JP6939553B2 - Resin composition - Google Patents
Resin composition Download PDFInfo
- Publication number
- JP6939553B2 JP6939553B2 JP2017529846A JP2017529846A JP6939553B2 JP 6939553 B2 JP6939553 B2 JP 6939553B2 JP 2017529846 A JP2017529846 A JP 2017529846A JP 2017529846 A JP2017529846 A JP 2017529846A JP 6939553 B2 JP6939553 B2 JP 6939553B2
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- JP
- Japan
- Prior art keywords
- group
- resin
- resin composition
- acid
- general formula
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000011342 resin composition Substances 0.000 title claims description 87
- 229920005989 resin Polymers 0.000 claims description 124
- 239000011347 resin Substances 0.000 claims description 124
- -1 methylol group Chemical group 0.000 claims description 77
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 57
- 239000004065 semiconductor Substances 0.000 claims description 31
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 28
- 125000001931 aliphatic group Chemical group 0.000 claims description 23
- 125000000962 organic group Chemical group 0.000 claims description 19
- 125000000217 alkyl group Chemical group 0.000 claims description 18
- 239000010410 layer Substances 0.000 claims description 17
- 229920001721 polyimide Polymers 0.000 claims description 17
- 239000000758 substrate Substances 0.000 claims description 17
- 239000002243 precursor Substances 0.000 claims description 16
- 125000003118 aryl group Chemical group 0.000 claims description 15
- 125000003709 fluoroalkyl group Chemical group 0.000 claims description 15
- 239000004642 Polyimide Substances 0.000 claims description 14
- 239000011229 interlayer Substances 0.000 claims description 14
- 229920002577 polybenzoxazole Polymers 0.000 claims description 14
- 125000005373 siloxane group Chemical group [SiH2](O*)* 0.000 claims description 14
- 125000005011 alkyl ether group Chemical group 0.000 claims description 11
- 125000004432 carbon atom Chemical group C* 0.000 claims description 11
- 125000005843 halogen group Chemical group 0.000 claims description 11
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 10
- 125000003700 epoxy group Chemical group 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 10
- 125000004849 alkoxymethyl group Chemical group 0.000 claims description 9
- 239000003431 cross linking reagent Substances 0.000 claims description 9
- 125000004427 diamine group Chemical group 0.000 claims description 9
- 239000004962 Polyamide-imide Substances 0.000 claims description 8
- 238000004132 cross linking Methods 0.000 claims description 8
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 8
- 239000003504 photosensitizing agent Substances 0.000 claims description 8
- 229920002312 polyamide-imide Polymers 0.000 claims description 8
- 125000003368 amide group Chemical group 0.000 claims description 7
- 125000004093 cyano group Chemical group *C#N 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 claims description 7
- 238000001035 drying Methods 0.000 claims description 5
- 229910052731 fluorine Inorganic materials 0.000 claims description 5
- 125000002777 acetyl group Chemical group [H]C([H])([H])C(*)=O 0.000 claims description 4
- 125000004185 ester group Chemical group 0.000 claims description 4
- 125000005462 imide group Chemical group 0.000 claims description 4
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 claims description 3
- 239000012670 alkaline solution Substances 0.000 claims description 3
- NIDNOXCRFUCAKQ-UHFFFAOYSA-N bicyclo[2.2.1]hept-5-ene-2,3-dicarboxylic acid Chemical group C1C2C=CC1C(C(=O)O)C2C(O)=O NIDNOXCRFUCAKQ-UHFFFAOYSA-N 0.000 claims description 3
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 claims description 3
- 239000011737 fluorine Substances 0.000 claims description 3
- 125000000468 ketone group Chemical group 0.000 claims description 3
- 125000005439 maleimidyl group Chemical group C1(C=CC(N1*)=O)=O 0.000 claims description 3
- 125000000472 sulfonyl group Chemical group *S(*)(=O)=O 0.000 claims description 3
- UMGDCJDMYOKAJW-UHFFFAOYSA-N thiourea group Chemical group NC(=S)N UMGDCJDMYOKAJW-UHFFFAOYSA-N 0.000 claims description 3
- XSQUKJJJFZCRTK-UHFFFAOYSA-N urea group Chemical group NC(=O)N XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 3
- 238000010030 laminating Methods 0.000 claims 1
- 239000010408 film Substances 0.000 description 103
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical group OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 51
- 239000000243 solution Substances 0.000 description 46
- 238000006243 chemical reaction Methods 0.000 description 35
- 238000000034 method Methods 0.000 description 35
- 239000000126 substance Substances 0.000 description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 28
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 27
- 150000001875 compounds Chemical class 0.000 description 26
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 24
- 150000004985 diamines Chemical class 0.000 description 23
- 235000012431 wafers Nutrition 0.000 description 23
- 230000015572 biosynthetic process Effects 0.000 description 22
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 20
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 20
- 229910052751 metal Inorganic materials 0.000 description 20
- 239000002184 metal Substances 0.000 description 20
- 239000000203 mixture Substances 0.000 description 20
- 238000003786 synthesis reaction Methods 0.000 description 20
- 238000010438 heat treatment Methods 0.000 description 18
- 239000002253 acid Substances 0.000 description 17
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 16
- 239000002904 solvent Substances 0.000 description 15
- 239000005011 phenolic resin Substances 0.000 description 14
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 12
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 12
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 12
- 239000007787 solid Substances 0.000 description 12
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 11
- 238000000576 coating method Methods 0.000 description 11
- 238000011156 evaluation Methods 0.000 description 11
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 10
- 239000003054 catalyst Substances 0.000 description 10
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 10
- 239000010703 silicon Substances 0.000 description 10
- 229910052710 silicon Inorganic materials 0.000 description 10
- 239000002966 varnish Substances 0.000 description 10
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 9
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 9
- 238000005406 washing Methods 0.000 description 9
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 8
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 8
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 8
- 239000002585 base Substances 0.000 description 8
- 239000011248 coating agent Substances 0.000 description 8
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 8
- 125000000524 functional group Chemical group 0.000 description 8
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 8
- 229920000642 polymer Polymers 0.000 description 8
- 230000001681 protective effect Effects 0.000 description 8
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 7
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 7
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- 239000003822 epoxy resin Substances 0.000 description 7
- 150000002148 esters Chemical class 0.000 description 7
- 229920000647 polyepoxide Polymers 0.000 description 7
- 239000002244 precipitate Substances 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 150000008065 acid anhydrides Chemical class 0.000 description 6
- 150000001298 alcohols Chemical class 0.000 description 6
- 239000003513 alkali Substances 0.000 description 6
- 239000007864 aqueous solution Substances 0.000 description 6
- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical compound FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 description 6
- 150000001805 chlorine compounds Chemical class 0.000 description 6
- BGTOWKSIORTVQH-UHFFFAOYSA-N cyclopentanone Chemical compound O=C1CCCC1 BGTOWKSIORTVQH-UHFFFAOYSA-N 0.000 description 6
- 238000011161 development Methods 0.000 description 6
- 238000001914 filtration Methods 0.000 description 6
- 150000002430 hydrocarbons Chemical group 0.000 description 6
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 6
- 238000007789 sealing Methods 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 6
- MSTZGVRUOMBULC-UHFFFAOYSA-N 2-amino-4-[2-(3-amino-4-hydroxyphenyl)-1,1,1,3,3,3-hexafluoropropan-2-yl]phenol Chemical compound C1=C(O)C(N)=CC(C(C=2C=C(N)C(O)=CC=2)(C(F)(F)F)C(F)(F)F)=C1 MSTZGVRUOMBULC-UHFFFAOYSA-N 0.000 description 5
- WTQZSMDDRMKJRI-UHFFFAOYSA-N 4-diazoniophenolate Chemical compound [O-]C1=CC=C([N+]#N)C=C1 WTQZSMDDRMKJRI-UHFFFAOYSA-N 0.000 description 5
- 229910052802 copper Inorganic materials 0.000 description 5
- 239000010949 copper Substances 0.000 description 5
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical compound C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 5
- 229940116333 ethyl lactate Drugs 0.000 description 5
- 238000005227 gel permeation chromatography Methods 0.000 description 5
- 229930195733 hydrocarbon Natural products 0.000 description 5
- 230000015654 memory Effects 0.000 description 5
- 238000002161 passivation Methods 0.000 description 5
- 229920005575 poly(amic acid) Polymers 0.000 description 5
- 238000010992 reflux Methods 0.000 description 5
- 150000000000 tetracarboxylic acids Chemical class 0.000 description 5
- 150000003628 tricarboxylic acids Chemical class 0.000 description 5
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 4
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 4
- GPXCORHXFPYJEH-UHFFFAOYSA-N 3-[[3-aminopropyl(dimethyl)silyl]oxy-dimethylsilyl]propan-1-amine Chemical compound NCCC[Si](C)(C)O[Si](C)(C)CCCN GPXCORHXFPYJEH-UHFFFAOYSA-N 0.000 description 4
- PLIKAWJENQZMHA-UHFFFAOYSA-N 4-aminophenol Chemical compound NC1=CC=C(O)C=C1 PLIKAWJENQZMHA-UHFFFAOYSA-N 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- 238000005481 NMR spectroscopy Methods 0.000 description 4
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 4
- 239000006087 Silane Coupling Agent Substances 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- 125000002723 alicyclic group Chemical group 0.000 description 4
- 230000004888 barrier function Effects 0.000 description 4
- MGNZXYYWBUKAII-UHFFFAOYSA-N cyclohexa-1,3-diene Chemical compound C1CC=CC=C1 MGNZXYYWBUKAII-UHFFFAOYSA-N 0.000 description 4
- SBZXBUIDTXKZTM-UHFFFAOYSA-N diglyme Chemical compound COCCOCCOC SBZXBUIDTXKZTM-UHFFFAOYSA-N 0.000 description 4
- 239000003456 ion exchange resin Substances 0.000 description 4
- 229920003303 ion-exchange polymer Polymers 0.000 description 4
- RLSSMJSEOOYNOY-UHFFFAOYSA-N m-cresol Chemical compound CC1=CC=CC(O)=C1 RLSSMJSEOOYNOY-UHFFFAOYSA-N 0.000 description 4
- 239000003960 organic solvent Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- WQGWDDDVZFFDIG-UHFFFAOYSA-N pyrogallol Chemical compound OC1=CC=CC(O)=C1O WQGWDDDVZFFDIG-UHFFFAOYSA-N 0.000 description 4
- 229910000679 solder Inorganic materials 0.000 description 4
- 238000004528 spin coating Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 4
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 3
- KUMMBDBTERQYCG-UHFFFAOYSA-N 2,6-bis(hydroxymethyl)-4-methylphenol Chemical compound CC1=CC(CO)=C(O)C(CO)=C1 KUMMBDBTERQYCG-UHFFFAOYSA-N 0.000 description 3
- 229910015900 BF3 Inorganic materials 0.000 description 3
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- 239000005977 Ethylene Substances 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 3
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- 230000002378 acidificating effect Effects 0.000 description 3
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000006482 condensation reaction Methods 0.000 description 3
- 229920001577 copolymer Polymers 0.000 description 3
- 238000007334 copolymerization reaction Methods 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 238000004090 dissolution Methods 0.000 description 3
- 239000008393 encapsulating agent Substances 0.000 description 3
- 125000001033 ether group Chemical group 0.000 description 3
- 125000001153 fluoro group Chemical group F* 0.000 description 3
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
- 239000010954 inorganic particle Substances 0.000 description 3
- 150000002576 ketones Chemical class 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 125000004184 methoxymethyl group Chemical group [H]C([H])([H])OC([H])([H])* 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 150000002989 phenols Chemical class 0.000 description 3
- 239000009719 polyimide resin Substances 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 230000035945 sensitivity Effects 0.000 description 3
- 229910000029 sodium carbonate Inorganic materials 0.000 description 3
- 239000008096 xylene Substances 0.000 description 3
- AJOJTMNIQSTBAP-UHFFFAOYSA-N (1,2,2,6,6-pentamethylpiperidin-3-yl) prop-2-enoate Chemical compound CN1C(C)(C)CCC(OC(=O)C=C)C1(C)C AJOJTMNIQSTBAP-UHFFFAOYSA-N 0.000 description 2
- SEOSQBZZSQXYDO-UHFFFAOYSA-N (2,2,6,6-tetramethylpiperidin-1-yl) 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)ON1C(C)(C)CCCC1(C)C SEOSQBZZSQXYDO-UHFFFAOYSA-N 0.000 description 2
- GIIUJJXXMYYQQD-UHFFFAOYSA-N (2,2,6,6-tetramethylpiperidin-1-yl) prop-2-enoate Chemical compound CC1(C)CCCC(C)(C)N1OC(=O)C=C GIIUJJXXMYYQQD-UHFFFAOYSA-N 0.000 description 2
- PSGCQDPCAWOCSH-UHFFFAOYSA-N (4,7,7-trimethyl-3-bicyclo[2.2.1]heptanyl) prop-2-enoate Chemical compound C1CC2(C)C(OC(=O)C=C)CC1C2(C)C PSGCQDPCAWOCSH-UHFFFAOYSA-N 0.000 description 2
- MODAACUAXYPNJH-UHFFFAOYSA-N 1-(methoxymethyl)-4-[4-(methoxymethyl)phenyl]benzene Chemical group C1=CC(COC)=CC=C1C1=CC=C(COC)C=C1 MODAACUAXYPNJH-UHFFFAOYSA-N 0.000 description 2
- JWYVGKFDLWWQJX-UHFFFAOYSA-N 1-ethenylazepan-2-one Chemical compound C=CN1CCCCCC1=O JWYVGKFDLWWQJX-UHFFFAOYSA-N 0.000 description 2
- LRZPQLZONWIQOJ-UHFFFAOYSA-N 10-(2-methylprop-2-enoyloxy)decyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCCCCCCCCCOC(=O)C(C)=C LRZPQLZONWIQOJ-UHFFFAOYSA-N 0.000 description 2
- FJJYHTVHBVXEEQ-UHFFFAOYSA-N 2,2-dimethylpropanal Chemical compound CC(C)(C)C=O FJJYHTVHBVXEEQ-UHFFFAOYSA-N 0.000 description 2
- VRMKFAFIVOVETG-UHFFFAOYSA-N 2,6-bis(methoxymethyl)-4-methylphenol Chemical compound COCC1=CC(C)=CC(COC)=C1O VRMKFAFIVOVETG-UHFFFAOYSA-N 0.000 description 2
- LEJBBGNFPAFPKQ-UHFFFAOYSA-N 2-(2-prop-2-enoyloxyethoxy)ethyl prop-2-enoate Chemical compound C=CC(=O)OCCOCCOC(=O)C=C LEJBBGNFPAFPKQ-UHFFFAOYSA-N 0.000 description 2
- ZOQOPXVJANRGJZ-UHFFFAOYSA-N 2-(trifluoromethyl)phenol Chemical compound OC1=CC=CC=C1C(F)(F)F ZOQOPXVJANRGJZ-UHFFFAOYSA-N 0.000 description 2
- PTTPXKJBFFKCEK-UHFFFAOYSA-N 2-Methyl-4-heptanone Chemical compound CC(C)CC(=O)CC(C)C PTTPXKJBFFKCEK-UHFFFAOYSA-N 0.000 description 2
- NGNBDVOYPDDBFK-UHFFFAOYSA-N 2-[2,4-di(pentan-2-yl)phenoxy]acetyl chloride Chemical group CCCC(C)C1=CC=C(OCC(Cl)=O)C(C(C)CCC)=C1 NGNBDVOYPDDBFK-UHFFFAOYSA-N 0.000 description 2
- XFCMNSHQOZQILR-UHFFFAOYSA-N 2-[2-(2-methylprop-2-enoyloxy)ethoxy]ethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCOCCOC(=O)C(C)=C XFCMNSHQOZQILR-UHFFFAOYSA-N 0.000 description 2
- INQDDHNZXOAFFD-UHFFFAOYSA-N 2-[2-(2-prop-2-enoyloxyethoxy)ethoxy]ethyl prop-2-enoate Chemical compound C=CC(=O)OCCOCCOCCOC(=O)C=C INQDDHNZXOAFFD-UHFFFAOYSA-N 0.000 description 2
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- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 2
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Images
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- G03F7/004—Photosensitive materials
- G03F7/038—Macromolecular compounds which are rendered insoluble or differentially wettable
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- H01L23/532—Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body characterised by the materials
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Description
本発明は、樹脂組成物に関する。より詳しくは、半導体素子の表面保護膜、層間絶縁膜、有機電界発光素子の絶縁層などに好適に用いられる樹脂組成物に関する。 The present invention relates to resin compositions. More specifically, the present invention relates to a resin composition preferably used for a surface protective film of a semiconductor element, an interlayer insulating film, an insulating layer of an organic electroluminescent element, and the like.
従来、電子機器の半導体素子の表面保護膜や層間絶縁膜等には、耐熱性や機械特性等に優れたポリイミド系樹脂、ポリベンゾオキサゾール系樹脂、ポリアミドイミド系樹脂が広く使用されている。ポリイミド前駆体、ポリベンゾオキサゾール前駆体、ポリアミドイミド前駆体の塗膜を熱的に脱水閉環させて耐熱性、機械特性に優れた薄膜を得る場合、通常350℃前後の高温焼成を必要とする。 Conventionally, polyimide resins, polybenzoxazole resins, and polyamide-imide resins having excellent heat resistance and mechanical properties have been widely used as surface protective films and interlayer insulating films for semiconductor elements of electronic devices. When the coating films of the polyimide precursor, the polybenzoxazole precursor, and the polyamide-imide precursor are thermally dehydrated and ring-closed to obtain a thin film having excellent heat resistance and mechanical properties, high-temperature firing at about 350 ° C. is usually required.
近年は、半導体の高集積化に伴い、生産プロセス時の半導体デバイスへの熱負荷の低減が求められ、さらに絶縁材料の厚膜化による基盤ウエハへの反りの低減が求められている。このため、表面保護膜や層間絶縁膜に求められる材料として、250℃以下の低温での熱処理により硬化可能であり、かつ発生する基盤ウエハへの応力を小さくすることのできる硬化膜を得られる、樹脂組成物が求められている。 In recent years, with the increasing integration of semiconductors, it has been required to reduce the heat load on semiconductor devices during the production process, and further, it has been required to reduce the warpage of the base wafer by increasing the thickness of the insulating material. Therefore, as a material required for the surface protective film and the interlayer insulating film, a cured film that can be cured by heat treatment at a low temperature of 250 ° C. or lower and that can reduce the generated stress on the base wafer can be obtained. A resin composition is required.
低温での熱処理により硬化可能な樹脂組成物としては、アルカリ可溶性既閉環ポリイミドやポリベンゾオキサゾール前駆体といった樹脂の繰り返し単位中に、柔軟なアルキル基、アルキレングリコール基、シロキサン結合を導入する方法が提案されている(特許文献1〜4)。
As a resin composition that can be cured by heat treatment at a low temperature, a method of introducing a flexible alkyl group, an alkylene glycol group, and a siloxane bond into a repeating unit of a resin such as an alkali-soluble closed ring polyimide or a polybenzoxazole precursor has been proposed. (
また、高伸度性と低応力性を有する硬化膜を得るために、フェノールの骨格間が長いフェノール樹脂を含有する樹脂組成物、または前記フェノール樹脂にさらにポリイミドや他の樹脂を含有する樹脂組成物、を用いる方法が提案されている(特許文献5)。 Further, in order to obtain a cured film having high elongation and low stress, a resin composition containing a phenol resin having a long phenol skeleton, or a resin composition further containing polyimide or another resin in the phenol resin. A method using a thing has been proposed (Patent Document 5).
また、低温での熱処理であっても耐薬品性を有する硬化膜を得るため、架橋性基を有するノボラック樹脂を含有する感光性樹脂組成物を用いる方法が提案されている(特許文献6)。 Further, in order to obtain a cured film having chemical resistance even by heat treatment at a low temperature, a method using a photosensitive resin composition containing a novolak resin having a crosslinkable group has been proposed (Patent Document 6).
しかしながら、特許文献1〜4に記載されているような、柔軟性基を有する既閉環ポリイミドは、硬化膜に低応力性を付与できるものの、十分な機械特性を持たせることが難しいという課題があった。
However, the closed ring polyimide having a flexible group as described in
また、特許文献5に記載されているような樹脂組成物を用いる方法は、樹脂自体が架橋性に乏しいため、架橋剤を添加しても得られる硬化膜に十分な耐薬品性を付与できず、また低応力性との両立が困難であるという課題があった。 Further, in the method using a resin composition as described in Patent Document 5, since the resin itself has poor crosslinkability, sufficient chemical resistance cannot be imparted to the cured film obtained even if a crosslinking agent is added. In addition, there is a problem that it is difficult to achieve both low stress and low stress.
また、特許文献6に記載されているような感光性樹脂組成物を用いる方法では、架橋性が高すぎる場合に得られる硬化膜の低応力性が不十分となり、厚膜形成時に基盤ウエハの反りが大きくなりやすいという課題があった。
Further, in the method using the photosensitive resin composition as described in
そこで本発明は、低温での加熱処理であっても、耐薬品性、低応力性、高伸度性に優れた硬化膜を得ることができる樹脂組成物を提供することを目的とする。 Therefore, an object of the present invention is to provide a resin composition capable of obtaining a cured film having excellent chemical resistance, low stress resistance, and high elongation even in a heat treatment at a low temperature.
本発明の樹脂組成物は下記の構成を有する。すなわち、(a)マレイミド基、ナジック酸基、アクリル基、エポキシ基、アルコキシメチル基およびメチロール基からなる群から選ばれる基(以下、「架橋性基」という)を有するフェノール骨格と架橋性基を有さないフェノール骨格を含んでなり、かつ重量平均分子量が1,000〜50,000の範囲内のアルカリ可溶性樹脂を含有する樹脂組成物であって、
前記架橋性基を有するフェノール骨格と前記架橋性基を有さないフェノール骨格の構造単位の合計100モル%に占める、前記架橋性基を有するフェノール骨格の含有比率が5〜90モル%の範囲内であり、前記(a)アルカリ可溶性樹脂が、一般式(1)で表される構造を有し、該一般式(1)におけるaおよびbが、a>bの関係を満たすことを特徴とする樹脂組成物である。
The resin composition of the present invention has the following constitution. That is, (a) a phenol skeleton and a crosslinkable group having a group selected from the group consisting of a maleimide group, a nadic acid group, an acrylic group, an epoxy group, an alkoxymethyl group and a methylol group (hereinafter referred to as "crosslinkable group"). A resin composition containing a non-existent phenolic skeleton and containing an alkali-soluble resin having a weight average molecular weight in the range of 1,000 to 50,000.
The content ratio of the phenolic skeleton having the crosslinkable group in the total of 100 mol% of the structural units of the phenolic skeleton having the crosslinkable group and the phenolic skeleton not having the crosslinkable group is within the range of 5 to 90 mol%. and in the (a) alkali-soluble resin, have a structure represented by the general formula (1), the general formula a and b in (1), characterized by satisfying the relationship of a> b It is a resin composition.
本発明の樹脂組成物によれば、低温での加熱処理であっても、耐薬品性、低応力性、高伸度性に優れた硬化膜を得ることができる。 According to the resin composition of the present invention, a cured film having excellent chemical resistance, low stress resistance, and high elongation can be obtained even by heat treatment at a low temperature.
本発明の樹脂組成物は、(a)架橋性基を有するフェノール骨格と架橋性基を有さないフェノール骨格を含んでなり、かつ重量平均分子量が1,000〜50,000の範囲内のアルカリ可溶性樹脂を含有する樹脂組成物であって、前記架橋性基を有するフェノール骨格と前記架橋性基を有さないフェノール骨格の構造単位の合計100モル%に占める、前記架橋性基を有するフェノール骨格の含有比率が5〜90モル%の範囲内である。また、(b)ポリイミド前駆体、ポリアミドイミド、ポリイミド、ポリベンゾオキサゾール前駆体、ポリベンゾオキサゾール、から選択される1種類以上であるアルカリ可溶性樹脂を含有することが好ましい。さらに、(c)感光剤と、(d)架橋剤を含有することが好ましい。各成分はそれぞれ、(a)アルカリ可溶性樹脂、(b)アルカリ可溶性樹脂、(c)成分、および(d)成分と省略する場合がある。 The resin composition of the present invention comprises (a) a phenol skeleton having a crosslinkable group and a phenol skeleton not having a crosslinkable group, and an alkali having a weight average molecular weight in the range of 1,000 to 50,000. A resin composition containing a soluble resin and having the crosslinkable group, which accounts for 100 mol% of the total structural units of the phenolic skeleton having the crosslinkable group and the phenolic skeleton having no crosslinkable group. The content ratio of is in the range of 5 to 90 mol%. Further, it is preferable to contain one or more kinds of alkali-soluble resins selected from (b) polyimide precursor, polyamide-imide, polyimide, polybenzoxazole precursor, and polybenzoxazole. Further, it is preferable to contain (c) a photosensitizer and (d) a cross-linking agent. Each component may be abbreviated as (a) alkali-soluble resin, (b) alkali-soluble resin, (c) component, and (d) component, respectively.
本発明の樹脂組成物によれば、250℃以下といった低温での加熱処理であっても、耐薬品性、低応力性、高伸度性に優れた硬化膜を得ることができる。 According to the resin composition of the present invention, a cured film having excellent chemical resistance, low stress resistance, and high elongation can be obtained even by heat treatment at a low temperature of 250 ° C. or lower.
本発明のアルカリ可溶性とは、テトラメチルアンモニウムヒドロキシド、コリン、トリエチルアミン、ジメチルアミノピリジン、モノエタノールアミン、ジエチルアミノエタノール、水酸化ナトリウム、水酸化カリウム、炭酸ナトリウムなどのアルカリ水溶液に溶解することを言う。 Alkali-soluble in the present invention means that it is dissolved in an alkaline aqueous solution such as tetramethylammonium hydroxide, choline, triethylamine, dimethylaminopyridine, monoethanolamine, diethylaminoethanol, sodium hydroxide, potassium hydroxide and sodium carbonate.
また(a)アルカリ可溶性樹脂は、一般式(1)で表される構造を有することが好ましい。 Further, the alkali-soluble resin (a) preferably has a structure represented by the general formula (1).
(一般式(1)中、R1は、水素原子、ハロゲン原子、ニトロ基、シアノ基、脂肪族基、芳香族基、アセチル基、エステル基、アミド基、イミド基、ウレア基、またはチオウレア基のいずれかを有する有機基を表す。Xは、脂肪族基または芳香族基を有する有機基を表す。R1およびXが水素原子を有する場合、その水素原子はハロゲン原子、ニトロ基およびシアノ基のいずれかで置換されていてもよい。Yは架橋性基を表す。架橋性基とは、ラジカル反応、付加反応、縮合反応などにより架橋することができる官能基のことを意味する。aおよびbは1以上の整数であり、a+b≧6である。aとbの構造単位の配列はブロック的でもランダム的でもかまわない。m、n1、およびn2は1〜3の範囲内の整数である。qは0〜3の範囲内の整数である。)
R1およびXにおける脂肪族基は、アルキル基、フルオロアルキル基、アルキルエーテル基、シロキサン基から選ばれる少なくともひとつを有する有機基であることが好ましく、不飽和結合や脂環構造を有していてもよい。(In the general formula (1), R 1 is a hydrogen atom, a halogen atom, a nitro group, a cyano group, an aliphatic group, an aromatic group, an acetyl group, an ester group, an amide group, an imide group, a urea group, or a thiourea group. the .X represents an organic group having any one of, if .R 1 and X represents an organic group having an aliphatic group or an aromatic group has a hydrogen atom, the hydrogen atom is a halogen atom, a nitro group and a cyano group Y represents a cross-linking group. The cross-linking group means a functional group that can be cross-linked by a radical reaction, an addition reaction, a condensation reaction or the like. b is an integer of 1 or more, and a + b ≧ 6. The arrangement of the structural units of a and b may be blocky or random. M, n 1 , and n 2 are in the range of 1 to 3. Q is an integer in the range 0-3.)
The aliphatic group in R 1 and X is preferably an organic group having at least one selected from an alkyl group, a fluoroalkyl group, an alkyl ether group and a siloxane group, and has an unsaturated bond and an alicyclic structure. May be good.
架橋性基であるYとしては、マレイミド基、ナジック酸基、アクリル基、エポキシ基、アルコキシメチル基、メチロール基からなる群から選ばれる基である。この中でも、パターン加工性の点からアクリル基や下記一般式(2)で表される基であることが好ましい。 Is a cross-linkable group Y, a maleimide group, nadic acid, an acrylic group, an epoxy group, an alkoxymethyl group, a group selected from the group consisting of methylol group. Among these, an acrylic group or a group represented by the following general formula (2) is preferable from the viewpoint of pattern processability.
(R2は、水素原子、脂肪族基、または芳香族基である。)
また、樹脂組成物の保存安定性を向上させる観点からは、Yがアルコキシメチル基であることが好ましい。 (R 2 is a hydrogen atom, an aliphatic group, or an aromatic group.)
Further, from the viewpoint of improving the storage stability of the resin composition, it is preferable that Y is an alkoxymethyl group.
前記一般式(1)において、R1の好ましい例としては、樹脂組成物のアルカリ溶解性を向上させる観点から水素原子、メチル基、ハロゲン原子、トリフルオロメチル基、ニトロ基、シアノ基、アセチル基、エステル基、アミド基、およびイミド基が挙げられる。特に好ましい例は水素原子、メチル基である。In the general formula (1), preferred examples of R 1 are hydrogen atom, methyl group, halogen atom, trifluoromethyl group, nitro group, cyano group and acetyl group from the viewpoint of improving the alkali solubility of the resin composition. , Ester group, amide group, and imide group. Particularly preferred examples are a hydrogen atom and a methyl group.
一般式(1)中のqは、0〜3の範囲内の整数であり、ポリマー合成時の反応性の観点から好ましくは0または1である。 Q in the general formula (1) is an integer in the range of 0 to 3, and is preferably 0 or 1 from the viewpoint of reactivity during polymer synthesis.
一般式(1)中のXとしては、下記一般式(3)または(4)であることが好ましい。 The X in the general formula (1) is preferably the following general formula (3) or (4).
(一般式(3)中、R3、R4、R5およびR6は、それぞれ独立に、炭素数1〜10の脂肪族基を表し、水素原子またはフッ素で置換されていてもよい。また一般式(4)中、R7、R8、R9およびR10は、それぞれ独立に、水素原子、アルキル基、フルオロアルキル基、シロキサン基、アルキルエーテル基、またはシロキサン基を表す。Zは、単結合、エーテル結合、ケトン基、カルボニル基、アミド基、またはスルホニル基のいずれかで表される2価の基である。)
一般式(1)におけるXの好ましい例としては、p−キシリレン基、4,4’−ジメチレンビフェニル基、およびビス(4−メチレンフェニル)エーテル基が挙げられる。(In the general formula (3), R 3 , R 4 , R 5 and R 6 each independently represent an aliphatic group having 1 to 10 carbon atoms and may be substituted with a hydrogen atom or fluorine. In the general formula (4), R 7 , R 8 , R 9 and R 10 independently represent a hydrogen atom, an alkyl group, a fluoroalkyl group, a siloxane group, an alkyl ether group, or a siloxane group. Z represents a hydrogen atom, an alkyl group, a fluoroalkyl group, or a siloxane group. It is a divalent group represented by any one of a single bond, an ether bond, a ketone group, a carbonyl group, an amide group, or a sulfonyl group.)
Preferred examples of X in the general formula (1) include a p-xylylene group, a 4,4'-dimethylene biphenyl group, and a bis (4-methylenephenyl) ether group.
一般式(1)中のaおよびbはそれぞれ整数であり、硬化後の膜の強靭性を向上させる観点からa+b≧6であることが好ましい。 A and b in the general formula (1) are integers, respectively, and it is preferable that a + b ≧ 6 from the viewpoint of improving the toughness of the film after curing.
またaおよびbは、硬化後の膜の強靭性を向上させる観点からそれぞれ1以上が好ましい。また、アルカリ溶解性を向上させる観点からaおよびbはそれぞれ、1,000以下であることが好ましく、パターン加工性の観点から100以下であることがより好ましく、30以下であることが特に好ましい。 Further, a and b are preferably 1 or more, respectively, from the viewpoint of improving the toughness of the film after curing. Further, from the viewpoint of improving alkali solubility, each of a and b is preferably 1,000 or less, more preferably 100 or less, and particularly preferably 30 or less from the viewpoint of pattern processability.
一般に樹脂に含まれる架橋性基の比率を上げると、得られる硬化膜の耐薬品性を向上させることができるが、一方で得られる硬化膜の応力が大きくなり反りが発生しやすくなる。また、架橋性基の比率を下げると、得られる硬化膜の応力を小さくすることが可能となるが、耐薬品性が低下する。 Generally, increasing the ratio of crosslinkable groups contained in the resin can improve the chemical resistance of the obtained cured film, but on the other hand, the stress of the obtained cured film becomes large and warpage is likely to occur. Further, if the ratio of the crosslinkable group is lowered, the stress of the obtained cured film can be reduced, but the chemical resistance is lowered.
本発明の(a)アルカリ可溶性樹脂は、架橋性基を有するフェノール骨格と架橋性基を有さないフェノール骨格の両方の骨格を有する。そのため、架橋性基による耐薬品性の効果と、架橋性基を有さないことによる低応力性の効果を生かした硬化膜を得ることができる。 The alkali-soluble resin (a) of the present invention has both a phenol skeleton having a crosslinkable group and a phenol skeleton having no crosslinkable group. Therefore, it is possible to obtain a cured film that takes advantage of the chemical resistance effect of the crosslinkable group and the low stress effect of not having the crosslinkable group.
また、一般式(1)におけるaおよびbは、a>bの関係を満たすことが好ましい。架橋基を有さないフェノール骨格を多く存在させることで、硬化膜における低応力性の効果を高めることができる。その結果、半導体等の製造工程における厚膜形成時に、基盤ウエハの反りが発生することを抑制することができる。 Further, it is preferable that a and b in the general formula (1) satisfy the relationship of a> b. By allowing a large number of phenol skeletons having no cross-linking group to exist, the effect of low stress in the cured film can be enhanced. As a result, it is possible to suppress the occurrence of warpage of the base wafer during the formation of a thick film in the manufacturing process of a semiconductor or the like.
また、一般式(1)におけるaおよびbは、5≦{b/(a+b)}×100≦30の関係を満たすことがより好ましい。ここで、「{b/(a+b)}×100」を架橋性基導入率と定義する。この範囲にaおよびbを制御することにより、さらに、耐薬品性と低応力性の両特性を生かすことが可能となる。 Further, it is more preferable that a and b in the general formula (1) satisfy the relationship of 5 ≦ {b / (a + b)} × 100 ≦ 30. Here, "{b / (a + b)} x 100" is defined as the crosslinkable group introduction rate. By controlling a and b within this range, it is possible to further utilize both chemical resistance and low stress properties.
また、一般式(1)におけるn1は、2または3であることが好ましい。一般式(1)におけるn1は、アルカリ溶解性と架橋性が向上する観点から2以上であることが好ましい。一方、得られる硬化膜の低応力性と耐熱性を向上させる観点から、n1は3以下であることが好ましい。 Further, n 1 in the general formula (1) is preferably 2 or 3. The n 1 in the general formula (1) is preferably 2 or more from the viewpoint of improving alkali solubility and crosslinkability. On the other hand, from the viewpoint of improving the low stress property and heat resistance of the obtained cured film, n 1 is preferably 3 or less.
本発明における(a)アルカリ可溶性樹脂の重量平均分子量は、好ましくは1,000〜50,000である。重量平均分子量は、高伸度性を得られるため、1,000以上であることが好ましく、3,000以上であることがより好ましい。また、樹脂組成物のアルカリ溶解性の観点から、50,000以下であることが好ましく、15,000以下であることがより好ましい。 The weight average molecular weight of the alkali-soluble resin (a) in the present invention is preferably 1,000 to 50,000. The weight average molecular weight is preferably 1,000 or more, and more preferably 3,000 or more, because high elongation can be obtained. Further, from the viewpoint of alkali solubility of the resin composition, it is preferably 50,000 or less, and more preferably 15,000 or less.
本発明における重量平均分子量は、ゲルパーミエーションクロマトグラフィー(GPC)により測定を行い、標準ポリスチレンを用いて作成した検量線により算出することができる。 The weight average molecular weight in the present invention can be measured by gel permeation chromatography (GPC) and calculated from a calibration curve prepared using standard polystyrene.
(a)アルカリ可溶性樹脂を得る方法としては、(I)または(II)の方法が挙げられる。 Examples of the method for obtaining the (a) alkali-soluble resin include the method (I) or (II).
(I)下記に示すようなフェノールおよびフェノール誘導体といったフェノール化合物に対し、縮合成分としてアルデヒド化合物、ケトン化合物、メチロール化合物、アルコキシメチル化合物、ジエン化合物、またはハロアルキル化合物を重合させることによってフェノール樹脂を得る。次に、架橋性基を特定のフェノール骨格に導入することで、架橋性基を有するフェノール骨格と、架橋性基を有さないフェノール骨格を有するアルカリ可溶性樹脂を得ることができる。 (I) A phenolic resin is obtained by polymerizing an aldehyde compound, a ketone compound, a methylol compound, an alkoxymethyl compound, a diene compound, or a haloalkyl compound as a condensing component with a phenol compound such as a phenol and a phenol derivative as shown below. Next, by introducing a crosslinkable group into a specific phenolic skeleton, an alkali-soluble resin having a phenolic skeleton having a crosslinkable group and a phenolic skeleton having no crosslinkable group can be obtained.
(II)フェノール化合物と過剰にならないアルデヒド類とをアルカリ性触媒の存在下で反応させることで、架橋性基であるメチロールが導入されたフェノール樹脂を得ることができる。 (II) By reacting a phenol compound with a non-excessive aldehyde in the presence of an alkaline catalyst, a phenol resin having a crosslinkable group of methylol introduced therein can be obtained.
上記の(I)および(II)のいずれの方法を用いても良いが、架橋性基の導入率を制御しやすい点や、種類が豊富である観点から、(I)の方法を用いることが好ましい。
また、(I)の方法においては、(a)アルカリ可溶性樹脂および樹脂組成物の安定性の観点から、前記フェノール化合物と前記縮合成分との仕込みモル比を、前記フェノール化合物を1としたときに前記縮合成分を0.2〜0.99の範囲内とすることが好ましく、0.4〜0.9の範囲内とすることがより好ましい。Either of the above methods (I) and (II) may be used, but the method (I) may be used from the viewpoint of easy control of the introduction rate of the crosslinkable group and the abundance of types. preferable.
Further, in the method (I), from the viewpoint of (a) stability of the alkali-soluble resin and the resin composition, when the charged molar ratio of the phenol compound and the condensed component is set to 1, the phenol compound is set to 1. The condensed component is preferably in the range of 0.2 to 0.99, and more preferably in the range of 0.4 to 0.9.
(a)アルカリ可溶性樹脂を得るために使用できるフェノール化合物としては、クレゾール、エチルフェノール、プロピルフェノール、ブチルフェノール、アミルフェノール、シクロヘキシルフェノール、ヒドロキシビフェニル、ベンジルフェノール、ニトロベンジルフェノール、シアノベンジルフェノール、アダマンタンフェノール、キシレノール、ニトロフェノール、フルオロフェノール、クロロフェノール、ブロモフェノール、トリフルオロメチルフェノール、N−(ヒドロキシフェニル)−5−ノルボルネン−2,3−ジカルボキシイミド、N−(ヒドロキシフェニル)−5−メチル−5−ノルボルネン−2,3−ジカルボキシイミド、トリフルオロメチルフェノール、ヒドロキシ安息香酸、ヒドロキシ安息香酸メチル、ヒドロキシ安息香酸エチル、ヒドロキシ安息香酸ベンジル、ヒドロキシベンズアミド、ヒドロキシベンズアルデヒド、ヒドロキシアセトフェノン、ヒドロキシベンゾフェノン、ヒドロキシベンゾニトリル、カテコール、メチルカテコール、エチルカテコール、ヘキシルカテコール、ベンジルカテコール、ニトロベンジルカテコール、レゾルシノール、メチルレゾルシノール、エチルレゾルシノール、ヘキシルレゾルシノール、ベンジルレゾルシノール、ニトロベンジルレゾルシノール、ハイドロキノン、カフェイン酸、ジヒドロキシ安息香酸、ジヒドロキシ安息香酸メチル、ジヒドロキシ安息香酸エチル、ジヒドロキシ安息香酸ベンジル、ジヒドロキシベンズアミド、ジヒドロキシベンズアルデヒド、ジヒドロキシアセトフェノン、ジヒドロキシベンゾフェノン、ジヒドロキシベンゾニトリル、N−(ジヒドロキシフェニル)−5−ノルボルネン−2,3−ジカルボキシイミド、N−(ジヒドロキシフェニル)−5−メチル−5−ノルボルネン−2,3−ジカルボキシイミド、ニトロカテコール、フルオロカテコール、クロロカテコール、ブロモカテコール、トリフルオロメチルカテコール、ニトロレゾルシノール、フルオロレゾルシノール、クロロレゾルシノール、ブロモレゾルシノール、トリフルオロメチルレゾルシノール、ピロガロール、フロログルシノール、1,2,4−トリヒドロキシベンゼン、トリヒドロキシ安息香酸、トリヒドロキシ安息香酸メチル、トリヒドロキシ安息香酸エチル、トリヒドロキシ安息香酸ベンジル、トリヒドロキシベンズアミド、トリヒドロキシベンズアルデヒド、トリヒドロキシアセトフェノン、トリヒドロキシベンゾフェノン、トリヒドロキシベンゾニトリル等が挙げられる。 (A) Examples of the phenolic compound that can be used to obtain an alkali-soluble resin include cresol, ethylphenol, propylphenol, butylphenol, amylphenol, cyclohexylphenol, hydroxybiphenyl, benzylphenol, nitrobenzylphenol, cyanobenzylphenol, and adamantanphenol. Xylenol, nitrophenol, fluorophenol, chlorophenol, bromophenol, trifluoromethylphenol, N- (hydroxyphenyl) -5-norbornene-2,3-dicarboxyimide, N- (hydroxyphenyl) -5-methyl-5 -Norbornene-2,3-dicarboxyimide, trifluoromethylphenol, hydroxybenzoic acid, methyl hydroxybenzoate, ethyl hydroxybenzoate, benzyl hydroxybenzoate, hydroxybenzamide, hydroxybenzaldehyde, hydroxyacetophenone, hydroxybenzophenone, hydroxybenzonitrile , Catecol, methylcatechol, ethylcatechol, hexylcatechol, benzylcatechol, nitrobenzylcatechol, resorcinol, methylresorcinol, ethylresorcinol, hexylresorcinol, benzylresorcinol, nitrobenzylresorcinol, hydroquinone, caffeic acid, dihydroxybenzoic acid, dihydroxybenzoic acid Methyl, ethyl dihydroxybenzoate, benzyl dihydroxybenzoate, dihydroxybenzamide, dihydroxybenzaldehyde, dihydroxyacetophenone, dihydroxybenzophenone, dihydroxybenzonitrile, N- (dihydroxyphenyl) -5-norbornene-2,3-dicarboxyimide, N- ( Dihydroxyphenyl) -5-methyl-5-norbornene-2,3-dicarboxyimide, nitrocatechol, fluorocatechol, chlorocatechol, bromocatechol, trifluoromethylcatechol, nitroresorcinol, fluororesorcinol, chlororesorcinol, bromoresorcinol, tri Fluoromethylresorcinol, pyrogallol, fluoroglucinol, 1,2,4-trihydroxybenzene, trihydroxybenzoic acid, methyl trihydroxybenzoate, ethyl trihydroxybenzoate, benzyl trihydroxybenzoate, trihydroxybenzamide, trihydroxybenz Al Examples thereof include dehydrate, trihydroxyacetophenone, trihydroxybenzophenone, and trihydroxybenzonitrile.
前記アルデヒド化合物としては、アセトアルデヒド、プロピオンアルデヒド、ピバルアルデヒド、ブチルアルデヒド、ペンタナール、ヘキサナール、トリオキサン、グリオキザール、シクロヘキシルアルデヒド、ジフェニルアセトアルデヒド、エチルブチルアルデヒド、ベンズアルデヒド、グリオキシル酸、5−ノルボルネン−2−カルボキシアルデヒド、マロンジアルデヒド、スクシンジアルデヒド、グルタルアルデヒド、サリチルアルデヒド、ナフトアルデヒド、テレフタルアルデヒド等が挙げられる。 Examples of the aldehyde compound include acetaldehyde, propionaldehyde, pivalaldehyde, butylaldehyde, pentanal, hexanal, trioxane, glioxal, cyclohexylaldehyde, diphenylacetaldehyde, ethylbutylaldehyde, benzaldehyde, glyoxylic acid, 5-norbornene-2-carboxyaldehyde, and the like. Examples thereof include malondialdehyde, succindialdehyde, glutaaldehyde, salicylaldehyde, naphthoaldehyde, and terephthalaldehyde.
前記ケトン化合物としては、アセトン、メチルエチルケトン、ジエチルケトン、ジプロピルケトン、ジシクロヘキシルケトン、ジベンジルケトン、シクロペンタノン、シクロヘキサノン、ビシクロヘキサノン、シクロヘキサンジオン、3−ブチン−2−オン、2−ノルボルナノン、アダマンタノン、2,2−ビス(4−オキソシクロヘキシル)プロパン等が挙げられる。 Examples of the ketone compound include acetone, methyl ethyl ketone, diethyl ketone, dipropyl ketone, dicyclohexyl ketone, dibenzyl ketone, cyclopentanone, cyclohexanone, bicyclohexanone, cyclohexanedione, 3-butin-2-one, 2-norbornanone, and adamantanone. , 2,2-Bis (4-oxocyclohexyl) propane and the like.
前記メチロール化合物としては、例えば、2,6−ビス(ヒドロキシメチル)−p−クレゾール、2,6−ビス(ヒドロキシメチル)−4−エチルフェノール、2,6−ビス(ヒドロキシメチル)−4−プロピルフェノール、2,6−ビス(ヒドロキシメチル)−4−n−ブチルフェノール、2,6−ビス(ヒドロキシメチル)−4−t−ブチルフェノール、2,6−ビス(ヒドロキシメチル)−4−メトキシフェノール、2,6−ビス(ヒドロキシメチル)−4−エトキシフェノール、2,6−ビス(ヒドロキシメチル)−4−プロポキシフェノール、2,6−ビス(ヒドロキシメチル)−4−n−ブトキシフェノール、2,6−ビス(ヒドロキシメチル)−4−t−ブトキシフェノール、1,3−ビス(ヒドロキシメチル)尿素、リビトール、アラビトール、アリトール、2,2−ビス(ヒドロキシメチル)酪酸、2−ベンジルオキシ−1,3−プロパンジオール、2,2−ジメチル−1,3−プロパンジオール、2,2−ジエチル−1,3−プロパンジオール、モノアセチン、2−メチル−2−ニトロ−1,3−プロパンジオール、5−ノルボルネン−2,2−ジメタノール、5−ノルボルネン−2,3−ジメタノール、ペンタエリスリトール、2−フェニル−1,3−プロパンジオール、トリメチロールエタン、トリメチロールプロパン、3,6−ビス(ヒドロキシメチル)デュレン、2−ニトロ−p−キシリレングリコール、1,10−ジヒドロキシデカン、1,12−ジヒドロキシドデカン、1,4−ビス(ヒドロキシメチル)シクロヘキサン、1,4−ビス(ヒドロキシメチル)シクロヘキセン、1,6−ビス(ヒドロキシメチル)アダマンタン、1,4−ベンゼンジメタノール、1,3−ベンゼンジメタノール、2,6−ビス(ヒドロキシメチル)−p−クレゾール、2,6−ビス(ヒドロキシメチル)−1,4−ジメトキシベンゼン、2,3−ビス(ヒドロキシメチル)ナフタレン、2,6−ビス(ヒドロキシメチル)ナフタレン、1,8−ビス(ヒドロキシメチル)アントラセン、2,2’−ビス(ヒドロキシメチル)ジフェニルエーテル、4,4’−ビス(ヒドロキシメチル)ジフェニルエーテル、4,4’−ビス(ヒドロキシメチル)ジフェニルチオエーテル、4,4’−ビス(ヒドロキシメチル)ベンゾフェノン、4−ヒドロキシメチル安息香酸−4’−ヒドロキシメチルフェニル、4−ヒドロキシメチル安息香酸−4’−ヒドロキシメチルアニリド、4,4’−ビス(ヒドロキシメチル)フェニルウレア、4,4’−ビス(ヒドロキシメチル)フェニルウレタン、1,8−ビス(ヒドロキシメチル)アントラセン、4,4’−ビス(ヒドロキシメチル)ビフェニル、2,2’−ジメチル−4,4’−ビス(ヒドロキシメチル)ビフェニル、2,2−ビス(4−ヒドロキシメチルフェニル)プロパン、エチレングリコール、ジエチレングリコール、トリエチレングリコール、テトラエチレングリコール、プロピレングリコール、ジプロピレングリコール、トリプロピレングリコール、テトラプロピレングリコール等が挙げられる。 Examples of the methylol compound include 2,6-bis (hydroxymethyl) -p-cresol, 2,6-bis (hydroxymethyl) -4-ethylphenol, and 2,6-bis (hydroxymethyl) -4-propyl. Phenol, 2,6-bis (hydroxymethyl) -4-n-butylphenol, 2,6-bis (hydroxymethyl) -4-t-butylphenol, 2,6-bis (hydroxymethyl) -4-methoxyphenol, 2, , 6-bis (hydroxymethyl) -4-ethoxyphenol, 2,6-bis (hydroxymethyl) -4-propoxyphenol, 2,6-bis (hydroxymethyl) -4-n-butoxyphenol, 2,6- Bis (hydroxymethyl) -4-t-butoxyphenol, 1,3-bis (hydroxymethyl) urea, libitol, arabitol, alitol, 2,2-bis (hydroxymethyl) butyric acid, 2-benzyloxy-1,3- Propanediol, 2,2-dimethyl-1,3-propanediol, 2,2-diethyl-1,3-propanediol, monoacetin, 2-methyl-2-nitro-1,3-propanediol, 5-norbornen- 2,2-dimethanol, 5-norbornen-2,3-dimethanol, pentaerythritol, 2-phenyl-1,3-propanediol, trimethylolethane, trimethylolpropane, 3,6-bis (hydroxymethyl) durene , 2-Nitro-p-xylylene glycol, 1,10-dihydroxydecane, 1,12-dihydroxydodecane, 1,4-bis (hydroxymethyl) cyclohexane, 1,4-bis (hydroxymethyl) cyclohexene, 1,6 -Bis (hydroxymethyl) adamantan, 1,4-benzenedimethanol, 1,3-benzenedimethanol, 2,6-bis (hydroxymethyl) -p-cresol, 2,6-bis (hydroxymethyl) -1, 4-Dimethoxybenzene, 2,3-bis (hydroxymethyl) naphthalene, 2,6-bis (hydroxymethyl) naphthalene, 1,8-bis (hydroxymethyl) anthracene, 2,2'-bis (hydroxymethyl) diphenyl ether, 4,4'-bis (hydroxymethyl) diphenyl ether, 4,4'-bis (hydroxymethyl) diphenylthioether, 4,4'-bis (hydroxymethyl) benzophenone, 4-hydroxymethylbenzoic acid-4'-hydroxymethylphenyl , 4-hydro Xymethylbenzoic acid-4'-hydroxymethylanilide, 4,4'-bis (hydroxymethyl) phenylurea, 4,4'-bis (hydroxymethyl) phenylurethane, 1,8-bis (hydroxymethyl) anthracene, 4, 4'-bis (hydroxymethyl) biphenyl, 2,2'-dimethyl-4,4'-bis (hydroxymethyl) biphenyl, 2,2-bis (4-hydroxymethylphenyl) propane, ethylene glycol, diethylene glycol, triethylene Examples thereof include glycols, tetraethylene glycols, propylene glycols, dipropylene glycols, tripropylene glycols and tetrapropylene glycols.
前記アルコキシメチル化合物としては、例えば、2,6−ビス(メトキシメチル)−p−クレゾール、2,6−ビス(メトキシメチル)−4−エチルフェノール、2,6−ビス(メトキシメチル)−4−プロピルフェノール、2,6−ビス(メトキシメチル)−4−n−ブチルフェノール、2,6−ビス(メトキシメチル)−4−t−ブチルフェノール、2,6−ビス(メトキシメチル)−4−メトキシフェノール、2,6−ビス(メトキシメチル)−4−エトキシフェノール、2,6−ビス(メトキシメチル)−4−プロポキシフェノール、2,6−ビス(メトキシメチル)−4−n−ブトキシフェノール、2,6−ビス(メトキシメチル)−4−t−ブトキシフェノール、1,3−ビス(メトキシメチル)尿素、2,2−ビス(メトキシメチル)酪酸、2,2−ビス(メトキシメチル)―5−ノルボルネン、2,3−ビス(メトキシメチル)―5−ノルボルネン、1,4−ビス(メトキシメチル)シクロヘキサン、1,4−ビス(メトキシメチル)シクロヘキセン、1,6−ビス(メトキシメチル)アダマンタン、1,4−ビス(メトキシメチル)ベンゼン、1,3−ビス(メトキシメチル)ベンゼン、2,6−ビス(メトキシメチル)−p−クレゾール、2,6−ビス(メトキシメチル)−1,4−ジメトキシベンゼン、2,3−ビス(メトキシメチル)ナフタレン、2,6−ビス(メトキシメチル)ナフタレン、1,8−ビス(メトキシメチル)アントラセン、2,2’−ビス(メトキシメチル)ジフェニルエーテル、4,4’−ビス(メトキシメチル)ジフェニルエーテル、4,4’−ビス(メトキシメチル)ジフェニルチオエーテル、4,4’−ビス(メトキシメチル)ベンゾフェノン、4−メトキシメチル安息香酸−4’−メトキシメチルフェニル、4−メトキシメチル安息香酸−4’−メトキシメチルアニリド、4,4’−ビス(メトキシメチル)フェニルウレア、4,4’−ビス(メトキシメチル)フェニルウレタン、1,8−ビス(メトキシメチル)アントラセン、4,4’−ビス(メトキシメチル)ビフェニル、2,2’−ジメチル−4,4’−ビス(メトキシメチル)ビフェニル、2,2−ビス(4−メトキシメチルフェニル)プロパン、エチレングリコールジメチルエーテル、ジエチレングリコールジメチルエーテル、トリエチレングリコールジメチルエーテル、テトラエチレングリコールジメチルエーテル、プロピレングリコールジメチルエーテル、ジプロピレングリコールジメチルエーテル、トリプロピレングリコールジメチルエーテル、テトラプロピレングリコールジメチルエーテル等が挙げられる。 Examples of the alkoxymethyl compound include 2,6-bis (methoxymethyl) -p-cresol, 2,6-bis (methoxymethyl) -4-ethylphenol, and 2,6-bis (methoxymethyl) -4-. Propylphenol, 2,6-bis (methoxymethyl) -4-n-butylphenol, 2,6-bis (methoxymethyl) -4-t-butylphenol, 2,6-bis (methoxymethyl) -4-methoxyphenol, 2,6-bis (methoxymethyl) -4-ethoxyphenol, 2,6-bis (methoxymethyl) -4-propoxyphenol, 2,6-bis (methoxymethyl) -4-n-butoxyphenol, 2,6 -Bis (methoxymethyl) -4-t-butoxyphenol, 1,3-bis (methoxymethyl) urea, 2,2-bis (methoxymethyl) butyric acid, 2,2-bis (methoxymethyl) -5-norbornen, 2,3-bis (methoxymethyl) -5-norbornen, 1,4-bis (methoxymethyl) cyclohexane, 1,4-bis (methoxymethyl) cyclohexene, 1,6-bis (methoxymethyl) adamantan, 1,4 -Bis (methoxymethyl) benzene, 1,3-bis (methoxymethyl) benzene, 2,6-bis (methoxymethyl) -p-cresol, 2,6-bis (methoxymethyl) -1,4-dimethoxybenzene, 2,3-bis (methoxymethyl) naphthalene, 2,6-bis (methoxymethyl) naphthalene, 1,8-bis (methoxymethyl) anthracene, 2,2'-bis (methoxymethyl) diphenyl ether, 4,4'- Bis (methoxymethyl) diphenyl ether, 4,4'-bis (methoxymethyl) diphenylthioether, 4,4'-bis (methoxymethyl) benzophenone, 4-methoxymethylbenzoic acid-4'-methoxymethylphenyl, 4-methoxymethyl Orthoperic acid-4'-methoxymethylanilide, 4,4'-bis (methoxymethyl) phenylurea, 4,4'-bis (methoxymethyl) phenylurethane, 1,8-bis (methoxymethyl) anthracene, 4,4 '-Bis (methoxymethyl) biphenyl, 2,2'-dimethyl-4,4'-bis (methoxymethyl) biphenyl, 2,2-bis (4-methoxymethylphenyl) propane, ethylene glycol dimethyl ether, diethylene glycol dimethyl ether, tri Ethylene glycol dimethyl ether, tetraethylene glycol dime Examples thereof include tyl ether, propylene glycol dimethyl ether, dipropylene glycol dimethyl ether, tripropylene glycol dimethyl ether, and tetrapropylene glycol dimethyl ether.
前記ジエン化合物としては、ブタジエン、ペンタジエン、ヘキサジエン、ヘプタジエン、オクタジエン、3−メチル−1,3−ブタジエン、1,3−ブタンジオール−ジメタクリラート、2,4−ヘキサジエン−1−オール、メチルシクロヘキサジエン、シクロペンタジエン、シクロヘキサジエン、シクロヘキサジエン、シクロオクタジエン、ジシクロペンタジエン、1−ヒドロキシジシクロペンタジエン、1−メチルシクロペンタジエン、メチルジシクロペンタジエン、ジアリルエーテル、ジアリルスルフィド、アジピン酸ジアリル、2,5−ノルボルナジエン、テトラヒドロインデン、5−エチリデン−2−ノルボルネン、5−ビニル−2−ノルボルネン、シアヌル酸トリアリル、イソシアヌル酸ジアリル、イソシアヌル酸トリアリル、イソシアヌル酸ジアリルプロピル等が挙げられる。 Examples of the diene compound include butadiene, pentadiene, hexadiene, heptadiene, octadiene, 3-methyl-1,3-butadiene, 1,3-butanediol-dimethacrate, 2,4-hexadiene-1-ol, and methylcyclohexadiene. , Cyclopentadiene, cyclohexadiene, cyclohexadiene, cyclooctadiene, dicyclopentadiene, 1-hydroxydicyclopentadiene, 1-methylcyclopentadiene, methyldicyclopentadiene, diallyl ether, diallyl sulfide, diallyl adipate, 2,5- Examples thereof include norbornadiene, tetrahydroindene, 5-ethylidene-2-norbornene, 5-vinyl-2-norbornene, triallyl cyanurate, diallyl isocyanurate, triallyl isocyanurate, diallylpropyl isocyanurate and the like.
前記ハロアルキル化合物としては、例えば、キシレンジクロライド、ビスクロロメチルジメトキシベンゼン、ビスクロロメチルデュレン、ビスクロロメチルビフェニル、ビスクロロメチル−ビフェニルカルボン酸、ビスクロロメチル−ビフェニルジカルボン酸、ビスクロロメチル−メチルビフェニル、ビスクロロメチル−ジメチルビフェニル、ビスクロロメチルアントラセン、エチレングリコールビス(クロロエチル)エーテル、ジエチレングリコールビス(クロロエチル)エーテル、トリエチレングリコールビス(クロロエチル)エーテル、テトラエチレングリコールビス(クロロエチル)エーテル等が挙げられる。 Examples of the haloalkyl compound include xylene chloride, bischloromethyldimethoxybenzene, bischloromethyldurene, bischloromethylbiphenyl, bischloromethyl-biphenylcarboxylic acid, bischloromethyl-biphenyldicarboxylic acid, bischloromethyl-methylbiphenyl, and the like. Examples thereof include bischloromethyl-dimethylbiphenyl, bischloromethylanthracene, ethylene glycol bis (chloroethyl) ether, diethylene glycol bis (chloroethyl) ether, triethylene glycol bis (chloroethyl) ether, and tetraethylene glycol bis (chloroethyl) ether.
また、フェノール誘導体を脱水、もしくは脱アルコール、または不飽和結合を開裂させながら重合させることによりフェノール樹脂を得ることも可能である。 It is also possible to obtain a phenol resin by dehydrating, dealcoholizing, or polymerizing the phenol derivative while cleaving an unsaturated bond.
また、重合時に触媒を用いてもよい。重合時に用いる触媒としては、酸性の触媒とアルカリ性の触媒が挙げられる。 Moreover, you may use a catalyst at the time of polymerization. Examples of the catalyst used at the time of polymerization include an acidic catalyst and an alkaline catalyst.
酸性の触媒としては、塩酸、硫酸、硝酸、リン酸、亜リン酸、メタンスルホン酸、p−トルエンスルホン酸、ジメチル硫酸、ジエチル硫酸、酢酸、シュウ酸、1−ヒドロキシエチリデン−1,1’−ジホスホン酸、酢酸亜鉛、三フッ化ホウ素、三フッ化ホウ素・フェノール錯体、三フッ化ホウ素・エーテル錯体等が挙げられる。 Acidic catalysts include hydrochloric acid, sulfuric acid, nitrate, phosphoric acid, phosphite, methanesulfonic acid, p-toluenesulfonic acid, dimethylsulfate, diethylsulfate, acetic acid, oxalic acid, 1-hydroxyethylidene-1,1'-. Examples thereof include diphosphonic acid, zinc acetate, boron trifluoride, boron trifluoride / phenol complex, boron trifluoride / ether complex and the like.
アルカリ性の触媒としては、水酸化リチウム、水酸化ナトリウム、水酸化カリウム、水酸化カルシウム、水酸化バリウム、炭酸ナトリウム、トリエチルアミン、ピリジン、4−N,N−ジメチルアミノピリジン、ピペリジン、ピペラジン、1,4−ジアザビシクロ[2,2,2]オクタン、1,8−ジアザビシクロ[5,4,0]−7−ウンデセン、1,5−ジアザビシクロ[4,3,0]−5−ノネン、アンモニア、ヘキサメチレンテトラミン等が挙げられる。 As alkaline catalysts, lithium hydroxide, sodium hydroxide, potassium hydroxide, calcium hydroxide, barium hydroxide, sodium carbonate, triethylamine, pyridine, 4-N, N-dimethylaminopyridine, piperidine, piperazine, 1,4 -Diazabicyclo [2,2,2] octane, 1,8-diazabicyclo [5,4,0] -7-undecene, 1,5-diazabicyclo [4,3,0] -5-nonen, ammonia, hexamethylenetetramine And so on.
ここで、アルカリ性の触媒に含まれるアルカリ金属が樹脂組成物に混入すると絶縁性を損なうことになり好ましくない。このため、フェノール樹脂の溶液が得られた後に、水等の溶媒を用いて抽出することで、金属塩触媒を除去することが好ましい。 Here, if the alkali metal contained in the alkaline catalyst is mixed in the resin composition, the insulating property is impaired, which is not preferable. Therefore, it is preferable to remove the metal salt catalyst by extracting with a solvent such as water after the solution of the phenol resin is obtained.
フェノール樹脂のフェノール骨格に架橋性基を導入する方法について詳細には、次の方法が挙げられる。 Details of the method for introducing a crosslinkable group into the phenol skeleton of the phenol resin include the following methods.
架橋性基がメチロール基である場合は、フェノール樹脂とアルデヒド類とをアルカリ性触媒の存在下で反応させることで、架橋性基を有するフェノール骨格と架橋性基を有さないフェノール骨格を含む樹脂を得ることができる。また、架橋性基がアルコキシメチル基である場合は、さらに、酸性下にてメチロール基とアルコールとを縮合させることで得ることができる。 When the crosslinkable group is a methylol group, the phenol resin and aldehydes are reacted in the presence of an alkaline catalyst to obtain a resin containing a phenol skeleton having a crosslinkable group and a phenol skeleton having no crosslinkable group. Obtainable. When the crosslinkable group is an alkoxymethyl group, it can be further obtained by condensing a methylol group and an alcohol under acidic conditions.
アルコキシ化に使用するアルコールとしては、炭素数1〜4の1価のアルコール、例えばメタノール、エタノール、n−プロパノ−ル、n−ブタノール、イソブタノール、芳香族基が置換されたアルコールが挙げられる。高い反応性を得られる点で、メタノール、エタノールを使用することが好ましい。 Examples of the alcohol used for alkoxylation include monohydric alcohols having 1 to 4 carbon atoms, for example, methanol, ethanol, n-propanol, n-butanol, isobutanol, and alcohols substituted with aromatic groups. It is preferable to use methanol or ethanol because high reactivity can be obtained.
また、架橋性基として、エポキシ基やアクリル基を用いてもよい。これらの架橋性基を導入する方法としては、多価フェノール樹脂とエピクロルヒドリン、アクリロイルクロリド、アリルクロライドを反応させる方法が挙げられる。 Further, an epoxy group or an acrylic group may be used as the crosslinkable group. Examples of the method for introducing these crosslinkable groups include a method of reacting a polyhydric phenol resin with epichlorohydrin, acryloyl chloride, and allyl chloride.
本発明における架橋性基の仕込み量については、フェノール樹脂を得るために使用するフェノール化合物に対して、1モル%以上100モル%以下であることが好ましく、3モル%以上50モル%以下がさらに好ましく、5モル%以上30モル%以下がより好ましい。 The amount of the crosslinkable group charged in the present invention is preferably 1 mol% or more and 100 mol% or less, and further 3 mol% or more and 50 mol% or less with respect to the phenol compound used for obtaining the phenol resin. Preferably, it is 5 mol% or more and 30 mol% or less, more preferably.
架橋性基の導入率は、1H−NMRで、フェノール樹脂におけるフェノールのピークと、架橋性基のピークの比率から算出することができる。The introduction rate of the crosslinkable group can be calculated by 1 1 H-NMR from the ratio of the peak of phenol and the peak of the crosslinkable group in the phenol resin.
本発明の(a)アルカリ可溶性樹脂の合成反応を行う際には、有機溶剤を使用することができる。 An organic solvent can be used in the synthetic reaction of the alkali-soluble resin (a) of the present invention.
使用できる有機溶剤の具体例としては、ビス(2−メトキシエチル)エーテル、メチルセロソルブ、エチルセロソルブ、プロピレングリコールモノメチルエーテル、プロピレングリコールモノメチルエーテルアセテート、ジエチレングリコールジメチルエーテル、ジプロピレングリコールジメチルエーテル、シクロヘキサノン、シクロペンタノン、トルエン、キシレン、γ―ブチロラクトン、N−メチル−2−ピロリドン等が挙げられるがこれらに限定されるものではない。 Specific examples of the organic solvent that can be used include bis (2-methoxyethyl) ether, methyl cellosolve, ethyl cellosolve, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, diethylene glycol dimethyl ether, dipropylene glycol dimethyl ether, cyclohexanone, cyclopentanone, and the like. Examples thereof include, but are not limited to, toluene, xylene, γ-butyrolactone, N-methyl-2-pyrrolidone and the like.
有機溶剤の使用量としては、有機溶剤を除く仕込み原料の総質量100質量部に対して10〜1,000質量部であることが好ましく、20〜500質量部であることがより好ましい。 The amount of the organic solvent used is preferably 10 to 1,000 parts by mass and more preferably 20 to 500 parts by mass with respect to 100 parts by mass of the total mass of the charged raw material excluding the organic solvent.
また反応温度は40〜250℃であることが好ましく、100〜200℃であることがより好ましい。反応時間は1〜10時間であることが好ましい。 The reaction temperature is preferably 40 to 250 ° C, more preferably 100 to 200 ° C. The reaction time is preferably 1 to 10 hours.
また(a)アルカリ可溶性樹脂は共重合体であってもよい。この場合、共重合成分の1つとして、フェノール化合物に加えて、フェノール性水酸基を有さない化合物を用いてもよい。 Further, (a) the alkali-soluble resin may be a copolymer. In this case, as one of the copolymerization components, a compound having no phenolic hydroxyl group may be used in addition to the phenol compound.
本発明の樹脂組成物は、さらに(b)ポリイミド前駆体、ポリアミドイミド、ポリイミド、ポリベンゾオキサゾール前駆体、ポリベンゾオキサゾール、から選択される1種類以上であるアルカリ可溶性樹脂を含有することが好ましい。 The resin composition of the present invention preferably further contains (b) an alkali-soluble resin which is one or more selected from (b) polyimide precursor, polyamide-imide, polyimide, polybenzoxazole precursor, and polybenzoxazole.
本発明の(b)アルカリ可溶性樹脂は、ポリアミド、アクリル酸を共重合したアクリルポリマー、シロキサン樹脂、ポリヒドロキシスチレン樹脂、またそれらにメチロール基、アルコキシメチル基やエポキシ基、アクリル基などの架橋性基を導入した樹脂、それらの共重合ポリマーなどのアルカリ可溶性樹脂であることが好ましく、これらを2種類以上含有するものであってもよい。 The alkali-soluble resin (b) of the present invention includes polyamide, an acrylic polymer copolymerized with acrylic acid, a siloxane resin, a polyhydroxystyrene resin, and a crosslinkable group such as a methylol group, an alkoxymethyl group, an epoxy group, or an acrylic group. It is preferable that the resin is an alkali-soluble resin such as a resin in which the above-mentioned material is introduced and a copolymerization polymer thereof, and two or more kinds of these may be contained.
(a)アルカリ可溶性樹脂は、架橋性基を有するフェノール骨格を含むため、(b)アルカリ可溶性樹脂とも架橋し、耐薬品性や耐熱性を向上させることが可能である。一方、(a)アルカリ可溶性樹脂は、架橋性基を有さないフェノール骨格も含むため、(b)アルカリ可溶性樹脂に含まれる樹脂が本来有する機能を損なうことなく、得られる硬化膜に付与することができる。 Since the alkali-soluble resin (a) contains a phenol skeleton having a crosslinkable group, it can be crosslinked with the alkali-soluble resin (b) to improve chemical resistance and heat resistance. On the other hand, since (a) the alkali-soluble resin also contains a phenolic skeleton having no crosslinkable group, (b) it is applied to the obtained cured film without impairing the original function of the resin contained in the alkali-soluble resin. Can be done.
また(b)アルカリ可溶性樹脂は、好ましくは、アルキル基、フルオロアルキル基、アルキルエーテル基、シロキサン基から選ばれる少なくともひとつを有することが好ましい。これらの有機基は不飽和結合や脂環構造を有していてもよい。これにより、樹脂自体に柔軟性と低弾性を付与できるため、得られる硬化膜にさらに高伸度性と低応力性を付与することができる。 Further, the alkali-soluble resin (b) preferably has at least one selected from an alkyl group, a fluoroalkyl group, an alkyl ether group, and a siloxane group. These organic groups may have an unsaturated bond or an alicyclic structure. As a result, flexibility and low elasticity can be imparted to the resin itself, so that the obtained cured film can be further imparted with high elongation and low stress.
本発明に用いられる(b)アルカリ可溶性樹脂は、一般式(5)〜(8)で表される構造単位のうち少なくともいずれかを有することが好ましい。 The alkali-soluble resin (b) used in the present invention preferably has at least one of the structural units represented by the general formulas (5) to (8).
一般式(5)はポリイミドの構造単位、一般式(6)はポリベンゾオキサゾールの構造単位、一般式(7)はポリアミドイミドの構造単位、および一般式(8)はポリイミド前駆体またはポリベンゾオキサゾール前駆体の構造単位をそれぞれ表している。 The general formula (5) is a structural unit of polyimide, the general formula (6) is a structural unit of polybenzoxazole, the general formula (7) is a structural unit of polyamideimide, and the general formula (8) is a polyimide precursor or polybenzoxazole. Each represents the structural unit of the precursor.
本発明に好ましく用いられるポリイミド前駆体としては、ポリアミド酸、ポリアミド酸エステル、ポリアミド酸アミド、ポリイソイミドなどを挙げることができる。例えば、ポリアミド酸は、テトラカルボン酸、対応するテトラカルボン酸二無水物、テトラカルボン酸ジエステルジクロリドなどとジアミン、対応するジイソシアネート化合物、トリメチルシリル化ジアミンを反応させて得ることができる。ポリイミドは、例えば、前記の方法で得たポリアミド酸を、加熱あるいは酸や塩基などの化学処理で脱水閉環することで得ることができる。 Examples of the polyimide precursor preferably used in the present invention include polyamic acid, polyamic acid ester, polyamic acid amide, and polyisoimide. For example, the polyamic acid can be obtained by reacting a tetracarboxylic acid, a corresponding tetracarboxylic acid dianhydride, a tetracarboxylic acid diester dichloride or the like with a diamine, a corresponding diisocyanate compound, or a trimethylsilylated diamine. The polyimide can be obtained, for example, by dehydrating and ring-closing the polyamic acid obtained by the above method by heating or chemical treatment with an acid or a base.
本発明に好ましく用いられるポリベンゾオキサゾール前駆体としては、ポリヒドロキシアミドを挙げることができる。例えば、ポリヒドロキシアミドは、ビスアミノフェノールとジカルボン酸、対応するジカルボン酸クロリド、ジカルボン酸活性エステルなどを反応させて得ることができる。ポリベンゾオキサゾールは、例えば、前記の方法で得たポリヒドロキシアミドを、加熱あるいは無水リン酸、塩基、カルボジイミド化合物などの化学処理で脱水閉環することで得ることができる。 Examples of the polybenzoxazole precursor preferably used in the present invention include polyhydroxyamide. For example, the polyhydroxyamide can be obtained by reacting a bisaminophenol with a dicarboxylic acid, a corresponding dicarboxylic acid chloride, a dicarboxylic acid active ester, or the like. Polybenzoxazole can be obtained, for example, by dehydrating and closing the ring of the polyhydroxyamide obtained by the above method by heating or chemical treatment with a phosphoric acid anhydride, a base, a carbodiimide compound or the like.
本発明に好ましく用いられるポリアミドイミド前駆体は、例えば、トリカルボン酸、対応するトリカルボン酸無水物、トリカルボン酸無水物ハライドなどとジアミンやジイソシアネートを反応させて得ることができる。ポリアミドイミドは、例えば、前記の方法で得た前駆体を、加熱あるいは酸や塩基などの化学処理で脱水閉環することにより得ることができる。これらの構造単位を有する2種以上の樹脂を含有してもよいし、2種以上の構造単位を共重合してもよい。本発明における(a)アルカリ可溶性樹脂は、一般式(5)〜(8)で表される構造単位を分子中に3〜1000含むものが好ましく、20〜200含むものがより好ましい。 The polyamide-imide precursor preferably used in the present invention can be obtained by reacting, for example, a tricarboxylic acid, a corresponding tricarboxylic acid anhydride, a tricarboxylic acid anhydride halide or the like with a diamine or diisocyanate. Polyamideimide can be obtained, for example, by dehydrating and ring-closing the precursor obtained by the above method by heating or chemical treatment with an acid or a base. Two or more kinds of resins having these structural units may be contained, or two or more kinds of structural units may be copolymerized. The alkali-soluble resin (a) in the present invention preferably contains 3 to 1000 structural units represented by the general formulas (5) to (8) in the molecule, and more preferably 20 to 200.
一般式(5)〜(8)中、R11およびR14は4価の有機基、R12、R13およびR16は2価の有機基、R15は3価の有機基、R17は2〜4価の有機基、R18は2〜12価の有機基を表す。R11〜R18はいずれも芳香族環および脂肪族環を有するものが好ましい。R19は水素原子または炭素数1〜20の1価の炭化水素基を表す。rは0〜2の整数、sは0〜10の整数を表す。In the general formulas (5) to (8), R 11 and R 14 are tetravalent organic groups, R 12 , R 13 and R 16 are divalent organic groups, R 15 is a trivalent organic group, and R 17 is. A 2 to 4 valent organic group, R 18 represents a 2 to 12 valent organic group. All of R 11 to R 18 are preferably those having an aromatic ring and an aliphatic ring. R 19 represents a hydrogen atom or a monovalent hydrocarbon group having 1 to 20 carbon atoms. r represents an integer of 0 to 2, and s represents an integer of 0 to 10.
一般式(5)〜(8)中、R11はテトラカルボン酸誘導体残基、R14はジカルボン酸誘導体残基、R15はトリカルボン酸誘導体残基、R17はジ−、トリ−またはテトラ−カルボン酸誘導体残基を表す。R11、R13、R15、R17を構成する酸成分としては、ジカルボン酸の例として、テレフタル酸、イソフタル酸、ジフェニルエーテルジカルボン酸、ナフタレンジカルボン酸、ビス(カルボキシフェニル)プロパン、ビフェニルジカルボン酸、ベンゾフェノンジカルボン酸、トリフェニルジカルボン酸などの芳香族ジカルボン酸、シクロブタンジカルボン酸、シクロヘキサンジカルボン酸、マロン酸、ジメチルマロン酸、エチルマロン酸、イソプロピルマロン酸、ジ−n−ブチルマロン酸、スクシン酸、テトラフルオロスクシン酸、メチルスクシン酸、2,2−ジメチルスクシン酸、2,3−ジメチルスクシン酸、ジメチルメチルスクシン酸、グルタル酸、ヘキサフルオログルタル酸、2−メチルグルタル酸、3−メチルグルタル酸、2,2−ジメチルグルタル酸、3,3−ジメチルグルタル酸、3−エチル−3−メチルグルタル酸、アジピン酸、オクタフルオロアジピン酸、3−メチルアジピン酸、オクタフルオロアジピン酸、ピメリン酸、2,2,6,6−テトラメチルピメリン酸、スベリン酸、ドデカフルオロスベリン酸、アゼライン酸、セバシン酸、ヘキサデカフルオロセバシン酸、1,9−ノナン二酸、ドデカン二酸、トリデカン二酸、テトラデカン二酸、ペンタデカン二酸、ヘキサデカン二酸、ヘプタデカン二酸、オクタデカン二酸、ノナデカン二酸、エイコサン二酸、ヘンエイコサン二酸、ドコサン二酸、トリコサン二酸、テトラコサン二酸、ペンタコサン二酸、ヘキサコサン二酸、ヘプタコサン二酸、オクタコサン二酸、ノナコサン二酸、トリアコンタン二酸、ヘントリアコンタン二酸、ドトリアコンタン二酸、ジグリコール酸などの脂肪族ジカルボン酸など、トリカルボン酸の例として、トリメリット酸、トリメシン酸、ジフェニルエーテルトリカルボン酸、ビフェニルトリカルボン酸、テトラカルボン酸の例として、ピロメリット酸、3,3’,4,4’−ビフェニルテトラカルボン酸、2,3,3’,4’−ビフェニルテトラカルボン酸、2,2’,3,3’−ビフェニルテトラカルボン酸、3,3’,4,4’−ベンゾフェノンテトラカルボン酸、2,2’,3,3’−ベンゾフェノンテトラカルボン酸、2,2−ビス(3,4−ジカルボキシフェニル)ヘキサフルオロプロパン、2,2−ビス(2,3−ジカルボキシフェニル)ヘキサフルオロプロパン、1,1−ビス(3,4−ジカルボキシフェニル)エタン、1,1−ビス(2,3−ジカルボキシフェニル)エタン、ビス(3,4−ジカルボキシフェニル)メタン、ビス(2,3−ジカルボキシフェニル)メタン、ビス(3,4−ジカルボキシフェニル)スルホン、ビス(3,4−ジカルボキシフェニル)エーテル、1,2,5,6−ナフタレンテトラカルボン酸、2,3,6,7−ナフタレンテトラカルボン酸、2,3,5,6−ピリジンテトラカルボン酸、3,4,9,10−ペリレンテトラカルボン酸などの芳香族テトラカルボン酸や、ブタンテトラカルボン酸、1,2−ジメチル−1,2,3,4−シクロブタンテトラカルボン酸、1,2,3,4−テトラメチル−1,2,3,4−シクロブタンテトラカルボン酸、1,2,4,5−シクロヘキサンテトラカルボン酸、3,4−ジカルボキシ−1,2,3,4−テトラヒドロ−1−ナフタレンコハク酸、5−(2,5−ジオキソテトラヒドロフリル)−3−メチル−3−シクロヘキセン−1,2−ジカルボン酸、2,3,5−トリカルボキシ−2−シクロペンタン酢酸、ビシクロ[2,2,2] オクト−7−エン−2,3,5,6−テトラカルボン酸、2,3,4,5−テトラヒドロフランテトラカルボン酸、3,5,6−トリカルボキシ−2−ノルボルナン酢酸の様な脂環式テトラカルボン酸1,3,3a,4,5,9b−ヘキサヒドロ−5(テトラヒドロ−2,5−ジオキソ−3−フラニル)ナフト[1,2−c]フラン−1,3−ジオンのような半脂環式テトラカルボン酸二無水物、これらの芳香族環や炭化水素の水素原子の一部を、炭素数1〜10のアルキル基やフルオロアルキル基、ハロゲン原子などで置換されているものや、―S―、―SO―、―SO2―、―NH―、―NCH3―、―N(CH2CH3)―、―N(CH2CH2CH3)―、―N(CH(CH3)2)―、―COO―、―CONH―、―OCONH―、または―NHCONH―などの結合を含んでいるものを由来とする構造などを挙げることができる。In the general formulas (5) to (8), R 11 is a tetracarboxylic acid derivative residue, R 14 is a dicarboxylic acid derivative residue, R 15 is a tricarboxylic acid derivative residue, and R 17 is a di-, tri- or tetra-. Represents a carboxylic acid derivative residue. Examples of the acid components constituting R 11 , R 13 , R 15 and R 17 include terephthalic acid, isophthalic acid, diphenyl ether dicarboxylic acid, naphthalenedicarboxylic acid, bis (carboxyphenyl) propane and biphenyldicarboxylic acid. Aromatic dicarboxylic acids such as benzophenone dicarboxylic acid and triphenyldicarboxylic acid, cyclobutanedicarboxylic acid, cyclohexanedicarboxylic acid, malonic acid, dimethylmalonic acid, ethylmalonic acid, isopropylmalonic acid, di-n-butylmalonic acid, succinic acid, tetra Fluoroscusic acid, methylsuccinic acid, 2,2-dimethylsuccinic acid, 2,3-dimethylsuccinic acid, dimethylmethylsuccinic acid, glutaric acid, hexafluoroglutaric acid, 2-methylglutaric acid, 3-methylglutar Acid, 2,2-dimethylglutaric acid, 3,3-dimethylglutaric acid, 3-ethyl-3-methylglutaric acid, adipic acid, octafluoroadipic acid, 3-methyladipic acid, octafluoroadipic acid, pimeric acid, 2,2,6,6-tetramethylpimelic acid, suberic acid, dodecafluorosveric acid, azelaic acid, sebacic acid, hexadecafluorosevacinic acid, 1,9-nonanedioic acid, dodecanedioic acid, tridecanedioic acid, Tetradecanedioic acid, pentadecanedioic acid, hexadecanedioic acid, heptadecanedioic acid, octadecanedioic acid, nonadecandioic acid, eicosanedioic acid, heneicosanedioic acid, docosanedioic acid, tricosanedioic acid, tetracosanedioic acid, pentacosanedioic acid, hexacosanedi Trimerit as an example of tricarboxylic acids such as acids, heptacosandioic acid, octacosandioic acid, nonakosandioic acid, triacontanedioic acid, gentriaconttandioic acid, dotriacontanedioic acid, and aliphatic dicarboxylic acids such as diglycolic acid. Examples of acids, trimesic acids, diphenyl ether tricarboxylic acids, biphenyl tricarboxylic acids, and tetracarboxylic acids are pyromellitic acid, 3,3', 4,4'-biphenyltetracarboxylic acid, 2,3,3', 4'-biphenyl. Tetracarboxylic acid, 2,2', 3,3'-biphenyltetracarboxylic acid, 3,3', 4,4'-benzophenonetetracarboxylic acid, 2,2', 3,3'-benzophenonetetracarboxylic acid, 2 , 2-bis (3,4-dicarboxyphenyl) hexafluoropropane, 2,2-bis (2,3-dicarboxyphenyl) hexafluoropropane, 1,1-bis (3) , 4-Dicarboxyphenyl) ethane, 1,1-bis (2,3-dicarboxyphenyl) ethane, bis (3,4-dicarboxyphenyl) methane, bis (2,3-dicarboxyphenyl) methane, bis (3,4-dicarboxyphenyl) sulfone, bis (3,4-dicarboxyphenyl) ether, 1,2,5,6-naphthalenetetracarboxylic acid, 2,3,6,7-naphthalenetetracarboxylic acid, 2 , 3,5,6-pyridinetetracarboxylic acid, 3,4,9,10-perylenetetracarboxylic acid and other aromatic tetracarboxylic acids, butanetetracarboxylic acid, 1,2-dimethyl-1,2,3, 4-Cyclobutanetetracarboxylic acid, 1,2,3,4-tetramethyl-1,2,3,4-cyclobutanetetracarboxylic acid, 1,2,4,5-cyclohexanetetracarboxylic acid, 3,4-dicarboxy -1,2,3,4-tetrahydro-1-naphthalene succinic acid, 5- (2,5-dioxotetrahydrofuryl) -3-methyl-3-cyclohexene-1,2-dicarboxylic acid, 2,3,5 -Tricarboxy-2-cyclopentaneacetic acid, bicyclo [2,2,2] octo-7-en-2,3,5,6-tetracarboxylic acid, 2,3,4,5-tetracarboxylic acid, 3 , 5,6-Tricarboxy-2-norbornan Acetic acid alicyclic tetracarboxylic acid 1,3,3a, 4,5,9b-hexahydro-5 (tetrahydro-2,5-dioxo-3-furanyl) naphtho [1,2-c] Semi-lipocyclic tetracarboxylic acid dianhydrides such as furan-1,3-dione, and some of the hydrogen atoms of these aromatic rings and hydrocarbons have 1 to 10 carbon atoms. Those substituted with alkyl groups, fluoroalkyl groups, halogen atoms, etc., -S-, -SO-, -SO 2- , -NH-, -NCH 3- , -N (CH 2 CH 3 )-, Derived from those containing bonds such as ―N (CH 2 CH 2 CH 3 ) ―, −N (CH (CH 3 ) 2 ) ―, −COO―, −CONH―, —OCONH―, or −NHCONH― The structure and the like can be mentioned.
これらのうち、一般式(8)においては、rが1または2の場合、トリカルボン酸、テトラカルボン酸のそれぞれ1つまたは2つのカルボキシル基がCOOR19基に相当する。これらの酸成分は、そのまま、あるいは酸無水物、活性エステルなどとして使用できる。また、これら2種以上の酸成分を組み合わせて用いてもよい。Of these, in the general formula (8), when r is 1 or 2, one or two carboxyl groups of the tricarboxylic acid and the tetracarboxylic acid each correspond to 19 COOR groups. These acid components can be used as they are, or as acid anhydrides, active esters and the like. Further, these two or more kinds of acid components may be used in combination.
一般式(5)〜(8)中、R12、R14、R16およびR18はジアミン残基を表す。R12、R14、R16、R18を構成するジアミン成分の例としては、脂肪族基を有するジアミン由来の有機基を含むことが好ましい。In the general formulas (5) to (8), R 12 , R 14 , R 16 and R 18 represent diamine residues. As an example of the diamine component constituting R 12 , R 14 , R 16 and R 18 , it is preferable to include an organic group derived from a diamine having an aliphatic group.
脂肪族基を有するジアミンは、柔軟性や伸縮性に優れ、低弾性率化による低応力化や、高伸度化に寄与することができるため好ましい。 A diamine having an aliphatic group is preferable because it is excellent in flexibility and elasticity, and can contribute to low stress and high elongation by lowering the elastic modulus.
脂肪族基を含有するジアミンとしては、不飽和結合や脂環構造を有していてもよいアルキル基、フルオロアルキル基、アルキルエーテル基、シロキサン基から選ばれる少なくともひとつを有するジアミンが挙げられる。 Examples of the diamine containing an aliphatic group include a diamine having at least one selected from an alkyl group which may have an unsaturated bond or an alicyclic structure, a fluoroalkyl group, an alkyl ether group and a siloxane group.
具体的には、アルキル基、シクロアルキル基、アルキルエーテル基、シクロアルキルエーテル基、シロキサン基の少なくともひとつから選ばれるジアミンであって、これらの炭化水素の水素原子の一部を、炭素数1〜10のアルキル基やフルオロアルキル基、ハロゲン原子などで置換されていてもよく、―S―、―SO―、―SO2―、―NH―、―NCH3―、―N(CH2CH3)―、―N(CH2CH2CH3)―、―N(CH(CH3)2)―、―COO―、―CONH―、―OCONH―、または―NHCONH―などの結合を含んでいてもよく、またこれらの有機基は不飽和結合や脂環構造を有していてもよい。Specifically, it is a diamine selected from at least one of an alkyl group, a cycloalkyl group, an alkyl ether group, a cycloalkyl ether group, and a siloxane group, and a part of hydrogen atoms of these hydrocarbons has 1 to 1 carbon atoms. It may be substituted with an alkyl group of 10, a fluoroalkyl group, a halogen atom, etc., and may be substituted with -S-, -SO-, -SO 2- , -NH-, -NCH 3- , -N (CH 2 CH 3 ). -, -N (CH 2 CH 2 CH 3 )-,-N (CH (CH 3 ) 2 )-, -COO-, -CONH-, -OCONH-, or -NHCONH- even if it contains a bond. Often, these organic groups may have an unsaturated bond or an alicyclic structure.
脂肪族基を有するジアミンの具体的な化合物としては、ジアミン成分として、ビス(3−アミノプロピル)テトラメチルジシロキサン、ビス(p−アミノ−フェニル)オクタメチルペンタシロキサン、エチレンジアミン、1,3−ジアミノプロパン、2−メチル−1,3−プロパンジアミン、1,4−ジアミノブタン、1,5−ジアミノペンタン、2−メチル−1,5−ジアミノペンタン、1,6−ジアミノヘキサン、1,7−ジアミノヘプタン、1,8−ジアミノオクタン、1,9−ジアミノノナン、1,10−ジアミノデカン、1,11−ジアミノウンデカン、1,12−ジアミノドデカン、1,2−シクロヘキサンジアミン、1,3−シクロヘキサンジアミン、1,4−シクロヘキサンジアミン、1,2−ビス(アミノメチル)シクロヘキサン、1,3−ビス(アミノメチル)シクロヘキサン、1,4−ビス(アミノメチル)シクロヘキサン、4,4’−メチレンビス(シクロヘキシルアミン)、4,4’−メチレンビス(2−メチルシクロヘキシルアミン)、1,2−ビス(2−アミノエトキシ)エタン、KH−511、ED−600、ED−900、ED−2003、EDR−148、EDR−176、D−200、D−400、D−2000、THF−100、THF−140、THF−170、RE−600、RE−900、RE−2000、RP−405、RP−409、RP−2005、RP−2009、RT−1000、HE−1000、HT−1100、HT−1700、(以上商品名、HUNTSMAN(株)製)が挙げられる。さらに、以下の化合物が挙げられ、これらの芳香族環や炭化水素の水素原子の一部を、炭素数1〜10のアルキル基やフルオロアルキル基、ハロゲン原子などで置換されていてもよく、―S―、―SO―、―SO2―、―NH―、―NCH3―、―N(CH2CH3)―、―N(CH2CH2CH3)―、―N(CH(CH3)2)―、―COO―、―CONH―、―OCONH―、または―NHCONH―などの結合を含んでいてもよい。Specific compounds of diamine having an aliphatic group include bis (3-aminopropyl) tetramethyldisiloxane, bis (p-amino-phenyl) octamethylpentasiloxane, ethylenediamine, and 1,3-diamino as diamine components. Propane, 2-methyl-1,3-propanediamine, 1,4-diaminobutane, 1,5-diaminopentane, 2-methyl-1,5-diaminopentane, 1,6-diaminohexane, 1,7-diamino Heptane, 1,8-diaminooctane, 1,9-diaminononane, 1,10-diaminodecane, 1,11-diaminoundecane, 1,12-diaminododecane, 1,2-cyclohexanediamine, 1,3-cyclohexanediamine, 1,4-Cyclohexanediamine, 1,2-bis (aminomethyl) cyclohexane, 1,3-bis (aminomethyl) cyclohexane, 1,4-bis (aminomethyl) cyclohexane, 4,4'-methylenebis (cyclohexylamine) , 4,4'-Methylenebis (2-methylcyclohexylamine), 1,2-bis (2-aminoethoxy) ethane, KH-511, ED-600, ED-900, ED-2003, EDR-148, EDR- 176, D-200, D-400, D-2000, THF-100, THF-140, THF-170, RE-600, RE-900, RE-2000, RP-405, RP-409, RP-2005, RP-2009, RT-1000, HE-1000, HT-1100, HT-1700, (the above trade names, manufactured by HUNTSMAN Co., Ltd.) can be mentioned. Further, the following compounds may be mentioned, and some of the hydrogen atoms of these aromatic rings and hydrocarbons may be substituted with alkyl groups having 1 to 10 carbon atoms, fluoroalkyl groups, halogen atoms and the like. S-, -SO-, -SO 2- , -NH-, -NCH 3- , -N (CH 2 CH 3 )-, -N (CH 2 CH 2 CH 3 )-, -N (CH (CH 3) ) 2 ) -, -COO-, -CONH-, -OCONH-, or -NHCONH- may be included.
(式中n3、n4、n5、n6、n7はそれぞれ1〜20の整数である。)
本発明の肪族基を有するジアミンは、アルキル基、およびアルキルエーテル基から選ばれる少なくともひとつを有する有機基であって、これらは、主鎖が直鎖となっている非環化構造である方が、柔軟性および伸縮性が得られ、硬化膜としたときに低応力化、高伸度化を達成できるため好ましい。この中でもアルキルエーテル基は、伸縮性が高いため、高伸度化の効果が大きく、特に好ましい。(In the formula, n 3 , n 4 , n 5 , n 6 , and n 7 are integers of 1 to 20, respectively.)
The diamine having a aliphatic group of the present invention is an organic group having at least one selected from an alkyl group and an alkyl ether group, and these are those having an acyclic structure in which the main chain is a straight chain. However, it is preferable because flexibility and elasticity can be obtained, and low stress and high elongation can be achieved when the cured film is formed. Among these, the alkyl ether group is particularly preferable because it has a high elasticity and therefore has a large effect of increasing the elongation.
また、脂肪族基を有するアルキルエーテルジアミン残基は、一般式(9)で表される構造単位を有することがさらに好ましい。 Further, it is more preferable that the alkyl ether diamine residue having an aliphatic group has a structural unit represented by the general formula (9).
(一般式(9)中、R20〜R23は、各々独立に、炭素数2〜10のアルキレン基を示し、n8、n9、n10はそれぞれ、1≦n3≦20、0≦n4≦20、0≦n5≦20の範囲内の整数を表し、繰り返し単位の配列は、ブロック的でもランダム的でもよい。一般式(9)中、*は化学結合を示す。)
一般式(9)で表される構造単位において、エーテル基の持つ伸縮性により、硬化膜としたときに高伸度性を付与することができる。また、前記エーテル基の存在により、金属と錯形成や水素結合することができ、金属との高い密着性を得ることができる。(In the general formula (9), R 20 to R 23 each independently represent an alkylene group having 2 to 10 carbon atoms, and n 8 , n 9 , and n 10 are 1 ≦ n 3 ≦ 20, 0 ≦, respectively. It represents an integer in the range of n 4 ≤ 20, 0 ≤ n 5 ≤ 20, and the sequence of repeating units may be blocky or random. In the general formula (9), * indicates a chemical bond.)
In the structural unit represented by the general formula (9), high elongation can be imparted when a cured film is formed due to the elasticity of the ether group. Further, due to the presence of the ether group, complex formation or hydrogen bonding with the metal can be performed, and high adhesion to the metal can be obtained.
一般式(9)で表される構造単位を有する化合物としては、1,2−ビス(2−アミノエトキシ)エタン、KH−511、ED−600、ED−900、ED−2003、EDR−148、EDR−176、D−200、D−400、D−2000、THF−100、THF−140、THF−170、RE−600、RE−900、RE−2000、RP−405、RP−409、RP−2005、RP−2009、RT−1000、HE−1000、HT−1100、HT−1700、(以上商品名、HUNTSMAN(株)製)や、以下の式で示される化合物が挙げられる。これらの芳香族環や炭化水素の水素原子の一部を、炭素数1〜10のアルキル基やフルオロアルキル基、ハロゲン原子などで置換されていてもよく、―S―、―SO―、―SO2―、―NH―、―NCH3―、―N(CH2CH3)―、―N(CH2CH2CH3)―、―N(CH(CH3)2)―、―COO―、―CONH―、―OCONH―、または―NHCONH―などの結合を含んでいてもよいが、これに限定されない。Examples of the compound having a structural unit represented by the general formula (9) include 1,2-bis (2-aminoethoxy) ethane, KH-511, ED-600, ED-900, ED-2003, EDR-148, and so on. EDR-176, D-200, D-400, D-2000, THF-100, THF-140, THF-170, RE-600, RE-900, RE-2000, RP-405, RP-409, RP- Examples thereof include 2005, RP-2009, RT-1000, HE-1000, HT-1100, HT-1700, (trade name, manufactured by HUNTSMAN Corporation), and compounds represented by the following formulas. Some of the hydrogen atoms of these aromatic rings and hydrocarbons may be substituted with alkyl groups having 1 to 10 carbon atoms, fluoroalkyl groups, halogen atoms, etc., and may be substituted with —S—, —SO—, —SO. 2- , -NH-, -NCH 3- , -N (CH 2 CH 3 )-, -N (CH 2 CH 2 CH 3 )-, -N (CH (CH 3 ) 2 )-, -COO-, It may include, but is not limited to, a bond such as —CONH—, —OCONH—, or —NHCONH—.
(式中n5、n6、n7は1〜20の整数である。)
また、一般式(9)で表される構造単位の数平均分子量は、150以上2,000以下が好ましい。一般式(9)で表される構造単位の数平均分子量は、柔軟性および伸縮性が得られるため、150以上が好ましく、600以上がより好ましく、900以上がさらに好ましい。また、一般式(9)で表される構造単位の数平均分子量は、アルカリ溶液への溶解性を維持することができるため、2,000以下が好ましく、1,800以下がより好ましく、1,500以下がさらに好ましい。(In the formula, n 5 , n 6 , and n 7 are integers of 1 to 20.)
The number average molecular weight of the structural unit represented by the general formula (9) is preferably 150 or more and 2,000 or less. The number average molecular weight of the structural unit represented by the general formula (9) is preferably 150 or more, more preferably 600 or more, still more preferably 900 or more, because flexibility and elasticity can be obtained. Further, the number average molecular weight of the structural unit represented by the general formula (9) is preferably 2,000 or less, more preferably 1,800 or less, and more preferably 1,800 or less because the solubility in an alkaline solution can be maintained. More preferably 500 or less.
また、脂肪族基を有するジアミンは、フェノール性水酸基を有さない構造であることが好ましい。フェノール性水酸基を有さないことで、閉環や脱水による収縮を抑制でき、硬化膜に低応力性を付与することができる。 Further, the diamine having an aliphatic group preferably has a structure having no phenolic hydroxyl group. Since it does not have a phenolic hydroxyl group, shrinkage due to ring closure or dehydration can be suppressed, and low stress properties can be imparted to the cured film.
このような脂肪族基を有するジアミンを用いることで、アルカリ溶液への溶解性を維持しながら、得られる硬化膜に、低応力性、高伸度性、および高い金属密着性を付与することができる。 By using a diamine having such an aliphatic group, it is possible to impart low stress property, high elongation property, and high metal adhesion to the obtained cured film while maintaining solubility in an alkaline solution. can.
本発明の脂肪族基を有するジアミン残基の含有量は、全ジアミン残基中5〜40モル%であることが好ましい。5モル%以上含有することで脂肪族基を有するジアミン残基による高金属密着の効果が得られ、また、40モル%以下含有することで、樹脂の吸湿性が低くなるため、金属基板からの剥離を防ぎ、高い信頼性をもつ硬化膜を得ることができるため好ましい。 The content of the diamine residue having an aliphatic group of the present invention is preferably 5 to 40 mol% in the total diamine residue. When it is contained in an amount of 5 mol% or more, the effect of high metal adhesion due to the diamine residue having an aliphatic group can be obtained, and when it is contained in an amount of 40 mol% or less, the hygroscopicity of the resin is lowered. It is preferable because it can prevent peeling and a cured film having high reliability can be obtained.
脂肪族基を有するジアミン残基の繰り返し単位の配列は、ブロック的でもランダム的でもよい。高金属密着性と低応力化を付与できることに加えて、伸度が向上するため、脂肪族基を有するジアミン残基の繰り返し単位の配列は、一般式(8)のR18−(OH)s で表される構造単位を含んでいることが好ましい。The sequence of repeating units of diamine residues having an aliphatic group may be blocky or random. Since high metal adhesion and low stress can be imparted and elongation is improved, the sequence of repeating units of diamine residues having an aliphatic group is R 18- (OH) s of the general formula (8). It is preferable to include the structural unit represented by.
R12、R14、R16、R18は、さらに、芳香族環を有するジアミン残基を含有することが好ましい。芳香族環を有するジアミン残基を有することで、得られる硬化膜の耐熱性を向上させることができる。R 12 , R 14 , R 16 and R 18 preferably further contain a diamine residue having an aromatic ring. By having a diamine residue having an aromatic ring, the heat resistance of the obtained cured film can be improved.
芳香族環を有するジアミンの具体的な例としては、例えば、ビス(3−アミノ−4−ヒドロキシフェニル)ヘキサフルオロプロパン、ビス(3−アミノ−4−ヒドロキシフェニル)スルホン、ビス(3−アミノ−4−ヒドロキシフェニル)プロパン、ビス(3−アミノ−4−ヒドロキシフェニル)メチレン、ビス(3−アミノ−4−ヒドロキシフェニル)エーテル、ビス(3−アミノ−4−ヒドロキシ)ビフェニル、ビス(3−アミノ−4−ヒドロキシフェニル)フルオレン、2,2’−ビス(トリフルオロメチル)−5,5’−ジヒドロキシベンジジンや、3,4’−ジアミノジフェニルエーテル、4,4’−ジアミノジフェニルエーテル、3,4’−ジアミノジフェニルメタン、4,4’−ジアミノジフェニルメタン、3,4’−ジアミノジフェニルスルホン、4,4’−ジアミノジフェニルスルホン、3,4’−ジアミノジフェニルスルフィド、4,4’−ジアミノジフェニルスルフィド、1,4−ビス(4−アミノフェノキシ)ベンゼン、ベンジン、m−フェニレンジアミン、p−フェニレンジアミン、1,5−ナフタレンジアミン、2,6−ナフタレンジアミン、ビス(4−アミノフェノキシフェニル)スルホン、ビス(3−アミノフェノキシフェニル)スルホン、ビス(4−アミノフェノキシ)ビフェニル、ビス{4−(4−アミノフェノキシ)フェニル}エーテル、1,4−ビス(4−アミノフェノキシ)ベンゼン、2,2’−ジメチル−4,4’−ジアミノビフェニル、2,2’−ジエチル−4,4’−ジアミノビフェニル、3,3’−ジメチル−4,4’−ジアミノビフェニル、3,3’−ジエチル−4,4’−ジアミノビフェニル、2,2’,3,3’−テトラメチル−4,4’−ジアミノビフェニル、3,3’,4,4’−テトラメチル−4,4’−ジアミノビフェニル、2,2’−ビス(トリフルオロメチル)−4,4’−ジアミノビフェニルなどの芳香族ジアミンや、これらの芳香族環や炭化水素の水素原子の一部を、炭素数1〜10のアルキル基やフルオロアルキル基、ハロゲン原子などで置換した化合物、また、下記に示す構造を有するジアミンなどを挙げることができるが、これらに限定されない。共重合させる他のジアミンは、そのまま、あるいは対応するジイソシアネート化合物、トリメチルシリル化ジアミンとして用いることができる。また、これら2種以上のジアミン成分を組み合わせて用いてもよい。 Specific examples of the diamine having an aromatic ring include, for example, bis (3-amino-4-hydroxyphenyl) hexafluoropropane, bis (3-amino-4-hydroxyphenyl) sulfone, and bis (3-amino-). 4-Hydroxyphenyl) propane, bis (3-amino-4-hydroxyphenyl) methylene, bis (3-amino-4-hydroxyphenyl) ether, bis (3-amino-4-hydroxy) biphenyl, bis (3-amino) -4-Hydroxyphenyl) fluorene, 2,2'-bis (trifluoromethyl) -5,5'-dihydroxybenzidine, 3,4'-diaminodiphenyl ether, 4,4'-diaminodiphenyl ether, 3,4'- Diaminodiphenylmethane, 4,4'-diaminodiphenylmethane, 3,4'-diaminodiphenylsulfone, 4,4'-diaminodiphenylsulfone, 3,4'-diaminodiphenylsulfide, 4,4'-diaminodiphenylsulfide, 1,4 -Bis (4-aminophenoxy) benzene, benzine, m-phenylenediamine, p-phenylenediamine, 1,5-naphthalenediamine, 2,6-naphthalenediamine, bis (4-aminophenoxyphenyl) sulfone, bis (3-) Aminophenoxyphenyl) sulfone, bis (4-aminophenoxy) biphenyl, bis {4- (4-aminophenoxy) phenyl} ether, 1,4-bis (4-aminophenoxy) benzene, 2,2'-dimethyl-4 , 4'-diaminobiphenyl, 2,2'-diethyl-4,4'-diaminobiphenyl, 3,3'-dimethyl-4,4'-diaminobiphenyl, 3,3'-diethyl-4,4'-diamino Biphenyl, 2,2', 3,3'-tetramethyl-4,4'-diaminobiphenyl, 3,3', 4,4'-tetramethyl-4,4'-diaminobiphenyl, 2,2'-bis (Trifluoromethyl) -4,4'-diaminobiphenyl and other aromatic diamines and some of the hydrogen atoms of these aromatic rings and hydrocarbons can be used as alkyl groups, fluoroalkyl groups, or halogens with 1 to 10 carbon atoms. Examples and examples thereof include compounds substituted with atoms and the like, diamines having the structures shown below, and the like, but the present invention is not limited thereto. The other diamine to be copolymerized can be used as it is or as a corresponding diisocyanate compound, trimethylsilylated diamine. Further, these two or more kinds of diamine components may be used in combination.
一般式(5)〜(8)中のR11〜R18は、その骨格中にフェノール性水酸基、スルホン酸基、チオール基などを含むことができる。フェノール性水酸基、スルホン酸基またはチオール基を適度に有する樹脂を用いることで、適度なアルカリ可溶性を有する樹脂組成物となる。 R 11 to R 18 in the general formulas (5) to (8) can contain a phenolic hydroxyl group, a sulfonic acid group, a thiol group and the like in the skeleton. By using a resin having an appropriate phenolic hydroxyl group, sulfonic acid group or thiol group, a resin composition having an appropriate alkali solubility can be obtained.
また、(b)アルカリ可溶性樹脂の構造単位中にフッ素原子を有することが好ましい。フッ素原子により、アルカリ現像の際に膜の表面に撥水性が付与され、表面からのしみこみなどを抑えることができる。 Further, (b) it is preferable to have a fluorine atom in the structural unit of the alkali-soluble resin. Fluorine atoms impart water repellency to the surface of the film during alkaline development, and can suppress penetration from the surface.
(b)アルカリ可溶性樹脂中のフッ素原子含有量は、界面のしみこみ防止効果を充分得るために(b)アルカリ可溶性樹脂を100質量%としたときに10質量%以上が好ましく、また、アルカリ水溶液に対する溶解性の点から20質量%以下が好ましい。 The fluorine atom content in the (b) alkali-soluble resin is preferably 10% by mass or more when the (b) alkali-soluble resin is 100% by mass in order to sufficiently obtain the effect of preventing the penetration of the interface, and the content is preferably 10% by mass or more with respect to the alkaline aqueous solution. From the viewpoint of solubility, 20% by mass or less is preferable.
これらのジアミンは、そのまま、あるいは対応するジイソシアネート化合物、トリメチルシリル化ジアミンとして使用できる。また、これら2種以上のジアミン成分を組み合わせて用いてもよい。耐熱性が要求される用途では、芳香族ジアミンをジアミン全体の50モル%以上使用することが好ましい。 These diamines can be used as is or as the corresponding diisocyanate compound, trimethylsilylated diamine. Further, these two or more kinds of diamine components may be used in combination. For applications where heat resistance is required, it is preferable to use 50 mol% or more of the total amount of aromatic diamine.
また、樹脂組成物の保存安定性を向上させるため、(b)アルカリ可溶性樹脂の主鎖末端をモノアミン、酸無水物、モノカルボン酸、モノ酸クロリド化合物、モノ活性エステル化合物などの末端封止剤で封止することが好ましい。末端封止剤として用いられるモノアミンの導入割合は、全アミン成分に対して、好ましくは0.1モル%以上、特に好ましくは5モル%以上であり、好ましくは60モル%以下、特に好ましくは50モル%以下である。末端封止剤として用いられる酸無水物、モノカルボン酸、モノ酸クロリド化合物またはモノ活性エステル化合物の導入割合は、ジアミン成分に対して、好ましくは0.1モル%以上、特に好ましくは5モル%以上であり、好ましくは100モル%以下、特に好ましくは90モル%以下である。複数の末端封止剤を反応させることにより、複数の異なる末端基を導入してもよい。 Further, in order to improve the storage stability of the resin composition, (b) an end-capping agent such as a monoamine, an acid anhydride, a monocarboxylic acid, a monoacid chloride compound, or a monoactive ester compound at the main chain end of the alkali-soluble resin. It is preferable to seal with. The introduction ratio of the monoamine used as the terminal encapsulant is preferably 0.1 mol% or more, particularly preferably 5 mol% or more, preferably 60 mol% or less, and particularly preferably 50, based on the total amine components. It is less than mol%. The introduction ratio of the acid anhydride, monocarboxylic acid, monoacid chloride compound or monoactive ester compound used as the terminal encapsulant is preferably 0.1 mol% or more, particularly preferably 5 mol% with respect to the diamine component. The above is preferably 100 mol% or less, and particularly preferably 90 mol% or less. A plurality of different end groups may be introduced by reacting a plurality of end sealants.
モノアミンとしては、アニリン、2−エチニルアニリン、3−エチニルアニリン、4−エチニルアニリン、5−アミノ−8−ヒドロキシキノリン、1−ヒドロキシ−7−アミノナフタレン、1−ヒドロキシ−6−アミノナフタレン、1−ヒドロキシ−5−アミノナフタレン、1−ヒドロキシ−4−アミノナフタレン、2−ヒドロキシ−7−アミノナフタレン、2−ヒドロキシ−6−アミノナフタレン、2−ヒドロキシ−5−アミノナフタレン、1−カルボキシ−7−アミノナフタレン、1−カルボキシ−6−アミノナフタレン、1−カルボキシ−5−アミノナフタレン、2−カルボキシ−7−アミノナフタレン、2−カルボキシ−6−アミノナフタレン、2−カルボキシ−5−アミノナフタレン、2−アミノ安息香酸、3−アミノ安息香酸、4−アミノ安息香酸、4−アミノサリチル酸、5−アミノサリチル酸、6−アミノサリチル酸、2−アミノベンゼンスルホン酸、3−アミノベンゼンスルホン酸、4−アミノベンゼンスルホン酸、3−アミノ−4,6−ジヒドロキシピリミジン、2−アミノフェノール、3−アミノフェノール、4−アミノフェノール、2−アミノチオフェノール、3−アミノチオフェノール、4−アミノチオフェノールなどが好ましい。これらを2種以上用いてもよい。 Examples of monoamines include aniline, 2-ethynylaniline, 3-ethynylaniline, 4-ethynylaniline, 5-amino-8-hydroxyquinoline, 1-hydroxy-7-aminonaphthalene, 1-hydroxy-6-aminonaphthalene, 1-. Hydroxy-5-aminonaphthalene, 1-hydroxy-4-aminonaphthalene, 2-hydroxy-7-aminonaphthalene, 2-hydroxy-6-aminonaphthalene, 2-hydroxy-5-aminonaphthalene, 1-carboxy-7-amino Naphthalene, 1-carboxy-6-aminonaphthalene, 1-carboxy-5-aminonaphthalene, 2-carboxy-7-aminonaphthalene, 2-carboxy-6-aminonaphthalene, 2-carboxy-5-aminonaphthalene, 2-amino Aminobenzoic acid, 3-aminobenzoic acid, 4-aminobenzoic acid, 4-aminosalicylic acid, 5-aminosalicylic acid, 6-aminosalicylic acid, 2-aminobenzenesulfonic acid, 3-aminobenzenesulfonic acid, 4-aminobenzenesulfonic acid , 3-Amino-4,6-dihydroxypyrimidine, 2-aminophenol, 3-aminophenol, 4-aminophenol, 2-aminothiophenol, 3-aminothiophenol, 4-aminothiophenol and the like are preferable. Two or more of these may be used.
酸無水物、モノカルボン酸、モノ酸クロリド化合物、モノ活性エステル化合物としては、無水フタル酸、無水マレイン酸、ナジック酸無水物、シクロヘキサンジカルボン酸無水物、3−ヒドロキシフタル酸無水物などの酸無水物、3−カルボキシフェノール、4−カルボキシフェノール、3−カルボキシチオフェノール、4−カルボキシチオフェノール、1−ヒドロキシ−7−カルボキシナフタレン、1−ヒドロキシ−6−カルボキシナフタレン、1−ヒドロキシ−5−カルボキシナフタレン、1−メルカプト−7−カルボキシナフタレン、1−メルカプト−6−カルボキシナフタレン、1−メルカプト−5−カルボキシナフタレン、3−カルボキシベンゼンスルホン酸、4−カルボキシベンゼンスルホン酸などのモノカルボン酸類およびこれらのカルボキシル基が酸クロリド化したモノ酸クロリド化合物、テレフタル酸、フタル酸、マレイン酸、シクロヘキサンジカルボン酸、1,5−ジカルボキシナフタレン、1,6−ジカルボキシナフタレン、1,7−ジカルボキシナフタレン、2,6−ジカルボキシナフタレンなどのジカルボン酸類の一方のカルボキシル基だけが酸クロリド化したモノ酸クロリド化合物、モノ酸クロリド化合物とN−ヒドロキシベンゾトリアゾールやN−ヒドロキシ−5−ノルボルネン−2,3−ジカルボキシイミドとの反応により得られる活性エステル化合物などが好ましい。これらを2種以上用いてもよい。 Acid anhydrides such as acid anhydrides, monocarboxylic acids, monoacid chloride compounds, and monoactive ester compounds include phthalic acid anhydride, maleic anhydride, nadic acid anhydride, cyclohexanedicarboxylic acid anhydride, and 3-hydroxyphthalic acid anhydride. Compounds, 3-carboxyphenol, 4-carboxyphenol, 3-carboxythiophenol, 4-carboxythiophenol, 1-hydroxy-7-carboxynaphthalene, 1-hydroxy-6-carboxynaphthalene, 1-hydroxy-5-carboxynaphthalene , 1-Mercapto-7-carboxynaphthalene, 1-Mercapto-6-carboxynaphthalene, 1-Mercapto-5-carboxynaphthalene, 3-carboxybenzenesulfonic acid, 4-carboxybenzenesulfonic acid and other monocarboxylic acids and their carboxyls. Monoic chloride compounds with acid chloride groups, terephthalic acid, phthalic acid, maleic acid, cyclohexanedicarboxylic acid, 1,5-dicarboxynaphthalene, 1,6-dicarboxynaphthalene, 1,7-dicarboxynaphthalene, 2, A monoacid chloride compound in which only one carboxyl group of a dicarboxylic acid such as 6-dicarboxynaphthalene is acid chloride, a monoacid chloride compound and N-hydroxybenzotriazole or N-hydroxy-5-norbornene-2,3-dicarboxy An active ester compound obtained by reacting with an imide is preferable. Two or more of these may be used.
また、(a)アルカリ可溶性樹脂に導入された末端封止剤は、以下の方法で容易に検出できる。例えば、末端封止剤が導入された樹脂を、酸性溶液に溶解し、構成単位であるアミン成分と酸無水物成分に分解し、これをガスクロマトグラフィー(GC)や、NMR測定することにより、本発明に使用の末端封止剤を容易に検出できる。これとは別に、末端封止剤が導入された樹脂成分を直接、熱分解ガスクロクロマトグラフ(PGC)や赤外スペクトルおよび13C−NMRスペクトルで測定することによっても、容易に検出可能である。Further, (a) the terminal sealant introduced into the alkali-soluble resin can be easily detected by the following method. For example, a resin into which an end-capping agent has been introduced is dissolved in an acidic solution, decomposed into an amine component and an acid anhydride component, which are constituent units, and this is measured by gas chromatography (GC) or NMR. The end-capping agent used in the present invention can be easily detected. Apart from this, the resin component into which the terminal encapsulant has been introduced can also be easily detected by directly measuring with a pyrolysis gas chromatograph (PGC) or an infrared spectrum and a 13 C-NMR spectrum.
一般式(5)〜(7)のいずれかで表される構造単位を有する樹脂において、構造単位の繰り返し数は3〜1000であることが好ましく、3〜200であることがより好ましい。また、一般式(8)で表される構造単位を有する樹脂において、構造単位の繰り返し数は10以上1000以下が好ましい。この範囲であれば、厚膜を容易に形成することができる。 In the resin having the structural unit represented by any of the general formulas (5) to (7), the number of repetitions of the structural unit is preferably 3 to 1000, and more preferably 3 to 200. Further, in the resin having the structural unit represented by the general formula (8), the number of repetitions of the structural unit is preferably 10 or more and 1000 or less. Within this range, a thick film can be easily formed.
本発明に用いられる(b)アルカリ可溶性樹脂は、一般式(5)〜(8)のいずれかで表される構造単位のみで構成されていてもよいし、他の構造単位との共重合体あるいは混合体であってもよい。その際、一般式(5)〜(8)のいずれかで表される構造単位を、(b)アルカリ可溶性樹脂全体の10モル%以上含有することが好ましく、30モル%以上がより好ましい。これらの中でも低温焼成時の耐熱性や保存安定性の点から、一般式(5)の構造単位を分子中に10モル%〜100モル%含むことが好ましく、30〜100モル%含むことがより好ましい。共重合あるいは混合に用いられる構造単位の種類および量は、最終加熱処理によって得られる硬化膜の機械特性を損なわない範囲で選択することが好ましい。このような主鎖骨格としては例えば、ベンゾイミダゾール、ベンゾチアゾールなどが挙げられる。 The alkali-soluble resin (b) used in the present invention may be composed of only the structural units represented by any of the general formulas (5) to (8), or may be a copolymer with other structural units. Alternatively, it may be a mixture. At that time, the structural unit represented by any of the general formulas (5) to (8) is preferably contained in an amount of 10 mol% or more, more preferably 30 mol% or more, based on the total amount of the alkali-soluble resin (b). Among these, from the viewpoint of heat resistance and storage stability during low-temperature firing, it is preferable that the structural unit of the general formula (5) is contained in the molecule in an amount of 10 mol% to 100 mol%, and more preferably 30 to 100 mol%. preferable. The type and amount of structural units used for copolymerization or mixing are preferably selected within a range that does not impair the mechanical properties of the cured film obtained by the final heat treatment. Examples of such a main clavicle include benzimidazole and benzothiazole.
(b)アルカリ可溶性樹脂の含有量は、(a)アルカリ可溶性樹脂100質量部に対して、1〜1000質量部であることが好ましい。20〜150質量部であることがより好ましい。この範囲であれば、(a)アルカリ可溶性樹脂と、(b)アルカリ可溶性樹脂の架橋が過剰とならず、低応力性、高伸度性を有しつつ、耐薬品性を備えた硬化膜を得ることができるため、好ましい。 The content of the (b) alkali-soluble resin is preferably 1 to 1000 parts by mass with respect to 100 parts by mass of the (a) alkali-soluble resin. More preferably, it is 20 to 150 parts by mass. Within this range, a cured film having (a) alkali-soluble resin and (b) alkali-soluble resin does not become excessively crosslinked, has low stress and high elongation, and has chemical resistance. It is preferable because it can be obtained.
また、本発明の樹脂組成物は、(c)感光剤を含有することが好ましい。 Further, the resin composition of the present invention preferably contains (c) a photosensitizer.
(c)感光剤として、光酸発生剤を含有する樹脂組成物は、ポジ型感光性樹脂組成物(ポジ型感光性ワニス)として使用することができる。また、光重合性化合物を含有する樹脂組成物は、ネガ型感光性樹脂組成物(ネガ型感光性ワニス)としてすることができる。 (C) As the photosensitive agent, the resin composition containing a photoacid generator can be used as a positive photosensitive resin composition (positive photosensitive varnish). Further, the resin composition containing the photopolymerizable compound can be a negative type photosensitive resin composition (negative type photosensitive varnish).
ポジ型となる光酸発生剤としては、キノンジアジド化合物、スルホニウム塩、ホスホニウム塩、ジアゾニウム塩、ヨードニウム塩などが挙げられる。中でも優れた溶解抑止効果を発現し、高感度かつ低膜減りの感光性樹脂組成物を得られるという点から、キノンジアジド化合物が好ましく用いられる。また、感光剤を2種以上含有してもよい。これにより、露光部と未露光部の溶解速度の比をより大きくすることができ、高感度な感光性樹脂組成物を得ることができる。 Examples of the positive photoacid generator include a quinonediazide compound, a sulfonium salt, a phosphonium salt, a diazonium salt, and an iodonium salt. Among them, the quinone diazide compound is preferably used because it exhibits an excellent dissolution inhibitory effect and can obtain a photosensitive resin composition having high sensitivity and low film reduction. Further, two or more kinds of photosensitizers may be contained. Thereby, the ratio of the dissolution rate of the exposed portion and the unexposed portion can be further increased, and a highly sensitive photosensitive resin composition can be obtained.
キノンジアジド化合物としては、ポリヒドロキシ化合物にキノンジアジドのスルホン酸がエステルで結合したもの、ポリアミノ化合物にキノンジアジドのスルホン酸がスルホンアミド結合したもの、ポリヒドロキシポリアミノ化合物にキノンジアジドのスルホン酸がエステル結合および/またはスルホンアミド結合したものなどが挙げられる。これらポリヒドロキシ化合物やポリアミノ化合物の全ての官能基がキノンジアジドで置換されていなくても良いが、官能基全体の50モル%以上がキノンジアジドで置換されていることが好ましい。このようなキノンジアジド化合物を用いることで、一般的な紫外線である水銀灯のi線(波長365nm)、h線(波長405nm)、g線(波長436nm)により反応するポジ型の感光性樹脂組成物を得ることができる。 The quinonediazide compound includes a polyhydroxy compound in which quinonediazide sulfonic acid is ester-bonded, a polyamino compound in which quinonediazide sulfonic acid is conjugated with a sulfonamide, and a polyhydroxypolyamino compound in which quinonediazide sulfonic acid is ester-bonded and / or sulfone. Examples thereof include amide-bonded compounds. All the functional groups of these polyhydroxy compounds and polyamino compounds may not be substituted with quinonediazide, but it is preferable that 50 mol% or more of all the functional groups are substituted with quinonediazide. By using such a quinone diazide compound, a positive photosensitive resin composition that reacts with i-line (wavelength 365 nm), h-line (wavelength 405 nm), and g-line (wavelength 436 nm) of a mercury lamp, which is a general ultraviolet ray, can be obtained. Obtainable.
本発明において、キノンジアジド化合物は5−ナフトキノンジアジドスルホニル基、4−ナフトキノンジアジドスルホニル基のいずれも好ましく用いられる。同一分子中にこれらの基を両方有する化合物を用いてもよいし、異なる基を用いた化合物を併用してもよい。 In the present invention, as the quinone diazide compound, either a 5-naphthoquinone diazidosulfonyl group or a 4-naphthoquinone diazidosulfonyl group is preferably used. Compounds having both of these groups in the same molecule may be used, or compounds using different groups may be used in combination.
本発明に用いられるキノンジアジド化合物は、特定のフェノール化合物から、次の方法により合成される。例えば5−ナフトキノンジアジドスルホニルクロライドとフェノール化合物をトリエチルアミン存在下で反応させる方法が挙げられる。フェノール化合物の合成方法は、酸触媒下で、α−(ヒドロキシフェニル)スチレン誘導体を多価フェノール化合物と反応させる方法などが挙げられる。 The quinone diazide compound used in the present invention is synthesized from a specific phenol compound by the following method. For example, a method of reacting 5-naphthoquinonediazidesulfonyl chloride with a phenol compound in the presence of triethylamine can be mentioned. Examples of the method for synthesizing the phenol compound include a method of reacting an α- (hydroxyphenyl) styrene derivative with a polyhydric phenol compound under an acid catalyst.
(c)感光剤の含有量は、(a)アルカリ可溶性樹脂100質量部に対して、好ましくは3〜40質量部である。感光剤の含有量をこの範囲とすることにより、より高感度化を図ることができる。さらに増感剤などを必要に応じて含有してもよい。 The content of (c) the photosensitizer is preferably 3 to 40 parts by mass with respect to 100 parts by mass of (a) alkali-soluble resin. By setting the content of the photosensitizer within this range, higher sensitivity can be achieved. Further, a sensitizer or the like may be contained as needed.
本発明の樹脂組成物は、(d)熱架橋剤を含有することが好ましい。 The resin composition of the present invention preferably contains (d) a thermal cross-linking agent.
熱架橋剤としては、アクリル基やエポキシ基やアルコキシメチル基またはメチロール基があげられる。その中でも、安定性の点からアルコキシメチル基またはメチロール基を少なくとも2つ有する化合物が好ましい。これらの基を少なくとも2つ有することで、樹脂および同種分子と縮合反応して架橋構造体とすることができる。光酸発生剤、または光重合開始剤と併用することで、感度や硬化膜の耐薬品性、伸度の向上のためにより幅広い設計が可能になる。 Examples of the thermal cross-linking agent include an acrylic group, an epoxy group, an alkoxymethyl group, and a methylol group. Among them, a compound having at least two alkoxymethyl groups or methylol groups is preferable from the viewpoint of stability. By having at least two of these groups, a crosslinked structure can be formed by a condensation reaction with a resin and a homologous molecule. When used in combination with a photoacid generator or photopolymerization initiator, a wider range of designs is possible to improve sensitivity, chemical resistance of cured films, and elongation.
エポキシ基をもつ熱架橋剤としては、ビスフェノールA型エポキシ樹脂、ビスフェノールF型エポキシ樹脂、プロピレングリコールジグリシジルエーテル、ポリプロピレングリコールジグリシジルエーテル、ポリメチル(グリシジロキシプロピル)シロキサン等のエポキシ基含有、シリコーンなどを挙げることができるが、本発明は何らこれらに限定されない。具体的には、“エピクロン”(登録商標)850−S、エピクロンHP−4032、エピクロンHP−7200、エピクロンHP−820、エピクロンHP−4700、エピクロンEXA−4710、エピクロンHP−4770、エピクロンEXA−859CRP、エピクロンEXA−1514、エピクロンEXA−4880、エピクロンEXA−4850−150、エピクロンEXA−4850−1000、エピクロンEXA−4816、エピクロンEXA−4822(以上商品名、大日本インキ化学工業(株)製)、リカレジンBEO−60E(以下商品名、新日本理化株式会社)、EP−4003S、EP−4000S((株)アデカ)などが挙げられる。 Examples of the thermal cross-linking agent having an epoxy group include epoxy group-containing agents such as bisphenol A type epoxy resin, bisphenol F type epoxy resin, propylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, polymethyl (glycidyloxypropyl) siloxane, and silicone. However, the present invention is not limited thereto. Specifically, "Epicron" (registered trademark) 850-S, Epicron HP-4032, Epicron HP-7200, Epicron HP-820, Epicron HP-4700, Epicron EXA-4710, Epicron HP-4770, Epicron EXA-859CRP. , Epicron EXA-1514, Epicron EXA-4880, Epicron EXA-4850-150, Epicron EXA-4850-1000, Epicron EXA-4816, Epicron EXA-4822 (trade name, manufactured by Dainippon Ink and Chemicals Co., Ltd.), Examples thereof include Rica Resin BEO-60E (hereinafter, trade name, Shin Nihon Rika Co., Ltd.), EP-4003S, EP-4000S (Adeca Co., Ltd.) and the like.
アルコキシメチル基またはメチロール基をもつ例としては、例えば、DML−PC、DML−PEP、DML−OC、DML−OEP、DML−34X、DML−PTBP、DML−PCHP、DML−OCHP、DML−PFP、DML−PSBP、DML−POP、DML−MBOC、DML−MBPC、DML−MTrisPC、DML−BisOC−Z、DMLBisOCHP−Z、DML−BPC、DML−BisOC−P、DMOM−PC、DMOM−PTBP、DMOM−MBPC、TriML−P、TriML−35XL、TML−HQ、TML−BP、TML−pp−BPF、TML−BPE、TML−BPA、TML−BPAF、TML−BPAP、TMOM−BP、TMOM−BPE、TMOM−BPA、TMOM−BPAF、TMOM−BPAP、HML−TPPHBA、HML−TPHAP、HMOM−TPPHBA、HMOM−TPHAP(以上、商品名、本州化学工業(株)製)、“NIKALAC”(登録商標) MX−290、NIKALAC MX−280、NIKALAC MX−270、NIKALAC MX−279、NIKALAC MW−100LM、NIKALAC MX−750LM(以上、商品名、(株)三和ケミカル製)が挙げられる。これらを2種以上含有してもよい。この中でも、HMOM−TPHAP、MW−100LMを添加した場合、架橋密度が向上し、耐薬品性が向上するため好ましい。 Examples of having an alkoxymethyl group or a methylol group include, for example, DML-PC, DML-PEP, DML-OC, DML-OEP, DML-34X, DML-PTBP, DML-PCHP, DML-OCHP, DML-PFP, DML-PSBP, DML-POP, DML-MBOC, DML-MBPC, DML-MTrisPC, DML-BisOC-Z, DMLBisOCHP-Z, DML-BPC, DML-BisOC-P, DMOM-PC, DMOM-PTBP, DMOM- MBPC, TriML-P, TriML-35XL, TML-HQ, TML-BP, TML-pp-BPF, TML-BPE, TML-BPA, TML-BPAF, TML-BPAP, TMOM-BP, TMOM-BPE, TMOM- BPA, TMOM-BPAF, TMOM-BPAP, HML-TPPHBA, HML-TPHAP, HMOM-TPPHBA, HMOM-TPHAP (trade name, manufactured by Honshu Kagaku Kogyo Co., Ltd.), "NIKALAC" (registered trademark) MX-290 , NIKALAC MX-280, NIKALAC MX-270, NIKALAC MX-279, NIKALAC MW-100LM, NIKALAC MX-750LM (trade name, manufactured by Sanwa Chemical Co., Ltd.). Two or more of these may be contained. Among these, when HMOM-TPHAP and MW-100LM are added, the crosslink density is improved and the chemical resistance is improved, which is preferable.
(d)熱架橋剤の含有量は、(a)アルカリ可溶性樹脂100質量部に対して、好ましくは0.5質量部以上、より好ましくは1質量部以上、より好ましくは5質量部以上である。また好ましくは50質量部以下、より好ましくは25質量部以下である。この範囲内であれば、樹脂および同種分子と縮合反応して高架橋率な架橋構造体となることで耐薬品性を向上しつつ、低応力の効果が得られるため好ましい。 The content of the (d) thermal cross-linking agent is preferably 0.5 parts by mass or more, more preferably 1 part by mass or more, and more preferably 5 parts by mass or more with respect to 100 parts by mass of the (a) alkali-soluble resin. .. Further, it is preferably 50 parts by mass or less, more preferably 25 parts by mass or less. Within this range, it is preferable because the effect of low stress can be obtained while improving the chemical resistance by forming a crosslinked structure having a high crosslink rate by condensation reaction with the resin and the same type of molecule.
本発明の樹脂組成物は、さらに熱酸発生剤を含有してもよい。熱酸発生剤は、加熱により酸を発生し、(a)アルカリ可溶性樹脂の架橋反応を促進する他、未閉環のイミド環、オキサゾール環の環化を促進し、硬化膜の耐熱性、耐薬品性をより向上させることができる。 The resin composition of the present invention may further contain a thermoacid generator. The thermoacid generator generates an acid by heating, (a) promotes the cross-linking reaction of the alkali-soluble resin, promotes the cyclization of the unclosed ring imide ring and the oxazole ring, and heat resistance and chemical resistance of the cured film. The sex can be further improved.
また、必要に応じて、キュア後の収縮残膜率を小さくしない範囲でフェノール性水酸基を有する低分子化合物を含有してもよい。これにより、現像時間を短縮することができる。 Further, if necessary, a small molecule compound having a phenolic hydroxyl group may be contained within a range that does not reduce the shrinkage residual film ratio after curing. As a result, the development time can be shortened.
これらの化合物としては、例えば、Bis−Z、BisP−EZ、TekP−4HBPA、TrisP−HAP、TrisP−PA、BisOCHP−Z、BisP−MZ、BisP−PZ、BisP−IPZ、BisOCP−IPZ、BisP−CP、BisRS−2P、BisRS−3P、BisP−OCHP、メチレントリス−FR−CR、BisRS−26X(以上、商品名、本州化学工業(株)製)、BIP−PC、BIR−PC、BIR−PTBP、BIR−BIPC−F(以上、商品名、旭有機材工業(株)製)等が挙げられる。これらを2種以上含有してもよい。 Examples of these compounds include Bis-Z, BisP-EZ, TekP-4HBPA, TrisP-HAP, TrisP-PA, BisOCHP-Z, BisP-MZ, BisP-PZ, BisP-IPZ, BisOCP-IPZ, and BisP-. CP, BisRS-2P, BisRS-3P, BisP-OCHP, Methylenetris-FR-CR, BisRS-26X (trade name, manufactured by Honshu Chemical Industry Co., Ltd.), BIP-PC, BIR-PC, BIR-PTBP , BIR-BIPC-F (above, trade name, manufactured by Asahi Organic Materials Industry Co., Ltd.) and the like. Two or more of these may be contained.
フェノール性水酸基を有する低分子化合物の含有量は、(a)アルカリ可溶性樹脂100質量部に対して、好ましくは1〜40質量部である。 The content of the small molecule compound having a phenolic hydroxyl group is preferably 1 to 40 parts by mass with respect to 100 parts by mass of the (a) alkali-soluble resin.
本発明の樹脂組成物は、溶剤を含有することが好ましい。溶剤としては、N−メチル−2−ピロリドン、γ−ブチロラクトン、N,N−ジメチルホルムアミド、N,N−ジメチルアセトアミド、ジメチルスルホキシドなどの極性の非プロトン性溶媒、テトラヒドロフラン、ジオキサン、プロピレングリコールモノメチルエーテル、プロピレングリコールモノエチルエーテルなどのエーテル類、アセトン、メチルエチルケトン、ジイソブチルケトンなどのケトン類、酢酸エチル、酢酸ブチル、酢酸イソブチル、酢酸プロピル、プロピレングリコールモノメチルエーテルアセテート、3−メチル−3−メトキシブチルアセテートなどのエステル類、乳酸エチル、乳酸メチル、ジアセトンアルコール、3−メチル−3−メトキシブタノールなどのアルコール類、トルエン、キシレンなどの芳香族炭化水素類等が挙げられる。これらを2種以上含有してもよい。 The resin composition of the present invention preferably contains a solvent. Examples of the solvent include polar aprotonic solvents such as N-methyl-2-pyrrolidone, γ-butyrolactone, N, N-dimethylformamide, N, N-dimethylacetamide and dimethylsulfoxide, tetrahydrofuran, dioxane and propylene glycol monomethyl ether. Ethers such as propylene glycol monoethyl ether, ketones such as acetone, methyl ethyl ketone, diisobutyl ketone, ethyl acetate, butyl acetate, isobutyl acetate, propyl acetate, propylene glycol monomethyl ether acetate, 3-methyl-3-methoxybutyl acetate and the like. Examples thereof include esters, alcohols such as ethyl lactate, methyl lactate, diacetone alcohol, 3-methyl-3-methoxybutanol, aromatic hydrocarbons such as toluene and xylene, and the like. Two or more of these may be contained.
本発明における溶剤の含有量は、(a)アルカリ可溶性樹脂100質量部に対して、100〜1500質量部であることが好ましい。 The content of the solvent in the present invention is preferably 100 to 1500 parts by mass with respect to 100 parts by mass of (a) alkali-soluble resin.
本発明の樹脂組成物は光重合性化合物を含有しても良い。 The resin composition of the present invention may contain a photopolymerizable compound.
本発明の樹脂組成物にネガ型の感光性を付与する光重合性化合物は、重合性不飽和官能基を含有するものである。重合性不飽和官能基としては例えば、ビニル基、アリル基、アクリロイル基、メタクリロイル基等の不飽和二重結合官能基および/またプロパルギル等の不飽和三重結合官能基が挙げられる。これらの中でも共役型のビニル基、アクリロイル基およびメタクリロイル基から選ばれた基が重合性の面で好ましい。またその官能基が含有される数としては安定性の点から1〜4であることが好ましく、それぞれの基は同一でなくとも構わない。また、ここで言う光重合性化合物は、分子量30〜800のものが好ましい。分子量が30〜800の範囲であれば、ポリアミドとの相溶性がよく、樹脂組成物溶液の安定性がよい。 The photopolymerizable compound that imparts negative-type photosensitivity to the resin composition of the present invention contains a polymerizable unsaturated functional group. Examples of the polymerizable unsaturated functional group include unsaturated double bond functional groups such as vinyl group, allyl group, acryloyl group and methacryloyl group, and / also unsaturated triple bond functional groups such as propargyl. Among these, a group selected from a conjugated vinyl group, an acryloyl group and a methacryloyl group is preferable in terms of polymerizability. Further, the number of the functional groups contained is preferably 1 to 4 from the viewpoint of stability, and the respective groups do not have to be the same. Further, the photopolymerizable compound referred to here preferably has a molecular weight of 30 to 800. When the molecular weight is in the range of 30 to 800, the compatibility with the polyamide is good and the stability of the resin composition solution is good.
好ましい光重合性化合物としては、例えば、ジエチレングリコールジアクリレート、トリエチレングリコールジアクリレート、テトラエチレングリコールジアクリレート、ジエチレングリコールジメタクリレート、トリエチレングリコールジメタクリレート、テトラエチレングリコールジメタクリレート、トリメチロールプロパンジアクリレート、トリメチロールプロパントリアクリレート、トリメチロールプロパンジメタクリレート、トリメチロールプロパントリメタクリレート、スチレン、α−メチルスチレン、1,2−ジヒドロナフタレン、1,3−ジイソプロペニルベンゼン、3−メチルスチレン、4−メチルスチレン、2−ビニルナフタレン、ブチルアクリレート、ブチルメタクリレート、イソブチルアクリレート、ヘキシルアクリレート、イソオクチルアクリレート、イソボルニルアクリレート、イソボルニルメタクリレート、シクロヘキシルメタクリレート、1,3−ブタンジオールジアクリレート、1,3−ブタンジオールジメタクリレート、ネオペンチルグリコールジアクリレート、1,4−ブタンジオールジアクリレート、1,4−ブタンジオールジメタクリレート、1,6−ヘキサンジオールジアクリレート、1,6−ヘキサンジオールジメタクリレート、1,9−ノナンジオールジメタクリレート、1,10−デカンジオールジメタクリレート、ジメチロール−トリシクロデカンジアクリレート、ペンタエリスリトールトリアクリレート、ペンタエリスリトールテトラアクリレート、ペンタエリスリトールトリメタクリレート、ペンタエリスリトールテトラメタクリレート、ジペンタエリスリトールヘキサアクリレート、ジペンタエリスリトールヘキサメタクリレート、2−ヒドロキシエチルアクリレート、2−ヒドロキシエチルメタクリレート、1,3−ジアクリロイルオキシ−2−ヒドロキシプロパン、1,3−ジメタクリロイルオキシ−2−ヒドロキシプロパン、メチレンビスアクリルアミド、N,N−ジメチルアクリルアミド、N−メチロールアクリルアミド、 2,2,6,6−テトラメチルピペリジニルメタクリレート、2,2,6,6−テトラメチルピペリジニルアクリレート、N−メチル−2,2,6,6−テトラメチルピペリジニルメタクリレート、N−メチル−2,2,6,6−テトラメチルピペリジニルアクリレート、エチレンオキシド変性ビスフェノールAジアクリレート、エチレンオキシド変性ビスフェノールAジメタクリレート、N−ビニルピロリドン、N−ビニルカプロラクタム等が挙げられる。これらは単独でまたは2種類以上を組み合わせて使用される。 Preferred photopolymerizable compounds include, for example, diethylene glycol diacrylate, triethylene glycol diacrylate, tetraethylene glycol diacrylate, diethylene glycol dimethacrylate, triethylene glycol dimethacrylate, tetraethylene glycol dimethacrylate, trimethylpropandiacrylate, trimethylol. Propanetriacrylate, trimethylolpropanedimethacrylate, trimethylolpropanetrimethacrylate, styrene, α-methylstyrene, 1,2-dihydronaphthalene, 1,3-diisopropenylbenzene, 3-methylstyrene, 4-methylstyrene, 2 -Vinylnaphthalene, butyl acrylate, butyl methacrylate, isobutyl acrylate, hexyl acrylate, isooctyl acrylate, isobornyl acrylate, isobornyl methacrylate, cyclohexyl methacrylate, 1,3-butanediol diacrylate, 1,3-butanediol dimethacrylate , Neopentyl glycol diacrylate, 1,4-butanediol diacrylate, 1,4-butanediol dimethacrylate, 1,6-hexanediol diacrylate, 1,6-hexanediol dimethacrylate, 1,9-nonanediol diacrylate Methacrylate, 1,10-decanediol dimethacrylate, dimethylol-tricyclodecanediacrylate, pentaerythritol triacrylate, pentaerythritol tetraacrylate, pentaerythritol trimethacrylate, pentaerythritol tetramethacrylate, dipentaerythritol hexaacrylate, dipentaerythritol hexamethacrylate , 2-Hydroxyethyl acrylate, 2-Hydroxyethyl methacrylate, 1,3-diacryloyloxy-2-hydroxypropane, 1,3-dimethacryloyloxy-2-hydroxypropane, methylenebisacrylamide, N, N-dimethylacrylamide, N-methylol acrylamide, 2,2,6,6-tetramethylpiperidinyl methacrylate, 2,2,6,6-tetramethylpiperidinyl acrylate, N-methyl-2,2,6,6-tetramethylpi Peridinyl methacrylate, N-methyl-2,2,6,6-tetramethylpiperidinyl acrylate, ethylene oxide modified bisphenol A diacrelate G, ethylene oxide-modified bisphenol A dimethacrylate, N-vinylpyrrolidone, N-vinylcaprolactam and the like. These are used alone or in combination of two or more.
これらのうち、特に好ましくは、1,9−ノナンジオールジメタクリレート、1,10−デカンジオールジメタクリレート、ジメチロール−トリシクロデカンジアクリレート、イソボルニルアクリレート、イソボルニルメタクリレート、ペンタエリスリトールトリアクリレート、ペンタエリスリトールテトラアクリレート、ペンタエリスリトールトリメタクリレート、ペンタエリスリトールテトラメタクリレート、ジペンタエリスリトールヘキサアクリレート、ジペンタエリスリトールヘキサメタクリレート、メチレンビスアクリルアミド、N,N−ジメチルアクリルアミド、N−メチロールアクリルアミド、 2,2,6,6−テトラメチルピペリジニルメタクリレート、2,2,6,6−テトラメチルピペリジニルアクリレート、N−メチル−2,2,6,6−テトラメチルピペリジニルメタクリレート、N−メチル−2,2,6,6−テトラメチルピペリジニルアクリレート、エチレンオキシド変性ビスフェノールAジアクリレート、エチレンオキシド変性ビスフェノールAジメタクリレート、N−ビニルピロリドン、N−ビニルカプロラクタム等が挙げられる。 Of these, particularly preferred are 1,9-nonanediol dimethacrylate, 1,10-decanediol dimethacrylate, dimethylol-tricyclodecanediacrylate, isobornyl acrylate, isobornyl methacrylate, pentaerythritol triacrylate, and penta. Elythritol tetraacrylate, pentaerythritol trimethacrylate, pentaerythritol tetramethacrylate, dipentaerythritol hexaacrylate, dipentaerythritol hexamethacrylate, methylenebisacrylamide, N, N-dimethylacrylamide, N-methylolacrylamide, 2,2,6,6- Tetramethylpiperidinyl methacrylate, 2,2,6,6-tetramethylpiperidinyl acrylate, N-methyl-2,2,6,6-tetramethylpiperidinyl methacrylate, N-methyl-2,2,6 , 6-Tetramethylpiperidinyl acrylate, ethylene oxide-modified bisphenol A diacrylate, ethylene oxide-modified bisphenol A dimethacrylate, N-vinylpyrrolidone, N-vinylcaprolactam and the like.
本発明の樹脂組成物における光重合性化合物の含有量は、(a)アルカリ可溶性樹脂100質量部に対して、5〜200質量部とすることが好ましく、相溶性の点から5〜150質量部とすることがより好ましい。光重合性化合物の含有量を5質量部以上とすることで、現像時の露光部の溶出を防ぎ、現像後の残膜率の高い樹脂組成物を得ることができる。また、光重合性化合物の含有量を200質量部以下とすることで、膜形成時の膜の白化を抑えることができる。 The content of the photopolymerizable compound in the resin composition of the present invention is preferably 5 to 200 parts by mass with respect to 100 parts by mass of the alkali-soluble resin (a), and 5 to 150 parts by mass from the viewpoint of compatibility. Is more preferable. By setting the content of the photopolymerizable compound to 5 parts by mass or more, elution of the exposed portion during development can be prevented, and a resin composition having a high residual film ratio after development can be obtained. Further, by setting the content of the photopolymerizable compound to 200 parts by mass or less, whitening of the film at the time of film formation can be suppressed.
本発明の樹脂組成物の粘度は、2〜5000mPa・sが好ましい。粘度が2mPa・s以上となるように固形分濃度を調整することにより、所望の膜厚を得ることが容易になる。一方粘度が5000mPa・s以下であれば、均一性の高い塗布膜を得ることが容易になる。このような粘度を有する樹脂組成物は、例えば固形分濃度を5〜60質量%にすることで容易に得ることができる。 The viscosity of the resin composition of the present invention is preferably 2 to 5000 mPa · s. By adjusting the solid content concentration so that the viscosity is 2 mPa · s or more, it becomes easy to obtain a desired film thickness. On the other hand, when the viscosity is 5000 mPa · s or less, it becomes easy to obtain a highly uniform coating film. A resin composition having such a viscosity can be easily obtained, for example, by setting the solid content concentration to 5 to 60% by mass.
本発明の樹脂組成物は、必要に応じて基板との濡れ性を向上させる目的で界面活性剤、乳酸エチルやプロピレングリコールモノメチルエーテルアセテートなどのエステル類、エタノールなどのアルコール類、シクロヘキサノン、メチルイソブチルケトンなどのケトン類、テトラヒドロフラン、ジオキサンなどのエ−テル類を含有してもよい。 The resin composition of the present invention contains a surfactant, esters such as ethyl lactate and propylene glycol monomethyl ether acetate, alcohols such as ethanol, cyclohexanone, and methyl isobutyl ketone for the purpose of improving wettability with a substrate, if necessary. It may contain ketones such as, and ethers such as tetrahydrofuran and dioxane.
また、本発明の樹脂組成物は無機粒子を含んでもよい。好ましい具体例としては酸化珪素、酸化チタン、チタン酸バリウム、アルミナ、タルクなどが挙げられるがこれらに限定されない。これら無機粒子の一次平均粒子径は100nm以下、60nm以下が好ましい。無機粒子の個々の粒子径は、走査型電子顕微鏡(日本電子(株)社製走査型電子顕微鏡、JSM−6301NF)にて測長した。尚、平均粒子径は、写真から無作為に選んだ100個の粒子の直径を測長し、その算術平均を求めることにより算出できる。 Further, the resin composition of the present invention may contain inorganic particles. Preferred specific examples include, but are not limited to, silicon oxide, titanium oxide, barium titanate, alumina, talc and the like. The primary average particle size of these inorganic particles is preferably 100 nm or less and 60 nm or less. The individual particle diameters of the inorganic particles were measured with a scanning electron microscope (scanning electron microscope manufactured by JEOL Ltd., JSM-6301NF). The average particle size can be calculated by measuring the diameters of 100 particles randomly selected from photographs and obtaining the arithmetic mean thereof.
また、基板との接着性を高めるために、保存安定性を損なわない範囲で本発明の樹脂組成物にシリコン成分として、トリメトキシアミノプロピルシラン、トリメトキシエポキシシラン、トリメトキシビニルシラン、トリメトキシチオールプロピルシランなどのシランカップリング剤を含有してもよい。好ましい含有量は、(a)アルカリ可溶性樹脂100質量部に対して0.01〜5質量部である。 Further, in order to enhance the adhesiveness to the substrate, trimethoxyaminopropylsilane, trimethoxyepoxysilane, trimethoxyvinylsilane, trimethoxythiolpropyl as silicon components in the resin composition of the present invention within a range that does not impair storage stability. It may contain a silane coupling agent such as silane. The preferable content is (a) 0.01 to 5 parts by mass with respect to 100 parts by mass of the alkali-soluble resin.
次に、本発明の樹脂組成物を用いて硬化膜のレリーフパターンを形成する方法について説明する。 Next, a method of forming a relief pattern of a cured film using the resin composition of the present invention will be described.
まず、本発明の樹脂組成物を基板に塗布する。基板としてはシリコンウエハ、セラミックス類、ガリウムヒ素、銅やアルミなどの金属が形成されたウエハ、エポキシ樹脂などの封止樹脂などが形成されたウエハ、基板などが用いられるが、これらに限定されない。塗布方法としてはスピナーを用いた回転塗布、スリットノズル、スプレー塗布、ロールコーティングなどの方法がある。また、塗布膜厚は、塗布手法、組成物の固形分濃度、粘度などによって異なるが、通常、乾燥後の膜厚が0.1〜150μmになるように塗布される。樹脂シートとする場合は、その後乾燥させて剥離する。本発明の樹脂シートとは、本発明の樹脂組成物を支持体上に塗布し、溶媒を揮発させることが可能な範囲の温度および時間で乾燥し、硬化されていないシート状のもので、アルカリ水溶液に可溶である状態のものを指す。本発明の樹脂シートは、樹脂組成物を用いて上記製造方法をたどることにより、樹脂シートとすることもできる。 First, the resin composition of the present invention is applied to a substrate. As the substrate, silicon wafers, ceramics, gallium arsenide, wafers formed of metals such as copper and aluminum, wafers formed of sealing resins such as epoxy resins, substrates, and the like are used, but are not limited thereto. As a coating method, there are methods such as rotary coating using a spinner, slit nozzle, spray coating, and roll coating. The coating film thickness varies depending on the coating method, the solid content concentration of the composition, the viscosity, and the like, but is usually applied so that the film thickness after drying is 0.1 to 150 μm. When it is made into a resin sheet, it is then dried and peeled off. The resin sheet of the present invention is a sheet in which the resin composition of the present invention is applied onto a support, dried at a temperature and time within a range in which the solvent can be volatilized, and is not cured. Refers to those in a state of being soluble in an aqueous solution. The resin sheet of the present invention can also be made into a resin sheet by following the above-mentioned production method using the resin composition.
シリコンウエハなどの基板と樹脂組成物との接着性を高めるために、基板を前述のシランカップリング剤で前処理することもできる。例えば、シランカップリング剤をイソプロパノール、エタノール、メタノール、水、テトラヒドロフラン、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノメチルエーテル、乳酸エチル、アジピン酸ジエチルなどの溶媒に0.5〜20質量%溶解させた溶液を、スピンコート、浸漬、スプレー塗布、蒸気処理などにより表面処理をする。場合によっては、その後50℃〜300℃までの熱処理を行い、基板とシランカップリング剤との反応を進行させる。 In order to enhance the adhesiveness between the substrate such as a silicon wafer and the resin composition, the substrate can also be pretreated with the above-mentioned silane coupling agent. For example, a solution in which a silane coupling agent is dissolved in a solvent such as isopropanol, ethanol, methanol, water, tetrahydrofuran, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether, ethyl lactate, and diethyl adipate in an amount of 0.5 to 20% by mass is prepared. Surface treatment by spin coating, dipping, spray coating, steam treatment, etc. In some cases, heat treatment is then performed at 50 ° C. to 300 ° C. to allow the reaction between the substrate and the silane coupling agent to proceed.
次に樹脂組成物または樹脂シートを基板上に塗布またはラミネートした基板を乾燥して、樹脂膜を得る。乾燥はオーブン、ホットプレート、赤外線などを使用し、50℃〜150℃の範囲で1分間〜数時間行うことが好ましい。 Next, the substrate on which the resin composition or the resin sheet is applied or laminated is dried to obtain a resin film. Drying is preferably carried out in the range of 50 ° C. to 150 ° C. for 1 minute to several hours using an oven, a hot plate, infrared rays or the like.
次に、この樹脂組成物膜上に所望のパターンを有するマスクを通して化学線を照射し、露光する。露光に用いられる化学線としては紫外線、可視光線、電子線、X線などがあるが、本発明では水銀灯のi線(波長365nm)、h線(波長405nm)、g線(波長436nm)を用いることが好ましい。 Next, the resin composition film is irradiated with chemical rays through a mask having a desired pattern and exposed. Chemical rays used for exposure include ultraviolet rays, visible rays, electron beams, X-rays, etc., but in the present invention, i-rays (wavelength 365 nm), h-rays (wavelength 405 nm), and g-rays (wavelength 436 nm) of mercury lamps are used. Is preferable.
硬化膜のレリーフパターンを形成するには、露光後、現像液を用いて露光部を除去する。現像液としては、テトラメチルアンモニウムヒドロキシド、ジエタノールアミン、ジエチルアミノエタノール、水酸化ナトリウム、水酸化カリウム、炭酸ナトリウム、炭酸カリウム、トリエチルアミン、ジエチルアミン、メチルアミン、ジメチルアミン、酢酸ジメチルアミノエチル、ジメチルアミノエタノール、ジメチルアミノエチルメタクリレート、シクロヘキシルアミン、エチレンジアミン、ヘキサメチレンジアミンなどのアルカリ性を示す化合物の水溶液が好ましい。また場合によっては、これらのアルカリ水溶液にN−メチル−2−ピロリドン、N,N−ジメチルホルムアミド、N,N−ジメチルアセトアミド、ジメチルスルホキシド、γ−ブチロラクトン、ジメチルアクリルアミドなどの極性溶媒、メタノール、エタノール、イソプロパノールなどのアルコール類、乳酸エチル、プロピレングリコールモノメチルエーテルアセテートなどのエステル類、シクロペンタノン、シクロヘキサノン、イソブチルケトン、メチルイソブチルケトンなどのケトン類などを単独あるいは数種を組み合わせたものを添加してもよい。現像後は水にてリンス処理をすることが好ましい。ここでもエタノール、イソプロピルアルコールなどのアルコール類、乳酸エチル、プロピレングリコールモノメチルエーテルアセテートなどのエステル類などを水に加えてリンス処理をしてもよい。 To form a relief pattern on the cured film, after exposure, the exposed area is removed with a developer. The developing solution includes tetramethylammonium hydroxide, diethanolamine, diethylaminoethanol, sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate, triethylamine, diethylamine, methylamine, dimethylamine, dimethylaminoethyl acetate, dimethylaminoethanol, and dimethyl. An aqueous solution of an alkaline compound such as aminoethyl methacrylate, cyclohexylamine, ethylenediamine and hexamethylenediamine is preferable. In some cases, these alkaline aqueous solutions are mixed with polar solvents such as N-methyl-2-pyrrolidone, N, N-dimethylformamide, N, N-dimethylacetamide, dimethylsulfoxide, γ-butyrolactone and dimethylacrylamide, methanol, ethanol, etc. Alcohols such as isopropanol, esters such as ethyl lactate and propylene glycol monomethyl ether acetate, and ketones such as cyclopentanone, cyclohexanone, isobutyl ketone and methyl isobutyl ketone may be added alone or in combination of several types. good. After development, it is preferable to rinse with water. Here, too, alcohols such as ethanol and isopropyl alcohol, and esters such as ethyl lactate and propylene glycol monomethyl ether acetate may be added to water for rinsing.
現像後、150℃〜500℃の温度を加えて熱架橋反応を進行させ、耐熱性および耐薬品性を向上させる。この加熱処理は温度を選び、段階的に昇温するか、ある温度範囲を選び連続的に昇温しながら5分間〜5時間実施する。一例としては、130℃、200℃で各30分ずつ熱処理する。あるいは室温より400℃まで2時間かけて直線的に昇温するなどの方法が挙げられる。本発明においてのキュア条件としては150℃以上350℃以下が好ましいが、本発明は特に低温硬化性において優れた硬化膜を提供するものであるため、160℃以上250℃以下がより好ましい。 After development, a temperature of 150 ° C. to 500 ° C. is applied to proceed the thermal cross-linking reaction to improve heat resistance and chemical resistance. This heat treatment is carried out for 5 minutes to 5 hours while selecting a temperature and gradually raising the temperature, or selecting a certain temperature range and continuously raising the temperature. As an example, heat treatment is performed at 130 ° C. and 200 ° C. for 30 minutes each. Alternatively, a method such as linearly raising the temperature from room temperature to 400 ° C. over 2 hours can be mentioned. The curing conditions in the present invention are preferably 150 ° C. or higher and 350 ° C. or lower, but 160 ° C. or higher and 250 ° C. or lower are more preferable because the present invention provides a cured film particularly excellent in low temperature curability.
本発明の樹脂組成物により形成した硬化膜のレリーフパターンは、半導体のパッシベーション膜、半導体素子の保護膜、高密度実装用多層配線の層間絶縁膜などの用途に好適に用いられる。本発明の樹脂組成物を使用して得られる表面保護膜や層間絶縁膜等を有する電子デバイスとしては、例えば、耐熱性の低いMRAMなどが挙げられる。すなわち、本発明の樹脂組成物は、MRAMの表面保護膜用として好適である。また、MRAM以外にも次世代メモリとして有望なポリマーメモリ(Polymer Ferroelectric RAM:PFRAM)や相変化メモリ(Phase Change RAM:PCRAM、あるいはOvonics Unified Memory:OUM)も、従来のメモリに比べて耐熱性の低い新材料を用いる可能性が高い。したがって、本発明の樹脂組成物は、これらの表面保護膜用としても好適である。また、基板上に形成された第一電極と、前記第一電極に対向して設けられた第二電極とを含む表示装置、具体的には例えば、LCD、ECD、ELD、有機電界発光素子を用いた表示装置(有機電界発光装置)などの絶縁層に用いることができる。特に、近年の半導体素子の電極や多層配線、回路基板の配線は、構造のさらなる微細化に伴い、銅電極、銅配線、バンプを有する半導体装置が主流となっており、銅やバリアメタルのエッチング、レジストのパターン形成時、フラックスなど多くの薬液に触れる状態となっている。本発明の樹脂組成物により形成した硬化膜のレリーフパターンをそのような電極、配線の保護膜として用いると、それらの薬液に対して高い耐性をもつため、特に好ましく用いられる。 The relief pattern of the cured film formed by the resin composition of the present invention is suitably used for applications such as a passivation film for semiconductors, a protective film for semiconductor elements, and an interlayer insulating film for multilayer wiring for high-density mounting. Examples of electronic devices having a surface protective film, an interlayer insulating film, and the like obtained by using the resin composition of the present invention include MRAM having low heat resistance. That is, the resin composition of the present invention is suitable for the surface protective film of MRAM. In addition to MRAM, polymer memory (PFRAM) and phase change memory (PCRAM, or Ovonics Unified Memory: OUM), which are promising next-generation memories, are also more heat-resistant than conventional memories. It is likely to use low new materials. Therefore, the resin composition of the present invention is also suitable for these surface protective films. Further, a display device including a first electrode formed on the substrate and a second electrode provided facing the first electrode, specifically, for example, an LCD, an ECD, an ELD, or an organic electroluminescent element. It can be used for an insulating layer such as the display device (organic electroluminescent device) used. In particular, in recent years, semiconductor device electrodes, multilayer wiring, and circuit board wiring have become mainstream in semiconductor devices having copper electrodes, copper wiring, and bumps due to further miniaturization of the structure, and etching of copper and barrier metal. , When forming the pattern of the resist, it is in a state of being in contact with many chemicals such as flux. When the relief pattern of the cured film formed by the resin composition of the present invention is used as a protective film for such electrodes and wiring, it is particularly preferably used because it has high resistance to those chemicals.
次に、本発明の樹脂組成物の、バンプを有する半導体装置への応用例について図面を用いて説明する。図1は、バンプを有する半導体装置のパッド部分の拡大断面図である。図1に示すように、シリコンウエハ1には入出力用のAlパッド2上にパッシベーション膜3が形成され、そのパッシベーション膜3にビアホールが形成されている。さらに、この上に本発明の樹脂組成物を用いて形成された絶縁膜4が形成され、さらに、Cr、Ti等からなる金属膜5がAlパッド2と接続されるように形成されている。その金属膜5のハンダバンプ10の周辺をエッチングすることにより、各パッド間を絶縁する。絶縁されたパッドにはバリアメタル8とハンダバンプ10が形成されている。樹脂組成物に柔軟成分を導入した場合は、ウエハの反りが小さいため、露光やウエハの運搬を高精度に行うことができる。また、ポリイミド樹脂やポリベンゾオキサゾール樹脂は機械特性にも優れるため、実装時も封止樹脂からの応力を緩和することできるため、low−k層のダメージを防ぎ、高信頼性の半導体装置を提供できる。
Next, an application example of the resin composition of the present invention to a semiconductor device having bumps will be described with reference to the drawings. FIG. 1 is an enlarged cross-sectional view of a pad portion of a semiconductor device having bumps. As shown in FIG. 1, in the
次に、半導体装置の詳細な作成方法について記す。図2の2aの工程において、Alパッド2およびパッシベーション膜3が形成されたシリコンウエハ1上に本発明の樹脂組成物を塗布し、フォトリソ工程を経て、パターン形成された絶縁膜4を形成する。ついで2bの工程において金属膜5をスパッタリング法で形成する。図2の2cに示すように、金属膜5の上に金属配線6をメッキ法で成膜する。次に、図2の2d’に示すように、本発明の樹脂組成物を塗布し、フォトリソ工程を経て図2の2dに示すようなパターンとして絶縁膜7を形成する。この際に、絶縁膜7の樹脂組成物はスクライブライン9において、厚膜加工を行うことになる。絶縁膜7の上にさらに配線(いわゆる再配線)を形成することができる。2層以上の多層配線構造を形成する場合は、上記の工程を繰り返して行うことにより、2層以上の再配線が、本発明の樹脂組成物から得られた層間絶縁膜により分離された多層配線構造を形成することができる。この際、形成された絶縁膜は複数回にわたり各種薬液と接触することになるが、本発明の樹脂組成物から得られた絶縁膜は密着性と耐薬品性に優れているために、良好な多層配線構造を形成することができる。多層配線構造の層数には上限はないが、10層以下のものが多く用いられる。
Next, a detailed method for producing a semiconductor device will be described. In the
次いで、図2の2eおよび2fに示すように、バリアメタル8、ハンダバンプ10を形成する。そして、スクライブライン9に沿ってダイシングしてチップ毎に切り分ける。絶縁膜7がスクライブライン9においてパターンが形成されていない、または残渣が残っていた場合は、ダイシングの際クラック等が発生し、チップの信頼性に影響する。このため、本発明のように、厚膜加工に優れたパターン加工を提供できることは、半導体装置の高信頼性を得るために非常に好ましい。
Next, as shown in 2e and 2f of FIG. 2, the
また、本発明の樹脂組成物は、ファンアウトウエハレベルパッケージ(ファンアウトWLP)にも好適に用いられる。ファンアウトWLPは、半導体チップの周辺にエポキシ樹脂等の封止樹脂を用いて拡張部分を設け、半導体チップ上の電極から該拡張部分まで再配線を施し、拡張部分にもはんだボールを搭載することで必要な端子数を確保した半導体パッケージである。ファンアウトWLPにおいては、半導体チップの主面と封止樹脂の主面とが形成する境界線を跨ぐように配線が設置される。すなわち、金属配線が施された半導体チップおよび封止樹脂という2種以上の材料からなる基材の上に層間絶縁膜が形成され、該層間絶縁膜の上に配線が形成される。これ以外にも、半導体チップをガラスエポキシ樹脂基板に形成された凹部に埋め込んだタイプの半導体パッケージでは、半導体チップの主面とプリント基板の主面との境界線を跨ぐように配線が設置される。この態様においても、2種以上の材料からなる基材の上に層間絶縁膜が形成され、該層間絶縁膜の上に配線が形成される。本発明の樹脂組成物を硬化してなる硬化膜は、金属配線が施された半導体チップに高い密着力を有するとともに、エポキシ樹脂等へ封止樹脂にも高い密着力を有するため、2種以上の材料からなる基材の上に設ける層間絶縁膜として好適に用いられる。 The resin composition of the present invention is also suitably used for a fan-out wafer level package (fan-out WLP). In the fan-out WLP, an expansion portion is provided around the semiconductor chip using a sealing resin such as epoxy resin, rewiring is performed from the electrode on the semiconductor chip to the expansion portion, and a solder ball is also mounted on the expansion portion. It is a semiconductor package that secures the required number of terminals. In the fan-out WLP, wiring is installed so as to straddle the boundary line formed by the main surface of the semiconductor chip and the main surface of the sealing resin. That is, an interlayer insulating film is formed on a base material made of two or more kinds of materials such as a semiconductor chip with metal wiring and a sealing resin, and wiring is formed on the interlayer insulating film. In addition to this, in a type of semiconductor package in which a semiconductor chip is embedded in a recess formed in a glass epoxy resin substrate, wiring is installed so as to straddle the boundary line between the main surface of the semiconductor chip and the main surface of the printed circuit board. .. Also in this embodiment, an interlayer insulating film is formed on a base material made of two or more kinds of materials, and wiring is formed on the interlayer insulating film. The cured film obtained by curing the resin composition of the present invention has high adhesion to a semiconductor chip to which metal wiring is applied and also has high adhesion to a sealing resin to an epoxy resin or the like, so that there are two or more types. It is suitably used as an interlayer insulating film provided on a base material made of the above material.
以下、実施例を挙げて本発明を説明するが、本発明はこれらの例によって限定されるものではない。まず、各実施例および比較例における評価方法について説明する。評価には、あらかじめ1μmのポリテトラフルオロエチレン製のフィルター(住友電気工業(株)製)でろ過した樹脂組成物(以下ワニスと呼ぶ)を用いた。 Hereinafter, the present invention will be described with reference to examples, but the present invention is not limited to these examples. First, the evaluation method in each Example and Comparative Example will be described. For the evaluation, a resin composition (hereinafter referred to as varnish) filtered with a 1 μm polytetrafluoroethylene filter (manufactured by Sumitomo Electric Industries, Ltd.) was used.
(1)重量平均分子量測定
(a)アルカリ可溶性樹脂の分子量は、GPC(ゲルパーミエーションクロマトグラフィー)装置Waters2690−996(日本ウォーターズ(株)製)を用い、展開溶媒をN−メチル−2−ピロリドン(以下NMPと呼ぶ)として測定し、ポリスチレン換算で重量平均分子量(Mw)を計算した。(1) Weight average molecular weight measurement (a) For the molecular weight of the alkali-soluble resin, use a GPC (gel permeation chromatography) device Waters2690-996 (manufactured by Japan Waters Co., Ltd.) and use N-methyl-2-pyrrolidone as the developing solvent. It was measured as (hereinafter referred to as NMP), and the weight average molecular weight (Mw) was calculated in terms of polystyrene.
(2)架橋性基導入率の算出
(a)アルカリ可溶性樹脂における架橋性基を有するフェノール骨格の含有比率を架橋性基導入率とした。架橋性基導入率である、「b/(a+b)」に100を乗じた値(単位:%)は、次の方法で測定した。測定には、400MHz、1H−NMR(核磁気共鳴)装置(日本電子株式会社製 AL−400)を用いた。まず、(a)アルカリ可溶性樹脂を重水素化クロロホルム溶液中、積算回数16回で測定した。アルコキシメチル−CH2ORにおける−CH2−のプロトン(化学シフト=4.80ppm)の積分値とフェノール基のプロトン(化学シフト=5.35ppm)の積分値をもとに、次式により、架橋性基導入率を算出した。(2) Calculation of crosslinkable group introduction rate (a) The content ratio of the phenol skeleton having a crosslinkable group in the alkali-soluble resin was defined as the crosslinkable group introduction rate. The value (unit:%) obtained by multiplying "b / (a + b)", which is the crosslinkable group introduction rate, by 100, was measured by the following method. A 400 MHz, 1 H-NMR (nuclear magnetic resonance) device (AL-400 manufactured by JEOL Ltd.) was used for the measurement. First, (a) the alkali-soluble resin was measured in a deuterated chloroform solution 16 times. Based on the integral value of the proton (chemical shift = 4.80 ppm) of −CH 2 − in the alkoxymethyl-CH 2 OR and the integral value of the proton (chemical shift = 5.35 ppm) of the phenol group, cross-linking is performed by the following equation. The sex group introduction rate was calculated.
また、フェノールの水酸基と直接反応し、エポキシ基やアクリル基となるエピクロルヒドリン、アリルクロライドについては、次式により、架橋性基導入率を算出した。 Further, for epichlorohydrin and allyl chloride which directly react with the hydroxyl group of phenol and become an epoxy group or an acrylic group, the crosslinkable group introduction rate was calculated by the following formula.
(3)耐薬品性の評価
ワニスを6インチのシリコンウエハ上に塗布した。塗布現像装置Mark−7を用い、120℃で3分間プリベークした後の膜厚が11μmとなるようにした。塗布方法はスピンコート法を用いた。プリベークした後、イナートオーブンCLH−21CD−S(光洋サーモシステム(株)製)を用いて、酸素濃度20ppm以下で3.5℃/分で200℃まで昇温し、200℃で1時間加熱処理を行なった。温度が50℃以下になったところでウエハを取り出し、膜厚を測定後、70℃でジメチルスルホキシド(DMSO)の溶剤にそれぞれウエハを100分浸漬した。溶剤から取り出したウエハを純水で洗浄した後、再度膜厚を測定し、その変化率の絶対値が15%を超えるものや硬化膜が剥離したものを不十分(D)、15%以内であって10%を超えるものを可(C)、10%以内であって5%を超えるものを良好(B)5%以内であるものをより良好(A)とした。(3) Evaluation of chemical resistance Varnish was applied on a 6-inch silicon wafer. Using a coating and developing apparatus Mark-7, the film thickness after prebaking at 120 ° C. for 3 minutes was adjusted to 11 μm. A spin coating method was used as the coating method. After prebaking, the temperature is raised to 200 ° C. at 3.5 ° C./min at an oxygen concentration of 20 ppm or less using an inert oven CLH-21CD-S (manufactured by Koyo Thermo System Co., Ltd.), and heat treatment is performed at 200 ° C. for 1 hour. Was done. When the temperature became 50 ° C. or lower, the wafer was taken out, the film thickness was measured, and then the wafer was immersed in a solvent of dimethyl sulfoxide (DMSO) for 100 minutes at 70 ° C. After washing the wafer taken out of the solvent with pure water, the film thickness is measured again, and the absolute value of the rate of change exceeds 15% or the cured film is peeled off is insufficient (D), within 15%. Those exceeding 10% were regarded as acceptable (C), those within 10% and exceeding 5% were regarded as good (B), those within 5% were regarded as better (A).
(4)応力の評価(低応力性)
ワニスを、シリコンウエハ上に120℃で3分間プリベークを行った後の膜厚が10μmとなるように塗布現像装置ACT−8を用いてスピンコート法で塗布し、プリベークした。その後、イナートオーブンCLH−21CD−Sを用いて、窒素気流下において酸素濃度20ppm以下で毎分3.5℃の昇温速度で220℃まで昇温し、220℃で1時間加熱処理を行なった。温度が50℃以下になったところでシリコンウエハを取り出し、その硬化膜の応力を応力測定装置FLX2908(KLA Tencor社製)にて確認した。その結果が、30MPa以上のものを不十分(D)、20MPa以上30MPa未満の場合は可(B)、20MPa未満の場合は良好(A)とした。(4) Evaluation of stress (low stress property)
The varnish was applied on a silicon wafer by a spin coating method using a coating developer ACT-8 so that the film thickness after prebaking at 120 ° C. for 3 minutes was 10 μm, and the varnish was prebaked. Then, using an inert oven CLH-21CD-S, the temperature was raised to 220 ° C. at an oxygen concentration of 20 ppm or less at a heating rate of 3.5 ° C. per minute under a nitrogen stream, and heat treatment was performed at 220 ° C. for 1 hour. .. When the temperature became 50 ° C. or lower, the silicon wafer was taken out, and the stress of the cured film was confirmed with a stress measuring device FLX2908 (manufactured by KLA Tencor). The result was insufficient (D) when it was 30 MPa or more, acceptable (B) when it was 20 MPa or more and less than 30 MPa, and good (A) when it was less than 20 MPa.
(5)伸度評価(高伸度性)
ワニスを8インチのシリコンウエハ上に、120℃で3分間のプリベーク後の膜厚が11μmとなるように塗布現像装置ACT−8を用いてスピンコート法で塗布およびプリベークした。その後、イナートオーブンCLH−21CD−S(光洋サーモシステム(株)製)を用いて、酸素濃度20ppm以下で3.5℃/分で220℃まで昇温し、220℃で1時間加熱処理を行なった。温度が50℃以下になったところでウエハを取り出し、45質量%のフッ化水素酸に5分間浸漬することで、ウエハより樹脂組成物の膜を剥がした。この膜を幅1cm、長さ9cmの短冊状に切断し、テンシロンRTM−100((株)オリエンテック製)を用いて、室温23.0℃、湿度45.0%RH下で引張速度50mm/分で引っ張り、破断点伸度の測定を行なった。測定は1検体につき10枚の短冊について行ない、結果から上位5点の平均値を求めた。破断点伸度の値が、破断点伸度の値が、60%以上のものを非常に良好(A)、40%以上60%未満のものを可(B)、20%以上40%未満のものを可(C)、20%未満のものを不十分(D)とした。(5) Elongation evaluation (high elongation)
The varnish was applied and prebaked on an 8-inch silicon wafer by a spin coating method using a coating developer ACT-8 so that the film thickness after prebaking at 120 ° C. for 3 minutes was 11 μm. Then, using an inert oven CLH-21CD-S (manufactured by Koyo Thermo System Co., Ltd.), the temperature was raised to 220 ° C. at 3.5 ° C./min at an oxygen concentration of 20 ppm or less, and heat treatment was performed at 220 ° C. for 1 hour. rice field. When the temperature became 50 ° C. or lower, the wafer was taken out and immersed in 45% by mass of hydrofluoric acid for 5 minutes to peel off the film of the resin composition from the wafer. This film is cut into strips having a width of 1 cm and a length of 9 cm, and using Tencilon RTM-100 (manufactured by Orientec Co., Ltd.), the tensile speed is 50 mm / at room temperature of 23.0 ° C. and humidity of 45.0% RH. It was pulled in minutes and the elongation at the break point was measured. The measurement was performed on 10 strips per sample, and the average value of the top 5 points was calculated from the results. The value of breaking point elongation is very good when the breaking point elongation value is 60% or more (A), 40% or more and less than 60% is acceptable (B), 20% or more and less than 40%. Those with less than 20% were regarded as acceptable (C), and those with less than 20% were regarded as insufficient (D).
合成例1(A−1)樹脂
温度計、滴下ロート、冷却管、撹拌機を取り付けたフラスコに、窒素ガスパージを施しながら、(0−1)ノボラック樹脂EP−4080G(商品名、旭有機材社製、Mw=10,600)11g、エピクロルヒドリン45g(0.5モル)、ジメチルスルホキシド370gを仕込み溶解させた。65℃に昇温した後、共沸する圧力まで減圧して,49%水酸化ナトリウム水溶液90g(1.1モル)を5時間かけて滴下した。その後、同条件で0.5時間撹拌を続けた。この間、共沸によって留出してきた留出分をディーンスタークトラップで分離し、水層を除去し、油層を反応系内に戻しながら、反応を行った。その後、未反応のエピクロルヒドリンおよびジメチルスルホキシドを減圧蒸留によって留去させた。それで得られた粗エポキシ樹脂にガンマブチロラクトン500mLを加え溶解した。更にこの溶液に10%水酸化ナトリウム水溶液10gを添加して80℃で2時間反応させた後に洗浄液のpHが中性となるまで水150gで水洗を3回繰り返した。次いで共沸によって系内を脱水し、精密ろ過を経た後に、溶媒を減圧下で留去してエポキシ基を含む固形分濃度50%の(A−1)樹脂溶液を得た。Mwは12,000であり、架橋性基導入率は45%であった。Synthesis Example 1 (A-1) Resin A flask equipped with a thermometer, a dropping funnel, a cooling tube, and a stirrer is purged with nitrogen gas while (0-1) novolak resin EP-4080G (trade name, Asahi Organic Materials Co., Ltd.). Mw = 10,600), 45 g (0.5 mol) of epichlorohydrin, and 370 g of dimethyl sulfoxide were charged and dissolved. After the temperature was raised to 65 ° C., the pressure was reduced to an azeotropic pressure, and 90 g (1.1 mol) of a 49% aqueous sodium hydroxide solution was added dropwise over 5 hours. Then, stirring was continued for 0.5 hours under the same conditions. During this period, the distillate distilled off by azeotrope was separated by a Dean-Stark trap, the aqueous layer was removed, and the reaction was carried out while returning the oil layer to the reaction system. Then, unreacted epichlorohydrin and dimethyl sulfoxide were distilled off by vacuum distillation. To the obtained crude epoxy resin, 500 mL of gamma-butyrolactone was added and dissolved. Further, 10 g of a 10% aqueous sodium hydroxide solution was added to this solution and reacted at 80 ° C. for 2 hours, and then washing with 150 g of water was repeated 3 times until the pH of the washing solution became neutral. Next, the inside of the system was dehydrated by azeotrope, and after undergoing microfiltration, the solvent was distilled off under reduced pressure to obtain a (A-1) resin solution containing an epoxy group and having a solid content concentration of 50%. The Mw was 12,000 and the crosslinkable group introduction rate was 45%.
合成例2 (A−2)樹脂
窒素置換した三口フラスコ1,000ml中にm−クレゾールを108.0g、メタノール108.0g、水酸化ナトリウム40.0gを仕込み、撹拌しながら、67℃まで昇温後、30分間還流反応を行なった。その後、反応液を40℃まで冷却し、92質量%パラホルムアルデヒド53gを仕込み、再び67℃まで昇温後、5時間還流反応を行なった。反応終了後、反応液を30℃以下にまで冷却し、30質量%硫酸140.0gを反応液が35℃以上にならない様に30分かけて滴下した。得られた反応液のpHは4.9であった。さらに反応液中にイオン交換水540.0gを添加し、20分撹拌、20分静置後、分離した水層を除去した。反応液に洗浄分離溶剤であるメチルイソブチルケトン(MIBK)216.0g、イオン交換水324.0gを加え、30℃にて、20分撹拌、20分静置し、分離した水層を除去した。さらにイオン交換水324.0gを加え、除去水の電気伝導度が100μScm以下になるまで洗浄操作を繰り返した。洗浄終了後、γ―ブチロラクトン300gを加え、70℃、圧力を0.08MPaにてイオン交換水およびMIBKの留去を行い、固形分50質量%の(A−2)樹脂溶液を得た。Mwは3000であり、架橋性基導入率は85%であった。Synthesis Example 2 (A-2) Resin Nitrogen-substituted three-necked flask 1,000 ml contains 108.0 g of m-cresol, 108.0 g of methanol, and 40.0 g of sodium hydroxide, and the temperature is raised to 67 ° C. with stirring. After that, a reflux reaction was carried out for 30 minutes. Then, the reaction solution was cooled to 40 ° C., 53 g of 92% by mass paraformaldehyde was charged, the temperature was raised to 67 ° C. again, and the reflux reaction was carried out for 5 hours. After completion of the reaction, the reaction solution was cooled to 30 ° C. or lower, and 140.0 g of 30 mass% sulfuric acid was added dropwise over 30 minutes so that the reaction solution did not reach 35 ° C. or higher. The pH of the obtained reaction solution was 4.9. Further, 540.0 g of ion-exchanged water was added to the reaction solution, and the mixture was stirred for 20 minutes and allowed to stand for 20 minutes, and then the separated aqueous layer was removed. Methyl isobutyl ketone (MIBK) 216.0 g and ion-exchanged water 324.0 g, which are wash separation solvents, were added to the reaction solution, and the mixture was stirred at 30 ° C. for 20 minutes and allowed to stand for 20 minutes to remove the separated aqueous layer. Further, 324.0 g of ion-exchanged water was added, and the washing operation was repeated until the electrical conductivity of the removed water became 100 μScm or less. After the washing was completed, 300 g of γ-butyrolactone was added, and ion-exchanged water and MIBK were distilled off at 70 ° C. and a pressure of 0.08 MPa to obtain a (A-2) resin solution having a solid content of 50% by mass. The Mw was 3000 and the crosslinkable group introduction rate was 85%.
合成例3 (A−3)樹脂
(0−3)フェノール/ビフェニレン樹脂であるMEH−7851M(商品名、明和化成社製、Mw=2,400)をメタノール300mLに溶解させ、硫酸2gを加えて室温で24時間撹拌した。この溶液にアニオン型イオン交換樹脂(Rohmand Haas社製、アンバーリストIRA96SB)15gを加え1時間撹拌し、ろ過によりイオン交換樹脂を除いた。その後、ガンマブチロラクトン500mLを加え、ロータリーエバポレーターでメタノールを除き、固形分50質量%の(A−3)樹脂溶液にした。Mwは11,000であり、架橋性基導入率は35%であった。Synthesis Example 3 (A-3) Resin (0-3) MEH-7851M (trade name, manufactured by Meiwakasei Workers, Mw = 2,400), which is a phenol / biphenylene resin, is dissolved in 300 mL of methanol, and 2 g of sulfuric acid is added. The mixture was stirred at room temperature for 24 hours. 15 g of an anion type ion exchange resin (Amberlist IRA96SB manufactured by Rohmand Haas) was added to this solution, and the mixture was stirred for 1 hour, and the ion exchange resin was removed by filtration. Then, 500 mL of gamma-butyrolactone was added, and methanol was removed by a rotary evaporator to prepare a (A-3) resin solution having a solid content of 50% by mass. The Mw was 11,000 and the crosslinkable group introduction rate was 35%.
合成例4 (A−4)樹脂
容量0.5リットルのディーン・スターク装置付きセパラブルフラスラスコ中で、ピロガロール50.4g(0.4mol)、4,4’−ビス(メトキシメチル)ビフェニル72.7g(0.3mol)、ジエチル硫酸2.1g(0.15mol)、ジエチレングリコールジメチルエーテル27gを70℃で混合撹拌し、固形物を溶解させた。混合溶液をオイルバスにより120℃に加温し、反応液よりメタノールの発生を確認した。そのまま120℃で反応液を2時間撹拌した。次に反応容器を大気中で冷却し、これに別途テトラヒドロフラン100gを加えて撹拌した。前記反応希釈液を4Lの水に高速撹拌下で滴下し樹脂を分散析出させ、これを回収し、適宜水洗、脱水の後に真空乾燥を施し、フェノール樹脂(0−4)を得た。
次に、水酸化ナトリウム80g(2.0モル)を純水800gに溶解させた溶液に、フェノール樹脂(0−4)を溶解させた。完全に溶解させた後、25℃で37質量%のホルマリン水溶液36gを2時間かけて滴下した。その後25℃で17時間撹拌した。これに硫酸98gを加えて中和を行い、そのまま2日間放置した。放置後に溶液に生じた白色固体を水100mLで洗浄した。この白色固体を50℃で48時間真空乾燥した。
次に、このようにして得た樹脂をメタノール300mLに溶解させ、硫酸2gを加えて室温で24時間撹拌した。この溶液にアニオン型イオン交換樹脂(Rohmand Haas社製、アンバーリストIRA96SB)15gを加え1時間撹拌し、ろ過によりイオン交換樹脂を除いた。その後、ガンマブチロラクトン500mLを加え、ロータリーエバポレーターでメタノールを除き、固形分50質量%の(A−4)樹脂溶液にした。Mwは11,000であり、架橋性基導入率は25%であった。Synthesis Example 4 (A-4) Pyrogallol 50.4 g (0.4 mol), 4,4'-bis (methoxymethyl) biphenyl 72. 7 g (0.3 mol), 2.1 g (0.15 mol) of diethyl sulfuric acid, and 27 g of diethylene glycol dimethyl ether were mixed and stirred at 70 ° C. to dissolve the solid substance. The mixed solution was heated to 120 ° C. in an oil bath, and the generation of methanol was confirmed from the reaction solution. The reaction solution was stirred as it was at 120 ° C. for 2 hours. Next, the reaction vessel was cooled in the air, and 100 g of tetrahydrofuran was separately added thereto and stirred. The reaction diluent was added dropwise to 4 L of water under high-speed stirring to disperse and precipitate the resin, which was recovered, washed with water as appropriate, dehydrated, and then vacuum-dried to obtain a phenol resin (0-4).
Next, the phenol resin (0-4) was dissolved in a solution in which 80 g (2.0 mol) of sodium hydroxide was dissolved in 800 g of pure water. After complete dissolution, 36 g of a 37 mass% formalin aqueous solution was added dropwise at 25 ° C. over 2 hours. Then, the mixture was stirred at 25 ° C. for 17 hours. 98 g of sulfuric acid was added thereto for neutralization, and the mixture was left as it was for 2 days. The white solid formed in the solution after being left to stand was washed with 100 mL of water. The white solid was vacuum dried at 50 ° C. for 48 hours.
Next, the resin thus obtained was dissolved in 300 mL of methanol, 2 g of sulfuric acid was added, and the mixture was stirred at room temperature for 24 hours. 15 g of an anion type ion exchange resin (Amberlist IRA96SB manufactured by Rohmand Haas) was added to this solution, and the mixture was stirred for 1 hour, and the ion exchange resin was removed by filtration. Then, 500 mL of gamma-butyrolactone was added, and methanol was removed by a rotary evaporator to prepare a (A-4) resin solution having a solid content of 50% by mass. The Mw was 11,000 and the crosslinkable group introduction rate was 25%.
合成例5 (A−5)樹脂
窒素置換した三口フラスコ1,000ml中にm−クレゾールを108.0g、メタノール108.0g、水酸化ナトリウム40.0gを仕込み、撹拌しながら、67℃まで昇温後、30分間還流反応を行なった。その後、反応液を40℃まで冷却し、92質量%パラホルムアルデヒド300gを仕込み、再び67℃まで昇温後、5時間還流反応を行なった。反応終了後、反応液を30℃以下にまで冷却し、30質量%硫酸140.0gを反応液が35℃以上にならない様に30分かけて滴下した。得られた反応液のpHは4.9であった。さらに反応液中にイオン交換水540.0gを添加し、20分撹拌、20分静置後、分離した水層を除去した。反応液に洗浄分離溶剤であるメチルイソブチルケトン(MIBK)216.0g、イオン交換水324.0gを加え、30℃にて、20分撹拌、20分静置し、分離した水層を除去した。更にイオン交換水324.0gを加え、除去水の電気伝導度が100μScm以下になるまで洗浄操作を繰り返した。洗浄終了後、γ―ブチロラクトン300gを加え、70℃、圧力を0.08MPaにてイオン交換水およびMIBKの留去を行い、固形分50質量%の樹脂溶液を得た。得られた(A−5)樹脂溶液のMwは3000であり、架橋性基導入率は120%であった。Synthesis Example 5 (A-5) Resin Nitrogen-substituted three-necked flask 1,000 ml contains 108.0 g of m-cresol, 108.0 g of methanol, and 40.0 g of sodium hydroxide, and the temperature is raised to 67 ° C. with stirring. After that, a reflux reaction was carried out for 30 minutes. Then, the reaction solution was cooled to 40 ° C., 300 g of 92% by mass paraformaldehyde was charged, the temperature was raised to 67 ° C. again, and the reflux reaction was carried out for 5 hours. After completion of the reaction, the reaction solution was cooled to 30 ° C. or lower, and 140.0 g of 30 mass% sulfuric acid was added dropwise over 30 minutes so that the reaction solution did not reach 35 ° C. or higher. The pH of the obtained reaction solution was 4.9. Further, 540.0 g of ion-exchanged water was added to the reaction solution, and the mixture was stirred for 20 minutes and allowed to stand for 20 minutes, and then the separated aqueous layer was removed. Methyl isobutyl ketone (MIBK) 216.0 g and ion-exchanged water 324.0 g, which are wash separation solvents, were added to the reaction solution, and the mixture was stirred at 30 ° C. for 20 minutes and allowed to stand for 20 minutes to remove the separated aqueous layer. Further, 324.0 g of ion-exchanged water was added, and the washing operation was repeated until the electrical conductivity of the removed water became 100 μScm or less. After the washing was completed, 300 g of γ-butyrolactone was added, and ion-exchanged water and MIBK were distilled off at 70 ° C. and a pressure of 0.08 MPa to obtain a resin solution having a solid content of 50% by mass. The Mw of the obtained (A-5) resin solution was 3000, and the crosslinkable group introduction rate was 120%.
合成例6 (A−6)樹脂
合成例4と同様の方法で得られたフェノール樹脂(0−4)と、水酸化ナトリウム80g(2.0モル)をテトラヒドロフラン800gに溶解させた溶液に、アクリロイルクロリド 30mL(0.4mol)を加え,還流管を取り付けた後,70℃のオイルバス中で4時間反応させた。反応後の溶液を,自然濾過し,溶液をエバポレーションした。
残存溶液をクロロホルム30mL に溶解させ,分液漏斗に溶液を移した。そこに水 50ml を加えて洗浄を行った。3回クロロホルムで抽出を行い,得られたクロロホルム溶液に硫酸ナトリウムを加え 1 晩放置後,綿濾過を行った。得られた溶液をエバポレーションした後に生成物を回収した。その後、ガンマブチロラクトン500mLを加え、固形分50質量%の(A−6)樹脂溶液にした。Mwは11,000であり、架橋性基導入率は30%であった。 Synthesis Example 6 (A-6) Resin Acryloyl was added to a solution of phenol resin (0-4) obtained in the same manner as in Synthesis Example 4 and 80 g (2.0 mol) of sodium hydroxide in 800 g of tetrahydrofuran. After adding 30 mL (0.4 mol) of chloride and attaching a reflux tube, the reaction was carried out in an oil bath at 70 ° C. for 4 hours. The solution after the reaction was naturally filtered and the solution was evaporated.
The residual solution was dissolved in 30 mL of chloroform and the solution was transferred to a separatory funnel. 50 ml of water was added thereto for washing. Extraction was performed with chloroform three times, sodium sulfate was added to the obtained chloroform solution, the mixture was left overnight, and then cotton filtration was performed. The product was recovered after evaporation of the resulting solution. Then, 500 mL of gamma-butyrolactone was added to prepare a (A-6) resin solution having a solid content of 50% by mass. The Mw was 11,000 and the crosslinkable group introduction rate was 30%.
合成例7 アルカリ可溶性樹脂(B−1)
テトラヒドロフラン500ml、開始剤としてsec−ブチルリチウム0.01モルを加えた混合溶液に、p−t−ブトキシスチレンとスチレンをモル比3:1の割合で合計20gを添加し、3時間撹拌しながら重合させた。重合停止反応は反応溶液にメタノール0.1モルを添加して行った。次にポリマーを精製するために反応混合物をメタノール中に注ぎ、沈降した重合体を乾燥させたところ白色重合体が得られた。更に、白色重合体をアセトン400mlに溶解し、60℃で少量の濃塩酸を加えて7時間撹拌後、水に注ぎ、ポリマーを沈澱させ、p−t−ブトキシスチレンを脱保護してヒドロキシスチレンに変換し、洗浄乾燥したところ、精製されたp−ヒドロキシスチレンとスチレンの共重合体(B−1)が得られた。(B−1)はGPCによる分析により重量平均分子量(Mw)が3,500であった。Synthesis Example 7 Alkali-soluble resin (B-1)
To a mixed solution containing 500 ml of tetrahydrofuran and 0.01 mol of sec-butyllithium as an initiator, a total of 20 g of pt-butoxystyrene and styrene was added at a molar ratio of 3: 1 and polymerized with stirring for 3 hours. I let you. The polymerization termination reaction was carried out by adding 0.1 mol of methanol to the reaction solution. The reaction mixture was then poured into methanol to purify the polymer and the precipitated polymer was dried to give a white polymer. Further, the white polymer is dissolved in 400 ml of acetone, a small amount of concentrated hydrochloric acid is added at 60 ° C., the mixture is stirred for 7 hours, and then poured into water to precipitate the polymer, and pt-butoxystyrene is deprotected to hydroxystyrene. After conversion, washing and drying, a purified p-hydroxystyrene-styrene copolymer (B-1) was obtained. (B-1) had a weight average molecular weight (Mw) of 3,500 as analyzed by GPC.
合成例8 アルカリ可溶性樹脂(B−2)
乾燥窒素気流下、BAHF29.30g(0.08モル)、1,3−ビス(3−アミノプロピル)テトラメチルジシロキサン1.24g(0.005モル)、末端封止剤として、4−アミノフェノール(東京化成工業(株)製)3.27g(0.03モル)をNMP80gに溶解させた。ここにビス(3,4−ジカルボキシフェニル)エーテル二無水物(以下ODPAと呼ぶ、マナック(株)製)31.2g(0.1モル)をNMP20gとともに加えて、200℃で5時間撹拌した。撹拌終了後、溶液を水3Lに投入して白色沈殿を得た。この沈殿をろ過で集めて、水で3回洗浄した後、80℃の真空乾燥機で20時間乾燥しアルカリ可溶性ポリイミド樹脂(B−2)の粉末を得た。前記の方法で評価した結果、樹脂(B−2)の重量平均分子量は25,000、イミド化率は100%と見積もられた。Synthesis Example 8 Alkali-soluble resin (B-2)
Under dry nitrogen airflow, BAHF 29.30 g (0.08 mol), 1,3-bis (3-aminopropyl) tetramethyldisiloxane 1.24 g (0.005 mol), 4-aminophenol as end-capping agent 3.27 g (0.03 mol) (manufactured by Tokyo Chemical Industry Co., Ltd.) was dissolved in 80 g of NMP. To this, 31.2 g (0.1 mol) of bis (3,4-dicarboxyphenyl) ether dianhydride (hereinafter referred to as ODPA, manufactured by Manac Inc.) was added together with 20 g of NMP, and the mixture was stirred at 200 ° C. for 5 hours. .. After completion of stirring, the solution was poured into 3 L of water to obtain a white precipitate. This precipitate was collected by filtration, washed with water three times, and then dried in a vacuum dryer at 80 ° C. for 20 hours to obtain an alkali-soluble polyimide resin (B-2) powder. As a result of evaluation by the above method, it was estimated that the weight average molecular weight of the resin (B-2) was 25,000 and the imidization rate was 100%.
合成例9 アルカリ可溶性樹脂(B−3)
前記合成例1に従って、BAHF(34.79g、0.095モル)、PBOM(31.53g、0.088モル)、1,3−ビス(3−アミノプロピル)テトラメチルジシロキサン(1.24g、0.0050モル)、5−ノルボルネン−2,3−ジカルボン酸無水物(3.94g、0.024モル)、酢酸(52.82g、0.50モル)、NMP352gを用いて同様に行い、アルカリ可溶性ポリアミド樹脂(B−3)の粉末を得た。前記の方法で評価した結果、樹脂(B−3)の重量平均分子量は35,800であった。Synthesis Example 9 Alkali-soluble resin (B-3)
According to Synthesis Example 1, BAHF (34.79 g, 0.095 mol), PBOM (31.53 g, 0.088 mol), 1,3-bis (3-aminopropyl) tetramethyldisiloxane (1.24 g, 0.0050 mol), 5-norbornene-2,3-dicarboxylic acid anhydride (3.94 g, 0.024 mol), acetic acid (52.82 g, 0.50 mol), NMP352 g. A powder of soluble polyamide resin (B-3) was obtained. As a result of evaluation by the above method, the weight average molecular weight of the resin (B-3) was 35,800.
合成例10 アルカリ可溶性樹脂(B−4)
乾燥窒素気流下、2,2−ビス(3−アミノ−4−ヒドロキシフェニル)ヘキサフルオロプロパン(以下BAHFと呼ぶ)(27.47g、0.075モル)をNMP257gに溶解させた。ここに、1,1’−(4,4’−オキシベンゾイル)ジイミダゾール(以下PBOMと呼ぶ)(17.20g、0.048モル)をNMP20gとともに加えて、85℃で3時間反応させた。続いて、プロピレンオキシドおよびテトラメチレンエーテルグリコール構造を含むRT−1000(20.00g、0.020モル)、1,3−ビス(3−アミノプロピル)テトラメチルジシロキサン(1.24g、0.0050モル)、PBOM(14.33g、0.044モル)をNMP50gとともに加えて、85℃で1時間反応させた。さらに、末端封止剤として、5−ノルボルネン−2,3−ジカルボン酸無水物(3.94g、0.024モル)をNMP10gとともに加えて、85℃で30分反応させた。反応終了後、室温まで冷却し、酢酸(52.82g、0.50モル)をNMP87gとともに加えて、室温で1時間撹拌した。撹拌終了後、溶液を水3Lに投入して白色沈殿を得た。この沈殿をろ過で集めて、水で3回洗浄した後、50℃の通風乾燥機で3日間乾燥し、アルカリ可溶性ポリアミド樹脂(B−4)の粉末を得た。前記の方法で評価した結果、樹脂(B−4)の重量平均分子量は40,000であった。Synthesis Example 10 Alkali-soluble resin (B-4)
Under a dry nitrogen stream, 2,2-bis (3-amino-4-hydroxyphenyl) hexafluoropropane (hereinafter referred to as BAHF) (27.47 g, 0.075 mol) was dissolved in 257 g of NMP. To this, 1,1'-(4,4'-oxybenzoyl) imidazole (hereinafter referred to as PBOM) (17.20 g, 0.048 mol) was added together with 20 g of NMP, and the mixture was reacted at 85 ° C. for 3 hours. Subsequently, RT-1000 (20.00 g, 0.020 mol) containing propylene oxide and tetramethylene ether glycol structure, 1,3-bis (3-aminopropyl) tetramethyldisiloxane (1.24 g, 0.0050). (Mole), PBOM (14.33 g, 0.044 mol) was added together with 50 g of NMP and reacted at 85 ° C. for 1 hour. Further, as an end-capping agent, 5-norbornene-2,3-dicarboxylic acid anhydride (3.94 g, 0.024 mol) was added together with 10 g of NMP and reacted at 85 ° C. for 30 minutes. After completion of the reaction, the mixture was cooled to room temperature, acetic acid (52.82 g, 0.50 mol) was added together with 87 g of NMP, and the mixture was stirred at room temperature for 1 hour. After completion of stirring, the solution was poured into 3 L of water to obtain a white precipitate. This precipitate was collected by filtration, washed with water three times, and then dried in a ventilation dryer at 50 ° C. for three days to obtain an alkali-soluble polyamide resin (B-4) powder. As a result of evaluation by the above method, the weight average molecular weight of the resin (B-4) was 40,000.
合成例11 キノンジアジド化合物の合成
乾燥窒素気流下、TrisP−PA(商品名、本州化学工業(株)製)21.22g(0.05モル)と5−ナフトキノンジアジドスルホニル酸クロリド26.86g(0.10モル)、4−ナフトキノンジアジドスルホニル酸クロリド13.43g(0.05モル)を1,4−ジオキサン50gに溶解させ、室温にした。ここに、1,4−ジオキサン50gと混合したトリエチルアミン15.18gを、系内が35℃以上にならないように注意しながら滴下した。滴下後30℃で2時間撹拌した。トリエチルアミン塩をろ過し、ろ液を水に投入した。その後、析出した沈殿をろ過で集めた。この沈殿を真空乾燥機で乾燥させ、下記式で表されるキノンジアジド化合物を得た。Synthesis Example 11 Synthesis of quinonediazide compound 21.22 g (0.05 mol) of TrisP-PA (trade name, manufactured by Honshu Kagaku Kogyo Co., Ltd.) and 26.86 g (0. 10 mol), 13.43 g (0.05 mol) of 4-naphthoquinonediazide sulfonyl acid chloride was dissolved in 50 g of 1,4-dioxane and brought to room temperature. To this, 15.18 g of triethylamine mixed with 50 g of 1,4-dioxane was added dropwise while being careful not to allow the temperature inside the system to rise above 35 ° C. After the dropping, the mixture was stirred at 30 ° C. for 2 hours. The triethylamine salt was filtered and the filtrate was added to water. Then, the precipitated precipitate was collected by filtration. This precipitate was dried in a vacuum dryer to obtain a quinonediazide compound represented by the following formula.
[参考例1、2、実施例3〜8、比較例5]
(a)アルカリ可溶性樹脂として、合成例1〜6の樹脂溶液10gに、(b)アルカリ可溶性樹脂として合成例7〜10のアルカリ可溶性樹脂5.0g、(c)感光剤として合成例10で得られたキノンジアジド化合物1.2g、架橋剤としてHMOM−TPHAP(本州化学工業(株)製)、溶剤としてGBLを10g加えてワニスを作製し、前記の方法で評価を行なった。
[ Reference Examples 1 and 2, Examples 3 to 8, Comparative Example 5]
Obtained in (a) 10 g of the resin solution of Synthesis Examples 1 to 6 as the alkali-soluble resin, 5.0 g of the alkali-soluble resin of Synthesis Examples 7 to 10 as the alkali-soluble resin, and (c) Synthesis Example 10 as the photosensitizer. A varnish was prepared by adding 1.2 g of the obtained quinone diazide compound, HMOM-TPHAP (manufactured by Honshu Chemical Industry Co., Ltd.) as a cross-linking agent, and 10 g of GBL as a solvent, and evaluated by the above method.
[比較例1〜4]
(a)アルカリ可溶性樹脂として、合成例1〜6の樹脂溶液10gに、(c)感光剤として合成例10で得られたキノンジアジド化合物1.2g、架橋剤としてHMOM−TPHAP(本州化学工業(株)製)、溶剤としてGBLを10g加えてワニスを作製し、前記の方法で評価を行なった。[Comparative Examples 1 to 4]
(A) As an alkali-soluble resin, 10 g of the resin solution of Synthesis Examples 1 to 6, (c) 1.2 g of the quinone diazide compound obtained in Synthesis Example 10 as a photosensitizer, and HMOM-TPHAP (Honshu Chemical Industry Co., Ltd.) as a cross-linking agent. ), 10 g of GBL was added as a solvent to prepare a varnish, and the evaluation was carried out by the above method.
前記の評価用のワニスの組成を表1に、評価結果を表2に示す。 The composition of the varnish for evaluation is shown in Table 1, and the evaluation results are shown in Table 2.
1 シリコンウエハ
2 Alパッド
3 パッシベーション膜
4 絶縁膜
5 金属(Cr、Ti等)膜
6 金属配線(Al、Cu等)
7 絶縁膜
8 バリアメタル
9 スクライブライン
10 ハンダバンプ1
7 Insulating
Claims (17)
前記架橋性基を有するフェノール骨格と前記架橋性基を有さないフェノール骨格の構造単位の合計100モル%に占める、前記架橋性基を有するフェノール骨格の含有比率が5〜90モル%の範囲内であり、前記(a)アルカリ可溶性樹脂が、一般式(1)で表される構造を有し、該一般式(1)におけるaおよびbが、a>bの関係を満たすことを特徴とする樹脂組成物。
The content ratio of the phenolic skeleton having the crosslinkable group in the total of 100 mol% of the structural units of the phenolic skeleton having the crosslinkable group and the phenolic skeleton not having the crosslinkable group is within the range of 5 to 90 mol%. and in the (a) alkali-soluble resin, have a structure represented by the general formula (1), the general formula a and b in (1), characterized by satisfying the relationship of a> b Resin composition.
前記(b)アルカリ可溶性樹脂の含有量が、前記(a)アルカリ可溶性樹脂100質量部に対して1〜1000質量部の範囲内である、請求項1〜4のいずれかに記載の樹脂組成物。 Further, it contains one or more kinds of alkali-soluble resins selected from (b) polyimide precursor, polyamide-imide, polyimide, polybenzoxazole precursor, and polybenzoxazole, and the content of the (b) alkali-soluble resin. The resin composition according to any one of claims 1 to 4 , wherein the resin composition is in the range of 1 to 1000 parts by mass with respect to 100 parts by mass of the alkali-soluble resin (a).
A semiconductor electronic component or semiconductor device in which the cured film according to claim 11 or 12 is arranged as an interlayer insulating film of adjacent substrates made of two or more kinds of materials.
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