁体21を変形させて流路を開閉するものであれば、駆動手段はエア駆動式のアクチュエータに限ることはなく、各種のアクチュエータを用いることができる。さらに、アクチュエータ以外であってもよく、例えば、図示しないハンドルを有する手動方式で駆動軸を動作させるようにしてもよい。 Further, the drive means is not limited to the air-driven actuator, and various actuators can be used as long as the diaphragm valve body 21 is deformed by the drive shaft 5 to open and close the flow path. Further, it may be other than the actuator, and for example, the drive shaft may be operated by a manual method having a handle (not shown).

次いで、本発明のアクチュエータの上記実施形態における作用を述べる。
本発明のアクチュエータは、ボデー1内にダイヤフラム弁体21と弁座部材22とを有するダイヤフラムユニット2を着脱自在に装着しているので、これらダイヤフラム弁体21、及び弁座部材22をユニット2として一体に取り外してメンテナンス可能になる。これによって、ダイヤフラム弁体21や弁座部材22に付着した不純物を洗浄により取り除いたり、或はダイヤフラムユニット2全体を交換してバルブとしての機能を回復できる。
Next, the operation of the actuator of the present invention in the above embodiment will be described.
In the actuator of the present invention, since the diaphragm unit 2 having the diaphragm valve body 21 and the valve seat member 22 is detachably mounted in the body 1, these diaphragm valve bodies 21 and the valve seat member 22 are used as the unit 2. It can be removed as a unit for maintenance. As a result, impurities adhering to the diaphragm valve body 21 and the valve seat member 22 can be removed by cleaning, or the entire diaphragm unit 2 can be replaced to restore the function as a valve.

ダイヤフラムユニット2を交換する場合には、雄螺子45と雌螺子11との螺合を緩め、ボデー1からベース体6を取り外し、このベース体6から、ボンネット3、ダイヤフラムピース4を取り出す。
一方、ボデー1側では、弁室13からダイヤフラムユニット2を抜出し、新規のダイヤフラムユニット2、或は取出したダイヤフラムユニット2を洗浄したものを開口部10から弁室13に挿入する。
この状態でボンネット3、ダイヤフラムピース4をダイヤフラムユニット2の上からボデー1内に挿入し、ベース体6をボデー1に所定のトルクで締付けて雄螺子45と雌螺子11とを螺合させて一体化するようにする。
When replacing the diaphragm unit 2, loosen the screw between the male screw 45 and the female screw 11, remove the base body 6 from the body 1, and take out the bonnet 3 and the diaphragm piece 4 from the base body 6.
On the other hand, on the body 1 side, the diaphragm unit 2 is taken out from the valve chamber 13, and a new diaphragm unit 2 or a cleaned diaphragm unit 2 is inserted into the valve chamber 13 through the opening 10.
In this state, the bonnet 3 and the diaphragm piece 4 are inserted into the body 1 from above the diaphragm unit 2, the base body 6 is tightened to the body 1 with a predetermined torque, and the male screw 45 and the female screw 11 are screwed together. To make it.

ダイヤフラムユニット2において、略環状の保持部材20の略中央位置に弁座部材22を圧入により固定しているため、組立てが簡単になる。
保持部材20の環状突起部30をかしめ加工により塑性変形させ、この環状突起部30と環状シール面32との間に、その周縁部を押えるようにしてダイヤフラム弁体21を保持しているので、ダイヤフラムユニット2形成時には、ダイヤフラム弁体21に不必要な変形が加わることがない。
すなわち、かしめ加工時にダイヤフラム弁体21を保持部材20に固着することなく、無負荷の状態で軽く保持した状態としていることで、強い締付け力による余分な応力や歪みが生じることがなく、溶接などによる熱影響が加わることもないため、組付け精度や耐久性に悪影響を及ぼす要因を排除できる。
In the diaphragm unit 2, since the valve seat member 22 is fixed by press fitting at a substantially central position of the substantially annular holding member 20, assembly is easy.
The annular protrusion 30 of the holding member 20 is plastically deformed by caulking, and the diaphragm valve body 21 is held between the annular protrusion 30 and the annular sealing surface 32 so as to press the peripheral edge thereof. When the diaphragm unit 2 is formed, unnecessary deformation is not applied to the diaphragm valve body 21.
That is, by holding the diaphragm valve body 21 lightly in a no-load state without sticking to the holding member 20 during caulking, no extra stress or strain due to a strong tightening force is generated, and welding or the like is performed. Since it is not affected by heat, it is possible to eliminate factors that adversely affect assembly accuracy and durability.

ダイヤフラム弁体21は、かしめ部である環状突起部30の内周面に外周縁が当接し、保持部材20に対して芯出し状態で保持されるので、ボデー1に対してダイヤフラム弁体21の中心のずれを防ぎつつ高精度に組付けでき、バルブ性能のバラツキや、バルブの個体差を防ぐことができる。これにより、ベース体6とボデー1との螺着による締付け時の偏った力が加わることを阻止して外部リークやシートリークを防止し、耐久性も向上できる。 Since the outer peripheral edge of the diaphragm valve body 21 comes into contact with the inner peripheral surface of the annular protrusion 30 which is a caulked portion and is held in a centered state with respect to the holding member 20, the diaphragm valve body 21 is held in a centered state with respect to the body 1. It can be assembled with high accuracy while preventing the center from shifting, and it is possible to prevent variations in valve performance and individual differences in valves. As a result, it is possible to prevent an unbalanced force during tightening due to screwing between the base body 6 and the body 1 to prevent external leaks and seat leaks, and to improve durability.

しかも、ベース体6とボデー1との螺着時には、ボデー1のシール部16とボンネット3の押圧部42との間にダイヤフラムユニット2が挟着される。このため、かしめ加工により保持部材20に軽く保持された状態のダイヤフラム弁体21に対して、環状の押圧部42で均等に押圧力を加えてこのダイヤフラム弁体21を芯出し状態で保持部材20の所定位置に固定できる。その際、ダイヤフラム弁体21が環状シール面32に押し付けられることで、これらダイヤフラム弁体21と保持部材20との間のシール性が確保されて漏れを確実に防止している。一方、保持部材20の底面側では、断面台形状のシール部16が外径縁に所定の推力で押圧されることで、これらが当接シールして弁室13からボンネット3側への漏れを防いでいる。 Moreover, when the base body 6 and the body 1 are screwed together, the diaphragm unit 2 is sandwiched between the sealing portion 16 of the body 1 and the pressing portion 42 of the bonnet 3. Therefore, the diaphragm valve body 21 in a state of being lightly held by the holding member 20 by caulking is uniformly pressed by the annular pressing portion 42 to hold the diaphragm valve body 21 in a centered state. Can be fixed in place. At that time, the diaphragm valve body 21 is pressed against the annular sealing surface 32, so that the sealing property between the diaphragm valve body 21 and the holding member 20 is ensured and leakage is reliably prevented. On the other hand, on the bottom surface side of the holding member 20, the seal portion 16 having a trapezoidal cross section is pressed against the outer diameter edge by a predetermined thrust, so that they are contact-sealed and leak from the valve chamber 13 to the bonnet 3 side. I'm preventing it.

この場合、シール部16を略台形の突起状に設けていることで、このシール部16と保持部材20とが圧接するときの潰れなどの変形を保持部材20側に発生させることができ、金属材料同士であるボデー1と保持部材20とのシールであるにもかかわらず、ボデー1(シール部16)側を損傷させたり潰したりするおそれがない。このことから、ボデー1を交換することなく、ダイヤフラムユニット2のみを交換し、その交換ごとにバルブのシール性、及び耐熱性、流量安定性、高速応答性、耐久性等の機能性を回復でき、ALDプロセスなどの高温の雰囲気下で複数種のガスを高速切換で供給する場合にも、ダイヤフラムユニット2の複数回の交換が可能になり、安定した動作により高い前記機能性を発揮しつつ使用可能となる。 In this case, by providing the seal portion 16 in a substantially trapezoidal protrusion shape, deformation such as crushing when the seal portion 16 and the holding member 20 are in pressure contact with each other can be generated on the holding member 20 side, and the metal Despite the fact that the body 1 and the holding member 20 are sealed from each other, there is no risk of damaging or crushing the body 1 (seal portion 16) side. From this, it is possible to replace only the diaphragm unit 2 without replacing the body 1, and recover the valve sealing performance and functionality such as heat resistance, flow rate stability, high-speed response, and durability each time the diaphragm unit 2 is replaced. , Even when supplying multiple types of gas at high speed in a high temperature atmosphere such as the ALD process, the diaphragm unit 2 can be replaced multiple times, and it is used while demonstrating high functionality due to stable operation. It will be possible.

上記のように、保持部材20が、ボデー1と、このボデー1に装着されるボンネット3との間に位置決め状態で固定されることにより、弁座部材22の一次開口側である一次側シール部位が弁室13の一次側流路14の周縁部の所定位置に密着され、弁座部材22の開口部分以外からの二次側への流体漏れを防止できる。 As described above, the holding member 20 is fixed between the body 1 and the bonnet 3 mounted on the body 1 in a positioned state, so that the primary side sealing portion on the primary opening side of the valve seat member 22 Is brought into close contact with a predetermined position on the peripheral edge of the primary side flow path 14 of the valve chamber 13, and fluid leakage to the secondary side from other than the opening portion of the valve seat member 22 can be prevented.

図4~図6においては、本発明のダイヤフラムバルブの他の実施形態を示している。なお、この実施形態において、上記実施形態と同一部分は同一符号によって表し、その説明を省略する。 4 to 6 show another embodiment of the diaphragm valve of the present invention. In this embodiment, the same parts as those in the above embodiment are represented by the same reference numerals, and the description thereof will be omitted.

この実施形態のダイヤフラムバルブでは、ボデー50内にダイヤフラムユニット51が着脱自在に装着され、このダイヤフラムユニット51は、ダイヤフラム弁体21、弁座部材52、保持部材53、押え部材54、ガスケット55を有している。 In the diaphragm valve of this embodiment, the diaphragm unit 51 is detachably mounted in the body 50, and the diaphragm unit 51 has a diaphragm valve body 21, a valve seat member 52, a holding member 53, a holding member 54, and a gasket 55. is doing.

保持部材53の中央付近には一次側開口部56が設けられ、この一次側開口部56の底面側には環状段部57が形成される。
弁座部材52は略筒状に形成され、その外周には環状段部57に係合可能な環状突起58が形成され、内周底面側には環状段状部59が形成される。
A primary side opening 56 is provided near the center of the holding member 53, and an annular step portion 57 is formed on the bottom surface side of the primary side opening 56.
The valve seat member 52 is formed in a substantially cylindrical shape, an annular protrusion 58 that can be engaged with the annular step portion 57 is formed on the outer periphery thereof, and an annular step portion 59 is formed on the inner peripheral bottom surface side.

押え部材54は、保持部材53の一次側開口部56に対して、弁座部材52の保持用として設けられる。この押え部材54は、弁座部材52の内周側に嵌合可能な略円筒状に形成され、その外周下部には、弁座部材52の環状段状部59に係合可能な環状鍔部60が形成される。 The pressing member 54 is provided for holding the valve seat member 52 with respect to the primary side opening 56 of the holding member 53. The pressing member 54 is formed in a substantially cylindrical shape that can be fitted to the inner peripheral side of the valve seat member 52, and an annular flange portion that can be engaged with the annular stepped portion 59 of the valve seat member 52 is formed at the lower portion of the outer periphery thereof. 60 is formed.

弁座部材52は、保持部材53の一次側開口部56の下方より、環状突起58が環状段部57に係合する位置まで圧入される。この状態で、押え部材54が弁座部材52の下方より、環状鍔部60が環状段状部59に係合する位置まで圧入される。このように、弁座部材52は、保持部材53と押え部材54との間に、位置決めされた状態で装着される。 The valve seat member 52 is press-fitted from below the primary side opening 56 of the holding member 53 to a position where the annular projection 58 engages with the annular step portion 57. In this state, the pressing member 54 is press-fitted from below the valve seat member 52 to a position where the annular flange portion 60 engages with the annular stepped portion 59. In this way, the valve seat member 52 is mounted in a positioned state between the holding member 53 and the pressing member 54.

保持部材53の底面外周側には、上面側の環状突起部30、環状シール面32を有する台形部29と略同じ形状の環状突起部30、台形部29がそれぞれ形成される。この底面側の台形部29の環状シール面32には、ガスケット55が装着可能に設けられる。 On the outer peripheral side of the bottom surface of the holding member 53, an annular protrusion 30 on the upper surface side, an annular protrusion 30 having substantially the same shape as the trapezoidal portion 29 having the annular sealing surface 32, and a trapezoidal portion 29 are formed, respectively. A gasket 55 can be attached to the annular sealing surface 32 of the trapezoidal portion 29 on the bottom surface side.

ガスケット55は、フッ素樹脂によりコーティングされて環状に設けられ、下部環状突起部30の内周側に装着される。この状態で環状突起部30の先端側がかしめ加工により塑性変形されることにより、ガスケット55の周縁部が台形部29と変形した環状突起部30との間に保持されて保持部材53の所定位置に装着される。 The gasket 55 is coated with a fluororesin and provided in an annular shape, and is mounted on the inner peripheral side of the lower annular protrusion 30. In this state, the tip end side of the annular protrusion 30 is plastically deformed by caulking, so that the peripheral edge of the gasket 55 is held between the trapezoidal portion 29 and the deformed annular protrusion 30 and is placed at a predetermined position of the holding member 53. It will be installed.

この実施形態では、上記のように保持部材53に弁座部材52、押え部材54、ガスケット55が取付けられ、これにダイヤフラム弁体21を含めたダイヤフラムユニット51が構成され、このダイヤフラムユニット51がボデー50内に装着される。 In this embodiment, the valve seat member 52, the pressing member 54, and the gasket 55 are attached to the holding member 53 as described above, and the diaphragm unit 51 including the diaphragm valve body 21 is configured, and the diaphragm unit 51 is the body. It is mounted within 50.

ボデー50の弁室13の底面外周には環状溝部61が形成され、この環状溝部61に保持部材53底面側のかしめ加工後の環状突起部30が装入可能な深さに設けられる。 An annular groove 61 is formed on the outer periphery of the bottom surface of the valve chamber 13 of the body 50, and the annular protrusion 30 on the bottom surface side of the holding member 53 after caulking is provided in the annular groove 61 at a depth that allows charging.

ダイヤフラムユニット51をボデー50に装着した後には、このボデー50の環状溝部61に保持部材53底面側のかしめ部である環状突起部30を逃がした状態で、ボデー50の環状溝部61の内周側に形成された平坦状のシール部62と、保持部材53の環状シール面32とが、ガスケット55を介してシールされる。このようにガスケット55を介して保持部材53を装着しているため、ボデー50及び保持部材53の双方に潰れなどの変形が生じにくくなり、ボデー50が損傷するおそれがない。これにより、ダイヤフラムユニット51を複数回交換可能になり、シール性及び機能性を確保しつつ使用が可能となる。 After the diaphragm unit 51 is attached to the body 50, the inner peripheral side of the annular groove portion 61 of the body 50 is in a state where the annular protrusion 30 which is the caulking portion on the bottom surface side of the holding member 53 is released to the annular groove portion 61 of the body 50. The flat sealing portion 62 formed on the surface and the annular sealing surface 32 of the holding member 53 are sealed via the gasket 55. Since the holding member 53 is attached via the gasket 55 in this way, deformation such as crushing is less likely to occur on both the body 50 and the holding member 53, and there is no possibility that the body 50 will be damaged. As a result, the diaphragm unit 51 can be replaced a plurality of times, and can be used while ensuring sealing performance and functionality.

以上、本発明の実施の形態について詳述したが、本発明は、前記実施の形態記載に限定されるものではなく、本発明の特許請求の範囲に記載されている発明の精神を逸脱しない範囲で、種々の変更ができるものである。 Although the embodiments of the present invention have been described in detail above, the present invention is not limited to the description of the embodiments, and is within the scope of the invention described in the claims of the present invention. Therefore, various changes can be made.

1 ボデー
2 ダイヤフラムユニット
3 ボンネット
16 シール部
20 保持部材
21 ダイヤフラム弁体
22 弁座部材
26、56 一次側開口部
27 二次側開口部
30 環状突起部
54 押え部材
55 ガスケット
1 Body 2 Diaphragm unit 3 Bonnet 16 Seal part 20 Holding member 21 Diaphragm valve body 22 Valve seat member 26, 56 Primary side opening 27 Secondary side opening 30 Circular protrusion 54 Pressing member 55 Gasket

Claims (7)

ボデー内に、ダイヤフラム弁体とこのダイヤフラム弁体が接離される弁座部材とを有するダイヤフラムユニットが着脱自在に装着され、このダイヤフラムユニットは、略環状の保持部材を有し、この保持部材の略中央位置に前記弁座部材が固定され、前記保持部材の上部には、前記ダイヤフラム弁体の周縁部が、前記保持部材のかしめにより保持されていることを特徴とするダイヤフラムバルブ。 A diaphragm unit having a diaphragm valve body and a valve seat member to which the diaphragm valve body is attached to and detached is detachably mounted in the body, and this diaphragm unit has a substantially annular holding member, which is an abbreviation for the holding member. A diaphragm valve characterized in that the valve seat member is fixed at a central position, and a peripheral edge portion of the diaphragm valve body is held by caulking the holding member at an upper portion of the holding member. 前記保持部材の上面外周縁に環状突起部が形成され、この環状突起部の内周面に前記ダイヤフラム弁体の外周縁が当接してこのダイヤフラム弁体が芯出し状態に保持された請求項1に記載のダイヤフラムバルブ。 Claim 1 in which an annular protrusion is formed on the outer peripheral edge of the upper surface of the holding member, and the outer peripheral edge of the diaphragm valve body abuts on the inner peripheral surface of the annular protrusion to hold the diaphragm valve body in a centered state. Diaphragm valve described in. 前記保持部材は、中央付近の一次側開口部と、この一次側開口部の周囲に複数設けられた二次側開口部とを有し、前記一次側開口部に前記弁座部材が圧入状態で装着された請求項1又は2に記載のダイヤフラムバルブ。 The holding member has a primary side opening near the center and a plurality of secondary side openings provided around the primary side opening, and the valve seat member is press-fitted into the primary side opening. The diaphragm valve according to claim 1 or 2 mounted. 前記保持部材は、中央付近の一次側開口部と、この一次側開口部の周囲に複数設けられた二次側開口部とを有し、前記一次側開口部に前記弁座部材が保持用の押え部材を介して装着された請求項1乃至3の何れか1項に記載のダイヤフラムバルブ。 The holding member has a primary side opening near the center and a plurality of secondary side openings provided around the primary side opening, and the valve seat member holds the valve seat member in the primary side opening. The diaphragm valve according to any one of claims 1 to 3, which is mounted via a presser member. 前記保持部材が、前記ボデーとこのボデーの上部に装着されるボンネットとの間に位置決め状態で固定され、前記弁座部材の一次開口側がボデーに密着された請求項1乃至の何れか1項に記載のダイヤフラムバルブ。 One of claims 1 to 4 , wherein the holding member is fixed in a positioned state between the body and a bonnet mounted on the upper portion of the body, and the primary opening side of the valve seat member is in close contact with the body. Diaphragm valve described in. 前記ボデーの当該位置に、前記保持部材の底面側に当接シールするシール部が形成された請求項1乃至の何れか1項に記載のダイヤフラムバルブ。 The diaphragm valve according to any one of claims 1 to 5 , wherein a seal portion is formed at the position of the body to abut and seal the bottom surface side of the holding member. 前記シール部と前記保持部材との間にガスケットが装着された請求項に記載のダイヤフラムバルブ。 The diaphragm valve according to claim 6 , wherein a gasket is mounted between the seal portion and the holding member.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3029515U (en) 1996-03-27 1996-10-01 株式会社ベンカン Seat exchange type seat structure of diaphragm valve
JP2775176B2 (en) 1989-06-22 1998-07-16 愛三工業株式会社 Diaphragm mounting structure
JP2002340203A (en) 2001-05-22 2002-11-27 Hitachi Metals Ltd Diaphragm valve
JP2003042314A (en) 2001-07-31 2003-02-13 Fujikin Inc Diaphragm valve
JP2017101693A (en) 2015-11-30 2017-06-08 株式会社フジキン Diaphragm valve and its process of manufacture

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2775176B2 (en) 1989-06-22 1998-07-16 愛三工業株式会社 Diaphragm mounting structure
JP3029515U (en) 1996-03-27 1996-10-01 株式会社ベンカン Seat exchange type seat structure of diaphragm valve
JP2002340203A (en) 2001-05-22 2002-11-27 Hitachi Metals Ltd Diaphragm valve
JP2003042314A (en) 2001-07-31 2003-02-13 Fujikin Inc Diaphragm valve
JP2017101693A (en) 2015-11-30 2017-06-08 株式会社フジキン Diaphragm valve and its process of manufacture

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